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ORIGINAL PAPER Antimicrobial alginate/PVA silver nanocomposite hydrogel, synthesis and characterization Hossein Ghasemzadeh & Fereshteh Ghanaat Received: 7 August 2013 /Accepted: 2 January 2014 # Springer Science+Business Media Dordrecht 2014 Abstract Superabsorbent hydrogel-silver nanocomposite based on poly(vinyl alcohol) (PVA) and sodium alginate (Na-Alg) was prepared using free radical polymerization in the presence of acrylamide (AAm) monomer. The reactions were conducted under normal atmospheric conditions, using ammonium persulfate (APS) as an initiator and methylene bisacrylamide (MBA) as a crosslinking agent. The effect of reaction parameters such as MBA, AAm, and APS concen- tration as well as Na-Alg/PVA weight ratio on the water absorbency and the gel content of the hydrogels were studied. Evidence of grafting was obtained by comparing the FT-IR spectra and the TGA of the initial substrates with that of the superabsorbent hydrogel. Furthermore, Ag nanoparticles were synthesized in a green synthesis process. Highly stable silver nanoparticles were obtained with the hydrogel networks as nanoreactor via in situ reduction of silver nitrate by using sodium borohydride as a reducing agent. The hydrogel silver nanocomposite was fully characterized by using scanning electron microscopy (SEM), transmission electron microsco- py (TEM), and thermogravimetric analysis (TGA). The effect of cross-link density, and Na-Alg/PVA weight ratio on the loading and the size of nanoparticles were studied. The anti- bacterial activity of the silver nanocomposite hydrogel was investigated as well. Keywords Nanocomposite . Hydrogel . Sodium alginate . Polyvinyl alcohol . Acrylamide Introduction Hydrogels are cross-linked polymer chains that can absorb, swell and retain aqueous fluids up to thousands of times of their own weights [1–3]. Hydrogels have a variety of func- tional properties that have been exploited in a number of applications including biosensors [4–6], drug delivery sys- tems [7–10], tissue engineering [11, 12], wound dressings [13–15], contact lenses [16], etc. Hydrogels containing hydro- philic groups can be used to produce nanoparticles because of free special space among the crosslinked networks in the swollen state that can behave as nano reactor [17–19]. Nano metal systems have been considered as a novel class of mate- rials for catalytic [20–23], electronic [24, 25], biomedical and the others application [26–28]. Silver nanoparticles have unique electric, optical, catalytic and particularly antimicrobi- al properties, which are well investigated mainly in colloidal systems [29, 30]. Furthermore, despite of some potential risks to human health [31], a wide range of industrial and medical applications such as water treatment, bio-sensing, and treat- ment of disease was reported in recent years [28, 32, 33]. The appropriate functional groups of polymers can be used for the controlled synthesis of the nanoparticles. Natural polymers have been of great interest during the past decades for the design of new hydrogel systems [34, 35]. Sodium alginate is a polyanionic linear copolymer of 1,4-linked α-l-guluronic acid and β-D-mannuronic acid residues which has unique biocom- patibility, biodegradability, and non-toxicity [36–38]. Poly(- vinyl alcohol) (PVA) is a water-soluble none-ionic poly hy- droxy polymer which has been extensively used in biomedical and pharmaceutical applications due to its non-toxic, biocom- patible and biodegradable properties [39, 40]. Moreover, Polyvinyl alcohol (PVA) is one of the well-known polymer gel that has been used in numerous biomedical applications, such as artificial organs, drug delivery, and wound dressings, due to its good biocompatibility [41–44]. It is expected that a H. Ghasemzadeh (*) Department of Chemistry, Imam Khomeini International University, P.O. Box 288, Qazvin, Iran e-mail: hoghasemzadeh@gmail.com F. Ghanaat Department of Chemistry, Islamic Azad University, Karaj Branch, P.O. Box 31485-313, Karaj, Iran J Polym Res (2014) 21:355 DOI 10.1007/s10965-014-0355-1 new kinds of hydrogel as a nanoreactor with improved struc- ture can be obtained by the combination of sodium alginate as a polyanionic and PVA as a none-ionic polyhydroxy polymer. In this work, a series of superabsorbent-silver nano- composites based on sodium alginate and polyvinyl alcohol was synthesized via graft polymerization of acrylamide (AAm) in aqueous medium using methylenebisacrylamide (MBA) as a crosslinking agent and ammonium persulfate (APS) as an initiator. Grafting of acrylamide onto sodium alginate [45] and PVA [46] has been reported previously. The effects of reaction variables, such as MBA, AAm, and APS concentration as well as alginate/polyvinyl alcohol weight ratio on the water absorbency and the gel content of the superabsorbent hydrogel were investigated. Evidence of grafting was obtained by comparing the FT-IR and TGA spectra of the initial substrates with that of the superabsorbent hydrogel. Highly stable silver