Trein. Perfuratriz HLX 5

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training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
COMPONENTS
Flushing housing
Gear housing
Rotation motor
Body cylinder
Pressure accumulators
Spacer
Stabilizer
accumulator
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
HOSE CONNECTIONS
Stabilator
Shank lubricationPercussion mechanism
pressure side (HP)
Percussion mechanism
return side (LP)
Rotation
pressure
(HP)
Rotation
return
(LP)
Flushing
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
LUBRICATION SYSTEM 1
Air
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
LUBRICATION SYSTEM 2
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
CHANGING THE SHANK / SEALS
Lock screw
WATER FLUSHING
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
TIGHTENING / TIE RODS, PRESSURE ACCUMULATORS
1
2 3
4
56
78
Tightening order 1--2--3--4--5--6--7--8
400Nm (200Nm)
Tightening order 1--2--3--4
200Nm (100Nm)
2 4
1
3
200Nm (100Nm)
4
6
2
200Nm
(100Nm)
100Nm
(50Nm)
130Nm
130Nm
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
TIGHTENING ROTATION MOTOR AND FRONT END
1
23
4
1
4
2
3
Tightening order 1--2--3--4
80Nm (40Nm)
Tightening order 1--2--3--4
400Nm (200Nm)
training
T/ T / A x er aT10-12/ T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
DISASSEMBLY
DISASSEMBLY
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
SPECIAL TOOLS FOR ROCK DRILL
28
22
51
17
29
24
30
21
19
20
13
18
1
2
3
4 5
6
7
8
9
10
11
12
14
25
54
53
26
27
52
55 56
16 23
15
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
SPECIAL TOOLS FOR ROCK DRILL ID--LIST
Ref Part No. Description Standard designation Qty
1 550 056 57 PUNCH Assembly of needle bearing, HLX5 1
2 152 248 88 PUNCH Assembly of front bearings 1
3 550 055 88 PUNCH Removal of seal housing, HLX5 spacer. 1
4 550 057 30 PUNCH Removal of chuck bearing, HLX5. 1
5 150 545 68 PUNCH Front bearings, motor shaft assy in 1
6 550 055 68 PUNCH Assembly of front bearing, HLX5 gear housing 1
7 151 866 08 HANDLE For special tools 1
8 550 056 20 PUNCH ASSEMBLY INCL. PARTS 55, 56 1
9 150 546 98 THRUST Front bearings out 1
10 150 551 68 PUNCH Removal of needle bearing 1
11 550 055 57 PUNCH Assembly of rear bearing , HLX5 gear housing. 1
12 550 054 94 PUNCH Removal of rear bearing, HLX5 gear housing 1
13 550 054 80 PUNCH Removal of front bearing. HLX5 gear housing. 1
14 150 746 48 GAGE No--Go gage for seal groove 1
15 152 249 08 PUNCH 1
16 550 067 40 ASSEMBLY stand for HLX5 drifter INCL. PARTS 53,54 1
17 449 701 50 LIFTING EYE M24 C15 2
18 449 697 70 LIFTING EYE M16 C15 2
19 150 678 08 PUNCH For stabilizer SEALS 1
20 150 679 28 PUNCH For stabilizer piston seals 1
21 150 680 98 THRUST For stabilizer piston seals 1
22 550 058 64 STAND Stand for accumulator 1
23 152 501 38 OPENER 1
24 096 876 58 STAND Stand for accumulator 1
25 152 098 78 TOOL 1
26 090 300 38 CHECKING GAUGE HP (0...100 BAR) 1
27 090 845 48 CHECKING GAUGE LP (0...10 BAR) 1
28 153 936 18 FILLING DEVICE FOR ACCUMULATOR INCL. PART 51 1
29 833 710 99 SEALS REMOVING SET 1
30 550 067 39 SPECIAL TOOLS INCL.PARTS: 1
