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Variable Speed Induction Motor Drives – Operation from a Voltage Source Converter Induction Motors Variable Speed Induction Motor Drives 1 H63EDR Introduction V/F Controlled Induction Motor Drives • Most popular variable drive system currently used by industry; •Requires power converter which can provide variable amplitude, variable frequency voltage supply; •Performance – poor dynamic response, speed droops with load (slip); •Control requirements are very simple; •High performance “vector controlled” induction motor drives are covered in H64ANA (level 4 module) •Starting point for the analysis – per phase equivalent circuit; • See revision notes on Moodle on induction motor basics and how to derive per phase equivalent circuit Variable Speed Induction Motor Drives 5 Simplified Per Phase equivalent Circuit Variable Speed Induction Motor Drives 2 Variable Frequency • To operate with a good rotor efficiency, s must be kept small. • Variable frequency operation If you want to change wr, you must change we Variable Speed Induction Motor Drives 3 Pmech = PAG – PSLIP Pmech = PAG (1-s) Pslip = sPAG → rotor losses Why Variable Voltage? • Consider φG - the airgap flux level. • φG is controlled by the MMF i.e. by the magnetising current im. • iron saturates as im is increased above its rated value, ie a large increase in im will only give a small increase in φG when saturated Variable Speed Induction Motor Drives 4 Flux MMF (ampere turns) Why Variable Voltage? Torque α φG . ir •Ideally we want to control φG to be as large as possible. •As we increase φG beyond its rated value, the iron saturates, i.e. a large increase in im gives only a small increase in φG – We get a disproportionate increase in i2R losses due to larger Im – We get harmonics in the AC current causing extra i2R losses – Also get extra losses in the iron e.g. hysteresis •We therefore control φG to be its rated value – The rated magnetising current is usually much smaller than the rated rotor current – This keeps the total stator current (Im and Ir) low and also the copper losses (I2R losses) low –At flux levels below rated flux, more total stator current is required for a given torque, therefore increasing the copper loss and reducing the maximum torque capability of the drive Variable Speed Induction Motor Drives 5 Why Variable Voltage? • Therefore for most applications it is desirable to operate at rated flux so that the iron loss and copper loss (at rated current) are minimum. • Im must therefore be controlled to be constant at all frequencies. Noting • Vm is controlled to be proportional to we. Variable Speed Induction Motor Drives 6 Voltage Control (High Speed) • At high values of vm and we, the voltage drop across the stator resistance and the stator leakage inductance (Vrl) is very small compared to vm and therefore Vm ≅ Vs the applied stator voltage • |Vs| is controlled to be proportional to we VF Control – applied voltage is proportional to frequency • Above we (rated), Vs is held at its rated value resulting in field weakening Variable Speed Induction Motor Drives 7 Voltage Control (Low Speed) • At low values of vm (low speed/frequency) – vrl becomes significant – Vs has to be boosted to maintain constant Vm / we Variable Speed Induction Motor Drives 8 VF Characteristic Variable Speed Induction Motor Drives 9 Torque Speed Characteristic of a VF Drive • A variable speed drive only operates in the linear region Variable Speed Induction Motor Drives 10 Torque Speed Characteristic of a VF Drive Variable Speed Induction Motor Drives 11 Torque Speed (rpm) Torque Speed Characteristic of a VF Drive If we control vs to be proportional to we then we have constant flux operation at most speeds, and a series of torque- speed curves where each line represents a different applied we. Variable Speed Induction Motor Drives 12 Open Loop VF Control •Use the fact that the slip is small at rated torque (4% at 10kW, <1% for 100kW motors) and w r ≈ w e Variable Speed Induction Motor Drives 13 VF Characteristic from page 9 Open Loop VF Control • No speed feedback required • Dynamic response slow – we have to include a rate of change limiter for the speed to prevent the slip s increasing beyond its rated value – High slip will cause an overcurrent • Based on steady state equivalent circuit – does not take dynamic response of real motor into account • Speed drops by a small amount with load (i.e. up to rated slip frequency) Variable Speed Induction Motor Drives 14 Closed Loop Speed Control with Slip Compensation for a V/F Drive • Incorporates speed measurement and feedback • Works on the principle that torque is proportional to slip frequency (page 10) • The derivation of this scheme is based on steady-state analysis which is not valid under rapidly changing conditions – the dynamic performance is poor. – More complex