597032397-S5100-OperatorsManual-S5100-E4-English

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<p>1016AJ 2652 0100</p><p>2626 26</p><p>R</p><p>E</p><p>G</p><p>IS</p><p>T</p><p>R</p><p>O</p><p>N</p><p>S</p><p>5</p><p>10</p><p>0</p><p>R</p><p>ot</p><p>og</p><p>ra</p><p>vu</p><p>re</p><p>p</p><p>re</p><p>ss</p><p>L</p><p>E</p><p>M</p><p>A</p><p>N</p><p>IC</p><p>R</p><p>IV</p><p>IE</p><p>R</p><p>A</p><p>R</p><p>E</p><p>G</p><p>IS</p><p>T</p><p>R</p><p>O</p><p>N</p><p>S</p><p>5</p><p>10</p><p>0</p><p>R</p><p>ot</p><p>og</p><p>ra</p><p>vu</p><p>re</p><p>p</p><p>re</p><p>ss</p><p>L</p><p>E</p><p>M</p><p>A</p><p>N</p><p>IC</p><p>R</p><p>IV</p><p>IE</p><p>R</p><p>A</p><p>R</p><p>E</p><p>G</p><p>IS</p><p>T</p><p>R</p><p>O</p><p>N</p><p>S</p><p>5</p><p>10</p><p>0</p><p>R</p><p>ot</p><p>og</p><p>ra</p><p>vu</p><p>re</p><p>p</p><p>re</p><p>ss</p><p>L</p><p>E</p><p>M</p><p>A</p><p>N</p><p>IC</p><p>R</p><p>IV</p><p>IE</p><p>R</p><p>A</p><p>=></p><p>0</p><p>73</p><p>6</p><p>25</p><p>52</p><p>0</p><p>1</p><p>ed</p><p>t 1</p><p>4</p><p>/</p><p><=</p><p>=></p><p>0</p><p>73</p><p>6</p><p>25</p><p>52</p><p>0</p><p>1</p><p>ed</p><p>t 1</p><p>4</p><p>/</p><p><=</p><p>1016AJ 2652 0100 1016AJ 2652 0100 1016AJ 2652 0100</p><p>=></p><p>0</p><p>73</p><p>6</p><p>25</p><p>52</p><p>0</p><p>1</p><p>ed</p><p>t 1</p><p>4</p><p>/</p><p><=</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=> 0736 2552 01 edt 14 / <=</p><p>21016AJ 2652 0100 00130395 26.10.2005 A00 00 2A  BOBST SA - All rights reserved 2005</p><p>MANUAL NUMBER</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Summary</p><p>31016AJ 2652 0100 28.10.1999 Somm  BOBST SA - All rights reserved 2005</p><p>Summary</p><p>Preface 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Safety and environment 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>General 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Reference 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Start up procedure 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Preface</p><p>41016AJ 2652 0100 00130397 26.10.2005 A00 01 1  BOBST SA - All rights reserved 2005</p><p>Preface</p><p>General 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Safety 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Reserve 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Reader’s comments 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Abreviations and symbols 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Validity 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Software number 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Page validity 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Preface</p><p>We reserve all rights in this document and in the subject</p><p>thereof. By acceptance of the document the recipient</p><p>acknowledges these rights and undertakes not to publish the</p><p>document nor the subject thereof in full or in part, nor to make</p><p>them available to any third party without our prior express</p><p>written authorization, nor to use it for any purpose other than</p><p>for which it was delivered to him.</p><p>Safety</p><p>The instructions regarding the safety are described in a chap-</p><p>ter printed on yellow paper. Before proceeding to any opera-</p><p>tion on or with the machine, operators, operator helpers,</p><p>mechanics, electricians, persons responsible of the machine</p><p>and its production or anyone else who comes into physical</p><p>contact with the machine are imperatively asked to read this</p><p>chapter.</p><p>BOBST SA Documentation technique CH - 1001 Lausanne</p><p>TELEPHONE: +41 21 621 21 11 TELEFAX: +41 21 621 43 95</p><p>E-MAIL: doctech.bobst@bobstgroup.com WEB: http://www.bobstgroup.com</p><p>Reserve</p><p>Some of the items shown in this manual are available as</p><p>options. Only those items will be supplied which figure in the</p><p>order confirmation of BOBST SA.</p><p>Reader’s comments</p><p>Please submit any remarks or suggestions that might help us</p><p>to improve this manual.</p><p>When applying to us, please do not omit to mention the</p><p>manual number.</p><p>� Make a photocopy of each page concerned, noting your</p><p>remarks or suggestions.</p><p>� Send these pages together to the address indicated</p><p>below.</p><p>Abreviations and symbols</p><p>cc Operator’s side (os)</p><p>coc Opposite operator’s side (oos)</p><p>� Keys on the CUBE keyboard</p><p>51016AJ 2652 0100 00106883 17.12.2003 A01 01 1B  BOBST SA - All rights reserved 2005</p><p>General</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Preface</p><p>01</p><p>0736 2552</p><p>Software number</p><p>This document is valid for the software number indicated be-</p><p>low.</p><p>Software number</p><p>Software version</p><p>edt 14</p><p>Page validity</p><p>The pages are validated by the version and the last two digits</p><p>of the software updating index:</p><p>Validity from => and up to <=.</p><p>=> 0736 2552 01 edt 14 / <=</p><p>=> * <=:</p><p>Refer to validity indicated on the page.</p><p>If there are several page validities, choose corresponding</p><p>one, making sure that the version and the updating index are</p><p>included in the field indicated:</p><p>=> . . . . . / . . . . <=</p><p>Updating index</p><p>61016AJ 2652 0100 00130398 26.10.2005 A02 01 1A  BOBST SA - All rights reserved 2005</p><p>Validity</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Safety and environment</p><p>71016AJ 2652 0100 00130399 26.10.2005 B00 01 1  BOBST SA - All rights reserved 2005</p><p>Safety and environment</p><p>General safety instructions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Introduction 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Manuals and directions for use 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>General rules for all users 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Switch cabinets 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Fluidic equipment 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>Warning 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .</p><p>81016AJ 2652 0100 00064305 28.10.1999 B01 01 1  BOBST SA - All rights reserved 2005</p><p>General safety instructions</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Safety and environment</p><p>Introduction</p><p>You should read and understand these instructions if you are</p><p>an operator, set-up person, mechanic, maintenance person,</p><p>a helper or assistant to any of these people, or anyone else</p><p>who comes into physical contact with the machine and if you</p><p>have administrative or supervisory responsibilities for the</p><p>operation, maintenance, and use of the machine.</p><p>If there is anything about the instructions or about the</p><p>machine that you do not understand, speak to your</p><p>supervisor before you touch the machine.</p><p>YOUR FAILURE TO FOLLOW THESE INSTRUCTIONS</p><p>MAY CAUSE SERIOUS INJURIES TO YOU OR TO</p><p>SOMEONE ELSE.</p><p>Manuals and directions for use</p><p>The manuals supplied by the manufacturer with the machine</p><p>or after its delivery contain directions for use and must be</p><p>made available to any person working with the machine or</p><p>having any responsibility with regard to it.</p><p>Anyone who will be working with the machine must read and</p><p>understand the directions before beginning work on the</p><p>machine. The directions must be followed by all workers.</p><p>The manuals must be kept in a clean location and available</p><p>to anybody dealing</p><p>of register</p><p>error values.</p><p>green = within tolerance</p><p>blue = out of tolerance</p><p>6° Standard deviation value expressed</p><p>in microns.</p><p>7° Area of the time bar to which</p><p>the current analysis relates.</p><p>8° Time bar.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 72</p><p>Select the units.</p><p>Change the register error</p><p>bar display tolerance.</p><p>Change the register error</p><p>scale display.</p><p>Display the % of the</p><p>samples in absolute or</p><p>relative mode.</p><p>Manual selection of the</p><p>beginning and the end of</p><p>the statistical analysis.</p><p>Simple / cyclical data</p><p>refreshment.</p><p>Print-out the current</p><p>charts.</p><p>Insert an event.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 73</p><p>S 5050 Printing reports</p><p>This function provides full comprehensive reports print-out or stored on an USB key for longitudinal and lateral register</p><p>charts as well as for histograms and standard deviation values.</p><p>Select the units.</p><p>Manual selection of the</p><p>beginning and the end of</p><p>the report.</p><p>Definition of two similar</p><p>events for the beginning</p><p>and the end of the report.</p><p>Select an event.</p><p>Modify the beginning or</p><p>the end of the report</p><p>through steps of approx.</p><p>100 cylinder revolutions.</p><p>Issue the "Chart" (on a</p><p>printer or an USB key), the</p><p>"Histograms" or a "CSV</p><p>files" report.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 74</p><p>S 5050 Event Configuration</p><p>Select the event to be edited.</p><p>Add or remove operator-generated</p><p>events.</p><p>Edit the event description.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 75</p><p>S 5050 Tools</p><p>Cancel all data.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Configuration</p><p>101601 2651 / 14/04/2010 E08 01  BOBST SA - All rights reserved 2010 76</p><p>Configuration</p><p>Select configuration menu.</p><p>(Optional function, must configured by the Bobst technician).</p><p>Go down speed</p><p>To set a limiting value below which the</p><p>register</p><p>of all control units will be blocked in NC.</p><p>The default value is set at 20 m/min.</p><p>Remark: the limiting speed value can be</p><p>expressed in feet per min., if the option is</p><p>configured by the Bobst fitter.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Diagnostics and back up</p><p>101601 2651 /</p><p>14/04/2010 E09 01  BOBST SA - All rights reserved 2008 77</p><p>Diagnostics and back up</p><p>Back Up (of jobs and datas).</p><p>Select the maintenance menu.</p><p>Select the data (jobs and configuration) back up function.</p><p>Remark: This function can also be performed at MSS start-up.</p><p>To stop the S 5100 program in order to access the data storage or</p><p>retrieval screen.</p><p>An event display window allows you to monitor the back</p><p>ups performed and to check that the database is in order.</p><p>Data back up keys:</p><p>1° Back up to local disk C:\</p><p>2° Back up to USB key on the side of the screen.</p><p>Backed up data retrieval keys:</p><p>1° Retrieve data from local disk C:\</p><p>2° Retrieve data from USB key on the side of the screen.</p><p>Return to MSS 5100.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Diagnostics</p><p>101601 2651 /</p><p>14.04.2010 E09 02  BOBST SA - All rights reserved 2010 78</p><p>Monitoring of the control unit</p><p>To select maintenance and diagnostics tools.</p><p>Tab for displaying control unit monitoring information.</p><p>Indication of number of encoder pulses per cylinder revolution.</p><p>Web break status</p><p>Causes of unit NC (No Correction) state.</p><p>No correction state</p><p>cause codes.</p><p>Impression roller</p><p>lowered</p><p>Impression roller state</p><p>Impression roller rose</p><p>Web speed in metres per minute.</p><p>Longitudinal register setting, or offset, value</p><p>Lateral register setting, or offset, value.</p><p>Green: communication ok</p><p>Brown : initialisation</p><p>Grey : unit in default, or tripped S5100 Control unit board state</p><p>Blue : loading program</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Diagnostics</p><p>101601 2651 /</p><p>14.04.2010 E09 02  BOBST SA - All rights reserved 2010 79</p><p>No correction cause codes</p><p>1 Invalid error (mark not accepted or contrast to low).</p><p>2 Waiting for the register to be valid, smaller than a limit (restart phase, awaiting register stabilisation).</p><p>3 Scanning system gain not valid (Possible causes: poorly focused, dirty lenses, incorrect scanning angle).</p><p>4 Waiting for correct print out (restart phase, awaiting reference mark).</p><p>5 Longitudinal register in manual mode</p><p>6 General No Correction active.</p><p>7 Web speed lower than speed limit.</p><p>8 ″Stop machine″ information active.</p><p>9 Web speed eguals zero</p><p>10 Printing unit’s impression roller is not down</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Diagnostics</p><p>101601 2651 /</p><p>14/04/2010 E09 04  BOBST SA - All rights reserved 2010 80</p><p>Monitoring of scanning channels 1 and 2</p><p>To select maintenance and diagnostics tools.</p><p>Tab for displaying channel 1 and 2 monitoring information.</p><p>Minimal mark width relative to the type used (Warning).</p><p>Maximal mark width relative to the type used (Warning).</p><p>Mark width currently read on channel X.</p><p>Note: X represents either channel 1 or channel 2.</p><p>Information regarding the scanning of the mark by channel X.</p><p>Remark: X represents channel 1 or channel 2.</p><p>Colour used to read the mark on channel X.</p><p>Note: X represents channel 1 or channel 2.</p><p>Contrast values of the mark on channel X.</p><p>Note: X represents channel 1 or channel 2.</p><p>State of the connection between the scanning amplifier</p><p>and the control unit.</p><p>Limit switch state for Autotrack PM function.