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31 Heat Transfer to Packed and Stirred Beds from the Surface of Immersed Bodies Wkmeiibergang zwischen ruhenden und mechanisch durchmischten Schiittgiitern und darin eingebetteten Heizfkhen E. U. SCHLiiNDER Institut fiir Thermische Verfahrenstechnik der Universittit Karlsruhe (TH), Karlsruhe (F.R.G.) (Received November 10,1983) Abstract The heat transfer between packed and stirred beds and immersed surfaces is controlled by the contact resistance at the surface followed by the heat penetration resistance of the bulk. Both resistances can be predicted from model equations with sufficient accuracy. The contact resistance and the bulk penetration resistance for packed beds follow from physical properties, while the prediction of the bulk penetration resistance for stirred beds requires the introduc- tion of an empirical parameter, the so-called mixing number in order to describe the random particle motion. The mixing number was found to lie between 2 and 25, depending on the design of the stirrer. Synopse Die Wciimetibertragung von Heiz_fl&hen an Schiitt- gr5’ter verursacht Temperaturprofile, wie sie die Abb. 1 ze$t. Danach fdllt die Temperatur an der HeizJZiche fast sprungartig von Tw auf T@ Im Innern des &h&t- gutes dagegen bildet sich ein stetig geknimmtes Profil aus. Der integrale Mittelwert tiber dieses Profil liefert die kalorische Mitteltemperatur des Schiittgutes TB. Dieser Sachverhalt gibt Antiss, zwei in Reihe liegende Wtirmetibergangswiderst&nde zu definieren, den sog. Wandwiderstand 1 /cu, , GI. (31, und den sog. Kemwider- stand llcxsb, Cl. (4). Der Gesamtwiderstand I/Q ist gleich der Summe dieser beiden, Gl. (6). Nach dem heutigen Stand der Kenntnis lassen sich die beiden Teilwiderstliizde Ijoc, und I /cx,~ mit einer fir technische Zwecke meist auseichenden Genauigkeit vorausberechnen. Der Widerstand llcu, folgt allein aus physikalischen Stoffwerten, der relativen Fldchenbedeckung und der dquivalenten Oberfl&henrauhlgkeit, wie dies im AnhangA dargelegt ist. Zur Berechnung des Widerstandes 1 /LY,~ bentitigt man zumichst die effektive Leitftihekeit des Schtittgutes h,,. Auch diese kisst sich allein aus physikalischen Stoffwerten sowie einem sog. Kontaktfl&herumteil vorausberechnen. Der Rechengang kann dem Anhang B entnommen werden. Ausserdem findet sich im Anhang C eine Aujlistung von HP 41 CV-Programmen, die es gestatten, cx,, und ?I,~ in wenigen Sekunden zu berech- nen. Die darin enthaltenen Berechnungsgleiehungen beruhen auf den Forschungsarbeiten, deren Ergebnisse in Lit. 14-16 fir 01, und fiir Xbed in Lit. 17 und 18 mit- geteilt wurden. Kennt man nun Abed, so benatigt man zur Berechnung von (Y.~ nach Gl. (5) das Temperaturgefdlle an der Wand (aTIaY)y=o, das seinerseits aus der Anwendung der Fourierschen Theo& der W&meleitung folgt. Man erhcilt aus dieser j?ir (Y,,, den Ausdruck nach Gl. (S), in der als weitere Variable neben der volumetrischen Wdrmekapa- zit& des Schiittgutes (PC),,& die Kontaktzeit des Schtitt- gutes mit der Hetifl&he t auftritt. Der Gesamtwcirmtibergangskoefftiient 01 folgt dann aus Gl. (9), in der die einzige Variable die bezogene Kontaktzeit r nach Gl. (10) ist. Bei ruhendem Schtittgut ist die Kontakizeit gleich der Verweilzeit des Gutes auf der Heizji’dche und somit durch Vorgabe bekannt. Somit kann der W&m&bergangskoeffuient fir ruhendes Schtittgut (packed beds) nach Gl. (9) zahlenmci’ssig ausgerechnet werden. Entsprechende Vergleich e zwischen berechneten Werten und gemessenen Werten finden sich in den Abbildungen 10 bis 21. Bei mechanisch durchmischten Schrittgiitern sind effektiwe Kontaktzeit und Verweilzeit des Schiittgutes an der Heizji’tiche verschieden. Die effektive Kontaktzeit tR ist weder vorgebbar noch messbar. Sie muss daher unter Zuhilfenahme eines geeigneten Modells als eine fiktive Grdsse eingefihrt werden, von der lediglich gefordert wird, dass sie eine eindeutige Funktion der vorgebbaren Zeitkonstanten des Mischorganes ist. Diesem Konzept folgend kann der Wriimtibergangs- koeffizient 01 fir mechanisch durchmischte Schrittgti’ter eberifals nach Gl. (9) berechnet werden, wenn man dort die Verweilzeit t durch die Kontaktzeit t, und diese wiederum durch die Zeitkonstante des Mischorganes t,ix gemdss Gl. (12) ersetzt. Die in Gl. (12) enthaltene sog. Mischzahl Nmix kann im allgemeinen eine Funktion aller geometrischen, kinematischen und mechanischen O255-2701/84/$3.00 Chem. Eng. Process., 18 (1984) 31-53 Q Elsevier Sequoia/Printed in The Netherlands 32 Grossen des aus Schtittgut und Mischorgan gebikieten Systems sein. Sie sollte jedoch auf keinen Fall von irgend- welchen thermischen Eigenschaften des Systems abhan- gen. Mit Hilfe dieser Kennzahl kann nun der Warmeuber- gangskoeffEient (Y _, nach GI. (15) berechnet werden. Der Index mbesagt. dass die Venveilzeit des Schuttgutes auf der Heizflache auf jeden Fall grosser sein muss als die fiktive Kontaktzeit, da anderenfalls noch kein stationriier Zustand erreicht ist, wie dies u.a. die Abb. 16 verdeut- licht. Gleichung (1.5) ist als Diagramm mit Nmix als Parameter in Abb. 4 dargestellt. Im Kapitel 3 sind nun die GI. (9) und (15) mit Ver- suchsergebnissen nach Lit. 6-8 verglichen. Variiert wurden in den Versuchen der Partikekiurchmesser von 250 pm bis 3100 pm, das Partikelmateriol (Polystyrol, Glas, Bronze), der Gasdruck von IO-’ bis 760 Torr, die durch Ruhrer versch iedener Form mit un tersch iedlichen Drehzahlen eingeleitete Mischbewegung. Die Abbildun- gen 13 bis 15 zeigen die Elgebnisse im Vergleich mit der Rechnung. In Einzelfallen sind Abweichungen bis zu 35% zu beobachten, meist in der Weise, dass die berechneten Werte zu niedrig, also auf der ‘sicheren Seite’ liegen. Die Mischzahl Nmix lag zwischen 2 und 25 je nach Ruhrertyp. Angesich ts der weithiufigen Variation aller Parameter erscheint indessen die iibereinstimmung zwischen Rech- nung und Messung fir technische Zwecke ausreichend zu sein. Auch Vergleiche mit Messwerten anderer Autoren (2,3, 11, 131 die in den Abb. 19 his 21 dargestellt sind, zeigen eine recht gute aereinstimmung mit den voraus- berechneten Werten. 1. Introduction Heat transfer to packed and stirred beds from the surface of immersed bodies causes temperature profiles as shown in Fig. 1. There is a sharp temperature drop between the surface of the immersed body, which is at Tw, and the surface of the adjacent bed, which is at To. Within the bed the temperature drops further, following a more or less smooth curve. Such profiles have been observed, for example, by Seidel [ I]. The sharp temperature drop at the interface led to the suspicion that some sort of ‘contact resistance’ _ H Packed Bed Fig. 1. Temperature profile in a packed bed heated from the surface of an immersed body. exists. Ernst [2], Sullivan and Sabersky [3] and others gave empirical correlations for this resistance, while Schliinder [4] presented an equation which is based on physical fundamentals. Such work shows why the existence of some sort of ‘contact resistance’ is generally accepted today. It is also accepted that the temperature profile within the bed may be considered as steady and differ- entiable, i.e. the packed bed may be assumed to be a continuum, to which Fourier’s law of heat conduction [51 aT G= -Abed-_ ay (1) applies. Hence eqn. (1) defines the apparent heat con- ductivity of the packed bed, Abed. Following these conceptional ideas we may introduce two heat transfer coefficients, one associated with the temperature difference Tw - To and the other associated with the temperature difference To - T,, where T, is the bulk temperature of the packed bed, defined as the calorimetric mean temperature, TB= ’ H (2) s k)beddv 0 These two heat transfer coefficients are defined by the following equations: 4 CYm= Tw - To 4 OLsb = To - TB Equation (3) defines the ‘wall surface to bed surface’ heat transfer coefficient (Y,, and eqn. (4) defines the ‘bed surface to bulk’ heat penetration coefficient CY,~. While Tn follows from eqn. (2), the heat flux at the interface is given by eqn. (1): Eliminating To from eqns. (3) and (4) we obtain the overall heat transfer coefficient a! : 1 1 1 _= _ + _~ (Y %Vs &sb (6) Eventually, we have to distinguish between the instanta- neous and the time averaged heat transfer coefficients, ot and OL respectively: 1 t (Y=- crtdt’ s t0 (7) For engineering practice we need CX, while the outcome of research projects is usually ot. 33 Equation (6) gives rise to the question whether in some special cases oL,u may be much larger than olW, which definitely simplifies the problem. In general, OL.,, is infinitely large as the bed is isothermal. There are three such cases: (1) during transient heat transfer, as time r goes to zero, then the bed is at the initial temperature; (2) when the heat capacity of the bed approaches infinity, which means that there is latent heat absorption owing to a strong heat sink in the bed as a result of a chemical reaction, evaporation, etc.; (3) for perfect mixing of the bed by stirring. These examples make clear that (Y, is identical with the maximum overall heat transfer coefficient max~. 