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Society of Petroleum Engineers SPE 31074 Alternative Stimulation Fluids and Their Impact on Carbonate Acidizing C.N. Fredd, SPE, and H.S. Fogler, SPE, University of Michigan Copyright 1996, Society of Petroleum Engineers, Inc. This paper was prepared for presentation at the SPE Formation Damage Control Symposium held in Lafayette, Louisiana, U.S.A., 14·15 February, 1996. This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). C~>ntents of the pap~r. as presented, have not been reviewed by the Society of Petroleum Eng1n~ers and are sub,1~ct to correction by the author(s). The material as presented, does not necessanly reflect any pos1t1~n of the Society of Petroleum Engineers, its officers, or members. Paper~ presented at SPE m~etmgs are subject to publication review by Editorial Committees of the SoCiety of Petroleur:n Eng1neers. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract sh?uld .cont~in conspicuous acknowledgme~t of where and by whom the paper was presented. Wnte L1branan, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-214-952-9435. Abstract Conventione1l matrix acidizing treatments rely on hydrochloric acid to stimulate carbonate formations. However, the success of these treatments is often limited because of rapid acid spending at low injection rates and asphaltic sludge precipitation. This study investigated ethylenediamine- tetraacetic acid (EDTA) as an alternative stimulation fluid. Results show that EDTA can effectively wormhole in limestone, even when injected at moderate or non-acidic pH values (4 to 13) and at low flow rates where only face dissolution would occur with HCl. Stimulation with EDTA at low injection rates is consistent with the dependence of the wormhole structure on the Damkohler number for flow and reaction. Sludge tests show that EDTA does not induce the precipitation of asphaltic sludge from crude oil, even in the presence of 3000 ppm of ferric iron. This result is attributed to EDT A being able to form stable chelates with ferric and ferrous iron. Introduction Acidizing treatments are commonly used to remove near- wellbore damage and create artificial flow channels in carbonate formations. Matrix acidizing treatments are most useful when fracture acidizing is undesirable, such as when a shale break or other natural boundary must be maintained to prevent water or gas production, 1 or where fracture acidizing is ineffective, such as in soft chalk formations. 2 Unfortunately, matrix treatments often require low injection rates to prevent fracturing the formation rock or are required in heterogeneous formations with zones of low-conductivity (which need stimulation the most) that accept acid at low rates. It is at these low injection rates that the problem of rapid acid spending severely limits 21 the acid penetration distance. The injection of hydrochloric acid into carbonate formations at low rates results in face dissolution, or complete dissolution of the carbonate matrix near the wellbore. This face dissolution requires large volumes of acid and provides negligible increases in the conductivity of the formation. Various acid systems have been used to reduce the limitations of rapid acid spending at low injection rates. A few of the acids include: 1) weak acids, such as acetic and formic acid, which have relatively low H+ concentrations and therefore react with carbonates at a slower rate than HCJ,3 2) chemically retarded acids, such as oil external microemulsion systems containing HCl, that retard acid diffusion to the carbonate surface and thus allow deeper penetration of live acid2, and 3) foamed acids (nitrogen gas and aqueous HCl) that prevent acid from spending outside the primary dissolution channel thereby promoting the growth of wormholes.4 Although retarded and foamed acid systems can stimulate carbonate formations at lower injection rates, strong acids such as HCl induce the precipitation of asphaltic sludge from crude oil. This sludge can plug the formation and restrict production after an acidizing treatment. When ferric ions are present, this problem is even more severe.5 Thus, adequa~e corrosion protection becomes more essential. Acetic acid, an iron chelating agent, does not reduce sludging tendencies in the presence of ferric and ferrous iron.5 A variety of acid additives (anti-sludging agents, corrosion inhibitors, and iron reducing agents) have been used to prevent the sludging probl~m. However, their effectiveness is limited by the need to obtam a compatible combination of additives and a lack of understanding of the complex