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Released Global Quality 2015 Harman Consumer Group, Inc. Rev 1.1 8500 Balboa Boulevard Northridge, California 91329 CONTENTS Technical Specifications 2 Safety Instruction, Warning & Notes 3 Software Upgrade Trouble Shooting Chart 6Set Block Diagram Schematic Diagrams 7 Set Mechanical Exploded view PCB Layout Diagrams Packaging Exploded view Spare Parts List Revision List May/2015 4 5 9 10 11 12 Service Manual JBL FLIP 3 (S/N starting with TL) Bluetooth Portable Speaker Black Grey Orange Blue RedYellow Teal Pink 8 Technical Specifications 1 Audio Section 1.1.1 Speaker Output Description Specification Rated Output Power 2 x 8W +-10% (Measure before power limiter at 1% THD). Please refer to Acoustic Design Specification. Input Sensitivity Aux : 370mV +/- 10% Wireless input:-9dBfs +/-1dB Input Overload Aux : 1V rms BT: 0dBFS Auto Turn On Input Sensitivity @1KHz, Typical : 2mV Limit : 4mV @100Hz Typical : 10mV Limit :15mV Frequency Response (Output Power) Aux_in : 40Hz to 20KHz +/- 1dB (EQ setting is disable) BT: 20Hz to 19KHz +/- 1dB (EQ setting is disable) Frequency Response (Output Power) with EQ setting TBC THD+N at 1W =2dB Initial Carrier Frequency Shift +/- 75KHz Carrier Drift - Drift Rate - Drift (Single Slot Packet) - Drift (Three Slot Packet) - Drift (Five Slot Packet) +/- 20KHz/50us +/- 25KHz +/- 40KHz +/- 40KHz Modulation Characteristic - F1avg - F2 Max Pass rate - F1/F2 Ratio 140KHz – 175KHz >=115KHz >= 0.8 1.3.3 Receiver Performance Description Specification Single Slot Sensitivity @ = -20dBm 2-3 1.3.4 Transmitter Performance @EDR Mode Description Specification Relative transmit power @ antenna connector -2 to 1 dBm EDR Carrier Frequency Stability and Modulation Accuracy |ɯ0|=99% 1.3.5 Antenna Performance Description Specification Antenna VSWR Typical : 1.5 Limit : 1.7 Antenna Return Loss Typical: -14dB Limit :-12dB Antenna Radiation Efficiency >= 40% 1.4 Hands free section 1.4.1 Test equipment 1.4.2 Audio Performance Description Specification Send Loudness Rating (SLR) Typical : 13dB Limit : +/- 4dB Receive Loudness Rating (RLR),Max >-13dB Receive Loudness Rating (RLR),Normal Typical : 2dB Limit : +/- 4dB Weighted Terminal Coupling Loss (TCLw), volume is set at Max 40dB Weighted Terminal Coupling Loss (TCLw), volume is set at normal 47dB 2-4 1.5 Battery Section 1.5.1 General Specification Description Specification Standard and Method of Measurement Typical Capacity 3000mAH Charge Voltage 4.2V Output Voltage Typical : 3.7V Limit : 4.2V No Load Condition Cut Off Voltage Typical : 3.0V Limit : 2.8V Standard Charging Method 0.5C Constant current charge to 4.2V (+/- 0.05V), then constant voltage 4.2V charge till charge current decline to 8 hours for Music Playback Test Condition (Ambient Temperature 23 +/-5 degree) 1. Insert fresh and fully charged Li-Poly cells into the DUT. Connected a multi-meter at the battery terminals to measure its voltage. 2. Set the DUT to Bluetooth Mode. Use iPhone as the music source. 3. Set the DUT to maximum volume and playback a 1 KHz 0dB music track through the iPhone. Record the Rated Output Power (ROP). 4. Adjust the volume step of the iPhone until the audio output of the DUT is ¼ of ROP. Record the volume step on the iPhone. 