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Influence of Phosphorus Content on the Recrystallization Behavior and Mechanical Properties of Boron-bearing Ti-Nb Fully Stabilized Steels D. P. Hoydick and T. M. Osman Product Technology Division U. S. Steel Research Monroeville, PA 15146 ABSRACT Laboratory processed boron-bearing, titanium-niobium fully stabilized steels with varying phosphorus levels were studied in order to investigate differences in annealing response and resultant mechanical properties of these steels. The results of isothermal annealing experiments and batch annealing simulations show an anomalous effect of phosphorus on the recrystallization behavior of the boron-bearing, titanium- niobium fully stabilized steels investigated in this study. The results appear to be consistent with commercial experience. 1. INTRODUCTION Boron is often added to high strength, fully stabilized (FS) steels (i.e. an interstitially free steel) to improve the resistance to secondary work embrittlement ~ (sWE)”*. SWE is a particular concern in rephosphorized FS steels as previous workl’2 has shown that phosphorus segregates to grain boundaries during processing and causes an embrittling effect. Mechanistically, it is believed that boron additions improve the resistance to SWE by either lowering phosphorus segregation by competing with phosphorus for grain boundary sites or just improving the 4 cohesive strength of the boundaries independently with its presence3-5. As previously citedl’2, boron additions drastically improve SWE behavior; however, the addition of boron has some detrimental effects also. Other mechanical properties, particularly the ductility/formability parameters such as total elongation, uniform elongation, and r~- value, are degraded by the additional alloying. For example, an almost linear decrease in r~-value was found with boron additions to a titanium (Ti)-stabilized steel by J. Haga et als. In this study, r~ values dropped from 2.0 to below 1.6 with a boron addition of 0.0024 weight percent. A systematic study of the effects of variations in phosphorus content on r~ values in boron- bearing, FS steels, however, has yet to be documented. Other negative effects of boron in FS steels involve factors related to processing. According to Baetens et al.7, hot mill loads have been found to be relatively high in boron bearing FS steels. In their work, a titanium-niobium (Ti-Nb) FS steel with a boron addition was found to exhibit a hot rolling deformation resistance of 600 MPa at 800 “C (1472 ‘F) as compared to a 500 MPa resistance for a similar non-boron-bearing grade. Consequently, higher finishing temperatures may be required when processing these materials. Additionally, ferrite recrystallization temperatures have been found to be high in boron-bearing FS steels in comparison to non-boron-bearing grades, The recrystallization temperature of one particular Ti-Nb FS steel was shown to increase from 750 ‘C (1380 ‘F) to 850 ‘C (1560 “F) with a boron addition8. While there are many examples in the literature of such changes, more work appears necessary to provide a definitive explanation of the role of boron in microstmctural development of FS steels. Also, it is not 0TH MWSP CONF. PROC., 1SS 1998 – 195 through an identical processing schedule, clear if any synergistic effects exist between boron and other alloying elements in these steels. Some of the above phenomena may result from the fact that boron has been shown to have a strong influence on the ‘y- ct transformation7’9’ 10. Several authors have shown that boron additions to Ti, Nb, and/or Ti-Nb stabilized FS steels can result in hot band structures of that are either quasi- polygonal or even bainitic. It may therefore not be surprising that the structure and property development through cold rolling and annealing may be different from that observed in non-boron-bearing fully stabilized steels. The commercial implications of the effects of boron on processing, particularly with respect to recrystallization behavior, were highlighted during recent mill trials. In these trials, a boron-bearing fully stabilized grade was found to be only partially recrystallized in practice using conventional commercial batch annealing cycles (hot spot 732 “C, cold spot 677 ‘C). The problem materials had the following compositions: Trial 1: 0.034 weight percent 0.037 weight percent 0.013 weight percent P, 0.0009 weight percent B Trial 2: 0.038 weight percent 0.037 weight percent 0.006 weight percent P, 0.0007 weight percent B These grades are Ti-Nb materials with boron additions Nb, Ti, and Nb, Ti, and FS and phosphorus levels in the 0.005 to 0.015 weight percent range. This problem with