nanoparticles were prepared within the hydrogel network via in situ reduction of silver nitrate using sodium borohydride as a reducing agent. The formation of silver nanoparticles was confirmed with scan- ning electron microscopy (SEM), energy dispersive x-ray (EDX) analysis, and transmission electron microscopy (TEM). The effect of the cross-link density, and Na-Alg/ PVAweight ratio on the loading and the size of nanoparticles as well as antibacterial properties of the nanocomposite were studied. Experimental Materials The polysaccharide sodium alginate was purchased from Merck and used without further purification. PVA was pur- chased from Kardan Shimi Co. The molecular weight and degree of saponification of PVAwas 70,000 and greater than 98 %, respectively. MBA, APS, AAm, sodium borohydride (from Merck), and silver nitrate (from Aldrich) were used as received. All other chemicals were of analytical grade. Dis- tilled water was used to prepare the solutions. Hydrogel synthesis (Na Alg-PVA)-g-PAAm hydrogel were prepared by free rad- ical polymerization method. For this purpose, certain amounts of PVA (0.3–3.0 g) and Na-Alg (3.0–0.3 g) were dissolved in 30 ml distilled water in a 500 mL three-neck reactor equipped with a mechanical stirrer while stirring (200 rpm). The reactor was immersed in a thermostated water bath preset at 80 °C. After homogenizing, APS (dissolved in 5 ml distilled water), was added to the reaction mixture. After 5 min, MBA (dis- solved in 5 ml distilled water) and then AAm, were added to the reaction mixture. The water bath was heated and kept at 80 °C for 30 min. The time at which a rapid increase in viscosity was observed and the gel build up on the surface of the solution, was measured as the gelation time of the polymer solution. After polymerization, the produced hydro- gel was cooled and then dewatered by the addition of 200 mL ethanol. After 48 h, the product was filtered, and washed with fresh ethanol (2×50 mL) and then dried at 50 °C in oven for 12 h. The final product was stored away from moisture, heat and light. Preparation of hydrogel-silver nanocomposites For preparation of hydrogel-silver nanocomposite, dry hydro- gel samples were equilibrated in water for 3 days. Then, the completely swollen hydrogels were transferred to another beaker containing 100 mL of 5 mM AgNO3 aqueous solu- tions. In this solution, the silver ions are exchanged from solution into the hydrogel networks space. After 24 h, the silver salt loaded hydrogels were transferred into a beaker containing 100 mL of 0.1 M NaBH4 aqueous solution and were allowed for 3 h at room temperature to reduce the silver ions into silver nanoparticles. The dark brown color of the hydrogel indicated the formation of silver nanoparticles. The product were filtered, washed with fresh ethanol and dried in oven at 50 °C for 10 h. Swelling measurements The equilibrium swelling (g/g) was measured according to a conventional “tea bag” method [47]. The particlesizes of the dry hydrogel were 40 to 60 meshes (250–400 μm). The tea bag (100 mesh nylon screen) containing an accurately weighed powdered sample (0.3±0.01 g) was immersed en- tirely in 200 ml distilled water and was allowed to soak for 3 h at room temperature. The tea bag was hung up for 10 min to remove the excess water. The equilibrium swelling (ES) was calculated triple times according to Eq. 1: ES g=gð Þ ¼ W 2−W 1 W 1 ð1Þ where W1 and W2 are the weights of dry and swollen gel, respectively. So, the absorbency was calculated as grams of water per gram of the hydrogel (g/g). Swelling kinetics To investigate the rate of absorbency of the hydrogel, certain amount of the sample (0.3±0.01 g) with average particle sizes between 40 and 60 meshes (250 – 400 μm) was poured into a weighed tea bag and immersed in 200 ml distilled water. At 355, Page 2 of 14 J Polym Res (2014) 21:355 consecutive time intervals, the water absorbency of the hydro- gel was measured according to the earlier mentioned method. Gel and Sol content determination Tomeasure the gel and sol content, the accurately weighed dry hydrogels were dispersed in distilled water to swell complete- ly. Then the swollen hydrogel were filtered and washed with distilled water frequently. The samples dewatered in excess ethanol for 48 h, and dried at 50 °C for 12 h until the hydrogels reached to a constant weight. The gel content was defined as the following equation: Gel %ð Þ ¼ Wd Wi � 100 ð2Þ whereWd is the weight of dried hydrogel after extraction andWi is the initial weight of the hydrogel. The soluble content (sol) was calculated as the weight loss of the initial crude product. Determination of silver ion loading in the hydrogel matrix The accurately weighed dried hydrogel samples, particle sizes 40 to 60 meshes, were dispersed in distilled water to swell completely. The hydrogel samples were equilibrated with water for 3 days. Then, the completely swollen hydrogels were transferred to a beaker containing 100 mL of AgNO3 aqueous solutions, with various concentrations for 24 h. Then the hydrogel samples were filtered