chemistries involved in the precipitation reactions. These limitations demonstrate the need for an alternative stimulation fluid that combines the ability to stimulate at low injection rates with fluid properties that are not conducive to asphaltic sludge precipitation or corrosion problems. . . . Ethylenediaminetetraacetic acid (EDTA) Is an alternative fluid that is capable of stimulating carbonate porous media. EDTA is a chelating agent that stimulates by means of sequestering the metal components of the carbonate matrix. The dissolution mechanism is different from HCl in that hydrogen ions are not required. The dissolution, however, is 2 ALTERNATIVE STIMULATION FLUIDS AND THEIR IMPACT ON CARBONATE ACIDIZING SPE 31074 enhanced at low pH through a combination of hydrogen attack and chelation. Although EDTA has not been used for carbonate acidization, it has been used successfully for the removal of calcium carbonate scale from the sandstone formations of the Prudhoe Bay field.6,? Conventional acid treatments could dissolve the scale, but scale reprecipitation from the spent acid caused rapid productivity decline. EDTA effectively chelated or sequestered the metal ions of the dissolved scale, thus preventing their reprecipitation. Other related applications of EDTA include the removal of calcium sulfate anhydrite scale from brine heater tubes and boilers8•9 and the removal of sulfate and carbonate minerals from clay assemblages. 10 This paper describes applications of EDTA in carbonate acidizing and compares results from coreflood experiments and from sludge tests for EDTA, HAc, and HCl. Wormhole Formation in Carbonates The flow and reaction of hydrochloric acid in carbonate porous media results in the formation of highly conductive flow channels or wormholes. Wormholes form because of the natural heterogeneity of the porous matrix and the rapid, mass transfer limited and almost complete dissolution of the mineral in acid. During stimulation, the acid preferentially flows to the regions of highest permeability (the largest pores, vugs, or natural fractures). These initial flow paths are enlarged by rapid dissolution of the matrix material, causing these regions to receive even more of the flow. A dominant channel quickly forms and continues to propagate while diverting flow from other regions. Once formed, the wormhole channels provide negligible resistance to flow and carry essentially all the injected fluid. Previous studies have shown that the phenomenon of wormhole formation is governed by the Damkohler number for flow and reaction. 11 The Damkohler number (Da) is defined as the ratio of the net rate of dissolution by acid to the rate of convective transport of acid. When the rate of reaction is very rapid compared to the rate of mass transfer, the net rate of dissolution is mass transfer limited and the Damkohler number is given by Da = a De Z/3 Lj Q . . . . . . . . . . . . . . . . . . . . . . . ( 1) where De is the effective diffusion coefficient, Q is the flow rate, L is a length scale, and a is a proportionality constant that depends on the carbonate sample. The dissolution of limestoneby HCl, Eq. 2, is mass transfer limited at temperatures above 0°C, 12 while the dissolution of dolomite by HCl is mass transfer limited above 50°C. 13 Typical wormhole structures for the dissolution of limestone by HCl, Fig. 1, range from face dissolution (or complete dissolution of the core starting form the inlet flow face) at high Damkohler numbers to uniform dissolution resulting in ramified wormhole structures at low Damkohler numbers. Single dominant wormhole channels are obtained at 22 intermediate Damkohler numbers. Hoefner and Fogler11 observed this general trend of increasing channel branching with decreasing Damkohler number. The efficiency of acidizing treatments was observed to go through a maximum (i.e., minimum volume of acid required for channel breakthrough) with respect to changes in the Damkohler number. 11 Other investigators have reported the existence of an optimum injection rate for carbonate acidizing. 