2. Present knowledge As pointed out above, the overall heat transfer coef- ficient ar (wall surface to bulk) can be predicted, provided that there are formulae available for the heat transfer coefficient cr, (wall surface to bed surface) and the heat conductivity of the bed hued and, last but not least, there is a method by which the temperature gradient at the interface, (dT/dy), = c, may be calculated. At present, we have reliable formulae for the prediction of both OL, and hued, at least for monodispersed beds of spheri- cal particles. As to the prediction of Abed, polydispersed beds of non-spherical particles are also no longer a serious problem. (Y, for polydispersed beds of non-spherical particles is still subject to current research. The state of the art for the prediction of both 1y and Xbed is given in Appendixes A and B. Consequently, the remaining problem is how to predict the temperature gradient at the interface, (dT/dy), = e . In the case of a packed bed, application of Fourier’s theory provides the solution. Still unsolved today from the theoretical point of view is @T/~&J), = e for stirred beds. There is still no theory for random particle motion in a stirred bed. At present we try to overcome this lack by introducing some sort of lumped parameter model, such as the ‘penetration model’, which seems to be more successful than other models. Fortunately we can predict at least an upper and a lower limit for the overall heat transfer coefficients for stirred beds. Figure 2 shows the overall heat transfer coefficient (Y versus the residence time r when the heat consumption is relatively large. The upper limit is formed by the contact heat transfer coefficient OL, which is a t upper limit I \ perfect stirring r:ig. 2. Upper and lower limits of heat transfer to a stirred bed. independent of time. The lower limit follows from the application of Fourier’s law to a packed bed, which yields (~,u usually decreasing with time t such that ash - I{fi While the lower limit represents the case of no stirring at all, the upper limit indicates perfect stirring, which keeps the bed permanently isothermal. The heat transfer coefficients for stirred beds are expected to lie within these limits. After a transition period they should become independent of time. Furthermore, there is a critical time r, at which the two limiting laws coincide. If the residence time of the bed at the heated wall is less than r, it makes no difference whether the bed is stirred or not, since cr is at its maximum value anyway. The critical tune r, can be predicted by the conditionolPb = CY,. It may be of the order of milliseconds up to the order of hours, depending on the external conditions (mainly on the gas pressure). For engineering applications ‘standard formulae’ for the prediction of heat transfer coefficients are usually recommended. In general, they are established for the standard boundary condition of constant surface temper- ature TO. In this case Fourier’s theory yields, for the time averaged heat penetration coefficient (Y,~ for a packed bed, (8) Elimination of (Y,~ in eqn. (6) then gives the standard formula for the time averaged overall heat transfer coefficient which can be written in a normalized form as (10) kx)bed being the dimensionless residence time of the packed bed at the heated wall. Putting (Y&, = cr, yields the standard critical residence time t,” (11) The starting point for the development of the standard formula for the stirred bed is eqn. (8). The stirred bed is assumed to be a packed bed for some fictitious period tR. During this period heat is transferred to the bed accord- ing to eqn. (9). Thereafter perfect mixing of the bed is assumed. This yields oscillating instantaneous heat transfer coefficients, as shown in Fig. 3. The time aver- age gives the overall heat transfer coefficient Q, for the stirred bed. The shorter the fictitious contact time rp, the closer (Y, is to ~1,. The final step is now to correlate the fictitious contact time fn with the time constant of the stirrer, tmix, which may be taken as the time required for one revolution. By introducing t 3 t, =lVmixtmir where Nmrx shall be called a ‘mixing number’, supposed to be merely a mechanical property of the system, r in eqn. (9) may be replaced by a product: 0.2-a,-- O.l.a,,- Fig. 3. Instantaneous and average heat transfer coefficients for a stirred bed according to the ‘penetration model’. 1.0 a, 0 4 -\\u -3$ \\ / % I’0 lc? lo-* loo lo2 N therm Fig. 4. Reduced overall heat transfer coefficient olm/olws for a stirred bed versus Naerm with NW as parameter, according to the standard formula, eqn. (14). (13) N %a 2 *mix therm = (PCX)b& (14) contains the thermal properties of the system. Thus eqn. (9) takes the form fi (15) Gs Equation (15) is the standard formula for the prediction of the overall heat transfer coefficient a! for a stirred bed. It is depicted in Fig. 4. Nmix must be obtained from experimental data by a curve fitting procedure. It is the only empirical parameter in this model, One expects Nmix to be always greater than unity, since perfect mixing is not achieved after only one revolution of the stirrer. Most important, how- ever, is that Nmix represents solely a mechanical property of the system and does not depend on any thermal property; otherwise the ‘penetration model’ must be abandoned. In order to check this concept and also to find values for Nmix, suitable experiments have been carried out by Wunschmann [6 - 81. They are reported in the following sections. 3. Wunschmann’s experiments 3.1. Test equipment Figure 5 shows schematically the test equipment which consisted of a horizontal electrically heated copper plate (l), 240 mm in diameter and 5 mm thick, resting on Teflon fins supported by a plastic base (7). The packed (stirred) bed (2) rested on the copper plate. The bed height was in most cases 50 mm. The confining cylinder was insulated by 25 mm of polystyrene (3). The bed was agitated by a stirrer (4). The autoclave was formed by a glass cylinder (6) sealed with steel covers at the top and bottom (5). The autoclave couldbe evacuated down to 0.001 Torr. The gas in the autoclave was always air. The pressure was measured with a mem- brane gauge as well as by measuring the heat conductivity of the air. Both instruments were calibrated against a McLeod mercury gauge. Heat was supplied to the copper plate electrically. The maximum heat load was 400 W and was measured with a precision wattmeter (0.1% of full scale). The thermocouples were made from 0.1 mm Ni/NiCr with 1 mV per 24.0 K. -6 -3 -? ,1,11//111,x,11,, Fig. 5. Schema of the autoclave: 1, copper plate; 2, packed (stirred) bed; 3, polystyrene; 4, stirrer; 5, steel covers; 6, glass cylinder; 7, plastic base; 8, vacuum seal. Figure 6 shows stirrer Nos. 1, 2 and 3. Stirrer No. 1 consisted of three cylindrical rods, 5 mm in diameter, at a vertical distance of 10 mm from each other. Stirrer No. 2 had metal blades 15 mm wide, 2 mm thick and 5 mm vertically apart. Stirrer No.3 had brushes on the lowest blade which continuously wiped the copper plate. Each stirrer had a radius of 115 mm (5 mm gap to the polystyrene insulation). 