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E-MSG MÁSTER EN SOFTWARE DE GESTIÓN DE EMPRESA SAP R/3 2003-2004 Certificación MM (7058) Juan Carlos Sarrasi-Xavier Rovira TSCM 50-2ª parte (6-11) © SAP AG TSCM50 6-1 SAP AG 2001 Planning Run z Executing the planning run z Planning file z Control parameters for materials planning Contents © SAP AG TSCM50 6-2 SAP AG 2001 z Distinguish between the various planning run types and creation indicators for the MRP run z Explain other important factors influencing the MRP run z Carry out MRP as single-item planning At the conclusion of this unit, you will be able to: Planning Run: Unit Objectives © SAP AG TSCM50 6-3 SAP AG 2002 Planning Run: Overview Diagram Planning Run 333 Planning Prerequisites111 44 Lot-Size Calculation Planning Result and Evaluation 222 Reorder Point Planning 555 444 © SAP AG TSCM50 6-4 SAP AG 2001 Executing the Planning Run Requirements planning for a plant - background processing (total planning) Planning run for one plant - online (total planning) Planning run for one material - online (single-item planning) Plant AA MaterialMaterial Plant The scope of planning enables materials requirements planning across plants or for each MRP area You can carry out the planning run as a total planning run for one specific plant. With this procedure, all the materials that are relevant for planning for a particular plant are planned. It includes BOM explosion for BOM materials. The total planning run can be carried out online or in the background processing mode. If you want to execute the total planning for several plants and/or MRP areas, use the scope of planning function. You define a scope of planning in Customizing, by specifying its plant and MRP area. You can carry out the requirements planning run as single-item planning for an individual material. In this case, the planning run is carried out for one particular material either single or multi-level. In single-level, single-item planning, the system only plans the BOM level of the selected material. In multi-level, single-item planning, the system plans the level of the selected material plus all the lower BOM levels. © SAP AG TSCM50 6-5 SAP AG 2001 Planning File Entry Customizing Material master record Materials planning Plant 1000 Active X Material 1, Plant 1000 MRP type VB Planning file entry Low-level code Material Plant NETCH NETPL ... 005 ... 1 1000 X X MRP-relevant change MRP-relevant change in planning horizon MaterialMaterial The planning file contains entries for all the materials in a plant relevant to planning, provided that MRP is activated for the plant. The planning file controls the planning run and the scope of the planning. When a change relevant to planning (for example, creation of a purchase order) occurs, a change indicator is set in the planning file for the respective entry (file entry NETCH). When a change relevant to planning occurs within the planning horizon, another change indicator is set (file entry NETPL). In Customizing, you can define the planning horizon as a plant parameter or as a MRP group parameter. Changes relevant to planning can be: - Changes involving stocks, provided they change the stock/requirements situation of the material. - The addition of purchase requisitions, purchase orders, planned orders, sales requirements, forecast requirements, dependent requirements, or reservations. - Changes to fields relevant to planning of these goods receipts or issues, or of the material master record. - The deletion of goods receipts or goods issues. © SAP AG TSCM50 6-6 SAP AG 2001 Planning Run Types NEUPL - Regenerative planning NETCH - Net change planning NETPL - Net change planning in the planning horizon Planning file entry Low-level code Material Plant ... 005 ... 1 1000 Planning file entry Low-level code Material Plant 005 ... 1 1000 Planning file entry Low-level code Material Plant 005 ... 1 1000 NETCH NETCH X X ... NETPL ... X Requirements planning can be carried out for various numbers of materials. The planning run type controls the scope of the materials to be planned. You can specify the planning run type in the Processing key field on the initial screen. The following types of MRP runs are possible: - Regenerative planning (processing key NEUPL): The system plans all materials that are included in the planning file, irrespective of all indicators. - Net change planning (processing key NETCH): The system only plans those materials that are provided with the change indicator NETCH. - Net change planning in the short-term planning horizon (processing key NETPL): The system only plans those materials provided with the change indicator NETPL. On completion of the planning run, the appropriate indicator is automatically deleted in the planning file: - The system deletes the total change indicator and the net change indicator for a regenerative planning run and a net change planning run. - The system only deletes the net change planning indicator for a net change planning run in the planning horizon. © SAP AG TSCM50 6-7 SAP AG 2001 Planning in the Planning Horizon NETPL: Material is planned NETPL: Material is plannedPlanning horizon Time Planning horizon !!! Time NETPL: Material is not planned NETPL: Material is not planned Today Today In order to accelerate planning, it can be limited to a certain planning horizon. Only those requirements that are within the planning horizon are covered by receipts. As time passes, requirements can occur in the planning horizon that have not yet been covered by receipts. If no other changes relevant to planning occur, these requirements will only be covered during the next planning run over the entire time frame. This is why this kind of planning run should be carried out on a regular basis. In Customizing, the planning horizon is defined as a plant or MRP group parameter. © SAP AG TSCM50 6-8 SAP AG 2001 Control Parameters Materials Planning Processing key NEUPL NETCH NETPL Create purchase requisition 1 2 3 in the opening period Schedule lines 1 2 3 in the opening period Create MRP list 1 2 3 only if exception message no MRP list Planning mode 1 2 3 New BOM and routing Delete planning data Adjust data basic When starting the planning run, specify the following control parameters for materials planning: - Processing key: Determine the planning type as regenerative planning or net change planning in the complete horizon, or limited in the planning horizon. - The Create purchase requisition and Schedule lines indicators are only relevant for externally- procured materials. You can determine if and when purchase requisitions and schedule lines are required as a result of the planning run. - You can also determine whether the planning run is to create MRP lists. It is therefore possible to create MRP lists depending on whether certain exception messages appear. (You can define the exception messages that mean a MRP list will be created in the Customizing step Define and Group Exception Messages). - Finally, determine with the planning mode, whether the existing planning just needs to be adjusted, or whether BOMs and routings need to be exploded again, or whether the planning should be recreated from scratch. The creation indicators for purchase requisitions, schedulelines and MRP lists can also be set in the MRP group. The materials assigned to this MRP group are planned accordingly in the total planning run. © SAP AG TSCM50 6-9 SAP AG 2001 Plant Parameters / MRP Group Parameters Plant z Indicator for schedule lines z Purchasing processing time z Rescheduling horizon z Planning horizon z Available stock z Number ranges and item numbers z Opening period z ... MRP group Plant z Creation indicator z Rescheduling horizon z Planning horizon z ... Plant parameters are control parameters for material requirements planning and are defined in Customizing for each plant. The MRP group is an organizational object used to allocate certain control parameters for MRP to a group of materials. If your company requires more detailed control of the planning for each plant and you want to allocate control parameters to certain material groups that are different from the plant definition, you can maintain MRP groups and MRP group parameters in Customizing. You can allocate the MRP group in the material master record. If an MRP group was allocated to a material type, it will be the default in the material master record. In total planning, the system checks for each material whether the material was allocated a MRP group: - If no MRP group is allocated to the material, it is planned using plant parameters. - If a MRP group is allocated to the material, it is planned using MRP group parameters. In single-item planning, the parameters entered in the entry screen are always used for planning. © SAP AG TSCM50 6-10 SAP AG 2001 MRP group AA MaterialMaterial Material master BB Material 002Material 002 AA Material 001Material 001 ... Plant parameters Pr io rit y Settings in Materials Planning The Customizing settings for