5. Set the iPhone’s volumeto the volume step as recorded in step 4. Playback 3 pre-selected MP3 track in repeat play mode. Record the start time. 6. Measure the battery voltage every 5 to 10 minutes interval. When audio is inaudible, record the end time. Compute the battery playtime for 3 pre-selected MP3 track. Note, please don’t adjust iPhone’s volume during set up and testing since that will change the DUT’s volume by AVRCP. 2-6 1. Read these instructions. 2. Keep these instructions. 3. Heed all warnings. 4. Follow all instructions. 5. Do not use this apparatus near water. 6. Clean only with a dry cloth. 7. Do not block any ventilation openings.Install in accordance with the manufacturer’s instructions. 8. Do not install near any heat sources such as radiators, heat registers, stoves or other apparatus (including amplifiers) that produce heat. 9. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. 10. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles and the point where they exit from the apparatus. 11. Only use attachments/accessories specified by the manufacturer. 12. Use only with the cart, stand, tripod, bracket or table specified by the manufacturer or sold with the apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over. 13. Unplug this apparatus during lightning storms or when unused for long periods of time. 14. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, or the apparatus has been exposed to rain or moisture, does not operate normally or has been dropped. 15. Do not expose this apparatus to dripping or splashing and ensure that no objects filled with liquids, such as vases, are placed on the apparatus. 16. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC receptacle. 17. The mains plug of the power supply cord shall remain readily operable. 18. Do not expose batteries to excessive heat such as sunshine, fire or the like. For Products That Transmit and Receive RF Energy: FCC Regulations (USA Only) FCC Information For Users This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. Radio and Television Interference This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and then on, the user is encouraged to try to correct the interference by one or more of the following measures: • Increase the separation between the equipment and receiver. • Connect the equipment to a different outlet so that the equipment and receiver are on different branch circuits. • Consult the dealer or an experienced radio/TV technician for help. NOTE: Changes or modifications not expressly approved by Harman could void the user’s authority to operate the equipment. IC Statement and Warning (Canada Only) This Class B digital apparatus complies with Canadian ICES- 003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. For Canadian Model This Class B digital apparatus complies with Canadian ICES-003. Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. For Products with Radio Receivers That Can Use an External Antenna: CATV or Antenna Grounding If an outside antenna or cable system is connected to this product, be certain that it is grounded so as to provide some protection against voltage surges and static charges. Section 810 of the National Electrical Code, ANSI/NFPA No. 70-1984, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes and requirements of the grounding electrode. Note to CATV System Installer: This reminder is provided to call the CATV (cable TV) system installer’s attention to article 820-40 of the NEC, which provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as possible. For CD/DVD/Blu-ray Disc™ Players: Caution: This product uses a laser system. To prevent