3.2. Test material Table 1 shows the properties of the test material such as mean particle diameter d, particle density p, void frac- tion of the bed $, bed density pbed, particle heat conductivity As, particle heat capacity cs; all data are at room temperature. The particle size distribution was rather narrow. Figure 7 shows a typical distribution function for 1 mm glass beads. All the other size distribu- tion functions were similar. The physical properties used for the calculation of (Y,, and hbea are listed below: Particle roughness 6 = 0 for all experiments Temperature T = 3 15 K Gas viscosity vG = 1 .X8 X lops Pa s n L,=B I 2 3 * L, 2L - Stirrer No. 1 Stirrer No. 2 Fig. 6. Stirrers used in the various runs. TABLE 1. Material properties Stirrer No, 3 then kept at a constant value for t > 0. The temperature of the copper plate T,, which was always uniformly .cs _ . distributed, was measured and automatically plotted Material d ps J, Pbed AS (mm) (kg (kg (W m-’ (J kg-’ K-’ ) me3) mp3) K-l) versus time t. Figure 8 shows an original plot. The maximum temperature of the plate when the heat supply was interrupted was around 60 “C. The mean bulk tempera- ture of the bed was raised to between 10 and 20 “C, the total heating period did not exceed 300 s and the heat input was between 80 and 230 W. The total heat supply Qel was split into three parts: Glass 3.1/2.1 3000 0.4 1800 0.93 633 l.O/OS 0.25 Polystyrene 1 .OS 1050 0.4 630 0.174 1255 0.60 Bronze 0.94 8600 0.4 5150 46.1 377 0.50 0.9 1.0 I 1.1 1.2 I d. mm 1.0205 E%g. 7. Particle size distribution for 1 mm glass beads. Gas conductivity XG = 0.0275 W m-l K-’ Molecular mass of gas II& = 28.9 kg kmol-’ Accommodation coefficient 7 = 0.9 Radiation emissivity e = 0.8 Surface coverage factor (I~ = 0.85 3.3. Test procedure At the beginning of each run the copper plate and the bed were at the same temperature, about 20 “C. The electrical heat input Qel was started at time t = 0 and &el = &ate * + dbed + Qloss (16) The first term covers the heat absorption of the plate, d plate = W)plate z the second that of the bed, dTB Qbed = (cM)bed dt 40. Tw .. - OC ‘G.x -----------,q.,,, _.+ ; ,>.f .r 35~------ ..+? -- .Q’ ‘i,- ,,,.%. .q* 30 *.: ,.; ;-- ,s‘ 25. .;; ,:’ ...--...~: 20- t.0 200 300 100 t. 5 Fig. 8. Original plot of plate temperature Twversus time t. (17) (If-31 36 and the third the heat losses to the surroundings due to expression for the instantaneous overall heat transfer radiation and convection, coefficient at : Qlos, = WTw - T- 1 (19) Figures 9(a)-(e) show the absolute and relative magnitudes of these three energy fluxes. The flux Qloss is always rather low compared with the two others. At time zero no heat could be supplied to the bed. Therefore the first data were evaluated at t> 10 s. The instantaneous overall heat transfer coefficient at is defined as QbedW CYt = 41adTw - TB) where the bulk temperature follows from 1 t. TB = cca,,o !i?bed dt’ s (21) Q,, -was obtained from Q,r after subtraction of Q,,, and Qloss. An error analysis, taking into account the tolerances of the thermocouples, wattmeters and pressure gauges, yielded the following ranges of confidence for each data point: t=300s: (Yt f 4.3% t= 40s: (Yt f 13% t= 8 s: fft Zt 43% 3.4. Test evaluation 3.4.1. Packed beds The standard equation (9) is recommended for practical applications, where the thermal boundary con- ditions often cannot be stated precisely. For scientific purposes, however, a more rigorous analysis of the respective heat transfer process is required. The process used by Wunschmann is characterized by “transient heat transfer between a perfect conductor with heat generated in it and a semi-infinite solid (= packed bed) including a contact resistance”. This process has been analysed recently by Muchowski [9]. He obtained the following tl W QLs = {v[a- bW(afi)-aW(b&)] taW(a&)+ -1 - bW(a&) with a t b = 1 and ab = l/p as well as W(x) = exp(x’) erfc(x). The parameters are the relative heat capacity of the perfect conductor, W'b) and the ratio-of heat generation Q and initial heat flux into the bed Qbed,e, h lJ= %JQ’o, o - Tbed,o) The variable is the dimensionless contact time (22c) (224 In Wunschmann’s experiments the initial temperatures Tw. O. TO. o and G.,+ were all equal and therefore the parameter Y was infinite. In this case eqn. (22a) reduces to -%/%v = {a - b + bW(a&)-aW(b&)} (a-b) 1 ( $fi+ -f +l 1 +%W(b\/;)-$W(a& i -1 (22e) with a = (1 +4-X5)/2, b = (1 -d-)/2 (22f) The data for the copper plate were pPlate = 8900 kg m-‘, cprate = 390 J kg-’ K-r and L,r, = 5 mm. The al b) Fig. 9. Magnitude of del, tiplate, &,d and dloss for 2.1 mm glass beads, 50 mm bed height and various pressures as well as various stirrer speeds: (a) p = 760 Torr, 0 rev min-I; (b) p = 760 Torr, 102.2 rev An-*; (c) p = 0.10 Torr, 0 rev min-‘; Cd) p = 0.10 Torr, 102.2 rev min-‘; (e) p = 0.001 Torr, 0 and 102.2 rev min-‘. 37 heat conductivity of the bed was around 0.18 W m-l K-’ at normal pressure and 0.010 at vacuum, while (Y, varied from about 1500 W rn-’ K-’ at normal pressure down to 5 W me2 K-’ at vacuum. This gives /J values between 100 and 10. Table 2 shows that eqn. (22e) gives almost the same results for p = 100 as for p= 10. In addition, the time averaged heat transfer coefficient according to eqn. (9) is given in this Table. Obviously eqn. (9) can be used as quite a good approximation for eqn. (22e) if the time averaged coefficient (Y is replaced by the instantaneous one, C.Q. TABLE 2. Q~/(Y~ as a function of 7 with was parameter accord- ing to eqn. (22e); a/a, according to eqn. (9) is given in the last column 7 %l%vs 1 - p= 10 jl= 100 J;; 1+--J; 2 1ov 0.92048 0.92955 0.91859 10-I 0.80390 0.80402 0.78110 100 0.55438 0.55580 0.53016 10 0.27679 0.27322 0.26299 102 0.09517 0.10227 0.10140 103 0.0295 1 0.03348 0.03445 104 0.00905 0.01021 0.01116 For the sake of simplicity, Wunschmann’s data will be compared with the results from the equation Figures lo-12 show the experimental data of (Y~ versus time r with pressure p ranging from 760 down to 0.001 Torr as the parameter for glass, polystyrene and bronze spheres of various diameters ranging from 3.1 to 0.25 mm. The lines on the left-hand side indicate (Y, according to eqn. (A-l), while the lines on the right-hand side show CY* according to (23a) ” d/n x/t >I which follows from eqn. (23) for large r. For short times t, at approachesar,, while for long timesar, accord- ing to eqn. (23a) becomes dominant. In particular, for pressures around 0.10 Torr the experimental data for at slightly exceed the calculated ones (up to 25%). This can also be seen from Figs. 13-15, where the upper data points were obtained from packed bed experiments. These deviations, however, though lying rather system- atically to one side, are within the experimental errors. At very low pressures, heat transfer to glass spheres is solely radiation controlled (at = arad z 5 W rn-’ K-’ according to eqn. (A-6)). There is no contribution by direct solid to solid contact heat transfer. The same is true for polystyrene spheres, as can be seen from Figs. 1 l(a) and (b). For bronze spheres, however, CQ at p = 0.001 Torr is much higher than (Y,~, which indicates that there might be a contribution from direct contact heat conduction. Assuming the relative contact diameter a/d to be about 3 X 10e4, an additional ACQ of about 30 W me2 K-’ is obtained, which is in agreement with the experimental findings. 