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Rock Mechanics for Natural Resources and Infrastructure SBMR 2014 – ISRM Specialized Conference 09-13 September, Goiania, Brazil © CBMR/ABMS and ISRM, 2014 SBMR 2014 Soft Rocks: Relevant Aspects to the Resumption of the Studies in Brazilian Geotechnics João Cândido Valenga Parizotto São Paulo University, São Carlos, Brazil, jcvparizotto@gmail.com Rogério Pinto Ribeiro São Paulo University, São Carlos, Brazil, rogerioprx@sc.usp.br Antenor Braga Paraguassú São Paulo University, São Carlos, Brazil, nonus@sc.usp.br SUMMARY: Commitment to study soft rocks requires the understanding of two distinct areas from what we know as Science: engineering and geology. In this context, this report aims to expose to the scientific community the necessity of turning evaluations about soft rocks back to the scene, well treated in the eighties and nineties in Brazil. Nowadays, geologists and civil engineers from technical and scientific acquaintances, have not given substantial importance to this subject, as discussed in several occasions before. It is currently advisable to incorporate this theme in the agenda, since the substantial demand for infrastructure, such as the High Speed Train between the cities of Rio de Janeiro and Campinas, new airports expansions and constructions, highways and railways development, slopes stability in urban areas, etc. All these are indispensable to hold future (and actual) demands taking into account a regular sequence. Being in the interface between soil and rock masses, summing the relationship between two different points of view, qualitatively and quantitatively, the understanding of what a soft rock means ends up generating a diversity of classifications and interpretations, without actually bringing trustful parameters to support safe engineering projects. An overview about soft rocks will take, considering geological and geotechnical concepts, characterization and classifications, testing procedures, as analyzed in the available scientific literature. KEYWORDS: Soft rocks, characterization, testing procedures. 1 INTRODUCTION Soft rocks have a great role and scope in Brazil, as they compound the foundations of current and upcoming dams, bridges and urban buildings; railways, highways, tunnel excavations, as well as hydroelectric projects. In these projects contexts, this type of rock is always avoided and/or removed by means of excavation. These facts were showed in the first report of the Sedimentary Rocks Geotechnical Committee from the Associação Brasileira de Geologia de Engenharia (ABGE, 1988) and Dobereiner (1990), relating about one of the groups of soft rocks. The quoted author presented the distribution of sedimentary basins in Brazil, where 50% of the territory is formed by these younger rocks, and, by his understanding, with considerable presence of soft rocks. It is worth the emphatic return of this issue, due to the substantial demand for engineering works in Brazil, e.g. the High Speed Train (HST), among other projects of importance that will create great impact on society. In the mentioned project case, its design will intercept innumerous geological formations of soft rocks, including those originated SBMR 2014 by weathering processes of crystalline rocks. Being in the interface between soils and rock masses, the understanding of a soft rock is ends up generating a diversity of classifications and interpretations, without actually bringing trustful parameters to support safe engineering projects. In this context, this paper presents geological and geotechnical concepts, characterizations and classifications, and relevant testing procedures available in the literature regarding to soil and rock mechanics, where both, given the right circumstances, are used in rocks of low resistance. 2 NOMENCLATURE AND CONCEPTS In a generic and simplistic way, the soft rocks or rocks with low strength could be defined as geological materials with fragile mechanical characteristics, for example, with low deformability and strength materials, standing at the transition between soils and hard rocks (Figure 1). Figure 1. Soft rocks emplacement in geotechnics. (mod. from PINHO, 2003). The term weak rock is used because of a consensus among the institutions International Society for Rock Mechanics (ISRM), International Association for Engineering Geology and Environment (IAEG) and the International Society of Soil Mechanics and Geotechnical Engineering (ISSMFE). They considered the unconfined compressive strength as a limit between hard soils and soft rocks and hard rocks (lower and upper boundaries). There