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Polymer 196 (2020) 122466 Available online 12 April 2020 0032-3861/© 2020 Elsevier Ltd. All rights reserved. Plasticized poly(lactic acid) reinforced with antioxidant covalent organic frameworks (COFs) as novel nanofillers designed for non-migrating active packaging applications Paloma García-Arroyo a, Marina P. Arrieta a,*, Daniel Garcia-Garcia b,**, Rocío Cuervo-Rodríguez a, Vicent Fombuena b, María J. Manche~no a, Jos�e L. Segura a,*** a Departamento de Química Org�anica I, Facultad de CC. Químicas, Universidad Complutense de Madrid, Madrid, 28040, Spain b Instituto de Tecnología de Materiales, Universitat Polit�ecnica de Val�encia, Alcoy, 03801, Spain A R T I C L E I N F O Keywords: poly(lactic acid) Covalent organic frameworks Non-migration antioxidant activity A B S T R A C T A 2D Covalent Organic Framework (named [HC≡C]0.5-TPB-DMTP-COF) was synthesized and post synthetically functionalized with dopamine via Copper-catalyzed azide–alkyne cycloaddition (CuAAC) reaction (COFDOPA) to obtain 2D nanoparticles with antioxidant activity. COFDOPA nanoparticles were exfoliated into nanosheets (COFDOPA-e) and incorporated into plasticized poly(lactic acid) (PLA) matrix with 15 wt% of acetyl trybutyl citrate (ATBC) to develop non-migratory sustainable packaging. The effect of COFDOPA and exfoliated COFDOPA-e (in 0.5, 1 and 3 wt%) on the structural, thermal and mechanical properties of PLA-ATBC was studied. The bionanocomposites loaded with low amounts of COFDOPA-e (0.5 wt% and 1 wt%) resulted optically transparent and showed good interfacial adhesion, increased crystallinity, thermal and mechanical performance. Moreover, the overall migration level assayed in a fatty food simulant was below the migration limits required for food packaging materials and showed effective antioxidant activity. Thus, these bionanocomposites show great po- tential as non-migration antioxidant materials with interest in the sustainable food packaging field. 1. Introduction The use of biopolymers in the food packaging sector has raised in the last years due to their non dependence on non-renewable resources and/ or to the reduction of plastic waste after their useful life [1–3]. Among biopolymers, poly(lactic acid) (PLA) has received most attention for food packaging during the last two decades, due to the fact that it combines both sustainable characteristics, it is produced from the fermentation of starch obtained from renewable resources (i.e.: sugar cane and corn), and it is also compostable [2,4]. Nowadays PLA can be obtained through the revalorization of agri-food by-products as alter- native feedstock for fermentative lactic acid (LA) production (i.e.: cob and corn stalks, bakery, coffee mucilage, brewer’s spent grains, etc.) to avoid food resources competition for its production [5,6] and it can also be recycled [7,8]. Moreover, considering the intended use, PLA’s properties such as high transparency, availability in the market at competitive cost and easy processability through the same processing technology already used for traditional petroleum-based thermoplastics, make it the most widely used biopolymer in the food packaging field [1, 2,9]. However, it also presents some disadvantages such as the sensi- tiveness to thermal degradation, as well as poor barrier and mechanical performance, which hinder its industrial exploitation [1,10,11]. In fact, after processing PLA still yields stiff and brittle material, and thus, other additives (i.e.: plasticizers, compatibilizers etc.) are frequently added, especially for those applications where flexibility is an essential issue such as the case of films [1,12]. In this sense, citrate based esters have been widely used as biopolyesters additives [13–15] and are accepted for food contact applications [16]. Another interesting approach that is growing up in the PLA based food-packaging sector is focused on the development of bio- nanocomposites as a promising route to increase PLA crystallization rate with the further enhancement of the thermo-mechanical performance, by a simple blending approach [10,17,18]. Two-dimensional nano- particles are able to accelerate PLA crystallinity as heterogeneous * Corresponding author. ** Corresponding author. *** Corresponding author. E-mail addresses: marrie06@ucm.es (M.P. Arrieta), dagarga4@epsa.upv.es (D. Garcia-Garcia), segura@quim.ucm.es (J.L. Segura). Contents lists available at ScienceDirect Polymer journal homepage: http://www.elsevier.com/locate/polymer https://doi.org/10.1016/j.polymer.2020.122466 Received 26 February 2020; Received in revised form 3 April 2020; Accepted 6 April 2020 mailto:marrie06@ucm.es mailto:dagarga4@epsa.upv.es mailto:segura@quim.ucm.es www.sciencedirect.com/science/journal/00323861 https://http://www.elsevier.com/locate/polymer https://doi.org/10.1016/j.polymer.2020.122466 https://doi.org/10.1016/j.polymer.2020.122466 https://doi.org/10.1016/j.polymer.2020.122466 http://crossmark.crossref.org/dialog/?doi=10.1016/j.polymer.2020.122466&domain=pdf Polymer 196 (2020) 122466 2 nucleation agents being an effective way to improve the final perfor- mance of bionanocomposites. In this context, the chemistry of linking molecular building blocks by strong covalent bonds has gained consid- erable interest for crystalline extended structures, since it allows yielding several new classes of porous materials such as covalent organic frameworks (COFs) [19]. COFs comprise an emerging class of materials based on the atomically precise organization of organic subunits into porous crystalline structures connected by strong covalent bonds with predictable control over composition, topology and porosity [19,20]. Layered COFs have been selected as a potential source for the production of 2D-polymers [20]. In fact, COFs posses special advantageous features such as low mass density, permanent porosity and high thermal and chemical stability [21,22]. The high thermal stability of COFs makes them interesting candidates for their use as biopolymer nanoreinforce- ments that will be