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Diagnostics</p><p>101601 2651 /</p><p>14/04/2010 E09 04  BOBST SA - All rights reserved 2010 81</p><p>Monitoring of scanning channels 1 and 2</p><p>Scanned and accepted marks.</p><p>Lost or rejected marks.</p><p>Excessive transitions when reading marks.</p><p>Insufficient transition when reading marks.</p><p>Warning: the mark's small side limit has almost been reached.</p><p>Alarm: no pulses, the mark's small side limit has been reached.</p><p>Warning: the mark's large side limit has almost been reached.</p><p>Alarm: no pulses, the mark's large side limit has been reached.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 82</p><p>Start-up procedure for a new job</p><p>S5100-E4</p><p>New jobs are programmed by means of a wizard (sequence) that will guide the operator through a series of simple screens in which each</p><p>parameter will be separately entered.</p><p>This programming can be done, either:</p><p>- During a job change, when the new job will be directly loaded onto the screen.</p><p>- During production (with immediate memorization of the parameters in the PC), the job will be loaded later, when the machine</p><p>is ready.</p><p>The name, the web path and the repeat length are stored in the new job list and can be processed during production or during a job change.</p><p>"Navigation" keys appear in the majority of the screens of the sequence. These allow you to continue or quit the job programming sequence:</p><p>Cancel and quit the wizard.</p><p>Modified data will be lost.</p><p>Back to previous screen.</p><p>Go to the next screen.</p><p>This icon will appear the moment a value is entered or a correct choice is made.</p><p>Go to the last screen programmed.</p><p>This icon will only appear if you go back to a screen that has already been configured. It allows you to "jump" the screens that have</p><p>already been programmed.</p><p>Confirm and save data.</p><p>You can quit the programming sequence at any stage by choosing another menu ("Production", "Start-up", etc.) or selecting one the controlled</p><p>printing units. The data already entered are saved and programming can be resumed from the point at which it was interrupted. All job parameters</p><p>will automatically be stored when the next job is loaded into the system.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 83</p><p>11.. Selection of the programming screen:</p><p>22.. Launching the new job programming wizard:</p><p>33.. Entering the job name:</p><p>a) Enter the new job name and/or number via the keyboard.</p><p>b) Confirm and go to the next screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 84</p><p>44.. Choice of template:</p><p>(optional screen)</p><p>If the job is similar to a job already stored in the memory, select that job as the template</p><p>in the library.</p><p>Once selected, the next screen will directly appear.</p><p>Remarks:</p><p>All the parameters in the template will be used for the new job. They will be displayed in the</p><p>wizard and can be modified if necessary.</p><p>THE REPEAT LENGTH AND WEB PATH OF THE NEW JOB AND THE TEMPLATE MUST</p><p>BE IDENTICAL.</p><p>If there are no suitable templates, press the opposite key:</p><p>55.. Repeat length:</p><p>a) Enter the repeat length.</p><p>b) Confirm and go to the next screen.</p><p>66.. Web path selection:</p><p>(Optional screen, will only appear when the machine has several possible web paths)</p><p>Choose the web path to be used for the job.</p><p>Once selected, the next screen will directly appear.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 85</p><p>77.. Configuration of printing units and colours:</p><p>a) Select the desired colour.</p><p>b) Define the printing unit used.</p><p>c) Confirm and go to the next screen.</p><p>Basic keys:</p><p>Delete a colour.</p><p>To configure a non-readable colour (varnish, cold seal, etc.).</p><p>Optional keys:</p><p>To configure a unit to control cold seal printing (register and presence).</p><p>To configure a unit using different parameters for programming register marks</p><p>("out of layout" unit).</p><p>To configure a unit having different adjustment and control parameters than those used</p><p>for colour register ("alternative" unit).</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 86</p><p>88.. Choice of register mark layout:</p><p>(optional screen, only appears if several layouts are used)</p><p>Select the layout corresponding to the printed register marks. If a job with TAPS is schedule, be</p><p>aware that the correct layout with the specific code should be used, as well for the Easystart</p><p>function. When the register control can work in single scanning or in dual scanning, select also</p><p>the specific layout.</p><p>.</p><p>"Marks ahead" layout. "Marks across" layout</p><p>TAPS code single scanning Easystart code dual scanning</p><p>Once selected, the next screen will directly appear.</p><p>99.. Flexible layout:</p><p>(Optional screen)</p><p>a) If the layout does not match one of the pre-defined sequences, assign each of the selected</p><p>colours to the register marks in the order they will be printed on the web.</p><p>b) Confirm and go to the next screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 87</p><p>1100.. Direction of register mark layout:</p><p>(Optional screen)</p><p>Select the register mark layout direction according to the direction of travel of the web,</p><p>as seen from the S5100 scanners.</p><p>Once selected, the next screen will directly appear.</p><p>1111.. Selection of Easystart code:</p><p>(Optional screen, only appears if several types of codes can be used for the Easystart function)</p><p>Select the type of code used for the Easystart function (automatic register mark search).</p><p>The next screen will directly be displayed once the selection is made. If not, manually switch</p><p>to the next screen.</p><p>1122.. Selection of register mark type:</p><p>(Optional screen, only appears if several types of register marks can be used)</p><p>Choose the type of register marks printed (angle, dimensions).</p><p>Once selected, the next screen will directly appear.</p><p>Direction of web, seen from the touch screen</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 88</p><p>1133.. Orientation of register marks:</p><p>(Optional screen, only appears if several register mark orientations can be used)</p><p>Choose the register mark orientation.</p><p>The next screen will directly be displayed once the selection is made. If not, manually switch</p><p>to the next screen.</p><p>1144.. "Front-to-Back" register:</p><p>(Optional screen)</p><p>a) Choose the type of register marks (dimensions).</p><p>All available types are displayed. The choice of a "block mark" (cut-off mark)</p><p>or an "open edge mark" (contrast with the print) is also possible.</p><p>b) Select the register mark orientation.</p><p>c) Determine the position of the Face side reference mark (grey) relative to the mark printed</p><p>on the Back side of the web (black).</p><p>Reference mark is before the colour. Reference mark is after the colour.</p><p>Option: To switch the special units to "mark-to-pulse" mode.</p><p>Remark:</p><p>The parameters are initially displayed with the same configuration as for the colour printing units</p><p>and can be changed using the previous keys. If several colours are printed on the back side,</p><p>the corresponding units will be configured with the same parameters as those of the Face side.</p><p>d) Check and go to the next screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 89</p><p>1155.. Register control of "out of layout" and special uni ts:</p><p>(Optional screen)</p><p>"Out of layout" and special units (cut-off, embossing, insetting, etc.) are units for which</p><p>the register mark configuration parameters are different than those of the colour units.</p><p>"Out of layout" units are selected using this key.</p><p>A "special" unit is automatically selected when a web path is chosen.</p><p>a) Choose the type of register marks (dimensions).</p><p>All available types are displayed. The choice of a "block mark" (cut-off mark)</p><p>or an "open edge mark" (contrast with the print) is also possible.</p><p>b) Select the register mark orientation.</p><p>c) Determine the position of the reference mark (in grey) with respect to the printed colour</p><p>(in black).</p><p>Reference mark is before the colour. Reference mark is after the</p><p>colour.</p><p>Reference on the left, colour on the right. Reference on the right, colour on the left.</p><p>Option: To switch the special units to "mark-to-pulse" mode.</p><p>Remark: The parameters are initially displayed with the same configuration as the colour units</p><p>and can be modified using the previous keys. If several colours are printed on the Back side,</p><p>the corresponding units are configured with the same parameters as those of the Face units.</p><p>d) Check and go to the next screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 90</p><p>1166.. Distance between register marks:</p><p>(Optional screen)</p><p>The distance between 2 marks is 20 mm.</p><p>This is the current standard for engraving the cylinders.</p><p>The distance between 2 marks is not 20 mm.</p><p>This is an old standard for engraving the cylinders (18, 27, …).</p><p>The next screen will directly be displayed once the selection is made. If not, manually switch</p><p>to the next screen.</p><p>1177.. Summary: Check the programming performed.</p><p>If necessary, certain parameters can be changed using the programming wizard</p><p>("Forward" and "Back" keys).</p><p>Load the job onto the S5100 with TAPS presetting function or Easystart function.</p><p>This operation can only be performed if the machine is down.</p><p>Load the job onto the S5100 without any presetting or Easystart function.</p><p>This operation can only be performed if the machine is down.</p><p>1188.. Engraved cylinder installation:</p><p>Install cylinder according to presetting function from the machine. When using TAPS function,</p><p>cylinder can be loaded without any specific position.</p><p>1199.. Checking the web path:</p><p>In order to ensure the success of the pre-setting functions, check that the web path is rigorously</p><p>correct. Pay particular attention to the idler rollers and the face and back printing units.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 91</p><p>2200.. IIff uussiinngg TTAAPPSS ffuunncctt iioonn,, jjuummpp ttoo 2266 Print at slow speed and measure the register error:</p><p>Lower the impression rollers, slow run the press until each colour has reached the next</p><p>printing unit (about 30 meters or more, depending to the web path).</p><p>If not within +/- 5mm , stop the press, measure the longitudinal register error between</p><p>the colour of the station and the preceding colour and correct cylinder position with the</p><p>"Offsets" function from Rotomec MSS.</p><p>2244.. Printing at slow speed:</p><p>Lower the impression rollers and print at slow speed (approx. 30 m/min).</p><p>2255.. Adjusting the lateral register:</p><p>Starting with the first controlled printing unit, manually adjust the lateral register</p><p>with the machine's push buttons.</p><p>2266.. Positioning the scanning heads (3S):</p><p>Important note: Only use alcohol to clean the scanning heads. NEVER USE SOLVENT!!</p><p>a) Check the position of the mirrors: the web must just skim the surface.</p><p>If the web "floats" it will be difficult to detect the register marks on the oscilloscope.</p><p>If it is pressing down too hard, the contact surface will damage the equipment by friction.</p><p>b) Manually adjust the lateral position of the scanning heads.</p><p>Remark: With the "Autotrack" option, the centering function is performed when loading the</p><p>job. The position can be fine tuned from the scanning amplifiers or the MSS.</p><p>c) Position the scanning heads at 0° for reflective m aterial (metalized or white "pearled" film)</p><p>and for clear film on a mirror.</p><p>Remark: Experience shows that when reading a white mark on a film of the same colour,</p><p>a better result is achieved at 0°.</p><p>d) Position the scanning heads at 20° for all other su bstrates (paper).</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 92</p><p>Autotrack PM: Remarks:</p><p>For a standard register control unit with marks ahead:</p><p>Push-buttons on scanning amplifier Always position scanning head No. 1 at the bottom (with web direction from bottom to top).</p><p>Always position scanner No. 2 above (with the web running from bottom to top).</p><p>For a register control unit with marks across:</p><p>Always position scanner No. 1 on the left.</p><p>Always position scanner No. 2 on the right.</p><p>For a "Face and Back" printing unit:</p><p>Centering Left Right Always position scanning head No. 1 on the same side as that on which the reference mark</p><p>shift shift is printed.</p><p>For a printing unit with "engraved disk" scanning (no printed register mark):</p><p>Always position scanner No. 1 on the "engraved disc" mark.</p><p>For a unit operating in mark-to-pulse mode:</p><p>Only scanner No. 1 is used to read the reference mark.</p><p>f) Check the focusing. The distance between the web and the scanning head is considered</p><p>optimized when the outline of the rectangle created by the light beam is as sharp as possible.</p><p>2277.. Easystart (automatic register mark search):</p><p>(Optional screen)</p><p>Start the Easystart function.