the requirements planning are basically controlled on three levels: - Material master, - MRP group (Customizing step Carry Out Overall Maintenance of MRP Groups), - Plant parameters (Customizing step Carry Out Overall Maintenance of Plant Parameters), The MRP group is an organizational object that is used to allocate certain control parameters for MRP to a group of materials. This includes the creation indicator for purchase requisitions, schedule lines, the planning horizon and so on. In Customizing, define the MRP group with these specific control parameters and assign the material in the material master record (MRP 1 view) to the corresponding MRP group. If a setting is possible on several levels, the setting in the material master takes priority over the setting in the MRP group that the material is assigned to. The setting in the MRP group therefore takes priority over the setting in the plant parameters. © SAP AG TSCM50 6-11 SAP AG 2001 z Two main options are available for carrying out material requirements planning: Total planning online or in background mode for all materials in a plant that are relevant to planning, or single- item planning for an individual material. z MRP is based on entries in the planning file. z You can limit the number of materials relevant to planning by defining the planning run type. z Creation indicators determine the result of the planning run. Planning Run: Summary © SAP AG TSCM50 6-12 Planning Run Exercises Unit: Planning Run Topic: Execute Materials Requirements Planning At the conclusion of these exercises, you will be able to: • Display the planning file table • Carry out requirements planning as single-item planning You need to consider how the planning run is to be executed, how the number of materials to be planned can be limited appropriately and what the result of the planning run should be. 1-1 Display the planning file entry for your material T-RAZ## in plant 1000. 1-1-1 Which low-level code is your material allocated to? ____________________ 1-1-2 Which planning indicators are set for your material? ____________________ 1-2 Carry out single-item planning for your material T-RAZ## in plant 1000. 1-2-1 Choose the planning procedure Net change for total horizon. Which processing key do you use? ____________________ 1-2-2 Make sure that the requirements planning run creates planned orders. Which creation indicator do you use for purchase requisitions? ____________________ 1-2-3 The result of the planning run should be displayed immediately. Set the Display results indicator. Start the planning run. 1-2-4 Then check the planning result. Did the system create a planned order for your material? ____________ How do you explain the receipt quantity of the planned order? _______________________________________________ Save your planning result. 1-3 Display the planning file entry for your material T-RAZ## in plant 1000. Which planning indicators are set for your material? _______________________________ © SAP AG TSCM50 6-13 1-4 Display the MRP data for your material T-RAZ## in the material master record. 1-4-1 Which MRP group is allocated to your material? ____________________ 1-4-2 Where does this allocation come from? __________________________________________________ 1-5 Display the control parameters for the MRP group of your material in plant 1000. In Customizing, choose Carry Out Overall Maintenance of MRP Groups. Which planning horizon is specified for the MRP group of your material in plant 1000? ____________________ 1-6 Display the control parameters for plant 1000. In Customizing, choose Carry Out Overall Maintenance of Plant Parameters. 1-6-1 Which planning horizon is defined for plant 1000? ____________________ 1-6-2 Which planning horizon is relevant for planning the material T-RAZ## and why? __________________________________________________ © SAP AG TSCM50 6-14 Planning Run Solutions Unit: Planning Run Topic: Execute Materials Requirements Planning 1-1 Menu path: Logistics → Materials Management → Materials Requirements Planning (MRP) → MRP → Planning → Planning File Entry → Display 1-1-1 MRP level: Your material has MRP level 999. 1-1-2 Planning indicator: The NETCH and NETPL indicators are set. 1-2 Menu path: Logistics → Materials Management → Materials Requirements Planning (MRP) → MRP → Planning → Single-Item, Single-Level 1-2-1 Processing key: Use the NETCH key. 1-2-2 Creation indicator: Enter value 3 for the Create purchase requisitions indicator. 1-2-3 1-2-4 Planned order created: Yes. Explanation of receipt quantity: In the material master, 500 pc. is entered as the fixed lot-size. 1-3 Indicators for your material: No indicators are set. 1-4 Menu path: Logistics → Materials Management → Material Master → Material → Display 1-4-1 MRP group in the material: The material is assigned to MRP group 0000. 1-4-2 This assignment depends if the material type of your material is raw material and can be set in Customizing. Menu path for this setting: Customizing menu: Materials Management → Consumption-Based Planning → MRP Groups → Define MRP Group for Each Material Type 1-5 Customizing menu: Materials Management → Consumption-Based Planning → MRP Groups → Carry Out Overall Maintenance of MRP Groups (for plant 1000, choose Maintain and specify the MRP group). Planning horizon for MRP group 0000: No planning horizon is set for this MRP group. 1-6 Customizing menu: Materials Management → Consumption-Based Planning → Plant Parameters → Maintain all plant parameters (choose Maintain and specify plant 1000) 1-6-1 Planning horizon for plant 1000: 100 workdays is entered. 1-6-2 Relevant planning horizon: The planning horizondetermined at plant level is valid, as no horizon is determined in the MRP group. © SAP AG TSCM50 6-15 Reorder Point Planning Exercises Unit: Reorder Point Planning Topic: Evaluation of MRP At the conclusion of these exercises, you will be able to: • Understand the result of the planning run for the reorder point planning. Your material was planned with manual reorder point planning. Check the results of the planning run. 1-1 In Customizing, display the plant parameters for plant 1000. Determine the purchasing department processing time. Purchasing department processing time:___________________________________ Is the purchasing department processing time determined on a workday basis or on a calendar day basis?_______________________________________________ 1-2 Display the MRP list for your material T-RAZ## in plant 1000. 1-2-1 Determine the values in the list header for the following material master fields: Reorder point: ____________________ Safety stock: ____________________ Planned delivery time: ____________________ GR processing time: ____________________ MRP type: ____________________ 1-2-2 What is the availability date of your purchase requisition? _______________________________________ How is this date calculated? _______________________________________________ 1-3 Double-click on the MRP type field in the list header, to display the settings of the MRP type in Customizing. Are external requirements considered in the net requirements calculation for this material? _______________ © SAP AG TSCM50 6-16 Reorder Point Planning Solutions Unit: Reorder Point Planning Topic: Evaluation of MRP 1-1 Customizing menu: Materials Management → Consumption-Based Planning → Plant Parameters → Carry Out Overall Maintenance of Plant Parameters (choose Maintain and specify plant 1000; the purchasing department is under External procurement.) Purchasing department processing time: 1 workday. 1-2 1-2-1 Reorder point: 50 (pieces) Safety stock: 0 (pieces) Planned delivery time: 2 (calendar days) GR processing time: 0 (workdays) MRP type: VB (manual reorder point planning) 1-2-2 Availability date of the purchase requisition: Varied. The availability date results from the sum of purchasing department processing time, planned delivery time and GR processing time. Forward scheduling is used in reorder point planning. 