processed at high temperature (around 180–200 �C). In this context, COFs have already been prepared by extrusion process [23], but they have not been extruded as thermoplastic polymers ad- ditives. Moreover, the COFs unique properties associated with reduced dimensionality, well-defined in-plane structure, and tuneable function- alities [20], make them an excellent solution as polymeric nano- reinforcements able to enhance crystallinity to improve biopolymers performance. It is known that, polymer reinforcement nanosheets may amend the structure-property features of biopolymers to a great extent when dispersed uniformly [24]. Layered structures of COFs have been successfully exfoliated into nanosheets by sonication-assisted exfoliation method as a simple and green route to obtain COF nanosheets [25,26]. In this context, COFs have been recently used as 2D-nanoreinformce- ment for biopolymers matrices such as poly(vinyl alcohol) (PVA) [27] and chitosan [28]. Nonetheless, COFs can be specifically designed to be easily post-synthetically functionalized to introduce specific function- alities according to the intended application [29] by a simpler approach than those required to functionalize other 2D-polymer such as graphene, which nanosheets have been widely used as nanofiller to enhance the performance of biopolymers [30], at the same time that maintain their crystalline and porous features [31]. Moreover, two-dimensional layered COFs can be successfully exfoliated into nanosheets just under ultrasonication [25,26]. Among porous materials, COFs posses partic- ular advantageous characteristics for food packaging applications with respect to their closest congeners metal-organic frameworks (MOFs), since they are often composed of light atoms (i.e.: H, B, C, N and O) and have metal-free constitution avoiding the toxicity of metal ions[31,32]. Although more effort are needed to ensure COFs no toxicity, their biocompatibility and toxicity has been widely investigated as drug carriers in biomedical applications, as documented elsewhere [32–34]. On the other hand, lipid oxidation is a major reason that affects the sensory properties of food, and also represents a potentially harmful to human health. Thus, many smart packaging approaches have been focused on lipid oxidation prevention by incorporating antioxidants into the packaging materials instead of directly into the foodstuff. A broad range of natural compounds have been proposed as antioxidant agents for active packaging technology including synthetic and natural anti- oxidants such as iron and ferrous oxide, ascorbic acid, sulphites, cate- chols and enzymes such as glucose oxidase [35–37]. Among natural free radical scavenging antioxidants, compounds that contain catechols are reported to have high antioxidant capacity and have been widely stud- ied as biomimetics of mussel adhesive proteins [38]. In this context, inspired by the natural mussel adhesion chemistry, dopamine has been extensively used to develop catechol-functionalized polymers and nanocomposites with antioxidant activity [39–41]. However, most active packaging technologies depend on the migration of the active agents from the packaging to the foodstuff in a time-released manner (Fig. 1-a) [42]. Nowadays, due to the fact that migration phenomenon represents a potential consumer concern and there are continues regu- latory changes, the diffusion of the active agents suffer certain draw- backs since sometimes results difficult to achieve a sustained release in a controlled way with the further maintenance of the active functionality as well as the structural and/or mechanical performance of the pack- aging material [43,44]. Thus, minimizing migration of additives from packaging materials into foodstuff during storage represents the main challenge for the next generation of active food packaging materials [45]. Thus, non-migratory packaging systems are gaining interest in the active food packaging sector (Fig. 1-b). The main objective of this work was to develop high performance biodegradable non-migratory active packaging bionanocomposites based on PLA reinforced with dopamine functionalized COF obtained via the Copper-catalyzed azide–alkyne cycloaddition (CuAAC) process, the premier example of click chemistry reactions. For this purpose, the cavities of the selected starting COF (named as [HC≡C]0.5-TPB-DMTP- COF) [46] were decorated by covalently bonding a dopamine azide by means of the CuAAC reaction (Fig. 2). The starting COF was synthesized following an already reported procedure [46] and it was post-synthetically functionalized with a suitably functionalized dopa- mine derivative via the CuAAC reaction (COFDOPA). The functionalized COFDOPA and exfoliated COFDOPA (COFDOPA-e) were further used for the development of novel PLA bionanocomposite films with active proper- ties. The effect of functionalized COFDOPA as well as exfoliated Fig. 1. Schematic representation of: a) migratory and b) non-migratory active food packaging. P. García-Arroyo et al. Polymer 196 (2020) 122466 3 COFDOPA-e in PLA-ATBC blends was evaluated with the aim of obtain- ing biodegradable films based on PLA with functional properties for food packaging applications. The influence of COFDOPA on the PLA-ATBC matrix was evaluated by studding the structural, thermal and mechanical performance of the bionanocomposites. Considering that the bionanocomposites should be thermally processed at high temperature for their scale up production from lab-level to the industrial plastic packaging sector, special attention was paid on the thermal degradation. Moreover, since these bionanocomposites are intended for non-migration antioxidant packaging applications, the antioxidant effectiveness was demonstrated in a fatty food simulant. 2. Experimental section 2.1. Chemicals and materials The following reagents were commercially available and were used as received: CuI, o-DCB, n-butanol, NaN3, Tf2O, dopamine hydrochlo- ride salt, ZnCl2, Et3N, DIPEA. 