annealing was unexpected since previous experience with boron-bearing Ti-Nb steels containing higher phosphorus levels (>0.025 weight percent) had resulted in a fully recrystallized structure when processed 196 – 40TH MWSP CONF. PROC., 1SS 1998 Also, a similar high phosphorus (>0.025 weight percent) Ti-Nb grade without any boron has been processed without incident. A summary of these occurrences are shown in Table I. The table lists the boron and phosphorus contents of the respective grades and also indicates whether or not the steel was fully recrystallized after annealing in identical commercial batch annealing cycles. These occurrences were the impetus for the current work to investigate the influence of phosphorus content on the recrystallization behavior and resultant properties of boron-bearing fully stabilized steel. Table I. Summary of Commercial Experience With Different Boron and Phosphorus Containing Ti-Nb FS Grades. Grade B level P level Recrystalliza- tion Problem 1 0.0006- 0.ooo5- yes 0.0012 0.015 2 0.0006- 0.025 - no 0.0012 0.04 3 <0.0002 0.025 - no 0.04 2. EXPERIMENTAL PROCEDURE Four laboratory heats were produced via vacuum induction melting with the compositions shown in Table II, The intent was to produce boron-bearing, Ti-Nb steels containing a typical boron content seen in commercial grades while varying phosphorus contents. This would allow for a determination of the influence of phosphorus on the recrystallization behavior and structural development. As seen in Table II, the phosphorus content varied from 0.004 to 0.039 weight percent. The boron content was similar for steels A, C, and D, but was higher for steel B. It is noted, however, that the boron content for steel B ositi 0 0 0 0 Salt pot anneals were performed utilizing an alkali salt bath and recrystallization behavior was monitored using a combination of hardness measurements and optical microscopy. Batch annealing simulations were performed according to the hot spot (732”C) and cold spot (677”C) thermal cycles as shown in Figure 1. quenched in order to examine recrystallization kinetics. Initially the steels were annealed at 815 “C (1500 ‘W) for various times and hardness values were measured as a function of soak time at temperature to monitor the degree of softening. The results are shown in Figure 2. For each material, the curves are seen to Table II Nominal Comp Steel c Mn P s A 0.0043 0.19 0.004 0.011 B 0.0027 0.19 0.016 0.011 c 0.0028 0.19 0.030 0.011 D 0.0037 0.18 0.039 0.011,~ still lies within the typical compositional range used commercially (0.00 12 weight percent maximum). The compositions of the alloying elements deemed to be important in stabilization reactions, including N, C, S, Ti, Nb, and Mn, appeared to be reasonably uniform throughout the steels, although some variation in carbon levels existed. All of the steels were fully stabilized based ‘upon stoichiometric calculations. After induction melting, each ingot was heat treated at 1260 “C (2300 ~ for 3.5 hours and then slabbed on a laboratory hot rollingfacility. The initial hot reduction employed a finishing temperature of 982 “C (1800 T) followed by air-cooling and resulted in 3.8 cm (1.5”) thick slab. The slabs were then sectioned, reheated to 1260 ‘C (2300 ‘F) and held for 45 minutes, and re-rolled to a final hot band thickness using a finishing temperature of 913 “C (1675 “F). The samples were cooled to 649 ‘C (1200 ‘F) and then placed in a coiling simulation furnace (28 “C/hour cooling cycle). The specimens were subsequently cold-rolled 70 percent to a final nominal thickness of 0.76 mm (0.030 in.). Recrystallization temperatures were determined isothermally using a salt pot. 40TH ons of Steels (in weight percent) Si Ti Nb N B .024 0.043 0.040 0.0031 0.0004 .024 0.040 0.048 0.0029 0.0012 .025 0.040 0.040 0.0032 0.0006 .022 0.041 0.049 0.0032 _ 0.0005 I Mechanical testing was performed on the batch annealed (hot spot cycle) materials in accordance with ASTM E8 and r-values were determined using MODUL-r testing. 800 700 E - 500 ~ 400 ~ 300 a g 200 100 0 0 510152025303540 Time (hours) Figure 1. Thermal profiles for batch annealing simulations. 