870 492 19 TORQUE WRENCH 1
870 495 09 SOCKET 24MM 3/4” 1
870 493 49 SOCKET 19MM 3/4” 1
880 976 79 OPEN END SOCKET 1
870 504 19 HAMMER 1
870 498 89 SPANNER 19mm 1
870 499 09 WRENCH 24mm 1
870 510 19 EXTENSION BAR 3/4” l=100 1
836 747 39 SOCKET KLM 8 1
870 511 49 ADAPTER (IN 3/4”-- 1/2” OUT) 1
PARTS TO BE ORDERED SEPARATELY:
51 152 280 08 HOSE ASSY FOR FILLING DEVICE 1
52 869 598 69 PRESSURE SEAL FOR PARTS 26, 27 2
53 550 057 27 ASSEMBLY STAND 1
54 098 067 79 STAND 1
55 550 056 18 ROD 1
56 550 056 17 PUNCH 1
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
FLUSHING HOUSING
Flushing
housing
Shank
Coupling
(wear limit)
Lock--screw
Rotation bushing
Chuck
Front cover
training
T/ T / A x er aT10-12/ T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
FLUSHING HOUSING BEARINGS
Special tool 7 and 5
Special tool 2 Special tool 9
Shank bushing
Front cover
Rear bearing
Front bearing
training
T/ T / A x er aT10-12/ T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
ROTATION BUSHING BEARING
A
Special tools 4 and 7
1 mm
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
PRESSURE ACCUMULATORS AND REAR COVER
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
FOUR BOLT PRESSURE ACCUMULATORS
HP LP
Wear limits:
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
REPAIR STAND / STABILIZER ACCUMULATOR
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
GEAR HOUSING AND PRIMARY GEAR
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
GEAR HOUSING BUSHINGS
Wear indicator grooves
Special tool 10
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
GEAR HOUSING BEARINGS
Special tools 7 and 13
Special tools 7 and 12
Special tool 10
Grease
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
REMOVING THE SPACER
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
HOSE JOINTING FLANGES
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
PERCUSSION MECHANISM
Piston
Front bearing
Bushing
Special tool 8
(55 and 56)
Pilot cylinder Distributor Rear bearing
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
HYDRAULIC MOTOR
Grease
Balance plate
Disc valveChannel plate
Spacer pin
training
T/ T / A x er aT10-12/ T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
STABILIZER SPACER
Pin housing
Stabilizer pistons
Lower spigot
Rotation shaft
Bearing housing
Spacer pin
Oil channels
Roller bearing
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
SEAL BUSHING
Special tool 14
for inspecting
grooves for pis-
ton seals
Special tools 7 and 3
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
WEAR LIMITS / PERCUSSION CARTRIDGE
C > ( D + E )
L < ( C -- E + M )
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
WEAR LIMITS
I
J
A
1 mm
G
A / B
F
K
H
1 mm
H
A
H
J
B
I
F
G
B
K
N
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
ASSEMBLY
ASSEMBLY
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
SPECIAL TOOLS FOR ROCK DRILL
28
22
51
17
29
24
30
21
19
20
13
18
1
2
3
4 5
6
7
8
9
10
11
12
14
25
54
53
26
27
52
55 56
16 23
15
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
PERCUSSION CARTRIDGE AND PISTON
1. 2.