2,5-dimethoxyterephtaldehyde (DMTA) [46], 2,5-bis(prop-2-in-1-yloxy)terephtaldehyde (BPTA) [47], 1,3,5-tri- s-(4-aminophenyl)benzene (TAPB) [47], TPB-DMTP-COF [46], dopa- mine azide [48] and TfN3 [49] were prepared according to reported procedures. Poly(lactic acid) (PLA ErcrosBio® LL703, density 1.25 g cm� 3, Mn ¼ 23,250 Da [13]) was gently supplied by Ercros S.A. (Bar- celona, Spain). Acetyl tributyl citrate (ATBC) (98% purity, Mw ¼ 402 g mol� 1 and Tm ¼ � 80 �C) was purchased from Sigma-Aldrich. Chloro- form (CHCl3 Sigma-Aldrich) was used as solvent for PLA based film preparation. 2,2-diphenyl-1-picrylhydrazyl (DPPH) 95% free radical were supplied by Sigma Aldrich (Madrid, Spain). 2.2. Synthesis and dopamine functionalization of COF 2.2.1. Synthesis of [HC�CH]0.5-TPB-DMTP-COF [HC≡CH]0.5-TPB-DMTP-COF was synthesized following an already reported recipe [46]. In brief, DMTA (11.9 mg, 0.06 mmol), BPTA (14.5 mg, 0.06 mmol), TAPB (29.1 mg, 0.08 mmol) and o-DCB/n-Butanol (2 mL/2 mL) and acetic acid (6 M, 0.4 mL) were reacted in a Pyrex vessel and 27.3 mg (53%) of a yellow solid were obtained, after Soxhlet extraction in THF (see Scheme 1 ESI). 13C CP/MAS-RMN, δ (ppm): 154.1, 148.7, 141.2, 128.7, 122.7, 116.9, 110.7, 80.3, 73.3, 57.2, 54.6. ATR-FTIR, ν (cm� 1): 2357, 1590, 1500, 1462, 1410, 1369, 1286, 1206, 1177, 1144, 1031, 974, 876, 826, 725, 691, 671, 627, 598, 574. 2.2.2. Synthesis of COFDOPA To obtain COFDOPA, a suspension of 27.69 mg of CuI and 100 mg of [HC≡CH]0.5-TPB-DMTP-COF was prepared in a mixture of THF/H2O (13 mL; 3/1) and it was further purged with Argon for 5 min. N,N-dii- sopropylethylamine (DIPEA) was then added (87 μL, 0.50 mmol) and the mixture was purged with Argon to finally add 0.28 mL (0.28 mmol, 1 M THF) of azide 1. The obtained suspension was stirred overnight under argon at room temperature. After the reaction time, the solid was filtered and then washed with H2O, MeCN and THF, to be further dried yielding a reddish solid (170 mg, COFDOPA) (Fig. 2). 13C CP/MAS-RMN, δ (ppm): 154.5, 148.8, 140.9, 137.8, 128.4, 122.8, 117.4, 110.0, 56.8, 54.6. FTIR (ATR), ν (cm-1): 1586, 1491, 1461, 1410, 1287, 1208, 1176, 1144, 1031, 878, 825, 787, 691, 663, 574. ATR-FTIR, ν (cm� 1): 1587, 1491, 1410, 1144, 1031, 825. 2.3. Characterization techniques 13C cross-polarized magic angle spinning solid-state NMR (13C CP/ MAS NMR) were recorded on a 400 MHz spectrometer Wide Bore (probe: Hv/X BB of 4 mm), using a sample rotation frequency of 12 kHz and a ZrO2 rotor of 2.5 mm. Mass spectra were determined using a Matrix-Assisted Laser Desorption/Ionization-Time Of Flight (MALDI-TOF). UV–vis spectra were obtained with a UV–vis spectrometer for solid samples. The base line was register using Teflon. Fourier Transform infrared spectroscopy (FTIR) spectra are reported in wavenumbers (cm� 1). Solids were analyzed by attenuated total reflectance (ATR) on a diamond plate. Elemental Analysis (EA) were determined by means of a LECO CHNS-932 elemental analyser. Powder X-ray diffraction (PXRD) measurements were carried out with a PANalytical X’Pert PRO Powder system using Kα (λ ¼ 1.5406 Å) for values of 2θ from 1� to 10� range and/or X’PERT MPD with con- ventional Bragg-Brentano geometry for values of 2θ from 1.8� to 35�. The COF pore volume and surface area were calculated from the nitrogen sorption isotherm at 77 K determined by means of a Brunauer- Emmett-Teller (BET). Thermogravimetric analysis was performed by means of a TGA-Q-50 instrument on a platinum plate, samples were heatedunder nitrogen atmosphere at a heating rate of 10 �C/min. 2.4. Exfoliation of COFDOPA A suspension of COFDOPA in CHCl3 (0.4 mg mL� 1) was submitted to a tip-sonication treatment in a Fisherbrand™ Q500 Sonicator (13 mm diameter 4220 probe, 50 Hz at 30% amplitude, Fisher Scientific) for 90 min in an ice bath. In order to avoid the inherent shortcomings of son- ication treatment for the exfoliation of 2D materials such as the gener- ation of high local temperature due to sonication-induced cavitation Fig. 2. Schematic synthesis of COFDOPA. P. García-Arroyo et al. Polymer 196 (2020) 122466 4 [50], the sonication process was performed in cycles of 15 min in an ice bath. The resulting suspension was centrifuged at 1000 rpm for 5 min to eliminate non exfoliated COFDOPA. 2.4.1. Characterization of exfoliated COFDOPA The particle size of sonicated assisted COFDOPA dispersed in CHCl3 was determined by means of a dynamic light scattering analyser (DLS, Zetasizer Nano series ZS, Malvern Instrument Ltd., U.K.) at 20 �C. COFDOPA-e nanosheets were observed by Transmission Electron Microscopy (TEM, JEOL JEM-1010) operating at 100 kV. One droplet of COFDOPA-e suspension was deposited on carbon-coated copper grids and dried at room temperature during 20 min before observation. 2.5. Bionanocomposites preparation Bionanocomposites films were prepared by solvent casting method. PLA pellets (0.8 g) were dissolved in 20 mL of CHCl3 and stirred at room temperature. Then, ATBC was added to obtain PLA-ATBC in 85:15 proportion, following the preparation method of previous works [18, 51]. PLA-ATBC films were loaded with the required amount of synthe- sized COFDOPA or exfoliated COFDOPA (COFDOPA-e) to obtain bio- nanocomposites reinforced with 0.5, 1 and 3 wt% of dopamine functionalized COF with respect to PLA matrix. Predetermined amounts of dopamine functionalized COFs (COFDOPA or COFDOPA-e) suspension in chloroform were mixed with the previously prepared plasticized PLA solution. It has been shown that sonication is an useful method to ho- mogeneously disperse hydrophilic particles into PLA based polymeric solutions [9,15,52]. Therefore, an ultrasonic treatment was further conducted in a Transsonic 460 Elma ultrasonicator for 2 min in an ice bath, to obtain a good dispersion of both COFDOPA and COFDOPA-e into the plasticized PLA matrix. The resulting suspensions were cast onto a 50 mm-diameter glass mould and then CHCl3 was eliminated at 60 �C for 1 h. To complete the drying process, the films were put for about 24 h at 40 �C and finally dried under vacuum to eliminate the traces of solvent. Table 1 summarizes the obtained formulations as well as the proportion of each component. 