335192705 Training Brochure

Prévia do material em texto

Training Catalog 
& 
Course Schedule 
 
1-800-iQ-ROBOT 
http://www.fanucrobotics.com/training 
 
Licensed by the State of Michigan Proprietary School for Robotic Training 
(Certificate #20090029) 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
FANUC Training Schedule 
03/2013 
3900 West Hamlin Rd, Rochester Hills, MI. 1-800-iQ-ROBOT 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Table of Contents 
 
Customer Resource 
Center (cRc) ······················· 3 
Curriculum Path ··················· 4 
Training Schedule ················ 5 
General Information ············ 7 
Reservation Information ······· 8 
CERT ·································· 12 
Training Policies ·················· 10 
Directions ··························· 11 
Course Descriptions ············ 13 
Enrollment Form ·················· 37 
 
Message from the Training Department 
 
 
eLearn Based Training Programs 
 
 
 
FANUC Robotics America 
The eLearn courses are self-paced 
learning tools that allow users to access 
information and move through material 
based on a person’s specific interest or 
need. The course content and structure is 
based on an assessment of concepts and 
skills taught at the FANUC Robotics 
America’s training facility. FANUC 
Robotics eLearn courses is, "Training you 
need, when you need it!" 
The following eLearn training courses are 
available: 
• Robot Operations 
• Paint Robot Operations 
• HandlingTool Ops & Prog 
• ArcTool Ops & Prog 
• SpotTool Ops & Prog 
• iRVision 2D Ops & Prog 
• HandlingPRO 
• WeldPRO 
• PaintPRO 
• Robot Preventive Maintenance 
Lubrication 
• Force Sensing 
Ordering Information: 
To view a demo or for in-depth information 
on eLearn training courses; 
1. Visit: 
http://www.fanucrobotics.com/training 
2. Visit: https://crc.frc.com 
3. Call 1-800-iQ-ROBOT 
4. Email: traininginfo@fanucrobotics.com. 
 
 
We are proud to announce 
that FANUC Training is an 
authorized provider of 
International Association for 
Continuing Education 
(IACET). As an IACET 
provider we can issue CEU 
credit when attending our 
robot training classes. 
 
 
 
Training stands behind the 
statement “Elevating 
Industry Standards in 
Customer Support”. We 
are committed to improving 
training, from developing 
web-based courses (eLearn) 
to improving training 
manuals to using robot 
software simulation during 
class for a better learning 
experience. 
Our training provides a 
range of courses in three 
core areas: Programming, 
Electrical and Mechanical 
Maintenance with 
troubleshooting included. 
In addition to training at the 
FRA Home Office, we provide 
dedicated training at the 
customer’s site and at our 
regional facilities: 
• Southeast – Charlotte, 
NC 
• Central – Cincinnati, OH 
• Midwest – Chicago, IL 
• West – Los Angeles, CA 
• Canada - Toronto 
Once you have found the 
courses you need, visit 
www.fanucrobotics.com/training or 
call 1-800-iQ-ROBOT 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
3 1-800-iQ-ROBOT 
 
 
 
Customer Resource Center 
 
Certifications 
 
Call Center: 
When you call 1-800-iQ-ROBOT, 
our Call Center technology 
identifies your company and 
displays your company’s installed 
base history, as identified by your 
telephone number. Our agents 
won’t have to spend valuable 
time collecting general 
information because they 
automatically see your company’s 
latest details. This system makes us 
better prepared to handle your 
requests, reinforces our efforts to 
make it extremely easy to do 
business with us and improvise 
response time to your calls by 
seamlessly integrating data 
between customers and our Call 
Center personnel. 
Robot Maintenance Service: 
FANUC Robotics Customer 
Resource Center (cRc) offers robot 
maintenance programs which 
promote customer productivity. 
Our mission is to participate in a 
“Partnership of Performance” by 
offering maintenance services 
that preserve the reliability of your 
FANUC robot. 
FANUC Robotics offers: 
• Preventive Maintenance 
services for routine robot 
maintenance. All services 
are comprehensive and 
designed to meet each 
robot’s maintenance 
specifications. 
• Preventive Maintenance 
contracts customized to 
match your requirements. 
• Robot Evaluation services to 
identify potential failures 
which otherwise may have 
gone undetected by routine 
inspections. 
• Customers can access and 
track their robots online 
within the “My Robot” menu 
of the cRc website 
 (https://crc.frc.com). This 
feature includes an 
automatic email reminder 
when your robot(s) are due 
for their next Preventive 
Maintenance Service. 
 
OnLine cRc Site: 
The online cRc site is a one-
stop-place for your standard 
quoting and ordering needs. 
• View “My Robots” to create 
a recommended spare parts 
list per F number and retrieve 
technical and field service 
support logs 
• The ability to track your 
robots online using “My 
Robot” menu. This feature 
includes an automatic 
email reminder when your 
robot(s) are due for their 
next preventive 
maintenance service. 
• Create an automatic quote 
for any cRc service 
(training, maintenance, 
spare parts, etc.) 
• Submit parts orders or 
request part returns for new, 
warranty and certified 
repair. 
• With the assistance of our 
parts search engine, you 
can access pricing and 
availability information. 
• Order tracking with 
automatic email 
notification capabilities for 
all parts orders. 
 
 
 
Contract cRc 
1-800-iQ-ROBOT 
1-800-47-7628 
http://www.fanucrobotics.com 
 
“Elevating industry 
Standards in 
Customer Support.” 
FANUC Robotics’ certification achievements represent 
major milestones in our journey 
towards total quality management and meeting our 
customers’ needs. 
These ratings indicate that FANUC Robotics has developed 
the proper infrastructure for the design, manufacture and 
integration of robotics process solutions at our: 
• Rochester Hills, 
Michigan 
headquarters. 
• Chicago, Illinois 
• Los Angeles, California 
• Charlotte, North 
Carolina 
• Cincinnati Ohio 
• Toronto, Ontario 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
4 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
Curriculum Path 
 
THE CHART DISPLAYED HERE IS OUR SUGGESTED PATH WHEN LEARNING TO RUN OR MAINTAIN A 
FANUC ROBOT 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
5 1-800-iQ-ROBOT 
Training Schedule 
Headquarters (Rochester Hills, Michigan) 
 
Refer to our up-to-date training schedule located at: 
 
http://www.fanucrobotics.com/support-services/robotics-training/schedule/schedule.aspx 
Regional Offices 
Refer to our up-to-date schedule located at: 
 
• Central (Cincinnati, OH) http://www.fanucrobotics.com/support-services/robotics-
training/schedule/schedule.aspx 
• Midwest (Chicago, ILL) http://www.fanucrobotics.com/support-services/robotics-training/schedule/schedule.aspx 
• Southeast (Huntersville, NC) http://www.fanucrobotics.com/support-services/robotics-
training/schedule/schedule.aspx 
• West (Lake Forest, CA) http://www.fanucrobotics.com/support-services/robotics-training/schedule/schedule.aspx 
• México (Aguascalientes, MX) http://www.fanucrobotics.com.mx/crc-soporte/Capacitacion/calendario.aspx 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
6 FANUC ROBOTICS PROVIDESTHE TRAINING YOU NEED, WHEN YOU NEED IT 
 