3.4.2. Stirred beds Figure 16 shows the effect of stirring on the instanta- neous heat transfer coefficient at for 1 mm glass spheres at various pressures p. The parameter in each plot is the stirrer speed 2 in rev min-‘. After about 300 s, CY~ approaches a terminal value CY, which is independent of time t but strongly dependent on the stirrer speed Z = 1 /t,ix. It can also be seen that the critical time t8 accord- ing to eqn. (11) becomes larger as the pressure is lowered. Under normal pressure tz is of the order of milliseconds, while at vacuum tz may reach the order of hours. If the residence time of the stirred bed on the heated plate is less than t:, stirring has no effect on the heat transfer; i,t is always at = a,. In practice this may be important, especially for the design of vacuum equipment. Diagrams as presented in Fig. 16 for 1 mm glass spheres could be given for all the other experiments. They all look similar, which encouraged us to plot all experimental data in the reduced form according to eqn. (23) for packed beds and according to eqn. (15) for stirred beds. The results are shown in Fig. 13 for glass spheres, Fig. 14 for poly- styrene spheres and, Fig. 15 for bronze spheres. The data for the stirred beds, LY~ = (Y,, have been taken after a residence time t of 300 s. (Since CY, is constant, instan- taneous and time averaged values are the same.) The data for stirred beds have been fitted by selecting a suitable value for the mixing number Nmi,. For stirrer No. 2 the mixing number was found to be about 23, while for stirrer No. 3 (with brushes) the mixing number was around 3. Obviously stirrer No. 3 performed much better than stirrer No. 2. This is to be expected since wiping the particle boundary layer is a most effective way to enhance the heat transfer. In general it can be seen from Wunschmann’s experi- ments that eqn. (23) holds for packed beds, while eqn. (15), which follows from eqn. (23), gives a fairly good description of the heat transfer for stirred beds with one empirical parameter, the so-called mixing number Nmix, to be fitted to experimental data. Wunschmann’s experi- ments confirm that the mixing number depends only on geometrical and mechanical properties of the system. Another possibility to check eqns. (23) or (9) is to compare them with the data contained in refs. 2 and 10, respectively, by Ernst, who investigated the heat transfer to a ‘moving bed’, provided that the bed moved in plug flow. 4. Ernst’s Experiments 4.1. Test equipment The moving bed was realized by sliding a packed bed down a vertical tube, 50 mm in diameter. The length of 38 I I I I 100 2 5 W’ 2 5 W’ 2 5 -fS I W' 30.. F c , ” a I 100 2 5 10’ 2 5 wo’ 2 5 WJ -1s 10’ (b) O.ZJ_ “.s*mm f, P E 5 1 IQ- 0 I ” a’ 2 I IO’ 5 2 IO’ 5 2 100 2 5 W ’ 2 5 a’ 2 5 w’ Fig. 10. Instantaneous heat transfer coefficients LY~ versus residence time 1 for packed beds of glass spheres of diameters (a) 3.1 mm, (b) 2.1 mm, Cc) 1.0 mm, (d) 0.5 mm, (e) 0.25 mm, and at various pressures. (From ref. 6.) aJo 2 5 rn’ 2 5 la2 2 5 10’ -fs I I I I I 100 2 5 10’ 3 5 102 2 5 WJ -ts Fig. 11. Instantaneous heat transfer coefficients CY~ versus residence time t for packed beds of polystyrene spheres of diameters (a) 1.05 mm, (b) 0.6 mm, and at various pressures. (From ref. 6.) 100 I ro4 2 5 10’ 2 5 10’ 2 5 10’ -t+ ld_ ! I I ! I I. ! ! W” 2 5 W’ 2 5 10’ 2 5 W’ -tS Fig. 12. Instantaneous heat transfer coefficients ~lt versus residence time f for packed beds of bronze spheres of diameters (a) 0.94 mm, (b) 0.5 mm, and at various pressures. (From ref. 6.) the heated section was varied between 5 and 100 mm (see Fig. 17(a)). By measuring the average velocity and the particle velocity at the wall, Ernst verified that almost perfect plug flow was established (vw> 0.95v,). Heat was supplied electrically. Figure 17(b) shows the heated section in detail. The wall temperature was measured at both ends of this section, which was made from copper. 4.2. Test material The test material was quartz sand of particle diameter ranging from 100 m up to 800 pm. A size distribution is not specified, only the minimum and maximum diameters: lOO~m<d<200~m dS 150pm 300~m<d<500~m d~400/.ml 500~m<d<700~m ~Z?OO~rn For comparison with the theory, the arithmetic mean diameters d will be taken. The material properties were: ps = 2300 kg m-‘, 9 = 0.42, &,d = 1335 kg m-‘, cs = 730 J kg-’ K-‘, hs = 1.4 W m -’ K~’ -El- =,, Packed Bed t 10-3 lUZ 103 100 IO’ 102 ‘3 10 Packed Bed (a) -N q L L Stirred Bed therm ipch)bed 2 Packed Stirred Cc) 103 1u* 10-l 102 103 - for Packed Bed - Nmerm = af -!- for Stirred Bed fPcxhm, z Packed Stirred W la2 10-l 100 10’ &t 102 103 104 - t = @cX)bed Packed Bed --) Ntbrm” (pcAjbd z L L Stirred Bed For the calculation of CY, and hued the following param- eters were chosen: T = 350 K, no = 20.7 X lo-’ Pa s, ho = 0.030 W m-r K-l, y = 0.85, e = 0.80, GA = 0.80, I@, = 28.9 kg kmol-‘, p = lOsPa, With these data, cr, and hued can be calculated accord- Packed Stirred Bed Bed IO- ! ! \ (b) -I 10-3 lcs 10-l 100 10’ 102 - &t 103 T= @CA),, Pocked Bed - N,,,,= & + Stirred Bed Packed St irrd 0ed Bed 103 104 Packed Bed Cd) - Ntherm’ ad’ -!- Stirred Bed bcA)bed z Fig. 13. Terminal heat transfer coefficients CI _ for stirred beds and instantaneous heat transfer coefficients at for packed beds of glass spheres of various diameters at various pressuresp and various stirrer speeds Z rev min-‘. Pressure and speed of stirrer No. 2 are indicated by the symbols given above. (Data from ref. 6.) ing to Appendixes A and B. Table 3 shows the results. CY, was calculated for surface roughness 6 = 0, 0.5 and 1 pm. 4.3. Test evaluation It is assumed that within the heated copper section there was always a uniform temperature because of the high heat conductivity. This means that the thermal Packed Bed 103 104 Packed Bed t Stirred Bed GO 5 aws Packed Bed t lo-2 lo-1 100 - &5g2 103 104 Packed Bed (b) --C N = a’s therm IpcX Ibed + Stirred Bed Fig. 14. Terminal heat transfer coefficients no. for stirred beds Fig. 15. Terminal heat transfer coefficients cxco for stirred beds and instantaneous heat transfer coefficients at for packed beds of polystyrene spheres of various diameters at various pressures and instantaneous heat transfercoefficients tit for packed beds p and various stirrer speeds Z rev min-‘. Pressure and speed of of bronze spheres of various diameters at various pressures p stirrer No. 2 are indicated by the symbols given opposite. (Data and various stirrer speeds Z rev min-‘. Pressure and speed of from ref. 6 .) stirrer No. 2 are indicated by the symbols given opposite. (Data from ref. 6 .) 2L 4vs Pocked Bed t 4 100 10’ 102 103 104 &?AL (PcX)bed Pocked Bed - Ntherm= (pcX Ibed z L L Stirred Bed (a) a, aws Packed Bed t lo-’ 1DD 10’ 10” 103 104 - T_ a hA)b,d Packed Bed (b) = L L Stirred Bed - Nth=m (pcXlbed z Zlrpm 0 12,7125,6150,6176,31102 1157 P/mm Hg a, la,, a, laws 760 l •1*1.1.-1~1+ TABLE 3. Abea and olws for surface roughness 6 = 0.5 and 1 I.rm boundary condition was that of constant wall tempera- ture even though there might have been a constant rate d (m) hbed am (W me2 K-‘) of heat generation per unit length of the section. This (W rn-’ K-l) 6=0 6=lMm S = 0.5 flrn me’ans that the heat flux from the wall into the moving bed was not constant downstream. We have to admit 150 0.193 400 0.197 600 0.198 3169 2122 2515 that it is very difficult to find out which boundary con- 1427 1026 1214 dition really holds for these experiments. Fortunately, 1018 749 880 as we have seen in 93.4, the boundary conditions do not effect the heat transfer coefficients very much. There- 42 102 5 2 10’ I a, I I I I I I I 10’ 2 5 102 2 5 103 t. a 10; 5 at W mZK 2 10’ 5 2 loo (e) p = 0.1, Torr 103 m2K 2 5 2 10’ IO’ 5 at W - m2K 2 10’ 5 2 10’ 10: 5 at W iPi? 2 10’ 5 2 100 -., --t I I I I I I I 10' 2 5 102 * 5 t. s (0 t-r b = 0.01 u. 0.001 Torr _ I I I a, act. l q. 23 a Fig. 16. Instantaneous heat transfer coefficients (it versus residence time t for a stirred bed of 1 mm glass spheres at various pressures and various stirrer speeds Z rev min-t. (Data from ref. 6.) r :: * t moving bed (a) (b) Fig. 17. Test equipnent for moving bed heat transfer according to Ernst 12, IO]. Dimensions are in mm. fore, Ernst’s data may be compared with the standard equation (9) which applies to time averaged heat transfer coefficients. Figure 18 shows the experimental results according to ref. 10 for quartz sand of three different particle diameters in the form OL versus contact time t. Figure 19 shows the same data plotted in the reduced form CY/oI, versus 1. The best fit is achieved assuming the surface roughness to be 0.5 /.ur~. Nevertheless, the deviations seem to be systematic such that (Y is over- predicted for fine particles and underpredicted for the coarse ones. The deviations, however, are within the experimental errors. In general, Ernst’s data confirm the applicability of eqn. (9) under normal pressure. Another investigation under normal pressure with very fine powders ranging from 400 to 4 pm was published by Harakas and Beatty [l l]. Their results will be compared with eqn. (9) in the next section. 