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Rock Mechanics for Natural Resources and Infrastructure SBMR 2014 – ISRM Specialized Conference 09-13 September, Goiania, Brazil © CBMR/ABMS and ISRM, 2014 SBMR 2014 Critical Analysis of Laboratory Testing Procedures for Setting Properties of Rock Materials José Luiz Ernandes Dias Filho ‘Darcy Ribeiro’ State University of Northern of Rio de Janeiro - UENF, Campos dos Goytacazes, Brasil, jlernandes@hotmail.com Paulo César de A. Maia UENF, Campos dos Goytacazes, Brasil, maia@uenf.br Gustavo de Castro Xavier UENF, Campos dos Goytacazes, Brasil, gxavier@uenf.br SUMMARY: The rock materials are used in construction with diversity in their applications. Before they are extracted from mines or quarries, it presents in a balanced alteration state with the environment, which was achieved in a geological interval of time. From the moment of extraction to the application, the environment is changed, then the rock begins to undergo changes until it reaches a new equilibrium. The rate of change in his new environment depends on the susceptibility of the rock to alteration. Thus, the alterability will depend on the qualities of material from the external environment and the exposure time. A rock can change in a time interval which may vary from thousands of years to a few months depending on the characteristics of alterability. This paper aims a critical analysis of laboratory testing procedures to define the properties of rock materials. The test procedures that exist stands out the study of the durability which is an important subject of research and permits to analyze the variation of the long term behavior of the physical, chemical and mechanical properties of the materials exposed to degradation agents. The way in which agents act on the materials can mobilize different degradation mechanisms. The main degradation mechanisms of physical and chemical in rock materials stand out to abrasion, disaggregated by crystal growth, the expansion due to thermal effects, fracturing for stress relief, hydrolysis and oxidation. The knowledge about the rock and its main characteristics will define the main laboratory testing procedures that better define the behavior of this material in the subject field degradation. The result of this paper presents the different types of Tests submitted in technical literature with ratings and testing procedures used to expose materials to different degradation mechanisms, trying to simulate the conditions of the local exposure of the material. KEYWORDS: Test methods, Laboratory tests, Rock materials, Rock alterability, Rock aging. 1 INTRODUCTION The study of the rock materials durability is very important for Construction and enables a better understanding of changes in the behavior of physical, chemical and mechanical material properties when they are exposed to degradation agents. The way in which agents act on materials can mobilize different degradation mechanisms, which can be physical and chemical in rock materials. The Table 1 shows the main characteristics like the abrasion, disaggregated by crystal growth, the expansion due to thermal effects, fracturing due to stress relief, hydrolysis and oxidation. The degradation of rock materials is caused by intrinsic agents and extrinsic agents. The first are linked to their physical, chemical and mechanical characteristics. The second are related to the environment. SBMR 2014 Table 1. Main characteristics of the degradation mechanisms in rocks. Degradation Mechanisms Characteristics Abrasion wear caused by friction or impact between particles, or even wear resulting from the movement of soil or rock Disaggregation by crystal growth caused by three factors that generate variation in volume in the particles: freezing water, salt crystallization and chemical alterations with expansion Expansion due to thermal effects the effect of temperature variation causes microcracks and possible breakdown of particles Fracturing for stress relief microcracks and fractures in the rock mass caused by several factors, such as underground excavations, cuts large embankments, erosion of surface extracts Hydrolysis breakage of molecular chains by the action of water molecules, causing expansion in the materials and consequently the leaching of constituents Oxidation formation of oxides due to the presence of oxygen in the environment The main degradation agents of rock materials are i) the physical agents, namely temperature, precipitation, relative humidity, wind, atmospheric pressure, mechanical friction, solar radiation and other radiation (α, β and γ rays), ii) the chemical agents: the action of the water, acids, bases, solvents, oxygen, ozone and air pollutants, and finally biological agents due to microorganisms. 1.2 Laboratory Testing Procedures The test procedures that study the durability permit to analyze the variation of the long term behavior of the physical, chemical and mechanical properties of the materials exposed to degradation agents. The tests to evaluate durability are chosen in accordance with the research objective and the type of material. Experience and research determine the proper testing procedures. 