direct exposure to the laser beam, do not open the cabinet enclosure or defeat any of the safety mechanisms provided for your protection. DO NOT STARE INTO THE LASER BEAM. To ensure proper use of this product, please read the owner’s manual carefully and retain it for future use. Should the unit require maintenance or repair, please contact your local Harman Kardon service center. Refer servicing to qualified personnel only. For Products That Include Batteries: Instructions for Users on Removal and Disposal of Used Batteries. CAUTION Risk of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. Alkaline batteries are considered nonhazardous. Rechargeable batteries (i.e., nickel cadmium, nickel metal- hydride, lithium and lithium-ion) are considered hazardous household materials and may pose an unnecessary health and safety risk. In the European Union and other locations, it is illegal to dispose of any battery with household trash. All batteries must be disposed of in an environmentally sound manner. Contact your local waste management officials for information regarding the environmentally sound collection, recycling and disposal of used batteries. To remove the batteries from your equipment or remote control, reverse the procedure described for inserting batteries in the owner’s manual. For products with a built-in battery that lasts for the lifetime of the product, removal may not be possible for the user. In this case, recycling or recovery centers handle the dismantling of the product and the removal of the battery. If, for any reason, it becomes necessary to replace such a battery, this procedure must be performed by authorized service centers. Important Safety Instructions CAUTION RISK OF ELECTRIC SHOCK. DO NOT OPEN. THE LIGHTNING FLASH WITH AN ARROWHEAD SYMBOL, WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE USER TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S ENCLOSURE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK TO PERSONS. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE USER TO THE PRESENCE OF IMPORTANT OPERATING AND MAINTENANCE (SERVICING) INSTRUCTIONS IN THE LITERATURE ACCOMPANYING THE PRODUCT. WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSETHIS APPARATUS TO RAIN OR MOISTURE. BDS 270 / BDS 570 harman/kardon 2 of 86 3-1 Each precaution in this manual should be followed during servicing. Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with , use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before retuming the product to the customer. Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge build-up or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.) 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices. CAUTION : 3-2 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed o.5mA. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. Device under test Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) AC Leakage Test Leakage current tester Reading should not be above 0.5mA Earth ground 3-3 Trouble shooting Chart Cannot charging Cannot charging Go Yes Replace U3 or change another battery No Check U3 pin18 in main Board, whether the voltage ≥0.6V No Replace R18 R19 Yes No Replace L6 Yes Replace 24pin FFC Check 24pin FFC whether has it breakage and connect well? Check L6, whether has it breakage and connect well? 5-1 Trouble shooting Chart keys do not work Keys do not work Go No Check 3.3v of U1 PIN5 in main board . Yes Replace the U3 in the main board. Yes No Check Q1 Q11. whether has it breakage or plug in well? Check XP4 10PIN FFC in main board whether has it breakage or plug in well? Fix or replace the 10PIN FFC Yes Replace the Q1 Q11 in the main board. No Replace the Key board. 