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02/10/2014 1 1 Conventional Methods of Centralised Generation of Electricity Kevin Davis © Kdavis CIT 2014 References • Ref 1. www.cer.ie (see Annual reports) • Ref 2 Energy System and Sustainability by Boyle, Everett, Ramage Pub: Oxford Additional resources www.daviddarling.info www.khanacademy.org (see Chemistry, Carnot cycle and Carnot engine, Carnot Efficiency etc.) © Kdavis CIT 2014 2 02/10/2014 2 Conventional Centralised Generation © Kdavis CIT 2014 3 • Thermal Generating Stations • Hydropower Generating Stations • Nuclear Generating Stations Thermal Generating Stations © Kdavis CIT 2014 4 • Combustion of coal, oil or natural gas produces thermal energy (high pressure steam) • Converted to mechanical energy in a turbine • The combined boiler+turbine is known as the Prime Mover • Converted to electrical energy in a generator • Need large water resources to cool steam as it exhausts the turbines…why? 02/10/2014 3 5 Quick Maths Review Energy Required to heat 1kg of water from Ts to Tf can be calculated using Q = m x Cp x (Tf-Ts) [J] Where m = mass [kg] Cp = specific heat capacity of water Ts = starting temperature Tf = final temperature This formula is valid provided Tf is at or below the boiling point of water. (0.336MJ/kg to heat water from 20oC to 100oC) The energy need to evaporate 1kg of any liquid is its Specific Latent heat of vaporisation (2.258MJ/kg for water) © Kdavis CIT 2014 6 The principles of heat engines (Generation using Thermal Power Stations) External Combustion systems © Kdavis CIT 2014 Input Energy Waste Energy at end of cycle (condenser) Reference 2 02/10/2014 4 7 The principles of Heat engines Example : coal burning power station • The working fluid is water in a closed cycle; • the energy released from the coal, converts the water to high pressure steam at temperature T1; • Let the value of heat energy at the input of the boiler be Q1 • This high pressure steam is used to rotate a turbine creating useful work output (W)…mechanical energy output. © Kdavis CIT 2014 8 The principles of Heat engines • As the steam passes through the turbines it loses some of its heat energy and now has an heat energy value Q2 and a temperature of T2. • This is effectively waste heat energy and is cooled in a condenser. (If the heat released in the condenser can be used as useful energy then Q2 and T2 can be referenced to the condenser output) • T2 will also be higher than ambient temperature so minimum value is 20+273 = 293K © Kdavis CIT 2014 02/10/2014 5 9 Heat Engine -Carnot Cycle Efficiency = Energy output = W Energy Input Q1 W = Q1 – Q2 so efficiency = Q1-Q2 Q1 Carnot showed that Q2/Q1 = T2/T1 Max possible efficiency = 1 – T2/T1 (Low value of T2 and High value of T1) (Remember all temperatures in Kelvin) © Kdavis CIT 2014 10 Heat Engine -Carnot Cycle Maximum Efficiency occurs with a Low value of T2 and High value of T1 Steel and other metals used in the boiler, turbine and pipe works limit the value of T1 to approximately 550oC = 550+273 = 823K Max possible efficiency = (1-293/823) = 64.4% When other loses such as boiler efficiency, pumps etc are taken into account and the difficulty of optimising the turbine for maximum efficiency, the actual efficiencies can be as low as 30% © Kdavis CIT 2014 02/10/2014 6 © Kdavis CIT 2014 11 Blades of a Steam Turbine © Kdavis CIT 2014 12 Gas Turbine 02/10/2014 7 13 Heat Engine -Carnot Cycle Maximum efficiency when (Q1-Q2 ) is high © Kdavis CIT 2014 Reference 2 14 Schematic of a 660MW Steam Turbine © Kdavis CIT 2014 Reference 2 02/10/2014 8 Efficiency and Economical • What determines the price that a licenced electricity generator can sell their output to the market? • The cost of their fuel used to generate the steam (coal cheap, oil expensive, gas = depends on natural resources in your country) – Fuel costs generally are influenced by global markets for these fuels, shipping costs etc. • The efficiency of your power station © Kdavis CIT 2014 15 © Kdavis CIT 2014 16 REF: : UNDERSTANDING ELECTRIC POWER SYSTEMS By Jack Casazza Frank Delea 02/10/2014 9 17 Stages 1-2 of the cycle 1. Fuel is burned in the boiler transferring heat to a series of pipes, containing water, in the furnace. Water is converted to steam. The water flow is maintained by pumps 2. The steam passes through another set of Pipes (called a superheater), which are also heated by the flames, raising the steam temperature by 200oC, producing high energy dry (superheated steam at 600oC. Density of steam is 70kg/m3) © Kdavis CIT 2014 18 Stages 3-5 of the cycle 3. Turbines: As the High Pressure (HP) steam passes through the first turbine, pressure drops => volume increases, turbine size increases. In some designs the steam passes through a reheater (another set of pipes in the boiler) before going onto the next turbine, 4.Condenser: removes latent heat from steam to convert it back to water which is pumped back into the boiler. 