2.5.1. Bionanocomposites characterization The absorption spectra of nanocomposites, obtained in the 700-250 nm region, were assayed by means of a Perkin-Elmer (Lambda 35, USA) UV-VIS spectrophotometer. Nanocomposite film colour properties were evaluated in the CIELAB colour space by using a KONICA CM-3600d COLORFLEX-DIFF2, Hunt- erLab, Hunter Associates Laboratory, Inc, (Reston, Virginia, USA). The instrument was calibrated with a white standard tile. Yellowness index (YI) and colour coordinates, L (lightness), a* (red-green) and b* (yellow- blue) were measured at random positions over the film surface. Average values of five measurements were calculated. Total colour difference (ΔE) of each bionanocomposite was calculated with respect to the control PLA-ATBC film using Equation (1). ΔE¼ ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Δa�2 þ Δb�2 þ ΔL�2 p (1) FESEM micrographs of the cryo-fractured cross-sections of the films were acquired with a field emission scanning electron microscope (FESEM) ZEISS model ULTRA 55 (Eindhoven, The Netherlands). Image acquisitions were conducted at an accelerating voltage of 5 kV. Prior to be observed fractured surfaces of samples were coated with a thin layer of platinum in a high vacuum sputter coater EM MED20 from Leica Microsystem (Milton Keynes, United Kingdom). Thermogravimetric analysis (TGA) was conducted in Linseis TGA PT1000 (Selb, Germany) under isothermal mode at 180 �C for 20 min as well as under dynamic mode with a heating rate of 10 �C/min, from 30 to 700 �C, in a nitrogen atmosphere (flow 20 cm3/min). The onset degradation temperature (T0) was determined at 1% of mass loss, while temperatures of the maximum decomposition rate (Tmax) were calcu- lated from the first derivative of the TGA curves (DTG). DSC experiments were conducted in a TA Instrument Q200 calo- rimeter (New Castle, DE, USA). Samples were subjected to a thermal cycle consisting in a first heating scan from room temperature to 190 �C at a heating rate of 10 �C/min, followed by a cooling process down to 0 �C and subsequent heating up to 250 �C, at 10 �C/min. The glass tran- sition temperature (Tg) was taken at the mid-point of heat capacity changes. The melting temperature (Tm) and cold crystallization tem- perature (Tcc) were obtained from the first heating while the degree of crystallinity (χc) was calculated through Equation (2): χc¼ 100% � � ΔHm � ΔHc ΔHcm � � 1 WPLA (2) where ΔHm is the melting enthalpy, ΔHcc is the cold crystallization enthalpy, ΔHmc is the melting heat associated to pure crystalline PLA (93 J/g) [53] and WPLA the weight fraction of PLA in the sample. The nanomechanical properties of films were measured by a nano- indenter machine G-200 (Agilent Technologies, Santa Clara, CA, USA). All samples were indented in the same experiment. Indentations were performed at maximum 1000 nm constant depth using a Berkovich diamond tip. An array of 8 indentations was performed for each sample. The function area used to estimate the contact area at low depths was previously calibrated in fused silica. The stiffness required to calculate the contact area beyond indenter and elastic modulus was obtained by means of the continuous stiffness measurement (CSM) technique [43, 54]. The CSM technique provides in-depth profiles of the hardness (H) and elastic modulus (E). Overall migration studies were conducted in a faty food simulant (Simulant D1 ¼ ethanol 50% v/v), by the total immersion of the bio- nanocomposite films in food simulant D1 (area-to-volume ratio ¼ 6 dm2/kg food simulant) at 40 �C for 10 days [55]. After 10 days films were removed and the food simulant was almost evaporated on a heating plate and then dried in an oven at 110 �C for 30 min to get the residue, which was weighed in an analytical balance Sartorius BP211D (Goettingen, Germany) to � 0.1 mg to determine the overall migration expressed as mg/kg of food simulant. In order to corroborate that dopamine functionalized COFs were not migrating from the packaging to the food simulant, the obtained residue after the overall migration tests was redissolved in 2.25 mL of 50% v/v ethanol and the antioxidant activity was determined according to the DPPH-method, by determining the reduction of the absorbance at 517 nm by means of a UV–Vis Varian Cary spectrophotometer. The radical scavenging activity (RSA) was determined according to Equation (3). RSA ð%Þ¼ AControl � Asample AControl � 100% (3) where Acontrol is the absorbance of 2,2-difenil-1-picrylhydrazyl (DPPH) in ethanolic solution and Asample the absorbance of DPPH after 15 min in Table 1 Bionanocomposite film formulations. Materials PLA (wt %) ATBC (wt %) COFDOPA (wt %) COFDOPA-e (wt %) PLA 100 PLA-ATBC 85 15 PLA-ATBC- COFDOPA0.5 84.58 14.93 0.5 PLA-ATBC- COFDOPA1 84.15 14.85 1 PLA-ATBC- COFDOPA3 82.45 14.55 3 PLA-ATBC- COFDOPA0.5e 84.58 14.930.5 PLA-ATBC- COFDOPA1e 84.15 14.85 1 PLA-ATBC- COFDOPA3e 82.45 14.55 3 P. García-Arroyo et al. Polymer 196 (2020) 122466 5 contact with each sample. The results were expressed as radical scav- enging activity (RSA), expressed as the equivalent of gallic acid (GA) concentration (mg/kg) by using a calibrated curve of gallic acid con- centration versus RSA (%). To evaluate the non migration radical scavenging capacity of bio- nanocomposites the DPPH-method was also used. Double sided, total immersion migration tests were performed by total immersion of films in a glass vial containing a DPPH solution in methanol (area-to-volume ratio ¼ 6 dm2/L DPPH). Bionanocomposites were stored at room tem- perature in the dark for 10 days to assure full contact between the bionanocomposite films and the DPPH solution. The antioxidant ability was measured by the scavenging of DPPH radical through the action of the antioxidant bionanocomposites that decolourizes the DPPH solution using Equation (3). Where Acontrol is the absorbance of the DPPH solu- tion in contact with plasticized PLA film (PLA-ATBC). 