 
 
Mission 
 
On-Site Training 
 
The mission of the Training 
Department is to provide formal 
training solutions for our customer 
base, both internal and external. 
This training will primarily support 
our standard robot product line, 
and can include systems designed 
and supported by FANUC 
Robotics America. 
In addition, Foreign Languages, 
Instructor Support, Train-the-Trainer 
Program (TTT), Customized Product 
Training, Web Based Training 
Programs, and Distributor Training 
Programs to assist with the training 
development of our customers' 
resources are available. 
Capabilities 
FANUC Robotics America main 
training facility resides within our 
World Headquarters in Rochester 
Hills, Michigan. This facility trains 
over 4500 students per year. Our 
staff of over 25 professional 
technical trainers, with the 
assistance of instructional 
designers, technical writers, and 
computer based training 
designers, is ready to support 
all our customers' training 
needs. 
Our state-of-the-art training 
facilities include: 
• Eight classrooms 
• 22,000 square feet of 
training laboratory 
• Over 45 robots to 
ensure maximum 
hands-on training 
opportunity. 
Training can also be executed 
in most of our regional offices 
to include: Cincinnati and 
Holland, Ohio; Charlotte, North 
Carolina; Chicago, Illinois and 
Lake Forest, California. 
We at FANUC Robotics set high 
standards for our training 
facility at Rochester Hills, as we 
understand the importance of 
properly planned and 
equipped classrooms and 
laboratories in order to 
achieve optimal results in 
terms of well-trained, capable 
students. 
We work to ensure that 
training is conducted in an 
effective manner, and in an 
environment conducive to 
learning. 
Students are dedicated only 
to FANUC Robotics training for 
the duration of the training 
period. 
• Student to robot ratio is 
kept low, the maximum 
recommended ratio of 
students to robot being 
4:1. 
• Students receive all 
necessary equipment 
and tools for use during 
hands on training. 
• Students receive 
reference and training 
documentation as part 
of the training fee. 
FANUC Robotics America offers both Product classes and 
System classes at customer sites. This provides the following 
advantages: 
• Savings in Travel 
• Dedicated customized classes 
When training is to be conducted at a customer facility, we 
strive to ensure that the environment provided is safe and 
conducive to learning. However, it is the customer's 
responsibility to ensure compliance with all statutes relating to 
workplace safety. 
We know you also will want to ensure optimal results and 
safety, and we have detailed below some of the key aspects 
necessary for a successful program at your facility. If you 
have questions on these or any additional areas, please do 
not hesitate to contact us. 
 
The quantity of robots and equipment needed for training will 
be established prior to training, (and can be specified 
separately in the body of the quotation). These units will be 
dedicated to training for the duration of the course and will 
be located away from the production area. 
Development charges: 
Execution of on-site training programs may involve 
development charges. Please review the training brochure 
on this web site or the specific course description to 
determine if these charges are applicable to your on-site 
selection. 
NOTE: The customer assumes responsibility for any damage to 
robots caused by students during on-site training. 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
7 1-800-iQ-ROBOT 
 
 
 
General Information 
 
 
Training Cancellations/Rescheduling/Payment 
 
 
All tuition and fees paid by the applicant shall be refunded if the 
applicant is rejected by the school before enrollment. An 
applicant fee of not more than $25 may be retained by the school 
if the applicant is denied. All tuition and fees paid by the applicant 
shall be refunded if requested within three business days after 
signing a contract with the school. All refunds shall be returned 
within 30 days. Once the 3 business days have elapsed, the 
following policies will apply. 
Rescheduling of a registration is done at no charge if FANUC 
Robotics is notified in writing at least two weeks prior to the start of 
the training. The full fee will be charged for cancellation notices 
received within two weeks of the scheduled training and a training 
voucher valued at 70% of the training price will be issued upon 
cancellation. This voucher will be valid for a period of 6 months. 
Unused vouchers will not be subject to a refund. 
All cancellations or rescheduling requests must be in 
writing and faxed to 248-377-7367 or emailed to 
trainingregistrar@fanucrobotics.com 
Training Class Payment: 
Payment may be made by check, credit card or 
purchase order and must be received prior to 
attendance in any training class. 
Please remit all monies to: 
FANUC Robotics America Corporation 
16272 Collection Center Drive 
Chicago, IL 60693 
 
Method of Delivery for our courses: 
All of the courses described in this 
brochure consist of lectures, 
demonstrations and a series of lab 
exercises designed to reinforce 
what the students have learned, 
including all required and 
recommended safety procedures. 
In addition to these lab exercises, 
a pre-test and post-test are used 
to measure mastery of objectives. 
Records and Transcripts: 
All records are kept for at least 
three years. Certificates and 
transcripts will be kept 
permanently. Training records may 
be obtained by sending a letter or 
e-mail to our address, which 
includes the following information: 
Student Name, Address, 
Company, Course Name and 
Course Dates. A $25 processing 
fee must accompany the request. 
Make checks payable to FANUC 
Robotics America. 
Confidentiality: 
Students training records, 
including course materials, test 
scores, attendance records 
and evaluations, may be 
shared to ensure compliance 
with, by way of example, 
curriculum or continuing 
education requests, grant and 
tuition programs or other 
related requirements. 
Prerequisites: 
FANUC Robotics recommends 
attendance in prerequisite 
classes prior to attending our 
specialized and advanced 
classes. Experienced students 
who may have worked for 
many years with our robots but 
who have not had formal 
training may feel they do not 
need to attend a basic class. 
FANUC Robotics will accept 
registrations from such students 
with the understanding that 
the FANUC instructor in an 
advanced class will follow the 
published class schedule and 
will not be able to coach 
individual students on basic 
concepts that may be 
required for the class. 
Please review this brochure 
carefully or visit our website at 
www.fanucrobotics.com to 
review prerequisites for 
selected courses. 
Grievances 
FANUC Robotics America 
Corporation abides by P.A. 
148 which governs propriety 
schools. Students who want 
to file a complaint with the 
State of Michigan may do so 
at www.michiganps.net 
Filming: 
FANUC Robotics does not 
permit trainees to film, record, 
videotape or photograph any 
and all training sessions. 
Dress Code: 
Appropriate dress required. 
Please no shorts, tank tops or 
open toe shoes. Safety shoes 
are required for all 
Mechanical classes. 
Job Placement: 
FANUC is not a placement 
center. 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
8 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
 
Training Material Reservation InformationThings you should know before 
calling to make a class reservation: 
1) Know the Controller model you 
require for training. 
 
 
2) Know the Robot Model. This can 
be found on all robot arms: 
 
 
 
 
3) Know the Application 
Software (ArcTool, 
HandlingTool, etc.) 
 