are several terminologies used to describe or name this material, placed between soils and hard rocks. Published articles and events in soil or rock mechanics used to take their classifications according to each author´s preference. Table 1 presents a summary of the most common terms in both disciplines. Table 1. Normal nomenclatures for soft rocks. Rock Mechanics Soil Mechanics Weak rock Indurated soil Low strength rock Hard soil Soft rock Cemented soil Structured soil Soft rocks are materials whose sampling and geotechnical characterization, as well as the prediction of their behavior are difficult to conduct. Sometimes they require complex construction techniques or special treatments, which ensure the stability of civil works during construction and lifework. Consequently, it is common to include these transitional materials in the problematic group materials (Rodrigues, 1990). According to Galván (1999), it is difficult to define the lower and upper limits of soft rocks, respectively between soils and hard rocks. While soil can be considered a discontinuous solid phase system, which consists of discrete particles, rock material is defined as a continuous system, where particles are closely connected/cemented. These connections were caused by melting processes generated from pressure and/or temperature variations, by molecular linkages or crystalline bonds. As previously mentioned, the unconfined compressive strength was the parameter used to provide the classification of materials and their limits. However, it is found that the soil/rock boundary is not well defined, since even in the ISRM (1978) classification, there is an overlap of strength classes proposed for soils and soft rocks, as shown in Figure 2. This also occurs when comparing with other resistance ratings of natural materials, as demonstrated by several authors (Dobereiner, 1984; Nóbrega, 1985, Hawkins, 1998; Galván, 1999; Pinho, 2003; Kanji, 2012). SBMR 2014 Figure 2. Strength limits for natural materials accordingly to ISRM (1978) classification. 3 CLASSIFICATION The geological, geotechnical and geomechanical characterizations are the ways that involved professionals establish a common technical language, by one or several classification criteria. The first of these disciplines emphasizes the qualitative classification with prominence on the genesis and how they are in nature; the second one establish relationships and set quantitative criteria of physical and mechanical properties; the third uses the second and applies accordingly to their use or behavior in engineering works. Bieniawski (1989), Galván (1999) and Singh and Goel (1999) made a detailed review of geotechnical and geomechanical classifications.From these authors, the most relevant for the subject soft rock are presented. 3.1 Geological In the geological point of view, the basic distinction made regarding rocks is the formation mode and mineral constitution. The few classifications involving soft materials have been created by the need to establish a geological differentiation between soils and rocks. Following these distinctions, Deere (1975) makes the following divisions of the soft rocks, being absent the fractures, “inherent to all rock masses": (a) plans or thin zones: long continuities with the presence of soft rock material; that is incidents of major fractures with spacing and large extensions associated with some kind of weathering, shear zones with foliation or absent, lodging plans and fault zones; (b) rock material of low strength: chemically altered rock (weathering or hydrothermal alteration), salt rock, clay shales, very friable and porous sandstones, volcanic tuffs, marls and basalt or tectonic breccias. Vardé (1989) assesses the rocks of low strength in three types according to the behavior aspect of the rock mass: - Type 1: sedimentary rocks, volcanic and metamorphic rocks intrinsically soft, weathered or hydrothermally altered rocks; - Type 2: structural weakness, including fault zones, zones of intense fracturing and foliated/laminated structures; - Type 3: potentially soluble rocks and/or with cavities (e.g. karst rocks). Dobereiner (1984) includes in a didactic way the genesis of soft rocks through a small diagram, inter-relating them with soil and rock mechanics. (Figure 3). Figure 3. Schematic representation of soft rocks evolution (mod. from Dobereiner, 1984). SBMR 2014 Based on the classification and concepts of these and other authors (Rocha, 1975; Nóbrega, 1985; Campos, 1989; Oliveira, 1993; Galván, 1999; Pinho, 2003), from the geological perspective of evolution, these natural materials can be better