5. Experiments by Ha&as and Beatty Harakas and Beatty [l l] used a moving bed which flowed past a submerged flat plate. Thus the contact time can be calculated from the bed velocity and the plate length. Since these authors measured time averaged heat transfer coefficients at nearly constant wall temper- ature, their results may be compared with eqn. (9). 5. I. Test equipment The basic apparatus consisted of an electrically heated surface immersed in a bed of solid particles contained in a rotating trough. The entire apparatus could be enclosed in a steel bell jar (dome), of diameter 30 in. and height 30 in., thus permitting control of the interstitial gas around the particles. The trough was driven by a shaft equipped with a vacuum seal. The heat transfer surface, immersed vertically in the moving bed, was supported from a frame mounted rigidly on the base plate of the bell jar system. The length was set tangential to this 43 circle of rotation. This provided essentially zero angle of incidence, that is parallel flow, of the solid particles past the heat transfer surface. A plough-like mixer was placed in the moving bed 18O’around the trough circumference from the heat transfer surface. This mixer virtually eliminated radial temperature gradients so that a single thermocouple, 3 in. upstream from the heat transfer surface, could be used to measure the bed temperature. 5.2. Test material The solid materials used included glass beads, powdered alumina, powdered mica, and celite. The two nearly uniform sizes of glass beads were 147 pm and a W mZK Fia. t. s 18. Wall to bed heat transfer coefficients OL versus residence time f obtained by Ernst [2, lo]. 100 a t rd 1oZ 102 10-l IO0 10 102 103 104 a* t t:WS (@)b,, Fig. 19. Ernst’s data in the reduced form ol/~l~= f(r). The full curve is from eqn. (9). 381 pm in diameter. The alumina powder had a narrow particle size distribution with an average particle size of 43 h. The mica had a nominal particle size of 14 m and the celite 3 -5 pm. The pertinent physical properties of these materials are listed in Table 4. The interstitial gases used were helium, air and dichlorodifluoromethane. For the physical properties under normal pressure (10’ Pa) at 350 K see Table 5. TABLE 4. Physical properties of the solid material Particle diameter d (pm) Bulk density pbeu (kg me3 1 Parttcle therm. conduct. hi&l Particle heat cap. cg (.I kg- ) -1 K-1 1 Void fraction $ Radiation emissivity e Relative flattened particle-surface contact area @g, eqn. (B-l) Surface coverage factor @A, eqn. (A-l) Surface roughness S (Mm) Celite Mica powder Alumina powder ~~ 4 160 830 10.2 0.90 0.80 0.005 14 43 147 381 834 957 1500 1500 418 836 753 753 15.8 210 1.05 1.05 0.14 0.71 0.40 0.40 0.80 0.80 0.80 0.80 0.0005 0.0004 0.0077 0.0077 0.65 0.65 0.65 0.65 0 0 0 0 0.40 0 __~ Glass beads Glass beads TABLE 5. Physical properties of the interstitial gases Air He CF,Cl2 Accommodation y 0.85 0.3 0.90 Heat conduct. 0.028 0.160 0.111 hG (W m-t K-t) Viscosity nG (Pa s) 1 .o x 10-s 2.1 x10-s 1.35x10-5 Molar mass 28.9 4 120.0 (kg kmol-‘1 _ 5.3. Test evaluation Botterill et al. [12] reported on moving bed heat transfer at normal pressure. Their data will be compared with eqn. (9) in the next section. The experimental data are plotted in the reduced form o/o, versus r =cr,‘r/(p~)l)r,~ in Fig. 20. The essential parameters such as (Y, and Xr,, were calculated according to Appendixes A and B using the physical properties listed in Tables 4 and 5. Figure 20 reveals fairly good agreement between experiments and theory. Around r = 1 the two heat transfer resistances l/au, and l/c~~r, are of the same order of magnitude, while for r 2: 10’ only I/Q, becomes rate controlling. At r < 10 eqn. (9) underpredicts a! by about 25% compared with the experimental data. This can also be seen from Wunschmann’s data presented in Figs. 13 and 14. It may be that the assumption of surface roughness 6 = 0 does not precisely reflect the true situation. However, the o-data of Harakas and Beatty in no case exceed the upper limit, which is given by crws according to Appendix A. 6. Experiments by Botterill et al. Botterill and his collaborators mainly investigated fluidized bed heat transfer.. In ref. 12, however, they report on experiments with moving beds. Their test equipment was similar to that used by Ernst [2, lo]. The bed slid down insidea vertical tube, a narrow ring section of which was heated electrically. Thus residence times as short as 200 ms were achieved. They measured time averaged heat transfer coefficients for beds of glass and copper spheres respectively, ranging from 110 to 745 pm in diameter. The interstitial gas was air at normal pressure and temperature. With the appropriate physical property data, the heat transfer coefficient o, and the heat conductivity hbed could be calculated from Appendixes A and B, respec- tively . lo2 10-l loo 10’ lo2 lo3 loL a&t - ‘=o,,, Fig. 20. Wall to bed heat transfer coefficients for moving beds according to Harakas and Beatty [ 111, presented in the reduced form o/a, = f(r). The full curve is from eqn. (9). In Fig. 21 the data of Botterill et al. are compared with eqn. (9). Agreement is found within the limits of Sullivan and Sabersky [3] also reported on experi- ments with moving beds. The results will be discussed experimental error. in the next section. 7. Sullivan and Sabersky’s experiments Sullivan and Sabersky [3] investigated a vertically downward moving bed within a rectangular channel. A pair of heated copper plates was imbedded on opposite sides of the channel. They measured time averaged heat transfer coefficients for beds of glass beads, finegrained 45 1oc (1 a,, t 10-l 0 293 2495 0.171 Copper beads 10” 10-2 10-l IO0 10’ 102 a: _T=A [PC TABLE 6. Physical properties and test evaluation Glass beads Mustard Fine- seed grained sand d (crm) f’bed resting (kg me3) moving a* resting moving &bed resting (W m-t K-t) moving Y* ows moving bed (W n?K-‘) ows, theor packed bed (W mm2 K-l) Gaseous gap due to bed expansion (Mm) 330 1346 2160 203 1600 1800 800 1700 1500 1700 700 1500 0.60 0.59 0.59 0.63 0.73 0.71 0.74 0.91 0.211 0.225 0.156 0.519 0.208 0.190 0.138 0.348 0.022 0.058 0.062 0.042 622 216 146 545 \ A 104 bed Fig. 21. Wall to bed heat transfer coefficients for moving beds according to Botterill er al. [ 121 in the reduced form @/LX, = f(7). The full curve is from eon. (9). 1493 457 305 2225 7 10 12 18 sand and mustard seed at normal pressure and tempera- ture. The particle diameters ranged from 203 to 2 160 m. The moving bed velocity was varied from 0.5 to 5 cm S -l, thus realizing residence times from 0.5 to 5 s. In one respect the test section used by these authors differed from those used by Ernst or Botterill in that its cross-sectional area was reduced by inserts. Consequently, the moving bed was accelerated when entering the test section. This may explain why these authors report a considerably higher void fraction $* of the moving bed in the test section than that of the packed bed at rest (see Table 6). The void fraction I&* was defined as the ratio of interstitial volume to solid volume. It corre- sponds to the commonly used void fraction $, which is defined as the ratio of interstitial volume to total volume by the equation $ = jl*/(l + JI*) (24) The authors correlated their experimental results by On the other hand, (Y, may be calculated from Appendix A for the packed bed at rest. With zero surface roughness S and a surface coverage factor of GA = 0.75 one finds considerably higher values than have been found in these experiments (see Table 6). This gives rise to the presumption that, owing to the bed expansion in the test section, the particles did not always slide down in direct contact with the heating wall, thus allowing for a certain time averaged gaseous gap between particles and wall. Calculation of the gap width (which formally would be identical with the surface roughness a-see Appendix A) from the experimental data yields some- thing between 7 and 18 p. An orthorhombic packed bed of spheres has a void fraction +* = 0.654. Expansion of the lattice by 2% gives J/*= 0.755, while at 5% expansion we get IL*= 0.914; 2% of 330 p is just 7 m (glass beads), while 5% of 203 p yields 10 pm (fine-grained sand). It can be seen that this is at least the correct order ofmagnitude. However, because of these imponderabilities any further analysis seems