3. Results and discussion 3.1. Synthesis, functionalization and characterization of COFs and COFs nanosheets The dopamine functionalized COF (COFDOPA) was prepared by a two- step reaction sequence starting from a three-component condensation of DMTA; TAPB and BPTA to obtain [HC�C]0.5-TPB-DMTP-COF [46], followed by CuAAC reaction with dopamine azide as shown in Fig. 2. The successful grafting of dopamine into the COF structure was corroborated by 13C RMN by checking the disappearance of the signals corresponding to the characteristic Csp signals of the alkyne moieties at 80 and 73 ppm (Fig. S1) as well as by ATR-FTIR by checking the disappearance of alkyne groups (2359 cm� 1) in the [HC�CH]0.5-TPB-DMTP-COF structure and the disappearance of azide band of dopamine azide (2098 cm� 1) (Fig. S2). The powder X-ray diffraction (PXRD) confirmed that the crystalline structure is maintained in COFDOPA (Fig. 3-a). The thermogravimetric analysis (TGA) reveals that the COFDOPA is stable up to 300 �C (Fig. S3). The nitrogen sorption isotherms of [HC�C]0.5-TPB-DMTP-COF reveals the sorption curve of a typical type IV isotherm (Fig. 3-b) characteristic of mesoporous materials. While the surface area, pore volume and pore size derived from (Fig. 3-b, Fig. S4) of [HC�C]0.5-TPB-DMTP-COF are in good accordance with already published works [31,46,56]. As expected, the incorporation of dopa- mine into the COF structure leads to a reduction of the BET surface area and pore volume (Fig. 3-b). Correspondingly, the pore size distribution, determined by means of the non-local density functional theory (NLDFT) method, showed a pore size reduction (from 2.3 nm to 1.4 nm, Fig. S4). Sonication has been proposed as simple, cost effective and scalable top-down method for the exfoliation of 2D materials into nanosheets [50,57]. Thus, a suspension of COFDOPA in CHCl3 was submitted to an ultrasonic treatment as it is schematically represented in Fig. 4. The colloidal character of the resulting suspension was corroborated by the Tyndall effect upon irra- diation with a laser beam [26]. The hydrodynamic sizes of exfoliated COFDOPA nanosheets were measured by DLS. The exfoliated COFDOPA reaches a monomodal size distribution in 90 min of sonication (6 cycles of 15 min), with an average value of 255 nm, ranging from 190 nm to 300 nm (see DLS graph in the scheme, Fig. 4). TEM micrograph (Fig. 4) shows the structural aspect and the actual dimension of the COFDOPA-e nanosheets. Transparent COFDOPA-e nanosheets with lateral dimensions around 100 nm are observed. Transparency is one of the most important properties in food pack- aging for consumer acceptance. The visual appearances of the films are shown in Fig. 5-a, while the absorption spectra of PLA, PLA-ATBC as well as COFDOPA and exfoliated COFDOPA-e bionanocomposites are displayed in Fig. 5-b. Neat PLA film proved to be very transparent, while the incorporation of ATBC leads to the most transparent film showing the highest transmission in the visible region of the spectra (400–700 nm). The PLA-COFDOPA and COFDOPA-e bionanocomposites resulted trans- parent, but a reddening effect appeared which was more evident with increasing COF content. It has been observed that catechols produced red and amber tonality of PLA matrix based formulations [43,58]. The colour parameters of bionanocomposites were also studied in the CIELab space (see values for each film in Fig. 5-a). PLA and plasticized PLA (PLA-ATBC) showed the highest L value confirming the character- istic high brightness of PLA. L was significantly affected by COFDOPA and COFDOPA-e presence. From the visual appearance of films (Fig. 5-a), it is evident that the addition of COFDOPA to the mainly transparent and colorless PLA-ATBC resulted in colour changes getting some reddish tone in all bionanocomposites. Therefore, dopamine decorated COF produced a significant deviation towards red, revealed by the positives values of the a* coordinate which resulted higher with increasing amount of COFDOPA and COFDOPA-e. The bionanocomposite films also presented increasing positive values of b* coordinate, indicative of an increment in yellowness. It should be highlighted that bio- nanocomposites loaded with low amounts of exfoliated COFDOPA-e (0.5 wt% and 1 wt%) showed higher lightness, transparency and somewhat less reddish effect due to the better dispersion of COF nanosheets in the polymeric matrix. In Fig. 6 are shown the FESEM micrographs of the cross-fractured sections of PLA, plasticized PLA (PLA-ATBC) and both COFDOPA and COFDOPA-e based bionanocomposite films. As expected PLA exhibits a regular and smooth surface of amorphous polymers (Fig. 6-a), whereas Fig. 3. a) Comparative PXRD patterns of [HC�C]0.5-TPB-DMTP-COF (red) and COFDOPA (blue) and b) Comparative N2 (77 K) sorption isotherms of [HC�C]0.5-TPB-DMTP-COF (red) and COFDOPA (blue). (For interpretation of the references to colour in this figure legend, the reader is referred to the Web version of this article.) P. García-Arroyo et al. Polymer 196 (2020) 122466 6 plasticized PLA films showed a clear more plastic deformation and no apparent phase separation (Fig. 6-b) as a result of the homogeneous dispersion of ATBC in PLA matrix confirming the efficiency of ATBC as plasticizer for PLA matrix [18,59]. The fracture surface of PLA-ATBC-- COFDOPA0.5 bionanocomposite exhibits a rougher surface, but with the presence of small voids (Fig. 6-c). In this context, Elangovan et al. developed biodegradable composites based on PLA reinforced with 1, 3 and 5 wt% of MOFs (Basolite™ C-300) and observed the formation of voids which has been ascribed to a poor interfacial adhesion between PLA and MOF [60]. In this work, these voids disappeared in the case of exfoliated COFDOPA-e in PLA-ATBC-- COFDOPA0.5e (Fig. 6-d). Similar behaviour is observed with the addition of 1 wt% of COFDOPA and COFDOPA-e with somewhat rougher fracture surfaces (Fig. 6-e and Fig. 6-f) due to the reinforcing effect of COF. In the case of bionancomposites loaded with 3 wt% of COFDOPA and COFDOPA-e different regions were clearly visible with ductile and brittle behaviour as well as the presence of holes, suggesting that COFs are not well