</p><p>Remarks:</p><p>The Easystart function can only be used for colour register control and only with a layout</p><p>comprising triangular marks and a specific code (consisting of three little marks, the size</p><p>and spacing of which are defined by Bobst or another supplier of register control equipment):</p><p>If Yes, the system will recognize the marks and switch register control to Automatic mode.</p><p>If No, manual phasing of the printing units with the oscilloscope will be necessary (see 28.).</p><p>Working through the printing units in turn, check (e.g. on the scanning amplifier) that the marks</p><p>have been found and that register control has switched to Automatic mode.</p><p>If YES, go to point 33. of this procedure.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 93</p><p>If NO, check the position of the scanning heads and check that the register is within</p><p>the tolerances:</p><p>Longitudinal register: +/- 5 mm Lateral register: + /- 1 mm</p><p>Stop the Easystart function.</p><p>Once all the printing units are in automatic mode, and after a shot delay, the start-up screen</p><p>will automatically appear. If Easystart is halted stopped, the key opposite must be used to quit</p><p>the screen.</p><p>2288.. TTAAPPSS</p><p>(Optional screen)</p><p>Start the TAPS function.</p><p>Remarks:</p><p>The TAPS function can only be used for colour register control and only with a layout</p><p>comprising triangular marks and a specific code (consisting of three little marks, the size</p><p>and spacing of which are defined by Bobst).</p><p>To start the TAPS function, the machine must be in these conditions:</p><p>- machine run in idle mode</p><p>-- doctor blade down</p><p>-- exhaust fan on</p><p>-- burner on</p><p>SSttoopp TTAAPPSS sseeqquueennccee</p><p>Once all the printing units are in automatic mode, and after a short delay, the start-up screen</p><p>will automatically appear. If TAPS is halted stopped, the key opposite must be used to quit the</p><p>screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 94</p><p>WWhheenn ssttaarrttiinngg tthhee TTAAPPSS ffuunnccttiioonn,, iitt iiss vveerryy iimmppoorrttaanntt ttoo cchheecckk tthhee ppoossiittiioonn ooff tthhee ssccaannnniinngg</p><p>hheeaaddss ffoorr eeaacchh ssppeecciiffiicc pprriinnttiinngg uunniitt.. TThhee pprroocceessss wwiillll cclloossee tthhee iimmpprreessssiioonn rroolllleerr ooff tthhee llaasstt uunniitt</p><p>aanndd sseeaarrcchh tthhee ccooddee ooff tthhiiss ssppeecciiffiicc ccoolloouurr.. WWhheenn ccooddee iiss ffoouunndd,, tthhee pprroocceessss wwiillll nnooww cclloossee</p><p>tthhee</p><p>iimmpprreessssiioonn rroolllleerr ooff tthhee pprreevviioouuss uunniitt aanndd ssoo aanndd ssoo uunnttiill tthhee sseeccoonndd pprriinnttiinngg uunniitt uusseedd.. WWhheenn</p><p>aallll ccoolloouurrss hhaavvee bbeeeenn ffoouunndd,, tthhee pprroocceessss wwiillll cclloossee tthhee iimmpprreessssiioonn rroolllleerr ooff tthhee 11sstt pprriinnttiinngg uunniitt</p><p>aanndd rriissee uupp tthhiiss ffrroomm tthhee sseeccoonndd pprriinnttiinngg uunniitt.. SSoo,, rreeggiisstteerr ccoonnttrrooll iiss nnooww aabbllee ttoo ffiinndd tthhee</p><p>rreeffeerreennccee ccooddee ffrroomm 11sstt ccoolloouurr.. AAtt tthhiiss sstteepp,, iitt iiss iimmppoorrttaanntt ttoo cchheecckk tthhee llaatteerraall rreeggiisstteerr aanndd ttoo</p><p>bbee ssuurree hheeaaddss aarree aabbllee ttoo rreeaadd bbootthh mmaarrkk.. WWhheenn mmaarrkkss aarree ffoouunndd,, tthhee rreeggiisstteerr ccoonnttrrooll wwiillll</p><p>sswwiittcchh tthhee ccoorrrreessppoonnddiinngg uunniitt iinn aauuttoommaattiicc mmooddee.. IInn tthhee ssaammee ttiimmee,, tthhee ssyysstteemm rriisseess uupp tthhee</p><p>iimmpprreessssiioonn rroolllleerr ooff tthhee nneexxtt pprriinnttiinngg uunniitt,, aanndd ssoo aanndd ssoo.. TThhee TTAAPPSS ssccrreeeenn ggiivveess yyoouu aallll</p><p>iinnffoorrmmaattiioonnss aabboouutt tthhee sseeqquueennccee iinn pprrooggrreessss..</p><p>2288.. Manual phasing:</p><p>"Phase" the first controlled printing unit using</p><p>the oscilloscope (MSS "start-up" screen); Select the correct pair of marks.</p><p>Option: In the event of scanning problems (pale colours, with very low contrast),</p><p>the following menu can be used:</p><p>Selection of the light source colour (blue, orange or green) to improve the visualization</p><p>of the register marks on the scope and their acceptance by the system.</p><p>To modify the sensitivity of the scanning heads (help for very low contrasted colours).</p><p>Remark: When using this function, bear in mind that increasing the sensitivity may alter</p><p>the quality of the register.</p><p>����Do not adjust the sensitivity more than necessary!</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 95</p><p>2299.. Automatic longitudinal register:</p><p>Switch the longitudinal register of the first controlled printing unit to automatic mode.</p><p>3300.. Automatic lateral register:</p><p>Switch the lateral register of the first controlled unit to automatic mode.</p><p>3311.. Automatic lateral tracking of register marks:</p><p>(Optional function).</p><p>Switch the lateral tracking of register marks of the first unit to automatic mode.</p><p>3322.. Repeat operations 28. to 31. for each controlled unit.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – New job</p><p>1016 . . 2651 14/04/2010 F01 01  BOBST SA - All rights reserved 2010 96</p><p>3333.. Production screen:</p><p>Select the production screen.</p><p>3344.. Fine tuning of register from the MSS "Production" s creen:</p><p>Fine tune the longitudinal and lateral register with the register crosses in the MSS</p><p>"Production" screen.</p><p>Use the "x1/x10" buttons to alter the correction steps.</p><p>3355.. Fine tuning of register with the "Remote Shift Cont rol" function:</p><p>(Optional function).</p><p>Fine tune the longitudinal and lateral register in automatic mode with the press-buttons</p><p>on the printing units.</p><p>Remark: Using a stroboscope or when the press is running at low speed (< 50 m/min), this function</p><p>enables the operator to fine tune the longitudinal and lateral register and immediately observes</p><p>the result on the web. This process does away with the need to wait a machine length before</p><p>seeing the corrections given in the MSS with the web video. Waste at the start of a new job</p><p>will be significantly reduced. 1 step = 0.1 mm</p><p>3366.. Production speed:</p><p>Using the automatic ramp, accelerate the press to production speed.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 97</p><p>Start-up procedure for a repeated job</p><p>S5100-E4</p><p>Repeated job can only be loaded when is machine is stopped.</p><p>"Navigation" keys appear in the majority of the screens of the sequence. These allow you to continue or quit the job programming sequence:</p><p>Cancel and quit the wizard.</p><p>Modified data will be lost.</p><p>Back to previous screen.</p><p>Go to the next screen.</p><p>This icon will appear the moment a value is entered or a correct choice is made.</p><p>Go to the last screen programmed.</p><p>This icon will only appear if you go back to a screen that has already been configured. It allows you to "jump" the screens that have</p><p>already been programmed.</p><p>Confirm and save data.</p><p>You can quit the programming sequence at any stage by choosing another menu ("Production", "Start-up", etc.) or selecting one the controlled</p><p>printing units. The data already entered are saved and programming can be resumed from the point at which it was interrupted. All job parameters</p><p>will automatically be stored when the next job is loaded into the system.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 98</p><p>11.. Selection of the programming screen:</p><p>22.. Launching the recalling job:</p><p>33.. Select the job name:</p><p>a) Select the job name if displayed onto the list or use alphanumeric button to search the job.</p><p>b) Confirm and go to the next screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 99</p><p>1177.. Summary: Check the programming of the recalling job.</p><p>If necessary, certain parameters can be changed using the programming wizard</p><p>("Forward" and "Back" keys).</p><p>Load the job onto the S5100 with TAPS presetting function or Easystart function.</p><p>This operation can only be performed if the machine is down.</p><p>Load the job onto the S5100 without any presetting or Easystart function.</p><p>This operation can only be performed if the machine is down.</p><p>1188.. Engraved cylinder installation:</p><p>Install cylinder according to presetting function from the machine. When using TAPS function,</p><p>cylinder can be loaded without any specific position.</p><p>1199.. Checking the web path:</p><p>In order to ensure the success of the pre-setting functions, check that the web path is rigorously</p><p>correct. Pay particular attention to the idler rollers and the face and back printing units.</p><p>2200.. IIff uussiinngg TTAAPPSS ffuunncctt iioonn,, jjuummpp ttoo 2266 Print at slow speed and measure the register error:</p><p>Lower the impression rollers, slow run the press until each colour has reached the next</p><p>printing unit (about 30 meters or more, depending to the web path).</p><p>If not within +/- 5mm , stop the press, measure the longitudinal register error between</p><p>the colour of the station and the preceding colour and correct cylinder position with the</p><p>"Offsets" function from Rotomec MSS.</p><p>2244.. Printing at slow speed:</p><p>Lower the impression rollers and print at slow speed (approx. 30 m/min).</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 100</p><p>2255.. Adjusting the lateral register:</p><p>Starting with the first controlled printing unit, manually adjust the lateral register</p><p>with the machine's push buttons.</p><p>2266.. Positioning the scanning heads (3S):</p><p>Important note: Only use alcohol to clean the scanning heads. NEVER USE SOLVENT!!</p><p>a) Check the position of the mirrors: the web must just skim the surface.</p><p>If the web "floats" it will be difficult to detect the register marks on the oscilloscope.</p><p>If it is pressing down too hard, the contact surface will damage the equipment by friction.</p><p>b) Manually adjust the lateral position of the scanning heads.</p><p>Remark: With the "Autotrack" option, the centering function is performed when loading the</p><p>job. The position can be fine tuned from the scanning amplifiers or the MSS.</p><p>c) Position the scanning heads at 0° for reflective m aterial (metalized or white "pearled" film)</p><p>and for clear film on a mirror.</p><p>Remark: Experience shows that when reading a white mark on a film of the same colour,</p><p>a better result is achieved at 0°.</p><p>d) Position the scanning heads at 20° for all other su bstrates (paper).</p><p>Autotrack PM: Remarks:</p><p>For a standard register control unit with marks ahead:</p><p>Push-buttons on scanning amplifier Always position scanning head No. 1 at the bottom (with web direction from bottom to top).</p><p>Always position scanner No. 2 above (with the web running from bottom to top).</p><p>For a register control unit with marks across:</p><p>Always position scanner No. 1 on the left.</p><p>Always position scanner No. 2 on the right.</p><p>For a "Face and Back" printing unit:</p><p>Centering Left Right Always position scanning head No. 1 on the same side as that on which the reference mark</p><p>shift shift is printed.</p><p>For a printing unit with "engraved disk" scanning (no printed register mark):</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 101</p><p>Always position scanner No. 1 on the "engraved disc" mark.</p><p>For a unit operating in mark-to-pulse mode:</p><p>Only scanner No. 1 is used to read the reference mark.</p><p>f) Check the focusing. The distance between the web and the scanning head is considered</p><p>optimized when the outline of the rectangle created by the light beam is as sharp as possible.</p><p>2277.. Easystart (automatic register mark search):</p><p>(Optional screen)</p><p>Start the Easystart function.</p><p>Remarks:</p><p>The Easystart function can only be used for colour register control and only with a layout</p><p>comprising triangular marks and a specific code (consisting of three little marks, the size</p><p>and spacing of which are defined by Bobst or another supplier of register control equipment):</p><p>If Yes, the system will recognize the marks and switch register control to Automatic mode.</p><p>If No, manual phasing of the printing units with the oscilloscope will be necessary (see 28.).</p><p>Working through the printing units in turn, check (e.g. on the scanning amplifier) that the marks</p><p>have been found and that register control has switched to Automatic mode.</p><p>If YES, go to point 33. of this procedure.</p><p>If NO, check the position of the scanning heads and check that the register is within</p><p>the tolerances:</p><p>Longitudinal register: +/- 5 mm Lateral register: + /- 1 mm</p><p>Stop the Easystart function.</p><p>Once all the printing units are in automatic mode, and after a shot delay, the start-up screen</p><p>will automatically appear. If Easystart is halted stopped, the key opposite must be used to quit</p><p>the screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 102</p><p>2288.. TTAAPPSS</p><p>(Optional screen)</p><p>Start the TAPS function.