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
ROTATION MOTOR
A
CCW
training
T / T / A x er aT10-12/ T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
IDENTIFICATION OF ROTATION MOTOR
A
150 800 72
150 800 73
150 800 75
150 800 74
OMS 80
OMS 100
OMS 125
OMS 160
OMS 200
OMS 250
OMS 315
42.5
39.5
34.5
28.5
150 800 78
150 800 71
21.5
13
B
Part No.Type
OMS 80
OMS 100
OMS 125
OMS 160
OMS 200
OMS 250
OMS 315
Type
B(mm)
68
65
60
54
47
38
27
A(mm)
training
T/ T / Ax er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
ROTATION MOTOR TIMING 1
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
ROTATION MOTOR TIMING 2
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
ROTATION MOTOR TIMING 3
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
STABILIZER PISTONS
O--rings
Punch
20
PistonPunch
21
Punch
19
Piston wear indi-
cator groove
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
STABILIZER SPACER BEARING HOUSING AND SEALS
Seal Bearing
Bearing housing
Roller bearing
Special tool 1 O--ring
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
STABILIZER SPACER
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
GEAR HOUSING BEARINGS
Special tools
7 and 11
Bearings
Bearing
Special tools
11 and 6
Needle bearing Punch 15
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
GEAR HOUSING AND PRIMARY GEAR
400 Nm (200 Nm)
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
CHUCK, ROTATION BUSHING AND STABILIZER ACCUM.
Stabilizer
accumulator
200Nm
(100Nm)
Lock--screw
and seal
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
FLUSHING HOUSING
200Nm
(100Nm)
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
REAR END PARTS AND PRESSURE ACCUMULATORS
40 Nm
secure with glue
20 Nm
10 Nm
200Nm
(100Nm)
200Nm
(100Nm)
100Nm
(50Nm)
training
T/ T / A x er aT10-12 / T / 2 HY DRAUL I C RO CK DRI L L HL X 5T
TEST RUN
M
1
23
4 56 6
7 8
10
9
10...210 bar
120 bar 175 bar
Shank
lubrication
in
Shank lubrication
out
FACE DRILLING
FACE DRILLING
HLX 5 benefits
mFaster penetration 
mHigher service life
mCover more applications, e.g. torque range
mBetter drill steel life, stabilizer 
mBetter efficiency, new type valve
FACE DRILLING
Stronger body design
4 flushing housing bolts
Integrated drill carriage
6 larger side bolts, lubricated
Larger 4 bolt accumulators
FACE DRILLING Stronger body design
Larger mating faces, gasket
and o-ring sealed
Long pilot cylinder, all
percussion parts inside
Rotation motor protected inside body
FACE DRILLING
•Better hydraulic efficiency
•New valve type
•Better efficiency through drill steel
•Stabilizer option for drill string control
•Bigger accumulator capacity
•Low sensitivity to oil viscosity, same filtration requirements
Optimised percussion
Floating hydraulic stabilizer
Compact valve construction
FACE DRILLING
Optimised rotation
Stronger gearbox
larger variety of rotation motorsShort, strong rotation axle
More shank splines
Rotation motor protected inside body
New Danfoss motor model
FACE DRILLING Triple Dampening
Traditional Tamrock BSA (Back Shock Absorption)
Two stage patented floating 
stabilizer option
Stabilizer accumulator
Tamrock patented spacer construction protects percussion parts
FACE DRILLING
Combined spacer +
Drill Carriage
Shank lubrication flow
Return flow pressurizes front part of drill
Main side bolts lubricated and pressurized
Exits on to feed rail
FACE DRILLING
Proven reliable flushing head design
FACE DRILLING
Serviceability
•Modular construction
•Rotation and percussion modules can be serviced independently
•Visual wear indicators
•Access to bolts improved
•Components protected against damage
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
COMPONENTS
Flushing
housing
Rotation
motor
Body
cylinder
Pressure
accumulators
Gear
housing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
HOSE CONNECTIONS
Flushing
Percussion mechanism
return side (LP)
Rotation
pressure
(HP)
Rotation
return
(LP)
Shank
lubrication
Percussion mechanism
pressure side (HP)
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
LUBRICATION SYSTEM
Air
SLU
Oil
Air
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
CHANGING THE SHANK
Lock screw
Check
Check
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
FLUSHING HOUSING SEALS
WATER FLUSHING
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
TIGHTENING TORQUES
400Nm (200Nm)
Tightening order
1--2--3--4
200Nm (100Nm)
1
2
3
4
1
4
3
2
1
2
3
4
6
5
Tightening order
1--2--3--4
400Nm (200Nm)
Tightening order
1--2--3--4--5--6
200Nm
(100Nm) 130Nm
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
DISASSEMBLY
DISASSEMBLY
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
SPECIAL TOOLS FOR ROCK DRILL
1. 152 248 88 9. 150 551 68
2. 550 099 31 10. 550 098 93
3. 150 545 68 11. 550 099 24
4.