and the concentration of silver ion in the remaining solution was determined by atomic absorption spectroscopy. Antimicrobial assays Antimicrobial activities of the hydrogel silver nano composite are assessed using the minimum inhibitory concentration (MIC) which leads to inhibition of bacterial growth. The MIC is read after 24 h of incubation. The minimum bacteri- cidal concentration (MBC) is examined by inoculation of the samples to agar medium without antimicrobial agents. The MBC is determined as the lowest concentration that inhibits the visible growth of the used bacterium. Morphologies of the hydrogels Scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) analysis of the dry hydrogels was performed to visualize the hydrogel pores. The microstructure of the hydro- gel was imaged using a scanning electron microscope, SEM, (Philips, XL30) operated at 25 kV after coating the samples with the gold film. For transmission electron microscopy (TEM) studies, a Zeiss - EM10C transmission electron microscope operating at 80 kV was employed. The samples were homogenized by ultrasonic homogenizer in ethanol and water solvents for 20 min. Then, the samples of the hydrogels were prepared on a 300 mesh carbon-coated copper grid. FT-IR analysis FT-IR spectra of the samples in the form of KBr pellets were recorded using a Bruker Tensor 27 FT-IR spectrophotometer. Atomic absorption analysis The amount of silver ion loaded in the hydrogel matrix deter- mined by a Varian model 220Z spectrophotometer. The influ- ence of sodium alginate/PVA, initial concentration of MBA, and silver nitrate on the extent of silver ion loading was studied by this method. Thermal analysis Thermal Analysis was performed using a thermogravimetric analyzer (Perkin Elmer Pyris Diamond TG-DTA) and a differ- ential scanning calorimeter (Perkin Elmer Pyris DiamondDSC). Results and discussion Synthesis, characterization and mechanistic aspects The hydrogels were prepared by free radical polymerization in distilled water under atmospheric condition. Graft polymeri- zation of acrylamide (AAm) onto sodium alginate and poly (vinyl alcohol) were carried out in the presence of MBA as a crosslinking agent, and ammonium persulfate (APS) as an initiator. It is supposed that the persulfate decompose on heating and produces sulfate anion-radicals that abstract hy- drogen atoms from the hydroxyl groups of sodium alginate and Poly (vinyl alcohol). The active centers on polymer chains, radically initiate the polymerization of acrylamide (AAm) which lead to a graft polymer. Since a crosslinking agent (MBA) is present, the copolymer comprises a crosslinked structure (Fig. 1). Synthesis of hydrogel–Ag nanoparticle composites Recent researches demonstrate that composite hydrogels are becoming most promising as nano reactors for in situ synthe- sis of small size nanoparticles [48]. It is reported that the control of the nanoparticles sizes can be achieved by modify- ing the hydrogel network architectures by varying the amount of monomer, cross-linker, and functionality of the gel net- works [49, 50]. In this work, Ag nanoparticles were synthe- sized in a green synthesis process which utilizes water as an J Polym Res (2014) 21:355 Page 3 of 14, 355 environmentally benign solvent and polysaccharides as a cap- ping agent. The completely swollen hydrogels were loaded with the AgNO3 solution and then it reduced in aqueous solution of NaBH4 (Fig. 2). The silver nanoparticles are immobilized throughout the hydrogel networks due to a strong localization of the Ag+ ions within the hydrogel net- work. This is caused by the complexation of the Ag+ ions by either the hydroxyl groups of polyvinyl alcohol, the hydroxyl and the carboxylate groups of polysaccharide, and/or the amid groups of AAm. The rest of silver ions occupied free spaces of the hydrogel network. The well-dispersed nanoparticles in the hydrogel networks were obtained after optimizing the amount of crosslinker and Na-Alg/PVAweight ratio. The prepared Ag nanoparticles in the hydrogel networks are highly stable and did not show any signs of aggregation, even after storage for several months. Similar results were reported previously for semi-interpenetrating networks of pluronic and poly (acrylamide) hydrogel [51]. Fourier transform infrared spectroscopy analysis Infrared spectroscopy was carried out to confirm the chemical structure of the superabsorbent hydrogel and nano composite. The FT-IR spectra of the initial substrates and the graft poly- mer are depicted in Fig. 3. Figure 3a shows the characteristic absorption bands of sodium alginate at around 1,574 cm−1 and 1,416 cm−1, assigned to the asymmetric and symmetric stretching modes of the carboxylate anion. A band at 1,032 cm−1 was attributed to the stretching vibrations of C- O-C group. Figure 3b shows the characteristic absorption bands of PVA at around 1,097 cm−1 attributed to C-O stretching and bending modes. The broad band at 3,100– 3,600 cm−1 was due to stretching of the hydroxyl groups of the PVA. A new absorption peaks appeared at 1,663 cm−1 