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Well Performance Manual
TABLE OF CONTENTS
AUTHOR’S PREVIEW .............................................................................................
PREFACE .........................................................................................................
CHAPTER 1 INTRODUCTION ..........................................................................
NODAL Analysis .....................................................................
CHAPTER 2 RESERVOIR SYSTEM.. ................................................................
INFLOW PERFORMANCE RELATIONSHIP .......................
Single-Phase Flow.. .............................................................
Productivity Index.. .............................................................
Productivity Ratio ...............................................................
Sources of Information.. ......................................................
Important Definitions.. ........................................................
Boundary Effects.. ...............................................................
Two-Phase Flow.. ................................................................
Phase Behavior of Hydrocarbon Fluids.. ............................
Vogel’s IPR.. .......................................................................
Composite IPR.. ..................................................................
Standing’s Extension of Vogel’s IPR.. ...............................
Fetkovich Method ...............................................................
Multipoint or Backpressure Testing.. ..................................
Isochronal Tests.. .................................................................
Horizontal Well.. .................................................................
Tight Formations.. ...............................................................
Type Curve.. ........................................................................
Homogeneous Reservoir Type Curve.. ...............................
Transient IPR.. ....................................................................
CHAPTER 3 COMPLETION SYSTEM .............................................................
Pressure Loss in Perforations.. ..................................................
Pressure Loss in Gravel Pack ...................................................
CHAPTER 4 FLOW THROUGH TUBING AND FLOWLINES.. ......................
Single-Phase Gas Flow in Pipes.. ..............................................
Multiphase Flow.. ......................................................................
Liquid Holdup.. .........................................................................
No-Slip Liquid Holdup.. ............................................................
Superficial Velocity.. .................................................................
Mixture Velocity.. .....................................................................
Slip Velocity.. ............................................................................
Liquid Density.. .........................................................................
Two-Phase Density ...................................................................
Viscosity.. ..................................................................................
Two-Phase Viscosity.. ...............................................................
Surface Tension.. .......................................................................
Multiphase-Flow Pressure Gradient Equations.. .......................
111
iv
l-l
l-2
2-l
2-l
2-l
2-2
2-2
2-5
2-6
2-11
2-16
2-16
2-16
2-17
2-17
2-18
2-19
2-20
2-22
2-24
2-25
2-25
2-27
3-l
3-3
3-13
4-1
4-3
4-6
4-6
4-7
4-7
4-8
4-8
4-8
4-8
4-9
4-9
4-9
4-9
i
Two-Phase Friction.. .................................................................
Hydrostatic Component.. ..........................................................
Friction Component.. ................................................................
Acceleration Component.. .........................................................
Flow Patterns.. ...........................................................................
Calculation of Pressure Traverses.. ...........................................
Gradient Curves .........................................................................
CHAPTER 5 WELL PERFORMANCE EVALUATION
OF STIMULATED WELLS.. .........................................................
Pumping Wells.. ........................................................................
Gas Lift Wells ...........................................................................
Pre-Acid Test Computation Sheet .............................................
Post-Acid Test Computation Sheet ...........................................
APPENDICES
4-10
4-12
4-12
4-12
4-13
4-16
4-17
5-l
5-l
5-2
5-7
5-15
A PRESSURE LOSS EQUATIONS .................................................. A-l
B
C
D
E
F
G
FLUID PHYSICAL PROPERTIES CORRELATIONS.. ...............
Oil Properties.. ...........................................................................
Gas Solubility (Rs). ...................................................................
Formation Volume Factor (Bo) of Oil.. ....................................
Oil Viscosity.. ............................................................................
Gas Physical Properties.. .......... ..- .............................................
Real Gas Deviation Factor (2). ..................................................
Gas Viscosity (u g). ...................................................................
Rock and Fluid Compressibility.. ..............................................
Oil Compressibility (co). ...........................................................
Gas Compressibility (cg). ..........................................................
Rock Pore Volume Compressibility (cf) ...................................
GRADIENT CURVES.. ..................................................................
CALCULATION OF GAS VBLOClTY ........................................
PARTIAL. PENETRATION ...........................................................
PRAT’S CORRELATION.. ............................................................
SLIDES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-l
B-l
B-l
B-2
B-5
B-5
B-8
B-10
B-12
B-12
B-13
B-14
C-l
D-l
E-l
F-l
G-l
ii
CHAPTER 1 - INTRODUCTION
A well can be defined as an inter-
phasing conduit between the oil
and gas reservoir and the surface
needed to produce reservoir fluid
handling facility. This interface is
ble asset. The physical descrip-
to the surface, making it a tangi-
For optimal production, a well
tion of a well is quite involved.
engineering considerations. The
design requires some complex
optimal production refers to a
maximum return on investment.
The physical description of a typ-
ical oil or gas well is shown in
Fig. 1.1 .
"
-TOTAL u)sS IN TUBINQ
I,, the performance of a well the Fig. 1 .I Possible pressure losses in the producing system
drainage volume of the reservoir for aflowing well.
draining to the well plays an im-
portant role. A well combined with the reservoir draining into it is normally called an oil
a br gas production system. A production system is thus composed of the fdlowing major components -
porous medium,
completion (stimulation, perforations, and gravel pack),
vertical conduit with safety valves and chokes,
artificial lift system such as pumps, gas lift valves, etc,
horizontal flowlines with chokes, and other piping components e.g. valves,
elbows, etc.
In an oil or gas production system,the fluids flow from the drainage in the reservoir to
the separator at the surface. The average pressure within the drainage boundary is often
production system and is assumed to remain constant over a fixed time interval during
called the average reservoir pressure. This pressure controls the flow through a
depletion. When this pressure changes, the well's performance changes and thus the well
needs to be re-evaluated. The average reservoir pressure changes because of normal
reservoir depletion or artificial pressure maintenance with water, gas, or other chemical
injection.
The separator pressure at the surface is designed to optimize production and to retain
lighter hydrocarbon components in the liquid phase. This pressure is maintained by using
mechanical devices such as pressure regulators. As the well produces or injects, there is a
continuous pressure gradient from the reservoir to the separator. It is common to use a
1-1
wellhead pressure for the separator pressure in NODALt calculations assuming that the
separator is at the wellhead or very near it. Such assumptions imply negligible pressure
loss in the flowline.
NODAL Analysis
A node is any point in the production
system (Fig. 1.2) between the drainage
boundary and the separator, where the
pressure can be calculated as a function
nodes in the complex production
of the flow rates. The two extreme
boundary (8) and the separator (1). The
system are the reservoir drainage
pressures at these nodes are called the
separator pressure psep, respectively.
average reservoir pressure j j r and the
The other two important nodes are the
bottomhole (6) , where the bottomhole
flowing pressure pwf is measured by a
downhole gauge, and the wellhead (3)
where the wellhead pressure Pwh is
measured by a gauge attached to the Fig. 1.2 Location of Various Nodes
(Mach et al. 1981) a pressures are measured or calculated at each node, then the pressure loss between the Christmas tiee Or tKe flow arm. If the nodes can be calculated as a function of the flow rates. Some of the nodes (2.4, and 5 in
Fig. 1.2) where a pressure drop occurs across the node due to the presence of a choke,
restrictions (safety valves), and other piping components are called the functional nodes.
For each component in the production system such as the porous medium, completion,
tubulars, chokes, etc., the flow rate (4) is functionally related to the pressure differential
(Ap) across the component, Le.,
q = f@P) (1.1)
The following chapters of this manual establish such mathematical relationships for
different component segments of the production system. Based on these relationships, the
parameters that are important for the optimization of production through these
components are discussed. NODAL systems analysis is used as a method of combining
all these component system design procedures to help design and optimize the total
system.
Reference
1. Mach, J.M., Proano, E.A.. and Brown, K.E.: “Application of Production Systems Analysis to
Determine Completion Sensitivity on Gas Well Production,” paper 81-pet-13 presented at
the Energy Resources Technology Conference and Exhibition, Houston, Texas, Jan. 18-22,
1981.
f Mark of Schlumberger
1-2
e CHAPTER 2 - RESERVOIR SYSTEM
INFLOW PERFORMANCE
RELATIONSHIP
The Inflow Performance Relationship or
IPR is defined as the functional relation-
ship between the production rate and the
bottomhole flowing pressure. Gilbert
(1954) first proposed well analysis using
this relationship. IPR is defined in the 1
pressure range between the average reser- 2
The flow rate corresponding to the atmo-
voir pressure and atmospheric pressure.
spheric bottomhole flowing pressure is
defined as the absolute open flow potential , of the well, whereas the flow rate at the
average reservoir pressure bottomhole is
always zero. A typical inflow performance -
relationship is presented in Fig. 2.1. Fig. 2.1 A Typical IPR Curve.
Single-phase Flow
For single-phase oil or liquids, the inflow performance relationship shown in Fig. 2.1 is
stated by Darcy’s law for radial flow, as follows -
-
4
(SLOPE(-PROOUCTlVlNlNOEX(PI]
0 q, (slb/D) -
qHM- ABSOLUTE OPEN FLOW POTENTIAL (AOFP)
7.08 x l e 3 k,, h Br - pwf)
~ o B , [ l n ( ~ ) - 0 . 7 J + s t + D q o
qo = 1 (2.1)
oil flow rate into the well, stb/D,
formation volume factor of oil, bblhtb, (defined in Appendix B),
viscosity of oil, cp, (Appendix B),
permeability of the formation to oil, , md,
net thickness of the formation, ft,
average reservoir pressure, psia,
bottomhole flowing pressure, psia,
radius of drainage, ft,
fl - where A is area of circular drainage in sq ft ,
wellbore radius (ft) ,
total skin,
2-1
Dqo = pseudo skin due to turbulence. In oil wells, this term is insignificant
especially for low permeability reservoirs.
It can be shown that, for re = 1,466 ft, rw = 0.583 ft, st = 0 and no turbulence, Darcy’s law
simplifies to -
This simple equation is often used for the estimation of flow rates from oil wells.
Productivity Index
An inflow performance relationship based on Darcy’s law is a straight line relationship as
well can flow with atmospheric pressure at the bottomhole. The Productivity Index (PI) is
shown in Fig. 2.1. Absolute open flow potential (AOFP) is the maximum flow rate the
the absolute value of the slope of the IPR straight line. Thus,
PI - -9
@r - Pwf )
Based on Darcy’s law,
PIail =
7.08 X 10-3 h - - 90 bbl
po Bo. [In (z )- 0.75 + s , ] (Fr-pwf) ’ (psi-D)
The PI concept is not used for gas wells, as the IPR for a gas well is not a straight line but
a curve.