control schemes based on full transient representations (differential equations) have been developed. These are known as 'vector control' schemes and achieve better performance than the equivalent dc drive Variable Speed Induction Motor Drives 15 Variable Speed Induction Motor Drives 16 Closed Loop Speed Control with Slip Compensation for a V/F Drive Practical Realization of Variable Voltage Variable Frequency Supply • Uses pulsewidth modulation to create variable AC voltage from a fixed DC voltage (the DC link) – High frequency switching (0.5 – 20kHz) – Fixed switching frequency (depends on output power) – Varying duty cycle • Use diode rectifier to create the DC Link from the AC mains Variable Speed Induction Motor Drives 17 Variable Speed Induction Motor Drives 18 Vax Practical Realization of Variable Voltage Variable Frequency Supply Consider one leg only – care must be taken not to switch Q1 and Q2 simultaneously – a lockout delay is introduced between the switching off of 1 device and the switching on of its partner Variable Speed Induction Motor Drives 19 Sa Sb Ia Vax Conducting Device On Off + E/2 Q1 On Off - E/2 D1 Off On + -E/2 D2 Off On - -E/2 Q2 Practical Realization of Variable Voltage Variable Frequency Supply Vax • When the machine is motoring the phase current drawn is (roughly) in phase with the phase voltage. Note that when D2 or D1 is conducting current flows through the DC link capacitor - no current can flow 'into' the diode bridge. Variable Speed Induction Motor Drives 20 Practical Realization of Variable Voltage Variable Frequency Supply Pulsewidth Modulation • IGBT acts as a switch – Requires logic signal to tell it to turn on or off – Requires gate drive circuit to “amplify” the logic signal and switch the IGBT • Need to create pulse train for each IGBT to tell it when to switch on and off – Pulses occur at fixed switching frequency, but the pulse widths need to be changed – Pulsewidth modulation (PWM) creates the pulses based on desired amplitude and frequency Variable Speed Induction Motor Drives 21 Pulsewidth Modulation (Analogue) Variable Speed Induction Motor Drives 22 Modulation frequency = fm Carrier frequency = fc Natural Sampling Pulsewidth Modulation • The relationship between the amplitude of the modulation wave (variable) and the amplitude of the carrierwave (fixed) is called the modulation depth (m) where – m = modulation amplitude / carrier amplitude • Asynchronous PWM occurs when the carrier frequency is fixed – typically between 0.5 kHz and 20 kHz depending on thepower rating of the drive. • The figure shows a sinusoidal modulation wave (10Hz, 0.9 amplitude)) and a triangular carrierwave (500Hz, 1.0 amplitude). Variable Speed Induction Motor Drives 23 Voltage Spectrum • A typical spectrum of VAX (see diagram page 18) would look like → • How does the motor work with such an awful voltage waveform? • The motor is inductive - its impedance at high frequencies is high, therefore voltage components associated with fc give rise to much less current than the fundamental. The machine reacts predominantly to the fundamental components. Variable Speed Induction Motor Drives 24 fc fm 2fc Motoring and Regeneration • To reverse speed, in motoring mode, simply change the phase order – normally phase a leads phase b lead phase c. – To reverse the machine make phase a lead phase c lead phase b. • If the machine is driven above we by the load, the machine will regenerate and the phase current will be (roughly) 180° out of phase with the phase voltage. – there is a large transfer of energy to the capacitor and VDC charges up. – Something must be done to prevent VDC rising uncontrollably Variable Speed Induction Motor Drives 25 Motoring and Regeneration • Mean Iinverter +ve when motoring • Mean Iinverter –ve when regenerating Variable Speed Induction Motor Drives 26 I inverter Regenerative Braking Use a Dynamic Braking Resistor When the regenerative current causes the DC link capacitor voltage to rise above a preset value, a power electronic switch is activated which discharges the capacitor through a large resistor. The resistor acts as an energy dump, and regenerative energy is dissipated in the resistor as heat. Variable Speed Induction Motor Drives 27 True 4 Quadrant Drive Variable Speed Induction Motor Drives 28 Conclusions • The Induction motor is the most popular motor for variable speed applications – Motor is rugged, spark free and requires little maintenance – V/F control is simple to commission, and its poor dynamic performance and close “speed holding” are acceptable for many applications – IGBT inverters are now relatively cheap and easy to use at powers up to 100kW • BUT – Diode bridge draws poor supply current – High dynamic response requires the added complexity of vector control. Variable Speed Induction Motor Drives 29
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