divided into primary and secondary soft rocks, as concluded Giambastiani (2013), in the proposal presented in Table 2. However, as stated by Pinho (2003), classification systems with little quantitative parameters have low practical interest for a given geotechnical problem. While recognized that one granite is tougher than shale, the strength does not properly constitute a parameter for geological classifications. He concludes that alteration has a direct influence in the strength of a given rock; even so it does not change the geological rock classification. A granite will be always classified as a granite, regardless of its state of alteration. Table 2. Proposed classification of soft rocks in terms of origin and geological evolution (mod. from Giambastiani, 2013). Division Subdivision P ri m a ry I) Pyroclastic and clastic sedimentary rocks of low to moderate compaction and lithification (sandstones, siltstones, mudstones, tuffs, conglomerates, marls, etc.); II) Chemical sedimentary rocks formed by primary minerals of Mohs hardness <3.5 (gypsum, sylvite, halite, carnallite, limestone, etc.); III) Metamorphic rocks formed by mineral hardness <3.5, such as shales, schists, slates, comprising chlorite, mica, sericite, graphite, talc, among others, related to low metamorphic levels. S e c o n d a ry I) Including all other types of rocks that have undergone processes of physical and/or chemical change due to weathering and/or hydrothermal alterations. 3.1 Geotechnical and Geomechanical Several authors have addressed geotechnical and geomechanical classifications: Williamsom (1959, in Williamsom and Kuhn, 1988), John (1962), Deere and Miller (1966), Obert and Duvall(1967), Stapledon (1968), Guidicini et al (1972), Bieniawski (1974, in Bieniawski, 1989), Rocha (1975), ISRM (1978), IAEG (1981), Dobereiner (1984), Barton et al (1990), British Standard BS-5930(1999). Among these, the following are mentioned. The classification of Williamson (Williamson and Kuhn, 1988), called Unified Rock Classification System (URCS) was developed in 1959 and 1960, and has been extensively used in civil projects of the U.S. Army Corps of Engineers. The system proposes the in situ rock identification, predicting a subsequent adjustment of the collected information in order to refine the classification according to project requirements. State of weathering, estimated strength, linear and planar elements and specific gravity were the four parameters chosen. Among the four parameters, the second one is related with the soft rock subject. The strength is achieved through the blow of a spherical peak hammer, as shown in Table 3. Table 3. Estimated strength criteria of the Unified Rock Classification System (URCS), Williamson (1959) (mod. from Williamson and Kuhn, 1988), based on the hammer blow effect. Cat. UCS Strike Reaction Quality Distinctive characteristic A 103 (15,000) Rebound B 103 - 55 (15,000 - 8,000) Pit C 55-21 (8,000 – 3,000) Dent D 21-7 (3,000 – 1,000) Crater E <7 (<1,000) Moldable *MPa and (psi). Stapledon (1968), commissioned to write an overall study about field investigations in Australia, proposed to include a rock classification based on the unconfined compressive strength, as seen in Figure 4. This classification considers a soft rock when its strength is between 7 to 20 MPa (1,000 to 3,000 psi), and very soft when lower than 7 SBMR 2014 MPa (1,000 psi). The author explains that overlapping occurs within very cohesive soils and very soft rocks. Figure 4. Classification of rock materials based on unconfined compressive strength. (mod. from Stapledon, 1968). Rocha (1975) defined the upper and lower boundaries of low resistance materials taking into account not only the compressive strength and friction angle as well as the deformability module of rock mass and its relation to the module of the intact rock. In his opinion, soft rocks comprehend strengths between 2 to 20 MPa. It also presents some considerations about the influence of discontinuities in the rock mass and the relationship between the strength properties of intact rock and rock mass. Dobereiner (1984), based on a deformability study of sandstones, provided a range of compressive strength for this type of soft rock. The author defined the lower limit at 0.5 MPa, based on the saturation of sandstones in vacuum, in a limit where the structure was not loosened. The upper limit, 20 MPa, was based on microscopic inspection of sandstone samples tested in triaxial compression tests, showing disruption accompanied by grain breakages where strength exceeded the established limit. 