1-3 External requirements considered: No, they are not considered. © SAP AG TSCM50 7-1 SAP AG 2001 z MRP list and current stock/requirements list z Exception messages z Converting planned orders Contents Planning Result and Evaluation © SAP AG TSCM50 7-2 SAP AG 2001 z Distinguish between the various functions for evaluating the planning result and use them z Explain the meaning of exception messages z Convert planned orders into purchase requisitions At the conclusion of this unit, you will be able to: Planning Result and Evaluation: Unit Objectives © SAP AG TSCM50 7-3 SAP AG 2002 Planning Result and Evaluation: Overview Diagram Planning Run Planning Prerequisites 222 111 333 Lot-Size Calculation Planning Result and Evaluation 444 Reorder Point Planning 55 555 © SAP AG TSCM50 7-4 SAP AG 2001 Process of Consumption-Based Planning Requirements Requirements planningplanning Net requirementsNet requirements calculationcalculation Lot-size calculationLot-size calculation SchedulingScheduling Material master Forecast AA MaterialMaterial Inventory Management Purchasing Define procurementDefine procurement A B B C B ?? The main function of requirements planning is to determine material availability, in other words, what amount of which material is needed on which date. Net requirements calculation is carried out by the system at plant (or MRP) level during the planning run, as part of MRP. The system checks whether the requirements can be covered by the available warehouse stock and planned receipts. If material shortage occurs, the system calculates the shortage quantity and creates an order proposal. Lot-size calculation is carried out as part of requirements planning, according to the lot-size calculation procedure determined in the material master. When the system creates an order proposal, it checks to see whether the receipt is to be made via in- house production or external procurement. This is defined per material by the procurement type and, if necessary, the special procurement type. The procurement type is preset by the material type in Customizing for the material master. You use the special procurement type to define 'in-house production' or 'external procurement' in more detail. In scheduling, the system calculates the start and finish dates of the procurement elements for in- house produced or externally-procured materials. When scheduling externally-procured materials, the following times are taken into account: purchasing department processing time, planned delivery time, goods receipt processing time. © SAP AG TSCM50 7-5 SAP AG 2001 Planning Result Planning file entry Planning run Procurement proposal MRP lists Requirements planning can be carried out for various numbers of materials. The planning run type controls the scope of the materials to be planned. You can specify the planning run type in the Processing key field on the initial screen. The creation indicator controls the creation of planned orders or purchase requisitions, schedule lines, and MRP lists. © SAP AG TSCM50 7-6 SAP AG 2001 Planned orders Purchase requisitions Production orders Purchase orders Plant stock/ Storage location stock Sales orders Planned ind. reqs currentcurrent Stock / Requirements List and MRP List PlanningPlanning runrun General structure Se le ct io n tr ee Variable header MRPMRP elementselements ... ... Current stock/ reqmnts list MRP list You can evaluate the planning situation or the result of a planning run, by using the current stock/requirements list or the MRP list. You can use either individual or collective access. The current stock/requirements list is a dynamic list: It shows the present stock, requirements and receipts situation. Changes become obvious as soon as you call the current stock/requirements list, or choose Refresh to read the elements from the database in the display of the stock/requirements list. The MRP lists shows the result of the most recent planning run and is therefore static: Changes made after the planning run are not shown. You can decide in the planning run, whether a MRP list is to be created. The basic structure of both lists is the same: - Links (optional) are in the form of a tree in the MRP controller's worklist. - At the top of the list is the header with the material number. The header details display more information. - The list itself contains the individual MRP elements and the corresponding available quantities. With the user-specific settings, you can adjust both lists to your personal needs (see Customizing: Evaluation of Requirements Planning, Configure MRP List / Stock/Requirements List). You can use a customer exit to show additional data that you can then call using a function key (see Customizing, Customer exit: Program additional columns). © SAP AG TSCM50 7-7 SAP AG 2001 Layout and Functions of the MRP Lists Material memo Find Stock statistics Display Change ConvertPegged reqmnt Order report Variable header Planning segments Receipts Reqmnts Material master data Stocks Consumption values Header dataHeader data Actions for MRP elementActions for MRP element ProcessProcess Period totals Requirements grouping Variable date display DisplayDisplay . .. . .. user-specific user-specificuser-specific The individual lists (current stock/requirements lists and MRP lists) have many display options available: You can display various dates (availability date or the goods receipt date, with or without safety time), you can use filters, you can work in the period totals display and much more. You can define the display accordingly in your personal settings. The 'period totals' is a display variant, where the planning results are periodically summarized. The individual periodicities are displayed in the period totals display on various tab pages. You can process individual MRP elements from the list. As well as the standard functions, user- specific defined functions are also available, via the 'navigation profile' and personal favorites. The header details show an overview of master and transaction data for each material. This data is grouped together according to topic in individual screens. The MRP type controls which screens are displayed in the requirements planning evaluations. For this, the screen sequences have a key that is then assigned to the MRP type. It is therefore possible to display master data for the evaluation of consumption-based materials that is different to that displayed for MRP planned materials. © SAP AG TSCM50 7-8 SAP AG 2001 Collective Access to Current Stock/ Requirements List Overview of materials Select materials Resources: - Traffic lights - Sort - Find - in the overview - in the individual lists Overview of materials Select materials Resources: - Traffic lights - Sort - Find - in the overview - in the individual lists Current stock/ requirements lists Current stock/ requirements lists ProcessProcess Selection by Product group Class MRP controller Supplier - Purchase orders/ SA schedule lines - Purchase requisitions Production line - Production orders - Planned orders Further limitation by Material data Planning file entries Selection by Product group Class MRP controller Supplier - Purchase orders/ SA schedule lines - Purchase requisitions Production line - Production orders - Planned orders Further limitation by Material data Planning file entries Lists already structured? Collective access to the current stock/requirements list is possible with many selection criteria. For example, you can display all lists for which you are responsible (as MRP controller). Firstly, a material overview is displayed with all selected materials. If you accessed with the Set up lists in background indicator, this orientation help is available: Traffic lights (you can determine the criteria for the display), diverse search functions in the overview and in the individual lists, sort function (also for individual customer segments according to date or number). With the search function, it is possible to specifically select materials according to particular exception messages. From the overview, goto the individual lists and process the materials there. If, for example, you have used the search function to select several lists for processing, you can go from one list directly into the next selected list. © SAP AG TSCM50 7-9 SAP AG 2001 Collective Access to MRP Lists Overview of materials Select materials Resources: - Traffic lights - Processing indicator - New exceptions - Sort - Find - in the overview - in the individual lists Overview of materials Select materials Resources: - Traffic lights - Processing indicator - New exceptions - Sort - Find - in the overview - in the individual lists MRP listMRP list ProcessProcess Selection by MRP controller Product group Further limitation by MRP date Processing date Days' supplies Exception groups Processing indicator Material data Selection by MRP controller Product group Further limitation by MRP date Processing date Days' supplies Exception groups Processing indicator Material data The selection criteria for collective access in the MRP lists are not the same as those in the current stock/requirements lists. Here, for example, the MRP or processing date and/or the processing indicator for the selection are available. The orientation guides in the material overview correspond with the current stock/requirements list. It is also possible to search for processing indicators or new exceptions. © SAP AG TSCM50 7-10 SAP AG 2001 Material Tree Tr.light Mat.no. P-100 100-100 100-200 100-300 ... ... Worklist tree ... all materials in the current session ... Order tree ... all materials of an order ... Product group tree ... all materials of a product group ... In selection and sequence configurable Configurable in selection and sequence Displaying the material tree is optional (this can be set in the user settings). Press the Material tree button. You can change the layout of the tree and display the following: - Worklist tree: all materials in the current session are displayed (more so when the initial access