5-2 Trouble shooting Chart AUX in does not work AUX in does not work Go No Fix the connector Yes Replace Q12 in main board No Yes Check the voltage, clock and data of U7 and in main board Replace U10 No Yes Check the connector between Aux-In board and main board whether normal or not Check voltage at U9 PIN3 and pin5 :REF in main Board whether normal or not Check the input signal of U10 in the main board whether normal or not Check voltage at U9 PIN8:12V in main Board whether normal or not Check the power supply and Replace U4 L8,D34 in main board Yes No 5-3 Trouble shooting Chart BT does not work BT does not work Go No Check U1 5PIN 3.3V whether normal or not No Yes Check theD4 C36 whether normal or not Check 3.3V of U5 voltage on main Board whether normal or not Check the Rest of U5 whether normal or not Yes Check the clock and data of U5 Check the C43 C44 C45 C46 on main board whether normal or not No Replace U5 Yes No Replace C43 C44 C45 C46 Yes Yes Check voltage at U8PIN8:12V in main Board whether normal or not Check the power supply and Replace U4 L8,D34 in main board No Check voltage at U8 PIN3 and pin5 :REF in main Board whether normal or not Replace Q12 in main board Yes No Check the input signal of U10 in the main board whether normal or not Yes Replace U10 No Check the voltage, clock and data of U7 and in main board Yes 5-4 Set Block Diagram BT Antenna 4ohm x2Aux_in TI Class D TPA3130 BT Module(BM880) Power key and Power Led JBL Link LED BT led Mic1 OP BA4510 8W x2 Audio detect Audio switch 10V 5V USB upgrade D+/D- I2C Charge status Battery detect BT Module(BM880) CSR8670 (BT and MCU) Power key and other keys BT led V+/V- key Battery LEDs Micro USB 1.6A/0.5A/ 1A Battery Charger MP2637 Input Voltage Detect On/off switch On/Off switch3.7V 3000mAH Boost MPS MP9428 LDO SD35 3.3V Control chargingg Audio Signal: Power Signal: Control Signal: On/off switch 10V for Amp /lm13700 16 bit I2C I/O Expander 6 Key Board Circuit Diagram: 7-1 AGND BT_Key V- V+ phone AGND BT_rsset_in_1 AGND 10V C154 1UF 100k R167 100k R168 100k R169 NC R191 NC R192 NC R195 NC R196 1 2 3 4 5 6 J100 0.5S-CX-6PWB TP50 TP51 TP52 TP53 TP54 TP55 LED Circuit Diagram: 7-2 JBL_Link_key AGND power white power BT blue LED AGND Battery >75% white AGND AGND AGND AGND AGND AGND Battery 60-75% white Battery 45-60% white Battery 30-45% white Battery 15-30% white BatteryVCC_AMP VCC_AMP OUT_1 OUT_2 AGND AGND AGND AGND AGND AGND AGND AGND AGND AGND AGND AGND AGND + 16V C736 220UF + 16V C737 220UF AGND VCC_AMP_10V AGND AMP_MUTE O U T 1 1 N IN 1 2 PI N 1 3 V C C - 4 PI N 2 5 N IN 2 6 O U T 2 7 V C C + 8 A B U11 BA4560 A M P_ B IA S_ IN 1 1 D _B IA S_ 1 2 IN 1+ 3 IN 1- 4 O U T 1 5 V - 6 B U FF ER _I N 1 7 B U FF ER _O U T1 8 B U FF ER _O U T2 9 B U FF ER _I N 2 10 V + 11 O U T 2 12 IN 2- 13 IN 2+ 14 D _B IA S_ 2 15 A M P_ B IA S_ IN 2 16 U12 NJM13700 2 3 1+ - U13A lm393/nc 4.7UFC700BT_SPK_LP 4.7UFC701BT_SPK_LN 4.7UFC702 4.7UFC703 BT_SPK_RP BT_SPK_RN R70015K R701 15K 15KR702 15KR703 5.1R704 AGND 10V C765 10UF VCC_BT_OP VCC_BT_OP AGND R70522k NC/0 ohm R706 C707 47pF R707 22k NC/0 ohm R708 C708 47pF 22k R709 22k R710 10V C705 10UF BT_OP_REF BT_OP_REF 22k R711 22k R712 C709 47pF C710 47pF C711 1uF C712 1uF 54.9k/NCR713 