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92 PROBLEM 2.5 A solution with a boiling point of 82°C boils on the outside of a 2.5 cm tube with a No. 14 BWG gauge wall. On the inside of the tube flows saturated steam at 4.2 bar (abs). The convective heat transfer coefficients are 8500 W/(m2 K) on the steam side and 6200 W/(m2 K) on the exterior surface. Calculate the increase in the rate of heat transfer for a copper over a steel tube. GIVEN Tube with saturated steam on the inside and solution boiling at 82°C outside Tube specification: 2.5 cm No. 14 BWG gauge wall Saturated steam in the pipe is at 4.2 bar Convective heat transfer coefficients Steam side ( cih ) : 8500 W/(m 2 K) Exterior surface ( coh ) : 6200 W/(m 2 K) FIND The increase in the rate of heat transfer for a copper over a steel tube ASSUMPTIONS The system is in steady state Constant thermal conductivities SKETCH PROPERTIES AND CONSTANTS From Appendix 2, Tables 10, 12, 13 and 42 Temperature of saturated steam at 4.2 bar (Ts) = 144°C Thermal conductivities Copper (kc) = 390 W/(m K) at 127°C 1% Carbon steel (ks) = 43 W/(m K) at 20°C Tube inside diameter (Di) = 0.834 in. SOLUTION The thermal circuit for the tube is shown below The individual resistances are Rci = 1 1 ci i ci ih A h D L = 2 �2 1 1 (8500 W/(m K)) (2.08 10 m)L = 0.0018 L K/W Rco = 1 1 co o co ih A h D L = 2 �2 1 1 (6200 W/(m K)) (2.5 10 m)L = 0.00205 L K/W 93 Rkc = ln 2 o i c r r Lk = �5 2.5cm ln 7.5 102.08cm 2 (390W/(m K))L L K/W Rks = ln 2 o s s r r Lk = �4 2.5cm ln 6.81 102.08 cm 2 (43W/(m K))L L K/W For the copper tube c q L = (144 82)K (0.0018 0.000075 0.00205) (K m)/W = 15800 W/m For the steel tube s q L = (144 82)K (0.0018 0.00068 0.00205)(K m)/W = 13690 W/m The increase in the rate of heat transfer per unit length with the copper tube is = c s q q L L = 2110 W/m % increase = 2110 13690 100 = 15.4% COMMENTS The choice of tubing material is significant in this case because the convective heat transfer resistances are small making the conductive resistant a significant portion of the overall thermal resistance. PROBLEM 2.6 Steam having a quality of 98% at a pressure of 1.37 105 N/m2 is flowing at a velocity of 1 m/s through a steel pipe of 2.7 cm OD and 2.1 cm ID. The heat transfer coefficient at the inner surface, where condensation occurs, is 567 W/(m2 K). A dirt film at the inner surface adds a unit thermal resistance of 0.18 (m2 K)/W. Estimate the rate of heat loss per meter length of pipe if; (a) the pipe is bare, (b) the pipe is covered with a 5 cm layer of 85% magnesia insulation. For both cases assume that the convective heat transfer coefficient at the outer surface is 11 W/(m2 K) and that the environmental temperature is 21°C. Also estimate the quality of the steam after a 3-m length of pipe in both cases. GIVEN A steel pipe with steam condensing on the inside Diameters Outside (Do) = 2.7 cm = 0.027 m Inside (Di) = 2.1 cm = 0.021 m Velocity of the steam (V) = 1 m/s Initial steam quality (Xi) = 98% Steam pressure = 1.37 105 N/m2 Heat transfer coefficients Inside (hci) = 567 W/(m 2 K) Outside (hco) = 11 W/(m 2 K) Thermal resistance of dirt film on inside surface (Rf) = 0.18 (m 2 K)/W Ambient temperature (T ) = 21°C
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