14 (This observation is consistent with that of Hoefner and Fogler11 for a constant diffusion coefficient, because the Damkohler number is inversely proportional to the injection rate.) At high Damkohler numbers (low injection rates) acid is consumed on the inlet flow face of the core, thus permeability increases are negligible and the stimulation is inefficient. At lower Damkohler numbers acid can penetrate into the porous matrix and enlarge flow channels. Live acid reaches the advancing tip of the channel and a wormhole forms. The wormhole provides significant permeability increases and requires a minimum volume of acid to permeate the rock matrix, thus providing an efficient mechanism of stimulation. As the Damkohler number is reduced further, flow channels become more highly branched. Dissolution occurs over a high surface area which results in a decrease in stimulation efficiency. Thus, there is an optimum Damkohler number at which the fewest pore volumes of acid are required for channel breakthrough. Chelation Chemistry Chelating agents have the ability to combine with metal ions M+n by surrounding them with one or more ringed structures. The process of chelation, or sequestering, results in the formation of metal/ligand chelates with exceptionally high stability. This stability makes chelating agents valuable for applications such as water softening, inactivation of metal ions, and titration of metal ions. Chelates of transition metals (such as iron) typically have the highest stability, while many chelates of alkaline-earth metals (such as calcium) have low stability with most chelating agents. Essentially all positive metal ions form stable chelates with some type of chelating agent. Aminopolycarboxylic acids, such as EDTA, are capable of forming stable chelates with alkaline-earth metals. 15 The stability constants for various metal/ligand chelates of EDTA are listed in Table 1. Notice that EDTA forms stable chelates (log K of approximately 8 or greater) with ferric and ferrous iron, as well as with calcium. The chemical structure of the ethylenediaminetetraacetic acid is shown in Fig. 2. The structure of EDTA is typically represented by H4 Y where the four hydrogen's are those of the carboxylic acid groups. Aminopolycarboxylic acids undergo a stepwise loss of protons to reach their fully ionized state, as shown by Eq. 3 through Eq. 6 for EDTA. H4Y~H3Y- 1 +H+ ................... (3) H3 y-1 ~Hz y-Z + H+ .................. (4) Hz y-z ~ HY-3 + H+ ................... (5) HY-3 ~ y-4 +H+ ..................... (6) SPE 31074 C.N. FREDD, H.S. FOGLER 3 The distribution of ionic species is dependent upon the equilibrium constants for each of the dissociation reactions and on the pH of the solution. The distribution of ionic species for EDT A at room temperature was calculated using the pK values obtained from Welcher16 and is shown in Fig. 3. At a pH of approximately 4.5, EDT A is in the form of H2 y-2. At higher pH values of about 8.5 and 13, EDTA successively deprotonates to the HY-3 and y-4 species. This distribution is consistent with results presented by other investigators.8-10 The dissolution of calcium carbonate by EDT A at a pH between 4 and 5 has been reported as a combination of hydrogen attack and free calcium ion sequestering.6 Note that in this pH range, EDTA is predominantly the H2 Y-2 form. Combining Eqs. 2 and ?leads to the overall reaction; The reaction rate of EDT A at pH 5 with calcium carbonate (Eq. 8) was reported to be approximately 4x10-7 mol/cm2/s at 93°C.6 This rate was measured using a rotating disk apparatus with 500 psi C02 partial pressure. At these conditions, the reaction rate is about a factor of two lower than that of HCl with limestone. EDTA has been used to dissolve calcium carbonate and other minerals from clay assemblages. This reaction is carried out between pH 10 and 13 to avoid altering or destroying various clay species as usually happens with conventional acid dissolution. EDTA was reported to dissolve gypsum, anhydrite, calcite, dolomite, magnesite, and apatite in amounts of 43, 34, 23, 21, 19, and 1 g per liter of solvent, respectively. 10 At pH 13, the dissolution is analogous to calcium sulfate scale removal8·17 and is given by: y-4 + CaC03 ~ Ca y- 2 + C03 - 2 ............. (9) Similarly, at pH 8.8, HY-3 + CaC03 ~ Ca y- 2 + HC03- .......... ( 1 0) The diffusion coefficient of EDTA at room temperature is approximately 6x 1 o-6 cm2/s which is about an order of magnitude lower than that of HCl (4x10-5 cm2/s). Based on these diffusion coefficients and the rate of dissolution being comparable to HCl, the dissolution of limestone by EDT A is assumed to be mass transfer limited. This assumption is supported by results presented in the following sections that revealed the formation of wormholes in limestone when EDT A was injected at pH values between 4 and 13. Asphaltic Sludge Precipitation Formation damage caused by the precipitation of asphaltic sludge when crude oil is contacted by acid is a common 23 problem during acidizing treatments. Asphaltenes are present in crude oil in the form of colloidally dispersed particles. These particles consist of an aggregate of polyaromatic molecules surrounded and peptized by lower molecular weight neutral resins and paraffinic hydrocarbons.5·18 The asphaltenes will flocculate and precipitate from the crude oil when the asphaltene micelles are depeptized by any chemical, electrical, or mechanical means. In the presence of strong acids such as hydrochloric acid, the colloidal dispersions are destabilized causing the formation of asphaltene precipitates (sludge) and rigid film emulsions. 