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By Muhammad Ali Asghar MUHAMMAD ALI ASGHAR VC&ML NINVAST Michael Faraday used PVD in 1838 MUHAMMAD ALI ASGHAR VC&ML NINVAST Deposition Applying a thin film on a surface ranges from nano meters to micro meters. Thin film is deposited on Substrates. Different techniques are used for deposition PVD, CVD, sputtering, electroplating & coating. MUHAMMAD ALI ASGHAR VC&ML NINVAST Physical vapor deposition Physical coating process involve, condensation & evaporation of material PVD is used for high melting point & low vapor pressure materials. PVD is carried out at high temperature and vacuum. In contrary to PVD, CVD is a method in which chemical adhesion or chemical deposition occurs. MUHAMMAD ALI ASGHAR VC&ML NINVAST High temperature is required to vaporize the material Vacuum of different ranges is used which depends on the mean free path required in the system. MUHAMMAD ALI ASGHAR VC&ML NINVAST PVD methods are commonly used in followings: Circuit & IC fabrications. Aerospace in TBC & transparent coatings. Reflectors and optics MUHAMMAD ALI ASGHAR VC&ML NINVAST Evaporative deposition Electron beam vapor deposition Pulsed laser deposition Sputter deposition Ion induced deposition Cathode Arc Deposition MUHAMMAD ALI ASGHAR VC&ML NINVAST Evaporative deposition Resistive heating method is used. deposition is performed at high temperature & low vacuum Vacuum decreases the content of Contamination Voltage & current is manually controlled. Material is kept in boats. MUHAMMAD ALI ASGHAR VC&ML NINVAST Resistive heating unit MUHAMMAD ALI ASGHAR VC&ML NINVAST Electron beam is generated by tungsten filament. Material is placed in Graphite or tungsten crucible Deposition mechanism is same deposition is carried out under high vacuum. Deposition is controlled, and Uniform MUHAMMAD ALI ASGHAR VC&ML NINVAST MUHAMMAD ALI ASGHAR VC&ML NINVAST Pulsed laser deposition High power laser is used for deposition. Argon or neon is used for inert atmosphere. High vacuum is formed laser is focused by lens, target decides the position of the deposition . MUHAMMAD ALI ASGHAR VC&ML NINVAST Sputter deposition Sputtering works on the bases of momentum principle, formed by the collision of the atoms and molecules. Plasma glow, ion accelerator or radioactive emitting is used to evaporate material. argon gas is used for inert atmosphere. Types of sputtering Chemical and etching sputtering Electronic sputtering Potential sputtering MUHAMMAD ALI ASGHAR VC&ML NINVAST In this process ions are deposited on the substrates. This process is used for IC fabrication, micro circuit printing nano printing or pattering . & lithography. It will be discussed in detail with nano pattering. MUHAMMAD ALI ASGHAR VC&ML NINVAST PVD advantages & Disadvantages Environment friendly then paint & electroplating. more than one PVD technique can be used for coating. Usually topcoats are not required. Good strength and durability. Cooling systems are required. Mostly high temperature and vacuum control needs skill & experience. PVD coated materials has no chemical interaction with the surface that MUHAMMAD ALI ASGHAR VC&ML NINVAST MUHAMMAD ALI ASGHAR VC&ML NINVAST MUHAMMAD ALI ASGHAR VC&ML NINVAST
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