inappropriate. (25) 1 N”=- \/;; 1 y*+L-- 2* where Nu=$ and Pe = z (pc)bed 8. Experiments by Gloski et al. Gloski et al. [ 131 measured heat transfer coefficients (Y between a narrow flat plane and a packed bed of glass spheres around 1 mm in diameter at normal pressure and temperature with air as the interstitial gas. The contact times ranged from 20 to 200 ms. They found a! to be almost independent of the contact time. Evalua- tion of the experiments yielded the value of 12 for the Nusselt number Nu = cud/X,. They also report that the surface coverage factor GA was around 0.5 in their experiments. Since neither (Y nor Nu was found to depend on the time, the experimental values may be identified with those for (Y, according to Appendix A. With $n =0.5 and d = 1 mm, eqn. (A-l) yields Nu = Abed Abed L being the length of the heated copper plates. The empirical parameter y* was fitted to the experimental results and is listed in Table 6. With &,& m,,vrng a$ given by the authors* and plate length L = 15.2 mm, eqn. (25) can be evaluated so as to extract OLD, which is the upper limit as Pe goes to infinity: 1 Xbed,movin.s %vs, exp = - YY L (26) The results are listed in Table 6. *The ABd as measured by the authors and listed in Table 6 seem to be rather high. They are only used, however, to recalculate 01 from Nu and y* . 46 cu,d/X, = 13.7 for S = 0 (zero roughness) and Nu = 11.2 for 6 = 0.5 pm. The experimental value lies in between. Step 2. Calculation of hubed Print-out of HP 41 CV: 9. Conclusions Heat transfer between packed beds, moving beds, stirred beds and immersed surfaces can be predicted from the physical properties of the solids and gases, provided that the actual surface area, the equivalent surface roughness and the actual contact time are known. In most applications the actual surface area is around 80% of the geometrical area. The equivalent surface roughness can be assumed to be zero in most cases; if at all necessary, 1 pm would be quite a good guess. The actual contact time is identical with the residence time for packed beds and for moving beds as well, provided plug flow exists. For stirred beds the actual contact time may be correlated with the stirrer speed by an empirical function, the so-called mixing number. This mixing number was found to be of the order of 20 for stirred beds in a bench-scale autoclave. It is a mechanical property of the system and depends on the stirrer design as well as on the particle frictional characteristics. Predicted and experimental heat transfer coefficients from various sources agree fairly well, to about *25%, within the following parameter variations: Particle diameter 4pm<d<3100pm Pressure 1 0m3 Ton < p < 760 Torr Particle material polystyrene, glass, sand, alumin- ium, bronze, copper, celite Interstitial gas air, helium, Freon The measured heat transfer coefficients were within a range of 5 W me2 K-’ at low vacuum (radiation heat transfer only) and 1500 W me2 K-’ for dense packed fine aluminium powder with helium gas at norinal pressure and short contact times. 10. Examples (a) Calculation of the time averaged heat transfer coefficient (Y for an air filled packed bed of glass spheres of 1 mm particle diameter in contact with a plate for 60 s. Reference temperature 50 “C, pressure 10’ Pa, surface roughness zero, surface coverage 85%. Particle size uniform. Step I. Calculation of crws, Appendix A Print-out of HP 41 CV: ALFA WS PARTRAD/M ? ROUGH/M ? PRESSURE/PA ? TEMPIK ? GASVISCOIPAS GASCONDlWlMK MOLMAS GAS ? ACCOMMODATION EMISSION ? SURF COVER ‘l GTO 01 ALFAWSlWlSQM. K = 5 .ooo - 04 0.000 + 00 1.000 + 06 3.230 + 02 1.900 - 06 2.800 - 02 2.890 + 01 8.600 - 01 8.000 - 01 8.500 - 01 6.609 + 02 LAMBDA BED SHAPEFACTORS C SPHERE = 1.250 + 00 C CYLINDER = 2.500 + 00 C CHOPPED = 1.400 + 00 DIRECT CONTACT AREAS CERAMIC = 1.100 - 03 STEEL = 1.300 - 03 SAND = 1 .ooo - 03 PART RADIM ? 5.000 - 04 C SHAPE ? 1.250 + 00 VOIDFRAC ? 4.000 - 01 ZETA ONE ? 0.000 + 00 PRESSURE/PA ? 1.000 + 05 TEMPERATURE/K 3.230 + 02 GASVISCOIPAS 1.900 - 05 GASCOND/W/MK 2.800 - 02 MOLMAS GAS 7 2.890 + 01 ACCOMMODATION 8.500 - 01 EMISSION ? 8.000 - 01 SOLIDCONDIWIMK 9.300 - 01 DIRECT CONTACT I .700 - 03 GTO 01 LAMBEDILAMGAS = 6.380 + 00 LAMBEDIWIMK = 1.786 -01 Step 3. Calculation of 01, eqn. (9) Further input: bulk density pbed = 1800 kg rn-’ ; solid heat capacity cs = 653 .I kg-’ K-r; t = 60 s. This gives T = c~,~t/(pc&_~ = 124.6 o/Gs = 0.092 (Y = 60.1 W me2 K-r The heat transfer coefficient (Y reaches only 9.2% of its maximum value. Reduction of the residence time from 60 s to 1 s results in a considerable increase in 0~: r = 2.08 &&S = 0.439 CY = 290.3 W me2 K-’ (b) Calculation of (Y for the same conditions as in (a), but at reduced pressure,p = 100 Pa. Step 1 ALFA WS PART RAD/M ? ROUGH/M ? PRESSURE/PA ? TEMPlK ? GASVISCOIPAS GASCONDIWIMK MOLMAS GAS ? ACCOMMODATION EMISSION ? SURF COVER ? GTO 01 ALFAWSIWISQM. K = 5.000 - 04 0.000 + 00 1 .ooo + 02 3.230 + 02 1.900 - 05 2.800 - 02 2.890 + 01 3.500 -Of 8.000 - 01 8.500 - 01 8.139 + 01 47 Step 2 LAMBDA BED SHAPEFACTORS C SPHERE = 1.250 + 00 C CYLINDER = 2.500 + 00 C CHOPPED = 1.400 + 00 DIRECT CONTACT AREAS CERAMIC = 7.700 - 03 STEEL = 1.300 - 03 SAND = 1.000 - 03 PART RADIM ? 5.000 - 04 C SHAPE ? VOIDFRAC ? ZETA ONE 7 PRESSURE/PA ? TEMPERATURE/K GASVISCO/PAS GASCONDIWIMK MOLMAS GAS ? ACCOMMODATION EMISSION ? SOLIDCONDfW/MK DIRECT CONTACT GTO 01 LAMBEDILAMGAS = LAMBEDIWIMK = 1.250 + 00 4.000 - 01 0.000 + 00 1 .ooo + 02 3.230 + 02 1.900 - 06 2.800 - 02 2.890 + 01 8.500 ~ 01 8.000 - 01 9.300 - 01 7.700 - 03 2.474 + 00 6.927 - 02 Step 3 t=60s: 7 = 4.0 ~/%m = 0.338 a = 27.5 W m-* K-’ t=ls: r=O.O82 h, = 0.80 ~1~64.9 Wm~2K-1 In this case reduction of the residence time brings Q quite close to its maximum value cr,. (c) Calculation of cr for stirred beds. The physical properties are the same as in (a). Nmrx may be assumed to be 23. The equivalent contact time is Gws 2 T = NrhermNmir = ___- @CA&Z Nmix where Z is the number of revolutions per unit time. For Z = 60 rev min-’ the equivalent contact time is N . t=-- mlx X60=23s 60 This gives, fOrp = 10’ h, r = 29.5 o/oI, = 0.172 (~=113.7Wm-~K-~ and, for p = 10’ Pa, r= 1.88 4%va = 0.452 (Y = 36.8 W me2 K-’ (d) Calculation of rx for extreme conditions. Ceramic particles, 100 pm in diameter, 40% void fraction, hydrogen gas, 10 bar, 1000 “C, residence time 1 s. Step I. Calculation of Q, ALFA WS FART RADIM ? ROUGH/M ? PRESSURE/PA ? TEMPIK ? GASVISCOIPAS GASCONDlWlMK MOLMAS GAS ? ACCOMMODATION EMISSION ? SURF COVER ? GTO 01 ALFAWSIWISQM. K = 5.000 - 05 0.000 + 00 1 .OOO + 06 1.273 + 03 2.330 - 05 6.100 - 01 2.000 + 00 1.000 - 01 6 .ooo - 01 8.000 - 01 3.660 + 04 Step 2. Calculation of Abed Note that &,, is below h, and &rid! This is because of the Knudsen effect near the contact point. LAMBDA BED SHAPEFACTORS C SPHERE = 1.250 + 00 C CYLINDER = 2.600 + 00 C CHOPPED = 1.400 + 00 DIRECT CONTACT AREAS CERAMIC = 7.700 - 03 STEEL = 1.300 - 03 SAND = 1 .ooo - 03 PART RADIM 7 6.000 - 05 C SHAPE 7 VOIDFRAC 7 ZETA ONE 1 PRESSURE/PA ? TEMPERATURE/K GASVISCOIPAS GASCONDIWIMK MOLMAS GAS ? ACCOMMODATION EMISSION ? SOLIDCONDlW/MK DIRECT CONTACT GTO 01 LAMBEDILAMGAS = LAMBEDlW/MK = 1.250 + 00 4.000 - 01 0.000 + 00 1 .OOO + 06 1.273 + 03 2.380 - 05 5.100 - 01 2.000 + 00 1 .ooo - 01 6.000 - 01 5.000 - 01 7.700 - 03 9.551- 01 4.871 - 01 Step 3. Calculation of r = am2t/(pch),,, pbd = 1200 kg mm3 cs = 600 J kg-’ K-r r = 3925 +wS = 0.01 CI = 659 W me2 K-’ The heat transfer is entirely bulk conduction control- led. Stirring could improve OL considerably. 48 Nomenclature A (I Cl2 z I ti Nmix N therm p. e 1 s T t tmix Y z CY ; E :: A P u A @K J/ wall surface, m2 radius of direct contact area, m radiation coefficient heat capacity at constant pressure, J kg-’ K-r particle diameter, m modified mean free path of gas molecules, eqn. (A-3) molar mass, kmol kg-’ eqn. (12) *eqn. (14) pressure, Pa heat flux, W heat flux density, W rn-’ gas constant, J kmol-’ K-r gap width, m temperature, K time, s = 1 /Z, time constant of mixing device, s coordinate, m stirrer speed, s-’ heat transfer coefficient, W mm2 K-t accommodation coefficient surface roughness, m emissivity viscosity, Pa s mean free path, m heat conductivity, W m-’ K-’ density, kg me3 radiation constant, W m-’ KA4 eqns. (10) and (22d) surface coverage factor direct contact area void fraction Su bscri@ ts B bulk bed bed dir direct G gas rad radiation S solid sb surface to bulk W wall wP wall to particle ws wall to surface 0 surface References 1 H. P. Seidel, Untersuchungen zum Warmetransport in Ftillkijrpersliulen, C/rem.