19 Weaker acids, such as acetic acid, do not cause significant sludge precipitation. 5 Sludge precipitation has been found to increase dramatically with acid concentrationS and has also been reported in EOR caustic flood projects due to the high pH of the system. 18 Sludge precipitation is considerably worse in the presence of ferric iron5 which may be due to oxidative polymerization processes in the resin layer. 19 Ferrous iron also contributes to asphaltic sludge precipitation but to a considerably less extent than ferric iron. The formation of asphaltic sludge and rigid film emulsions can lead to partial or complete plugging of the formation after an acidizing treatment. While this damage can be removed from the .tubing and casings by aromatic solvents, it is extremely difficult to remove from a formation. This difficulty is due to the inability to inject fluids into the formation such that they can contact the sludge particles. For this reason, it is essential to prevent the precipitation of asphaltic sludge. Various acid additives have been used to control sludge precipitation, such as acid corrosion inhibitors, anti-sludging agents, iron reducing agents (to convert ferric iron to the less damaging ferrous iron), along with other additives suchas mutual solvents, wetting agents, and iron chelating agents. These additives can be costly and require testing to ensure compatibility of the various components as well as their effectiveness for prevention of asphaltic sludge precipitation. The alternative, described in this paper, is to use a stimulation fluid that will not induce asphaltic sludge precipitation. Experimental Procedures Coreflood Experiments. Linear coreflood experiments were performed using the apparatus shown schematically in Fig. 4. Texas cream chalk and Indiana limestone cores of approximately 1.5 in. diameter and 2.5, 4, or 5 in length were studied. The cores had porosities between 15 and 20 percent and permeabilities of 0.8 to 2 md. Experiments were performed by first vacuum saturating a core with deionized (DI) water and mounting it in a standard Hassler cell. Overburden pressures of at least 2200 psi were applied to ensure that flow did not bypass the core. Fluid was injected axially through the core at a constant rate using an ISCO syringe pump. DI water was first injected through the core at the desired flow rate. When the flow stabilized, acid injection was started. To avoid contacting the pump with acid, the acid was displaced by water from a piston accumulator. The pressure drop across the length of the core was monitored by a differential pressure transducer and recorded by a personal computer. This data was used to calculate the permeability as a function of fluid volume pc Realce 4 ALTERNATIVE STIMULATION FLUIDS AND THEIR IMPACT ON CARBONATE ACIDIZING SPE 31074 injected using Darcy's law. Gaseous reaction products, specifically C02, were kept in solution by maintaining a system pressure of at least 1000 psi with a back pressure regulator. (This high back pressure was not required for experiments with EDTA injected at pH values greater than 8.8 since no gaseous products were generated.) The experiment was terminated when the wormhole broke through the core, as evidenced by a negligible pressure drop. Experiments were conducted at room temperature with 0.25 M EDTA, as well as 0.5 M HAc and HCI. Note that all of these solutions have the same effective acid capacity, or dissolving power. EDTA solutions were prepared from the reagent grade disodium salt dihydrate of ethylenediamine- tetraacetic acid. Addition to DI water resulted in a pH of about 4.6. Sodium hydroxide and hydrochloric acid were used to adjust the pH to the desired value. Neutron Radiography. Neutron radiography was used to image the wormhole structures formed during the various coreflood experiments. This technique is ideally suited for imaging structures within consolidated porous media because the matrix is virtually transparent to thermal neutrons. 