4A
550 098 84
550 055 68
12. 550 054 80
5. 151 866 08 13. 150 746 48
6. 550 056 20 14. 550 067 40
7. 150 546 98 15. 449 701 50
8. 550 103 96 16. 449 697 70
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
FLUSHING HOUSING
Flushing
housing
Shank
Coupling
(wear limit)
Lock--screw
Rotation
bushing
Front cover
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
FLUSHING HOUSING BEARINGS
Special tool 5 and 3
Special tool 1 Special tool 7
Shank bushing
Front cover
Rear bearing
Front bearing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
ROTATION BUSHING AND CHUCK
A
1 mm
Special tools 2 and 5
Special tools 5 and 2
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
PRESSURE ACCUMULATORS AND REAR COVER
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
FOUR BOLT PRESSURE ACCUMULATORS
HP LP
Wear limits:
HP 50 bar
LP 4 bar
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
MOUNTING TO THE STAND
Special tool
item 15
Special tool
item 14
Flanges
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
GEAR HOUSING / PRIMARY GEAR
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
GEAR HOUSING BEARINGS 1
Front
bearing
Ball
bearing
Bearing
housing
Wear limit
Special tool 9
Grease
Needle bearing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
GEAR HOUSING BEARINGS 2
Special tool 12 Special
tool 5
Special tool 11
Special
tool 5
Rear
bearing
Front
bearing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
PERCUSSION CARTRIDGE
Piston
Front
bearing
Bearing
bushing
Piston seal
grooves
max. width
4,35mm
Special tool 13
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
PERCUSSION MECHANISM
Special tool 6
Pilot cylinder Distributor Rear bearing
Piston seal
grooves
max. width
4,35mm
Special tool 13
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
HYDRAULIC MOTOR
Grease
Balance plate
Disc valveChannel plate
Spacer pin
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
WEAR LIMITS / GEAR HOUSING AND BODY CYLINDER
C > ( D + E )
L < ( C -- E + M )
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
WEAR LIMITS
H
B
F
I
G
N
I
J
G
A / B
F
H
1 mm
A
B
1 mm
J
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
ASSEMBLY
ASSEMBLY
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
SPECIAL TOOLS FOR ROCK DRILL
1. 152 248 88 9. 150 551 68
2.550 099 31 10. 550 098 93
3. 150 545 68 11. 550 099 24
4.
4A
550 098 84
550 055 68
12. 550 054 80
5. 151 866 08 13. 150 746 48
6. 550 056 20 14. 550 067 40
7. 150 546 98 15. 449 701 50
8. 550 103 96 16. 449 697 70
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
PERCUSSION CARTRIDGE
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
PILOT CYLINDER, PISTON AND FRONT BUSHING
1. 2.