Productivity Ratio
The Productivity ratio is defined as the ratio of the actual Productivity Index to the ideal
Productivity Index (s,= 0).
PI (actual) Productivity ratio = (ideal, = o)
where,
= 0.87 ( kh )s t 162.6 qpB
m = slope of semilog straight line (Homer or MDH).
The productivity ratio is also called the flow efficiency, completion factor, or condition
ratio.
Example Prblem No. 2-1
Darcy's Law is perhaps the most important relationship in petroleum reservoir
engineering. It relates rate with the pressure drawdown and is often used to decide on an
appropriate stimulation treatment. The following exercises illustrate such uses:
Oil Well
kh (Pe - Pwf)
h (reservoir thickness) = 50 ft,
pe (initial reservoir pressure) I 3,000 psi,
pwf (flowing bottomhole pressure) = 1,000 psi,
B (formation volume factor) = 1.1 res bbl/stb,
p (viscosity) = 0.7 cp; re (drainage radius)
rw (well radius) = 0.328 ft (7-7/8" well)
I) Impact of drainage area
40
8.42 1,489 160
8.07 1,053 80
7.73 745
4%
9%
I 640 I 2,980 I 9.11 1 16%
Increasing the drainage area by a factor of 16 results in a maximum rate
decrease by 16%. In other words, the drainage area for a steady state well does
not have a major impact on the rate. However, the drainage radius may have a
profound effect on the cumulative recovery per well.
2-3
2) Impact of permeability and skin.
For the given variables q = 7.73 + 920 k
I s = o I s = 10 I
10.0
0.5 0.01 1.2 0.01
5 0.1 12 0.1
52 1 .o 119 1 .o
519 10.0 1.190
If k = 10 md, elimination of skin from 10 to 0 would result in more than 600 stb/d
increase (i.e., candidate for matrix acidizing).
If k = 0.1 md, elimination of skin would lead to a maximum increase of 7 stb/d.
Example Problem No. 2-2
For the following oil-well data, calculate
(a) the absolute open flow potential
relationship curve,
and draw the inflow performance
(b) Calculate the Productivity Index.
Data:
Permeability, = 30 md
Pay thickness, h = 40 ft
q w -ABSOLUTE OPEN FLOW POTENTIAL (AOFP) - 3.672 STBPD
Avg. reservoir pressure, Fig 2.2 IPR Curve for the Example ProblemReservoir temperature, T = 200°F
Well spacing, A = 160 acres (43,560 ft2/acre)
Drilled hole size, D = 12-1/4 in. (open hole)
Formation volume factor, Bo = 1.2 (bbl/stb)
Oil viscosity, po = 0.8 cp
(assume skin = 0 and no turbulence)
jjr = 3,000 psig
2-4
0 Solution
(a) Drainage radius, r, = d-ft
= 1,490 ft
Wellbore radius, r, = 0.51 ft
Applying Darcy's law for radial flow,
Absolute open-flow potential,
q o =
7.08 x 10-3 (30 x 40) (3,000 - 0)
(0.8 X 1.2) [ In (z:)-o.75] -
qo = 7.23 26'550 = 3,672 stb/D
(b) Productivity Index = 9- 7.08 X 10-3 k h -
@I - Pwf) ~ ~ B ~ [ ~ ( ~ ) - 0 . 7 5 ]
Sources of Information
1. A Transient Well Test Interpretation, e.g., buildup, drawdown, and interference,
gives -
Note: In injection wells, the buildup test is called a falloff test, and the
drawdown test is called an injectivity test.
2. Special well tests, i.e., extended drawdown or reservoir limit tests, are used to
determine the drainage shape and re.
3. Well logs and cores are also used to determine k and h.
Quite often, if properly conducted and interpreted, well test interpretation methods yield
2-5
the most representative values of the reservoir parameters such as (kh/p),&, etc. These
values are normally the volumetric average values in the radius of investigation, whereas
logs and cores determine the value of k at discrete points around the wellbore.
Important Definitions
Permeability (k): It is a rock property that
measures the transmissivity of fluids
through the rock. In the simplest form,
Darcy’s law when applied to a rectangular
slab of rock is
W P , - Pz)
PL
q =
where,
q = volumetric flow rate, cc/sec,
1.1 = viscosity of fluid, centipoise ,
k = permeability of the rock,
L = length of the rock, cm,
A = area of cross section of flow,
p, - pz = pressure difference, atmosphere.
darcy,
Fig 2.3 Darcy’s Law for Linear Flow.
cmz,
From this equation, a permeability of one darcy of a porous medium is defined when a
medium will flow through it, under viscous flow at a rate of one cubic centimeter per
single-phase fluid of one centipoise viscosity that completely fills the voids of the
second per square centimeter cross-sectional area under a pressure gradient of one
atmosphere per centimeter. This definition applies mainly to matrix permeability. In
carbonates, some sands, coals, or other formations that often contain solution channels
and natural or induced fractures, these channels or fractures do change the effective
permeability of the total rock mass. It can be shown that in a low permeability matrix, a
few cracks or fractures can make an order of magnitude change in the effective
permeability of the rock. It can also be shown that the permeability (in darcies) of a
fracture of width “w” (in inches) per unit height is given by -
k=54.4~106~*.
Consequently, a fracture of 0.01 in. width in a piece of rock will be equivalent to the rock
permeability matrix may substantially increase the effective permeability of the bulk
having a permeability of 5,440 darcies. Note that a few such cracks in a very low
rock.
Thickness (h): The net pay thickness is the average thickness of the formation in the
drainage area through which the fluid flows into the well. It is not just the perforated
interval or the formation thickness encountered by the well.
2-6
Average Reservoir Pressure (&): If all the wells in the reservoir are shut in, the
stabilized reservoir pressure is called the average reservoir pressure. The best method of
obtaining an estimate of this pressure is by conducting a buildup test.
Skin Factor (8,): During drilling and com-
pletion, the permeability of the formation
near the wellbore may often be altered.
This altered zone of permeability is called
the damage zone. The invasion by drilling
mudcake and cement, and presence of high
fluids, dispersion of clays, presence of
saturation of gas around the wellbore are
some of the factors responsible for reduc-
tion in the permeability. However, a suc-
cessful stimulation treatment such as
tive improvement of permeability near the
acidizing or fracturing results in an effec-
damage. The skin factor determined from a
wellbore, thus reducing the skin due to
bore mechanical or physical phenomena
well test analysis reflects any near well-
that restrict flow into the wellbore. Most
common causes of such restrictions in ad-
-
I
Fig 2.4 Positive Skin =Damaged Welibore or
Reduced Wellbore Radius.
dition to damage are due to the partial penetration of the well into the formation, limited
perforation, plugging of perforation, or turbulence (Dq). These non-damage related skins
are commonly known as the pseudo-skin. It is important to note that the total skin includ-
ing turbulence can be as high as 100 or even more in a poorly completed well. However,
the minimum skin in a highly stimulated well is about -5.
The skin factor (st) is a constant which relates the pressure drop in the skin to the flow
rate and transmissivity of the formation (Fig. 2.4). Thus,
St = r41.50BQ,
Lipski
Applk,,, = 0.87 m s,
= (p',,,f - pwf) in Fig 2.4
where,
m
St
= slope of semi-log straight line from Homer or Miller, Dyes and
Hutchinson obtained from a buildup or drawdown test, respectively,
(psibog cycle).
= Sd + sp + spp + SI"* + so + s, + .....,
2-1
where,
St = total skin effect,
sd = skin effect due to formation damage (+ ve),
spp = skin effect due to partial penetration (+ ve),
sp = skin effect due to perforation (+ ve) (Appendix E),
SNrb = Dq, skin effect due to turbulence or rate dependent skin (+ ve),
so = skin effect due to slanting of well (- ve),
SS = skin effect due to stimulation (mostly - ve).
Only positive skin can be treated in this
manner. It is very important to note that sd
can be at best reduced to zero by acidizing.
However, induced fractures can impose a
negative skin (s,) in addition to rendering
the damaged skin (sd) to zero.
Using the concept of skin as an annular
area of altered permeability around a
wellbore, Hawkins showed the well model
in Fig. 2.5.
where,
k, = reservoir permeability,
= permeability of altered or
damaged zone,
r, = radius of altered or
damaged zone,
r, = wellbore radius.
Fig 2.5 Well and Zone of Damaged or Altered
Permeabilify.
This formula also suggests that when skin s, is zero, Le., the well is not damaged, the
positive skin indicates a damaged well, whereas a negative skin implies stimulation.
permeability of the altered zone kd equals the reservoir permeability k, or r, equals r,. A
Darcy's law for a single-phase gas is -
7.03 X 10-1 kg h ( F: - pif )
qg = jIg.Tr[ln('C)-0.75+s,+Dqg]
rw
2-8
where,
9s = gas flow rate, Mscf/D,
kg = permeability to gas, md,
-
z = gas deviation factor determined at average temperature and average
pressure, fraction (Appendix A),'
-
T = average reservoir temperature, (deg. Rankine),
pg = gas viscosity, cp (Appendix A), calculated at average pressure and -
average temperature.
All other parameters are defined in Eq. 2.1. Note that the skin is reduced by a stimulation
treatment only; the turbulence is reduced by increasing the shot density or perforation
interval or a combination of these two.
Darcy's law for gas flow can be simplified by substituting -
z = 1, pg = 0.02 cp, t = 200"F, or 660"R
e as, ln@)-0.75 = 7.03
qg = 77 X 10-7 kh 6; - pif),
where,
qg = gas flow rate, Mscf/D,
k = permeability, md,
h = reservoir thickness, ft.
This equation is used for a quick estimation of the gas flow rate from the well.
Turbulence Dq, in Eq. 2.2 is known as the skin due to turbulence. In gas wells this may
be quite substantial and may need evaluation to decide the means to reduce it. In very
highly productive oil wells, this term may also be of significance.To evaluate the skin
due to turbulence, Darcy's law can be rewritten as -
(iir-pWd = aoqo + bo% 2
2-9
where,
k & C = a,+ boqo oil
90
Fig-. 2 . 6 ~ Plots Based on Four Point Test. Fig. 2.6b Evaluation of Four Point Test Data Aper
Jones, Blount, and Glaze.