in the spectrum of the hydrogel may be attributed to the C = O stretching mode of amide groups of grafted acrylamide, Fig. 3d. In addition, a new absorption peak in the spectrum of the hydrogel is appeared at 1,112 cm−1, in comparison to the spectrum of the physical mixture of Na-Alg, PVA, and PAAm hydrogel. The stretching band of -NH overlapped with the -OH stretching band of the alginate and PVA. These informations give direct evidence that the PAAm chains have grafted on the macromolecular chains, and the –CONH2 exist in the grafting polymer. The characteristic features of the spectrum of hydrogel- silver nano-composite were almost similar to those of the spectrum of the hydrogel but the O–H stretching peak of the hydrogel-silver nano-composite has less intensity than the O– H stretchingpeak of the hydrogel. The lower intensity of the O–H stretching peak indicate that the interaction also probable between the reduced Ag nanoparticles and the hydroxyl groups of PVA, or the hydroxyl and the carboxylate groups of Na-Alg. Similar interactions between nano-Ag and special group attached to the polymer has been reported [52]. Effect of crosslinker concentration The effect of the amount of crosslinker on the water absor- bency and the gel content values of (Na Alg-PVA)-g-PAAm hydrogel are shown in Fig. 4. In these reactions, the Alg/ PVAweight ratio in the initial mixture was chosen to be 3/1. This is a well known behavior that swelling decreases with increasing the concentration of crosslinker. Higher crosslinker concentration produce more crosslinked points in polymer chains and increases the density of crosslinking, which results in less swelling. Similar observations have been reported in the literature [53]. According to the data in Fig. 4, a sample of 0.04 mol/L of MBA, provides an optimum values of swelling and the gel content. At lower than the optimum values, the gel content is diminished substantially because of the formation of very loosely crosslinked networks, resulting in highly swollen hydrogels with very low gel strength. In addition, the time of gelation was found to be 3.0, 2.3, 1.5, and 0.4 min for the superab- sorbent hydrogel with the amount of initial MBA of 0.1, 0.2, 0.3, 0.4 g, respectively. Effect of APS concentration APS concentration can affect the swelling and gel content of the hydrogel, as well as the rate of polymerization. The effect of APS concentration on the swelling and gel content of the hydrogel were studied by verifying the concentration of APS from 11 to 45 mmol/L. As depicted in Fig. 5, swelling is increases with increasing the initiator concen- tration up to 27 mmol/L, but it is decreases with further increase in concentration of APS. Increase in APS concen- tration, led to increase the concentration of free radicals produced by decomposition of APS, causes to higher graft polymerization extent, so that the water absorbency of the hydrogel increases. Subsequent decrease in swelling is originated from an increase in terminating step reaction via bimolecular collision which in turn, causes to enhance crosslinking density. This possible phenomenon is referred to as “self crosslinking” by Chen and Zhao [54]. In addition, the decrease in the water absorbency and the gel content may be attributed to free radical degradation of the Na- Alg substrate which can take place at high APS levels. Similar behaviors has been observed for the degradation of other polysaccharides such as carrageenan [55] and chitosan [56, 57] with persulfate. The time of gelation was found to be 4.5, 2.5, 0.55, and 0.35 min for the superabsorbent hydrogel with the amount of initial APS 355, Page 4 of 14 J Polym Res (2014) 21:355 of 0.1, 0.2, 0.3, 0.4 g, respectively. So, the higher APS concentration causes a higher rate of polymerization. Effect of monomer weight ratio The presence of the hydrophilic groups in polymer chains results in the increase of the swelling. The swell- ing capacity of the hydrogels prepared with various ratios of the monomer, is shown in Fig. 6. The initial increase in the water absorbency of the Alg/PVA-g- polyAAm hydrogels with increasing of the AAm weight ratio can be attributed to the hydrophilic character of carboxamide groups in the grafted AAm. The subse- quent decrease in water absorbency of the hydrogel after an initial increase can be attributed to (a) prefer- ential homopolymerization over graft copolymerization, and (b) the enhanced chance of chain transfer to mono- mer molecules. The gel content is affected by degree of monomer grafting achieved during polymerization. The gel content increases with increasing the amount of monomer con- centration. The time of gelation was found to be 5.5, 3.4, 2.4, and 2.2 min for the superabsorbent hydrogel NaAlg HO COONa OH n S2O8 2- heat SO4- NaAlg O COONa O n CONH2n H N H N O O NH NH O O NaAlg O COONa CONH2 O n CONH2 N aA lg O COONa H2NOC H2NOC n-1 n-1 O n Fig. 1 Proposed mechanistic pathway for the synthesis of (Na Alg-PVA)-g-PAAm hydrogel AlgNa + PVA MBA/AAm APS AgNO3 NaBH4 Ag+ Ag Fig. 2 Schematic representation of the