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
ROTATION MOTOR
A
CCW
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X5D
IDENTIFICATION OF ROTATION MOTOR
A
150 800 72
150 800 73
150 800 75
150 800 74
OMS 80
OMS 100
OMS 125
OMS 160
OMS 200
OMS 250
OMS 315
42.5
39.5
34.5
28.5
150 800 78
150 800 71
21.5
13
B
Part No.Type
OMS 80
OMS 100
OMS 125
OMS 160
OMS 200
OMS 250
OMS 315
Type
B(mm)
68
65
60
54
47
38
27
A(mm)
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
ROTATION MOTOR TIMING 1
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL X 5D
ROTATION MOTOR TIMING 2
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
ROTATION MOTOR TIMING 3
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
GEAR HOUSING BEARINGS
Special tool 5
Special tool 10
Special tool 5
Rear bearing
Front bearing
Special tool 4
Special tool 4A
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
ROTATION SHAFT BEARINGS
Front
bearing
Ball
bearing
Bearing
housing
Special tool 8
Needle bearingShaft seal
O--ring
Needle bearing
O--ring
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
GEAR HOUSING AND PRIMARY GEAR
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
COUPLING, ROTATION BUSHING AND COVER
Rotation
bushingCoupling
Lock screw
and seal
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
FLUSHING HOUSING
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
REAR END PARTS
training
T / T / A x er aT10-12 / T / 2 RO CK DRI L L HL X 5D
TEST RUN
M
1
23
4 56 6
7 8
10
9
10...210 bar
120 bar 175 bar
Shank
lubrication
in
Shank lubrication
out
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
LIFTING INSTRUCTIONS
HL 500S 130 kg
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
COMPONENTS
Accumulator,
low pressure
Rotation
motor
Gear
housingFlushing
housing
Spacer
Accumulator,
high pressure
Body cylinder
Rear--end
cover
Front--end cover
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
TIGHTENING TORQUES
400 Nm
(200 Nm)
400 Nm
(100 Nm)
200 Nm
(100 Nm)
200 Nm
(100 Nm)
80 Nm
400 Nm
(100 Nm)
400 Nm
(100 Nm)
300 Nm
(150 Nm)
LP HP1
23
4
200 Nm
(100 Nm)
80 Nm
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HOSE CONNECTIONS
Shank
lubrication
Percussion mechanism
pressure side (H.P.)
Percussion mechanism
return side (L.P.)
Rotation,
return (L.P.)
Rotation,
pressure (H.P.)
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
SHANK LUBRICATION / OPERATING PRINCIPLE
Level switch
Oil container
Control
unit
Pump
unit
Pressure
line
Pump
operating
pressure
Air
Rock drill
Boost
switch
Breather / filler cap
Tank
Hydraulic oil
tank line
Oil
Air
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
LUBRICATION
Oil
mist
oil mist
Hydraulic
oil
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FLUSHING HOUSING / SEALS 1
Shank
Flushing
housing
Coupling
Rotation
bushing
Lock
screw
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FLUSHING HOUSING / SEALS 2
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FRONT END SPECIAL TOOLS
CHANGE OF THE FRONT
COVER BUSHING CHANGE OF THE CHUCK
CHANGE OF THE SHANK BUSHING / BEARING
OUT
OUT
OUT
OUT FROM THE FLUSHING HOUSING
IN
IN
IN
INTO THE
FLUSHING
HOUSING
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
REAR END SPECIAL TOOLS
1
2
3
4
5
6
25 Nm
OUT
OUT
IN
IN
Secure with glue
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FLUSHING HOUSING / WEAR LIMITS
A
max.2 mmmax.2 mm
1,5 mm
max.
92 mm
min. 163 mm
Bearings Coupling
Rotation
bushing
Chuck
Shank
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
DISASSEMBLY
DISASSEMBLY
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
SPECIAL TOOLS
3
7
2
8
9
11 12 1419
23
27
24
1
4
5
6
10
13
15 16
17
18
222120
25
26
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
SPECIAL TOOLS LIST
Ref Order No. Description Standard designation
1 098 067 71 STAND FOR ROCK DRILL
2 093 333 78 TOOL SET INCL. torque wrench, sockets 19, 22, 24, 30, 36, hammer,
wrench 19, 24, 27, 30, 41, torque wrench head 19
3 153 936 18 FILLING DEVICE FOR ACCUMULATOR INCL. PARTS 23
4 090 300 38 CHECKING GAUGE HP (0...100 BAR)
5 090 845 48 CHECKING GAUGE LP (0...10 BAR)
6 869 598 69 PRESSURE SEAL FOR PARTS 5,6 (ELBOW FITTING)
7 833 710 99 SEALS REMOVING SET
8 095 170 98 STAND ASSY ACCUM.