is via collective access). - Order tree: all components and assemblies of a selected MRP element are displayed according to the order report. - Product groups tree: all materials of a product group (only if using collective access via a product group) are displayed. By double-clicking on a material in the tree, the corresponding material is displayed. For the worklist tree and product group tree, you can set which fields are to be displayed in which order (from the menu Settings). User-defined groupings can be shown according to processing indicators, for example. © SAP AG TSCM50 7-11 SAP AG 2001 Navigation Profile List Details of element Navigation profile General transaction calls Transaction calls per MRP element Context- sensitive Context- sensitive ...... Own favorites A navigation profile contains transaction calls for transactions that can be called directly from the current stock/requirements list, or the MRP list. The transactions are either general (actions on a material level) or they refer to a particular MRP element. A navigation profile is defined in Customizing Define navigation profiles, and the user is assigned to a profile in the user-specific settings (on the General Settings tab page). In a navigation profile, you can determine any number of transaction calls. The list display is limited to five general transaction calls and two transaction calls for each MRP element. However, the first five or first two transaction calls relevant for the particular context are shown. You can preassign three parameters for each transaction call for the initial screen of this transaction. You can also link the transaction to particular parameters from the material master: Procurement type, material type, MRP group, MRP type. A function similar to the navigation profiles is available with the selection of personal favorites, where youcan also activate up to five general transaction calls (choose Environment - Own favorites). © SAP AG TSCM50 7-12 SAP AG 2001 Exception Messages Exceptions may indicate the following: New order proposals created by MRP Dates in the past (start date, finish date or opening date) Problems during BOM explosion Problems during scheduling Rescheduling Priority: Determines which exception message is displayed in the MRP list if several exceptions were created during the planning run for an MRP element. Creation of a MRP list, depending on the exception messages that appeared. Various exception messages are grouped together for selection. In Customizing, you can make the following settings: Exception messages depend on the procedure and indicate exceptional situations that have to be considered (for example, start date in the past, stock level falling below safety stock). Exception messages occur during the planning run, in situations that need to be checked by the MRP controller. In most cases, you will need to manually process the planning result. Exception messages are used to control the planning results. The MRP controller is able to select materials from the planning result that have to be processed manually. Exception messages refer to an individual MRP element. In Customizing, you can define - Whether an exception message should be created - The priority of the exception messages, if several exception messages were created during the planning run for an MRP element - Which exception messages are to be grouped together into an exception group - Which exception messages lead to the creation of a MRP list if you set the creation indicator Create MRP list depending on exception messages. © SAP AG TSCM50 7-13 SAP AG 2001 Customizing of the Evaluations Task function CustomizingCustomizing Planning run and revision Specific period splits Receipt elements for calculation Screen sequence Create? Priority Allocation to selection group Create MRP list? Exception messages Define navigation profile MRP list / Current stock/requirements list: Display period totals Display receipt days' supply Display extended header Display additional transactions During the planning run, exception messages occur in situations that need to be checked by the MRP controller. According to the message groups defined in Customizing, you can carry out the processing in the collective display of the MRP list(s). The SAP standard system displays the period totals with the period splits represented on a standard, daily, weekly, and monthly basis. You can define new period splits. The receipt days' supply indicates how many days the stock will last. This includes the current plant stock and the specified receipt elements. The extended header displays master and transaction data for the respective material. This data is grouped together into individual screens. You can define screen sequences and allocate them to the MRP types. © SAP AG TSCM50 7-14 SAP AG 2001 Converting a Planned Order Purchase requisition Production order Collective conversion z Plant z MRP controller z Opening date z Procurement type Planned order z Plant z Material z Amount/Date z Procurement type z Firming X Material 1 . . . X Conversion Production MRP St t Purchasing A planned order is an internal document used by the MRP controller, specifying how much of a certain material is needed when. A planned order is only used within the company and it is not binding. The planned order is used to identify how the required material is to be procured. Planned orders are generally created automatically during a planning run. For in-house production, the planned order can be converted into a production order. For external procurement, the planned order can be converted into a purchase requisition. You have two ways of converting the planned orders into purchase requisitions: - Individual conversion - Collective conversion In collective conversion, you can select specific planned orders that have a start date within the opening horizon. The opening horizon is the time available for the MRP controller to convert a planned order into a purchase requisition or a production order. The horizon key in the material master record controls the opening horizon. © SAP AG TSCM50 7-15 SAP AG 2001 z Using various functions, it is possible to have an individual or collective evaluation of the planning result. z Exception messages indicate particularly critical situations. Manual processing is necessary in such cases. z A planned order is an internal order proposal for both in-house and external procurement. The planned order has to be converted into a purchase requisition or a production order at a later date. Planning Result and Evaluation: Summary © SAP AG TSCM50 8-1 SAP AG 2002 SAP AG 2002 Course: Purchasing Details and Optimization © SAP AG TSCM50 8-2 SAP AG 1999 z Course Goals z Course Objectives z Course Content z Course Overview Diagram z Main Business Scenario Contents: Course Overview © SAP AG TSCM50 8-3 SAP AG 2002 Course Goals z Recognize the various options for optimizing and simplifying processes in purchasing, and their prerequisites. z Outline additional special functions in purchasing. This course will prepare you to: © SAP AG TSCM50 8-4 SAP AG 2002 Course Objectives (1) z Recognize that master records contain default values that simplify purchasing operations. z Create different types of info records and contracts. z Describe the special advantages of working with scheduling agreements. z Create source lists and quota arrangements and execute the process of automatic source determination. At the conclusion of this course, you will be able to: © SAP AG TSCM50 8-5 SAP AG 2002 z Use the optimized purchasing functions z Demonstrate the release (approval) procedure for requisitions and external purchasing documents Purchasing Details and Optimization: Course Objectives (2) At the conclusion of this course, you will be able to: © SAP AG TSCM50 8-6 SAP AG 2002 Purchasing Details and Optimization: Course Content Unit 1 Master Data for Purchasing Unit 2 Sources of Supply 1: Info Records Unit 3 Sources of Supply 2: Outline Purchase Agreements Unit 4 Source Determination Unit 5 Optimized Purchasing Unit 6 Document Release (Approval) Procedure This Consultant Training contains different courses each discussing a specific topic. Each single course is divided into different units. © SAP AG TSCM50 8-7 SAP AG 2002 Purchasing Details and Optimization: Course Overview Diagram Master Data for Purchasing Sources of Supply 1: Info Records Sources of Supply 2: Outline Purchase Agreements 12 9 6 3 11 1 7 5 8 4 210 Source Determination Optimized Purchasing Document Release (Approval) Procedure Purchasing © SAP AG TSCM50 8-8 SAP AG 2002 z Your organization would like to generate purchase orders and other external purchasing documents from requisitions with as much system support as possible. You’d want to optimize your purchasing processes. z This includes starting with a requisition, determining and assigning sources, generating purchase orders, contracts or scheduling agreements, approving the documents (if necessary) and evaluating your