Ag nanoparticles formation in the hydrogel network J Polym Res (2014) 21:355 Page 5 of 14, 355 with the 1.5, 2.5, 3.5, and 4.0 g of AAm, respectively. So, the higher monomer concentration causes a higher rate of polymerization. Effect of drying time Drying is an important step in nearly every hydrogel production process. The polymerization reaction often continues during drying process and this stage may be crucial in determining the residual monomer levels in the final product. The effect of drying time on swelling capacity of the crosslinked Alg/PVA-g-poly AAm was studied by varying the time of drying from 10 to 50 h at 80 °C (Fig. 7). As shown in this figure, the water absorbency and gel content of the hydrogels are in- creases with increasing the drying time up to 20 h and 30 h, respectively. Then, they are decreased with a further increase in the time of drying. The maximum absorbency (127.3 g/g) is obtained at 20 h drying. The initial increase in the swelling value can be attributed to formation of a porous structure as a result of removal of solvent, and the degradation or cleavage of MBA as a crosslinker under heating. The subsequent decrease in swell- ing may be resulted from over crosslinking of polymeric chains which can be occurred under heating due to the reac- tion of unreacted species present in the hydrogel. In addition, over crosslinking and thermal degradation also may be re- sponsible for slightly changes in the gel content. 5001000150020002500300035004000 Tr an sm it ta n ce (% ) Wavelength (cm-1) Na Alg PVA Physical mixture Hydrogel Silver nanocomposite Fig. 3 FT-IR spectra of NaAlg (a), PVA (b), Physical mixture of Na Alg, PVA, and PAAm hydrogel (c), (Na Alg-PVA)-g-PAAm hydrogel (d), and hydrogel–silver nanocomposite (e) Fig. 4 Effect of crosslinker concentration on the swelling capacity and the gel content of (Na Alg-PVA)-g-PAAm hydrogel. Na-Alg/PVAweight ratio = 3, AAm weight ratio = 0.4, APS = 25 mmol/L, at 80 °C Fig. 5 Effect of initiator concentration on the swelling capacity and the gel content of (NaAlg-PVA)-g-PAAm hydrogel. Grafting conditions: Na- Alg/PVAweight ratio = 3, AAmweight ratio = 0.4,MBA= 0.04mol/L, at 80 °C Fig. 6 Effect of monomer weight ratio on the swelling capacity and the gel content of (NaAlg-PVA)-g-PAAm hydrogel. Grafting conditions: Na- Alg/PVA weight ratio = 3, MBA = 0.04 mol/L, APS = 25 mmol/L, at 80 °C 355, Page 6 of 14 J Polym Res (2014) 21:355 Effect of drying temperature Drying temperature is another important factor in the produc- tion of superabsorbent hydrogels. Figure 8, demonstrates the effect of the drying temperature on the swelling behavior and the gel content of the Alg/PVA-g-polyAAm hydrogels. It shows that the water absorbency and the gel content of the hydrogels decreases with increasing the reaction tempera- ture up to 200 °C. Decreasing in the swelling can be attributed to the degradation of the polysaccarid, and thermal crosslinking of polyacrylamide that can occurs at high tem- perature. The polysaccharide “main chain” is expected to be degraded at high temperature. The disconnection decreases the polysaccarid molecular weight (MW), and as a result, the swelling of the hydrogel reduces. Moreover, thermal crosslinking of polyacrylamide can also reduce the swelling. Thermal crosslinking of amide groups at high temperature has been reported for the poly (methyl methacrylate-co-N,N- dimethylaminopropylacrylamide) [58]. Decreasing in the gel content may be attributed to the degradation of crosslinker in the hydrogel structure [59], and the degradation of the sodium alginate which started at above 100 °C as shown in TGA diagram. Effect ofreaction temperature To study the influence of temperature on the water absorbency and gel content of the Alg/PVA-g-polyAAm hydrogels, the reactions were carried out at different temperatures, ranging from 65 to 90 °C. As shown in Fig. 9, water absorbency of the hydrogels is increased by increasing the temperature up to 85 °C and then it is decreased. At 85 °C, maximum water absorbency (137 g/g) was obtained. Increase in the water absorbency and the gel content could be attributed to the following factors: increase in the number of free radicals Fig 7 Effect of drying time on the swelling capacity and the gel content of (Na Alg-PVA)-g-PAAm hydrogel. Grafting conditions: Na-Alg/PVA weight ratio = 3, AAm weight ratio = 0.4, MBA = 0.04 mol/L, APS = 25 mmol/L, at 80 °C Fig 8 Effect of drying temperature on the swelling capacity and the gel content of (Na Alg-PVA)-g-PAAm hydrogel. Grafting conditions: Na- Alg/PVAweight ratio = 3, AAm weight ratio = 0.4, MBA = 0.04 mol/L, APS = 25 mmol/L, 80 °C Fig 9 Effect of reaction temperature on the swelling capacity and the gel content of (Na Alg-PVA)-g-PAAm hydrogel. Grafting conditions: Na- Alg/PVAweight ratio = 3, AAm weight ratio = 0.4, MBA = 0.04 mol/L, APS = 25 mmol/L Fig. 10 Effect of Alg/PVAweight ratio on the swelling capacity and the gel content of (Na Alg-PVA)-g-PAAm hydrogel. Grafting conditions: MBA = 0.04 mol/L, AAm weight ratio = 0.4, APS = 25 mmol/L, 