Based on a four point test where the bottomhole flowing pressure pwr is calculated for four
stabilized flow rates (q), the following plots can be made on Cartesian graph paper shown
in Fig. 2.6a. The intercept and the slope of the straight line shown in Fig. 2.6a, give the
values of the constant a and b defining the straight line. The turbulence factor can be cal-
2-10
culated from b. Diagnostics from a four point plot are presented in Fig. 2.6b. It is impor-
tant to note that the well data presented in Case 1 does not show any turbulence because
the slope of this line is zero, resulting in a value of zero for b. However, the turbulence or
the skin due to it increases as the slopes increase as shown in Cases 2 and 3.
Jones, Blount, and Glaze4 modified Darcy’s law for radial flow with an analytical ex-
pression of the turbulence factor “D’ as a function of the perforated interval and gas or oil
turbulence coefficient in the rock (0). These equations are presented in Appendix A
(Sections ID and IIB).
Boundary Effects
Most reservoir engineering calculations as-
sume radial flow geometry. Radial geome-
try implies that the drainage area of a well
is circular and the well is located at the
center of the drainage circle. In many
cases, the drainage area of a well is rectan-
Applications of equations based on radial
gular, or of some other noncircular shape.
could lead to substantial error. Darcy’s law
geometry to a noncircular drainage area
can be modified for a bounded drainage
radius of different shapes of boundary as
follows -
7.08 X l e 3 kh ( pr - pwf)
‘lo = B o b [ In (x) - 0.75 +SI for oil
Table 2.1 Factors for Different Shapes and Well
Area of System Shown and A1I2lre is Dimensionless.
Positions in a Drainage Area Where A = Drainage
for gas
and
PI =+= 7.08 X 1e3 kh
Pr - Pwf B o b [ In (x) -0.75 +s I
for oil
where X is given in Table 2.1 for various drainage areas and well locations.
Example Problem No. 2-3
(a) A buildup test in a well after a constant rate production, q, = 100 BPD indicates
St = 2
Calculate the pressure loss due to skin for Bo = 1.
2-1 1
e Solution:
ApPskh = 141.2 X - q ~ o ~ s , = 1 4 1 . 2 ~ - ~ 2 = 1 4 1 . 2 x 1 0 = 1 , 4 1 2 p s i 1 0 0 20
b) Draw IPRs for the given well data and make a tabular presentation of skin vs
absolute open flow potentials (AOFP).
Given -
oil well
k = 5 m d
h = 2 0 f t
po = 1 .1 cp
spacing = 80 acres
PI = 2,500 psig
s =-5,-1,0, 1,5, 10,50
Bo = 1.2 RB/STB
r, = 0.365 ft
Solution
Drainage radius, re = = 1,053 ft.
AOFP = q = 7.08 X l e 3 k h FI
~ o B ~ [ I n ( ~ ) - 0 . 7 5 + s ] rW
- - 7.08 x 10-3 x 5 x 20 x 2,500
- 1,341 - 7.97 - 0.75 + s
2-12
skin, (s)
- 5
- 1
0
1
5
10
50
(STB/D)
AOFP
604
216
186
163
110
78
23
For oil wells, since the PI is a straight line, the fir and AOFF’ will uniquely define the IPR.
(c) Draw the IPR curve for the following gas well data. Calculate the AOFF’.
k = 1md h = 200ft
Reservoir temperature = 200” F
p = 0.019cp z = 1.1
pr = 3,500 psig spacing = 80 acres
r, = 0.365 ft skin, s = 1
Solution
From Section (b),
lnk -0.75 = 7.22
rw
From Darcy’s law,
7 .03x l@kh( FT-p$)
qg (MscfD) = (neglecting turbulence)
j i s Z T [ l n ( ~ ) - 0 . 7 5 + s ] rw
7.03 x lo” x 1 X 200 ( 3,508- p i f )
0.019 x 1.1 x 660 (7.22 + 1)
- -
= 1.24 X 10-3 (3,502 - p $)
2-13
PWdPSik!)
3,500
3,000
2,500
2,000
1,500
1.000
500
0
Flow rate
(Msfcrn)
0
4,030
7,440
10,230
12,400
13,950
14,880
15,190
(d) Solve problem (b) for a square drainage instead of a circular drainage and
skin = 0.
Solution:
1,341 1,341
= In x - 0.75 + s - In x - 0.75 -
From Table 2.1,
0.571 4- 1 066
x =
rw
"- - 0.365 - 2,920
= In 2,920 - 0.75 =7.98 - 0.75 =
1,341 17341 185 (stb/D)
1,000 2,175 0.825
1,340 1,606 1 .O403
1.2000
A straight line is drawn through these points and the slope and intercept are determined.
The equation of this straight line is
i!r.Z&f = 0.1997 + 0.000625 q,
q
Intercept, a = 0.1997,
2-14
Slope, b = 0.000625,
AOFP = q for pwt = 14.7 psia.
Solve the quadratic equation in q -
0.000625 q2 + 0.1997 q - 2985.3 = 0
q =
-0.1997 f 4(0.1997)2 + (4 x 0.000625 x 2,985.3) = 2,032 stb/D
2 x 0.000625
Example Problem No. 2-4
The following data is from a four point (flow after flow) test conducted in an oil well.
1,000 2,175
1,340 1,606
1,600 1,080
Fr = 3,000 psia
Using Jones, Blount, and Glaze method, calculate
i) a and b, and
ii) AOFP.
Solution
ded. Plot q vs
-
on Cartesian graph paper, based on the data provic
9
Therefore, 4 =
-0.1997 rt
1.25 X lo3
The positive root of this equation is
The absolute open flow potential of this well is 2,031 (stbD).
2-15
Two-Phase Flow
Darcy's law is only applicable in single-phase flow within the reservoir. In the case of an
oil reservoir, single-phase flow occurs when the bottomhole flowing pressure is above the
depletion of a reservoir, the reservoir pressure continues to drop unless maintained by
bubblepoint pressure of the reservoir fluid at the reservoir temperature. During the
pressure falls below the bubblepoint pressure which results in the combination of single-
fluid injection or flooding. Consequently, during depletion the bottomhole flowing
phase and twophase flow within the reservoir. This requires a composite IPR. Before
discussing the composite IPR, a brief review of phase behavior is presented.
Phase Behavior of Hydrocarbon Fluids
Reservoir fluid samples taken at the bot-
tomhole pressure, when analyzed in Pres-
sure-Volume-Temperature (P-V-T) cells
Temperature (P-T) diagram. A typical
generate phase envelopes in the Pressure-
black oil P-T diagram showing the physi-
cal state of fluid is presented in Fig. 2.7.
Based on the average reservoir pressure,
bottomhole flowing pressures, and the cor-
responding temperatures on this diagram,
one can decide on the type of reservoir
fluid; Le., single phase, two phase, or a
combination. Such information is used to
determine the type of IPR equation to be
used.
e
Vogel's IPR
In the case of two-phase flow in the reser-
voir where the jjr is below the bubblepoint
relationship is recommended (Fig. 2.8).
pressure, the Vogel's inflow performance
This IPR equation is -
A BUCK OIL
8 COMPOSITE
C WET O M
E BOLN. (115 DRNE OIL
D onv QAS
OIL
TEMPERATURE I'R) -
Fig. 2.7 Typical Phase Diagram for Black Oil.
This IPR curve can be generated if either
the absolute open flow potential qomax and
the reservoir pressure jjr are known or the
reservoir pressure jjr and a flow rate and q (STBPD)
pressure are known. For either case, a
buildup test for pr and a flow test with a
bottomhole gauge are needed.
the corresponding bottomhole flowing
Fig 2.8 Diferent Forms of Inflow Performance
Relationships IPR.
2-16
Composite IPR
The composite IPR is a combination of the
Productivity Index based on Darcy's law
above the bubblepoint pressure and Vogel's
IPR below the bubblepoint pressure. This
IPR is particularly used when the reservoir
pressure pr is above the bubblepoint pressure
is below the bubblepoint pressure (Fig. 2.9).
(Pb) and the bottomhole flowing pressure pwf
Thus,
and
j. ,
q- q 0 M M
Fig. 2.9 Vogel's Composite IPR.
where,
Note that Vogel's IPR13 is independent of the skin factor and thus, applicable to
stimulated wells.
undamaged wells only. Standingll extended Vogel's IPR curves to damaged or
Standing's Extension of Vogel's IPRStanding extended the effect of skin on Vogel's IPR equation and came up with the
concept of a flow efficiency factor or I%. If &. (Fig. 2.4) is defined as the bottomhole
flowing pressure for an undamaged well,
then,
= 1
-
- - - PI - P'wf
Pr-Pwfil,<o
Damaged Well
Undamaged well
Stimulated Well
2-1 7
Thus FE can be calculated using well testing methods. Vogel's IPR curves for different
values of FE are presented in Fig. 2.10.
where,
These PD's and tD's are obtained from appropriate type curves or well test information
such as- and s, and other available well reservoir parameters. kh
I.I
From the definition of flow efficiency,
P L '6 - FE @r - pwa)
So, Vogel's IPR can be written as -
For a large negative skin or high FE
predict a lower rate with lower bottomhole
(FE >1) and low pressures, these IPRs
pressure contrary to reality. Clearly, this
method cannot be recommended for such
cases. Thus, in the case of stimulated
wells, alternative methods to calculate an
inflow performance relationship must be
used.
Fetkovich Method
Multipoint backpressure testing of gas
wells is a common procedure to establish
the performance curve of gas wells or de-
liverability. Fetkovichl* applied these tests
on oil wells with reservoir pressures above
and below the bubbleuoint messure. The A ~ ~~ ~
general conclusion fr&n these backpres- Fig. 2.10 Standing's Correlationfor Wells with FE
sure tests is that as in gas wells, the rate
pressure relationship in oil wells or the oil
Values not Equal to I.
well IPR is of the form -
2-18
This equation is also referred to as the oil and gas deliverability equation. The exponent
“n” was found to lie between 0.5 and 1.000 for both oil and gas wells. An “n” less than
used. The coefficient “C” represents the Productivity Index of the reservoir.