dispersed with a resultant poor interfacial adhesion, probably due to the high amount of COFDOPA and COFDOPA-e in this formulations. Mu et al. synthesizedan imine-based COF which was further exfoliated into mi- croparticles (mCOF) by ultrasound treatment in the presence of the surfactant sodium ligninsulfonate to increase the dispersion of the COF into chitosan matrix. They observed that mCOFs at 3.2 wt% lead to agglomeration in chitosan nanocomposite, even in the presence of the surfactant [28]. These materials are intended for food packaging applications, and the most used processing technologies in the plastic food packaging field are those based on melt-processing approaches (i.e.: extrusion, injection moulding, film forming, etc.). Thus the thermal stability of each formulation was studied by isothermal TGA at the typical extrusion processing temperature of PLA polymer of 180 �C (Fig. 7). In fact, although COFs has been prepared by extrusion process [23], polymeric nanocomposites reinforced with COF have been only prepared by sol- vent casting approaches [27,28]. Under isothermal conditions all COF- DOPA and COFDOPA-e loaded plasticized PLA matrix showed higher thermal stability than neat PLA and plasticized PLA-ATBC, particularly exfoliated ones. Considering that there are not research works related with the use of COFs as polymer reinforcements for melt extruded polymeric nanocomposites for industrial purposes, the isothermal TGA results showed that the formulation developed here ensure enough thermal stability for melt-processing in the plastic food packaging sector. The effect of COFDOPA and COFDOPA-e on the thermal properties of plasticized PLA films was also investigated by dynamic TGA mea- surements (Fig. 7-b and c, Table S1). All plasticized formulations showed lesser thermal stability than that of neat PLA film since the plasticizer decreased the onset degradation temperature (T0) of PLA, in accordance with previous reported plasticized PLA with citrate esters [13,15]. The incorporation of COFDOPA and COFDOPA-e shifted the onset degradation temperature of PLA-ATBC to higher values (between 9 �C and 22 �C) and mainly maintain the maximum degradation temperature (in the range of 353–356 �C). The delay of the beginning of the thermal decomposition process indicates an effective stabilizing effect of COF- DOPA on the plasticized PLA matrix leading to an improvement of the thermal stability of the bionanocomposites. In fact, COFDOPA has shown effectiveness to increase the thermal stability of PLA better than other reinforcements such as MOFs, which were able to increase the onset thermal degradation as a maximum of 5 �C [60,61]; or expanded graphite which leads to composites characterized by polymeric matrix thermal stability slight improved with respect to neat PLA [62]. Mean- while, Mu et al. were able to increase only 2 �C of chitosan thermal stability by adding 1.6 wt% of microsized COFs, while higher amounts did not increase the onset thermal degradation [28]. The same authors further obtained COFs nanosheets and developed PVA nanocomposites, increasing the onset degradation temperature between 1 and 4 �C with 0.3 and 1.2 wt% of COFs nanosheets [27]. DSC analysis was used to investigate the glass transition (Tg), cold crystallization (Tcc), melting temperatures (Tm) and crystallinity (χc) of PLA, PLA-ATBC and PLA-ATBC bionanocomposites. The DSC thermal parameters (Table S1) were obtained from the second heating scan (Fig. 8) to remove the effect of the thermal history. Moreover, it was Fig. 4. Schematic exfoliation process of COFDOPA. Fig. 5. a) Visual appearance of films with their respective CIELab colour co- ordinate values and b) UV–vis measurements of COFDOPA based bio- nanocomposite films. (For interpretation of the references to colour in this figure legend, the reader is referred to the Web version of this article.) P. García-Arroyo et al. Polymer 196 (2020) 122466 7 performed immediately after the melt-quenching to simulate the in- dustrial production of bionanocomposites by melt-blending approaches. As expected, the Tg of plasticized formulations was significantly lower than that of pure PLA film thanks to the increased polymer chains mobility, confirming the success of ATBC to act as PLA plasticizer [43, 63]. The addition of ATBC also reduced the cold crystallization tem- perature of PLA, due to the fact that ATBC plasticizer interacts well with PLA polymeric matrix enhancing its slow crystallization rate [13,64]. This effect was enhanced by the combination of ATBC with COF nano- sheets, showed by somewhat additional decrease of the cold crystalli- zation temperature, suggesting that COFs also favour the nucleation effect and the crystal growth of PLA. In fact, the PLA-ATBC-COF bio- nanocomposites showed enlarged degree of crystallinity with respect to PLA-ATBC (χc PLA-ATBC ¼ 12.0%), particularly in bionanocomposites containing exfoliated COF (COFDOPA-e) (χc PLA-ATBC-COFDOPA0.5e ¼ 18.8%; χc PLA-ATBC-COFDOPA1e ¼ 20.0% and χc PLA-ATBC-COFDOPA3e ¼ 19.0%). The higher crystallinity achieved by exfoliated samples (PLA-ATBC-COFDOPA-e bionanocomposites χc values are between 18.8% and 20.0%) than for non exfoliated samples (PLA-ATBC-COF- DOPA bionanocomposites χc values are between 15.3% and 18.7%) is because of the better dispersion of exfoliated COF into plasticized PLA matrix, and thus promoting a higher nucleation effect (see Table S1). It is known that from the melt PLA crystallizes in the α form at temperatures higher than 120 �C, while the α0 form appears when PLA crystallizes below 110 �C [65]. In neat PLA sample, a small exothermic peak prior to the melting endotherm is observed (Fig. 8). This small exothermic peak has been related to the transition of the disordered (α0) to ordered (α) crystals, suggesting that a great fraction of the polymer is in an Fig. 6. FESEM image of the cryofracture surface of bionanocomposite films. P. García-Arroyo et al. Polymer 196 (2020) 122466 8 amorphous state as a result of the fast cooling applied [66]. The addition of ATBC shifted the melting