54.9k/NC R714 VCC_AMP_10V 22k/NC R715 22k/NC R716 C713 NC AGND C714 NC 4.7 OHM/NC R717 AGND C716 10UF/NC OP_lim_10V OP_lim_ref OP_lim_10V AGND OP_lim_10V AGND lim_ref 22k/NC R719 6.3V C719 22UF/NC22k/NC R718 R720 56k/NC R72156k/NC OP_lim_ref R722 56k/NC R723 56k/NC 10V C721 82pF/NC 10VC722 82pF/NC C724 4.7UF/NC C725 4.7UF/NC 1k/NC R724 R725 1k/NC OUT_1 OUT_2 AGND AGND R726 2.43k/NC R727 2.43k/NC R728 51/NC R729 51/NC R730 2.43k/NClim_ref lim_ref R731 2.43k/NC R7326.8K/NC R752 6.8K/NC SA TT _B IA S 10V C728 10UF/NC AGND AGND OP_lim_10V 1% R733 12K/NC AGND OP_lim_10V 1% R734 100K/NC AGND 1% R735 91K/NC OP_lim_10V 10v C730 10UF/nc AGND AGND 2 3 1 Q19 2SA1162 OP_lim_10V 1% R755 909K/nc C764 10UF/nc GVDD 1KR738 0 OHMR754 R739 R756 C742 1uF 100K R757 10K R758 25V C760 220NF 25V C757 220NF 1 2 L703 1 2 L704 1% R743 22 R744 22 25V C747 0.68UF 25V C748 0.68UF 1% R745 3.3 OHM R746 3.3 OHM 25V C758 220NF 25V C759220NF 1 2 L705 1 2 L706 R747 22 R748 22 AGND 25V C753 0.68UF 25V C754 0.68UF 1% R749 R750 3.3 OHM 2 3 1 BAT54C/NC SP K R N SP K LN 10K/nc 1% R751 SA TT _B IA S OUT_1 OUT_2 47K R170 VCC_AMP AMP_SDZ L701 100 @ 100MHz + 16V C761 220UF C704 1NF C762 1NF C739 1NF 16V C706 100NF C715 100NF/NC 16V C718 100NF/NC C720 100NF/NC C729 100NF/NC 16V C731 100NF/nc 16V C732 100NF/nc 16V C735 100NF 16V C738 100NF 16V C763 100NF C766 100NF 1 3 2 Q20 MMBT3904 1 2 3 A 8 4 V- V+ U10A NJM4580V 7 6 5 B BA4510 SSOP8 U10B C749 330PF C750 330PF C755 330PF C756 330PF C746 330PF C745 330PF C751 330PF C752 330PF C726 470PF/NC C727 470PF/NC C767 390PF/NC C768 390PF/NC C769 390PF/NC C770 390PF/NC NC C734 NC C733 NC 1% R753 13k/NC 1 2 3 J3 B 3B-EH-A AGND 1 2 3 J6 B 3B-EH-A SPKRP SPKRN SPKLP SPKLN AGND TP23 TP24 TP25 TP26 6.3V C717 22UF/NC 6.3V C780 22UF/NC Main Board Circuit Diagram: 7-4 Harman Consumer Group HARMAN INTERNATIONAL Shenzhen, Guangdong, China SIZE TITLE REV. B DRAWING NO. CREATED CHECKED DATE REVISION HISTORY REV ECO CHECKED DATE NAME Cannot open file M:\02 Department\19 HCG_Engineering\Service\PC B\Design_Template\Sch template Alan Sun 0.1 first release MC Lee 2014 Sep 4 2014 Sep 05 MC lee 2014 Sep 05 VCC_BT VCC_switch_3V3 AGND AGND AGND AGND C116 NC C117 NC RF 1GND 2GND 3GND 4 J1 ATOMMini RF CONN AGND AGND COM13 IN14 G N D 6 V + 1 N O 1 2 NC15 N C 2 7 IN2 8 COM1 IN1I G N D V + N O 1 NC1 N C 2 IN2II COM2 9 NO2 10 SW1 SD20 AGND 5% R100 0 OHM 10V C118 10UF 10VC110 10UF 10V C115 10UF 10V C11410UF AGND AGND 5% R135 10 ohm 10V C113 10NF AGND 5% R112100k AGND Microphone_in AUX_IN_R 1uF 6.3V C103 1uF 6.3V C104 AGND AGND 10V C101 10NF C100 1NF 6.3V C102 10UF 33 R148 33 R106 AUX_R_CH AUX_L_CH 2.2M R153 2.2M R110 12K R111 12K R114 150K R120 1M R121 1K R122 VCC_BT 27K R123 1 32 Q18 MTP3401N3 1 32 Q16 MTP3401N3 1 3 2 Q17 MMBT3904 2 3 1 D750 BAT54C 1 3 2 Q11 2SC2712 1 3 2 Q10 2SC2712 AGND AGND 1 3 2 Q12 2SC2712 AGND 25V C121 3.3NF AGND 47k R141 10K R149 AGND 220k R142 100K R143 VBAT_DCIN_DETECT 10V C122 10NF 10V C123 10NF 47k R144 1 3 2 Q15 MMBT3904 10K R150V B A T_ D C IN _D ET EC T 470k R145 100K R146 10V C127 10NF 10V C128 10NF DC_detect 1 2 J4 AGND L103 15nH 25V C125 15PF AGND 25V C126 39PF 2.2k R109 16V C124 100NF Microphone_in L105 1.5UH VCC_switch_3V3 VCC_audio_3V3 BT_1V8 16V C107100NF AGND 100k R180 VCC_BT AGND 10K R188 Boost_EN 1k R115MIC_BIAS_A C156 10UF AGND 25V C155 10nF AGND VCC_audio_3V3 NC R184 0 ohm R185 1 3 2 Q8 FDV301N 470k R130 47k R131 470k R132 VREG_EN VCC_BT AGND AGND AGND AGND 16V C183 100NF 6.3V C108 220nF C109 