1.0 is often due to nondarcy flow effects. In such cases, a nondarcy flow term can be
Consequently, this coefficient increases as k and h increase and decreases as the skin
increases.
The Fetkovichl2 IPR is a customized IPR for the well, and is obtained by multipoint
backpressure testing, e.g., flow after flow or isochronal testing.
Multipoint or Backpressure Testing
Such tests are performed in a shut-in well which has achieved a stabilized shut-in
pressure throughout the drainage area. These tests are also called deliverability tests
because they are used to predict the deliverability of a well or flow rate against any
backpressure (pd) imposed on the reservoir. Typically, these backpressure tests consist of
a series of at least three stabilized flow rates and the measurement of bottomhole flowing
pressures as a function of time during these flow intervals. The results of backpressure
tests are presented in log-log graph papers as log (F , - pZw, ) vs log q. Typical flow after
flow test sequences are presented in Fig. 2.1 1 and Fig. 2.12.
2
Fig. 2.11 FlowAfier Flow, NormalSequence Fig. 2.12 Flow Afier Flow, Reverse Sequence
(Afier Fetkovich). (Afier Ferkovich).
2-19
Problem on Flow-After-Flow Test:
The purpose of this exercise is to calculate C, n, and AOF using the conventional and LIT
equations.
Given
ijr = 201 psia
I Duration I PWi I m(p) I Flow Rate 1
(hr)
0.00 3.56 20 1 0
(psia) I (MMpsiaYcp) 1 (MMcf/D)
3
5.50 3.18 190 4
4.44 3.28 193 2
3.97 3.35 195 2
2.73 3.38 196
After the deliverability test is conducted, the coefficients of the deliverability equation
points are plotted, the best fit straight line is drawn through them. The straight line then
such as C and n are computed from the log-log plot of the - p f f ) vs q. After these
obtained is called the deliverability curve.
where,
and
calculated for any q and the corresponding pwf obtained from the deliverability curve.
Isochronal Tests
Isochronal tests are performed in low permeability reservoirs where it takes a prohibitive
oil or gas reservoirs that normally need stimulation. Typical isochronal tests involve
amount of time to yield stabilized backpressure. This happens in very low permeability
periods are the same and the shut-in times are maintained long enough for the pressure in
flowing the well at several rates with shut-in periods in between. The duration of the flow
extended drawdown (Fig. 2.13).
the drainage to stabilize to the average reservoir pressure. These tests are ended with an
2-20
Fig. 2.13 Isochronal Tesl, Flow Rate and Pressure Diagram.
q Mud
- 2 2 Fig. 2.14 p - p wfvs. q for Isochronal Test. Fig. 2.15 Graph of Log C vs. Log t for Isochronal Test.
2-21
q 4
qse
93
EXTENDED FLOW RATE
q 2
91
t-
- PC-
P
Fig. 2.16 Modified Isochronal Test. Flow Rate and Pressure Diagrams.
2
To analyze these tests, log @ I - P:~.) vs log
q are plotted as shown in the next figure
for each of the flow periods. The best
straight lines are drawn through these
points, one for each of the flow periods.
The slopes of these straight lines should be
the same, and these lines should be paral-
lel. These lines should get closer with in-
creasing time. The slope n is calculated for
any of these straight lines by the equation
used for the flow-after-flow test. The co-
efficient C is calculated from the straight
line with slope n plotted through the point
corresponding to the last stabilized rate in
the extended drawdown test period.
Horizontal Well Test.
Fig. 2.17 5 - p $vs. q for Modified Isochronal 2
Darcy's law suggests that the net thickness
or the productive length of vertical wells is
directly proportional to the productivity of
tal well can be considerably greater. In
a well. The productive length of a horizon- = W L " I I
horizontal wells, the productivity does not
directly increase with its length. The pro- Fig. 2.18 Horizontal Well Drainage Model.
ductivity increase in horizontal wells with the length of the well is much slower. How-
ever, horizontal wells can be very long unless economically limited. In heterogeneous
2-22
reservoirs or naturally fractured reservoirs, these wells can be drilled perpendicular to the
natural fracture planes to substantially improve productivity. In the Rospo Mare field in
Italy, a horizontal well is reported to produce 10 times its vertical neighbors. In very thin
low permeability reservoirs, such increases are also possible.
The inflow performance relationship for a horizontal well at the mid-thickness of a
reservoir (Fig. 2.18) is
7.08 X kh h Gr - p i )
Qo =
P O P 0 {h[+d-]+F1n[ Ph )} 6) CP + 1) rw
for L > Rh and (L/2) < 0.9 rch ,
where,
a = one-half the major axis of a drainage ellipse in a horizontal plane (Fig. 2.18).
= !j [ 0.5 + 4- Os
k =-
where subscripts h and v refer to horizontal and vertical, respectively. This equation has
Darcy's law for gas.
all the variables in oilfield units and can be easily converted for a gas well IPR as in
Example Problem No. 2.4
Gas Well: Calculate flow rate through this horizontal well.
Spacing 160 acres
Horizontal permeability, kh 0.06 md
Vertical permeability, k, 0.06 md
Average reservoir pressure, pr 800 psia
Bottomhole flowing pressure, pd 400 psia
Wellbore radius, r, 5 in.
Reservoir temperature, T, 80" F
Specific gravity of gas, y e 0.65
Net pay thickness, h 1,600 ft
Horizontal well length, L 2,770 ft
2-23
Calculations
z - -
qsc =
0.9 (from Standing's correlation)
0.0123 cp (from Carr et al.)
a Tight Formations
703 x 10-6 h - 703 x 10-6x 1,600
540 x 0.0123 x 0.9
-
T Fg-i = 0.19
~ @ , - p ~ . ) = 0 . 1 9 ( 8 0 0 ~ - 4 0 0 ~ ) = 9 1 , 2 0 0
2
91,200 k (+)= 1 , 0 5 7 ~ Mscf
0.79 + 0.58 p In (1,920 p )
It is very difficult to design a meaningful well test in a very low permeability (less than
0.1 md) reservoir. The main problem in such cases is the time required to reach infinite-acting radial flow which is very large, making such tests impractical. Consequently, it
becomes very difficult to obtain the reservoir parameters such as (kh/p), S, PI, etc., to
establish the Productivity Index in such cases. Multipoint tests to determine the IPR also
rate if these wells flow. Unfortunately, these low permeability wells are normally
become quite difficult due to the long time taken by such wells to stabilize at any flow
fractured and once they are fractured their effective wellbore radii increases substantially.
In such cases, it becomes even more difficult to obtain radial flow permitting a Homer
yield the fracture properties like fracture conductivity, fracture half-length, etc. Very
type analysis from a postfracture well test. These post-fracture tests in such cases only
often, where conventional analysis (e.g., Hornedsemilog analysis) fails to interpret well
test data, a type-curve matching technique is used to determine the required reservoir data
such as (Wp), S, etc.
Once the reservoir parameters are determined, type curves can also be used to generate
the transient inflow performance relationships. The tight formations normally remain
transient for a long time after the production resumes. During this transient time, type
curves can be used to generate the transient IPR. Transient IPRs allow the calculation of
cumulative production during the transient time, in addition to the flow rates normally
obtained using a steady-state PR.
2-24
Type Curve
Type curves are graphical representations of the solution of the diffusivity equation for
constant rate drawdown under different boundary conditions. The diffusivity equation is a
mathematical description of the fluid flow phenomena through the reservoir into the
wellbore. Each type curve assumes the following reservoir and well types -
homogeneous reservoir with or without wellbore storage and skin;
homogeneous reservoir with or without induced fractures in the wellbore;
* dual porosity or naturally fractured reservoirs;
layered reservoir, etc.
The three variables in x, y, and z dimensions in the type curve are dimensionless pressure,
dimensionless time, and a variable representing the near wellbore condition or the
boundary shape, respectively. Depending on the wellbore (completion) condition, the z
variable may be -
wellbore storage (c) and skin (s) in the case of homogeneous reservoirs,
fracture conductivity (FcD) in the case of wells with an induced fracture.
All type curves are plotted on log-log graph paper, so the shape of the curves strictly
depends on the pressure and time data obtained from transient well tests. The effects of
other parameters such as kh, k, q, +, etc., are strictly translational. This can be explained
with a real type curve for a homogeneous reservoir with wellbore storage and skin.
Homogeneous Reservoir Type Curve
The type curve for a homogeneous reservoir with wellbore storage and skin presents pD as
a function of tD/CD for different CDea in Fig. 2.19 (Gringarten et all8 nopetrol Johnston
The wellbore storage dominated periods for all values of C,ek fit on one unit slope line.
Schlumberger). This type curve is commonly known as a Flopetrol Johnston type curve.
The end of a unit slope line for different values of CDez8 is marked on the type curve. The
start of the infinite-acting radial flow is also clearly marked. This curve does not show the
effect of boundaries to make it applicable strictly to an infinite reservoir. In reality, as the
well sees the effect of a boundary, these type curves bend upward. The dimensionless
time when these boundary effects are seen depends on how far the boundary is from the
wellbore. A typical type curve for a well with no flow boundary is presented later for
fractured wells.
The advantage of the Flopetrol Johnston type curve is the ease of matching and clear
definition of the flow regimes, such as end of wellbore storage, beginning of infinite-act-
ing radial flow, etc. In this type curve, the dimensionless variables are defined as follows-
pD = dimensionless pressure
kh
141.2 qBok
- - AP
tD/cD = 0.000295 - kh At
k
2-25
102 SKIN FACTOR, s
10
9 n
1
10"
10" 1 2.4 10 102 io3 104
b / C D
APPROXIMATE START OF SEMILOG STRAIGHT LINE
Fig. 2.19 Homogeneous Reservoir Type Curve
These dimensionless groups represent universal pressure and time scales. The type curves
production or injection rates. The presentation of these dimensionless variables in log-log
actually represent a global description of the pressure response with time for different
coordinates makes possible a match of the pressure vs time data obtained from a well test.
The rationale for that is -
logp, = log Ap+log kh
141.2 qBp
= log Ap + log y
where y = constant for a particular reservoir.
Similarly,
= log At + log x
where x = f (k,h,p,C) = constant for the well reservoir system.
Consequently, log pD and log tl, are actually log Ap and log At, respectively, translated by
2-26
e some constants defined by reservoir parameters. Therefore, if the proper type curve representing the reservoir model is used, real and theoretical pressure vs time curves are
identical in shape but are translated in scale when plotted on the same log-log graph.