</p><p>Remarks:</p><p>The TAPS function can only be used for colour register control and only with a layout</p><p>comprising triangular marks and a specific code (consisting of three little marks, the size</p><p>and spacing of which are defined by Bobst).</p><p>To start the TAPS function, the machine must be in these conditions:</p><p>- machine run in idle mode</p><p>-- doctor blade down</p><p>-- exhaust fan on</p><p>-- burner on</p><p>SSttoopp TTAAPPSS sseeqquueennccee</p><p>Once all the printing units are in automatic mode, and after a short delay, the start-up screen</p><p>will automatically appear. If TAPS is halted stopped, the key opposite must be used to quit the</p><p>screen.</p><p>WWhheenn ssttaarrttiinngg tthhee TTAAPPSS ffuunnccttiioonn,, iitt iiss vveerryy iimmppoorrttaanntt ttoo cchheecckk tthhee ppoossiittiioonn ooff tthhee ssccaannnniinngg</p><p>hheeaaddss ffoorr eeaacchh ssppeecciiffiicc pprriinnttiinngg uunniitt.. TThhee pprroocceessss wwiillll cclloossee tthhee iimmpprreessssiioonn rroolllleerr ooff tthhee llaasstt uunniitt</p><p>aanndd sseeaarrcchh tthhee ccooddee ooff tthhiiss ssppeecciiffiicc ccoolloouurr.. WWhheenn ccooddee iiss ffoouunndd,, tthhee pprroocceessss wwiillll nnooww cclloossee tthhee</p><p>iimmpprreessssiioonn rroolllleerr ooff tthhee pprreevviioouuss uunniitt aanndd ssoo aanndd ssoo uunnttiill tthhee sseeccoonndd pprriinnttiinngg uunniitt uusseedd.. WWhheenn</p><p>aallll ccoolloouurrss hhaavvee bbeeeenn ffoouunndd,, tthhee pprroocceessss wwiillll cclloossee tthhee iimmpprreessssiioonn rroolllleerr ooff tthhee 11sstt pprriinnttiinngg uunniitt</p><p>aanndd rriissee uupp tthhiiss ffrroomm tthhee sseeccoonndd pprriinnttiinngg uunniitt.. SSoo,, rreeggiisstteerr ccoonnttrrooll iiss nnooww aabbllee ttoo ffiinndd tthhee</p><p>rreeffeerreennccee ccooddee ffrroomm 11sstt ccoolloouurr.. AAtt tthhiiss sstteepp,, iitt iiss iimmppoorrttaanntt ttoo cchheecckk tthhee llaatteerraall rreeggiisstteerr aanndd ttoo</p><p>bbee ssuurree hheeaaddss aarree aabbllee ttoo rreeaadd bbootthh mmaarrkk.. WWhheenn mmaarrkkss aarree ffoouunndd,, tthhee rreeggiisstteerr ccoonnttrrooll wwiillll</p><p>sswwiittcchh tthhee ccoorrrreessppoonnddiinngg uunniitt iinn aauuttoommaattiicc mmooddee.. IInn tthhee ssaammee ttiimmee,, tthhee ssyysstteemm rriisseess uupp tthhee</p><p>iimmpprreessssiioonn rroolllleerr ooff tthhee nneexxtt pprriinnttiinngg uunniitt,, aanndd ssoo aanndd ssoo.. TThhee TTAAPPSS ssccrreeeenn ggiivveess yyoouu aallll</p><p>iinnffoorrmmaattiioonn aabboouutt tthhee sseeqquueennccee iinn pprrooggrreessss..</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 103</p><p>2288.. Manual phasing:</p><p>"Phase" the first controlled printing unit using</p><p>the oscilloscope (MSS "start-up" screen); Select the correct pair of marks.</p><p>Option: In the event of scanning problems (pale colours, with very low contrast),</p><p>the following menu can be used:</p><p>Selection of the light source colour (blue, orange or green) to improve the visualization</p><p>of the register marks on the scope and their acceptance by the system.</p><p>To modify the sensitivity of the scanning heads (help for very low contrasted colours).</p><p>Remark: When using this function, bear in mind that increasing the sensitivity may alter</p><p>the quality of the register.</p><p>����Do not adjust the sensitivity more than necessary!</p><p>2299.. Automatic longitudinal register:</p><p>Switch the longitudinal register of the first controlled printing unit to automatic mode.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 104</p><p>3300.. Automatic lateral register:</p><p>Switch the lateral register of the first controlled unit to automatic mode.</p><p>3311.. Automatic lateral tracking of register marks:</p><p>(Optional function).</p><p>Switch the lateral tracking of register marks of the first unit to automatic mode.</p><p>3322.. Repeat operations 28. to 31. for each controlled unit.</p><p>3333.. Production screen:</p><p>Select the production screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Start-up – Recalling job</p><p>1016 . . 2651 14/04/2010 F02 01  BOBST SA - All rights reserved 2010 105</p><p>3344.. Fine tuning of register from the MSS "Production" s creen:</p><p>Fine tune the longitudinal and lateral register with the register crosses in the MSS</p><p>"Production" screen.</p><p>Use the "x1/x10" buttons to alter the correction steps.</p><p>3355.. Fine tuning of register with the "Remote Shift Cont rol" function:</p><p>(Optional function).</p><p>Fine tune the longitudinal and lateral register in automatic mode with the press-buttons</p><p>on the printing units.</p><p>Remark: Using a stroboscope or when the press is running at low speed (< 50 m/min), this function</p><p>enables the operator to fine tune the longitudinal and lateral register and immediately observes</p><p>the result on the web. This process does away with the need to wait a machine length before</p><p>seeing the corrections given in the MSS with the web video. Waste at the start of a new job</p><p>will be significantly reduced. 1 step = 0.1 mm</p><p>3366.. Production speed:</p><p>Using the automatic ramp, accelerate the press to production speed.</p><p>with the machine. Everybody dealing with</p><p>the machine must be notified of all revisions.</p><p>To prevent injuries to people or damage to the machine,</p><p>make sure that the whole machine receives regular</p><p>maintenance as described in the manual.</p><p>91016AJ 2652 0100 00104743 12.09.2003 B01 02 1  BOBST SA - All rights reserved 2005</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Safety and environment</p><p>General rules for all users</p><p>To prevent injuries, you must:</p><p>� read and comply with the directions supplied with the</p><p>machine. Make sure the machine is operated only by</p><p>people who have been trained according to manufactur-</p><p>er’s directions.</p><p>� not use the machine unless it is in good working condition</p><p>and unless all safety guards and devices as well as all</p><p>machine functions work properly.</p><p>� check whether safety devices are working properly.</p><p>� never void any safety device and never prevent or stop</p><p>a safety device from doing what it is supposed to do.</p><p>� immediately report any trouble compromising safety at</p><p>work to your supervisor and warn any person likely to</p><p>work with the machine of the trouble.</p><p>� make sure before every start-up, that no one is inside the</p><p>machine, that everybody is standing away from the</p><p>machine, and that no one is touching the machine.</p><p>� never put your hands, feet or any other part of your body</p><p>inside the machine or near moving parts while the</p><p>machine is in operation.</p><p>� never climb onto the machine while the machine is in</p><p>operation.</p><p>� make sure the work area around the machine and the</p><p>machine itself are clean and neat. Grease, oil, and other</p><p>slippery substances are dangerous and should be</p><p>cleaned up immediately. Do not leave any tools or other</p><p>objects on the floor, platform or in other working areas.</p><p>� make sure that the machine is serviced according to</p><p>manufacturer’s directions given in the maintenance</p><p>manual.</p><p>� make sure that the worker is not putting himself in such</p><p>a state (alcohol, narcotics, etc.) that he might put himself</p><p>or other workers in danger.</p><p>Switch cabinets</p><p>Only a qualified person is authorized to intervene inside the</p><p>switch cabinets.</p><p>101016AJ 2652 0100 00125559 29.04.2005 B01 03 1  BOBST SA - All rights reserved 2005</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Safety and environment</p><p>Fluidic equipment</p><p>Only a qualified person is authorized to intervene on the</p><p>fluidic equipment of the machine.</p><p>In fluidics, flexible conduits have a limited service life. A regu-</p><p>lar visual control, under the responsibility of the users, is nec-</p><p>essary to determine whether or not conduits must be</p><p>replaced.</p><p>1016AJ 2652 0100 00106882 17.12.2003 B01 04 1  BOBST SA - All rights reserved 2005 11</p><p>REGISTRON S 5100 Rotogravure press LEMANIC RIVIERA=>0736 2552 01 edt 14 / <=</p><p>Safety and environment</p><p>Warning</p><p>Before carrying out work on the machine, it is essential to</p><p>read the safety instructions given in the ”Machine controls”,</p><p>”Machine operation” and ”General maintenance” manuals</p><p>before intervening in a machine and to adhere to them during</p><p>intervention. The instructions can be found in chapter ”Safety</p><p>and environment” of these manuals. Watch the validities if</p><p>there are several machines of the same kind.</p><p>The chapter ”Safety and environment” of these manuals con-</p><p>tains:</p><p>� a section ”General safety instructions”, which exists also</p><p>in this manual.</p><p>� a section ”Personnel protection”.</p><p>� a section ”Safety instructions for operators and opera-</p><p>tor’s helpers”.</p><p>� a section ”Safety instructions for maintenance person-</p><p>nel”.</p><p>� a section ”Protection of the environment”.</p><p>� a section ”Noise levels”.</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register control for rotative machines</p><p>General</p><p>1016 . . 2652 0100 14/10/05 D00 01 BOBST SA - All rights reserved 2005 12</p><p>General</p><p>Integrated help on line assistant ………………………………………………………………...…….... 13</p><p>Advantages ………………………………………………………………………………………................................. 13</p><p>How to use ……………………………………………………………………………………….................................. 13</p><p>Notes ………………………………………………………………………………………........................................... 15</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register control for rotative machines</p><p>General – Integrated help on line assistant</p><p>1016 . . 2652 0100 28/10/05 D 01 01 BOBST SA - All rights reserved 2005 13</p><p>Integrated help on line assistant</p><p>The help on line assistant displays HTLM pages. This allows you to read continuously the content of the user manual</p><p>chapter E during production (it doesn’t disturb the system).</p><p>Advantages</p><p>1- You don’t need this manual on the machine</p><p>2- If the software is updated by us with new functions or new soft keys the help will be also updated</p><p>How to use</p><p>To open the on line assistant.</p><p>To cancel and quit the on line assistant.</p><p>D01 01</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register control for rotative machines</p><p>General – Integrated help on line assistant</p><p>1016 . . 2652 0100 28/10/05 D 01 01 BOBST SA - All rights reserved 2005 14</p><p>To follow an hyperlink</p><p>To select the language.</p><p>To go to the last screen already consulted.</p><p>To go to the library to find help according to the</p><p>subject</p><p>D 01 01</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register control for rotative machines</p><p>General</p><p>1016 . . 2652 0100 28/10/05 D01 02 BOBST SA - All rights reserved 2005 15</p><p>Notes</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register control for rotative machines</p><p>General</p><p>1016 . . 2652 0100 28/10/05 D01 02 BOBST SA - All rights reserved 2005 16</p><p>Notes</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register for rotogravure press Retrofit</p><p>Reference</p><p>1016 . . 2651 0100 24/03/10 E00 01 BOBST SA - All rights reserved 2005 17</p><p>Reference</p><p>Programming wizard ................................ .................................................................................... 20</p><p>Tabs .............................................. ................................................................................................. 21</p><p>Programming ....................................... ......................................................................................... 22</p><p>Entering the job name ............................. ...................................................................................................................23</p><p>Template selection ................................ .....................................................................................................................24</p><p>Repeat length selection ........................... ..................................................................................................................25</p><p>Web path selection ................................ .....................................................................................................................26</p><p>Configuration of printing units used for a new job ................................................................................................27</p><p>Register mark layout selection .................... ............................................................................................................29</p><p>Flexible layout ................................... .........................................................................................................................31</p><p>Register mark layout inversion .................... ............................................................................................................32</p><p>Code type selection ............................... .....................................................................................................................33</p><p>Register mark selection ........................... ..................................................................................................................34</p><p>Register mark orientation selection ............... ...........................................................................................................35</p><p>Selection of distance between register marks ...... ...................................................................................................36</p><p>"Front to back" Unit ............................. .....................................................................................................................37</p><p>"Independently programmed Special" Unit ........... ...................................................................................................38</p><p>"Insetting ELS" Unit ............................. .....................................................................................................................39</p><p>Programming summary .............................. ..............................................................................................................40</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register for rotogravure press Retrofit</p><p>Reference</p><p>1016 . . 2651 0100 24/03/10 E00 01 BOBST SA - All rights reserved 2005 18</p><p>Recalling an existing job from the library ........ .........................................................................................................41</p><p>Job management .................................... ....................................................................................................................43</p><p>Modification of current job ....................... .................................................................................................................44</p><p>Presetting and automatic start-up ................. ............................................................................ 45</p><p>Easystart ......................................... .......................................................................................................................45</p><p>TAPS ............................................................................................................................................................................46</p><p>Start-up .......................................... ............................................................................................... 51</p><p>"3S" scanning head set-up (optic fibre) ........... .........................................................................................................51</p><p>Oscilloscope ...................................... .........................................................................................................................53</p><p>Chart recorder .................................... ........................................................................................................................56</p><p>Scanning parameters ............................... ..................................................................................................................57</p><p>Lateral register mark tracking function ........... .........................................................................................................59</p><p>Register control mode ............................. ..................................................................................................................60</p><p>General register control functions ................ ............................................................................................................61</p><p>"Cold Seal" detection Unit ........................ .................................................................................................................63</p><p>"Insetting ELS" Unit .............................. .....................................................................................................................64</p><p>Production ........................................ ............................................................................................ 65</p><p>Register cross .................................... ........................................................................................................................65</p><p>REGISTRON® S5100 => 0736 2552 01 edt 12 / <= Register for rotogravure press Retrofit</p><p>Reference</p><p>1016 . . 2651 0100 24/03/10 E00 01 BOBST SA - All rights reserved 2005 19</p><p>S5050 Register Data Analyzer ...................... .............................................................................. 68</p><p>S5050 Tabs ........................................ ........................................................................................................................68</p><p>S5050 Chart recorder .............................. ...................................................................................................................69</p><p>S5050 "Gauss" ..................................... .......................................................................................................................71</p><p>S5050 Printing reports ............................ ...................................................................................................................73</p><p>S5050 Event configuration ......................... ....................................................................................................... 74</p><p>S5050 Tools ....................................... .........................................................................................................................75</p><p>Configuration ..................................... .......................................................................................... 76</p><p>Diagnostics and back up ........................... ................................................................................. 77</p><p>Back Up (of jobs and data) ........................ ........................................................................................................ 77</p><p>Monitoring of the control units ................... .............................................................................................................78</p><p>Monitoring of scanning channels 1 and 2 ........... .....................................................................................................80</p><p>Start-up sequences ................................ ..................................................................................... 82</p><p>Start-up procedure for a new job .................. ............................................................................................................82</p><p>Start-up procedure for a pepeated job ............. .........................................................................................................97</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Programming wizard</p><p>101601 2651 / 14/04/2010 E01 01  BOBST SA - All rights reserved 2010 20</p><p>Programming wizard</p><p>The programming wizard displays the "navigation" icons. This allows you to continue or quit the job programming sequence.</p><p>Choosing another menu ("Production", "Start up", etc.) or selecting one of the units used will stop the wizard. The data already</p><p>entered are saved and programming can be resumed from the point at which it was interrupted.</p><p>Cancel and quit the wizard. All modified data will be lost.</p><p>Back to the previous screen.</p><p>Go to the next screen. This icon will appear as soon as a selection is made or when a correct value is entered.</p><p>Go to the last screen programmed.</p><p>Confirm and save data.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Tabs</p><p>101601 2651 / 14/04/2010 E01 02  BOBST SA - All rights reserved 2010 21</p><p>Tabs</p><p>The S5100 operator interface comprises seven main screens, accessible with the following keys.</p><p>Programming screen</p><p>Start up screen</p><p>Production screen</p><p>S 5050 (Register Data Analyzer) function screens.</p><p>Configuration screen</p><p>Back Up and diagnostic</p><p>tools screen.</p><p>Online help screen</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 01  BOBST SA - All rights reserved 2010 22</p><p>Programming</p><p>To program a new job.</p><p>To recall an existing job.</p><p>To manage jobs (delete, view, etc.).</p><p>Optional: To modify the parameters of the current job.</p><p>Optional: To call the Easystart function.</p><p>Optional: To call TAPS function</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 02  BOBST SA - All rights reserved 2010 23</p><p>Entering the job name</p><p>Enter the new job's name and/or number via the keyboard.</p><p>Delete the last character entered.</p><p>Cancel input and quit the programming wizard.</p><p>. Confirm the name.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Regis ter control for rotogravure presses ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 03  BOBST SA - All rights reserved 2010 24</p><p>Template selection</p><p>(Optional screen, must be set by the Bobst technician)</p><p>Remark: All the parameter values of the template will be used for</p><p>the new job, including the angular position of the engraved</p><p>cylinders. They are displayed in the wizard and can be modified if</p><p>necessary.</p><p>THE REPEAT LENGTH AND WEB PATH OF THE NEW JOB</p><p>AND ITS TEMPLATE MUST BE IDENTICAL !!!</p><p>Select a template with similar</p><p>parameters to those of the new</p><p>job to be programmed from</p><p>the list of previously saved jobs.</p><p>Job search key.</p><p>Go to the next screen.</p><p>This key is used to create a new job without using</p><p>a previously saved template.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference manual - Programming</p><p>101601 2651 / 14/04/2010 E02 04  BOBST SA - All rights reserved 2010 25</p><p>Repeat length selection</p><p>Note: If only one repeat length is printed, this screen will not appear.</p><p>Using the keyboard, enter the repeat</p><p>length value. (Included between 370</p><p>and 920mm).</p><p>Optional: The repeat length can be expressed in inches (between14’’</p><p>et 36’’), if set by Bobst technician.</p><p>Delete the last digit.</p><p>Delete the value entered.</p><p>Go to the next screen.</p><p>This icon will appear as soon as a valid value is entered.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Programming</p><p>101601 2651 / 14/04/2010 E02 05  BOBST SA - All rights reserved 2010 26</p><p>Web path selection</p><p>(Optional screen, will only appear when the machine has several</p><p>possible web paths)</p><p>Remark: The next screen will immediately be displayed</p><p>when the web path is chosen</p><p>Example of</p><p>different web</p><p>path.</p><p>Select the web path to be used for the job. The choice of web</p><p>path will determine the configuration of the printing units used</p><p>(Face, Back, use of a turning bar, etc.).</p><p>Go to the next screen.</p><p>This key will only appear if you return to this screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 06 27  BOBST SA - All rights reserved 2010 27</p><p>Configuration of the printing units for a new job</p><p>1st printing unit not configured, coloured dark grey.</p><p>1st printing unit configured or 1st colour on one of the</p><p>printing units, coloured light grey.</p><p>Non-controlled printing unit, coloured white, not</p><p>shown in the start up screen.</p><p>Controlled colour printing unit.</p><p>"Out of layout" printing unit, coloured beige. Can be</p><p>assigned different parameters for programming register</p><p>marks or cold seal detection. Can be used for colour</p><p>register, front-to-back register and the register of</p><p>converting units.</p><p>Colour printing unit and "out of layout" unit configured</p><p>as alternative units, displayed with an apostrophe.</p><p>Can be assigned different adjustment and control</p><p>parameters.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 06 28  BOBST SA - All rights reserved 2010 28</p><p>1° Select one colour</p><p>2° Select the unit using this colour</p><p>Delete a colour</p><p>Optional: For configuring a "non-readable" colour (varnish,</p><p>cold seal, etc.). Using this key will automatically switch the</p><p>corresponding unit to "mark-to-pulse" mode.</p><p>Optional: For configuring a unit to control cold seal printing</p><p>(register and presence).</p><p>Optional: For configuring a unit using different parameters</p><p>for programming registers marks ("out of layout" unit).</p><p>Optional: For configuring a unit having different adjustment</p><p>and control parameters than those used</p><p>for colour register ("alternative" unit).</p><p>Go to the next screen.</p><p>This key will appear when at least two colours are selected.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 07  BOBST SA - All rights reserved 2010 29</p><p>Selection of the register marks layout</p><p>(Optional screen, will only appears when several layouts are configured)</p><p>This screen gives the possibility to select the specific layout according to the job to print. The</p><p>layout can be a vertical (mark-ahead configuration) or horizontal (mark-across configuration. It</p><p>gives also the choice to select single scanning (1 optic fibre) or dual scanning (2 optic fibres),</p><p>as well as specific layout to run with special start up process:</p><p>- TAPS (Total Automatic Press Start Up)</p><p>- Easystart</p><p>Select the specific layout according to</p><p>the job to print.