21 To image the wormholes, cadmium-containing Wood's metal was injected into the dissolution channels. Cadmium is an excellent neutron absorber and thus, provides high contrast between the dissolution channels and the consolidated porous matrix. The Wood's metal casting technique11 utilized a . vacuum oven to dry and evacuate the acidized cores and then to inject molten Wood's metal at 100°C and at atmospheric pressure. The injection pressure was controlled to ensure that the metal invaded only the pore spaces that were enlarged by dissolution. Once invaded, the metal was allowed to solidify and the Wood's metal-filled cores were placed in a beam of thermal neutrons for imaging. The film radiography method was used to record the neutron flux onto a photographic film as shown in Fig. 5. Since thermal neutrons cannot directly expose the film, an intermediate screen was used to absorb the neutrons and generate a secondary form of radiation (such as electrons, gamma-rays, or visible light). In this study, a gadolinium oxisulphide screen was used to expose Kodak Azo ™ black and white film. An exposure time of about 40 seconds was required and the photographic film was developed using standard procedures. Neutron radiography is described in more detail elsewhere in the literature.21,22 Sludge Tests. Sludge tests were conducted to determine the relative amounts of asphaltic precipitates formed when crude oil was contacted with 0.25 M EDTA, 15% HAc, and 15% HCI. The crude oil was obtained from a field in west Texas. The acid system was prepared by adding 3000 ppm of FeC13 to 100 ml of acid and heating to 85°C. The acid system was then mixed with 100 ml of crude oil (also at 85°C) and vigorously stirred for 30 minutes. The mixture was allowed to sit for at least one hour and was then vacuum filtered through a Whatman #41 filter. The filter was dried in an oven at 100°C and the mass of sludge was determined. (The mass of the sludge was found by subtracting the mass of the filter and the mass of oil in a blank from the mass of the filter with sludge. 24 The blank was an oven dried filter used to filter 100 ml of crude oil that had been contacted with DI water using the above procedure.) Results Wormhole Formation with EDT A and HAc. Neutron radiographs of wormholes formed by 0.25 M EDTA injected into limestone cores at 0.3 cc/min and pH values of 4.0, 8.8, and 13.0 are shown in Fig. 6. EDTA is capable of stimulating the carbonate matrix without the typical hydrogen attack (Eq. 2) as evidenced by the formation of wormholes when injected at pH values of 8.8 and 13.0. Injection of EDT A at pH 4.0 required fewer pore volumes to breakthrough than the higher pH stimulations ( 4.8 as opposed to 10.0 or 12.7 pore volumes). This increased efficiency at the low pH is most likely due to the rate of dissolution being enhanced by a combination of calcium chelation and hydrogen attack. The dependence of wormhole structures on the Damkohler number was investigated over a wide range of flow rates for the dissolution of Indiana limestone by 0.5 M HAc and 0.25 M EDTA injected at pH 4 and 13. The neutron radiographs of the wormholes are shown in Figs. 7, 8, and 9 for Damkohler numbers spanning about three orders of magnitude. (The Damkohler number was determined by setting aiL equal to 1.0 in Eq. 1.) For comparison, refer to Fig. 1 which shows the wormhole structures formed by 0.5 M HCl over a similar range of Damkohler numbers. The wormhole structures for all fluids investigated are consistent with the results of Haefner and Fogler10 in that decreasing the Damkohler number (or increasing the injection rate) increases the amount of channel branching. Wormhole Formation at Low Injection Rates. Typical permeability responses for linear corefloods with EDTA, HAc, and HCl are shown in Fig. 10. The corresponding neutron radiographs are shown in Fig. 11. These experiments were conducted with an injection rate of 0.1 cc/min. After injection of 43.1 pore volumes of 0.5 M HCl, negligible increases in permeability were observed since rapid acid spending led only to face dissolution. This type of dissolution requires large volumes of acid and results in limited acid penetration. In contrast, 0.5 M HAc and 0.25 M EDTA injected at pH 4 and 13 broke-through a 4 inch limestone core after injection of 1.7, 3.3, and 8.1 pore volumes, respectively. Injection of these fluids resulted in the formation of single wormhole channels. The ability of EDTA and HAc to wormhole at low injection rates is consistent with the dependence of the wormhole structure on the Damkohler since the diffusion coefficients of EDTA (6x1o-6 cm2/s) and HAc (lx10-5 cm2/s) are lower than that of HCl (4x1o-S cm2/s). Thus, improved acid penetration can be obtained