1uF 1 2 3 4 J5 B 4B-PH-K-S 5% 0805 R133 0 OHM 5% 0805 R134 0 OHM C129 1NF AGND AGND C130 10UF C131 47pF C132 47pF USB+5V USB_D+ USB_D- VCC_BT AGND 22R101 22R102 4.7k R103 4.7kR104 33 OHMR137 33 OHMR126 I2C_CLK I2C_DAT 33 OHMR138 33 OHM R139 I2C_INT I2C_RESET USB+5V I2C_CLK0 BT_SPI_MOSI BT_SPI_CLK BT_SPI_MISO BT_SPI_CSB AGND AGND 100k R147 1uF 6.3V C105 AGND 1 3 2 Q14 MMBT3904 Charge_in_EN 10K R151 AGND VCC_BT AGND AGND NC R1811: 3od 0:TCL JBL_link_white_LED HW_DET 5% R108 3.3K 5% R107 3.3K BT_SPK_RP BT_SPK_RN BT_SPK_LP BT_SPK_LN AGND Mic_BIAS_A Aux_in_mic_com1 BT_VDD5 BT_VDD5 PWR_LED_white Deep_Sleep SYS_PWR_SHUTDOWN VREG_EN VREG_EN AGND BT_VDD_MEM BT_1V8 VCC_switch_3V3 BT_VDD_MEM Aux_in_mic_com2 Aux_in_mic_com2 1 2 3 AGND 1% R128 3.32K OHM 0 OHM 1% R129 6.8K OHM 1% R113 AGND 1%R118 3.32K OHM 0 OHM 1% R32 6.8K OHM 1% R72 AGND 10V C120 10UF 10V C80 10UF AUX_IN_R AUX_IN_L AUX_R_CH AUX_L_CH 82nHL101 82nHL102 10V C180 1.5NF 10V C181 1.5NF VBAT_1 USB+5V HW_DET AMP_MUTE SW_POWER AMP_SDZ VBAT_DCIN_DETECT Audio_Detect 1kR161 BT_blue_LED AUX_in_mic_Ctr 33 OHMR162 CHARGE_in_STATU(/CHG) LED015 UART_TX14 UART_RX13 UART_CTS#12 UART_RTS#11 RST#10 GND9 SPI_MOSI8 SPI_CS#7 SPI_MISO6 SPI_CLK5 GND4 PCM_IN3 PCM_OUT2 PCM_SYNC1 LED116 LED217 PIO018 PIO119 PIO220 PIO321 PIO422 PIO523 PI O 8 24 PI O 14 30 PI O 15 31 G N D 32 PI O 27 33 PI O 25 34 PI O 26 35 PI O 23 36 PI O 21 37 PIO28 38I2C_SCL 39I2C_SDA 40GND 41USB_D+ 42USB_D- 43GND 44 PI O 13 29 PI O 12 28 PI O 11 27 PI O 10 26 PI O 9 25 VDD_PADS 45VDD_MEM 46VOUT1V8 47VBAT 48VBAT_SENSE 49CHG_EXT 50VDD5 51VREG_ENABLE 52PIO22 53PIO24 54GND 55MIC_RN 56MIC_RP 57MIC_LN 58MIC_LP 59MIC_BIAS_B 60 PC M _C LK 74 G N D 68 G N D 67 SP K R _R P 66 SP K R _R N 65 SP K R _L P 64 SP K R _L N 63 G N D 62 M IC _B IA S_ A 61 A N T 69 G N D 70 A IO 0 71 A IO 1 72 G N D 73 U1 BM880F3 VBAT_DET AUX_in_mic_Ctr 6.3V C133 1uF 10 ohm R163 TP27 TP28 TP29 TP30 TP31 TP32 TP33 USB_D- USB_D+ DC_detect VBAT_DET I2C_DAT0 TP34 TP47 NCR781 R782 ESD0603V12C03 5% R783 ESD0603V12C03 Mark Main Board Circuit Diagram: 7-5 P12 15 P11 14 P10 13GND12 P0711 P0610 P059 P048 P037 P026 P015 P004 /RESET3 A12 /INT1 P13 16P14 17P15 18P16 19P17 20A0 21SCL 22SDA 23VCC 24 U2 TCA1116(PW) VCC_switch_3V3 10 R136 AGND AGND AGND AGND I2C_INT I2C_RESET 200 R600red_led_battery (5-15)% 200 ohmR601 200 R602 200 R603 200 R604 200 R605 white led battery(15-30%) white led battery(30-45%) white led battery(45-60%) white led battery(60-75%) white led battery(>75%) 33 R606 Vol- 33 R607 Vol+ 33 R608 33 R609 Link key Phone Key BT Key Vol- Vol+ Phone Key AGND AGND Link key PW_KEY PWR_LED_white BT_blue_LED white led battery(>75%) white led battery(60-75%) white led battery(45-60%) white led battery(30-45%) white led battery(15-30%) red_led_battery (5-15)% 4.7K R155 4.7K R156 AGND AGND BT KeyR15433 BT_reset_in 1 2 3 4 5 6 7 8 9 10 11 12 13 J9 0.5S-CX-13PWB C135 100NF C151 100NF C152 100NF C1341NF C136 1NF C137 1NF C138 1NF C139 1NF C140 1NF C141 1NF C142 1NF C143 1NF C144 1NF C145 1NF C147 1NF C148 1NF C149 1NF C150 1NF I2C_CLK I2C_DAT 1 2 3 4 5 6 J10 0.5S-CX-6PWB JBL_link_white_LED C146 1NF VCC_switch_3V3 10k R610 VCC_IO_expander_3V3 VCC_IO_expander_3V3 10k R611 10k R612 10k R613 1 2 3 4 5 6 J2 B 6B-PH-K-S BT_SPI_MOSI BT_SPI_CLK BT_SPI_MISO BT_SPI_CSB AGND VCC_BT C191 100NF AGND TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP17 TP18 TP19 TP20 TP21 TP22 Main Board Circuit Diagram: 7-7 N /C 1 C H G 2 B O O ST 3 C SP 4 B A TT 5 A G N D 6 OLIM 7 