 
4) Know how many students will be 
attending and on which dates. 
5) Where would you like to attend 
the training? At FANUC 
Robotics’ site or your location? 
6) If you would like training on-site, 
do you have dedicated robot(s) 
for training? 
Where to make the Reservations: 
PHONE: You can call 1-800-iQ-
ROBOT (1-800-477-6268) at any 
time between the hours of 
7:00 am- 5:00 pm EST. 
WEB: www.fanucrobotics.com 
select “Support Services” then 
“Training” 
 
 
 
All documentation is issued only during the 
class. Any work material issued and used in 
classes may not be reproduced either in 
whole or in part. All software used in classes 
is the property of FANUC Robotics and may 
not be copied or reproduced. If this 
stipulation is infringed, we reserve the right 
to exclude the person concerned from the 
class and to take further legal action. The 
documentation issued serves informative 
purposes; it is based on the current state of 
technical development and does not 
include documentation updates. 
Yes, Older Product Training Is Available! 
Just contact our registrar for more 
information. 
Liability 
FANUC Robotics America is not liable for loss 
or theft of property brought into the training 
rooms, especially clothing and valuables. 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
9 
Course Cost 
Class Type 4 Hour 8 Hour 16 Hour 24 Hour 32 Hour 40 hour 
Programming, 
Electrical & 
Communications 
$200 $376 $742 $1,120 $1,420 $1,730 
All Mechanical 
Disassembly 
$300 $550 $1,000 $1,550 $1,952 - 
Vision Classes - - $1,300 - - - 
 
Tuition covers the cost of all materials required for the training. 
Class Hours 
Classes begin at 8:00 am and end at 5:00 pm. There are 15 minute breaks in 
the morning and afternoon each day. Lunch is one hour starting at 
11:00 am. 
Staff 
Richard Meyer, Training Manager 
Georgia Kiousis, Business Operations Specialist 
Kathy Schumacher, Business Operations Specialist 
 
Training Instructors 
Joe Calderone; Robot Operations, Electrical, ArcTool, Vision, DeviceNet 
Louis DeBenedet: PaintTool, VersaBell Maintenance, Purge System/Fluid 
Delivery, Robot Operations, HandlingTool, PaintPRO 
Jeff Donovan: Robot Operations, HandlingTool, SpotTool 
Larry Galloway; Robot Operations, HandlingTool, PaintTool, PalletTool, HT 
Features & Options, Vision, Advanced TPP 
Alan Govan; Robot Operations, HandlingTool, Electrical 
Andy Hatzilias; Robot Operations, HandlingTool, Mechanical, SpotTool, 
Vision 
Anne Jahn, PaintPRO, HandlingPRO 
Bill Martin; Mechanical, ArcTool, HandlingTool 
Michael Mielke; Programming, Electrical, Mechanical 
Larry Nielsen; Robot Operations, Electrical, ArcTool, HandlingTool 
Roger Pietrantoni: Mechanical, Paint 
Daune Stone; SpotTool, Mechanical 
Derek Washington; Robot Operations, DispenseTool, Electrical, HandlingTool, PalletTool, Vision, Advanced TPP, Dual Check Safety, 
Vision 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
10 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
Training Policies 
Governing Bodies 
OWNER AND OPERATOR OF SCHOOL: FANUC ROBOTICS AMERICA CORPORATION 
Registration 
Student registration is based on a first come basis. Enrollment may be accepted up to the start of the class provided there are 
available seats. All students must be 18 years of age or older. 
Attendance Policy 
While attending class, all attendees must wear a FANUC Robotics student badge which is provided. Student attendance is 
required for all training. Students who do not attend a minimum of 75% of class time may be removed from the class. Students 
removed from a class due to absenteeism who wish to obtain a certificate of completion must reenroll at the full tuition rate. 
 
Grading Policy 
All classes are given Pre and Post tests which are designed to evaluate attendees’ knowledge of the course. Pre tests are 
provided and graded as a measuring tool for our instructors to determine prior knowledge of the material. Pre tests scores are 
not part of the attendees’ transcript. Post tests are graded and a passing grade of 80% is required to obtain a certificate of 
achievement. Students who do not meet FANUC Robotics America’s Inc grading policy may be asked not to participate in future 
course offerings. Acceptance into future courses will be reviewed by the training manager on a case by case basis. 
 
Students will receive a certificate of achievement for all courses for which they enroll and meet all requirements for passing. 
 
Code of Conduct 
Fanuc Robotics America (FRA) expects all of its students’ to be treated with dignity, their rights respected and their privacy 
maintained. FRA is committed to equal opportunity in the conduct of all of its business activities. FRA will not tolerate harassment 
of any kind nor any discrimination forbidden by law including that involving race, religion, national origin, color, disability, veteran 
status, marital status, age, sex, pregnancy, height, weight or any other protected status. 
 
Any student, who believes he or she has been subjected to discrimination or harassment, or has observed another students being 
subjected to discrimination or harassment, must report that fact immediately in writing to his or her supervisor, or the Training 
department manager. 
 
Reports will be investigated and remedial action, up to and including immediate discharge, will be undertaken as appropriate. 
 
Re-admission: 
Students dismissed due to conduct, must obtain training manager’s approval for re-admission. 
Previous Education and Training 
Credits earned at other institutions are not transferrable toward obtaining a FANUC Robotics American training certification. 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
11 
Directions to Rochester Hills, MI 
From Oakland Pontiac Airport: 
M59 East to North Squirrel (Exit 41). Take Hamlin Road East. Go approximately 1/2 mile. FANUC Robotics is located on the north side of 
Hamlin. 
From Detroit Metro Airport: 
I-94 East to I-75 North to M59 East to North Squirrel Rd. Exit. Turn right on Hamlin, and go approximately 1/2 mile. FANUC Robotics is located 
on the north side of Hamlin. 
From Blue Water Bridge (Port Huron): 
I-94 West to M-59 West to Adams Exit. Left on Hamlin Road to FANUC Robotics. Turn right into parking lot. 
 
“Be sure to check out the 
hotel information from 
http://www.fanucrobotics.
com/training 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
12 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
University & Schools 
Certified Education Robot Training (CERT) 
(for qualified educational facilities only) 
Training hours: 54 
 
 
The Certified Education Robot Training (CERT) program is a new certification available to qualified high schools, community 
colleges, and universities. The program certifies instructors at educational institutions to train their students to program FANUC 
robots. 
 
To accompany the CERT program, an eligible school can purchase a new innovative educational tooling package that includes 
an industrial robot, integrated vision system, programmable logic controller and ROBOGUIDE simulation software. With this 
package, students can learn the fundamentals through advanced engineering and manufacturing concepts. 
 