during matrix stimulations with EDT A and HAc without the costly near wellbore face dissolution associated with HCI. The dependence of the number of pore volumes to breakthrough on the injection rate is shown in Fig. 12. The data are for the dissolution of limestone by 0.5 M HCl, 0.5 M HAc, and 0.25 M EDTA at pH 4 and 13. (Data for wormhole structures shown in Figs. 1,7, 8, and 9 are included in the pc Realce pc Realce pc Realce SPE 31074 C.N. FREDD, H.S. FOGLER 5 plot.) Breakthrough was defined as the point at which the permeability ratio reached at least 100. The data are consistent with the existence of an optimum Damkohler number (or injection rate) as observed by previous investigators. 11 •14 At low injection rates, a large number of pore volumes were - required to breakthrough due to face dissolution. As the flow rate was increased, the pore volumes to breakthrough decreased and reached a minimum as an efficient wormhole was obtained. At higher injection rates, the pore volumes to breakthrough increased with the amount of channel branching. Notice that below about 0.03 cc/min, EDTA injected at pH 4 required fewer por0 volumes to breakthrough than both HCl and HAc. This efficiency is due to the dependence of the wormhole structure on the Damkohler number and the relatively low diffusion coefficient of EDTA compared to those of HAc and HCI. One can see that as the diffusion coefficient is decreased from HCl to HAc to EDT A, the optimum injection rate decreased. Thus, as the diffusion coefficient is decreased, the injection rate must also be decreased to maintain a relatively constant Damkohler number and an efficient wormhole. Sludge Precipitation. The mass of asphaltic sludge precipitated when crude oil was contacted with 0.25 M EDTA (pH 6), 15% HAc, and 15% HCl is shown in Fig. 13. Despite each stimulation fluid containing 3000 ppm ferric iron, only HCl induced significant amounts of asphaltic sludge to precipitate (25 g). This precipitation was due to the high acid concentration and the presence of ferric iron. Contact with EDT A and HAc induced only trace amounts of sludge to precipitate (about 0.5 g). The lack of sludge precipitation with EDTA was attributed to moderate acidity and the ability to form stable chelates with iron. The lack of sludge precipitation with HAc was somewhat surprising since HAc has been reported to have virtually the same sludging tendencies as HCl in the presence of ferric and ferrous iron. 5 HAc chelates ferric . iron thereby preventing it from interacting with asphaltene particles. However, the HAc solution (HAc plus FeC13) had a pH of about 1.1 which should have been low enough to induce sludge precipitation. The sensitivity of the crude oil to hydrogen ions was tested by contacting it with plain 15% HCl (i.e., no FeCl3). The result was the precipitation of only trace amounts of asphaltic sludge. Therefore, the asphaltenes in this particular crude oil were destabilized by ferric ions and not by hydrogen ions. The apparent effectiveness of HAc for not inducing sludge precipitation was due to the ability of HAc to chelate ferric iron and to the inability of the acid to destabilize the asphaltene particles in the crude oil. In addition to EDTA not inducing asphaltic sludge precipitation, costly acid additives such as corrosion inhibitors and reducing agents may not be necessary. Corrosion is negligible for alkaline solution of EDTA below 204 OC (with possible exceptions when copper, tin, and aluminum are present) 16 and EDTA chelate_s both ferric and ferrous irons (Table 1). Therefore, EDTA provides the properties necessary for a matrix stimulation fluid (wormholes formed in carbonates at low injection rates) while not requiring additives to control corrosion or asphaltic sludge precipitation. 25 Conclusions 1. EDT A is capable of forming wormholes in limestone when injected at pH values between 4 and 13. Hydrogen ions are not required since EDTA can directly chelate calcium from the carbonate matrix. 2. Neutron radiographs reveal that as the Damkohler number is decreased (injection rate increased) the amount of channel branching increases when limestone is dissolved by EDTA, HAc, and (as previously reported) HCI. 3. EDTA and HAc both stimulate more efficiently than HCl when injected at rates less than about 0.1 cc/min. At these low rates, HCl is rapidly consumed on the inlet flow face and only face dissolution occurs. The ability of EDTA and HAc to wormhole at low injection rates is consistent with the dependence of the wormhole structure on the Damkohler number since the diffusion coefficients of EDTA and HAc are lower than that of HCI. 4. EDTA, HAc, and HCl exhibit an optimum Damkohler number (or injection rate) at which the pore volumes required to breakthrough is minimized. As the diffusion coefficient is decreased from HCl to HAc to EDT A, the optimum injection rate decreases. 