80 °C J Polym Res (2014) 21:355 Page 7 of 14, 355 formed on the polymer backbone, and the higher collision probability with the macroradicals. However, decreasing in water absorbency beyond 85 °C may be attributed to the higher radical chain termination at higher temperatures. The loss of gel content at higher temper- ature may be attributed to the rapidly gelation of the system that prevents the monomers and polysaccharide to fully par- ticipate in the crosslinking polymerization. The time of gela- tion was found to be 9.2, 7.2, 4.1, 2.4, 1.3, and 1.0 min for reaction temperatures of 65, 70, 75, 80, 85, and 90 °C, respec- tively. So, higher temperature leads to a higher reaction rate during polymerization. Effect of Alg/PVAweight ratio The swelling capacity of the hydrogels with various weight ratios of Alg/PVA is shown in Fig. 10. With increase the amount of Na-Alg, water absorbency is increased but the gel content is decreased. The time of gelation was found to be 9.0, 6.0, 4.5, 2.5, and 1.4 min for Alg/PVA weight ratio of 0.20, 0.37, 1.0, 3.0, and 5.0, respectively. The increase in absorbency value may be attributed to higher hydrophilicity of sodium alginate polysaccharide rather than PVA. The sol content of the hydrogel increases with increasing the Alg/PVAweight ratio. The higher algi- nate content in the reaction mixture results in higher vis- cosity which prohibits the reactant movement and effective collision. Such behaviors are reported by other investiga- tors [60]. This lead to rapidly gelation of the system and as a consequent, the gel content is reduced at high Alg/PVA weight ratio. The low gel content in overall can be due to the presence of the atmospheric oxygen that inhibiting the free radical polymerization and preventing a perfect gel network formation [61]. Silver ion loading in the hydrogel matrix The effect of verifying Ag+ ion concentration, initial MBA concentration, and Alg/PVA weight ratio on the loading was studied. It was obtained that the Ag+ ion loading increases with increasing the silver ion concentration (ranged from 1 to 15 mM), as shown in Table 1. Also, loading was less in the samplewithmoreMBA content. These results suggest that the silver ion loading in the hydrogel matrix decreases with in- creasing the cross-linke density, as illustrated in Table 2. Moreover, the result indicated that the silver ion loading increases with increasing Alg/PVA weight ratio, as shown in Table 3. This may be because the silver ion interacts more strongly with sodium alginate chains compared to PVA, lead- ing to higher loading of silver ions. Another reason for in- crease of loading is that the water absorbency increases with increasing Alg/PVAweight ratio. Scanning electron microscopy analysis Morphology of the hydrogels was studied using scanning electron microscopy (SEM). Figure 11a–c indicates the SEM images of Alg/PVA-g-polyAAm hydrogel synthesized with various weight ratios of Alg/PVA. It can clearly be seen that with increase in the amount of Na-Alg, the porosity is in- creased. Figure 11d–e, indicates the SEM image of the hydrogels with different amount of crosslinker. The porous structure of the hydrogels can be because of the using ethanol as a nonsolvent during drying step. As reported by Omidian et al. the low surface tension of alcohol prevents the porous structure from collapse during drying [62]. With increase the amount of crosslinker, the porosity is increased. This may be attributed to the presence of small amount of air in the reaction mixture. The structure porosity is arising from gelation stage. At higher MBA concentration, a short gelation time is oc- curred. As a result, air bubbles could not escape from the viscose reaction mixture and thus they were trapped and created foamy structures. Similar behavior was reported for polymerization of partially neutralized acrylic acid in the presence of carbon dioxide gas [63]. SEM image of silver nanoparticle hydrogel composites are shown in Fig. 11f. The Table 1 Effect of initial concentration of AgNO3 on the loading Initial concentration of AgNO3 (ppm) MBA (gr) Alg/PVA weight ratio Loading (ppm) Loading (%) 98.4 0.25 3.0/1.0 49.4 50.2 417.2 0.25 3.0/1.0 187.2 44.9 822.3 0.25 3.0/1.0 271.1 32.9 1382.3 0.25 3.0/1.0 373.5 27.0 Table 2 Effect of initial MBA concentration on the loading MBA (gr) Initial concentration of AgNO3 (ppm) Alg/PVA weight ratio Loading (ppm) Loading (%) 0.1 417.2 3.0/1.0 210.0 50.3 0.2 417.2 3.0/1.0 196.3 47.0 0.3 417.2 3.0/1.0 185.2 44.3 0.4 417.2 3.0/1.0 146.2 35.0 Table 3 Effect of Alg/PVAweight ratio on the loading Alg/PVA weight ratio MBA (gr) Initial concentration of AgNO3 (ppm) Loading (ppm) Loading (%) 1.0/3.0 0.25 417.2 130.2 31.2 2.0/2.0 0.25 417.2 178.2 42.7 3.0/1.0 0.25 417.2 187.2 44.9 355, Page 8 of 14 J Polym Res (2014) 21:355 size and morphology of the nanoparticles could be controlled by modifying the networks of the hydrogels, i.e. by varying the crosslink density, and functionalization. To control the size of nanoparticles in the hydrogel, we prepared hydrogels with various