 
Studentswill utilize the same robots and software that are used in industry. Schools can use the new package to integrate robot 
training into their programs and initiatives. Some of the successful approaches used by educational institutions are: 
 
• Integration of robotic automation to teach design and 
manufacturing concepts 
• Creation of new courses and project-based activities to prepare 
students to work with robotic automation 
• Add robotic automation facilitated learning to Career Technical 
Education programs 
• Integrate CERT program with career cluster curriculum 
• Apply industrial robot training to engineering technology 
curriculum 
• Add CERT program to community workforce retraining initiatives 
 
If interested in the CERT program, please Contact us at 
http://www.fanucrobotics.com or call us 
1-800-iQ-ROBOT 
 
Educational initiatives at all levels of academic focus are invited to partner 
with FANUC Robotics America Corporation in meeting the human and 
organizational needs necessary to thrive in today’s digital age. 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
13 
 Course Descriptions 
Robot Operations (back to schedule) 
16 Hours (1.5 CEU), Class Code: J2P0305 
Course Description: 
This course is intended for the person who operates or may be required to perform maintenance on a System R-J and higher 
Controller with standard application software package. It covers the tasks and procedures needed to reach the course goals 
with both classroom instruction and hands-on training. 
The course does not address the set-up and operation of specific software features and options. 
Course Objectives: 
• Operate the Teach Pendant 
• Navigate the Controller Software 
• Power up and Jog the Robot 
• Power down the Robot 
• Perform all Jog Methods 
• WORLD 
• TOOL 
• USER 
• JOG FRAME 
• JOINT 
• Recover from common program and robot faults 
• Execute production operations 
• Execute a MACRO program 
• Create, modify and execute a teach pendant program 
• Touchup program points 
• Teach motion instructions 
• Monitor I/O signals 
• Backup and restore individual programs and files 
 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives 
Prerequisites: None 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
14 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
Advanced TPP Programming (back to schedule) 
40 Hours (3.75 CEU), Class Code: ADVTPP 
 
Course Description 
Advanced programming is the next step after an Operation and Programming class. Topics from the previous classes will be used 
in this class to develop a more complex scenario. Students will be given a hypothetical example workcell. Then they will be given 
the task of creating all the necessary programs to deal with multifaceted issues using Advanced Programming techniques. 
Course Objectives: 
• Understand Frame manipulation related to programming issues 
• Understand advanced program control structures 
• Develop programs with a language independent model 
• Coding of programs using advanced programming techniques 
• Set up Multi - Tasking operations 
• Create Condition Monitors 
• Design methods for Error Trapping/Recovery 
 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Completion of an “Operation & Programming” class. 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
15 
ArcTool Operation and Programming (back to 
schedule) 
32 Hours (3.0 CEU), Class Code: J2P0410 
Course Description: 
The course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program 
a FANUC Robotics ArcTool Software Package. 
Course Objectives: 
• Safely power up the robot from a complete shutdown 
• Manipulate the robot using the teach pendant 
• Setup and test robot movement parameters for a given work cell and torch 
• Setup ArcTool for specific weld applications 
• Create and test weld programs for a given weld task 
• Edit weld programs in teach mode 
• Set up and save to file management devices 
• Manipulate I/O in program logic and real logic 
 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
16 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
DispenseTool Op & Prog (back to schedule) 
32 Hours (3.0 CEU), Class Code: J2P0210 
Course Description: 
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program 
a FANUC Robotics DispenseTool Software Package. 
Course Objectives: 
• Power up and Jog the Robot 
• Recover from common program and robot faults 
• Execute production operations 
• Create, modify and execute a Dispensing program 
• Backup and restore individual programs and files 
Recommended safety procedures are integrated into all training exercises. 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
17 
Dual Check Safety (DCS) V7.50 & Newer 
Setup and Operations 
(back to schedule) 
16 Hours (1.5 CEU), Class Code: DCS0310-1 
Course Description: 
This course covers the tasks an operator, technician, programmer or engineer needs to set up and use FANUC Robotics Dual 
Check Safety (DCS) software. 
 
Course Objectives: 
• Set up and Modify DCS General parameters 
• Set up and Modify DCS Position / Speed Check parameters 
• Set up and Modify DCS Safe I/O parameters 
• Review the DeviceNet Safety function 
• Review the EtherNet I/P Safety function 
 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Previous attendance in a FANUC Robot Operations or Programming class is recommended. The student should be 
familiar with Teach Pendant menus, fault recovery and Mastering of the robot prior to attendance in this class. 
 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
18 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
HandlingTool Op & Prog (back to schedule) 
32 Hours (3.0 CEU), Class Code: J2P0310 
Course Description: 
The course covers the tasks that an operator, technician, engineer or programmer needs to set up and program a FANUC 
Robotics HandlingTool Software Package. 
Course Objectives: 
• Operate the Teach Pendant 
• Navigate the Controller Software 
• Power up and Jog the Robot 
• Perform all Jog Methods 
• Recover from common program and robot faults 
• Execute production operations 
• Perform Frame setup 
• Create, modify and execute a material-handling program 
• Understand all Programming Instructions 
• Understand all Positional Information (CARTESIAN vs. JOINT) 
• Understand all Motion Types (JOINT, LINEAR, CIRCULAR) 
• Create, Set up and execute MACROs 
• Configure,Monitor, Force, and Simulate Input and Output Signals 
• Perform Standard Backup and restore programs and files 
• Create an Image Backup and restore the Image file from the Image Backup. 
 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
19 
HandlingTool Features and Options (back to schedule) 
40 Hours (3.75 CEU), Class Code: ADV0310 
Course Description: 
This course covers the tasks that an operator, technician, engineer or programmer needs to set up and program a FANUC 
Robotics HandlingTool Software Package. 
Course Objectives: 
• Create multi-tasking TP programs 
• Write condition handler TP programs for unexpected interrupts – global and local 
• Set up Payload Schedules and code their use 
• Set up Collision Guard sensitivities and code their use 
• Perform Background Editing of a TP program 
• Address Coordinate Offsets within a TP program 
• Set up and use the TP Menus and Prompts Feature 
• Set up the Password Feature 
• Backup and restore individual programs and files 
 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Completion of HandlingTool Operations and Programming. 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
20 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
HandlingPRO Intro & Intro PLUS Robotic 
Workcell Simulation (ROBOGUIDE) (back to schedule) 
HandlingPRO 1: 8 Hours ((.75 CEU), Class Code: PRO0310-1 
HandlingPRO 2: 16 Hours (1.5 CEU), Class Code: PRO0310-2 
 
Course Description: 
This course will provide procedures for creating a HandlingPRO virtual workcell. When completed, the workcell created will 
contain a FANUC robot with end-of-arm tooling, one or more fixtures for holding a part and a robot TPP Program which moves the 
part from one fixture to the other. More specifically, the student will: 
 