5. Significant amounts of asphaltic sludge precipitated when crude oil was contacted by 15% HCI. However, only trace amounts of sludge was observed to precipitate when the same oil was contacted by pH 6 EDTA and 15% HAc, despite the presence of 3000 ppm of ferric iron. The lack of sludge precipitation with EDTA is attributed to its moderate acidity and ability to chelate iron. The apparent effectiveness of HAc is due to the ability of HAc to chelate ferric iron and to the inability of the acid to destabilize the asphaltene particles in the crude oil. 6. An additional benefit of EDTA is that corrosion inhibitors may not be necessary for alkaline solution of EDT A up to 204°C and reducing agents are not required since EDTA chelates both ferric and ferrous irons. Thus, the use of EDTA as a stimulation fluid may eliminate the need for complex and costly acid additives. Nomenclature a = proportionality constant frl = Damkohler number De =effective diffusion coefficient, L2/t, cm2/s k = permeability, L 2, md K = stability constant L = length scale, L, em P V = pore volumes Q =injection rate, L3/t, cc/min p =density of material, MfL3, g/cm3 Subscripts BT =breakthrough in} = injected o =initial Acknowledgments We would like to acknowledge the Industrial Affiliates Program on Flow and Reaction in Porous Media at the 6 ALTERNATIVE STIMULATION FLUIDS AND THEIR IMPACT ON CARBONATE ACIDIZING SPE 31074 University of Michigan, Aramco, ARCO Exploration and Production Services, Chevron Petroleum Technology Company, Conoco Production and Research Division, Dowell Schlumberger, Halliburton Services, Mobil Research and Development, Texaco Inc., and Unocal Science and Technology Division for their support of this work. References 1. Williams B.B., Gidley J.L., and Schechter R.S.: Acidizing Fundamentals, Monograph Series, SPE, Richardson, TX, (1979). 2. Hoefner M.L. and Fogler, H.S.: "Effective Matrix Acidizing in Carbonates Using Microemulsions," Chern. Eng. Prog. (May 1985) 40-44. 3. Abrams A. et al.: "Higher-pH Acid Stimulation Systems," J. Pet. Tech. (Dec. 1983) 2175-2184. 4. Bernadiner, M.G., Thompson, K.E., and Fogler, H.S.: "Effect of Foams Used During Carbonate Acidizing," SPE Production Engineering (November 1992) 350-356. 5. Jacobs, I.C.: "Chemical Systems for the Control of Asphaltene Sludge Du.ring Oilwell Acidizing Treatments," paper SPE 184 7 5 presented at the 1989 SPE International Symposium on Oilfield Chemistry, Houston, TX, February 8-10. 6. Shaughnessy C.M. and Kline W.E.: "EDTA Removes Formation Damage at Prudhoe Bay," J. Pet. Tech. (Oct. 1983) 1783-1791. 7. Tyler T.N., Metzger R.R., and Twyford L.R.: "Analysis of Treatment of Formation Damage at Prudhoe Bay, Alaska," J. Pet. Tech. (June 1985) 1010-1018. 8. Moore R.E. et al.: "One-Step Anhydrite Scale Removal," Materials Protection and Performance (March 1972) 41-48. 9. Jamialahmadi M. and Moller-Steinhagen H.: "Reduction of Calcium Sulfate Scale Formation During Nucleate Boiling by Addition of EDTA," Heat Trans. Eng. (1991) 12, No.4, 19- 26. 10. Bodine M.W. and Fernalld T.H.: "EDTA Dissolution of Gypsum, Anhydrite, and Ca-Mg Carbonates," J. Sedimentary Petrology (Dec. 1973) 43, No. 4, 1152-1156. 11. Hoefner M.L. and Fogler H.S.: "Pore Evolution and Channel Formation During Flow and Reaction in Porous Media,"A/ChE J. (Jan. 1988) 34, No. 1, 45-54. 12. Lund K. et al.: "Acidizing- II. The Dissolution Of Calcite In Hydrochloric Acid," Chern. Eng. Sci. (1975) 30, 825-835. 13. Lund K., Fogler H.S., and McCune C.C.: "Acidizing- I. The Dissolution Of Dolomite In Hydrochloric Acid," Chern. Eng. Sci. (1973) 28, 691-700. 14. Wang Y., Hill A.D., and Schechter R.S.: "The Optimum Injection Rate for Matrix Acidizing of Carbonate Formations," paper SPE 26578 presented at the 1993 Annual Technical Conference and Exhibition, Houston, TX, October 3-6. 15. Martell A. E. and Calvin M.: Chemistry of Metal Chelate Compounds, Prentice-Hall, NJ (1956). 16. Welcher F.J.: The Analytical Uses of Ethylenediamine- tetraacetic Acid, D.Van Nostrand Company, Inc., New York (1958). 1 7. Cikes M. et al.: "A Successful Treatment of Formation Damage Caused by High-Density Brine," SPE Prod. Eng. (May 1990) 175-179. 18. Newberry, M.E. and Barker, K.M.: "Formation Damage Prevention Through the Control of Paraffin and Asphaltene Deposits," paper SPE 13796 presented at the 1985 SPE 26 Production Operations Symposium, Oklahoma City, OK, March 10-12. 