Transient IPR
Infinite Homogeneous Reservoir
Transient IPR curves for homogeneous reservoirs can be generated using the Flopetrol
Johnston type curve as follows.
Example Problem No. 2-5
Given
k = l m d
h = 20 ft
Po = 1 CP
Bo = l.ORB/STB
pr = 2,000 psia
r, = 0.5 ft
-
Calculation
$ = 0.2
ct = 10-5 psi-1
C = 0.001 bbl/psi
time = 0.1, 1, 10, 1 O O h r
S - - . 1.21
tD = 0.000295 - - = 5.9 At kh At
CD P C
Absolute Open
At (hr) ( B W
Flow Potential pD (from TC) tdCo
0.1 506 0.56 0.59
1
39 1.2 590 100
48 5.9 59 10
90 3.15 5.9
For homogeneous reservoirs, the well known infinite-acting semilog approximation for a
2-21
0 well with a skin s, producing at a constant rate q after the wellbore storage effects subside is given by -
PO = 1/2 ( In to + 0.80907 + 2s ) .
This equation represents the homogeneous reservoir type curve until the pressure
transients start seeing the boundary. This time depends on the boundary radius and can be
calculated based on some of the reservoir properties as follows.
The equation for po can be simplified as -
90 = @I - Pwf)
162.6 !&BO[ { log ( k )- 3.23 + 0.87,) +log (t) ]
$PCt r ,
The transient IPR equation for gas reservoirs is presented in Appendix A, Section IV.
Example Problem No. 2-6
Same as previous problem. r, = 2,000 ft
time to end of infinite-acting radial flow, t (hr)
= 948 0.2 x 105 x 2,0002 = 7,584 hr 1
qOlAOFP - - 20 x 2,000
162.6 log - 3.23 + 0.87s +log (t) [I (0.2 x x OS* 1 1
- 246 - log t +4.3
I t (hr) I a. (Absolute Oaen Flow Potential) I
I 0.1 I 74.55 I
10
100
1,000
46.42
39.05
33.70
7,584 30.07
Note the discrepancy in the absolute open-flow potentials at early times less than 100
hours. This is due to the wellbore storage effects not considered in the semilog approxi-
mation.
2-28
Homogeneous Reservoir With Induced Vertical Fracture
Meng and Brown8 presented type curves for wells with an induced vertical fracture at the
center of the reservoir for different closed rectangu1ar.drainage areas. The fluid is
considered slightly compressible with constant viscosity p. For gas flow, the real gas
pseudopressure function (Al-Hussainy et al., 1966) is used where gas properties are
evaluated at the initial reservoir pressure. The dimensionless variables used in these type
curves are defined as follows.
pD = dimensionless wellbore pressure drop
tDXf = dimensionless time
F,, = dimensionless fracture conductivity
A few of these type curves are presented in Fig. 2.20. It is important to note that theearly time pressure behavior depends on the FcD; whereas the late time or after
depletion starts, the pressure response is influenced by the shape and the size of
drainage.
As in the homogeneous reservoir case, transient IPR curves can be generated for fractured
reservoirs using appropriate type curves presented in Fig. 2.20. These type curves can be
used for both single-phase oil or single-phase gas. In the case of gas, m (p) is used instead
of pressure, For oil wells below the bubblepoint pressure, Vogel’s IPR is used. A step-by-
step procedure to calculate transient IPR is presented below.
1. Calculate the dimensionless fracture conductivity defined earlier.
2-29
Fig. 2.20 Constant rate type curve forfinite-conducrivityfiacture-closed square system
@elye = 1).
2. A drainage geometry xJy. is assumed for a closed reservoir; calculate the
fracture penetration ratio x,/&.
3. Calculate dimensionless time tolr for any assumed time and for known
parameters as k, 4, C,, xrr etc.
4. From the type curves, determine the dimensionless pressure pD (tmh Fco, xf/x.,
X J Y ~
5. Calculate qb and PI at the bubblepoint pressure using the following -
and
Ibblepc where pb is the bubblepoint pressure and qb is the rate at the bu
pressure.
6. Calculate qVogel, where,
)int
2-30
7. Calculate pwf vs q below the bubblepoint pressure using Vogel's equation -
For gas wells, Steps 1 to 5 are followed to generate IPR curves.
Exercises
1. Given data (oil well) -
Reservoir permeability, k
Formation thickness, h
Reservoir porosity, (I
Total system compressibility, c,
Oil formation volume factor, Bo
Oil viscosity, ~o
Initial reservoir pressure, pi
Bubblepoint pressure, pb
Square drainage area, A
Design fracture half-length, x,
Design fracture conductivity, kfw
Simulated producing time, tp
0.2 md
30 ft
0.15
1.14 x lo5 psiL
1.44' Rb/stb
0.35 cp
5,200 psi
3,500 psi
40 acres
500 ft
2,000 md-ft
5, io, 30,365 days
Hint: Generate transient IPR curves for different producing times.
2. For the following gas well data,
calculate the absolute open flow
potential of the well.
k, = 0.1 md
pr = 3,000 psia
h-300ft
Reservoir temperature = 200'F
y8 = 0.7
Spacing = 160 acre
Drilled hole size = 12 1/4 in.
skin = 1
Neglect turbulence.
-
I
1
:ig. 2.21 Transient IPR for afractured well in a
closed square reservoir.
2-3 1
3. Calculate In (r&) for rw = 7 in. and for drainage areas of 20,40, 80, 160, and 320
acres.
Hint: (make a table)
Drainage Acres In ( r h d r, re
20
40
80
160
320
4. Draw the IPR for a well with the following data.
k = 5 0 m d Depth = 5,000 ft
h = 100 ft
pr = 2,000 psia (Producing all oil) -
Determine the absolute open flow potential.
2-32
0 References
1. Evinger, H.H. and Muskat, M.: “Calculation of Theoretical Productivity Factor,”
Trans., AIME (1942) 146, 126-139.
2. Gilbert, W.E.: “Flowing and Gas-Lift Well Performance,” Drill. and Prod. Prac.,
M I (1954) 126.
3. Govier, G.W., et al.: ‘Theory and Practice of the Testing of Gas Wells,” Energy
Resources Conservation Board, Alberta, Canada, 3rd Ed, 1975.
4. Jones, L.G., Blount, E.M. and Glaze, D.H.: “Use of Short Term Multiple Rate Flow
Test to Predict Performance of Wells Having Turbulence,” paper SPE 6133, 1976.
5. Cinco-Ley, H. and Samaniego-V, F.: “Transient Pressure Analysis for Fractured
Wells,” JPT (Sept. 1981) 1749-1766.
6. Giger, F.M., Reiss, L.H., and Jourdan, A.P.: “The Reservoir Engineering Aspect of
Horizontal Drilling,” paper SPE 13024, 1984.
7. Joshi, S.D.: “Augmentation of Well Productivity With Slant and Horizontal Wells,’’
Paper SPE 15375 (1986); JPT, (June 1988) 729-739.
8. Meng, H-Z. and Brown, K.E.: “Coupling of Production Forecasting, Fracture
Geometry Requirements and Treatment Scheduling in the Optimum Hydraulic
Fracture Design, paper SPE 16435, 1987.
9. Muskat, M.: “The Flow of Homogeneous Fluids Through Porous Media,” MRDC,
Boston, 1982.
10. Prats, M.: “Effect of Vertical Fractures on Reservoir Behavior - Incompressible
Fluid Case,” SPEJ (June 1961) 105-1 18.
11. Standing, M.B.: “Inflow Performance Relationships for Damaged Wells Producing
by Solution Gas Drive Reservoirs,” JPT (Nov. 1970) 1399-1400.
12. Fetkovich, M.J.: “The Isochronal Testing of Oil Wells,” paper SPE/AIME 4529,
1973.
13. Vogel, J.V.: “Inflow Performance Relationships for Solution Gas Drive Wells,” JPT
(Jan. 1968), 83-93.
14. Homer, D.R.: “Pressure Buildup in Wells,” Third World Petroleum Congress, Sec.
E, 503-52 1.
15. Agarwal, R.G., Al-Hussainy, R., and Ramey, Jr., H.J.: “An Investigation of
Wellbore Storage and Skin Effect in Unsteady Liquid Flow: 1. Analytical
Treatment,” SPE Trans. (Sept. 1970) 279-290.
16. Al-Hussainy, R. and Ramey, H.J.: “Application of Real Gas Flow Theory to Well
Testing and Deliverability Forecasting,” JPT (May 1966) 637-642.
2-33
17. Brown, K.E.: “Technology of Artificial Lift Methods” Vol. 1, Tulsa, OK, PennWell
Publishing.
18. Mukherjee, H. and Economides, M.J.: “A Parametric Comparison of Horizontal and
Vertical Well Performance,” paper SPE 18303, SPEFE, June 1991.
2-34
CHAPTER 3 - COMPLETION SYSTEM
Most of the oil and gas wells are com-
pleted with casing. The annulus behind the
casing is normally cemented. Once the
casing is cemented, it is hermetically insu-
lated from the formation. To produce any
fluid from the formation, the casing is per-
forated using perforation guns. Such perfo-
rated completions provide a high degree of Fig, ;7,1 Shnped Charge,
control over the pay zone. because selected
intervals can be-pdrforated and stimulated
and/or tested as desired. It is also believed
that hydraulic fracturing and sand control
tions. However, the perforations impose
are more successful in perforated comple-
restrictions to flow from the formation to
the wellbore in the form of extra pressure
losses. Consequently, if not adequately
designed and understood, perforations may
substantially reduce the flow rates from a
well.
Detonation Front
Outer Uner
Stagnatlon Polnt
Inner Liner
I “I\\\
Shaped charge perforating is the most
common and popular method of perforat-
ing. A typical cross section of a shaped
charge is shown in Fig. 3.1. As the shaped
charge is detonated, the various stages in Fig 3,2a Jet,slug Formation,
the jet development are shown in Fig. 3.2.
The velocity of the jet tip is in excess of
30,000 ft/sec, which causes the jet to exert
an impact of some 4 million psi on target.
Every shaped charge manufacturer pro-
vides a specification sheet for charges as to
the length of penetration and diameter of
the entrance hole in addition to other API
required specifications. A Schlumberger
Table 3.1.
data sheet of a perforation gun is shown in Fig 3.26 Approximare Jet Velocities and Pressures.