1.3 Objectives This paper aims a critical analysis of laboratory testing procedures to define the properties of rock materials. To this was accomplished a vast literature on the subject in order to characterize the main procedures and tests that are used to characterize the durability of rock materials. The paper can definer according to major studies an effective way to guide the use of tests and analyze the properties of the rocks. 2 METHODS 2.1 Tests for evaluating durability The tests for the assessment of durability in rock materials are chosen based on the research objective and on the rock type. Knowing the rock and its main characteristics helps defining the main laboratory testing procedures that best define the behavior of this material in the subject field degradation. Some degradation in the laboratory procedures can include: condensation and ultraviolet radiation, chemical attack, breakdown by biological organisms, freeze- thaw freezing and thawing, saturation and leaching and drying. A critical analysis of the different types of tests presented in the technical literature by Maia and Salles (2006) for the evaluation of the geotechnical materials shows that there are two tests categories: 2.1.1 Tests dedicated to the preparation of degraded or altered samples These tests samples of material are submitted to laboratory procedures where it induces or prioritizes any degradation mechanism. These procedures can be done in an expedited manner (field or laboratory) or in natural field conditions. The natural degradation of field is done by exposing the material directly through the exogenous environment. Normally on SBMR 2014 accelerated life testing special procedures that simulate the degradation mechanisms prevalent in the field are used. After the accelerated material degradation is also conducted to determine their characteristic behavior. 2.1.2 Tests devoted to determining the properties of durability These tests seek to determine characteristic properties of materials that demonstrate how variation in behavior is due to degradation or material degradation. Typically tests are used where the particular property represents the working condition of the material, for example, the parameters of strength, deformability, permeability and others. The determination of these properties can be made in material intact, unchanged, or materials already degraded. In the particular case of materialsalready degraded, tests can be made in both samples collected in the field, through the procedures of exhumation, as for degraded samples by procedures described in the previous item (preparation of degraded or altered samples). For purposes of this paper, we present the procedures and tests for characterization in the durability of rocks that are most used and are shown in Figure 1. 2.2 Methods for evaluating durability It is important that the material is representative of the intact condition and the condition of change in laboratory and field. In academia, about the material under studies, there are some important papers which contain durability properties. This methodology highlights four stages that must be performed in the following order: i) obtain study material; ii) production of samples with accelerated alteration in the laboratory and natural with exposing samples on field alteration by external environment; iii) obtain the parameters characterizing the studied materials; iv) analysis of results and prediction of the durability (Figure 2). Sample Preparation Field Tests___________________________ Natural Degradation Accelerated Degradation Laboratory Degradation Tests ____ Continuous Leaching Wet and Dry Cycles Condensation and Ultraviolet Radiation Freeze-Thaw Exposure Salt Spray Durability Properties Tests for Direct Correlation Wear _____________ Slake Durability Los Angeles Abrasion Micro-Deval Amsler Impact ____________ Treton Impact Resistance Schmidt Hammer Tests for Indirect Correlation Chemical_________ Chemical Analysis Sulphates Sanity Chemical Attack Petrography Physical___________ Physical Index (absorption, porosity, dry and saturated weight,) Wave Speed Propagation Thermal Expansion Chemical and_____ Physical Scanning Electron Microscope X-Ray Diffraction and Energy-Dispersive X-Ray Spectroscopy Mechanical_______ Compression (Simple, Point Load and Brazilian Test) Bending Strength (3 and 4 points) Figure 1. Procedures and tests for characterization of the rocks durability. SBMR 2014 Figure 2. Method to evaluate rock degradation. 