19. Moore, E.W., Crowe, C.W., and Hendrickson, A.R.: "Formation, Effect and Prevention of Asphaltene Sludges During Stimulation Treatments," paper SPE 1163 presented at the 1965 SPE Rocky Mountain Regional Meeting, Billings, MT, June 10-11. 20. Jacobs, I.C. and Thorne, M.A.: "Asphaltene Precipitation During Acid Stimulation Treatments," paper SPE 14823 presented at the 7th SPE Symposium on Formation Damage Control, Lafayette, LA, 1986. 21. Jasti J.K. and Fogler H.S.: "Application of Neutron Radiography to Image Flow Phenomena in Porous Media," A/ChE J. (April 1992) 38, No. 4, 481-488. 22. Lindsay, J.T. et al.: "Neutron Radiography Applications at the University of Michigan, Phoenix Memorial Laboratory," Neutron Radiography (3), Proceedings of the Third World Conference, J.P. Barton (ed.), Gordon and Breach Science Publishers, Boston (1990) 621-636. Sl Metric Conversion cp x 1.0* ft X 3.048* ft2 X 9.290 304* ft3 X 2.831 685 OF CF-32)/1.8 in. x 2.54* md x 9.869 233 psi x 6.894 757 *Conversion factor is exact. Factors E-03 = Pa·s E-01 = m E-02 = m2 E-02 = m3 =oC E+OO =em E-04 = Jlm2 E+OO = kPa Table 1. - Stability constants for EDTA chelates (20°C and ionic strength= 0.1).15 Metallon Log K Iron Ill 25.1 Iron II 14.2 Manganese II 13.5 Calcium 10.59 Magnesium 8.69 Strontium 8.63 Barium 7.76 Sodium 1.66 Q = 0.04 cc/min Da = 1.90 PVinj = 43.1 Q = 0.11 cc/min Da=0.64 PVinj = 10.0 Q = 0.3 cc/min Da = 0.23 PVBT = 3.3 Q = 1.05 cc/min Da = 0.067 PVBT =0.8 Q = 10 cc/min Da = 0.0070 PVBT = 2.1 Q = 60 cc/min Da = 0.0012 PVBT = 6.7 Fig. 1 - Neutron radiographs of wormholes formed during the dissolution of Texas cream chalk by 0.5 M HCI. 0 0 II II H-O-C-CH2 ""' ~ CHTC-0-H ~ N-CH2-CH2-N ""' H-O-C-CH2 CH2-C-O-H II II 0 0 Fig. 2 - Chemical structure of EDTA. 27 0.8 Cll Q) ·u Q) 0.6 0.. Cl') 4-o 0 c:: 0.4 .Q t) ~ '""' ~ 0.2 0 0 2 4 6 8 10 12 pH Fig. 3 - Distribution of ionic species of EDTA at room temperature. 14 ISCO syringe pump Hassler cell Differential pressure gauge Inlet pressure gauge Fig. 4 - Schematic of linear coreflood apparatus. Thermal neutrons Wood's metal- filled core Cassette .., __ Gd02S screen t41-+-- Photographic film - Fig. 5 - Schematic of film neutron radiography system. 28 pH=4.0 PVBT = 4.8 pH= 8.8 PVBT = 10.0 pH= 13.0 PVBT = 12.7 Fig. 6 - Neutron radiographs of wormholes formed during the dissolution of limestone by 0.25 M EDTA injected at 0.3 cc/min (Da = 0.066). Q = 0.03 cc/min Da = 1.37 PVBT=5.3 Q = 0.07 cc/min Da=0.59 PVBT = 2.2 Q = 0.10 cc/min Da = 0.41 PVBT = 1.7 Q = 0.5 cc/min Da = 0.082 PVBT = 2.2 Q = 13.5 cc/min Da = 0.0031 PVinj = 11.1 Fig. 7- Neutron radiographs of wormholes formed during the dissolution of limestone by 0.5 M HAc. 29 Q = 0.025 cc/min Da = 0.79 PVBT = 3.7 Q = 0.07 cc/min Da = 0.28 PVBT = 3.3 Q = 0.15 cc/min Da = 0.13 PVBT = 3.6 Q = 1.0 cc/min Da = 0.020 PVBT = 10.6 Q = 3.0 cc/min Da = 0.0066 PVBT = 16.2 Q = 8.0 cc/min Da = 0.0025 PVinj = 24.1 Fig. 8- Neutron radiographs of wormholes formed during the dissolution of limestone by 0.25 M EDTA injected at pH 4. Q = 0.009 cc/min Da = 2.30 PVBT = 20.2 Q = 0.05 cc/min Da = 0.42 PVBT = 6.4 Q = 0.15 cc/min Da = 0.14 PVsT= 8.9 Q = 0.3 cc/min Da = 0.070 PVBT = 12.7 Q = 1.0 cc/min Da = 0.021 PVsT= 25.5 Q = 3.0 cc/min Da = 0.0070 PVinj = 25.1 Fig. 9- Neutron radiographs of wormholes formed during the dissolution of limestone by 0.25 M EDTA injected at pH 13. 30 100 10 0 4 8 -+--HAc ____,.____ EDTA, pH 4 --o- EDTA, pH 13 --+-- HCI 12 16 Pore Volumes Injected Fig. 1 0 - Permeability response during linear corefloods with 0.5 M HAc, 0.5 M HCI, and 0.25 M EDTA injected at 0.1 cc/min. 0.5 MHAc Da = 0.41 PVBT = 1.7 0.25 M EDTA, pH=4 Da = 0.28 PVBT = 3.3 0.25 M EDTA, pH=13 Da=0.29 PVBT = 8.1 0.5 MHCI Da = 0.70 PVinj = 43.1 Fig. 11 - Neutron radiographs of wormholes formed during the dissolution of limestone by HAc, HCI, and EDTA injected at 0.1 cc/min. 31 -& 100 ;:::l ! ~ ~ B 10 ~ Q) 8 ;:::l 0 > g 0-t 1 Injection Rate [cc/min] EDTA, pH 13 EDTA,pH4 HAc Fig. 12 - Optimum injection rate for the dissolution of limestone by 0.5 M HCI, 0.5 M HAc, and 0.25 M EDTA at pH 4 and 13. 30 ....... 0 8 25 0 0 - 20 1-o Q) c. :§ 15 Q) 01) "'0 10 ;:::l c;; ._ 0 5 ~ ~ ~ ~ 0 HCI HAc EDTA /· Fig. 13 - Mass of asphaltic sludge precipitated when crude oil was contacted by 15% HCI, 15% HAc, and 0.25 M EDT A at pH 6. 32 31074_Page_01 31074_Page_02 31074_Page_03 31074_Page_04 31074_Page_05 31074_Page_06 31074_Page_07 31074_Page_08 31074_Page_09 31074_Page_10 31074_Page_11 31074_Page_12
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