3-1
Table 3.1 - Schlumberger Perforation Data
DESIGNATION
GUN
1.318" D.S.
1.318" D.S.
1-11/16" OS
1-11/18" DS
1-11116"DS
1.11/16"FJ
2-118' W
1.11116"EJ
2.118" OS
2-1/8" DS
2.118' DS
2.11B'DS
2-118" FJ
2-718' DS
3918' PPG
3-3/8" PPG
3-318" PPG
3.318' PPG
4" PPG
4" PPG
4'PPG
4" PPG
4' PPG
4" PPG
5" PPG
5" PPG
2.718' HSD
2-718" HSD
2-718" HSD
3-38" HSD
3.318' HSD
3916 HSD
3-38' HSD
3-3/8" HSD
34/8' HSD
3.38" HSD
4" LSD
4.112'HSD
4.112" HSD
5'5 SPF HSD
5" HSD
5" HSD
5-112" HSD
5-1/2" HSD
6' HSD
6' HSD
6" HSD
5" HSD
r HSD
7-114" HSD
7-114' HSD
-
SPF
4
4
4
4
4
416
416
416
4
4
4
4
416
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
6
4
12
12
12
5
12
12
12
12
12
12
12
12
12
12
-
-
-
-
-
-
-
-
-
-
-
CHARGE NAME
16A HD, RDX
20A HD, RDX
16A HD, PSF
20A HD, HMX
2OA HD, PSF
1-11/16"EJ.RDX
1-11116"FJ,RDX
2-1/6" EJ, RDX
25A HD. RDX25A HD, PSF
25A UJ. HMX
25A UJ. RDX
2-116" FJ, RDX
3681 HD. RDX
36A UJ. RDX
368 HJ, PSF
388 BJ, RDX
36A UJ, HMX
418 HJ 11, RDX
41A HJ 111, ROX
418 HJ 11, HMX
418 HJ 11, PSF
418 UP. RDX
418 UP. RDX
518 UP, RDX
518 UP, RDX
38A UJ. RDX
38A UJ. HMX
368 W, RDX
368 BJ, RDX
36A UJ, RDX
38A UJ, HMX
418 11, HMX
418 HJ II, RDX
41A UJ, HNS
418 UP, RDX
418 HJ, SX1
348 HJ 11, RDX
43C UP, RDX
518 HJ 11, ROX
418 HJ 11, RDX
418 UP 11, RDX
418 HJ 11, RDX
418 UP 11, RDX
418 HJ 11, ROX
418 HJ 11, HMX
51C UP, RDX'
518 UP 11, RDX'
64C UP, ROX
518 HJ 11, RDX'
51C UP 11, RDX'
PART
NUMBEF
HZ24509
HZ47295
HZ24234
H334539
Mi00171
HZ24372
P274035
P273920
HZ24470
-
H224577
H304920
H334542
Mi00173
HZ24353
-
HZ47776
H334970
H304637
H421504
1334534
HZ47262
HZ47776
HZ47776
-1304043
-1304750
i304765
.I334974
i304750
i304765
i304953
i304952
1304881
u296ffi
*a442
i42839
1304953
1334852
1304953
43W52
-
1334497
i304952
i304930
i304865
1428136
1 3 ~ 7 7
1304956 -
-
1 HR
lEMP
RATE
435
330
330
400
435
300
330
330
435
330
400
330
300
330
435
330
330
4 w
330
-
-
-
-
330
400
435
330
330
330
330
330
400
330
330
330
ow
330
400
5M)
330
210
330
330
330
330
3 3 0
330
IW
130
330
330
330
130
)30
130
-
T
-
EXPL
LOAD
GMS
1.8
1.6
3.2
3.2
3.2
9.5
13.5
11.0
6.5
6.5
6.5
15.5
6.5
14.0
13.5
15.0
15.0
22.0
15.0
22.0
22.0
22.0
22.0
22.0
32.0
32.0
15.0
15.0
15.0
15.0
15.0
22.0
15.0
22.0
22.0
22.0
22.7
24.0
21.0
37.0
22.0
22.0
22.0
22.0
22.0
22.0
32.0
32.0
66.0
37.0
35.1
-
-
-
-
-
-
-
-
-
-
-
T - - - CASING
4-112
4-1/2
4.1/2
4-11,?
5.112
5-112
512
4.12
4-112
4-112
4-1/2
5.112
4-112
5-112
4-112
4.112
4-1 I2
5-1/2
51.2
5112
5 1 2
7
7
4-112
4-112
4.112
4-12
4-12
4-112
4112
4-1.2
4-12
51fZ
5.1.2
7
7
7
7
7
7-518
7518
4-(/2
-
_.
x
-
9.516
-
-
-
9518
%5/8
45/8
$518
$516
9.516
$518 __
-
iCTll
0.21
E.H
0.19
0.21
0.21
0.23
0.33
0.30
0.34
0.32
0.30
0.32
0.31
0.29
0.37
0.34
0.35
0.37
0.30
0.44
0.36
0.40
0.38
0.66
0.79
0.67
0.77
0.24
0.32
0.39
0.37
0.31
0.30
0.40
0.42
0.31
0.63
0.46
0.71
0.42
- -
-
-
-
-
-
-
-
0.46
0.41
0.68
0.40
0.38
0.66
0.40
0.63
0.76
1 23
0.47
0.60 -
- - PENET
5.75
6.69
5.10
6.69
6.02
6.03
13.26
16.41
10.64
10.36
12.64
12.78
12.97
16.12
20.18
10.65
16.64
20.44
23.99
-
-
-
20.97
20.28
16.22
16.65
14.17
16.57
16.66
19.19
14.40
16.76
19.04
20.05
19.73
16.43
19.30
21.43
7.75
17.10
6.35
25.80
16.07
8.80
1 1.60
19.06
21.07
20.40
8.40
6.65
7.07
27.86
12.25
19.81
-
_.
-
-
-
-
)-FOURTH Et
SEI
0.23
CFE E.H.
0.81
0.19 0.64
0.27 0.67
0.27 0.67
0.25 0.76 - -
0.34
0.76 0.34
0.79 0.36
0.90
0.33 0.80
0.33 0.70
0.36 0.69 - -
0.40
0.67 0.43
1.03 0.34
0.78
- -
0.36
0.92 0.45
1.03 0.41
1.11 0.36
0.73
0.86 0.91
0.66 1.02
0.88 0.69
0.73 0.76
0.84 0.40
- - - -
- -
- -
0.34 0.75 - -
0.46 0.80 - - -
- - - - - - -
- - - -
0.50 0.62
- -
0.49 0.73
- -
0.47
1.23 0.48
0.75
- - - - -
0.54 0.W
-
- -
ION
ION II
i 7 P OAP DATE
TESl
3.30 4.26 11.74
"
-
"
"
-
-
-
"
-
3.79 07.76
5.21 12-84
5.21 12-64
4.03 03.74 - 03-87
6.11 09.78
11 .OO 06-74
6.63 09-74
9.50 05-83
7.40 03-75
6.33 10-65
- 0347
10.98 03-74
7.73 07.72
13.44 06-65
- 01-67
12.61 03-64
15.42 07-65
13.50 08.85
11.96 06.64
11.88 0574
11.17 03-60
9.73 09-61
9.04 06.61
9.55 09-81
- 02-67 - 01-68
- 01-67
- 02-67
12.36 02-65
12.57 11.84
- 01-66
- 01-88
- 09-67
- 10-65
- 04-66
- 0647 - 08-87
11.46 12-63
- 04-65
11.77 12-83
- 11.64
12.00 12-63
- 11.64
12.17 09-64 - 01-65
- 01-85
- 04-68
16.67 06-64 - 11.64
3-2
PRESSURE LOSS IN PERFORATIONS
The effect of perforations on the productivity of wells can be quite substantial. Therefore,
much work is needed to calculate the pressure loss through perforation tunnels. A very
brief review of the background work in the area was presented by Karakas and Tariq
(1988). Most of the calculations on perforation pressure losses are based on single phase
gas or liquid flow. It is generally believed that if the reservoir pressure is below the
bubblepoint causing two phase flow through the perforations, the pressure loss may be an
order of magnitude higher than that for single phase flow. Perez and Kelkar (1988)
presented a new method for calculating two phase pressure loss across perforations. For
this manual, two methods of calculating the pressure loss in perforations are presented
with appropriate examples. These methods were proposed by McLeod (1983) and
Karakas and Tariq (1988).
McLeod Method
Pressure loss in a perforation is calculated using
the modified Jones, Blount, and Glaze equations
proposed by McLeod. McLeod (1988) treated an
individual perforation tunnel as a miniature well
with a compacted zone of reduced permeability
around the tunnel. It is believed that the com-
pacted zone is created due to the impact of the
shaped charge jet on the rock. However, there is
no physical means to actually calculate the perme-
ability of the compacted zone. McLeod suggested
compacted zone is -
from his experience that the permeability of the
10% of the formation permeability, if
perforated overbalanced, and
40% of the formation permeability, if
perforated underbalanced. I " d - I
These numbers may be different in different areas. I I I
The thickness of the crushed zone is assumed to
Fig 3.3 Flow Inro a Perforation.
be 0.5 in. The massive reservoir rock surrounding a well perforation tunnel renders it fea-
sible to assume a model of an infinite reservoir 'surrounding the well of the perforation
tunnel. Thus, in the application of Darcy's law, -0.75 in the denominator can be ne-
The pressure loss equations through perforations are given below.
glected. A cross section of McLeod's perforation flow model is presented in Fig. 3.3.
Oil Well
pwfs - pwf = as, + 2
where the constants a and b are defined in Appendix A. Note that the flow rate qo in this
equation is not the well production rate but the flow rate through an individual perfora-
tion.
3-3
Gas Well
The constants a and b are adequately defined in Appendix A. Again, the gas flow rate qg
is the flow rate through an individual perforation.
Example Problem No. 3-1
Oil Well
Make a completion sensitivity study for the following well:
= 20md
= 3,000 psia
= 2000 ft
= 25 ft
= 20ft
= 0.021 ft
= 0.883 ft
= 0.4 x k md
= 0.063 ft
= 0.365 ft
= 35O
= 0.65
= 1.2 (rb/stb)
= 1cp
Calculate the pressure loss through perforations for shot densities 2, 4, 8, 12, 20,
and 24 in the flow rate range from 100 to 1.200 stb/D.
