07 VAI products

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VAI TECHNOLOGY
At a Glance
VAI TECHNOLOGY
At a Glance
VOEST-ALPINE Industrieanlagenbau
Technology is Our Trademark
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Headquarters of the VAI Group
Linz/Austria
Headquarters of the VAI Group
Linz/Austria
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A Background of
Steelmaking Experience
VAI (VOEST-ALPINE Industrie-
anlagenbau GmbH & Co) is one
of the world’s leading engineer-
ing and plant-building compa-
nies for the iron and steel
industry. With a combined staff
of approximately 5000 employ-
ees, the complete spectrum of
iron and steel production tech-
nologies are supplied, extend-
ing from the raw materials to
the finished product. Whether
for new plants or for the mod-
ernization of existing plants, our
company specializes in the
implementation of advanced
and cost-saving solutions. To
date, more than 1300 major in-
dustrial projects have been
completed in some 80 countries.
Integrated Compact Mills �
Minimills �
Sinter and Pellet Plants �
Blast Furnaces �
COREX® Ironmaking Plants �
FINMET® Fine-Ore Reduction Plants �
Direct Reduction Plants Based on �
 COREX® Export Gas �
LD (BOF) Steelmaking Plants �
EAF Steelmaking Plants �
Secondary Metallurgical Facilities �
CONROLL® Casting and Rolling Plants �
Continuous Casting Plants �
Technology is Our Trademark
� Hot-Rolling Mills for Flat Products
� Cold-Rolling Mills for Flat Products
� ALUVANCE® Aluminum Rolling Mills
� Bar and Wire Rod Rolling Mills
� Pickling Plants for Strip and Wire
� Strip-Coating Lines
� VAINOX® Stainless Steelmaking,
Rolling and Processing Plants
� Tube and Pipe Mills
� Environmental Plants
� VAIONEER® Automation Systems
� Comprehensive Modernization Solutions
� Technical Assistance/After-Sales Services
 VOEST-ALPINE Industrieanlagenbau GmbH & Co
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VOEST-ALPINE Industria Ltda., Brazil
VAI Automation Inc., USA
P.T. VAI ASIA, Indonesia
VAI INDIA Pvt. Ltd., India
VAI Automation Private Limited, India
VAI Industries (U.K.) Ltd., UK
VOEST-ALPINE INDUSTRIAL SERVICES GmbH (VAIS), Austria
URALMASCH-VOEST Metallurgieanlagen
Projektierungsgesellschaft m.b.H., Austria
FUCHS Systemtechnik GmbH, Germany
DEUTSCHE VOEST-ALPINE INDUSTRIEANLAGENBAU GmbH (DVAI), Germany
VAI TECHNOMETAL GmbH, Germany
VAI SEUTHE GmbH, Germany
VOEST ALPINE IMPIANTI S.r.l., Italy
VOEST-ALPINE INDUSTRIES (SA) (PTY) LIMITED, Rep. of South Africa
VOEST-ALPINE Industries, Inc. / VAST, USA
VAI PRAHA ENGINEERING spol. s r.o. / VAI HP a.s., Czech Republic
LinKoMet Engineering spol. s r.o., Slovakia
VAI Polen Sp. z.o.o., Poland
J.V. INMET GmbH, Ukraine
VAI CLECIM, France
VAI COSIM, Spain
Metallurgy Power and Water Plant Engineering
and Services
VAI Subsidiaries and Affiliated Companies
VA TECH ELIN
VA TECH WABAG
VA TECH VOEST MCE
VA TECH VOEST MCE
VA TECH ELIN EBG
VA TECH AI Informatics
VOEST-ALPINE
Industrieanlagenbau
 Group Structure
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VAI Subsidiaries and
Affiliated Companies
� Other VAI Representation Offices
 Group Structure
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� Metallurgical Plant Integration
� Integrated Iron and Steel Works
� Integrated Compact Mills
� Minimills
Construction site of the new compact flat products mill, HADEED / Saudi Arabia
Hot-Rolling Mill
Ladle Furnace
EAF
Continuous Slab Caster
 Integration Technology
The HADEED Steel Works, Saudi ArabiaThe HADEED Steel Works, Saudi Arabia
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Sinter Plant, POSCO POHANG WORKS/Korea
� Benefication Plants for
Iron Ore
� Sinter Plants
� Pellet Plants
Example of a VAI Minimill Layout
 Integration Technology
 Mineral Technology
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� COREX® Ironmaking Plants
� Reduction Plants Based on
COREX® Export Gas
� All Integration Facilities
 Smelting Reduction Technology
COREX® Plant C-2000, SALDAHNA STEEL/South AfricaCOREX® Plant C-2000, SALDAHNA STEEL/South Africa
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� Blast Furnaces
� All Related Equipment and Ancillary Processes
 VAI DAVY® Blast Furnace Technology
Blast Furnace Panorama, POSCO KWANGYANG WORKS/Korea
Blast Furnace, BRITISH STEEL/UK
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 Reduction Technology
� FINMET® Fine-Ore Reduction Plants
� All Integration Facilities
FINMET® Plant, BHP DRI/Australia
Typical FINMET® Briquette
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 Reduction Technology
FINMET® Plant, ORINOCO IRON/Venezuela
DRC Rotary Kiln,
SCAW Metal/
South Africa
� DRC Process
(Coal-based direct reduction with rotary kiln)
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� LD (BOF) Steelmaking Plants
� All Related Facilities
150 t LD Converter,
VOEST-ALPINE STAHL LINZ/Austria
Turnkey LD Steel Works,
POSCO KWANGYANG WORKS/Korea
 LD (BOF) Steelmaking Technology
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95 t FUCHS
Double Shaft
AC Furnace,
SAM/France
150 t EAF,
HADEED/
Saudi Arabia
 EAF Steelmaking Technology 
� AC and DC Electric Arc Furnaces
� Shaft Furnaces (e.g. Twin Shell and Finger)
� Upgrading with “FORS”
� Upgrading with K-ES®
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� Ladle Treatment Stations
� All Vacuum Degassing Plants
12 t DETEM and TMC Converter for Stainless Steel Production,
MICROSTEEL/South Africa
65 t Vacuum Degassing Plant, NEUE MAXHÜTTE/Germany
Vacuum Circulating Process (VCP)
 Secondary Metallurgical Technology 
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CONROLL® Thin-Slab Casting and Direct-Rolling Plants
� CONROLL® 90 Plant (HRS*, including UTHS**)
� CONROLL® 125 Plant (HRS*)
� CONROLL® Steckel Mill Plant (HRS*)
for all steel grades (carbon, stainless and special)
as produced in integrated mills.
Continuous Thin-Slab Casting Plant, AK STEEL MANSFIELD/USA
 CONROLL® Technology
* Hot-Rolled Strip
** Ultra-Thin Hot Strip
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� Slab-Casting Plants
� Thin-Slab Casting Plants
� Billet-Casting Plants
� Bloom-Casting Plants
� Beam-Blank Casting Plants
Single-Strand Slab Caster
VOEST-ALPINE STAHL LINZ/Austria
 Continuous Casting Technology
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6-Strand Billet Casting Plant,
SICARTSA/Mexico
4-Strand Beam-Blank
Casting Plant
Stahlwerk Thüringen,
ARBED Group/
Germany
Continuous Round Bloom Caster,
NISHNIJ TAGIL/Russia
 Continuous Casting Technology
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� Hot-Strip Mills
� Steckel Mills
� Plate Mills
 Hot-Rolling Technology
Roughing Mill, HADEED/Saudi Arabia
Steckel Mill, AVESTA-SHEFFIELD/Sweden
No. 2 Plate Mill, DONGKUK/Korea
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� Single-Stand
Cold-Reversing Mills
� Two-Stand
Cold-Reversing Mills
 Cold-Rolling Technology
Combined Pickling and Cold-Rolling Tandem Mill,
VOEST-ALPINE STAHL LINZ/Austria
� Tandem Mills
� Skin-Pass Mills
� Linked Pickling and
Cold-Rolling Tandem Mills
Combined Cold-Reversing/Skin-Pass Mill,
DUFERCO/South Africa
Cold-Reversing Mill,
DUFERCO/South Africa
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Bright-Finishing Mill, ALUMINIUM RANSHOFEN/Austria
 ® Aluminum Rolling Technology
Complete Range of ALUVANCE® Technologies
� Hot-Rolling Mills
� Cold-Strip Mills
• Single-Stand and Tandem Mills
• High-Bright Finishing Mills
� Thin-Strip and Foil Mills
Roughing Mill, TEICH/Austria
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� Pickling Lines for Flat and Long Products
� Linked Pickling and Cold-Rolling Tandem Mills
� Hot-Dip Galvanizing Lines
� Continuous Annealing Lines
� Color-Coating Lines
� Specialty Products, including welders, DAK®
(Dynamic Air Knives), tension levelers and skin-pass mills
Specialized Products,
e.g. High-Capacity Welders
 Processing Technology
Color-Coating Line,
VOEST-ALPINE STAHL LINZ/Austria
Hot-Dip Galvanizing Line, DUFERCO STEEL PROCESSING/South Africa
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� Complete Range of
VAINOX® Stainless Steel Production Facilities
 VAINOX® Stainless Steel Production Technology
Stainless Steel EAF,
POSCO POHANG WORKS/Korea
Stainless Steel Rolling with Steckel Mill,
COLUMBUS STAINLESS/South Africa
K-OBM-S Converter,
POSCO POHANG WORKS/Korea
Stainless Steelmaking, Rolling and Processing, COLUMBUS STAINLESS/South Africa
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 VAINOX® Stainless Steel Production Technology
CoupledStainless Steel Rolling and Processing Line, UGINE/FranceCoupled Stainless Steel Rolling and Processing Line, UGINE/France
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� Bar and Wire Rod Mills
� Forging-Rolling Lines
� ASHLOW Guides
 Long-Product Rolling Technology
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 Tube and Pipe Mill Technology
� Conventional Lines for Standard and Precision Tubes
� CTA Forming and CTA Sizing Solutions
� Special Lines for Complicated Cross Sections
� FCF Lines for Shaped Tubes and Open Sections
� Finishing Equipment and Pipe Coating Lines
(Diameters: 4.6–610 mm, Wall Thickness; 0.8–20 mm)
CTA 1020 Sizing, 12” (Ø 323.9 mm)
Tube Welding Line, CONDESA/Spain
Tube Welding Line (RS 40),
JÄKL KARVINA/Czech Republic
Wide Range of Products and Sizes
for All Applications
FCF Solution Installed at
VOEST-ALPINE KREMS/Austria
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 Environmental Technology
� AIRFINE® and WETFINE®
Gas Cleaning for Sinter
and Pellet Plants
� Primary and Secondary Off-
gas Treatment Systems for
BF, LD (LT, BAUMCO), EAF
and LF Plants
� Energy Recovery Systems
� Comprehensive Waste
Management and Recycling
Solutions (e.g. CONTOP®)
� Process Modeling and
Feasibility Studies
AIRFINE® Plant, VOEST-ALPINE STAHL LINZ/Austria
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 Environmental Technology
CONTOP® Cyclone,
HARZER ZINK/Germany
Primary Dedusting System for LD (BOF) Plant,
BAOSHAN STEEL/People’s Republic of China
Fan and Filter House
VOEST-ALPINE STAHL LINZ/Austria
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 Automation
� Process Control
� Technological Control
Systems
� Process Optimization
� Electrical Systems and
Drives Engineering
� Instrumentation
Automation
Reduction Plant
Blast Furnace
Sinter Plant
LD (BOF) Steelmaking Plant
Electric Arc Furnace
Energy Technology
� E
nerg
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� Production
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 Energy Technology
Secondary Metallurgy
Continuous Casting
Hot-Rolling Mill
Cold-Rolling Mill
Strip-Processing Lines
Environmental Protection
Planning and Control
� Quality Control
� Heat and Power Generation
� Energy Recovery Systems
� Turnkey Services and Supplies
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 Metallurgical Services 
Continuous Improvement Services
� Training and Performance Coaching
� Plant Equipment and Material Management
� Operations, Services and Maintenance
Performance and Quality Coaching Training and Simulation
Gas and Recycling Technology Outsourcing
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 After-Sales Service
� Equipment
Systems, Components, Spares
� Upgrading
Hardware/System Solution Packages
� Services
Training, Consulting, Inspections, Studies
VOEST-ALPINE
Industrieanlagenbau GmbH & Co
A-4031 Linz/Austria
Turmstrasse 44, P.O. Box 4
Tel.: (+43/70) 6592-0
Fax: (+43/70) 6980-8632
E-mail: Contact@vai.at
www.vai.at
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