</p><p>Remark : The next screen will</p><p>immediately be displayed when a layout</p><p>is chosen.</p><p>Option: If the layout does not match any</p><p>existing sequence (different order or</p><p>spacing between register marks), the</p><p>“flexible” layout has to be used In this</p><p>case, a special screen will be displayed</p><p>and the position of each register mark will</p><p>have to entered manually..</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 07  BOBST SA - All rights reserved 2010 30</p><p>Easystart code.</p><p>TAPS code.</p><p>The scanning mode is displayed beside the layout:</p><p>Dual scanning, 2 optic fibres</p><p>Single scanning, 1 optic fibre</p><p>Option: Select mark-ahead layout</p><p>Option: Select mark-across layout</p><p>Go to the next page.</p><p>This key will only appear if you return to this screen</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 26/03/2009 E02 08  BOBST SA - All rights reserved 2010 31</p><p>Layout “Flexible”</p><p>(Optional screen, will appears only when the Flexible layout is used)</p><p>Assignment of register marks for</p><p>vertical layout</p><p>Assign each colour selected to register</p><p>marks, in the order they will be printed</p><p>on the web</p><p>To delete a previously assigned colour.</p><p>Remark: First select the key, and then press on the register mark.</p><p>Go to the next screen.</p><p>This key will only appear if all the colours are assigned.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 09  BOBST SA - All rights reserved 2010 32</p><p>Register mark layout inversion</p><p>(Optional screen, must be set by the Bobst technician)</p><p>Select the correct register mark scanning order for</p><p>the job from among the options proposed (as seen</p><p>from the scanning head location).</p><p>Remark : The next screen will immediately be displayed</p><p>when one of the directions is chosen.</p><p>Go to the next screen.</p><p>This key will appear as soon as you enter this screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Programming</p><p>101601 2651 / 14/04/2010 E02 10  BOBST SA - All rights reserved 2010 33</p><p>Code type selection</p><p>This screen will only appear if a layout with code was selected in the</p><p>layout selection screen.</p><p>(Optional screen, must be set by the Bobst technician)</p><p>Select the type of code printed from</p><p>the options proposed (Easystart function).</p><p>Remark : The next screen will immediately be</p><p>displayed when a code type is chosen.</p><p>Go to the next screen.</p><p>This key will appear as soon as you enter this screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Programming</p><p>101601 2651 / 14/04/2010 E02 11  BOBST SA - All rights reserved 2010 34</p><p>Register marks selection</p><p>(Optional screen, will only appears when more than one type can be</p><p>choosen)</p><p>Select the type of the register marks (size, angle, etc.).</p><p>Note : The system will automatically go to the next screen</p><p>when one of the marks is chosen.</p><p>Triangular marks</p><p>Rectangular marks</p><p>Closed edge</p><p>Open edge</p><p>Double mark</p><p>Go to the next page.</p><p>This key will only appear if you go back a step</p><p>in the programming sequence.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Programming</p><p>101601 2651 / 14/04/2010 E02 12  BOBST SA - All rights reserved 2010 35</p><p>Register mark orientation selection</p><p>(Optional screen, only appears if the triangular mark</p><p>can be used)</p><p>Select the register mark orientation according</p><p>to the print job to run. This screen will only</p><p>appear if a triangular mark is selected.</p><p>Note : The next screen will be automatically</p><p>displayed when one of the two orientations</p><p>is chosen.</p><p>Go to the next screen.</p><p>This key will appear as soon as you enter this screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Programming</p><p>101601 2651 / 14/04/2010 E02 13  BOBST SA - All rights reserved 2010 36</p><p>Selection of distance between register marks</p><p>(Optional screen, must be set by the Bobst technician)</p><p>The distance between register marks is the spacing between two</p><p>marks on the register mark layout in mm. Select the correct</p><p>distance with the following keys:</p><p>Distance between register marks</p><p>of 20 mm</p><p>Standard distance</p><p>Distance between register marks</p><p>of 27 mm</p><p>Modifiable value</p><p>Go to the next page.</p><p>This key will only appear if you go back a step</p><p>in the programming sequence.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 /</p><p>14/04/2010 E02 14  BOBST SA - All rights reserved 2010 37</p><p>“Front to Back” Register</p><p>(Optional screen, only appears when, a turning bar or</p><p>a "Face and back" printing unit is configured on the web path)</p><p>The "Front and Back" can only be programmed via a dedicated screen. The</p><p>"Front-to-back" unit must be programmed through a dedicated screen. All</p><p>parameters that can be set as for a colour printing unit are shown and can be</p><p>changed according to the job configuration.</p><p>Type et orientation of the register marks:</p><p>All available types of register marks and their orientation are displayed. The</p><p>use of a contrast in the print ("Open edge") or a "cut off mark" is also possible.</p><p>Cut off mark</p><p>Open</p><p>edge</p><p>mark</p><p>1°</p><p>2°</p><p>3°</p><p>4°</p><p>To choose the position of the reference mark (key colour) on the printed web, before (1°) or after (2°) the station mark (printed on the back</p><p>of the web). (3°) Reference on the left, colour on the right.</p><p>(4°) Reference on the right, colour on the left.</p><p>Note: Those keys will only appear when using "mark-to-mark" mode.</p><p>To switch the "Front to back" unit into "Mark to pulse" mode, the choice of control mode will then no longer be available</p><p>in the start-up screen.</p><p>Go to the next screen.</p><p>This icon will appear as soon as you enter this screen</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Regi ster control for rotogravure press ELS</p><p>Reference – Programming</p><p>101601 2651 /</p><p>14/04/2010 E02 15  BOBST SA - All rights reserved 2010 38</p><p>Independently programmed “Special unit”</p><p>1° 2° 3° 4°</p><p>To choose the position of the reference mark (key colour) on the printed web, before (1°) or after (2°) the station mark (printed on the back</p><p>of the web). (3°) Reference on the left, colour on the right.</p><p>(4°) Reference on the right, colour on the left.</p><p>Note: Those keys will only appear when using "mark-to-mark" mode.</p><p>(Optional screen, only appears if the out of layout unit has been</p><p>included in the selected printing units)</p><p>This screen can be used to configure one (or several) units having different</p><p>parameters, such as a separate layout. All parameters that</p><p>can be set as for a colour unit are shown and can be modified according to the</p><p>job configuration.</p><p>Type et orientation of the register marks:</p><p>All available types of register marks and their orientation are displayed. The use</p><p>of a contrast in the print ("Open edge") or a "cut off mark" is also possible.</p><p>Cut off mark</p><p>Open edge</p><p>mark</p><p>Button switching the "Special Unit" to mode "mark-to-pulse" mode the control mode selection option will then no longer</p><p>be available in the start-up screen.</p><p>Go to the next screen.</p><p>This key will appear as soon as you enter this screen</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 /</p><p>14/04/2010 E02 17  BOBST SA - All rights reserved 2010 39</p><p>Insetting ELS</p><p>(Optional screen, will appears only when a insetting unit is selected</p><p>into the web path screen selection)</p><p>The "Insetting ELS" unit must be programmed through a dedicated screen,</p><p>where all parameters have to be entered (no suggestion made, as we may use</p><p>different possibilities of the pre-printed web).</p><p>Type et orientation of the register marks:</p><p>All available types of register marks and their orientation are displayed. The</p><p>use of a contrast in the print ("Open edge") or a "cut off mark" is also possible.</p><p>Cut off mark</p><p>Open edge</p><p>mark</p><p>1°</p><p>2°</p><p>3°</p><p>4°</p><p>To choose the position of the reference mark (key colour) on the printed web, before (1°) or after (2°) the station mark (printed on the back</p><p>of the web). (3°) Reference on the left, colour on the right.</p><p>(4°) Reference on the right, colour on the left.</p><p>Note: Those keys will only appear when using "mark-to-mark" mode.</p><p>Button switching the "Insetting unit" to mode "mark-to-pulse" mode the control mode selection option will then no longer</p><p>be available in the start-up screen.</p><p>Go to the next screen.</p><p>This key will appear as soon as you enter this screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 25  BOBST SA - All rights reserved 2010 40</p><p>Programming summary</p><p>This screen gives a short summary</p><p>of the job parameters, namely the</p><p>printing units used and the register</p><p>mark layout.</p><p>This final visual check is highly</p><p>recommended before entering</p><p>(saving) the job in the system.</p><p>Store the job parameters in the library. This button is used to</p><p>store a job when the system is already performing a production</p><p>Store</p><p>the job parameters in the library and load it into</p><p>the system without using the presetting function.</p><p>This button can be used only when the press is shut-down.</p><p>Optional: Store the job parameters in the library and load</p><p>it into the system with compensator presets. Presetting is</p><p>possible only when the press is shut-down and the impression</p><p>rollers are raised.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 26  BOBST SA - All rights reserved 2010 41</p><p>Recalling an existing job from the library</p><p>When you choose an existing job from the library, a short summary</p><p>will be displayed so as to check the parameters. You can load</p><p>the job without changes or, using a wizard, you can work back</p><p>through the programming sequence step-by-step and make changes.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 / 14/04/2010 E02 26  BOBST SA - All rights reserved 2010 42</p><p>Job selection</p><p>In the library, select the job to</p><p>run.</p><p>Alphabetic shortcut to find a job within the library.</p><p>Go directly to the programming “summary”.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference / Programming</p><p>101601 2651 / 14/04/2010 E02 27  BOBST SA - All rights reserved 2010 43</p><p>Job management</p><p>In the library, select the job to</p><p>delete.</p><p>Remark: The job that is loaded</p><p>onto the machine cannot</p><p>be deleted.</p><p>Alphanumeric search</p><p>Delete the selected job (Deleted jobs can never</p><p>be recovered!).</p><p>Exit the library.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Regis ter control for rotogravure press ELS</p><p>Reference - Programming</p><p>101601 2651 /</p><p>14/04/2010 E02 28  BOBST SA - All rights reserved 2010 44</p><p>Modification of current job</p><p>(Optional function, must be set by the Bobst technician)</p><p>Only the following parameters of the current job</p><p>can be modified while the press is running:</p><p>• Selection of colours selection (printing units cannot be added</p><p>or deleted).</p><p>• Choice of the register marks layout.</p><p>• Layout orientation.</p><p>• Choice of register marks.</p><p>• Register mark orientation.</p><p>• Parameters for "Special units" as defined above</p><p>(independent programming).</p><p>•</p><p>Notes:</p><p>• Parameters such as: “Repeat length”, “Web path</p><p>configuration” or Job name”, cannot be modified using this</p><p>function. For this, it is necessary to create a new job under a</p><p>different name.</p><p>• When the job is modified, the compensators can no longer be</p><p>“preset”, but the “Easystart” function (marks recognition) can</p><p>be restart.</p><p>• When using this function, the system automatically switches</p><p>to “Manual” mode.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Regis ter control for rotogravure press ELS</p><p>Reference – Easystart</p><p>101601 2651 / 14/04/2010 E04 01  BOBST SA - All rights reserved 2010 45</p><p>Easystart</p><p>(Optional screen, bust be enabled by the Bobst technician and requires</p><p>the printing of a specific code)</p><p>Easystart function is</p><p>progress</p><p>Printing unit blocked</p><p>by the preceding unit.</p><p>Printing unit enabled to switch</p><p>to automatic mode.</p><p>Easystart code found.</p><p>Easystart code not found</p><p>Register marks found.</p><p>Register marks not found.</p><p>Start the Easystart function.</p><p>.</p><p>Enables or disables the use of "Easystart"</p><p>for the printing unit concerned.</p><p>Stop the Easystart function.</p><p>Go to the start up screen.</p><p>Note: Once all the printing units have been switched to automatic</p><p>mode, the "Easystart" screen automatically gives way to the start-up</p><p>screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Reference - TAPS</p><p>1016 . . 