3 RESULTS AND DISCUSSIONS According with the main laboratory testing procedures for evaluating properties of rock materials, this paper shows in some Tables some important researches about each topic of the procedure and tests for characterization the rock materials durability. The results, based on various paper analysis that explore the durability of rocks, were divided according to the procedures and tests for characterization of the durability of rocks showed in the Methods. The Table 2 includes some researches that utilized the Method prioritizing test categories dedicated to Sample Preparation. The Table 3 shows tests for characterization of the Durability Properties with Direct and Indirect Correlations. The Tables 2 and 3 showed some important papers with characterization of rocks. The main topic is durability properties. Each author utilized tests according with his necessity. The variable to choose this test can be various, since the exogenous environment, a request from a company, a application of the material in a project, analysis from historical sites and monuments, until researches with another procedure test and new concepts. Procedures and tests for characterization of the rocks durability in Figure 1 are in the Table 2 and 3. The first presented was Sample Preparation on Field. These mechanisms intend to put the material on exogenous environment for natural alteration. Each place in the world, offers forms different by action of the Degradation Mechanisms represented by a Laboratory tests in the Table 1. The rock materials exposed on field supply specimens for Direct and Indirect Test. The next step is analysis of the Correlations for Characterization of Durability Properties. This exposure on field can be accelerated like suggest the ASTM G90-10 (2010). The special equipment promotes a concentration of solar light on the specimens. There are few discussions about it. The possible absence in the technical bibliography of studies can be related to the fact that the Ultraviolet Radiation is not as effective as other procedures of degradation in rocks. Salles and Maia (2004) and Azzoni et al. (1992) utilized Condensation and Ultraviolet Radiation concluded that this mechanism is one of the least effective as form of degradation. Procedures for Sample Preparation have as objective to utilize the specimens to the method to evaluate rock degradation like showed the Figure 2 in highlight. The main procedures to Sample Preparation on the Laboratory Degradation Tests are the Wet and Dry Cycles and Continuous Leaching. The degradation promotes more intense alteration with these procedures. Frazão and Caruso (1983), Maia et al. (2002), Latham et al. (2006) and Maia and Salles (2006) conclude this test as excellent form to obtain specimens to correlation with field results for characterization of the durability properties. Freeze-Thaw and Exposure Salt Spray for rock were not effective forms to analyze the alteration (Ribeiro et al, 2008). Maybe in the especial places that the present weathering was promoted by only degradation mechanism from these tests. The experimental results indicate that the properties degradations are affected with the time of exposure in the procedures of degradation in the field or in the laboratory. SBMR 2014 Table 2. Paper with method prioritizing test categories dedicated to Sample Preparation. Reference Material Sample Preparation Durability Properties Note Field Laboratory Direct Indirect Varilova et al. (2011) Sedimentary Rock 15 years - - All Chemical-Physical Tests and Chemical Attack Monitoring of a tourist area that suffers severe weathering. Observed physical and chemical alterations. Nunoo et al. (2009) Granite 25 to 40 years - Slake Durability Petrography and Point Load The rock material among 25 to 40 years still presents high resistance Frazão and Caruso (1983) Basalt 4 and 11 months Wet and Dry Cycles Los Angeles Abrasion and Treton Wave Speed Propagation Loss of the resistance with the degradation increase. The immersion in sulfate of sodium represents the most severe Latham et al. (2006) Armourstone - All Tests less Slake Durability and Impact Tests All Tests less X-Ray Analysis and Scanning Electron Microscope Durability guide with different researches in the field and in the laboratory Maia et al. (2003) Basalts 25 years Wet and Dry Cycles and Continuous Leaching - Compression (Simple, Point Load and Brazilian Test) The materials were analyzed and the methodology of study of the durability was validated. The tests were shown appropriate for the forecast long term behavior of the materials, which were influenced by the rehearsal procedure. Maia et al. (2002) Slake Durability and Micro-Deval Petrography, Physical Index and Chemical Analysis Dias Filho et al. (2013b) Gneiss 9 months Continuous Leaching Slake Durability Bending Strength The research was appropriate to predict durability of ornamental rocks. Significantly influences in the results with the specimens thickness Maia and Salles (2006) Gneiss 3 years - Bending Strength The tests generated equations that allow service life the durability of the material. Dias Filho et al. (2012) and Dias Filho et al. (2013a) Gneiss - Slake Durability - Durability study using special laboratoryequipment. The wear follows an approximately linear relationship with the increasing rotation. Salles and Maia (2004) Gneiss 1 year Salt Spray Exposure and Condensation and Ultraviolet Radiation - Physical Index and Bending Strength Physical alterations of materials, color and changes in mechanical strength. The authors found that Freeze-Thaw produced less variation of the rocks properties in relation to Condensation and Ultraviolet Radiation followed by Salt Spray Exposure. Azzoni et al. (1992) Diorite and Marble - Ribeiro et al. (2008) Granites - Salt Spray Exposure and Freeze-Thaw Amsler Compression Simple and Chemical Attack SBMR 2014 Table 3. Paper with method of the direct and indirect test correlations for characterization of Durability Properties. Reference Material Durability Properties Note Direct Indirect Dhakal et al. (2002) Sedimentary Rock Schmidt Hammer, Slake Durability and Micro-Deval Physical Index Appropriate research for determination of the materials behavior Agustawijaya (2003) Weak rocks Slake Durability - Significant changes in the results according to the specimen’s geometry. Barroso et al. (2005) Gneiss Schmidt Hammer Speed of Wave Propagation The exposed rock material with 100 years continued still little altered Renner and Pulz (2005) Granite Impact Resistance Test and Amsler Petrography, Physical Index Excellent application on structures, floors and tiles Fuenkajorn and Scri-in (2007) Various rocks Slake Durability - Physical alterations in the materials and change in strength. satisfactory durability Yagis (2010) Carbonate Rocks Slake Durability - Correlation between of the slake cycles quantity in the results analysis. Lane et al. (2011) Various rocks Micro-Deval - Modifying the duration time of the test Erichsen et al. (2011) Various rocks Micro-Deval and Los Angeles - Comparison of the test methods for different test fraction Miscevic and Vlastelica (2011) Weak Rocks Slake Durability Point Load and Physical Index It was confirmed low durability of the material according to the carbonate content. Keaton and Mishra (2010) Sedimentary Rock Slake Durability - The wear follows the linear relationship so much with the increase of the time as with the increase of the rotation Dias Filho et al. (2013a) Gneiss Slake Durability and Micro-Deval - Allam and Ebrahimpour (2013) Sedimentary rock Micro-Deval - Repeatability of the tests For the quantitative analysis, the changes in the parameters studied are evaluated with the type or rate of alteration using the alteration indexes (Farjallat, 1972). The alteration indexes compare a particular characteristic from Durability Properties of the material in the initial state, intact, and the same characteristic in the degraded state. Thus, the index I can be defined by the Equation 1: %100 o o P PP I (1) where P0 is an intact rock parameter and P is an altered rock parameter. The index value I vary from zero, for the material intact, to a maximum value, always less than 100%, for the most altered material. The index I can be used in anyone test for Durability Properties, where P is a parameter chosen to analyze the rock specimen according the degradation time. When the project wants fast results the researcher utilized Tests to Direct Correlation of the Durability Properties by i) Wear with Slake Durability, Los Angeles Abrasion, Micro- Deval and Amsler, and ii) Impact with Treton, Impact Resistance and Schmidt Hammer. In the Table 3, highlight for Fuenkajorn and Scri-in (2007) that studied procedures with and without water during the Slake Durability Test, Keaton and Mishra (2010) with a modification in the variable time and Dias Filho et al. (2013a) the rotation increase in the equipment. All the Tests for Direct Correlation shows strip with classification of your quality and long term behavior. Thus it is possible to SBMR 2014 characterize the material classifying by its quality. According to the results of standard tests ranging from very high, high, medium, low and very low durability. 4 CONCLUSIONS The result of this paper cites the different types of tests submitted in technical literature with ratings and testing procedures used to expose materials to different degradation mechanisms. The critical analysis of laboratory testing procedures for setting properties of rock materials was an experience to identify the main test methods for study of the durability. This paper shows various forms to analyze the variation of the long term behavior with physical, chemical, chemical-physical and mechanical properties of the materials exposed to degradation agents through the correlation between the sample preparation on the field and in the laboratory. Tests Methods for Direct Correlation for evaluates the rock degradation possibility to found an estimative of the durability with a result in a few time in the laboratory and it is show an easy process to use in project and researches, becomes an attractive alternative for characterization of rock. ACKNOWLEDGEMENTS The authors thank CAPES, CNPq (Process: 305708/2012-0), UENF, FAPERJ (Process: E- 26/102.203/3013) and ‘Serraria Olho do Pombo’ for supporting this research. REFERENCES Agustawijaya, D. S. (2003). Modeled Mechanisms in The Slake-Durability Test For Soft Rocks. Lecturer, Department of Civil Engineering, Faculty of Engineering - Mataram University. Dimensi Teknik Sipil Vol 5, n°. 2: 87 – 92. Allam, L. and Ebrahimpour, A. (2013) Comparative Analysis of Idaho and Micro-Deval Aggregate Degradation Test Methods. J. Mater. Civ. Eng. 18p ASTM G90-10 (2010) Standard Practice for Performing Accelerated Outdoor Weathering of Nonmetallic Materials Using Concentrated Natural Sunlight. 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