Course Objectives: 
One Day Course (HandlingPRO Intro) 
• Create a new workcell 
• Edit the robot properties 
• Add a part to the workcell 
• Add End-of-Arm Tooling to the robot 
• Add a pick fixture to the workcell 
• Add a place fixture to the workcell 
• Add a vision camera to the robot 
• Create/run a robot program 
• Create an AVI of the workcell 
Second Day of HandlingPRO Intro Plus 
• First day is same as Intro 
• Program Generation from a part (CAD to path 
• Create a program showing random part pickup and placement 
• Add up to 4 motion groups 
• Create Machines for additional motion groups 
• Match Real Cell to Simulated Cell using UFrame, Calibrate fixtures and Measurement Tool 
• Importing & Exporting to the Robot 
 
Prerequisites: HandlingTool Operations & Programming class. 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
21 
PickTool and PickPRO Ops & Prog (back to schedule) 
40 Hours (3.75 CEU), Class Code: PickTool 
Course Description: 
The course covers the tasks that an operator, technician, engineer or programmer needs to use in order to set up and program a 
FANUC Robot equipped with a PickTool Software Package. 
Course Objectives: 
• Explain key concepts and understand PickTool terms 
• Create a PickPRO simulation workcell 
• Connect PickTool hardware 
• Setup PickTool application software 
• Teach a PickTool application using PickTool wizards 
• Modify PickTool teach pendant programs for accurate picking and placing 
• Run a PickTool application 
 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: HandlingTool Programming or equivalent and iRVision – 2D 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
22 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
PaintTool Operation & Programming (back to schedule) 
32 Hours (3.0 CEU), Class Code: J2P0510 
Course Description: 
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program 
a FANUC Robotics PaintTool Software Package. 
• Power up and Jog the Robot 
• Recover from common program and robot faults 
• Execute production operations 
• Set up paint parameters (FF,AA,FA,ES) 
• Create, modify and execute teach pendant processes and jobs 
• Backup and restore individual programs and files 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
23 
PaintPRO Robotic Workcell Simulation 
(Automotive Assembly) (back to schedule) 
8 Hours (.75 CEU), Class Code: PRO0510 
 
Course Description: 
This class demonstrates how to use PaintPRO simulation software to program FANUC’s new P-500 paint robots. Upon completion 
of this class, students will know how to set up a multi-arm workcell and add a new style utilizing the CAD Generator program. 
Course Objectives: 
• Open a Virtual WorkCell 
• Jog Robots using the Virtual Teach Pendant & Teach Tool 
• Create a Program 
• Edit a Program 
• Calibrate the Virtual & Real World WorkCells (overview only) 
• Create a Style using the CAD 
• Generator program 
 
Prerequisites: Previous experience or training in a related field involving Paint Programming using automation would be helpful to 
the student. 
 
PaintPRO Robotic Workcell Simulation 
(General Industry) (back to schedule) 
16 Hours (1.5 CEU), Class Code: PRO0511 
 
Course Description: 
This class demonstrates how to use PaintPRO simulation software to program FANUC’s new P-500 paint robots. Upon completion 
of this class, students will know how to set up a multi-arm workcell and add a new style utilizing the CAD Generator program. 
Course Objectives: 
• Create a Virtual Workcell with a stop station, line tracking and rail tracking 
• Jog the robot using the Virtual Teach Pendant and Teach Tool 
• Familiarization with PaintTool process controls and setup 
• Adjust robot's setup configuration 
• Develop and program paint paths and Job files 
 
Prerequisites: Previous experience or training in a related field involving Paint Programming using automation would be helpful to 
the student. 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
24 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
PalletTool Operation (back to schedule) 
32 Hours (3.0 CEU), Class Code: J3P0710 
Course Description: 
This course provides a basic introduction to the robot and to PalletPRO. Upon successful completion of this course, the student 
can perform all procedures necessary to create, test, and run typical palletizing programs in PalletPRO and on the robot. 
• Power up and Jog the Robot 
• Recover from common program and robot faults 
• Teach the Infeed and Pallet Stations and Station I/O 
• Create the Unit Loads and Optimal Path using PalletPRO software and Download to the robot 
• Create different Unit Load settings: Labels Out, Breaking Layers, Flip Layers and Mixed Layers 
• Execute production operations 
• Backup and restore individual programs and files 
The course consists of lectures, demonstrations, and a series of lab exercisesdesigned to reinforce what the student has learned. 
 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
25 
PalletTool Setup & Programming (back to schedule) 
40 Hours (3.75 CEU), Class Code: ADV0710T 
Course Description: 
This course is designed for those who are familiar with HandlingTool programming. The course will set up a Pallet system, create 
unit loads using PalletPRO 3D robot palletizing simulation software, and adjust existing programs to avoid obstacle collision. This 
course does not cover robot operations or HandlingTool programming. 
Course Objectives: 
• Set up the Pallet System 
• Create a new workcell using PalletPRO 
• Add palletizing instruction to TP programs 
• Specify and fine tune the best path for your robot to take when palletizing 
• Modify Utool values for various grippers 
• Use pallet offset information 
• Enable alternate return paths 
• Stack with labels out and flipped layers 
• Set up Ethernet communications 
• Modify key program to avoid obstacle collision 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Completion of HandlingTool Operations and Programming 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
26 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
SpotTool Operation & Programming (back to schedule) 
32 Hours (3.0 CEU), Class Code: J2P0610 
Course Description: 
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program 
a FANUC Robotics SpotTool Software Package using the Pneumatic weld gun (not Servo Gun). 
Course Objectives: 
• Operate the Teach Pendant 
• Navigate the Controller Software 
• Power up and Jog the Robot 
• Manually operate the weld gun 
• Perform all Jog Methods 
• Recover from common program and robot faults 
• Execute production operations 
• Perform Frame setup 
• Set up SpotTool and all related I/O 
• Create, modify and execute a program 
• Understand all Programming Instructions 
• Understand all Positional Information (CARTESIAN vs. JOINT) 
• Understand all Motion Types (JOINT, LINEAR, CIRCULAR) 
• Create, Set up and execute MACROs 
• Configure, Monitor, Force, and Simulate Input and Output Signals 
• Perform Standard Backup and restore programs and files 
• Create an Image Backup and restore the Image file from the Image Backup. 
• Set up, operate and program the weld Gun 
 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
27 
SpotTool Ops & Programming with Servo Gun 
(back to schedule) 
40 Hours (3.75 CEU), Class Code: J2P0610SG or J2P0610SG/R-30iA 
Course Description: 
This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program 
a FANUC Robotics SpotTool Software Package using the Servo Gun option. 
Course Objectives: 
• Operate the Teach Pendant 
• Navigate the Controller Software 
• Power up and Jog the Robot 
• Jog the Servo Gun 
• Perform all Jog Methods 
• Recover from common program and robot faults 
• Execute production operations 
• Perform Frame setup 
• Set up SpotTool and all related I/O 
• Create, modify and execute a program 
• Understand all Programming Instructions 
• Understand all Positional Information (CARTESIAN vs. JOINT) 
• Understand all Motion Types (JOINT, LINEAR, CIRCULAR) 
• Create, Set up and execute MACROs 
• Configure, Monitor, Force, and Simulate Input and Output Signals 
• Perform Standard Backup and restore programs and files 
• Create an Image Backup and restore the Image file from the Image Backup. 
• Set up, operate and program the Servo Gun 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: None 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
28 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
V-iRVision Operation and Programming - 2D 
(back to schedule) 
16 Hours (1.5 CEU), Class Code: iRVision-2D 
 
Course Description: 
This course covers the basic tasks and procedures required for an operator, technician, engineer or programmer to set up, 
teaches, test, and modify iRVision applications on an R-30iA Robot Controller. 
 