9 151 806 48 OPENER ACCUM. BOTTOM
10 090 345 01 PULLER REAR CYLINDER
11 151 866 08 EXTENSION ROD FOR PUNCHES
12 150 545 68 PUNCH FRONT BEARINGS, MOTOR SHAFT ASSY IN
13 867 284 49 HEX SOCKET HEAD SCREW ROTATION SEAL HOUSING OUT
14 152 248 88 PUNCH FRONT BEARINGS
15 151 867 28 PUNCH FRONT BEARING OF THE GEAR HOUSING OUT
16 150 291 18 PUNCH FRONT BEARING OF THE GEAR HOUSING IN
17 150 290 98 PUNCH REAR BEARING OF THE GEAR HOUSING,
MOTOR SHAFT BEARINGS
18 150 288 08 PUNCH CHUCK
19 150 546 98 THRUST FRONT BEARINGS OUT
20 152 249 08 PUNCH ROTATION NEEDLE BEARINGS
21 150 551 68 PUNCH FRONT NEEDLE BEARING OUT
22 152 262 38 SOCKET ROTATION BEARINGS NUT
23 152 280 08 HOSE ASSY FOR FILLING DEVICE
24 886 364 09 TORQUE WRENCH HEAD 30 REAR MOUNTING TO CARRIAGE
PARTS TO BE ORDERED SEPARATELY
25 154 830 38 STAND ASSY
26 154 825 68 FITTING PLATE FOR ROCK DRILL STAND
27 880 817 19 SPECIAL TOOL KIT FOR THE SITE INCL.PARTS 2,3,7,8,9,11,12,14,19,24
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FRONT END
Shank
Flushing
housing
Coupling
Rotation
bushing
Lock
screw
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FLUSHING HOUSING BEARINGS 1
152 246 68
150 546 98
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FLUSHING HOUSING BEARINGS 2
152 246 68
150 546 98
151 866 08
150 545 68
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
ROTATION BUSHING AND AND COUPLING PIECE
151 866 08
150 288 08
1 mm
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
GEAR HOUSING / ROTATION SHAFT 1
Rotation shaft
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
GEAR HOUSING / ROTATION SHAFT 2
150 551 68
O--ring
Needle
bearing
Bearing
housing
Grease
Needle
bearing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
GEAR HOUSING FRONT AND REAR BEARING
151 866 08
151 867 28
151 866 08
159 290 98
Rear bearing
Front bearing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
INTERMEDIATE FLANGE
152 249 08
Intermediate
flange
Rotation shaft
bearing housing
BushingNeedle
bearing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
PRESSURE ACCUMULATORS 1training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
PRESSURE ACCUMULATORS 2
HP LP
b
20 Nm
40 Nm secure with glue
b
10 Nm
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
PRESSURE ACCUMULATORS 3
N 2
Filling
valve
Locking
nut Cap
Accumulator
body
0
10
20
30
40
50
60
70
80
100 120 140 160 180 200 220
Percussion pressure
F
ill
in
g
p
re
ss
u
re MAX.
MIN.