-Zng.-Tech., 37 (1965) 1125-1132. 2 R. Ernst, Warmeiibergang an Warmetauschern im Moving Bed, Chem.-Zng.-Tech., 32 (1960) 17- 32. 3 W. N. Sullivan and R. M. Sabersky, Heat transfer to flowing granular material, Znt. J. Heat Mass Transfer, 18 (1975) 97-107. 4 E. U. Schliinder, Warmetibergang an bewegte Kugel- schiittungen bei kurzfristigem Kontakt, Chem.-Ing.- Tech., 43 (1971) 651-654. 5 J. P. Fourier, Zheorie Analytique de la Chaleur, 1821. 6 J. Wunschmann, W&metibertragung von beheizten Flachen an bewegte Schtittungen bei Normaldruck und im Vakuum, Dissertation, Univ. Karlsruhe, 1974. 7 J. Wunschmann and E. U. Schltinder, Heat transfer from heated plates to stagnant and agitated beds of spherical shaped granules under normal pressure and vacuum, Proc. 5th Int. Heat Transfer Conf, Tokyo, 1974, Vol. V, CT 2.1, p. 49-53. 8 J. Wunschmann and E.U. Schliinder, Warmetibergang von beheizten FILchen an Kugelschiittungen, VT- Verfahrenstechnik, 9 (1975) 501-505; Znt. Ci’zem. Eng., 43 (1980) 555-563 (English trans.). 9 E. Muchowski, Transient heat transfer between a perfect conductor with heat generated in it and a semi-infinite solid including a contact resistance, W&me- Stoffiibertrag., I2 (1979) 161-164. 10 R. Ernst, Der Mechanismus des Warmeiiberganges an Warmeaustauschern in Fliessbetten,Chem.-Zng.-Tech., 31 (1959) 166-173. 11 N. K. Ha&as and K. 0 Beatty, Jr., Moving bed heat transfer: I. Effect of interstitial gas with fine particles, Chem. Eng. Symp. Ser. 59 (41) (1963) 122- 128. 12 J. S. M. Botterill, M. H. D. Butt, G. L. Clain and K. A. Redish, The effect of gas and solids thermal properties on the rate of heat transfer to gas-fluidizedbeds, Proc. Int. Symp. on FZuidization, Eindhoven, June 1967, p. 450. 13 D. Gloski, L. Glicksman and N. Decker, Thermal resistance at a surface immersed in a fluidized bed. 14 S. Giines, E. U. Schliinder and V. Gnielinski, Kontakttrocknung von grobkomigem Granulat im Vakuum, VT- Verfahrenstechnik, 14 (1980) 31-39. 15 E. U. Schliinder, ijber den Stand der wissenschaftli- then Grundlagen zur Auslegung von Kontakttrock- nem fur grobkbmiges, rieselfahiges Trocknungsgut, Chem.-Zng.-Tech., 53 (1981) 925-941. 16 E. U. Schltinder, Particle heat transfer, Proc. 7th Znt. Heat Transfer Conf, Munich, 1982, Vol. 1, RK 10,~~. 195-212. 17 P. Zehner, Experimentelle und theoretische Bestim- mung der effektiven Wdrmeleitftiigkeit durchstrom- ter Kugelschtittungen bei massigen und hohen Temperaturen, VDI-Forschungsh., (5.58) (1973). 18 R. Bauer, Effektive radiale W%rmeleitf%higkeit gas- durchstrijmter Schtittungen aus Partikeln unter- schiedlicher Form und Griissenverteilung, VDI- Forschungsh., (582) (1977); see also Znt. Chem. Eng.. 18 (1978) 181-203. 19 N. Mollekopf and H. Martin, Zur Theorie des WCrme- tiberganges an bewegte Kugelschtittungen bei kurz- fristigem Kontakt, VT-Verfahrenstechnik, 16 (1982) 70 l-706. 20 S. Imura and E. Takegoshi, Nippon Kikai Gakkai Rombunshu, 40 (1974) 489. Appendix A Prediction of the contact heat transfer coefficient h (wall surface to bed surface) The main reason for the contact heat transfer resis- tance is that the heat conductivity of the gas in the wedge between particle and wall goes to zero when approaching the contact point, as set forth in ref. 4. Later slight modifications of the original equation have been published [14-l 91. The equation as recommended in refs. 14 and 15 is used in this paper: 2hdd %?3 = @Aa, + (l - @A) fi f (2Z+ 26)/d cyIvp is the heat transfer coefficient for a and is to be calculated by + arad + adir (A-1 1 single particle o-=?[(l+ y)ln(l+ A)-1] (A-2) ho is the continuum heat conductivity of the gas. $A is a plate surface coverage factor and is of the order of 0.80. d is the particle diameter and 6 the roughness of the particle surface. I is the modified mean free path of the gas molecules and follows from 2-Y 1=2hp (A-3) T where A is the mean free path and y is the accommoda- tion coefficient, which is around 0.8-l for normal gases at moderate temperatures. A may be calculated from (A-4) where 17 is the dynamic viscosity, p the pressure, T the temperature, &? the molecular mass and i? the universal gas constant. (Y,,d accounts for heat transfer by radiation and can be calculated from the linearized Stefan-Boltzman law: arad = 4C12 T,” (A-5) with 1 c,*=a- 1 1 (A-6) -+--1 %dl %ed being the overall radiation exchange coefficient, which follows from the black body radiation coefficient u = 5.67 X lo-’ W m-* KM4 and the emissivities of the wall surface ew and the bed surface futi as well. Actually, ‘ydir accounts fur direct solid to solid heat conduction. This contribution may be estimated from the formula / a h3 (Y&=2- - dd (A-7) where a is the diameter of that surface area in direct solid to solid contact with the plate when the particles 49 TABLE A-l (a). uwIl for 1 mm glass beads at various air pressures p and various surface roughnesses 6 (hS = 0.93 W me1 K-‘;n/d = 3 X10-4) P (mbar) 6=0 s=lpm 6=10pm &=lOOnm 10s 627.5680 485.2854 295.0458 119.5723 102 511.2243 383.4911 275.7123 118.0232 10 209.5610 206.8179 186.085 1 104.8636 100 65.6040 65.4585 64.1828 54.0039 10-r 14.1510 14.1488 14.1221 13.8642 10-2 6.0291 6.0290 6.0287 6.0257 1 o-3 5.1515 5.1515 5.1515 5.1515 TABLE A-l(b). oM for bronze spheres at various air pressures p and various surface roughnesses 6 (AS= 47.1 W m-l K-l; a/d = 3 X10-4) ~~~~~ p (mbar) 6=0 6=lpm 6=10pm 6 =lOOfim 10s 656.3820 514.0994 323.8598 148.3863 102 440.0383 412.3051 304.5263 146.8372 10 238.3758 235.6319 214.8991 133.6776 loo 94.4180 94.2725 92.9968 82.8179 10-r 42.9657 42.9628 42.9361 42.6782 10-2 34.843 1 34.8430 34.8427 34.8397 10-s 33.9655 33.9655 33.9655 33.9655 are not perfectly spherical all over and, moreover, when this plane part of the particle surface is as close to the wall surface as the crystal lattice spacing (otherwise no direct solid to solid heat conduction could be established; when the metal particles contact a metal plate, both must be welded together over the surface area n(a/2)*). In general, the direct solid to solid contribution is negligibly small except for high vacuum and metal particles (good heat conductors). Table A-l and Fig. A-l show (lr, as a function of pressure p for 1 mm glass beads with h, = 0.93 W m-l 10s cwr W mZK 10' 1 P mber Pig. A-l. Contact heat transfer coefficient ow versus pressure p for glass (full curves) and bronze (broken curves) spheres. Sphere diameter = 1 mm; interstitial gas is air at room temperature. 50 K-r and 1 mm bronze spheres with Xa =47.1 W m-l K-r. The gas is air and the parameter is the surface roughness 6. For both materials the same diameter ratio a/d=3XlO --4 for the direct solid to solid heat conduc- tion has been chosen. The other physical properties are : temperature 320 K, no = 1.9 X lo-’ Pa s, Xo = 0.027 W m -1 K-1, co = 1010 J kg-’ K-r, iI& = 28.9 kg kmol-‘, y=0.90;ew=E~~=0_90;C#l*=O.85. The Tables and diagrams reveal the following: (1) At normal pressure and zero roughness both Xs and a/d have very little effect on o,. (2) At normal pressure and large roughness both As and a/d still have little, but not negligible, effect on (Y,. (3) At vacuum, Xs may have a strong effect on (Y, provided a/d is not zero. (4) Assuming a/d = 3 X 10e4, direct solid to solid conduction has a significant effect on (Y, at vacuum for good conducting particles (copper), however, it has no effect on 01, for poor conducting particles (glass). This conclusion follows from CY, = 5.15 15 W rn-’ K-’ for glass beads under vacuum (see Table A-l(a)), which is solely due to radiation, according to eqn. (A-6). For copper spheres, (Y, = 33.9655 W m-* K-’ at vacuum (see Table A-l(b)) indicates that in addition to radiation there is a significant contribution by direct solid to solid conduction (33.9655 - 5.1515 = 28.814 W rnp2 K-l). (The contribution of gas conduction is negligibly small for both glass and bronze spheres, at this low pressure, anyway.) (5) a/d = 3 X lop4 