ISET 8 NTC 9 FB 10 ACOK 11 REG 12 TM R 13 PW IN 14 IL IM 15 V C C 16 V B 17 EN 18 MODE19 VIN20 SYS21 SW22 PGND23 PGND24 U9 MP2637 BST1 SDR2 OUT3 EN4 MODE5 SENSE6 SW 7 SW 8 PG N D 9 PG N D 10 IN 11 VDD 12 COMP 13 FB 14 SS 15 AGND 16 PG N D 17 PG N D 18 SW 19 SW 20 SW 21 PG N D 22 U7 MP9428 USB+5V charge_in_5V charge_in_5V AGND AGND PWIN PW IN AGND C ha rg e_ in _E N AGND charge_in_VCC 5% 0805 R407 0.02 ohm NTC NTC AGND charge2_sys_5V AGND NTC charge2_sys_5V AGND AGND AGND charge_sys_FB /ACOK /B O O ST R501 0.01ohm R502 0.01ohm R503 0.01ohm R504 0.01ohm C501 22uF 25V AGND C502 22uF 25V C503 22uF 25V VBAT_1 VBAT_1 2.2uF C504 AGND Boost_10V AGND SDR VOUT1 V-2 VIN+3 VIN- 4 V+ 5 -+ U8 NC USB+5V AGND AGNDAGND USB_D+ 1 3 2 Q4 NC AGND USB_D- C414 22UF C415 22UF 10V C407 22UF C406 22UF 25V C508 22UF 25V C509 22UF 25V C510 22UF 3428_SW 3428_SW different pair same length S1 F 2L501 1.5UH, 15A 2.2ohm R516 1nF C511 5% 0805 R441 NC NC C416 AGND AGND AGND AGND AGND AGND AGNDAGNDAGNDAGNDAGND AGNDAGNDAGND AGND 1 2 3 4 5 J401 C400 100NF C426 100nF C409 100NF 1K R404 15K R414 C404 100nF C410 330nF 15K 1% R400 5.1k 1% R401 21.5K 1% R410 5.1k 1% R411 NC R425 68K 1% R421 51k R420 NC R431 C423 NC R426 Nc R427 nc R429 NCNC R428 NC R437 TP400 TP401 100K R432 1% R423 5.36k 1% R424 15k 100K R506 0 OHM R510 C507 100nF 220k R512 34k R509 51 R511 Boost_10V Boost_EN AGND D6 D5 S4 G 3 D 2 D 1 Q2 MTP2603100K R508 1K R515 1 3 2 Q3 MMBT3904 AGND 47K R505 100K R514 AGND 24K R513 1 32 Q5 MTP3401N3 VBAT_1 100k 1% R433 1 3 2 Q7 MMBT3904 AGND C427 100nF 100k 1% R435 AGND 47k 1% R434Deep_Sleep 2 3 1 D401 BAT54C PW _K EY 100K R436 VCC_switch_3V3 SW_POWER C402 NC Hand_Reset 4.7K R442 AGND USB+5V AGND AGND 10K R419 AGND 10V C420 10UF 10V C412 10UF 5.1 R430 AGND VCC_audio_3V3 VCC_switch_3V3 33k R439 1 3 2 Q408 MMBT3904 100k 5% R438 AGNDAGND BT_reset_in 1k 5% R440 AGND 1 3 2 Q407 MMBT3904 AGND Hand_Reset VCC_AMP_10V G4 S3 S2 S1 D 5D 6D 7D 8 Q1 MTB04N03 10V C428 4.7uF OUT 5 BP/FB 4EN3 GND2 IN1 U5 SD35 AGND C159 1.5nF AGND VCC_switch_3V3 100K R173 10K R172 VCC_switch_3V3 CHARGE_in_STATU(/CHG) AGND 1 3 2 Q21 MMBT3904 C408 1uF C421 1uF C422 1uF C424 1uF C425 1uF C403 100NF C417 100NFC418 100NF 1uF C405 C419 1NF C506 2.2nF C429 10NF C505 33NF charge2_sys_5V C512 10NF 1 2L401 CKCD5D28-2.2 H/N 200 OHM R517 1 3 2 Q6 MTP3401N3 SDR L402 100 @ 100MHz D403 1N4148WS 15k R507 TP1 TP2 TP3 0603 5% R443 10 ohm TP48 TP49 6.3V C401 22UF 6.3V C430 22UF USB Board Print-layout: 7-8 AGND 4 2 3 J301 PJ-321B 1 2 3 4 J12 B 4B-PH-K-S C800 NC C801 ESD0402V18C15 C802 ESD0402V18C15 VBUS 1 D- 2 D+ 3 ID 4 GND 5SH IE D 0 CON600 MICRO_USB_5P_UR1-069A L205 100 @ 100MHz 1 2 3 J310 B 3B-PH-K-S C803 ESD0402V18C15 C804 ESD0402V18C15 LED Board Print-layout: 8-1 KEY Board Print-layout: 8-2 USB Board Print-layout: 8-3 Main Board Print-layout: 8-4 Mechanical Exploded View: Part Number List for the Exploded View skrameRrebmuN traPnoitpircseD.oN 2 1.5” full range Speaker 42-015008-04001 10000-0950EN-45 rotaidaR evissaP5 AH0-1D3PLF-20yssa revoc yrettab6 7 Li-ion polymer Battery 3.7V 3000mAh 49-373000-BAT5-M 0YK-U207BW-80draoB YEK9 0EF-U207BW-80draoB DEL01 2BHU0-1H3PLF-55 n StandiaM31 2BHU0-1C3PLF-55revoC BSU41 16 56 FLP3H4 0HAB22BAH0-4H3PLF-6561 0NI-U207BW-80draoB BSU71 HU0-1I3PLF-55ydoB niaM91 0AM-U207BW-80draoB niaM12 22 MIC Φ4.0/2pin JST 1.5mm IP5X water resistant 02-MIC025-XX0 USB Bracket 9 For spare parts numbers for outer grille #1, please refer to Spare Parts List below, page 29. Packing Exploded