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MEYCO Cobra Solutions for tunneling and mining Underground Expanding hor izons underground Expanding Horizons The MEYCO® Cobra is perfect for applying wet-sprayed concrete in mines, or anywhere where there are restricted profiles. With all the necessary components on one chassis and the ability to reach any area of a mine rapidly, it greatly increases the efficiency of not only the spraying operation but the mine as a whole. Within today’s tight working schedules it is crucial that the spraying set-up can be quickly installed, and ready to start performing within minutes. Immediately after spraying has been completed, the equipment must be removed so that the next work cycle can begin. Thanks to the MEYCO Cobra's manoeuvrability around winding tunnels, the almost seamless execu- tion of sprayed concrete operations on several faces is simplified. The machine's integrated compressor is also an essential element where the central air supply is insufficient to meet all demands. Applications Diesel Motor DEUTZ water-cooled diesel BF4M 1012 C (other motors on request) 78 kW Electric power Total for all electric motors Input supply voltage E-cable standard length at 400/690 V 142 3x 400/50 60/90 kW V/Hz m Capacity Concrete pump at constant 50 bar* 20 m3/h Air Compressor Power Capacity Pressure 75 11.5 0.7 kW m3 / min MPa Overall weight approx. 12 000 kg Accessories MEYCO delivery and nozzle system Admixture tank Working lights 24VDC Hose and nozzle for hopper cleaning High pressure water cleaner Water supply hose on reel Release oil pump 100 / 65 400 4 x 70 5 10 – 155 20 5 mm l W m bar m l Additional Technical Specifications: Spraying range of MEYCO Minima manipulator: Full technical data sheet available on request. Important | * Pump performances including maximum volumes are based on theoretical, 100 % filling capacities. Delivery heights and distances are based on experience but are highly dependent on the granulometry, cement content and plasticity of the concrete. The MEYCO Cobra is an extremely compact electro-hydraulically driven mobile unit for the application of wet-sprayed concrete. A complete system specially designed for the uncompro mising conditions found within the mining industry, it still retains features that ensure the successful application of the high-quality sprayed concrete demanded by our customers. This is achieved with the MEYCO sprayed-concrete pump, integrated with the sophisticated MEYCO Dosa TDC accelerator dosing system. The MEYCO Minima, a spraying manipulator developed specifically with small profile tunnels in mind, offers very compact retraction and can be extended easily within a confined space. The spraying head, a standard MEYCO component, is fitted as a «fold-back» unit, thus reducing vehicle length whilst tramming. All components are mounted on a 4 x 4 articulated PAUS mining chassis. Overview The standard components: MEYCO Minima spraying manipulator MEYCO Suprema sprayed-concrete pump MEYCO Dosa TDC additive dosing system MEYCO Data performance monitoring system PAUS carrier vehicle for mining, 4-wheel drive with articulation Deutz diesel engine with fire suppression system Cable remote control (radio option) Hydraulic stabilisers Cable reel with hydraulic drive and hinged mounting Electric supply cable Air compressor with soft start Central lubrication (option) MEYCO nozzle system Liquid accelerator tank Working lights High-pressure water cleaner Water hose reel + nozzle Release oil pump 1 2 3 4 Features 1 5 1 Operation and controls Display as MMI allows operator full control of dosing and pumping values with other vital features. Shows all details necessary for spraying operation overview. MEYCO Data performance monitoring, for compiling perfomance information for operation management and quality control. Main electric cabinet mounted on hinge to allow access to diesel motor. Remote control with main functions for full command of spraying operation, manipulator, air, pumping and dosing adjustments. Smooth and simple operational control through 1 joystick (proportional) and 2 levers. Dosing system: MEYCO Dosa TDC Total Dosing Control does what it says using interac- tion of frequency controlled dosing pump drive, concrete volume and flowmeter. Ensures dosing accuracy at all volumes and pressures. Ideal for Alkali-Free accelerators. Stainless steel pump unit prevents corrosion plus dry running protection to protect rotor /stator. Stainless steel chemical tank and heavy duty 2” supply hose and camlocks for easy suction and attachment. Rotor / stator pump for pulsation-free operation and to allow accurate dosing measurement. Spraying manipulator MEYCO Minima Developed especially for mining and tight