Course Objectives: 
• Power up and Jog the Robot 
• Discussion of vision system considerations and concepts 
• Discussion of potential iRVision configurations 
• Discussion and set up of Hardware 
• Discussion and set up of software 
• Set up communication between robot and teaching computer 
• Discussion of the necessary settings for an error proofing process 
• Teach and run an error proofing process 
• Set up of tool frame 
• Set up of application user frame 
• Set up of calibration user frame 
• Set up and calibrate the camera 
• Discussion of the necessary settings for a single view process 
• Teach and run a single view process 
• Discussion of the necessary settings for a multi-view process 
• Teach and run a multi-view process 
• TPP programming 
• Troubleshooting 
 
Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this 
course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and 
are intended to reinforce what the student has learned through actual hands-on experience. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Completion of HandlingTool Programming,or HandlingTool Features and Options. The vision courses do not teach 
basic Robot Operations. 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
29 
V-iRVision Setup & Operations - 3DL (back to schedule) 
16 Hours (1.5 CEU), Class Code: iRVision-3DL 
 
Course Description: 
This course covers the basic tasks and procedures required for an operator, technician, engineer or programmers to set up, teach, 
test, and modify iRVision applications using a 3D laser vision sensor on an R-30iA Robot Controller. Upon successful completion of 
this course, the student can identify the components of a vision system, install vision hardware, develop an application, program 
the robot, perform error recovery procedures and follow recommended safety practices. 
 Course Objectives: 
• Power up and Jog the Robot 
• Discussion of vision system considerations and concepts 
• Discussion of potential iRVision configurations 
• Discussion and set up of Hardware 
• Discussion and set up of software 
• Set up communication between robot and teaching computer 
• Discussion of the necessary settings for an error proofing process 
• Teach and run am error proofing process 
• Set up of tool frame 
• Set up of application user frame 
• Set up of calibration user frame 
• Set up and calibrate the camera 
• Discussion of the necessary settings for a single view process 
• Teach and run a single view process 
• Discussion of the necessary settings for a 3DL process• Teach a 2D vision process 
• Teach a 3D vision process 
• TPP programming 
• Troubleshooting 
 
Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this 
course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and 
are intended to reinforce what the student has learned through actual hands-on experience. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Completion of HandlingTool Programming, or HandlingTool Features and Options. The vision courses do not teach 
basic Robot Operations. 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
30 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
V-iRVision Operation and Programming - 3D 
(Multi-view) (back to schedule) 
16 Hours (1.5 CEU), Class Code: iRVision-3DMV 
 
Course Description: 
This course covers the basic tasks and procedures required for an operator, technician, engineer or programmer to set up, teach, 
test, and modify iRVision applications using a 3D Multiview vision on an R-30iA Robot Controller. 
 Course Objectives: 
• Power up and Jog the Robot 
• Set up communication between robot and teaching computer 
• Teach a 3D Multiview vision process 
• TPP programming 
• Troubleshooting 
 
Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this 
course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and 
are intended to reinforce what the student has learned through actual hands-on experience. 
Audience: This course is intended for the person who must install, set up, program, and troubleshoot a FANUC Robotics iRVision 
system using a 3D Multiview vision. 
Prerequisites: HandlingTool, SpotTool, ArcTool or DispenseTool Operation and Programming, although an understanding of 
Advanced HandlingTool Programming would be preferred.
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
31 
 
DeviceNet Setup & Functionality (back to schedule) 
4 Hours, Class Code: J3P0570 
 
Course Description 
This course covers the set up and functionality of DeviceNet Interface 
Course Objectives: 
• Describe function and purpose of DeviceNet 
• Describe DeviceNet installation 
• Troubleshoot typical DeviceNet problems 
 
Prerequisites: Complete attendance in the Robot Operations Course 
 
 
 
Ethernet IP Setup & Functionality (back to schedule) 
4 Hours, Class Code: J3P0580 
 
Course Description 
This course covers the set up and functionality of EtherNet Interface 
Course Objectives: 
• Describe function and purpose 
• Describe Ethernet installation 
• Troubleshoot typical Ethernet problems 
 
Prerequisites: Complete attendance in the Robot Operations Course 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
32 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
Electrical Maintenance (back to schedule) 
R-30iA - 32 Hours (3.0 CEU), Class Code: R30iA0250 
R-30iB - 32 Hours (3.0 CEU), Class Code: R30iB0250 
R-30iA Mate - 32 Hours (3.0 CEU), Class Code: R30iAME0250 
Open AirMate – 32 hours (3.0 CEU), Class Code: M1iA_M3iAME0250 
R-J3iB - 32 Hours (3.0 CEU), Class Code: J3iBE0250 
R-J3iB LRMate - 32 Hours (3.0 CEU), Class Code: J3iBME0250 
 
Course Description 
Electrical courses are designed for maintenance personnel responsible for installing and maintaining the System RS1 configured R-
J3iB or R-30iA controller. Although Robot Operations is not a prerequisite for these courses, the operational aspects covered in 
these courses are minimal. 
Note: If a student is required to set up and program the robot, the Robot Operations or application programming class is also 
recommended 
Course Objectives: 
• Understand the Operator Panel function 
• Understand the Teach Pendant Screen layout 
• Understand the Teach Pendant LEDs 
• Understand the Teach Pendant Keys and their functions 
• Safely power up the robot from complete shutdown 
• Manipulate the robot using the teach pendant 
• Jog the robot in Joint mode 
• Jog the robot in World Cartesian frame 
• Reset from a Singularity fault 
• Run a Zero, Home, Clean & Clean out programs 
• Reset from minor faults 
• Reset a Chain Fault 
• Recognize and describe major robot components 
• Recognize and Troubleshoot various fault conditions 
• Recognize and describe major internal controller components 
• Understand the operation, function, LEDs, of each component 
• Understand how to replace each component 
• Zero Master the robot 
• Fixture Master the robot 
• Single Axis Master the robot 
• Force, Simulate, Monitor I/O of the robot and system 
• Understand the different type of I/O hardware 
• Backup and Restore Controller Core software and User defined files 
 
Recommended safety procedures integrated into all training exercises. 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test used to measure mastery of objectives. 
Prerequisites: None 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
33 
Paint Electrical Maintenance (back to schedule) 
R-30iA - 32 Hours (3.0 CEU), Class Code: R30iAEP550 
R-30iA Flex – 32 Hours (3.0 CEU), Class Code: R30iAEPFLEX550-A 
R-30iA Mate – 32 Hours (3.0 CEU), Class Code: PaintMate-200iA-ELE 
R-J3iB - 32 Hours (3.0 CEU),, Class Code: J3iBEP550 
R-J3iB for P-500 - 32 Hours (3.0 CEU), Class Code: J3EP500 
 