vendors. Main Business Scenario ©SAP AG TSCM50 8-9 SAP AG 2002 PReq. Material Quantity Deliv. date (Source) Materials planning User dept. Conversion Approval of requisition Pur. order Vendor Material Quantity Delivery date Price Source of supply Info record Contract item Scheduling agmt. item Automatic source determin- ation Source list Quota arrangement Vendor evaluation Pur. orderTransmission to vendor Approval of purchase order Optimized Purchasing © SAP AG TSCM50 9-1 SAP AG 1999 Master Data for Purchasing z Material Master Records z Vendor Master Records Contents: © SAP AG TSCM50 9-2 SAP AG 2002 Master Data for Purchasing: Unit Objectives z Explain that material master records contain default values that simplify purchasing processes. z Recognize that material and vendor master records contain important control parameters for optimized purchasing. At the conclusion of this unit, you will be able to: © SAP AG TSCM50 9-3 SAP AG 2002 Master Data for Purchasing: Overview Diagram Master Data for Purchasing Sources of Supply 1: Info Records Sources of Supply 2: Outline Purchase Agreements 12 9 6 3 11 1 7 5 8 4 210 Source Determination Optimized Purchasing Document Release (Approval) Procedure Purchasing © SAP AG TSCM50 9-4 SAP AG 2002 Master Data for Purchasing: Business Scenario z In order to streamline your purchasing operations and permit the use of optimization functions, you decide to create master records for your most frequently used vendors and materials. You also want to do this for those materials you do not stock, or cannot keep in stock, as well as simple services. © SAP AG TSCM50 9-5 SAP AG 2002 Optimized purchasing MaterialMaterial Plant Purchasing data Order unit Tolerances Reminder levels ... Purchasing group PO text ... Info rec. Pur. order Automatic PO Source list require- ment Quota arrangement usage Pc. % Conditions $ Pc. % Conditions $ Purchasing Data in the Material Master Record Material master records contain descriptions of all the articles and parts that an enterprise procures, manufactures or stores. To the enterprise, the material master record represents the central source of information on a specific material. It is used by all components of SAP Logistics. All the information necessary for the administration of a material is stored in its master record. Since different user departments of an enterprise work with a material, and each one needs to store different information relating to it, the material master record contains separate data blocks for each department. Each department has its own view of a material master record and is responsible for the correctness of the data within its block. From the Purchasing view, a material master record has the organizational levels client and plant. At client level, you can specify the purchase order unit, under- and over-delivery tolerances, and reminder levels. The Source list requirement, Quota arrangement usage, and Automatic PO allowed indicators are set at plant level. © SAP AG TSCM50 9-6 SAP AG 2002 Material Material Material type: NLAG Basic data Purchasing Materials planning Sales/distribution Material type: DIEN Basic data Purchasing Materials planning Sales/distribution Accounting Optimized purchasing Optimized purchasing Master Record for Consumable Material When you create a material master record, you must assign the material to a material type. The material type defines certain attributes of the material and has important control functions. For example, the material type defines the procurement type for a material. The procurement type indicates whether the material is produced in-house, procured externally, or both. Together with the plant, the material type determines the inventory management requirement for a material. It determines: y Whether changes in quantities are updated in the material master record. y Whether changes in the value of the material are also updated in the stock accounts of Financial Accounting. Furthermore, the material type determines which accounts are to be posted when a material enters or leaves the warehouse or store. The standard material types NLAG and DIEN are available for materials that cannot be stored (kept in stock) and for simple services, as follows: y NLAG: Non-stock material is material that is not stored but is used or consumed immediately. DIEN: Services are procured externally. Since they obviously cannot be stored, they are also regarded as being consumed immediately. A material master record belonging to this material type can contain purchasing data. © SAP AG TSCM50 9-7 SAP AG 2002 Optimized purchasing Purchasing data PO currency Terms of payment Incoterms ... Automatic PO ... Info rec. Pur. order Pc. % Conditions $ Pc. % Conditions $ Purchasing organization Vendor Purchasing Data in the Vendor Master Record Vendor master records contain information on the vendors (external suppliers) of an enterprise. From the Purchasing view, a vendor master record has the organizational levels client and purchasing organization. Control parameters for purchasing operations are defined at the purchasing organization level. Accounting data in the vendor master record is defined at the company code level. Data that applies to a purchasing organization can be maintained differently for a specific plant. Such data includes the Automatic PO allowed indicator. © SAP AG TSCM50 9-8 SAP AG 2002 Master Data for Purchasing: Summary You are now able to: z Explain that material master records contain default values that simplify purchasing processes. z Recognize that material and vendor master records contain important control parameters for optimized purchasing. © SAP AG TSCM50 10-1 SAP AG 2002 Sources of Supply 1: Info Records z Purchasing Information Records Contents: © SAP AG TSCM50 10-2 SAP AG 2002 z Create and illustrate the uses of info records with and without material master records z Create and illustrate the uses of cross-plant and plant-specific info records At the conclusion of this unit, you will be able to: Sources of Supply 1: Info Records: Unit Objectives © SAP AG TSCM50 10-3 SAP AG 2002 Sources of Supply 1: Info Records: Overview Diagram Master Data for Purchasing Sources of Supply 1: Info Records Sources of Supply 2: Outline Purchase Agreements 12 9 6 3 11 1 7 5 8 4 210 Source Determination Optimized Purchasing Document Release (Approval) Procedure Purchasing © SAP AG TSCM50 10-4 SAP AG 2002 Sources of Supply 1: Business Scenario z You want to optimize your work processes in purchasing and want to create the necessary prerequisites in the system. z You also need a place to store prices and other purchasing information that you will use repeatedly when buying certain items from a vendor. Use info records or contracts to satisfy the above requirements. You create central contracts for agreements that are valid for more than one plant. You can create contract items for material groups for contracts covering all materials that belong to a particular material group. © SAP AG TSCM50 10-5 SAP AG 2002Vendor Material Purch. org. (Plant) Info record Price ... Vendor Outline agreement item Contract Sched. agmt. Vendor Purch. org. Validity period Vendor Purch. org. Validity period Item10 : Item20 : Material Quantity Price ... Item10 : Item20 : Material Quantity Price ... Source Pc. % Conditions $ Pc. % Conditions $ Sources of Supply: Overview In MM Purchasing, the term source of supply (or source) can mean a vendor (external supplier) or an outline purchase agreement. An info record (short for purchasing information record) provides information for Purchasing. It contains data on a certain material and the vendor (supplier) of that material. For example, the vendor’s current price for the material is stored in an info record. An outline purchase agreement is a longer-term arrangement with a vendor regarding the supply of materials or performance of services according to predefined terms and conditions. The latter apply for a prearranged period and a predefined total purchase quantity or value. © SAP AG TSCM50 10-6 SAP AG 1999 Piece % Conditions UNI Piece % Conditions UNI General conditions Vendor Condition group Material type Incoterms Invoicing party Price 1 Price 2 01.01. 