weight ratios of Alg/PVA. Figure 14g–i, indicates the effect of various weight ratios of Alg/PVA on the size of silver nanoparticles in the hydrogel. With increase the amount of Na-Alg, the size of silver nanoparticles increases. The reason may be attributed to the fact that with increase the amount of Na-Alg, the porosity is increased. Increase in the porosity provides a pathway for the reducing agents to enter into the pores more easily to produce the higher size of nanoparticles. As a result, the growth of the nanoparticles in the networks is increased. Figure 11j–k demonstrates the effect of the MBA concentration on the size of silver nanoparticles in the hydro- gel networks. The result indicates that highly denser hydrogel networks, with a high MBA content, produce lower sized silver nano- particles. The denser networks would help to stabilize and regulate the size of nanoparticles. On the other hand, lower MBA-crosslinked gel networks provide enough free space to grow greater nano-sized particles. a b c d e f g h j k i Fig. 11 SEM photographs of Alg/PVA-g-polyAAm hydrogels with var- iousweight ratios of Alg/PVA a0.2, b1.0, c3.0 (AAmweight ratio = 0.4), and with different amount of crosslinker in the network d 0.015 mol/L, and e 0.06 mol/L. SEM photographs of hydrogel–Ag nanoparticles composites synthesized under optimized conditions f. SEM photographs of hydrogel–Ag nanoparticles composites with various weight ratios of Alg/PVA g 0.2, h 1.0, i3.0, and with various weight ratios of initial crosslinker concentration, j 0.015 mol/L, and k 0.06 mol/L J Polym Res (2014) 21:355 Page 9 of 14, 355 Such behavior was reported previously [64]. The silver nanoparticles formed in the cross-linked networks are nearly spherical, highly dispersed, and low size in nanometer. The network not only helps to controlling the size of the nanopar- ticles, but also provides better stabilization of them for longer periods. A similar observation was reported [65]. Table 4, lists the average chemical composition of hydrogel–Ag nanoparti- cle composites determined by energy dispersive x-ray (EDX) analysis. Transmission electron microcopy (TEM) was used to find out the size of silver nanoparticles. The hydrogel nanocom- posite samples were dispersed in distilled water and ethanol with an ultrasonic homogenizer. TEM micrographs reveal the presence of nearly spherical and well-separated Ag nanopar- ticles in the extracted Ag nanoparticles with diameters in the range of 4–10 nm, as shown in Fig. 12. Thermal analysis TGA method was employed to thermally characterize the hydrogel and nanocomposite in comparison with the intact polymers. Figure 13, indicates that about 8–10 % weight loss was observed below 130 °C in the TGA curve of the sodium alginate and hydrogel. This was attributed to the removal of absorbed water. According to the TGA curves, the values related to the sodium alginate, and PVA around 300– 400 °C are lower than the values related to the hydrogel. The values of T50 are 269 °C, 309 °C, and 349 °C for the sodium alginate, PVA, and the hydrogel, respectively. It is well-known that the ionic structure in the network may act as heat barriers and as a consequence, enhance the overall thermal stability of the hydrogel. Another factor in en- hancement of the thermal stability of the hydrogels is the cross-linking. Evidence of grafting was obtained by com- paring the TGA of the physical mixture containing poly- acrylamide hydrogel, sodium alginate and PVA with TGA of Alg/PVA-g-polyAAm superabsorbent hydrogel. As shown in Fig. 13, silver nano-particles exhibits higher Table 4 EDX analysis of hydrogel–Ag nano- particles composites Elemental composition Wt% At% Na 1.74 7.01 S 4.23 12.23 Ag 94.03 80.76 Fig 12 TEM micrographs of hydrogel–Ag nanocomposite; dispersed in ethanol (a,c) and water (b,d) with different magnification, 125000× for a,b and 160000 × for c,d, respectively Fig 13 TGA Curves of a PVA, b (Na-Alg-PVA)-g-PAAm hydrogel, c physical mixture of polyacrylamide hydrogel, sodium alginate and PVA, dNa-Alg, and c silver nano composite at heating rate of 20 °C/min and N2 purge 355, Page 10 of 14 J Polym Res (2014) 21:355 thermal stability than the hydrogel. Similar behavior has been reported [13]. The char yield of hydrogels containing Ag nano particle was 52 % when heated up to 750 °C, whereas for the hydrogel without Ag nanoparticles was only 7 %. Swelling kinetics In practical applications, not only a higher swelling capacity is required, but also a higher swelling rate is needed. It has been suggested that the swelling kinetics of the superabsorbent is significantly influenced by the factors such as swelling capac- ity, size distribution of particles, specific size area and com- position of polymer [66]. Figure 14, demonstrates that the dynamic swelling behavior of the Alg/PVA -g-polyAAm hy- drogel is substantially affected by concentration of the crosslinker. Initially, the rate of the water absorbency sharply increases and it then begins to level off. The equilibrium swelling was achieved after 5 min. A power