View 10 Spare Parts List Level Pos. No. Part Number Description QTY 01 5 54-NE0590-00001 Passive Radiator (Left) Flip3 TL 1 01 5 54-NE0590-00002 Passive Radiator (Right) Flip3 TL 1 01 6 02-FLP3D1-0HA Battery cover ass'y FLIP3 TL 1 01 22 02-MIC025-XX0 MIC D4.0/2pin JST 1.5mm FLIP3 TL 1 002 U1 07-BTM880-00A Bluetooth Module BM880F3 FLIP3 TL 1 01 10 08-WB702U-FE0 LED Board FLIP3 TL 1 01 17 08-WB702U-IN0 USB Board FLIP3 TL 1 01 9 08-WB702U-KY0 KEY Board FLIP3 TL 1 01 21 08-WB702U-MA0 Main Board FLIP3 TL 1 002 U10 13-BA4510-FVS2 IC BA4510FV SSOP-B8 operational amplifier FLIP3 TL 1 002 R782,R783 13-ESDV12-C033 ESD Suppressor ESD0603V12C03 FLIP3 TL 2 002 U9 13-MP2637-QFN3 IC MP2637 QFN-24 BATTERY CHARGER FLIP3 TL 1 002 U7 13-MP9428-QFN3 IC MP9428 QFN-22 BOOST FLIP3 TL 1 002 SW1 13-SD20TR-UTQ3 IC SD20/TR UTQFN-1.8×1.4-10L SWITCH FLIP3 TL 1 002 U5 13-SD35TR-0003 IC SD35/TR 3.3V SOT23-5 LDO FLIP3 TL 1 002 U2 13-TCA111-6TS3 TCA1116 TSSOP24 16-BIT I2C I/O EXPANDER FLIP3 TL 1 002 U6 13-TPA313-0D22 IC TPA3130D2(DAP) SOP32 AMP FLIP3 TL 1 01 cable 41-USB1000-UMC Cable 1M USB to Micro orange Type-C FLIP3 TL 1 01 2 42-015008-04001 Speaker Unit 1.5" full range FLIP3 TL 2 01 BT Antenna 47-ANT136-XX0 BT Antenna WA-F-LA-03-113 FLIP3 TL 1 01 7 49-373000-BAT5-M Li-ion polymer battery 3.7V 3000mAh FLIP3 TL 1 01 14 55-FLP3C1-0UHB1 USB cover Flip3 TL BLK 1 01 14 55-FLP3C1-0UHB2 USB cover Flip3 TL Gry 1 01 14 55-FLP3C1-0UHB3 USB cover Flip3 TL ORG 1 01 14 55-FLP3C1-0UHB4 USB cover Flip3 TL Red 1 01 14 55-FLP3C1-0UHB5 USB cover Flip3 TL Pink 1 01 14 55-FLP3C1-0UHB6 USB cover Flip3 TL BLU 1 01 14 55-FLP3C1-0UHB7 USB cover Flip3 TL Yel 1 01 14 55-FLP3C1-0UHB8 USB cover Flip3 TL Tea 1 01 13 55-FLP3H1-0UHB1 Main Stand Flip3 TL BLK 1 01 13 55-FLP3H1-0UHB2 Main Stand Flip3 TL Gry 1 01 13 55-FLP3H1-0UHB3 Main Stand Flip3 TL ORG 1 01 13 55-FLP3H1-0UHB4 Main Stand Flip3 TL Red 1 01 13 55-FLP3H1-0UHB5 Main Stand Flip3 TL Pink 1 01 13 55-FLP3H1-0UHB6 Main Stand Flip3 TL BLU 1 01 13 55-FLP3H1-0UHB7 Main Stand Flip3 TL Yel 1 01 13 55-FLP3H1-0UHB8 Main Stand Flip3 TL Tea 1 01 19 55-FLP3I1-0UH Main Body Flip3 TL 1 01 16 56-FLP3H4-0HAB1 USB Bracket Flip3 TL BLK 1 01 16 56-FLP3H4-0HAB2 USB Bracket Flip3 TL Gry 1 01 16 56-FLP3H4-0HAB3 USB Bracket Flip3 TL ORG 1 01 16 56-FLP3H4-0HAB4 USB Bracket Flip3 TL Red 1 01 16 56-FLP3H4-0HAB5 USB Bracket Flip3 TL Pink 1 01 16 56-FLP3H4-0HAB6 USB Bracket Flip3 TL BLU 1 01 16 56-FLP3H4-0HAB7 USB Bracket Flip3 TL Yel 1 01 16 56-FLP3H4-0HAB8 USB Bracket Flip3 TL Tea 1 01 gift box 76-195240-0ATC1 Gift Box Flip3 TL BLK 1 01 gift box 76-195240-0ATC2 Gift Box Flip3 TL Gry 1 01 gift box 76-195240-0ATC3 Gift Box Flip3 TL ORG 1 01 gift box 76-195240-0ATC4 Gift Box Flip3 TL Red 1 01 gift box 76-195240-0ATC5 Gift Box Flip3 TL Pink 1 01 gift box 76-195240-0ATC6 Gift Box Flip3 TL BLU 1 01 gift box 76-195240-0ATC7 Gift Box Flip3 TL Yel 1 01 gift box 76-195240-0ATC8 Gift Box Flip3 TL Tea 1 01 carton box 76-195250-0ATB1 Carton Box Flip3 TL 1 01 1 02-FLP3H2-XX2B1 Grille assy Flip3 TL BLK 1 01 1 02-FLP3H2-XX0B2 Grille assy Flip3 TL Gry 1 01 1 02-FLP3H2-XX0B3 Grille assy Flip3 TL ORG 1 01 1 02-FLP3H2-XX0B4 Grille assy Flip3 TL Red 1 01 1 02-FLP3H2-XX0B5 Grille assy Flip3 TL Pink 1 01 1 02-FLP3H2-XX0B6 Grille assy Flip3 TL BLU 1 01 1 02-FLP3H2-XX0B7 Grille assy Flip3 TL Yel 1 01 1 02-FLP3H2-XX0B8 Grille assy Flip3 TL Tea 1 11 Revision List Version 1.0 12 Version 1.1 Initial Release for JBL FLIP3. Add Grille Ass’y in Spare Part List.