tunnels. Mine experience = optimised manipulator technology. Constructed according to rollover principle. Very compact retraction, can be extended easily without needing additional room. Robust spraying head is a standard MEYCO compo- nent. Fitted on Minima as a «fold-back» unit, reducing the vehicle length whilst tramming. Central lubrication unit for entire system featuring con- trol unit for regular supply and transparent reservoir reduces wear and mainte- nance, increasing working life and value of equipment. MEYCO wet-spraying machine Double piston pump with 20 m3 / h max. theor. Rapid changeover S-tube with special push-over system – a MEYCO patent – eliminates pulsation almost entirely. Strong hopper with protec- tion over outlet and gears. Grill designed for steel fibres. Tried and tested basic flat- pack and central hydraulic drive unit as MEYCO Potenza and MEYCO Suprema (hundreds of units!). Automatically reversing pi- stons relieve delivery system when blocked. 5 6 87 4 7 4 8 3 6 2 MEYCO nozzle system Heavy-duty, pressed hoses with steel webbing. High pressure – 80 bar working pressure with x 2.5 safety margin. Top-quality chemical (hydraulic) hoses. Large diameter double inlet hoses on nozzle injector to allow necessary volume of air to be used. Nozzle system developed over 25 years of research and experience worldwide. Electrics Soft start on main electric motor. Transformer (voltage according to customer requirements), for auxiliary consumers and control. All electric components are labelled for easy identifica- tion in the circuit diagram. Working lights: 24 Volt with toughened glass, resistant to temperature change. Optional heated main electrical control box and operator panel to prevent condensation. All driving lights protected by steel bars. Accessories Hydraulically driven cable reel. Mounted on hinge to allow access to valve block and diesel motor. Rotary vane air compres- sor 11.5 m3 / min, 7 bar, same size/type as MEYCO Potenza, ensuring reliability and spares stock. Further developed for tunneling / mining environment with cyclone filter. Electric soft start plus pneumatic start assistance. Heavy-duty steel protection around cooler element. All necessary accessories for cleaning the manipulator, concrete pump and nozzle system are fitted as stan- dard for a fast clean-up and prevent avoidable downtime. Carrier vehicle PAUS Universa 50, modified for MEYCO Cobra, manufac- tured by mining equipment specialists. Very thick sheet steel construction. Water-cooled Deutz diesel engine with 4-wheel hydro- static drive and hydraulic steeringusing articulation. 35 % theor. max. inclination on good ground conditions. Diesel motor fire suppres- sion system fitted as stan- dard provides greater safety. Stabilizers for stable spraying operation. Central driver’s stand (seat also available) with joystick allows full 360° vision whilst tramming. FOPS-certified telescopic roof is adjustable for ease of off-site transport. www.meyco.basf.com MEYCO Customer Service MEYCO, its affiliated companies and selected representatives worldwide offer competent advice, prompt service and efficient training for your personnel. We maintain service support centres in Switzerland, Germany, Norway, Turkey, USA, South and Central America, Middle East, China, India, South East Asia and Australia. Being a part of BASF, The Chemical Company, is a major factor in our success. Technical and design modifications remain reserved at all times. Technical properties have been achieved under theoretical and normal conditions. Please consult the respective machine manual for all matters related to safety, operation and maintenance. Brochures on our equipment solutions are available at www.meyco.basf.com No 174835/B M E Y C O ® : 0 3/ 11 /A B C re a Our products conform to EU standards Certified quality Expanding hor izons underground BASF Construction Chemicals UAE LLC P.O. Box 37127 Dubai, UAE Phone +971 4 809 0800 Fax +971 4 885 1002 BASF Construction Chemicals Europe AG MEYCO Equipment Hegmattenstrasse 24 8404 Winterthur, Switzerland Phone +41 58 958 27 00 E-mail meyco@basf.com BASF Construction Chemicals 23700 Chagrin Boulevard Cleveland, OH 44122-5554, USA Phone +1-216-839 7500 Fax +1-216-839 8821 E-mail admixtures@basf.com BASF Construction Chemicals Australia Pty Ltd 11 Stanton Road Seven Hills NSW 2147, Australia Phone +61 2 8811 4200 Fax +61 2 8811 3299 BASF Construction Chemicals Asia Pacific 14/F, Harbour Ring Plaza 18 Xizang Road M. Shanghai, 200001, P.R. China Phone +8621 2320 3000 E-mail infotmc-ap@basf.com BASF SA Av. Brigadeiro Faria Lima, 3600 Andares do 8º ao 14º 04538-132 São Paulo – SP, Brazil Phone +55 11 2718 5507 E-mail vendas-eb@basf.com
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