Filling pressures:
High pressure HP: 30%--50% of drilling percussion pressure
Low pressure LP: 50% of percussion return (tank) line pressure; 3--5 bars
High pressure (HP) accumulator filling pressure
compared to percussion pressure
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR 1
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR 2
090 345 01
867 284 49
Shaft
Sealing housing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR / SHAFT
Special tool
152 262 38
Locking
plate
Shaft
nut
Bearings
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR COMPONENTS
5---10 Nm 80 Nm
Use cross
tightening
method
5---10 Nm
Non--return valve
3 Nm
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR TIMING
Disc
valve
Shaft
Channel
plate
Tooth
gear
Drain
hole
Through
hole
Center
line
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
PERCUSSION CARTRIDGE
Front
cylinder
Piston
Distributor
Rear
cylinder
Rear cylinder
bearing bushing
Body cylinder
seals
090 345 01
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
ASSEMBLY
ASSEMBLY
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
PERCUSSION MECHANISM
Body cylinder
seals
Front
cylinder
Piston
Distributor
Rear
cylinder
Rear cylinder
bearing bushingO--rings
O--rings
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
INTERMEDIATE FLANGE
152 249 08
Needle
bearing
Bearing
housing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
INTERMEDIATE FLANGE AND ROTATION SHAFT
Rotation
shaft
lubricate
lubricate
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
GEAR HOUSING BEARINGS
151 866 08
151 867 28
151 866 08
159 290 98Rear bearing
Front bearing
152 249 08
Needle
bearing
Bearing
housing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
GEAR HOUSING, CHUCK AND ROTATION BUSHING
151 866 08
150 288 08
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR BEARINGS
Special tool
152 262 38
Nut (25 Nm)
Bearings
Bushing
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
HYDRAULIC MOTOR / PRESSURE ACCUMULATORS
80 Nm
200 Nm
(100 Nm)
200 Nm
(100 Nm)
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
FLUSHING HOUSING
1
300 Nm
(150 Nm)
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
TEST RUN
M
10...210 bar
120 bar 175 bar
LP HP
Percussion Rotation
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
WEAR LIMITS 1
C
D
E
C > D + E
w1
w2
w1 -- w2 < 1 mm
training
T / T / A x er aT10-12/ T / 2 RO CK DRI L L HL 500S
WEAR LIMITS 2
M
N
L
P
F
G
I
J
O
H
I
B
A
A
B
B
A
Q
H
	HOME
	TECHNICAL TRAINING
	ROCK DRILLS
	HYDRAULIC ROCK DRILL HLX5T
	COMPONENTS
	HOSE CONNECTIONS
	LUBRICATION SYSTEM 1
	LUBRICATION SYSTEM 2
	CHANGING THE SHANK / SEALS
	TIGHTENING / TIE RODS, PRESSURE ACCUMULATORS
	TIGHTENING ROTATION MOTOR AND FRONT END
	DISASSEMBLY
	SPECIAL TOOLS FOR ROCK DRILL
	SPECIAL TOOLS FOR ROCK DRILL ID--LIST
	FLUSHING HOUSING
	FLUSHING HOUSING BEARINGS
	ROTATION BUSHING BEARING
	PRESSURE ACCUMULATORS AND REAR COVER
	FOUR BOLT PRESSURE ACCUMULATORS
	REPAIR STAND / STABILIZER ACCUMULATOR
	GEAR HOUSING AND PRIMARY GEAR
	GEAR HOUSING BUSHINGS
	GEAR HOUSING BEARINGS
	REMOVING THE SPACER
	HOSE JOINTING FLANGES
	PERCUSSION MECHANISM
	HYDRAULIC MOTOR
	STABILIZER SPACER
	SEAL BUSHING
	WEAR LIMITS / PERCUSSION CARTRIDGE
	WEAR LIMITS
	ASSEMBLY
	SPECIAL TOOLS FOR ROCK DRILL
	PERCUSSION CARTRIDGE AND PISTON
	ROTATION MOTOR
	IDENTIFICATION OF ROTATION MOTOR
	ROTATION MOTOR TIMING 1
	ROTATION MOTOR TIMING 2
	ROTATION MOTOR TIMING 3
	STABILIZER PISTONS
	STABILIZER SPACER BEARING HOUSING AND SEALS
	STABILIZER SPACER
	GEAR HOUSING BEARINGS
	GEAR HOUSING AND PRIMARY GEAR
	CHUCK, ROTATION BUSHING AND STABILIZER ACCUM.
