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90 COMMENTS Note that almost all of the thermal resistance is due to the insulation and that the thermal resistance of the steel pipe is negligible. PROBLEM 2.4 Suppose that a pipe carrying a hot fluid with an external temperature of Ti and outer radius ri is to be insulated with an insulation material of thermal conductivity k and outer radius ro. Show that if the convective heat transfer coefficient on the outside of the insulation is h and the environmental temperature is T , the addition of insulation can actually increase the rate of heat loss if ro < k / h and that maximum heat loss occurs when ro = k/ h . This radius, rc, is often called the critical radius. GIVEN An insulated pipe External temperature of the pipe = Ti Outer radius of the pipe = ri Outer radius of insulation = ro Thermal conductivity = k Ambient temperature = T Convective heat transfer coefficient = h FIND Show that (a) The insulation can increase the heat loss if ro < k/ h (b) Maximum heat loss occurs when ro = k/ h ASSUMPTIONS The system has reached steady state The thermal conductivity does not vary appreciably with temperature Conduction occurs in the radial direction only SKETCH SOLUTION Radial conduction for a cylinder of length L is given by Equation (2.37) q k = 2 L k ln i o o i T T r r Convection from the outer surface of the cylinder is given by Equation (1.10) q c = ch A T = h 2 ro L (To � T ) 91 For steady state q k = q c 2 L k ln i o o i T T r r = h 2 ro L (To � T ) The outer wall temperature, To, is an unknown and must be eliminated from the equation Solving for Ti � To Ti � To = oh r k ln o i r r (To � T ) Ti � T = (Ti � To) + (To � T ) = oh r k ln o i r r (To � T ) + (To � T ) Ti � T = ln 1 o o i h r r k r (To � T ) or To � T = 1 ln i o o i T T h r r k r Substituting this into the convection equation q = q c = h 2 ro L 1 ln i o o i T T h r r k r q = ln1 22 o i i r r o T T Lkr L h Examining the above equation, the heat transfer rate is a maximum when the term ln 1 22 o i o r r Lkr Lh is a minimum, which occurs when its differential with respect to ro is zero 1 ln 2 o o io rd k k L dr rr h = 0 1 o o k d dr rh + ln o o i rd dr r = 0 2 1 o k h r + 1 or = 0 ro = k h
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