3. RESULTS 3.1 Isothermal annealing studies After cold rolling, the series of steels was annealed isothermally at various temperatures and times and then water MWSP CONF. PROC., 1SS 1998 – 197 level at times greater than 120 seconds. Optical microscopy was then used to determine the point of complete recrystallization (i.e. elimination of ‘pancake’ grain structure induced by cold working). The sequence in terms of increasing time for recrystallization at 815 ‘C ( 1500 “F) was found to be: steel A, D, C, and B. The recrystallization behavior was also investigated using another approach. Each steel underwent a 60 second heat treatment at various temperatures between 760 “C (1400 ‘F) and 871 ‘C (1600 “F). The results of hardness testing on the water quenched materials is seen in Figure 3. Defining the recrystallization temperature as the minimum temperature in which the material will recrystallize in 60 seconds, the recrystallization temperatures were determined via optical microscopy as shown in Table III. -0- Steel A 100 .. . . . ~ Steel B e ~ Steel C - Steel D 90 ~ I I d 40tttttH o 50 100 150 200 250 300 Time (sec.) Figure 2. Hardness versus time curves for materials at the 815 ‘C ( 1500°F) isotherm. 198- 40TH MWSP CONF. PROC., 1SS 1998 4 1 1 I 760 780 800 820 840 860 880 Temperature (“C) Figure 3. Hardness versus temperature curves for a constant 60 second heat treatment. Table III. Recrystallization Temperatures for Each of the Steels. Material Recrystallization Temperature, ‘C (“F) A 799 (1470) B 854 (1570) c 832 (1530) D 832 (1530) 3.2 Mechanical Properties The mechanical properties of the materials undergoing the hot spot batch annealing cycle were also measured. A summary of these properties is shown in Table IV. As expected, with an increase in phosphorus level, an appreciable increase in strength was observed along with a corresponding decrease in r~ value. Mec T Elon ( 4 4 3 4 than that for Steel A. It should be noted that O 0.008 0.016 0.024 0.032 0.04 PllOs#loruE Odx?nt (weight perumt) Figure 4. Recrystallization Temperature as a function of phosphorus level. the peak in Figure 4 corresponds to the recrystallization temperature found for steel B, which has a much higher boron content (0.0012 weight percent versus about 0.0005 weight percent) than the other three steels. *The slight difference is most likely due to a lower amount of cold reduction in the current study (70% versus 75% in previous work) and the slightly larger amount of solute Nb in the current study. Table IV As-Batch Annealed Steel Yield Tensile Strength, Strength, MPa (ksi) MPa (ksi) A 131 (19.0) 318 (46.1) B 147 (21.3) 337 (48.9) c 152 (22.0) 349 (50.7) D 155 (22.5) 354 (51.4) 4. DISCUSSION 4.1 Recrystallization Behavior As mentioned earlier, the addition of boron to both Ti and Ti-Nb fidly stabilized steels has been found to result in higher recrystallization temperatures than similar non-boron bearing materials. In the previous studys, however, the corresponding phosphorus level was not reported. In the present work, the phosphorus level is shown to have a significant effect on the recrystallization behavior of boron-bearing, Ti-Nb FS steels. 40TH M hanical Properties (Hot Spot Anneal) otal N-value r~-value gation %) (5Nlt) 2.5 0.283 1.81 0.2 0.275 1.66 7.9 0.270 1.68 2.3 0.268 1.59 As the phosphorus level increases in these boron-bearing Ti-Nb fully stabilized steels, the recrystallization temperature initially increases, reaches a peak, and then decreases. This trend in recrystallization temperature with respect to phosphorus content observed in the isothermal annealing studies is summarized in Figure 4. Steel A, exhibiting the lowest recrystallization temperature of the steels studied, represents a boron-bearing FS steel with essentially no phosphorus (i.e., even less than normal residual levels). In isothermal annealing, the time to complete recrystallization was comparable* to that previously observed for a non-boron-bearing Ti-Nb FS steel*l, suggesting a limited effect of the boron alone on recrystallization kinetics. In contrast, the recrystallization temperatures for Steels C and D, which have comparable boron contents to Steel A but varying phosphorus contents, are greater WSP CONF. PROC., 1SS 1998 – 199 98 One can argue that the higher recrystallization temperature may be due solely to the higher boron content; however, Haga et al.s observed an increase in recrystallization temperature of only 10 ‘C when increasing the boron content from 0.005 weight percent to 0.012 weight percent in a titanium-only FS steel with a similar phosphorus content (0.01 weight percent). In this work, a remarkable increase in recrystallization finishing temperature was observed with increasing boron content up to 5 ppm but only gradual increases resulted with further boron additions. The large change in recrystallization temperature observed in the current titanium-niobium FS steels coupled with the commercial experience mentioned earlier suggests that the effect of phosphorus should also be considered. The maximum recrystallization temperature in the laboratory study was found for the phosphorus level of 0.016 weight percent, which is comparable to the phosphorus level of the steels that would not