	FLUSHING HOUSING
	REAR END PARTS AND PRESSURE ACCUMULATORS
	TEST RUN
	HLX5 BENEFITS
	HYDRAULIC ROCK DRILL HLX5D
	COMPONENTS
	HOSE CONNECTIONS
	LUBRICATION SYSTEM
	CHANGING THE SHANK
	FLUSHING HOUSING SEALS
	TIGHTENING TORQUES
	DISASSEMBLY
	SPECIAL TOOLS FOR ROCK DRILL
	FLUSHING HOUSING
	FLUSHING HOUSING BEARINGS
	ROTATION BUSHING AND CHUCK
	PRESSURE ACCUMULATORS AND REAR COVER
	FOUR BOLT PRESSURE ACCUMULATORS
	MOUNTING TO THE STAND
	GEAR HOUSING / PRIMARY GEAR
	GEAR HOUSING BEARINGS 1
	GEAR HOUSING BEARINGS 2
	PERCUSSION CARTRIDGE
	PERCUSSION MECHANISM
	HYDRAULIC MOTOR
	WEAR LIMITS / GEAR HOUSING AND BODY CYLINDER
	WEAR LIMITS
	ASSEMBLY
	SPECIAL TOOLS FOR ROCK DRILL
	PERCUSSION CARTRIDGE
	PILOT CYLINDER, PISTON AND FRONT BUSHING
	ROTATION MOTOR
	IDENTIFICATION OF ROTATION MOTOR
	ROTATION MOTOR TIMING 1
	ROTATION MOTOR TIMING 2
	ROTATION MOTOR TIMING 3
	GEAR HOUSING BEARINGS
	ROTATION SHAFT BEARINGS
	GEAR HOUSING AND PRIMARY GEAR
	COUPLING, ROTATION BUSHING AND COVER
	FLUSHING HOUSING
	REAR END PARTS
	TEST RUN
	HYDRAULIC ROCK DRILL HL 500S
	LIFTING INSTRUCTIONS
	COMPONENTS
	Animation
	TIGHTENING TORQUES
	HOSE CONNECTIONS
	SHANK LUBRICATION / OPERATING PRINCIPLE
	LUBRICATION
	FLUSHING HOUSING / SEALS 1
	FLUSHING HOUSING / SEALS 2
	FRONT END SPECIAL TOOLS
	REAR END SPECIAL TOOLS
	FLUSHING HOUSING / WEAR LIMITS
	DISASSEMBLY
	SPECIAL TOOLS
	SPECIAL TOOLS LIST
	FRONT END
	FLUSHING HOUSING BEARINGS 1
	FLUSHING HOUSING BEARINGS 2
	ROTATION BUSHING AND AND COUPLING PIECE
	GEAR HOUSING / ROTATION SHAFT 1
	GEAR HOUSING / ROTATION SHAFT 2
	GEAR HOUSING FRONT AND REAR BEARING
	INTERMEDIATE FLANGE
	PRESSURE ACCUMULATORS 1
	PRESSURE ACCUMULATORS 2
	PRESSURE ACCUMULATORS 3
	HYDRAULIC MOTOR 1
	HYDRAULIC MOTOR 2
	HYDRAULIC MOTOR / SHAFT
	HYDRAULIC MOTOR COMPONENTS
	HYDRAULIC MOTOR TIMING
	PERCUSSION CARTRIDGE
	ASSEMBLY
	PERCUSSION MECHANISM
	INTERMEDIATE FLANGE
	INTERMEDIATE FLANGE AND ROTATION SHAFT
	GEAR HOUSING BEARINGS
	GEAR HOUSING, CHUCK AND ROTATION BUSHING
	HYDRAULIC MOTOR BEARINGS
	HYDRAULIC MOTOR / PRESSURE ACCUMULATORS
	FLUSHING HOUSING
	TEST RUN
	WEAR LIMITS 1
	WEAR LIMITS 2