12.31. PricesPrices Discounts/SurchargesDiscounts/Surcharges Surcharge 5% from 100 pcs 3% from 500 pcs 1% ConditionsConditions Info record 07.01. UNIFF $ Conditions Outline agreement Conditions are stipulations agreed with vendors concerning prices, discounts and surcharges, and so on. The effective net price in purchase orders is determined on the basis of these conditions. You can maintain conditions when you create quotations, info records, outline agreements, and purchase orders. Conditions in info records, contracts, and extended conditions, are time-dependent conditions. Conditions in purchase orders are time-independent conditions. Time-dependent conditions are also available for quotations and scheduling agreements if you set the time-dependent conditions indicator for the document type in Customizing. Extended conditions provide you with the option of specifying time-dependent conditions independently of outline agreements and info records. Time-dependent conditions can be restricted to a certain period of validity. If, for example, a vendor's prices vary according to quantity, you can enter the pricing data in the form of a price/quantity scale. You can enter conditions in the document header or in the item details. Item conditions apply to one item only. Header conditions apply to all the items in the document. © SAP AG TSCM50 10-7 SAP AG 2002 Vendor Material Purch. org. Info record 10.00Price PO text ... A 1 1000 Vendor Material Purch. org. Plant Info record 9.00Price PO text ... A 1 1000 3000 Vendor Purch. org. Plant Material Pur. order 10.00Price A 1000 1000 1 Vendor Purch. org. Plant Material Pur. order 9.00Price A 1000 3000 1 Material Purchasing data Pc. % Conditions $ Pc. % Conditions $ Pur. order 1 2 Pur. order Purchasing Info Record A purchasing info record serves as a source of information for Purchasing. It contains data on a certain material and the vendor (external supplier) of that material. For example, the vendor’s current price is stored in the info record. Data from the info record is used as default data in documents such as purchase orders. Purchasing info records enable the buyer to determine: y Which materials a certain vendor has offered or supplied to date. y Which vendors can offer or supply a certain material. A purchasing info record can be valid for all the plants covered by a purchasing organization or for a single plant within a purchasing organization. Info records can be created manually or automatically during the maintenance of a quotation, a purchase order or an outline purchase agreement. Ordering data is updated automatically in the info record. © SAP AG TSCM50 10-8 SAP AG 2002 Material group Short text Sort string Price PO text OFFICE Note pad, white Pad 2.50 Note pad, size A4, recycling paper white, 50-leaf : : : : : Vendor Purch. org. (Plant) Info record standardInfo cat.: A 1000 Optimized purchasing Info Record Without Material Master Record There are two types of info records: y Info record with material master record (for example, stock material): This represents the relationship between a material or service (with a material master record) and a vendor. y Info record without material master record (for example, material for direct consumption): This represents the relationship between a material or service (without a material master record) and a vendor. For an info record with reference to a material master record, you can specify the following for each purchasing organization: y Whether only the info record PO text is to be displayed and printed in purchasing documents (to do so, set the No MText indicator in the purchasing organization data of the info record). y Whether the info record PO text and the purchase order text from the material master record are to be displayed and printed in purchasing documents. If the No MText indicator is not set, both texts are displayed and printed out. © SAP AG TSCM50 10-9 SAP AG 2002 You are now able to: z Create and illustrate the uses of info records with and without material master records z Create and illustrate the uses of cross-plant and plant-specific info records Source of Supply 1: Info Records: Unit Summary © SAP AG TSCM50 10-10 Exercise Data Sheet Key to Icons in Exercises and Solutions Exercises Solutions Objectives Business Scenario Hints and Tips Warning or Caution Data Used in Exercises Type of Data Data in Training System Company Code 1000 (IDES AG 1000) Purchasing Organization 1000 (IDES Deutschland) Plants 1000 (Werk Hamburg) 1100 (Berlin) 1300 (Frankfurt) Storage location 0001 (Materiallager) Purchasing Group Z## (##-LO520) Materials T-REA## T-REB## T-REC## T-RED## T-REE## PK-080 Create: T-ZN1## T-REZ## T-REE##-A T-REE##-B Material Group ZT## (Office Supp LO520) 008 (Packaging) 010 (Consumables) LO520 (Material Group LO520) 007 (Services) 001 (Metal processing) © SAP AG TSCM50 10-11 Vendors T-L20A## T-L20B## T-L20C## T-L20D## T-L20E## T-L20F## G/L account 400000 Cost center T-L20 Currency UNI © SAP AG TSCM50 10-12 Sources of Supply 1 Exercises Unit: Sources of Supply 1 Topic: Info Records At the conclusion of this exercise, you will be able to: • Create and illustrate the use of info records with and without material master record • Create and illustrate the uses of cross-plant and plant-specific info records You wish to optimize your work processes in purchasing and want to create the necessary prerequisites in the system. You also need a place to store prices and other purchasing information that you will use repeatedly when buying a certain item from a particular vendor. 1-1 Your company procures non-stock materials as well as raw materials used in the production process. 1-1-1 Create a new material master record for a non-stock material with the following data: Material number: T-ZN1## Industry sector:Mechanical Engineering Material type: Non-stock material (NLAG) Views: Purchasing, Purchase order text Plant: 1000 Material short text: Photocopying paper 5x500, size DIN A4 Base unit of measure: Carton Purchasing group: Z## Material group: ZT## Purchase order text: Photocopying paper, White, suitable for laser and inkjet printers 1-1-2 Add the material master record task that you used in the preceding exercise to your Favorites. 1-2 Now create an info record relating to your new material T-ZN1## and vendor T- L20E## for purchasing organization 1000. 1-2-1 Create the info record with the following information: • The planned delivery time is 7 days • Purchasing group Z## is responsible for procurement • 20 cartons are usually ordered each time at a price of 30/carton 1-2-2 Add the task from the above exercise into your Favorites. © SAP AG TSCM50 10-13 1-3 Your firm buys other office supplies that are assigned to material group ZT##. However, no material master records are to be created. Descriptive information on these office supplies is to be stored in an info record for vendor T-L20E##. 1-3-1 Create an info record without a material master record using the following data: Vendor: T-L20E## Purchasing organization: 1000 Short text: Mechan. pencils 0.5 - 1.00 mm Material group: ZT## Order unit: Carton Sort string: Pencil## Planned delivery time: 7 days Purchasing group: Z## Standard quantity: 5 cartons Price per 1 carton: 60 Price from 10 cartons upwards: 55 1-4 Vendor T-L20A## supplies you with material T-REA##, for which a material master record exists. Create the info record for purchasing organization 1000 with the following data: Planned delivery time: 10 days Purchasing group: Z## Standard quantity: 100 Price per pc.: 20 Freight per pc.: 1 (condition type FRC1) 1-5 Material T-REA## is supplied freight prepaid by vendor T-L20A## when ordered for plant 1000. 1-5-1 Create an info record for purchasing organization 1000, plant 1000 with the following data: Planned delivery time: 7 days Purchasing group: Z## Standard quantity: 100 Price: 20 PO text: Rocker bearing, With official test certification, Individually packed, Freight prepaid Ensure that the PO text from the info record is used in purchase orders and other purchasing documents instead of the PO text from the material master record. 1-5-2 How do you ensure this? ______________________________________________________ 1-6 Now create a purchase order with two items: Vendor: T-L20E## © SAP AG TSCM50 10-14 Purchasing organization: 1000 (IDES Deutschland) Purchasing group: Z## (##-LO520) 1-6-1 First item: Order 20 cartons of your non-stock material T-ZN1## for plant 1000, to be delivered in 4 weeks time. Using account assignment category K, enter G/L account 400000 and cost center T-L20. 1-6-2 Do you have to enter an order price? ______________________________________________________ 1-6-3 Second item: Order 10 cartons of mechanical pencils 0.5 mm for plant 1000, to be delivered in 4 weeks time, assigned to G/L account 400000 and cost center T-L20. There is no master record for this material, so assign the item to material group ZT##. Select your info record without a material master record from the Info rec. field. 1-6-4 How do you find the info record? ______________________________________________________ 1-6-5 What order price does the system suggest? ______________________________________________________ Purchase order number:______________________________ 1-6-6 Add the task for creating purchase orders to your Favorites. 1-7 Create another purchase order with two items: Vendor: T-L20A## Purchasing organization: 1000 (IDES Deutschland) Purchasing group: Z## (##-LO520) 1-7-1 First item: Order 100 pc of material T-REA## for plant 1000, to be delivered in 4 weeks time. 1-7-2 What actual price is calculated?_____________________________________________ 1-7-3 Check the PO text for this item. Which text was adopted? ______________________________________________________ 1-7-4 Second item: Order 100 pc of material T-REA## for plant 1100, to be delivered in 4 weeks time. 1-7-5 Which actual price is suggested?