temperature to lower values, while reduced the crystallization phenomenon just before heating. The reduction of disordered α crystals (α0) has been attributed to the higher chain mobility in plasticized systems [3,13]. Meanwhile COF did not produced significant changes on Tm values. The mechanical properties of all samples was assayed by means of a nanoindenter test. The mean values of elastic modulus (E) and hardness (H) for each sample was calculated in the range from 500 to 1000 nm and are shown in Fig. 9. As expected, plasticized showed lower E and H values than neat PLA, showing once again the effectiveness of ATBC to plasticize PLA. Meanwhile, COF added samples showed increased E and H values, particularly those reinforced with 0.5 wt% and 1 wt% of exfoliated COF (COFDOPA-e), confirming its reinforcing effect in accor- dance with DSC experiments. Mu et al. were able to increase around of 50% the chitosan Young modulus by adding between 0.4 wt% and 0.8 wt% of mCOF. Mansour et al. recently measured the nanomechanical porperties of PLA/graphene nanocomposites based on commercial PLA with 10 wt% of graphene (BlackMagic3D) achieving an increase of 21% in the elastic modulus [67]. In our work, the bionanocomposites loaded with 0.5 wt% and 1 wt% of COFDOPA-e were able to increase the elastic modulus of plasticized PLA in 55.9% and 68.6%, respectively. As ex- pected, plasticized showed lower E and H values than neat PLA, showing Fig. 7. a) Isothermal TGA, b) dynamic TGA and c) DTG of bio- nanocomposite films. Fig.8. DSC second heating scan of bionanocomposite films. Fig. 9. Nanomechanical results: a) elastic modulus (E); b) nanohardness (H). P. García-Arroyo et al. Polymer 196 (2020) 122466 9 once again the effectiveness of ATBC to plasticize PLA. Meanwhile, COF added samples showed increased E and H values, particularly those reinforced with 0.5 wt% and 1 wt% of exfoliated COF (COFDOPA-e), confirming its reinforcing effect in accordance with DSC experiments. Mu et al. were able to increase around of 50% the chitosan Young modulus by adding between 0.4 wt% and 0.8 wt% of mCOF. Mansour et al. recently measured the nanomechanical porperties of PLA/- graphene nanocomposites based on commercial PLA with 10 wt% of graphene (BlackMagic3D) achieving an increase of 21% in the elastic modulus [67]. In our work, the bionanocomposites loaded with 0.5 wt% and 1 wt% of COFDOPA-e were able to increase the elastic modulus of plasticized PLA in 55.9% and 68.6%, respectively. Overall migration results of PLA, plasticized PLA (PLA-ATBC) and bionanocomposites into the food simulant D1 after 10 contact days are showed in Fig. 10-a. The results showed that bionanocomposites loaded with high amount of non exfoliated COFDOPA, that is 1 wt% and 3 wt%, and those loaded with the higher amount of exfoliated COFDOPA-e of 3 wt% exceed the legal overall migration limit (60 mg/kg of food simu- lant). Meanwhile, PLA, PLA-ATBC and bionanocomposites loaded with the lowest amount of non exfoliated COFDOPA (PLA-ATBC-COFDOPA0.5) and those loaded with low amounts of exfoliated COFDOPA-e, that is with 0.5 wt% and 1 wt% (PLA-ATBC-COFDOPA0.5e and PLA-ATBC-COFDO- PA1e) resulted in migration levels well below the legal overall migration limit of 60 mg/kg of food simulant, thus demonstrating a non-migrating behaviour. The migrated compounds were redissolved in simulant D1 and the radical scavenging activity was measured by DPPH method. There was not a decrease in the DPPH absorbance in the materials that did not exceeded the legal overall migration limit (PLA, PLA-ATBC, PLA-ATBC-COFDOPA0.5, PLA-ATBC-COFDOPA0.5e and PLA-ATBC- COFDOPA1e), demonstrating the non-migration behaviour. Meanwhile, the migrated compounds of materials that exceeded the overall migra- tion limits presented antioxidant activity (PLA- ATBC-COFDOPA1 ¼ 0.14 mg/dm2, PLA-ATBC-COFDOPA3 ¼ 0.16 mg/dm2and PLA-ATBC- COFDOPA3e ¼ 0.15 mg/dm2), suggesting that COFDOPA nanosheets were migrated from the packaging material to the food stuff. These results are in good agreement with FESEM results in which these materials showed poor interfacial adhesion. The antioxidant efficacy of the COFDOPA bionanocomposites as non- migration packaging materials was determined by measuring the free radical scavenging activity of the DPPH solution in direct contact with films (Fig. 10-b). Non containing COFDOPA bionanocomposite films (PLA and PLA-ATBC) were studied as control samples. As expected, control samples did not show any DPPH radical scavenging activity (not shown). Those materials that exceed the overall migration limit were those that revealed higher antioxidant ability, which improved with increasing amount of COFDOPA added. On the other side, those bionanocomposites that complied the legislation [55] in terms of overall migration levels (PLA-ATBC-COF- DOPA0.5, PLA-ATBC-COFDOPA0.5e and PLA-ATBC-COFDOPA1e) pre- sented lesser antioxidant activity, but still presenting antioxidant effect, demonstrating their efficacy as non-migration antioxidant materials. The antioxidant activity of COFDOPA is associated to dopamine nature as a polyphenol having the second hydroxyl group in ortho position [40]. The scavenging effect reported here for bionanocomposites loaded with low amounts of COFDOPA (between 1 wt% and 3 wt%) are in the range of polymers bearing catechol moieties [40,68]. Although the promising features of COFs, the concerns regarding their toxicity still need to be documented in detail. It should be taken into account that the design of skeletons without toxicity is a minimum requirement for COFs application in food contact materials. Neverthe- less, since the nanosized pores of COFs are useful for drug carriers and it delivery, the biocompatibility and toxicity of some imine-linked 2D COFs skeleton have been already investigated. In fact, there are some COFs that are promising candidates for drug carriers which have shown an effective metabolic pathway [69,70]. For instance, drug-loaded COFs were prepared by immersing an imine-based COF into 5-fluorouracil (5-FU), an anticancer drug. By using