2651 0100 14/04/10 E05 03  BOBST SA - All rights reserved 2009 46</p><p>TAPS (TTotal AAutomatic PPre-register SSetting)</p><p>(Optional screen, must be set by the Bobst technician and request a specific printed code)</p><p>Preliminary notes:</p><p>The access of the TAPS screen is possible only if a compatible TAPS register marks</p><p>layout has been programmed.</p><p>Authorize the use of the TAPS function, for each specific unit</p><p>Start the TAPS function.</p><p>Note: This icon will be displayed only if a compatible TAPS register</p><p>marks layout has been programmed an when all machine’s</p><p>conditions required for the TAPS sequence are present:</p><p>- cylinders running in inking mode.</p><p>- web stopped.</p><p>- doctor blades in position.</p><p>- exhaust fan and burner ON.</p><p>Be careful: selection of this icon start the press !</p><p>TAPS compatible layout includes:</p><p>- a dedicated TAPS pattern printed by colour # 2 to # n.</p><p>- an "Opening" code printed by colour # 1.</p><p>Remark:</p><p>Dimension and position of the TAPS pattern must be</p><p>strictly respected for every job.</p><p>Dimension of the "Opening" code may be different if set</p><p>by Bobst technician.</p><p>OK</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Reference - TAPS</p><p>1016 . . 2651 0100 14/04/10 E05 03  BOBST SA - All rights reserved 2009 47</p><p>TAPS in operation.</p><p>Unit inhibited by the previous one or the next one, depending on the</p><p>sequence.</p><p>Unit enabled for TAPS pattern or opening code research.</p><p>Research of the TAPS pattern in operation.</p><p>TAPS pattern found.</p><p>TAPS pattern not found.</p><p>Opening code (Ref.</p><p>1st colour) found.</p><p>Opening code (Ref. 1st colour) not</p><p>found</p><p>Register mark</p><p>accepted.</p><p>Register marks not accepted.</p><p>Stop the TAPS function.</p><p>Go to the start up screen.</p><p>Note: When all units are in automatic mode, the TAPS screen will</p><p>disappear automatically</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Reference - TAPS</p><p>1016 . . 2651 0100 14/04/10 E05 03  BOBST SA - All rights reserved 2009 48</p><p>Principle:</p><p>During the TAPS sequence, following operations are done:</p><p>1st phase: Starting from the last colour printed research of the TAPS pattern on the web.</p><p>- the web slowly start to move up to a defined speed (generally 30 m/min)</p><p>- the impression roller of the last printed colour goes down.</p><p>- the register control of the last printed colour is looking for the TAPS pattern.</p><p>- if founded, the position of the TAPS pattern is memorized.</p><p>When successful, the same research will be done sequentially on all colours back to the 2nd one.</p><p>2nd phase: Research of the 1st colour "opening" code on the web</p><p>- the impression roller of the unit which is printing the 1st colour goes down.</p><p>- sequentially and, starting from the 2nd colour, the register control is looking for the "opening" code printed by the 1st colour.</p><p>- if founded, the position of the "opening" code is memorized.</p><p>- the register shift is calculated based on both memorized position (TAPS pattern + "opening" code) and a correction is sent</p><p>to the drive in order to bring the cylinder into Register.</p><p>- the impression roller of the corresponding unit goes down and the register is switched into Automatic mode.</p><p>When finish, the same procedure is applied sequentially to all colour down from the 2nd one.</p><p>Limitations:</p><p>TAPS is not working for the following web or job configuration (situation mid 2009):</p><p>- Back printing with more than one colour.</p><p>- Front to back printing only with one colour on the front side.</p><p>- If the web is reversed more than one time in the same job.</p><p>- Mark to pulse register mode (unreadable colour and absence of a TAPS pattern or a register mark).</p><p>- Insetting unit.</p><p>- With one unit working in register after a laminating unit (cold seal).</p><p>- Register marks layout not suitable for TAPS.</p><p>- Different TAPS pattern from job to job.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Reference - TAPS</p><p>1016 . . 2651 0100 14/04/10 E05 03  BOBST SA - All rights reserved 2009 49</p><p>Troubleshooting:</p><p>If the access to the TAPS screen is not possible: Check that a layout allowing TAPS has been selected.</p><p>If the TAPS sequence does not start: Check that all machines conditions are respected:</p><p>- cylinders running in inking mode.</p><p>- web stopped.</p><p>- doctor blades in position.</p><p>- exhaust fan and burner ON.</p><p>If the TAPS pattern can not be found: Check that the optical scanner is correctly located on the TAPS pattern.</p><p>Check that the dimensions and the position of the TAPS pattern is correct (included also the</p><p>distance between the TAPS pattern and the corresponding register mark).</p><p>Check that nothing is printed between the TAPS pattern and the corresponding register mark.</p><p>If the "Opening" code can not be found: Check that the optical scanner is correctly located on the "opening" code.</p><p>Check that the dimensions and the position of the "opening" code is correct (included also the</p><p>distance between the code and the corresponding register mark).</p><p>Check that the register marks which follows immediately the "opening" code is printed by the</p><p>same colour.</p><p>If the register does not go into Automatic mode: Check that the optical scanner is correctly located on the register marks.</p><p>Check that the side register is within +/- 1 mm.</p><p>If one or more printing units are not in register: Manually correct the problem using the joystick.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press</p><p>Reference - TAPS</p><p>1016 . . 2651 0100 14/04/10 E05 03  BOBST SA - All rights reserved 2009 50</p><p>Register marks standard layout:</p><p>Note:</p><p>Front to back register mark should be placed</p><p>immediately after the last mark printed on the</p><p>front side and corresponding TAPS pattern</p><p>should be considered as a supplementary</p><p>colour of the front side (as colour # 10 in the</p><p>example.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 01  BOBST SA - All rights reserved 2010 51</p><p>Start-up</p><p>"3S" scanning head set-up (optic fibre)</p><p>Check the position of the mirrors, the web must just skim the surface. If the web</p><p>"floats", it will be difficult to detect the register marks on the oscilloscope. If it is</p><p>pressing down too hard, the contact surface will damage the equipment by friction.</p><p>Generally, the scanning angle must be set according to the printed substrate:</p><p>0°: For reflective materials (aluminium, metal foil) and transparent materials</p><p>(scanned on chrome-coated mirrors).</p><p>20°: For opaque materials (paper, cardboard, white film).</p><p>Remark: Experience has shown that the best scanning results of a white mark</p><p>on a film of the same colour are obtained at 0°.</p><p>Check the position of each scanner and that the spacing between the 1st and 2nd</p><p>is equal to 20 mm (or a multiple: 40, 60, 80, etc., according the register mark layout</p><p>used).</p><p>Remarks:</p><p>For a standard register control unit with marks ahead:</p><p>Always position scanner No. 1 below (with the web running from bottom to top).</p><p>Always position scanner No. 2 above (with the web running from bottom to top).</p><p>For a register control unit with marks across:</p><p>Always position scanner No. 1 on the left.</p><p>Always position scanner No. 2 on the right.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 01  BOBST SA - All rights reserved 2010 52</p><p>For a "Face and Back" printing unit:</p><p>Always position scanner No. 1 on the same side as the reference mark.</p><p>For a printing unit with scanning on an engraved disc (mark not printed):</p><p>Always position scanner No. 1 on the "engraved disc" mark.</p><p>For a unit operating in mark-to-pulse mode:</p><p>Only scanner No. 1 is used to read the reference mark.</p><p>Check the focus. The distance between the web and the scanning heads is correct</p><p>when the rectangular shape of the light beam image on the web is sharp.</p><p>Adjust the rectangular light beam as close a possible to the centre of the marks.</p><p>The scanning heads can also be adjusted from the MSS using the optional</p><p>"Autotrack" function.</p><p>Use alcohol to clean the scanning heads.</p><p>NEVER USE SOLVENT !!</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 02  BOBST SA - All rights reserved 2010 53</p><p>Oscilloscope</p><p>The oscilloscope displays the signals read on the web during</p><p>printing.</p><p>It is essential for manually "phasing" the control units during job start-</p><p>up.</p><p>At each cylinder revolution, the two traces from the scanning heads</p><p>are displayed on the MSS digital oscilloscope.</p><p>In "double reading": mode the right-hand trace shows the signal</p><p>read</p><p>by channel 1 of the amplifier, the left-hand trace shows the signal</p><p>read</p><p>by channel 2 of the scanning head signal amplifier. The white area</p><p>between the traces corresponds to the "Gate" in which the register</p><p>marks will be located after "phasing".</p><p>In "single reading": mode a single, right hand, trace will be</p><p>displayed,</p><p>but two Gates (one for each register mark).</p><p>Zoom :</p><p>Zoom display, left hand, most distant view, complete repeat</p><p>length display, right hand, most detailed view.</p><p>To zoom out.</p><p>To zoom in.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 02  BOBST SA - All rights reserved 2010 54</p><p>"Phasing" operations</p><p>1. Select the unit to "phase".</p><p>2. Choose the group of register marks corresponding to the reference unit</p><p>on the oscilloscope (with the finger).</p><p>3. The printing unit will be "phased" as soon as your finger is removed from</p><p>the touch screen and the selected register marks are located in the centre</p><p>of the Gate (this is called "Fine Phase").</p><p>Note: Be careful to select the correct pair of register marks, especially when</p><p>they are printed twice on the same repeat.</p><p>• If no register marks are visible on the screen:</p><p>� Manually move the scanning heads on the printing units concerned until the marks</p><p>appear, or move the heads from the MSS using the optional "Autotrack" function.</p><p>• In case of scanning difficulties:</p><p>� Change the "Scanning parameters" (selection of light source colour and</p><p>"contrast" sensitivity), in order to obtain more visible register marks and ensure that</p><p>they are accepted by the system.</p><p>• In order to help you with the "phasing" operations:</p><p>� an additional display (left) will show the register mark layout and the position</p><p>of the scanning heads ("eyes" 1 and 2) on the MSS.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 02  BOBST SA - All rights reserved 2010 55</p><p>Manual selection of the reference mark</p><p>(Optional function, available only when using mono-reading mode)</p><p>When using single reading mode, it gives you the possibility to change separately the</p><p>reference mark for each controlled unit.</p><p>1° On the layout displayed beside the oscilloscope, put your finger on the reference mark</p><p>you would like to use on this specific unit.</p><p>2° Verify that the position of the gate has changed, and then set the unit in automatic mode.</p><p>Note:</p><p>The modification of the reference mark is only available when the specific unit is in manual</p><p>mode.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 03  BOBST SA - All rights reserved 2010 56</p><p>Chart recorder</p><p>(Optional function must be set by the Bobst technician).</p><p>With the chart recorder function, you will be able to visualize</p><p>immediately the length and side register errors.</p><p>Note: Only one printing unit can be visualized at a time.</p><p>The display is located within the scope area. In spite</p><p>of its name, this function is only visual and does not permit</p><p>the error to be recorded.</p><p>Longitudinal register error display.</p><p>Lateral register error display.</p><p>Register in NC ("No-Correction").</p><p>Register in Automatic mode.</p><p>Tolerance value.</p><p>Time base on (10 revs per cylinder).</p><p>To select the chart recorder or the scope.</p><p>To zoom in and out</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 04  BOBST SA - All rights reserved 2010 57</p><p>Scanning parameters</p><p>(Optional function must be set by the Bobst technician).</p><p>Option: Sub-menu for adjusting scanning parameters.</p><p>To individually select the blue, orange or green li ght sources for</p><p>scanning heads 1 or 2.</p><p>This function can only be used in manual mode, during</p><p>the phasing procedure, when the register marks displayed</p><p>on the scope are weak.</p><p>To change the sensitivity of the scanning heads for very low-</p><p>contrast colours.</p><p>The bar-graph displays sensitivity values between 5 and 15%,</p><p>corresponding to the minimum contrast necessary for the register</p><p>marks to be accepted by the system. The default value of 10%</p><p>(cursor middle position) can be reduced in order to pick up very light</p><p>colour. Always bear in mind, however, that reducing</p><p>the sensitivity too low may affect the quality of the register!