_____________________________________________ 1-7-6 Check the PO text for this item. Which text was adopted? ______________________________________________________ Purchase order number: __________________________________ 1-8 Change your user master record parameter IDs to default purchasing organization 1000 (IDES Deutschland) and purchasing group Z## (##-LO520). © SAP AG TSCM50 10-15 Sources of Supply 1 Solutions Unit: Sources of Supply 1 Topic: Info Records 1-1 1-1-1 SAP menu → Logistics → Materials Management → Material Master → Material → Create (General) → Immediately 1-1-1 Favorites → Add 1-2 1-2-1 SAP menu → Logistics → Materials Management → Purchasing → Master Data → Info Record → Create After completing the initial screen, choose Enter. Choose Purch org data 1 and enter the remaining data. 1-2-2 Favorites → Add 1-3 Favorites → Purchasing → Master Data → Info Record → Create After completing the initial screen, choose Enter. Enter the short text, material group, order unit and sort string on the General datascreen. Choose Purch org data 1 and enter the remaining data. To enter the price for 10 cartons and above, first enter 60 in Net price, then choose Conditions. From there, select the condition type PB00 and choose Scales. 1-4 Favorites → Purchasing → Master Data → Info Record → Create After completing the initial screen, choose Enter, then choose Purch org data 1. To enter the freight condition, first enter 20 in Net price, then choose Conditions. 1-5 1-5-1 Favorites → Purchasing → Master Data → Info Record → Create After completing the initial screen, choose Enter, then select Purch org data 1To enter the text, choose Text and change the text that defaults. Since this vendor ships freight prepaid, make sure there is no freight condition entered. Select Conditions if you need to remove it. © SAP AG TSCM50 10-16 1-5-2 Select No mat. txt on the Purch org data 1 screen. 1-6 1-6-1 SAP menu → Logistics → Materials Management → Purchasing → Purchase Order → Create → Vendor/Supplying Plant Known 1-6-2 You do not have to enter an order price because the 30 UNI price defaults from the info record. 1-6-3 Since there is no material master, leave Material blank and enter the short text. 1-6-4 Choose Possible entries from the Info rec field and choose Info Records per Material Group. 1-6-5 The order price of 55 is suggested from the info record for ordering 10 or more. 1-6-6 Favorites → Add 1-7 1-7-1 Favorites → Purchasing → Purchase Order → Create → Vendor/Supplying Plant Known 1-7-2 To see the actual price, select your line item, then choose the Conditions tab. An actual price of 20 UNI is suggested. 1-7-3 Choose the Texts tab in the item details screen area. The text from the info record should appear. 1-7-4 The actual price of 21 UNI is suggested. To see this, select the item, then choose the Conditions tab. 1-7-5 Choose the Texts tab in the item details screen area. The text from the material master PO text view should appear. 1-8 System → User profile → Own data Choose the Parameters tab Enter EKO (Purchasing organization) and a value of 1000 Enter EKG (Purchasing group) and a value of Z##. Use an upper case Z. © SAP AG TSCM50 11-1 SAP AG 2002 z Contracts z Scheduling Agreements Contents: Sources of Supply 2: Outline Purchase Agreements© SAP AG TSCM50 11-2 SAP AG 2002 z Recognize the different types of contracts z Explain the use of item categories M and W in contracts z Create a centrally agreed contract z Create release orders for different types of contracts z List the advantages of using scheduling agreements z Explain the various types of scheduling agreements z Create scheduling agreements, standard delivery schedules At the conclusion of this unit, you will be able to: Sources of Supply 2: Outline Purchase Agreements: Unit Objectives © SAP AG TSCM50 11-3 SAP AG 2002 Sources of Supply 2: Outline Purchase Agreements: Overview Diagram Master Data for Purchasing Sources of Supply 1: Info Records Sources of Supply 2: Outline Purchase Agreements 12 9 6 3 11 1 7 5 8 4 210 Source Determination Optimized Purchasing Document Release (Approval) Procedure Purchasing © SAP AG TSCM50 11-4 SAP AG 2002 z You wish to use scheduling agreements to procure certain materials that are to be delivered on a just- in-time basis. Sources of Supply 2: Outline Purchase Agreements: Business Scenario © SAP AG TSCM50 11-5 SAP AG 2002 JIT sched. FRC sched. Contract release order Quantity Delivery date Quantity contract Value contract Centr.-agr. contract Distributed contract Contract Validity period Material Total quantity/ total value Conditions Scheduling agmt. Scheduling agmt. with release docu. Delivery schedule Quantity Deliv. date Sch. agmt. Validity period Material Total quantity Conditions Outline Purchase Agreements: Overview In the SAP R/3 System, an outline agreement is a longer-term purchase arrangement made with a vendor concerning the supply of materials or the performance of services according to predetermined conditions. These are valid for a certain period of time and cover a predefined total purchase quantity or value. Specific dates or quantities for individual deliveries are not set out in the outline agreement. This information is provided separately in release orders or rolling delivery schedules (comprising a number of individual schedule lines), depending on the type of agreement. An outline agreement can be a contract or a scheduling agreement. There are two types of contracts: y Quantity contract: This type of contract is regarded as fulfilled when the agreed total quantity has been supplied on the basis of individual release orders issued against the contract. y Value contract: This type of contract is regarded as fulfilled when the agreed total value has been supplied on the basis of individual release orders issued against the contract. The items of a contract can relate to a single plant or all the plants covered by a purchasing organization (centrally agreed contract). Distributed contracts are centrally agreed contracts that are made available to other SAP R/3 systems for the purpose of issuing release orders against them. © SAP AG TSCM50 11-6 SAP AG 2002 Standard item Consignment item Material unknown Material group External service item Item/item category Statistics zCost center zProject zOrder zAsset zUnknown Single/multiple account assgt. W/o material With material opt. mand. Vendor One-time vendor Contract requisition Reference contract RFQ Purchase requisition Contract release orderContract Contracts: General Contracts can be created with or without reference to an outline agreement requisition, an RFQ or another contract. Contract release orders can be created with or without reference to a purchase requisition. The release order documentation comprises details of ordering activities relating to a contract. The system supplies the following data on each release order: y Number of the contract release order y Order date y Order quantity y Order value y Quantity released to date y Target quantity y Open target quantity Note that in addition to describing a method of ordering against a longer-term purchase agreement (as above), the term release is also used in MM within the context of document approval. You can list all contracts that are due to expire in the immediate future. The analysis is carried out using the Target value and Total value released fields in the contract header, based on a suitable selection parameter. © SAP AG TSCM50 11-7 SAP AG 2002 Item category M = material unknown Item category W = material group Contract ICat Mat. Short text Mat. group Qty. Price M Notepads Office 1000 pcs. 2.50 Contract ICat Mat. Short text Mat. group Qty. Price W Office materials Office Contract release order AACat Mat. Short text Price K B100 Notepad ruled Notepad unruled 2.50 2.50 Contract release order AACat Mat. Short text Price K B900 Calendar Ball-point pens 9.80 0.50 Mai Item Categories M and W In contracts, you can use the special item categories M (material unknown) and W (material group). Item category M is recommended for similar materials with the same price but different material numbers. When you create the contract item, you enter the short text, material group, quantity, and unit of measure, but no material number. This is not specified until a release order for such a material is created against the contract. Item category W is recommended for materials belonging to the same material group but with different prices. When you create the contract item, you enter the short text and the material group, but no price. This and the material number are not entered until a release order is created against the contract. Item category W can be used only in value contracts. You can enter a material number in the contract release order. The corresponding material master record must be assigned to the same material group as the contract item that is referenced. If