5. Fans: these are generally needed to provide the high levels of air required for combustion and to aid in the removal of the exhaust gases. © Kdavis CIT 2014 02/10/2014 10 © Kdavis CIT 2014 19 REF: : UNDERSTANDING ELECTRIC POWER SYSTEMS By Jack Casazza Frank Delea 20 Power station Turbines • Boiler design is main factor in plant efficiency • Condenser type depends on plant location – near large river or sea (cooling water is returned to it’s source) – Otherwise, Cooling tower needed. • Safety equipment, such as backup power supplies for pumps and fans, high pressure release valves, are also required. © Kdavis CIT 2014 02/10/2014 11 21 Cooling Tower © Kdavis CIT 2014 Uses the evaporation of water sprayed on the warm pipes to remove large quantities of heat with only 2% water loss if the vapour can be condensed again before it leaves the tower 22 Cooling Towers © Kdavis CIT 2014 02/10/2014 12 23 Power Station Turbines • Based on Newton’s 3rd Law of Motion • Tandem Compound Arrangements of HP, IP and LP turbines on a single shaft • Cross compound arrangement uses two shafts and two generators (for very large outputs, two generators can be operated in parallel) • The range of rotation speed is 1500rpm – 3000rpm. Speed must be tightly controlled as output electrical supply frequency directly related to rotational speed. • Double Flow Design (to reduce forces along the turbine axis) © Kdavis CIT 2014 24 Cross - Compound Turbine Arrangement © Kdavis CIT 2014 Reference 2 02/10/2014 13 25 Tandem - Compound Turbine Arrangement © Kdavis CIT 2014 Reference 2 26 External or Internal Combustion Engines Steam based power plants are external combustion engines : – the combustion of the fuel and the mechanical force output are in two separate processes. Diesel and Gas power plants :Internal Combustion engines • Air & Fuel compressed into a small volume making the mixture highly inflammable. • Ignited by a Spark, fuel burns rapidly causing mixture to increase pressure. • high pressure pushes down the piston to give mechanical motion. © Kdavis CIT 2014 02/10/2014 14 27 The Gas Turbine http://education.rolls-royce.com/how-a-gas-turbine-works/ Modern gas turbines based on the jet engine. Three Key Components 1.Axial compressor: banks of turbine blades that squeeze the incoming air into a smaller volume 2.Combustion Chamber: continuous ignitionprocess where the compressed air and gas are fed into a combustion chamber. Outputs are jets of very hot, high pressure gases. © Kdavis CIT 2014 28 The Gas Turbine 3. Turbine: the kinetic energy in the stream of hot gases is extracted and used to rotate the shaft. (the temperature of the gases entering the turbine can be 1300oC) © Kdavis CIT 2014 02/10/2014 15 29 Gas turbine & Modern Jet Engine © Kdavis CIT 2014 30 Open Cycle Gas Turbine (OCGT) Very fast acting Gas turbine © Kdavis CIT 2014 Reference 2 02/10/2014 16 31 Combined Cycle Gas Turbine (CCGT) Combination of a Open Cycle Gas Turbine and a Steam Turbine © Kdavis CIT 2014 Reference 2 32 CCGT Power Station Gas Turbines; Inlet temperatures 1300oC and outlet temperatures of 600oC Steam Turbines; inlet temperatures of 600oC and outlet temperatures of 25oC Max ideal efficiency (carnot efficiency) = 1-(Tout/Tin) CCGT using hot output gases of the gas turbine as the heat source for a boiler and using the steam generated in this boiler to turn a steam turbine Result Efficiencies of over 50% © Kdavis CIT 2014 02/10/2014 17 33 Start-up of a CCGT Power Station 1. Run generator as a motor to get the gas turbine up to speed (used to compress air supply). 2. Fire the gas: Within 30 minutes gas stage is fully operational but low efficiency (same as OCGT) 3. Boiler starts to generate steam over the next two hours 4. When the steam turns at the same speed as the gas turbine, the clutch is engaged and both turbines work in Tandem (high efficiency as the fuel input level has not changed) (total start-up time approx 3 hours) © Kdavis CIT 2014 Growth of CCGT’s In Ireland • Expansion of the gas pipeline network • High Efficiency – Lower fuel cost per kWh generated – Lower CO2 emissions (Kyoto Protocol) – Moderate start-up times • Opening up of the electricity generation market – New entrants using the latest technology © Kdavis CIT 2014 34 02/10/2014 18 Nuclear Generating Stations © Kdavis CIT 2014 35 CO2 free electricity generation Heat released by splitting the nucleus of an atom (fisson) After this reaction, it is identical to a thermal generating station with an efficiency of 30-40% Skip Chemistry Notes for 2014 (if interested Theodore Wildi book Chapter 24 is quite good) Energy released is given by E= mc2 E= joules m= loss of mass when atoms split c= speed of light = 3x108 m/s Nuclear Generating Stations © Kdavis CIT 2014 36 Energy released from 1 gram loss = 3000 tons of coal Problem: Chain reaction. Splitting one nucleus, releases two high speed neutrons causing further nuclei to split. The chain reaction is controlled by limiting the amount of fuel and providing large volumes of coolant to remove the heat released. The coolant is pumped to a heat exchanger (effectively a steam generator) 02/10/2014 19 Types of Nuclear Reactors © Kdavis CIT 2014 37 1. Pressure water Reactor. High pressure water used as a coolant (high pressure maintains the water in liquid state and has high heat removal properties) 2. Boiling Water Reactors. High pressure water used but allowed to convert to steam which is circulated in the turbines, condenser etc. 3. High Temperature Gas Reactors. Inert gas such as helium used as coolant. Very high temperatures developed so slightly higher efficiencies 4. Fast Breeder reactor: Generates heat and additional nuclear fuel during operating Revision Questions 1. What are CCGT power plants and explain the rapid growth in the use of CCGT power plants in Ireland during the last number of years. 2. Outline the operation of a typical CCGT plant and explain the impact of CCGT plants on meeting Irelands commitment to the Kyoto Protocol. 3. Describe the operation of a CCGT power plant. 4. Using a simple diagram of a thermal generation station for electricity, explain why the maximum efficiency of this type of plant is limited to 64% 5. Compare Nuclear power generating stations and thermal generating stations © Kdavis CIT 2014 38
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