 
Course Description 
Electrical courses are designed for maintenance personnel responsible for installing and maintaining the R-J2, R-J3iB or R-30iA 
controller. Although Robot Operations is not a prerequisite for these courses, the operational aspects covered in these courses are 
minimal. 
Note: If a student is required to set up and program the robot, the Robot Operations or application programming class is also 
recommended 
Course Objectives: 
• Understand the Operator Panel function 
• Understand the Teach Pendant Screen layout 
• Understand the Teach Pendant LEDs 
• Understand the Teach Pendant Keys and their functions 
• Purge the robot in preparation of turning on power 
• Safely power up the robot from complete shutdown 
• Manipulate the robot using the teach pendant 
• Jog the robot in Joint mode 
• Jog the robot in World Cartesian frame 
• Reset from a Singularity fault 
• Run a Zero program 
• Run a Home program 
• Run a Clean In program 
• Run a Clean Out program 
• Reset from minor faults 
• Reset a Chain Fault 
• Recognize and describe major robot components 
• Troubleshoot Class 1, 2 and 3 faults 
• Recognize and describe major internal controller components 
• Understand the operation, function, LEDs, of each component 
• Understand how to replace each component 
• Zero Master the robot 
• Fixture Master the robot 
• Single Axis Master the robot 
• Force, Simulate, Monitor I/O of the robot and system 
• Understand the different type of I/O hardware 
 
Recommended safety procedures integrated into all training exercises. 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test used to measure mastery of objectives. 
Prerequisites: None 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
34 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
Mechanical Maintenance Classes (backto schedule) 
ArcMate 100iC Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM10iA 
ArcMate 120iC Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM20iA 
LR Mate 200iC Robot Disassembly/Reassembly – 16 Hours (1.5 CEU), Class Code: MTDLR200IC 
M-6iB or AM100iB Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM6iB 
M-10iA Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM10iA 
M-16iB or AM120iB Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM16iB 
M-20iA Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM20iA 
M-410i Robot Disassembly/Reassembly - 32 Hours (3.0 CEU), Class Code: MTD410i 
M-410iB Robot Disassembly/Reassembly - 32 Hours (3.0 CEU), Class Code: MTD410iB 
M-710iC Robot Disassembly/Reassembly – 16 Hours (1.5 CEU), Class Code: MTDM710iC 
M-900iA/350 Robot Disassembly/Reassembly – 32 Hours (3.0 CEU), Class Code: MTDM900iA 
P-50 Robot Disassembly/Reassembly – 16 Hours (1.5 CEU), Class Code: MTDP50 
P-200E Robot Disassembly/Reassembly – 32 Hours (3.0 CEU), Class Code: MTDP200E 
P-500 Robot Disassembly/Reassembly – 16 Hours (1.50 CEU), Class Code: MTDP500 
P-250iA Robot Disassembly/Reassembly – 16 Hours (1.5 CEU), Class Code: MTDP250iA 
R-2000iA Robot Disassembly/Reassembly – 32 Hours (3.0 CEU), Class Code: MTDR2000iA 
R-2000iB Robot Disassembly/Reassembly (R30iA) – 32 Hours (3.0 CEU), Class Code: MTDR2000iB 
R-1000iA 2000iB Robot Disassembly/Reassembly (R30iA) – 32 Hours (3.0 CEU), Class Code: MTDR1000iA 
 
Course Description 
This hands-on course provides the detailed instruction and procedures necessary for complete disassembly, inspect, repair and 
reassembly of a FANUC robot mechanical unit. 
 
Course Objectives: 
• Identify major mechanical components 
• Describe and explain axes drives 
• Diagnose robot mechanical problems to the component level 
• Replace all mechanical components on the robot 
• Perform adjustments on the robot 
• Perform periodic maintenance on the mechanical unit 
• Power up and jog the robot for diagnostic purposes 
• Recover from faults 
• Display alarms and take corrective actions 
• Perform typical repair procedures 
– Remove and install fasteners 
– Torque fasteners correctly 
– Use and apply Loctite correctly 
• Properly remove and install drive motors 
• Safely rig robot sections 
• Properly remove and install all drive units 
• Properly remove and install robot sections 
• Properly remove and install motor gears 
• Properly set bevel gears 
• Safely remove and install spring balancers 
• Properly Master the robot using: 
– Fixture position 
– Zero position mastering 
– Single axis mastering 
– Quick mastering 
• Properly lubricate and maintain the robot mechanical unit 
Recommended safety procedures are integrated into all training exercises. 
The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. 
In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. 
Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots 
or machine tools.
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
35 
 
Robot Preventive Maintenance Lubrication 
(back to schedule) 
4 Hours, Class Code: RPML310 
 
Course Description 
This interactive course provides the detailed instruction and procedures necessary for complete recommended PM Lubrication of 
a FANUC robot mechanical unit. 
 
Course Objectives: 
• Perform recommended PM Lubrication of all required areas 
– Multi-interval maintenance 
• Detailed execution of grease/oil replacement, including proper positioning, outlet and ventilation, grease input and 
residual pressure release for: 
– Gear-trains 
– RV Reducers 
– Cyclo Reducers 
– Harmonic Drive Reducers 
– Custom Gearboxes 
• Grease maintenance of Drive-train and Pivot Mechanisms 
– Bearing Assemblies 
– Linkage Pivot Assemblies 
– Tapered Roller Bearings 
– Cross Roller Ring Bearings 
– Angular Contact Bearing Assemblies 
 
The course consists of lectures, demonstrations, and lab exercises designed to reinforce what the student has learned. 
Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots 
or machine tools. 
 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
36 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
Robot Mechanical Preventive & Periodic 
Maintenance (back to schedule) 
8 Hours (.75 CEU), Course Code: RPM0310 
 
Course Description 
This interactive course provides the detailed instruction and procedures necessary for complete recommended Preventive and 
Periodic Maintenance (PM) of a FANUC robot mechanical unit. 
 