recrystallize during commercial trials (see Table I). In addition, recrystallization readily occurred in commercial production at higher phosphorus contents, apparently agreeing with the results in Figure 4 showing a decrease in recrystallization temperature with higher phosphorus levels. This suggests that the recrystallization process in boron-bearing, Ti-Nb FS steels is related to both the boron and phosphorus contents. The results from this study and from commercial experience therefore suggest that the effect of a given boron addition (e.g. 0.0005 weight percent B) on the recrystallization behavior of Ti-Nb FS steels is influenced by phosphorus level. The fact that a phosphorus addition influences recrystallization behavior is not surprising as phosphorus additions to non-boron- bearing FS steels have been shown to hinder recrystallization. However, an anomalous behavior with increasing phosphorus 200 – 40TH MWSP CONF. PROC., 1SS 19 content is observed here. As revealed by both the commercial experience (Table I) and laboratory isothermal experiments, there appears to be range of phosphorus approximately between 0.005 to 0.02 weight percent where the recrystallization process is most sluggish in boron bearing Ti-Nb FS steels. Both lower and higher phosphorus contents exhibit more reasonablerecrystallization behavior. In an attempt to provide an explanation for the trends with respect to phosphorus content observed above, a metallographic study was conducted. Optical microscopy and transmission electron microscopy were employed to provide microstructural observations of these steels at different stages of processing. Both hot band samples as well as cold rolled and annealed samples were investigated. 4.2 Microstructural Development The hot bands were examined via optical microscopy with the microstructure for steels A through D shown in Figure 5. All of the structures appeared to be quasi- polygonal in nature with characteristically jagged grain boundaries. The general features of these structures appear to be in agreement with some of the microstructure observed by previous investigators in other boron-bearing fully stabilized stee17. These results suggest that the nature of the et - y transformation is altered by the additional alloying. Also, it must be noted that the grain size varies appreciably, as steel A exhibits the coarsest structure, steel B the finest, and steels C and D being intermediate. It is generally believed in the theory of recrystallization that after an identical cold rolling and annealing treatment, an initially fine grained material will recrystallize more rapidly than a coarse grained material. Thus, in this study, based upon hot band grain size alone, material B Although not definitively 40 would be expected to have the lowest recrystallization temperature, material A the highest. In actuality, the opposite behavior was observed with material A and B exhibit recrystallization temperatures of 799°C and 854°C, respectively. Therefore, it is clear that some other microstructural feature/features is contributing to the recrystallization behaviors observed here. A limited study was also conducted on the precipitate distribution in the hot band. In terms of precipitate type and distributions, extraction replicas were evaluated using energy dispersive spectroscopy (EDS) on a transmission electron microscope (TEM) and polished samples were also analyzed using energy dispersive spectroscopy on a scanning electron microscope (SEM). Using these techniques, only particles larger than one micron could be analyzed for the individual steels. The results showed that for such particles, similar precipitate distributions were found among all steels, with titanium sulfides and titanium carbo-sulfides dominating the structures. Of the particles greater than one micron, no borides or phosphides were observed. Differences in the microstructure of cold rolled and annealed samples were also observed. While all of the steels exhibited equiaxed, polygonal grains with slightly smaller grain sizes with increased alloying, TEM imaging revealed differences in the precipitate distributions. Figure 6 shows bright field images of precipitates in recrystallized samples of steels A, B, and D from the isothermal annealing experiments. In relative terms, the images show coarse, finely distributed particles in steel A; coarse, sparsely distributed particles in steel B; and fine, finely distributed particles in steel D. It can be speculated, although not experimentally determined, that the higher carbon levels in samples A and D may contribute to their higher precipitate volume fractions. determined during this study, a potential explanation for the observed differences in recrystallization behavior may be related to the effects of boron and phosphorus in each steel. As discussed earlier, phosphorus and boron tend to segregate to the grain boundaries. Such segregation may result in solute drag during recrystallization, reducing boundary mobility and retarding the recrystallization process. Based solely upon a solute drag mechanism, as the amount of phosphorus and boron increases in the steel, it is expected that the recrystallization temperature would increase. Similarly, for a given boron addition, an increase in phosphorus content should result in more sluggish recrystallization kinetics. These assumptions hold true as long as all of the phosphorus and boron remains in solution. If precipitation of boron or phosphorus occurs, however, solute is removed from solution, decreasing the solute drag effect, and leading to a lower recrystallization temperature. Based upon these ideas, one mechanism that could contribute to the behavior reflected in Figure 4 and Table I involves the precipitation of FeTiP particles. These precipitates have been previously observed12-]4 in similar Ti and Ti-Nb high strength FS steels. For a given boron level, if the phosphorus level is continually increased, a critical phosphorus level may be reached where FeTiP particles begin to form. Assuming that the resulting precipitate distribution is such that boundary pinning is not a factor]4, the removal of phosphorus from solution should increase boundary mobility by decreasing the amount of solute drag. This could therefore contribute to the decrease in recrystallization temperatures seen at the higher phosphorus contents in Figure 4. It must be noted that more work is necessary to determine if this mechanism or another mechanism is operative to describe the annealing behavior of the current steel TH MWSP CONF. PROC., 1SS 1998 – 201 Figure 5. Hot band microstructure for steels A, B, C, and D. 202 – 40TH MWSP CONF. PROC., 1SS 1998 0TH grades. Clearly, a more definitive study on the nature and distribution of precipitates in the materials both in the hot band and after annealing is needed to elucidate the mechanism for the anomalous annealing behavior observed in this investigation. 5. CONCLUSION 1) The results of laboratory isothermal annealing experiments on boron-bearing Ti- Nb steels show an anomalous behavior with phosphorus content. The recrystallization kinetics are most sluggish at approximately 0.005 to 0.02 weight percent phosphorus whereas at both higher and lower phosphorus contents, the recrystallization behavior is more reasonable. These results appear to be consistent with commercial experience. 2) Hot band structures are quasi-polygonal in nature with the grain size varying appreciably with alloy content. Additionally, variations in the precipitate distribution in cold rolled and annealed samples were found although the nature of the distribution differences were not determined. 3) Although not definitively determined in this study, it appears that the anomalous recrystallization behavior of the boron- bearing Ti-Nb FS steels may be due to differences in precipitate distributions and solute contents. 4) The mechanical properties scaled as expected from previous work. The yield strength and the tensile strength increased while the r~-values decreased with increasing phosphorus contents. ACKNOWLEDGEMENTS The authors would like to acknowledge the assistance of F. Bakewell, K.Ruediger, G. Walters, T. Collier, C. 4 Diable, A. Thompson, C. Scelsi, F. Shannon, T. Lewertowicz, and J. Conroy of U. S. Steel Research. The material in this paper is intended for general information only. Any use of this materiaJ in relation to any specific application should be based on independent examination and verification of its unrestricted availability for such use, and a determination of suitability for the application by professionally qualified personnel. No license under any USX Corporation patents or other proprietary interest is implied by the publication of this paper. Those making use of or relying upon the material assume all risks and liability arising from such use or reliance. REFERENCES 1. M, Yamada, Y. Tokunaga, and M, Yarnato, Tetsu-to-Hamne, v. 73, no.3, 1987, pp. 1049-1056. 2. B. Yan and I. Gupta, Modern LC and ULC Sheet Steels for Cold Forming, Ed. W. Bleck,Aachen:Mainz, 1998, pp. 249-263. 3. E. Yasuhara, K. Sakata, T. Kate, and O. Hashimoto, ISIJ International, Vol. 34, No. 1, 1994, pp. 97-107. 4. T. Mega, J. Shimomura, and E. Yasuhara, Mat. Trans.. JIM, Vol. 36, No. 10, 1995, pp. 1026-1213. 5. N. Takahashi, M. Shibata, Y. Furuna, H. Hayakawa, K. 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