law behavior is obvious from Fig. 14. The data may be well fitted with a “Voigt-based model” Eq. 3 [67]: St ¼ Se 1−et=τ � � ð3Þ where St (g/g) is the degree of swelling at time t, Se is the equilibrium swelling (power parameter, g/g), t is time (min) for swelling St, and τ (min) stands for the “rate parameter”. The rate parameter was found to be 67, 62, and 65 s, for the superabsorbent hydrogel with initial crosslinker concentration of 0.016, 0.033, and 0.070 mol/L, respectively. Figure 15, represents the dynamic swelling behavior of the optimally prepared Alg/PVA-g-polyAAm hydrogel and nanocomposite hydrogel in distilled water. The rate parameters for superab- sorbent hydrogel and silver nano composites with particle sizes 250–400 μm, were found to be 54, and 45 s, respective- ly. The appropriate “rate parameter” of these hydrogels put them in the fast-swelling hydrogels category. Since the τvalue is a measure of swelling rate (i.e., the lower the τ value, the higher the rate of swelling), it can be used for comparative evaluation of the rate of water absorption of hydrogels on the condition that the particle size of the comparing samples are the same or, at least, in the same range. Antibacterial activity The antibacterial activity of the nanocomposite hydrogels was investigated on two model microorganisms, i.e., with gram negative, Escherichia coli and gram positive, Staphylococcus aureus cultures in nutrient agar medium. Table 5, exhibited the minimal inhibitory concentration (MIC), and the minimal bactericidal concentration (MBC) of the hydrogel–silver nanocomposite. The antibacterial activity is resulting mainly due to the release of silver nanoparticles from the hydrogel. Also, it is reported that the bactericidal efficiency is affected by the type of the microorganism, as well as the size of the nano particles. Table 5, demonstrates that gram positive S. aureus is more resistant to silver nanoparticles compared to gram negative E. coli. Such behavior has been reported pre- viously. Kim et al. [68] reported greater biocidal efficiency of Fig 14 The swelling kinetics of superabsorbent hydrogel with different concentration of crosslinker in distilled water Fig 15 The swelling kinetics of the optimized sample and nanocompos- ite hydrogel in distilled water Table 5 MIC (μg ml−1) andMBC (μg ml−1) of the silver nanocomposite hydrogels for E. coli and S. aureus Culture ATCC PTCC MIC (μg ml−1) MBC (μg ml−1) MBC/MIC ratio E. coli 8739 1330 31.25 125 4 S. aureus 6538 1112 250 1000 4 J Polym Res (2014) 21:355 Page 11 of 14, 355 the silver nanoparticles for E. coli, and attributed it to differ- ence in cell wall structure between gram negative and gram positive microorganisms. The MBC/MIC ratio is a parameter that reflects the bactericidal capacity of the analyzed com- pounds. The MBC/MIC ratio of the hydrogel–silver nano composites for E. coli and S. aureus is achieved 4. A good correlation is observed between the MIC and MBC values across the two cultures. The results showed that the silver nanocomposite hydrogels have very good antibacterial activ- ity on gram-positive and gram-negative micro organisms. Conclusion Alg/PVA-g-polyAAm hydrogels were synthesized in high- ly practical situation by graft polymerization of AAm onto sodium alginate and PVA under normal conditions of at- mosphere. The effect of reaction parameters, such as initial concentration of crosslinker and initiator, reaction temper- ature, and Alg/PVA weight ratio was studied on the swell- ing behavior and the gel content of the superabsorbent hydrogels. The effect of initial crosslinker concentration and Alg/PVA weight ratio on the size of nanoparticles was investigated. The result indicates that with increase the amount of Na-Alg, the size of silver nanoparticles in- creases. In addition, highly denser hydrogel networks, with a high MBA concentration, produces lower sized of silver nanoparticles. 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Nanomedicine 3:95–101 355, Page 14 of 14 J Polym Res (2014) 21:355 Antimicrobial alginate/PVA silver nanocomposite hydrogel, synthesis and characterization Abstract Introduction Experimental Materials Hydrogel synthesis Preparation of hydrogel-silver nanocomposites Swelling measurements Swelling kinetics Gel and Sol content determination Determination of silver ion loading in the hydrogel matrix Antimicrobial assays Morphologies of the hydrogels FT-IR analysis Atomic absorption analysis Thermal analysis Results and discussion Synthesis, characterization and mechanistic aspects Synthesis of hydrogel–Ag nanoparticle composites Fourier transform infrared spectroscopy analysis Effect of crosslinker concentration Effect of APS concentration Effect of monomer weight ratio Effect of drying time Effect of drying temperature Effect of reaction temperature Effect of Alg/PVA weight ratio Silver ion loading in the hydrogel matrix Scanning electron microscopy analysis Thermal analysis Swelling kinetics Antibacterial activity Conclusion References
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