Course Objectives: 
• Analyze robot installation and process conditions affecting maintenance schedules 
• Track factors affecting maintenance schedules 
• Determine adjustments to standard maintenance schedule tasks based on: 
o Consumption of operating hours 
o Environmental conditions 
o Duty Cycle 
 Process activity 
 Payload capacity utilization 
 Speed and articulation 
• Execute Checks, Inspections and Maintenance tasks 
o Daily Checks – pre and post operation 
 Recognize and isolate possible mechanical concerns 
 Vibration and abnormal noise 
 Motor heating 
 Changing repeatability 
 Brake operation 
 Battery back-up 
o Quarterly Checks 
 Examination and action to assure proper function 
 Control Unit Cables 
 Ventilation of Control Unit 
 External Dress Package 
 Mechanical Unit Harness 
 Cleaning and Checking Parts 
 Securing Fasteners 
o Annual Checks / Maintenance 
 Service of Drive-train and revisiting items 
 Lubrication of Bearings 
 Grease replacement of Harmonic Reducers 
 Mechanical Unit Harness, Cleaning and Checking Parts and Securing Fasteners 
o 1.5 Year Checks / Maintenance 
 Service of Battery back-up system 
 Avoiding loss of robot mastering 
o 3 Year Checks / Maintenance 
 Service of Drive-train and Pivot Mechanisms 
 Detailed instruction for grease replacement, including proper positioning, outlet and ventilation, grease 
input and residual pressure release for 
 RV Reducers 
 Cyclo Reducers 
 Custom Gearboxes 
 Linkage Pivot Assemblies 
 Bearing Assemblies 
Recommended safety procedures are integrated into all training exercises. 
 
The course consists of lectures, demonstrations, and lab exercises designed to reinforce what the student has learned. 
 
Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots 
or machine tools. 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
37 
 
Enrollment Form/Contract 
Registering for classes can be done online at http://www.fanucrobotics.com/training select Schedule and choose location, then 
select Course Registration. OR, call 1-800-iQ-ROBOT then select training. OR fill-out the form below (with payment information) 
and mail to: FANUC Training Department, 3900 W. Hamlin Road, Rochester Hills MI 48309. OR Fax to (248) 377-7367 OR email the 
form to: trainingregistrar@fanucrobotics.com 
COURSE NAME: ________________________________________________________________________________________ 
 
START DATE: __________________________ LOCATION: ___________________________ COST: ____________________ 
 
ROBOT MODEL: ____________________________ CONTROLLER TYPE: _____________________________ (If applicable) 
 
VERSION OF SOFTWARE: _____________________________________ ______________________________ (If applicable) 
 
CONTACT/STUDENT NAME: ________________________________________________________________ (If applicable) 
 
COMPANY: _____________________________________ _____________________________________________________ 
 
ADDRESS: ________________________________________ _____________________________________________________ 
 
CITY: _____________________________________ STATE: ____________________________________ ZIP: ____________ 
 
PHONE: ___________________________________________ FAX NO.: ___________________________ _____________ 
 
E-MAIL: ____________________________________________________ ____________________________ _____________ 
 
CUSTOMER TYPE (If applicable): END USER OEM SYSTEM INTEGRATOR 
 
Payment Information: 
CREDIT CARD OR PO NUMBER: _________________________________________________________________________ 
 
CREDIT CARD: VISA MASTER CARD AMERICAN EXPRESS 
 
CREDIT CARD EXPIRATION DATE: ______________________ CARD HOLDER PHONE NO. _______________________ 
 
CHECK ATTACHED 
 
GRANT FUNDING – NAME OF INSTITUTION: _____________________ ____________________________ _____________ 
 
GRANT NUMBER: ____________________________ CONTACT NAME: ____________________________ _____________ 
 
CONTACT PHONE NO.: ______________________________________ ____________________________ _____________ 
 
AUTHORIZED SIGNATURES 
STUDENT OR REPRESENTATIVE _________________________ _______________________ DATE: _____________ 
 
FANUC ROBOTICS AMERICA INC. ____________________ _______________________ DATE: _____________ 
 
All tuition and fees paid by the applicant shall be refunded if the applicant is rejected by the school before enrollment. An applicant fee of not 
more than $25 may be retained by the school if the applicant is denied. All tuition and fees paid by the applicant shall be refunded if requested 
within three business days after signing a contract with the school. All refunds shall be returned within 30 days. Once the 3 business days have 
elapsed, the following policies will apply. Rescheduling of a registration is done at no charge if FANUC Robotics is notified in writing at least two 
weeks prior to the start of the training. The full fee will be charged for cancellation notices received within two weeks of the scheduled training start 
date and a training voucher valued at 70% of the training price will be issued upon cancellation. This voucher will be valid for a period of 6 months. 
A full fee will be charged for students who attend the first day of training. 
 
To Register Call 1-800-iQ-ROBOT or Contact Us at www.fanucrobotics.com/training 
38 FANUC ROBOTICS PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT 
 
FANUC Robotics America Corporation 
3900 West Hamlin Road 
Rochester Hills, MI 48309-3253 
 
	Licensed by the State of Michigan Proprietary School for Robotic Training (Certificate #20090029)
	Training Catalog & Course Schedule
	0BFANUC Training Schedule
	1BMessage from the Training Department
	2BeLearn Based Training Programs
	3BCustomer Resource Center
	4BCertifications 
	Mission
	On-Site Training
	General Information
	5BTraining Cancellations/Rescheduling/Payment
	Training Material
	Reservation Information
	Curriculum Path
	Training Schedule
	Headquarters (Rochester Hills, Michigan)
	Regional Offices
	Course Cost
	Class Hours
	Staff
	Training Policies
	Governing Bodies
	Registration
	Attendance Policy
	Grading Policy
	Code of Conduct
	Previous Education and Training
	Directions to Rochester Hills, MI
	University & Schools
	Certified Education Robot Training (CERT) (for qualified educational facilities only)
	Course Descriptions
	Robot Operations (back to schedule)
	Advanced TPP Programming (back to schedule)
	ArcTool Operation and Programming (back to schedule)
	DispenseTool Op & Prog (back to schedule)
	Dual Check Safety (DCS) V7.50 & Newer Setup and Operations
	(back to schedule)
	HandlingTool Op & Prog (back to schedule)
	HandlingTool Features and Options (back to schedule)
	HandlingPRO Intro & Intro PLUS Robotic Workcell Simulation (ROBOGUIDE) (back to schedule)
	PickTool and PickPRO Ops & Prog (back to schedule)
	PaintTool Operation & Programming (back to schedule)
	PaintPRO Robotic Workcell Simulation (Automotive Assembly) (back to schedule)
	PaintPRO Robotic Workcell Simulation (General Industry) (back to schedule)
	PalletTool Operation (back to schedule)
	PalletTool Setup & Programming (back to schedule)
	SpotTool Operation & Programming (back to schedule)
	SpotTool Ops & Programming with Servo Gun (back to schedule)
	V-iRVision Operation and Programming - 2D (back to schedule)
	V-iRVision Setup & Operations - 3DL (back to schedule)
	V-iRVision Operation and Programming - 3D (Multi-view) (back to schedule)
	DeviceNet Setup & Functionality (back to schedule)
	Ethernet IP Setup & Functionality (back to schedule)
	Electrical Maintenance (back to schedule)
	Paint Electrical Maintenance (back to schedule)
	Mechanical Maintenance Classes (back to schedule)
	Robot Preventive Maintenance Lubrication (back to schedule)
	Robot Mechanical Preventive & Periodic Maintenance (back to schedule)
	Enrollment Form/Contract
	Payment Information: