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PROBLEMA 2.4

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90
COMMENTS 
Note that almost all of the thermal resistance is due to the insulation and that the thermal resistance of 
the steel pipe is negligible. 
PROBLEM 2.4 
Suppose that a pipe carrying a hot fluid with an external temperature of Ti and outer 
radius ri is to be insulated with an insulation material of thermal conductivity k and 
outer radius ro. Show that if the convective heat transfer coefficient on the outside of the 
insulation is h and the environmental temperature is T , the addition of insulation can 
actually increase the rate of heat loss if ro < k / h and that maximum heat loss occurs 
when ro = k/ h . This radius, rc, is often called the critical radius. 
GIVEN 
An insulated pipe 
External temperature of the pipe = Ti 
Outer radius of the pipe = ri 
Outer radius of insulation = ro 
Thermal conductivity = k 
Ambient temperature = T 
Convective heat transfer coefficient = h 
FIND 
Show that 
(a) The insulation can increase the heat loss if ro < k/ h 
(b) Maximum heat loss occurs when ro = k/ h 
ASSUMPTIONS 
The system has reached steady state 
The thermal conductivity does not vary appreciably with temperature 
Conduction occurs in the radial direction only 
SKETCH 
 
SOLUTION 
Radial conduction for a cylinder of length L is given by Equation (2.37) 
 q
k
 = 2 L k 
ln
i o
o
i
T T
r
r
 
Convection from the outer surface of the cylinder is given by Equation (1.10) 
 q
c 
= ch A T = h 2 ro L (To � T ) 
 
91
For steady state 
 q
k 
= q
c
 
 2 L k 
ln
i o
o
i
T T
r
r
 = h 2 ro L (To � T ) 
The outer wall temperature, To, is an unknown and must be eliminated from the equation 
Solving for Ti � To 
 Ti � To = 
oh r
k
 ln o
i
r
r
 (To � T ) 
 Ti � T = (Ti � To) + (To � T ) = 
oh r
k
 ln o
i
r
r
 (To � T ) + (To � T ) 
 Ti � T = ln 1
o o
i
h r r
k r
 (To � T ) 
or To � T = 
1 ln
i
o o
i
T T
h r r
k r
 
Substituting this into the convection equation 
 q = q
c
 = h 2 ro L 
1 ln
i
o o
i
T T
h r r
k r
 
 q = 
ln1
22
o
i
i
r
r
o
T T
Lkr L h
 
Examining the above equation, the heat transfer rate is a maximum when the term 
ln
1
22
o
i
o
r
r
Lkr Lh
 is a minimum, which occurs when its differential with respect to ro is zero 
 
1
ln
2
o
o io
rd k
k L dr rr h
 = 0 
 
1
o o
k d
dr rh
 + ln o
o i
rd
dr r
 = 0 
 
2
1
o
k
h r
 + 
1
or
 = 0 
 ro = 
k
h

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