4 TECHNOLOGICAL TESTS Soft rocks are problematic materials, being difficult to apply test techniques developed for soils or hard rocks. The increasing knowledge about these materials and the technological advances made it possible to adapt some of the tests to their characterization. In general, the used procedures as well as the major types of laboratory tests for soft rocks are the ones shown in Table 5, described by Nóbrega (1985) and by several authors in Akai (1997). Table 5. Main techniques used in the characterization of hard rocks and low strength rock masses.Tests In -s it u t e st s Permeability Geophysics Direct shear Plate test Dilatometer Pressure meter P h y si c a l a n d C h e m ic a l te st s Moisture content Porosity/Permeability/specific gravity Grain size Swelling Durability Ultrasonic Petrographic analysis Scanning electron microscopy Methylene blue adsorption Sohxlet extraction X-ray diffraction M e c h a n ic a l te st s Point load test Rebound Hammer Slake durability Los Angeles Abrasion Uniaxial compression test Triaxial compression test Creeping Deformability Direct shear Consolidation Scratch test Indentation test SBMR 2014 The difficulties on testing begin from the sampling process, collection and specimen preparation. In occasions which the rock mass is strong, uniform and slightly anisotropic, samples, as a rule of thumb, present good quality and high recovery rate. In the context of soft rocks, there is a great variability in the quality of the rock material, such as the presence of discontinuities (lamination, stratification, fractures), composition (cement type, matrix, framework, and hardness), grain size, density, compaction degree, consistency, permeability and especially weathering grade. These elements make sampling a hard task, many times resulting on specimens of low recovery ratio and quality, as can be seen in an antagonistic situation in Figure 5. Both samples represent massive (fine laminated) (A) and laminated (B) mudstones from Itararé Group, collected in the vicinities of the HST alignment near Campinas city, Brazil. In B, the high weathering degree hindered the sampling process due to the high expansion of clay minerals by natural cycling, causing partial rock mass disintegration. This high disintegration effect, also hinder sampling, preventing the extraction of cylindrical or prismatic standardized samples (ASTM D4543) for UCS. Test applied as index for rock strength classification. Figure 5. Pelitic samples from Itararé Group, taken from the HST alignment in Campinas. Note that the same rock mass (fine laminated and laminated mudstones) has adverse conditions. In B, the disintegration achieved a level that turns sampling impossible. Faced with this problem, Galván (1999) assembled and ordered parameters of soft rocks from several studies aiming to establish patterns of behavior in response to requests by loading. Through simulations of artificially manufactured materials, set up great correlations between parameters, concluding that by making a database and/or using the professional expertise of geotechnical materials of the same nature, it can be inferred, without many pretensions, rock parameters through simple tests: specific gravity, porosity, etc. The results obtained by Galván (op.cit.) opens new perspectives, additionally with the studies developed by Pinho (2003) and Campos (1981). The first author studied silty-clayey rocks in Portugal (shales and greywackes), to contribute to their uses in areas of exposure of the Baixo Alentejo Flysch. In Brazil, Campos (1981) studied the use of the sandstones from the Caiuá Formation as construction material, due to the shortage of competent rocks (e.g. basalts), in the region of a hydroelectric plant construction. Both studies included intense geological and geotechnical characterizations, resulting conveniently suitable for certain purposes, even with less noble utility. 5 CONCLUSIONS The soft rocks study is wide, as they are still great uncertainties of this subject mainly about the intense variability of each property given the transition zone each is found. The most appropriate method to understand their behavior involves the establishment of correlations between the various physico- chemical and mechanical properties, possible only with the advent of specific and detailed studies. Researches of this nature would provide greater reliability in applications of soft rocks, both as foundation, rockfill or even aggregates. These would decrease risks and costs of future Brazilian infrastructural projects, located in zones where “problematic” rock masses predominate. 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