Plot completion sensitivities q vs Ap.
3-4
Solution
Pressure loss through individual perforation,
where,
a = \ .
p0 Bo (In $)
b =
7.08 X 10-3 Lp kp
Calculations -
Bo = 2.33 x 1010 2.33 x lOl0 = ,.9175 E9 - -
k'd20'
(0.4 x 20)1.201
a =
2.30 x 10-14 x 1.22 x Po x 53.03 x 31.75
0.8832
b = = 26.3598
7.08 X 10-3 X 0.883 X 8
Therefore,
4 = 0.1371 + 26.3598 qo
where,
qo = oil flow rate per perforation, BPD
- - well flow rate
(shot per foot) x (perforated interval)
3-5
Table 3.2 -Well Flow Rate (BPD)
Gas Well
For gas wells,
The constants a and b are calculated ex-
actly the same way as shown in the oil
well example using the gas well equations
given in Appendix A, Section VB. To cal-
culate the pressure loss through perfora-
for the given well flow rate and then uwf is
tions, pwfs is calculated from the IPR curve
x 800 -
U
0
0 600
w
0:
d
2 4w
3t:
2w
'0 200 400 6W 800 1000 1200
FLOW RATE, (BPD)
calculakd as
. ...
~
Fig. 3.4 Plot offlow rate vs pressure drop for
varying shot densities.
Pwf = 4-
AP = Pwfs - Pwf
Karakas and Tariq Method
For practical purposes, McLeod's method gives fair estimates of pressure loss through
perforations. However, this model is not very sophisticated to consider the effects of the
phasing and spiral distribution of the perforations around the wellbore. Karakas and Tariq
(1988) presented a semianalytical solution to the complex problem of three-dimensional
(3D) flow into a spiral system of perforations around the wellbore. These solutions are
presented for two cases.
A two-dimensional (2D) flow problem valid for small dimensionless perforation
component of flow into perforations is neglected.
spacings (large perforation penetration or high-shot density). The vertical
A 3D flow problem around the perforation tunnel, valid in low-shot density
perforations.
3-6
0 Karakas and Tariq (1988) presented the perforation pressure losses in terms of pseu- doskins, enabling the modification of the IPR curves to include the effect of perforations
on the well performance as follows.
For steady-state flow into a perforated well,
where
St = total skin factor including pseudoskins due to perforation (obtained from
well test),
k = formation permeability, and
h = net thickness of the formation.
For the total skin,
St = sp + sdp.
SP = perforation skin factor, and
sdp = damage skin factor.
The damaged skin factor, Sdp, is the treat-
able skin component in perforated com-
pletion. The perforation skin, sp, is a func-
tion of the perforation phase angle 8, the
perforation tunnel length lPI the perforation
n,, and the wellbore radius rw. The follow-
hole radius rp, the perforatlon shot density
correlate the different components of the
ing dimensionless parameters are used to
perforation skin, sp.
Dimensionless Perforation Height
hD - -
1P
Dimensionless Perforation Radius
Dimensionless Well Radius,
F
-t
-J 'I
(CRUSHEOZONE
I D'A?ETER
DlWETER
LENGTH
I
I
I
I
I I
+ - PHASE ANGLE
rw
(Ip + rw)
. ig. 3.5 Perforation geometry.
rwD =
3-7
The calculation of perforation skin, sp, is essential to estimate the damage skin, sdp. from a
prior knowledge of total skin, s,, determined from well tests. Karakas and Tarlq (1988)
characterized the perforation skin, sp as,
SP = sh + Swb f sv
where,
sh = pseudoskin due to phase (horizontal flow) effects,
Swb = pseudoskin due to wellbore effects (dominant in zero degree phasing),
sv = pseudoskin due to vertical converging flow effects (negligible in the case
of high-shot density; 3D effect),
sh
r
= In ( r w e 7 e ) )
where rwe(0) is the effective wellbore radius as a function of the phasing angle 0 and
perforation tunnel length.
rWeW =
0.25 1, ifO=O"
ae (r, + lp) otherwise
a Table 3.2. ag is a correlating parameter used by Karakas and Tariq (1988) and presented in
Table 3.2 - Dependence of 0, on phasing.
Perforation
Phasing
(360") 0" 0.250
180" 0.500
1 20'
0.726 90'
0.648
0.860 45'
0.813 60"
0 0
The pseudoskin effect due to the wellbore, Swb can be calculated by using the following
empirical relationship -
This component of perforation pseudoskin is rather significant in case of 0' phasing.
However, for rwd < 0.5, the wellbore effect can be considered negligible for phasing
smaller than 120'. Table 3.3 presents the coefficients C1 and C2 as functions of phasing
angle 8.
3-8
Table 3.3 - Variables C1 and C2
Perforating Phasing I c1 c2
(360") On
180"
120"
90"
60"
450
3.0E4 1 1.6E1 2.675 6.63-3 5.320 7.509 2.6E-2 4.532 1.9E-3 6.155
4.6E-5 8.791
It is interesting to note, that for high-shot density and unidirectional perforations or where
sv is negligible, the perforation skin, sp, is independent of the perforation hole diameter.
Karakas and Tariq (1988) suggested that for a low-shot density or high dimensionless
perforation height, hD, the pseudovertical skin sv can be estimated with the following
equation
sv = 10ahD pD b-1 r b
where the coefficients a and b are given by
a = a1 log rpD + a2
b = bl rpD + b2
The constants al, a,, bl, and bz are presented in Table 3.4,a s functions of the phasing
angle 8.
Table 3.4 -Vertical skin correlation coefficients
Phasing I a1 bl 1 bz a,
0" (360')
1.6392 1.1915 0.2398 -1.788 45O
1.6490 1.3654 0.1023 -1.898 60"
1.6935 1 S674 0.1038 -1.905 90"
1.7770 1.6136 0.0634 -2.018 1 20°
1.8115 3.0373 0.0943 -2.025 180"
1.8672 5.313 0.0453 -2.091
3-9
e Example Problem No. 3-2
Given-
r, = 0.5 ft
Ip = 1.25 ft
n, = 16
(a) Calculate the perforation pseudoskin s , for 0' phasing.
Solution:
sp = sh + Swb (sv is negligible for 16 shots per foot)
Sh = 0.25 X 1.25 = 0.31
r, 0.5
rwD = r, + 1, + 0.5+ 1.25 - 1.75
0.5
" = 0.29
From Table 3.3, C, = 0.16 and C, = 2.675.
(b) If this well is tested and the total skin calculated from buildup is 4, what is the
treatable skin?
St = 4 = s P -t sdp
sdp = 4 - Sp = 4 - 0.65 = 3.35.
This is just an estimate and is more accurately characterized later.
Crushed Zone Effect
For conditions of linear flow into perforations, the effect of a crushed or compacted zone
may be neglected. In the case of 3D flow, an additional skin due to the crushed zone may
be calculated as follows -
where the crushed zone permeability and radius (kc and rc) can be calculated using the
McLeod (1983) method.
3-10
a Anixotropy Effects
The formation anisotropy affects the pseudovertical skin s,. The flow into perforations in
the vertical plane is elliptical (otherwise radial) in anisotropic formations. The effective
equivalent perforation radius in this case is given by
Damaged Zone Effects
In a perforated completion, the contribution of a damaged zone to the total skin largely
depends on the relative position of the perforations with respect to the damaged zone
radius. Karakas and Tariq (1988) showed that the skin damage for perforations
terminating inside the damaged zone can be approximated by
where s, is a pseudoskin to take into account the boundary effects for perforations
terminating close to the damaged zone boundary. s, is negligible for r, > 1.5 (r, + I,).
= Permeability of damaged zone
Id = Length of damaged zone
rd = Radius of damaged zone
Table 3.5 presents values of s, for 180' phasing.
Table 3.5 - Skin due to boundary effect, 180" phasing.
re
(rw + sx
18.0
-0.002 2.0
-0.001 10.0
O.Oo0
I 1.5 -0.085 1.2 -0.024
For perforations extending beyond the damaged zone (b = O) , Karakas and Tariq (1988)
contended, the total skin st equals the pseudoskin due to perforations sp. That is,
3-1 1
The pseudoskin due to perforation sp, is calculated using modified 1, and modified rw as
rp = lp- ( 1 +)Lj
Example Problem No. 3-3
Given -
For Example 3-2, calculate the perforation skin spr if the perforation tunnel extends
beyond the damaged zone where,
Id = 2 ft,
k = 2md,
kd = 1.0md
Solution:
2=1.25-- X 2f t 1 2
= 0.25
rtW = r w - ( l - T ) x 2=0 .5+1=1 .5 f t 1
sh = 0.25 X 1 = 0.25 X 0.25 = 0.0625 P
rwD = 1.5 +0.25 =m- 1 .5 l S -0.86
Swb = 0.16 eXp (2.675 X 0.86) = 1.60
Sp = Sh+Swb=o.o6+ 1.60s 1.66.
Remember, this perforation skin sp is also the total skin st, and it includes the effect of
damage.
3-12
Pressure Loss in Gravel Pack r
Gravel packing is done to control sand
production from oil and gas wells. Sand
production often becomes a production
problem causing a reduction in hydrocar-
bon production, eroding surface and down-
hole equipment leading to casing collapse.
Although the dynamics of gravel packing
is not in the scope of this manual, a typical
cross section of a gravel-packed well is
presented in Fig.3.4a and Fig. 3.4b. Thefigures show the flow path the reservoir
fluid has to follow to produce into the
wellbore. Evaluation of well performance
in a gravel-packed well thus requires an
accounting of the pressure losses caused
Jones, Blount, and Glaze equations are
by the flow through the gravel packs.
adapted with minor modifications to ac-
count for the turbulence effects for the cal-
culation of the pressure loss through the
gravel packs. These modified equations for
oil and gas cases are presented.
Oil Wells
pWr,-pWr = Ap=aq2+bq
where,
L; USED BY SOME COMPANYS
Fig.3.6~ Gravel Pack Schematic.