MCF-7 cells (Michigan Cancer Foundation-7, a breast cancer cell line) as a typical example, the biocompatibility of these COFs has been investigated in vitro showing that the cell viability remains >80% upon a 24 h incubation in the presence of the bare COFs at a high concentration of 200 μg mL� 1, indicating the good biocompatibility of the COFs [69]. Antioxidant compounds, such as quercetin, have been also adsorbed into COFs for drug release applications. In this context, Vijay et al. synthesized an imine-based covalent organic framework which was loaded with quer- cetin. They further demonstrated that the quercetin loaded COF suc- cessfully killed most human breast carcinoma cells (MDA-MB-231 cells) by in vitro experiments, while COF without quercetin was non-toxic to the cells studied [71]. By offering the first report of the application of covalently functionalized active compound into COF structure for the development of non-migrating bionanocomposites, we expect that more functionalized COFs will be used for the development of novel smart packaging systems for a variety of functions and applications. For instance, by appending charged species to the COF skeletons, a guani- dinium based ionic COF has shown antibacterial activity against both Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria [72]. Doxorubicin (DOX), a widely used effectively anti-cancer drug, was successfully in situ encapsulated into [HC≡C]0.5-TPB-DMTP-COF by a one pot method showing an excellent Fig. 10. a) Overall migration and b) RSA of bionanocomposite films. P. García-Arroyo et al. Polymer 196 (2020) 122466 10 pH-responsive release property. Thus, we anticipate that such active (i. e.: antioxidant, antimicrobial, pH-responsive, etc.) COFs will facilitate innovations in the development of smart nanocomposite materials for food packaging applications. 4. Conclusion An imine-based covalent organic framework was synthesized and functionalized with dopamine via click chemistry (COFDOPA) as anti- oxidant agent. COFDOPA was successfully exfoliated into COFDOPA-e nanosheets and further incorporated into plasticized PLA matrix with ATBC. ATBC increased the flexibility of the films due to its ability to enhance ductile properties and to depress the Tg. Although transparent bionanocomposites were obtained, COFDOPA produced a reddish tone. COFDOPA and COFDOPA-e increased the crystallinity of PLA-ATBC blend since their well dispersion into the plasticized polymeric matrix facili- tates PLA crystallization. Moreover, bionanocomposites containing COFDOPA and particularly those loaded with exfoliated COFDOPA-e showed significant improved thermal stability, shifting the onset ther- mal degradation between 17 �C and 22 �C to higher values. The bio- nanocomposites also showed improved mechanical performance. In fact, compared to plasticized PLA-ATBC, a 56% improvement in theelastic modulus was obtained for PLA-ATBC-COFDOPA0.5e and 69% for PLA-ATBC-COFDOPA1e. Non exfoliated COFDOPA incorporated in 1 wt% and 3 wt% were released from the packaging material to a fatty food simulant. Meanwhile, low amounts of exfoliated COFDOPA-e (0.5 wt% and 1 wt%) interacted better with the polymeric matrix and overall migration values were well below the legislation limits. The DPPH method revealed that dopamine inherent antioxidant activity was able to scavenge the DPPH radical when it was covalently bonded into COF nanosheets and well dispersed into PLA-ATBC matrix. Thus, PLA-ATBC based bionanocomposites incorporated with low amounts of COFDOPA-e (PLA-ATBC-COFDOPA0.5e and PLA-ATBC-COFDOPA1e) have shown their potential as non-migrating antioxidant materials for sustainable food packaging applications. Although there is still a long way before COFs applications in food contact materials, the present research may open a door for the use of covalent bonded active substance into COFs to design active nanofillers with specific functionalities as a route to prepare non-migrating active nanocomposites. Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. CRediT authorship contribution statement Paloma García-Arroyo: Investigation, Data curation, Visualization, Writing - original draft, Writing - review & editing. Marina P. Arrieta: Conceptualization, Investigation, Data curation, Visualization, Writing - original draft, Writing - review & editing, Funding acquisition. Daniel Garcia-Garcia: Investigation, Data curation, Visualization, Writing - original draft, Writing - review & editing. Rocío Cuervo-Rodríguez: Visualization, Writing - review & editing. Vicent Fombuena: Supervi- sion, Visualization, Writing - review & editing, Funding acquisition. María J. Manche~no: Conceptualization, Investigation, Visualization, Writing - review & editing. Jos�e L. Segura: Conceptualization, Inves- tigation, Visualization, Supervision, Writing - review & editing, Funding acquisition, Project administration. Acknowledgment This work was supported by the Spanish Government, Spain (pro- jects: MAT2016-77608-C3-2-P, MAT2017-84909-C2-2-R and M.P. Arrieta postdoctoral contract: FJCI-2017-33536), the UCM, Spain and Santander Group, Spain (projects: INV.GR.00.1819.10759 and Santander-UCM PR87/19–22628) as well as Generalitat Valenciana, Spain (D. Garcia-Garcia postdoctoral contract: APOSTD/2019/201). P. García-Arroyo is gratefully acknowledged to the Comunidad de Madrid, Spain for a predoctoral contract. Dr. Emilio Ray�on is greatly acknowl- edged for his assistance with nanomechanical measurements. Authors thank to Ercros S.A. for providing PLA pellets. Appendix A. Supplementary data Supplementary data to this article can be found online at https://doi. org/10.1016/j.polymer.2020.122466. References [1] M.P. Arrieta, M.D. Samper, M. Aldas, J. L�opez, On the use of PLA-PHB blends for sustainable food packaging applications, Materials 10 (9) (2017) 1008. [2] R. Auras, B. Harte, S. Selke, An overview of polylactides as packaging materials, Macromol. Biosci. 4 (9) (2004) 835–864. [3] F.R. Beltr�an, M.U. de la Orden, V. Lorenzo, E. 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