the contract release order does not contain a material number, it must have a valid account assignment (such as a cost center). The item categories M and W are not allowed in contract release orders and must be cancelled if a release order referencing such a contract item is created. © SAP AG TSCM50 11-8 SAP AG 1999 Plant 1000 Plant 2000 Plant 3000 Contract 2 Item Mat. Plant 10 2 3000 Contract 1 Item Mat. Plant 10 1 Plant Contract/Centrally Agreed Contract Contract items can relate to a single plant or to all plants covered by a purchasing organization (centrally agreed contract). All the plants of a purchasing organization can order against a centrally agreed contract. An enterprise working with a central purchasing organization covering several plants can negotiate better conditions at a high level. Centrally agreed contracts can be entered into with a vendor’s entire corporate group. The individual contract release orders can be issued to different individual companies belonging to the vendor corporate group. This is made possible by the partner functionality. You can stipulate that certain plants are to be supplied by certain companies belonging to the vendor corporate group. © SAP AG TSCM50 11-9 SAP AG 1999 Plant conditionsPlant conditions Plant 1000: surcharge 5%Plant 1000: surcharge 5% Plant 2000: surcharge 3%Plant 2000: surcharge 3% Plant 5000: surcharge 3%Plant 5000: surcharge 3% Release order Vendor Material Plant Qty. Price : A : 1 : 1000 : 100 pcs. : 105.00 Contract Vendor Period Material Total qty. Price : A : 01.01.- 12.31. : 1 : 10,000 pcs. : 100.00 Plant Conditions in CentrallyAgreed Contracts Items of a centrally agreed contract do not relate to just one specific receiving plant. All the plants covered by a purchasing organization can order against a centrally agreed contract. An enterprise that works with a central purchasing organization covering several plants can negotiate better conditions at a high level. Using the Plant conditions function, the centrally agreed contract allows you to stipulate separate prices and conditions for each receiving plant. Among other things, you can take account of differing transport costs for different supply routes. © SAP AG TSCM50 11-10 SAP AG 2002 Working with Scheduling Agreements Cost center Project Order Asset Single/multiple account assgt. Delivery schedule Vendor One-time vendor RFQ Purchase requisition Sch. agmt. requisition Central contract (4.0) Reference sch. agmt. Standard item Consignment item Subcontracting item Third-party item Text item Stock transfer item Item/item category W/o material With material Opt. Mand. Statistics Sched. agmt. A scheduling agreement is a longer-term purchase arrangement with a vendor covering the supply of materials according to predetermined conditions. These apply for a predefined period and a predefined total purchase quantity. Scheduling agreements can be created with or without reference to an outline agreement requisition, an RFQ or another scheduling agreement. You can create scheduling agreements with reference to a centrally agreed contract, thus taking advantage of prices negotiated centrally. Neither the item categories M and W nor the account assignment category U (account assignment unknown) are allowed in scheduling agreements. Details of delivery dates and quantities are communicated to the vendor in the form of delivery schedules. Delivery schedule lines can be created with or without reference to a purchase requisition. Schedule lines can also be generated automatically using the MRP system. Such delivery schedules or schedule lines do not constitute separate documents, but form part of the scheduling agreement. Procurement using scheduling agreements helps to reduce the volume of documents in use. © SAP AG TSCM50 11-11 SAP AG 2002 MRP Control data for planning run: Delivery schedule lines = three Purchasing Source list Material 1 Plant 1000 Vendor A Sched. agmt. no. 36 MRP ind. 2 Delivery schedule Prerequisites Requirements planning Material requirements planning Planning file entry Automatic Generation of Schedule Lines A particular advantage of working with scheduling agreements is that delivery schedule lines can be generated by the MRP system automatically, provided that certain prerequisites are fulfilled: y The scheduling agreement must be uniquely defined as the source of supply. y Automatically generated schedule lines must be allowed by the source list (MRP indicator two). y Automatically generated schedule lines must be allowed in the MRP system. © SAP AG TSCM50 11-12 SAP AG 2002 Firm zone (zone 1): 7 days Trade-off zone (zone 2): 14 days Today +7 days +14 days Sched. line 1 (1) Sched. line 2 (1) Sched. line 3 (2) Sched. line 4 ( ) Firm zone Trade-off zone Firm and Trade-Off Zones Firm and trade-off zones define the degree to which schedule lines are to be regarded as binding. Scheduled delivery dates that lie in the near future can represent a firmer commitment than those that are further away in time. You can define a firm zone and a trade-off zone for an item of a scheduling agreement: y The firm zone defines the point in time (calculated from the current date) at which the period when the vendor has the go-ahead for production ends. The firm zone begins on the current (today’s) date. Delivery schedule lines falling within this zone count as firm and fully binding. y The trade-off zone defines the point in time (calculated from the current date) at which the period when the vendor has the go-ahead for the purchase of input materials ends. The trade-off zone begins at the end of the firm zone. Delivery schedule lines falling within this zone count as semi- firm. Delivery schedule lines lying beyond the firm and trade-off zones fall within the planning zone. The firm and trade-off zones are printed out in the delivery schedule for information purposes. It is assumed that procurement with respect to each delivery schedule line is carried out on the terms applicable to the zone in which the line in question falls. © SAP AG TSCM50 11-13 SAP AG 2002 11 22 33 Sched. agmt. JIT delivery schedule Delivery schedule Scheduling agreement Agreement type LP Scheduling agreement with release documentation Agreement type LPA Sched. agmt. Sched. agmt. Scheduling agreement with release documentation Agreement type LPA Delivery schedule Forecast del. schedule Delivery schedule Forecast del. schedule Release documentation Release documentation Release documentation ( Rel. 3.0D ) ( Rel. 4.0A ) Types of Scheduling Agreement When using scheduling agreements for procurement purposes, you can work with or without release documentation. Working with release documentation has the advantage in that at any time you can see when you sent specific scheduling information to your vendor. If you work with scheduling agreements without release documentation, the current schedule lines are transmitted to the vendor automatically after creation using the message output control program. If you use scheduling agreements with release documentation, the delivery schedule lines are not transmitted to the vendor automatically as soon as they are created. Instead, you initially record schedule lines that are final in character in a scheduling agreement release. Transmission of scheduling data can take place only after you have created such a release. There are two kinds of scheduling agreement release: y Forecast (FRC) delivery schedules are used to give the vendor a medium-term overview of your requirements. y Just-in-time (JIT) delivery schedules are used to inform your vendor of your requirements in the near future. Such schedules may comprise a daily or even hourly breakdown of your requirements over the next few days or weeks. Whether you create a scheduling agreement with or without release documentation is determined using the release documentation indicator for the document type. © SAP AG TSCM50 11-14 SAP AG 2002 You are now able to: Sources of Supply 2: Outline Purchase Agreements: Unit Summary z List the advantages of using scheduling agreements z Explain the various types of scheduling agreements z Create scheduling agreements, standard delivery schedules © SAP AG TSCM50 11-15 Sources of Supply 2 Exercises Unit: Sources of Supply 2 Topic: Contracts At the conclusion of this exercise, you will be able to: • Recognize the different types of contracts • Explain the uses of item categories M and W in contracts • Create a centrally agreed contract • Create release orders for different types of contracts You wish to optimize your work processes in purchasing and want to create the necessary prerequisites in the system. You also need a place to store prices and other purchasing information that you will use repeatedly when buying a certain item from a particular vendor. 1-1 You have entered into a contractual agreement with vendor T-L20B## regarding the purchase of material T-REB##. As purchasing group Z##, you have agreed to purchase
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