means that the gap widths between a perfectly smooth sphere and a perfectly smooth plate at distance a/2 from the contact point is very small. From 2 (A-8) it follows that, for a sphere of diameter d = 1 mm and a/d =3 X 10p4, the gap width s is 0.225 X lo-” rns 0.225 A. Since the crystal lattice spacing is of the order of some angstroms, a/d = 3 X 10m4 is within the direct solid to solid region. Nevertheless, one should bear in mind that perfectly smooth surfaces are an oversimplifi- cation of the physical reality. Therefore, s - 0.1 A, which is much less than the diameter of a single atom, is a model parameter and not a physical one! Since the real physical situation at the contact point is unknown, the parameter a/d must be fitted to experimental data, particularly those obtained at high vacuum. a/d may depend on the particle material and the particle diameter. Appendix B Predictions of the packed bed heat conductivi@ Abed Various correlations for the prediction of &,bed have been published over the last decades. The mosfelaborated and reliable one seems to be that developed by Zehner [ 171 and Bauer [ 181. It applies to monodispersed as well as polydispersed packed beds of spherical and non- sphericalparticles of poor and good conductors within a wide temperature and pressure range (100 < T < I 500 K, 10m3 < p < 100 bar). The calculation procedure has been summarized in ref. 15 and is repeated here. Accord- ing to refs. 17 and 18 the overall heat conductivity of packed beds hbed depends on the following parameters: Abed =f(&, AG. ~Rv hD,d, ‘h, @K. CFormf(~r)) These parameters are: AS heat conductivity of particles hG heat conductivity of gas hrl equivalent heat conductivity due to radiation AD equivalent heat conductivity due to molecular flow d particle diameter !! void fraction relative flattened particle-surface contact area Form particle shape factor f(S;) particle size distribution function As set forth in refs. 17 and 18 the following correla- tions may be recommended for the prediction of Abed: 1 (B-1) X’bed 2 -=_ %&G + XR/~G - ~XXG/~D)@G/M x hG K K2 X In (&/ho + hR/kG)hG/kD B 11 + @G/ID - ~&/XG + XR/XG)I +;I$? -B[l+(% -l)#++ B-l A, --- K An where K= 2 [I +(2 -&);f]+ -B(z -,)(I+ 2 2) and Further AR 4cs _=- AG 2/e - 1 Tm3F and (B-2) (B-3) (B-4) (B-5) (B-6) 51 with XR = R~ormd and (B-7) XD = &or& (B-8) d is the equivalent particle diameter d=3m (B-9) V being the particle volume. RForm and DForm are shape factors for the interstitial energy transport by radiation and molecular flow, respectively. If the packed bed consists of mass fractions AZj with various particle diameters di, xR and xD must be calcu- lated as follows: 1 i=n AZ -= xD ’ FormI idi i=ID 1 i=n AZi _= XD ’ D~orm, idi i=l (B-10) (B-l 1) The particle size distribution function f({,) was found to be [18] f(L)= 1 +3<1 where the distribution parameter cr is given by (B-l 2) (B-13) The set of eqns. (B-l)-(B-13) contains three shape factors, such as CForm, RForm and DForm, as well as the relative particle to particle contact surface area $K, which must be evaluated from experiments. Some of the parameters have been evaluated in refs. 16 and 17 and are listed in Table B-l. TABLE B-l. Shape factors and particle to particle contact areas @K according to refs. 16 and 17 Particle shape CForm R~orrn D~orm OK Remarks Spheres 1.25 1 1 0.0077 Ceramic 0.0013 Steel 0.0253 Copper Cylinders 2.50 1 ? ? Hollow di2 1 ? ? cylinders 2.5 [ 1+ 01 - & Arbitrary 1.4 1 ? 0.001 Sand shaped ? Clay Figure B-l shows predicted and experimental [20] data for &&I, versus the gas pressure p for a packed bed of ceramic spheres. The parameter GK becomes important only at low pressure. Further comparisons between predicted and 3 P. mm Hg Fig. B-l. Packed bed heat conductivity Abed for monodispersed beds. Data according to ref. 20. Full curves from eqns. (B-l)- (B-13). TABLE B-2. Histograms of particle size distribution, taken from ref. 18. 6 51 Fig. B-2. Packed bed heat conductivity h&d for polydispersed beds versus distribution parameter cl. Data according to ref. Lg. Full curves from eqns. (B-l)-(B-13). Normal pressure and tem- perature. Particle size distributions are given in Tables B-2 and B-3. 52 experimental data such as in Fig. B-l for other solid experimental data are depicted in Fig. B-2. It seems materials and other gases may be found in ref. 18. AI1 to be obvious that the distribution parameter {r, as predictions are within the experimental error. given by eqn. (B-13) is sufficient to represent rather Arbitrary shaped material has also been investigated different size distributions, such as, for example, cases in ref. 18. The particle size distribution functions are (g) and (i) in Table B-2. For further details see ref. given in Tables B-2 and B-3, and the predicted and 18. TABLE B-3. Evaluation of Table B-2. Numerical values, A,zi (%) d; (mm) - . . 2 3 4 5 6 7 8 9 10 12.5 14 16 18 20 ii (mm) Sl &=XR hxd 2.9 ______ ~ 3.9 4.74 6.15 1.24 8.41 9.65 10.15 11.9 13.75 16.2 17.75 19.36 =xD h (a) (b) (c) 5.94 (d) (e) 0.80 (f) 1 .oo 0.98 (g) 13.71 (h) 17.33 (0 2.25 100.00 17.26 16.82 40.75 25.16 4.82 5.60 6 .OO 5.78 5.26 5.97 5.67 0.13 1.83 18.55 29.88 38.80 4.76 5.26 2.70 6.86 15.91 24.08 24.65 18.12 5.76 1.12 3.54 3.80 6.75 7.68 8.27 11.67 1.17 1.51 1.85 3.82 7.00 8.51 11.35 11.91 8.57 6.53 4.42 1.53 1.36 1.57 12.33 10.25 8.00 6.51 6.00 5.10 4.25 2.11 2.62 2.73 2.77 2.58 3.33 4.49 13.33 8.21 11.65 1 0.80 1.10 28.44 10.77 12.10 30.82 15.58 10.97 2.14 4.08 6.57 1, 10.3s 5.55 5.00 4.95 4.30 0.585 5.80 23.50 10.49 8.31 11.27 17.64 29.33 0.694 11.77 26.07 0 8.47 14.45 0.129 11.49 17.53 1.61 10.15 0.677 9.05 25.36 0.171 7.56 17.39 0.292 1.26 19.37 3.91 0.93 0.447 9.91 22.32 4.96 1.48 0.435 4.12 23.48 0.727 6.82 25.60 Appendix C Input Data from ST0 01 to ST0 10 Ol*LBL“ALFAWS",a, 79aLBLOl 80 RCL04 81 1323 82 * 83 RCLO7 84 I 85 SQRT 86 3.2 87 * 68 RCLOS 89 * 90 RCL03 91 I 92 ST011 93 2 94 * 95 2 96 RCLOB 97 - 98 + 99 RCL08 100 I 101 ST012 123 ST014 144 * 102 RCL02 124 RCL04 145 RCLl2 103 + 125 3 146 + 104 RCLOl 126 YtX 147 RCLOZ 105 I 127 22.28E-8 148 + 106 ST013 128 * 149 / 107 1 129 2 150 RCL15 108 + 130 RCLOS 151 + 109 RCL13 131 I 152 RCL14 110 l/X 132 1 153 RCLlO 111 1 133 - 154 * 112 + 134 / 155 + 113 LN 135 ST015 156 ST0 16 114 * 136 1 157 “ALFAWS/W/SQM,K =I' 115 1 137 RCLlO 158 RCL16 116 - 138 - 159 ACA 117 2 139 RCLOG 160 FMT 118 * 140 * 161 ACX 119 RCLOl 141 RCLOl 162 PRBUF 120 I 142 2- 163 RTN 121 RCL06 143 SQRT 164 .END. 122 * Input Data from ST0 01 to ST0 13 141eLBLOl 148 RCL03 155 Ytx 162 SQRT 142 RCL04 149 1 156 RCLOP 163 RCL07 143 3 150 - 157 * 164 * 144 * 151 CHS 158 ST021 165 RCL05 145 1 152 RCL03 159 RCL06 166 I 146 + 153 I 160 RCL09 167 116.4 147 ST020 154 1.11 161 I 168 * 53 169 RCLlO 110 2 111 / 112 l/X 113 1 114 - 115 * 116 ST022 111 RCLOl 118 / 119 1 180 + 181 ST023 182 RCLOG 183 3 184 YtX 185 RCLOl 186 11.34 167 + 168 RCLll 189 2 190 1 191 l/X 192 1 193 - 194 / 195 RCLOS 196 / 191 ST024 198 RCL04 199 RCLl2 200 I 201 ST025 202 RCL21 203 RCL23 204 1 205 RCL24 206 - 201 CHS 208 RCL25 209 * 210 1 211 + 212 RCL23 213 * 214 RCL23 215 1 216 - 211 RCL21 218 * 219 RCL25 220 RCL24 221 * 222 1 223 + 224 * 225 - 226 ST026 227 RCL25 228 l/X 229 RCL24 230 + 231 1 232 - 233 RCL23 234 * 235 RCL25 236 * 231 RCL21 238 * 239 RCL26 240 Xf2 241 1 242 ST027 243 RCL25 244 l/X 245 RCL24 246 + 247 RCL23 2413 * 249 RCL25 250 l/X 251 RCL24 252 + 253 RCL23 254 1 255 - 256 * 257 1 258 + 259 RCL21 260 * 261 I 262 LN 263 RCLZI 264 * 265 RCL23 266 1 261 - 268 RCL24 269 * 270 1 211 + 212 RCL21 213 * 214 RCL24 215 RCL23 216 * 277 - 278 CHS 219 RCL21 280 1 281 + 282 * 283 2 284 / 285 RCL21 286 I 281 + 288 RCL21 289 1 290 - 291 RCL23 292 * 293 RCL26 294 1 295 - 296 2 291 + 298 RCL26 299 j 300 ST028 301 RCL13 302 1 303 - 304 CHS 305 * 306 RCL13 307 RCL25 308 1 a09 + .310 RCLOS 311 1 312 - 313 CHS 314 SQRT 315 * 816 RCL03 317 RCL24 318 * 319 RCL03 320 1 321 - 322 RCL23 323 + 324 RCL03 325 / 326 I/X 321 + 328 RCLOS 329 1 330 - 331 CHS 332 SQRT 333 1 334 - 335 CHS 336 * 331 + 338 ST029 339 “LAMBEDILAMGAS =" 340 RCL29 341 ACA 342 FMT 343 ACX 344 PRBUF 345 RCL29 346 RCLOS 347 * 348 ST030 349 “LAMBED/W/MK=" 350 RCL30 351 ACA 352 FMT 353 ACX 354 PRBUF 355 RTN 356 END
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