</p><p>Note: Never lower the sensitivity more than necessary!</p><p>Return to the Start up screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 04  BOBST SA - All rights reserved 2010 58</p><p>Phasing mode : automatic, on a negative mark, or on a positive mark</p><p>(Optional function must be set by the Bobst technician).</p><p>Option: Sub-menu for selecting the type of mark to phase.</p><p>Phasing is in automatic mode for each new or stored job,</p><p>by default.</p><p>Similarly, phasing switches to automatic mode each time</p><p>you switch from "Mark-to-mark" register control mode</p><p>to "Mark-to-pulse" mode and vice versa.</p><p>To individually select the automatic phasing mode for scanning head</p><p>1 or 2.</p><p>To individually select phasing on a negative mark for scanning head</p><p>1 or 2.</p><p>To individually select phasing on a positive mark for scanning head</p><p>1 or 2.</p><p>Status of the currentl phasing mode in the start-up screen.</p><p>Automatic: the system will accept a positive or negative mark.</p><p>Negative mark: the system will accept only a negative mark.</p><p>Positive mark: the system will accept only a positive mark.</p><p>Return to the Start up screen.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 05  BOBST SA - All rights reserved 2010 59</p><p>Register marks tracking function</p><p>(Optional function must be enable by the Bobst technician).</p><p>"Lateral tracking" of register marks is ensured by shifting</p><p>scanning heads mounted on a pneumatic motor</p><p>("Autotrack").</p><p>When programming a job, all the "Autotracks" are</p><p>automatically centred at middle of their travel (+/- 10</p><p>mm). If the scanning heads are correctly positioned</p><p>opposite the register marks, no operator intervention will</p><p>be required. If this is not the case, the scanning point can</p><p>be slightly adjusted from the MSS, using the keys</p><p>opposite</p><p>(to the right or the left, as seen from the scanning heads)</p><p>or, from the scanning amplifiers (see below).</p><p>"Autotrack" function in manual mode. Pressing this</p><p>button will switch the function to automatic mode.</p><p>"Autotrack" function in automatic mode. Pressing this</p><p>button will switch the function to manual mode.</p><p>"Autotrack" centring button situated on the printer</p><p>unit scanner housings.</p><p>Left/right shift buttons situated on the printer unit</p><p>scanner housings.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 /</p><p>14/04/2010 E05 06  BOBST SA - All rights reserved 2010 60</p><p>Register control mode</p><p>According to the configuration of the installation, the</p><p>register control mode button can set 2 different modes:</p><p>Dual scanning: The installation must be equipped</p><p>with 2 optic fibres on each unit.</p><p>Marque-to-pulse: Only the optic fibre of channel 1 is</p><p>used. The position of the register mark is compared with</p><p>the cylinder position.</p><p>Option: To cancel length and lateral register errors.</p><p>This button can only be used when the system</p><p>is in manual mode and the press is running.</p><p>Option: To cancel the lateral register errors.</p><p>This button is only accessible when the lateral register is</p><p>in manual mode, the longitudinal register is in automatic</p><p>mode and the press is running.</p><p>Option: To cancel the longitudinal register errors.</p><p>This button is only accessible when the unit is configured in</p><p>"mark-to-pulse" mode.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 07  BOBST SA - All rights reserved 2010 61</p><p>Register control, general functions (1/2)</p><p>Key to switch the length register from the manual t o the</p><p>automatic mode. This key show a hand when the system is</p><p>in manual mode.</p><p>Key to switch the length register from the automati c to</p><p>the manual mode. This key show a when the system</p><p>is in automatic mode.</p><p>Key to switch the side register from the manual to the</p><p>automatic mode. This key show a hand when the system is</p><p>in manual mode.</p><p>Key to switch the side register from the automatic to the</p><p>manual mode. This key show a when the system is in</p><p>automatic mode.</p><p>Option: "Gate" (Reading window).</p><p>This two button gives the possibility to modify the size of the gate from 6 to 60 mm. When using the Bobst Registron</p><p>standard, as shown above, the size of the gate is set to 18 mm. The size of the gate give the maximal amplitude of the</p><p>correction, in this case: +/- 9 mm</p><p>Option: the value of the gate width can be display in inches, has to be set by Bobst technician.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 07  BOBST SA - All rights reserved 2010 62</p><p>Register control, general functions (2/2)</p><p>(Optional button, has to be set by Bobst technician)</p><p>Commutation of the register mode (Mono-reading or B i-</p><p>reading).</p><p>To switch the control mode of the register simultaneously</p><p>for all control units into mono-reading (1°) or bi- reading (2°).</p><p>Mono-</p><p>reading</p><p>Bi-reading Go out</p><p>Non Correction mode.</p><p>To switch all the control units simultaneously into "No-</p><p>Correction" (NC) for both, length and side register.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 08  BOBST SA - All rights reserved 2010 63</p><p>"Cold Seal" detection unit</p><p>(Optional function must be enabled by the Bobst technician)</p><p>This special unit serves to check the presence of a "Cold Seal" that</p><p>is almost transparent and very difficult to detect during high speed</p><p>production. This unit prevents the risk of missing "Cold Seal" on the</p><p>end product.</p><p>To select the number and position of scanning heads</p><p>(1 and/or 2).</p><p>To vary the Gate width (from 6 to 60 mm).</p><p>Note: Always use the largest value possible,</p><p>while ensuring that there is no other mark</p><p>in the Gate that that which is wanted.</p><p>Remark: The Gate value can be expressed in inches,</p><p>if the option is configured by the Bobst fitter.</p><p>To select manual or automatic Cold Seal</p><p>detection mode.</p><p>"Cold Seal missing", alarm for both scanning</p><p>heads.</p><p>This alarm will appear in both the "Start-up" and</p><p>the "Production" screens.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / 02 edt . .. <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E05 10  BOBST SA - All rights reserved 2010 64</p><p>Start up insetting unit ELS</p><p>(Optional screen must be set by the Bobst technician).</p><p>The goal of an Insetting is to add one or several colours in register on a pre-</p><p>printed web. The dedicated S5100 control unit will insure the synchronization</p><p>of the repeat length and the register between the pre-printed web and the</p><p>first colour added.</p><p>On a press with the Electronic Line Shaft, the first printing unit will be used as</p><p>a “Nip” for the Insetting and, the corresponding cylinder will receive the</p><p>correction to adapt the repeat length and to correct the register.</p><p>Note: The cylinder used on the first printing unit must be the same for every</p><p>job using the Insetting.</p><p>The second printing unit must be used for the supplementary color; web path</p><p>between units 1 and 2 must be as short as possible.</p><p>Side register control in automatic mode is possible, with corrections made on</p><p>the printing cylinder of unit 2.</p><p>To increase or decrease manually the repeat length .</p><p>In manual mode only, those icons must be used to adapt the</p><p>repeat length of the pre-printed web.</p><p>In general, this function should be used during job’s start-up</p><p>only.</p><p>Note: the display of the repeat length can be set in inches,</p><p>has to be set by Bobst technician.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E06 01  BOBST SA - All rights reserved 2010 65</p><p>Production</p><p>Register cross</p><p>>1/2 x selected</p><p>tolerance.</p><p>Unit in "No Correction" (NC).</p><p>> 1 x selected</p><p>tolerance.</p><p>Unit in Automatic mode.</p><p>> 2 x selected</p><p>tolerance</p><p>Unit in default</p><p>> 4 x selected</p><p>tolerance</p><p>The system is loading the</p><p>program.</p><p>A</p><p>Advance the</p><p>station colour O Move the station colour to</p><p>Operator side</p><p>R</p><p>Retard the station</p><p>colour G Move the station colour to</p><p>Gear side</p><p>The cross is used to move the compensator or the printing cylinder, when the unit</p><p>is in manual mode, or to fine-tune the length and side register adjustment (electronic</p><p>register shift), when the unit is in automatic mode. It also displays the register error</p><p>trend.</p><p>By pressing on the ends of the cross, the operator can perform manual</p><p>register shifting, in 0.1 or 1 mm increments, and electronic register shifting,</p><p>in 0.01 or 0.1 mm increments, when the unit is in automatic mode.</p><p>Remark: The shift can be displayed in inches, if the option is configured</p><p>by the Bobst fitter.</p><p>Option: The absolute value of electronic shifts can be displayed at the top</p><p>of the register cross, if the option is configured by the Bobst fitter.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E06 01  BOBST SA - All rights reserved 2010 66</p><p>This key, located at the bottom of the screen, allows</p><p>a ten-fold increase in the shift or correction increments</p><p>on the register cross.</p><p>The errors displayed on the register cross depend on the</p><p>tolerance value set for each unit using the key below.</p><p>If the key is not configured, the default tolerance is set at 0.2</p><p>mm.</p><p>Option: Tolerance.</p><p>To adjust the tolerance value used for displaying the error on</p><p>the register key.</p><p>0.05 mm increments.</p><p>Remark: The tolerance value can be expressed in inches, if</p><p>the option is validated by the Bobst fitter.</p><p>Caution:</p><p>The tolerance value only modifies the register cross display but</p><p>does not, under any circumstances, affect the quality of the</p><p>register or its correction speed!</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register control for rotogravure press ELS</p><p>Reference – Start up</p><p>101601 2651 / 14/04/2010 E06 01  BOBST SA - All rights reserved 2010 67</p><p>Unit status display</p><p>Unit in manual mode, length and side.</p><p>Unit in manual mode, side only.</p><p>Shift the scanning head to the right.</p><p>Shift the scanning head to the left.</p><p>No pulses or mark not accepted.</p><p>Clean the scanning heads.</p><p>Impression rollers rose.</p><p>Easystart running</p><p>Single scan / mark-to-pulse</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 68</p><p>S 5050 Register Data Analyzer</p><p>(This is an optional function that must be configured by the Bobst technician)</p><p>S 5050 Tabs</p><p>This function provides a series of charts and histograms to give an overview on the register control quality during</p><p>production run as well as for "retro" analysis.</p><p>"Chart recorder" tab for visualization of the</p><p>longitudinal and lateral register errors.</p><p>"Gauss" tab for statistical analysis with histograms</p><p>and standard deviation values for both: longitudinal</p><p>and lateral register.</p><p>Chart and histograms report tab.</p><p>Event configuration tab.</p><p>S 5050 maintenance tab.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 69</p><p>S 5050 "Chart Recorder"</p><p>This function provides the longitudinal and lateral register errors, as well as web speed, individually and graphically</p><p>represented in real time for each printing unit controlled.</p><p>1° Longitudinal register error displayed</p><p>over 812 cylinder revolutions.</p><p>2° Lateral register error displayed over</p><p>812 cylinder revolutions.</p><p>3° Web speed and events display.</p><p>4° Standard deviation calculation zone.</p><p>5° Machine events (Connection, Job</p><p>change, MSS shut-down).</p><p>6° Operator events (change of doctor</p><p>blade, colour matching, etc.).</p><p>7° Time bar.</p><p>8° Position of the charts actually</p><p>displayed within the full range of data.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 70</p><p>Select the units.</p><p>Time browser for charts</p><p>visualization (200 or 800</p><p>cylinder revolutions).</p><p>Change the register</p><p>error scale display</p><p>(from 0.2 to 10 mm).</p><p>Select an event.</p><p>Simple / cyclical data</p><p>refreshment.</p><p>Print-out the current</p><p>charts.</p><p>Insert an event.</p><p>REGISTRON® S5100 => 0736 2552 02 edt 01 / <= Register for rotogravure press ELS</p><p>Reference - S5050 Register Data Analyzer</p><p>1016 . . 2651 14.04.2010 E07 01  BOBST SA - All rights reserved 2010 71</p><p>S 5050 "Gauss"</p><p>This function provides the longitudinal and lateral register histogram curves and standard deviation values based on time,</p><p>automatic pre-defined events (unwinder splices, pallets, job changes, …) or manually “tagged” by the user.</p><p>1° Longitudinal register error histogram</p><p>(Gauss curve).</p><p>2°Lateral register error histogram</p><p>(Gauss curve).</p><p>3° Scale showing the number of samples</p><p>(in %) for each register error bar.</p><p>4° Scale of the register errors</p><p>(from -2 to +2mm).</p><p>5° Gaussian curve with each bars</p><p>corresponding to a range</p>