CYLINDAICAL-
TUNNEL FLOW
Fig. 3.66 Cross Section of Gravel Pack Across a
Perforation Tunnel.
q = flow rate, BPD,
pwr = pressure, well flowing (wellbore), psi,
pwrs = flowing bottomhole pressure at the sandface,
/3 = turbulence coefficient, ft-1
3-13
For gravel, the equation for p is:
where
Bo = formation volume factor, rb/stb,
P = fluid density, lb/ft),
L = length of linear flow path, ft,
A = total area open to flow, f t2
k, = permeability of gravel, md.
(A = area of one perforation X shot density x perforated interval),
Gas Wells
2
Pwfs - Pwf = aq2+bq
where,
a =
1.247 x 10-10 p yg TZL
A2
8.93 X 103 p TZL
kg A
b =
q = flow rate, Mcf/D,
pwfs = flowing bottomhole pressure at the sandface, psia,
pwf = flowing bottomhole pressure in the wellbore, psia,
P = turbulence factor, ft-1.
1.47 X 107
yg = gas specific gravity, dimensionless,
T = temperature, OR (OF + 460),
Z = supercompressibility, dimensionless,
L = linear flow path,
A = total area open to flow
(A = area of one perforation X shot density x perforated interval),
p = viscosity, cp.
3-14
References
1. Karakas, M. and Tariq, S.: “Semi-Analytical Productivity Models for Perforated
Completions,” paper SPE 18271, 1988.
2. Perez, G. and Kelkar, B.G.: “A New Method to Predict Two-Phase Pressure Drop
Across Perforations,” paper SPE 18248, 1988.
3. Jones, L.G., Blount, E.M., and Glaze, O.H.: “Use of Short-Term MultipleRate Flow
Tests to Predict Performance of Wells Having Turbulence,” paper SPE 6133, 1976.
4. McLeod Jr., H.O.: “The Effect of Perforating Conditions on Well Performance,”
JPT (Jan. 1983) 31-39.
3-15
CHAPTER 4 - FLOW THROUGH TUBING AND
FLOWLINES
Fluid flow through the reservoir and completion are discussed in the previous chapters.
However, the performance evaluation of a well is not complete until the effects of the
tubing and flowline are considered with the other effects discussed in the previous
plumbing system includes the tubing and the flowline. The objective here is to calculate
chapters. This chapter discusses the flow through the plumbing system in the well. The
flowing phases. In most oil and gas wells, two- or three-phase (oil, gas, and water) flow
the pressure loss in the tubing or in the flowline as a function of flow rates of different
occurs in the plumbing system. Consequently, a brief discussion on the theory of
phase flow.
multiphase flow in pipes is presented. This theory is an extension of the theory of single-
The pressure gradient equation under a steady-state flow condition for any single-phase
incompressible fluid can be written as
where,
= pressure drop per unit length of pipe, (psi/ft) ,
p = density of fluid, (lbm/ft3),
e = angle of inclination of pipe,
v = fluid velocity (ft/sec),
f = friction factor,
d = internal diameter of the pipe (ft),
a = correction factor to compensate for the velocity variation over the
pipe cross section. It varies from 0.5 for laminar flow to 1.0 for
fully developed turbulent flow.
This equation applies to any fluid in a steady state flow condition. An important thing to
components.
note in this equation is that the total pressure gradient is the sum of three principal
Hydrostatic gradient (p sin 0)
Friction gradient - (f2ygzcdp )
4- 1
Acceleration gradient - (;:2 )
The friction factor f for laminar single-phase flow, is calculated using an analytical
expression such as,
where NRc is the Reynolds Number and is defined as
where,
p = Viscosity of the flowing fluid.
For turbulent flow when the Reynolds Number exceeds 2000, the relationship between
the friction factor and Reynolds Number is empirical in nature. This relationship is very
sensitive to the characteristics of the pipe wall and is a function of relative roughness e/d,
where E is defined as the absolute roughness of the pipe. The most widely used method to
calculate the friction factor in turbulent flow is the equation of Colebrook (1938) -
"
1
c - 1.74-210g($+ N R ~ lge7 f0.5 )
Note that the friction factor f occurs on both sides of this equation requiring a trial and
Moody (1944) in graphical form (Moody diagram) is widely used for the calculation of
error solution procedure. For this reason, the solution of these equations presented by
the friction factor. A Moody diagram is presented in Fig. 4.1. A very simple equation
proposed by Jain (1976) reproduces the Colebrook equations over essentially the entire
range of Reynolds Number and relative roughness of interest, and is presented as
Selecting the absolute pipe roughness is often a difficult task because roughness can de-
pend upon the pipe material, manufacturing process, age and type of fluids flowing
through the pipe. Glass pipe and many types of plastic pipe can often be considered as
smooth pipe. It is common to use a roughness of 0.00005 ft for well tubing. Commonly
used values for line pipe range from 0.00015 ft for clean, new pipe to 0.00075 ft for very
dirty pipe. An acceptable procedure used by many investigators is to adjust the absolute
roughness to permit matching measured pressure gradients.
4-2
Fig. 4-1 Pipe Friction Factors for Turbulent Flow. (Modified after Moody, L.F., Trans.
ASME, 66,671,1944.)
Single-phase Gas Flow in Pipes
For gas flow or compressible flow, the density of fluid is a function of pressure and
temperature. The energy balance Equation 4-1 can be modified to account for pressure
and temperature-dependent density. The energy balance equation for steady-state flow
can be written as,
-dp+g_sinedL+- 144 fv2 vdv 2gcd dL + " -0 gc P gc
The energy loss term due to friction uses the Moody friction factor 'f'. The kinetic energy
term (vdv)/gc, is negligible for all cases of gas flow as shown by Aziz (1963). Applying
real gas law, the density of gas p becomes
p (+ ) = 2.7047 3
4-3
Equation 4-2 can be rewritten as
53.24 TZ +sinedL+-- - 0 fv*dL
Yg P 2gcd
The velocity of gas at in situ pressure and temperature conditions is
v = 0.4152
Pd
where,
q = gas production rate, MMscfD (14.65 psia, 6OoF),
v = gas velocity in pipe, ft/sec,
d = pipe diameter, ft,
Ys - - gas gravity, (air = 1).
Substituting the velocity term in Equation 4-3 gives
53*24 TZ + sin 0 dL + 0.002679 - i ( % y q z d L = O
Yg P
(4-3)
(4-4)
This is the most practical form of an energy balance equation used for gas flow
calculations. The friction factor is calculated using the Moody diagram (Fig, 4.1) or using
any of the friction factor equations presented in the previous section of this chapter as
functions of the Reynolds Number and relative roughness factor. For steady-state gas
flow Reynolds Number is defined as
where, the viscosity of gas ‘p’ is in centipoise. For diameter ‘d’ in inches,
Estimation of Static Bottomhole Pressure
Ignoring the friction loss term and appropriately integrating over the pressure and length,
4-4
Therefore,
where
pbh = static bottomhole pressure, psia,
pwh = static wellhead pressure, psia,
T = average temperature between bottomhole and surface,
z = compressibility factor at average pressure and average
-
-
temperature.Equation 4-5 is used extensively to calculate the weight of the gas column. The solution
bottomhole pressure from known surface pressure and temperature, a value of bottomhole
of this equation is iterative in pressure asT is a function of pressure. To calculate the
pressure has to be assumed. Then the average pressure and average temperature knowing
the geothermal gradient should be calculated and the average z-factor determined. Now,
using Equation 4-5, a new bottomhole flowing pressure is calculated. If this calculated pbh
continue until convergence of the assumed and calculated bottomhole pressures.
does not compare with the assumed bottomhole pressure, the iterative procedure should
Estimation of Flowing Bottomhole Pressure
Cullender and Smith (1956) proposed a simple method of calculating the flowing
bottomhole pressure based on Equation 4-4. Cullender and Smith rearranged Equation
4-4 and integrated the pressures over the whole length of the pipe. Thus,
Equation 4-6 can be solved by any standard numerical integration schemes such as Simp-
son's rule. Equation 4-6 uses the Moody friction factor and the diameter 'd' is in feet.
4-5
Multiphase Flow
The energy balance equation for multiphase flow is very similar to that of the single-
phase flow. In this case, the velocities and fluid properties of the total fluid mixture are
used instead of the single-phase fluid properties. However, the definition of a fluid mix-
ture becomes complicated in this case. The quality of a fluid mixture changes with the
pipe diameter, pipe inclination, temperature, pressure, etc., mainly due to slippage be-
tween the phases. In the absence of slippage, the mixture properties should be the input
volumetric fraction weighted average of all the phases constituting the mixture. For ex-
ample, if the mixture contains 50% oil and 50% gas at the pipe entry, then the average
mixture density should be
Pm = Po X 0.5 + pg X 0.5
When gas and liquid phases flow in pipes, due to buoyancy or density contrast between
However, such averaging is not practically valid in the case of multiphase flow in pipes.
phase. Thus, in the case of upward two-phase flow (production), the gas gains velocity in
the phases, the gas phase tends to gain an upward velocity with respect to the liquid
mass, the cross section of pipe occupied by a liquid or gas phase thus change continu-
the direction of flow as liquid slips down or loses velocity. To satisfy the conservation of
flow string is called the liquid holdup (HL). The complementary fraction of pipe cross
ously. The fraction of pipe cross section occupied by liquid at any point in the multiphase
multiphase flow should be the holdup weighted sum of the single phase fluid property.
section occupied by gas is called the gas void fraction. The actual mixture property in a
Since the liquid holdup continuously changes in the pipe, the phase velocities also
change. This section presents definitions of some of the important flow properties (such
as holdup) and different velocities used in multiphase flow calculations.
Liquid Holdup
In gasfiiquid two-phase flow, due to the contrast in phase densities the gas phase tends to
move up while the liquid phase tends to move down with respect to the gas phase, creat-
ing a slippage between the phases. As a result in upflow, a liquid loses velocity requiring
increased pipe cross section to flow with the same volumetric flow rate. This phe-
nomenon of slippage causes the flowing liquid content in a pipe to be different from the
input liquid content. The flowing liquid content is called the liquid holdup. Liquid holdup
is also defined as the ratio of the volume of a pipe segment occupied to the total volume
of that pipe segment. That is,
volume of liquid in pipe segment
H~ = volume of pipe segment
Liquid holdup is a fraction which varies from zero for single-phase gas flow to one for
single-phase liquid flow. The most common method of measuring liquid holdup is to
measure the liquid trapped. There are different mechanistic and empirical models for the
isolate a segment of the flow stream between quick-closing valves and to physically
prediction of liquid holdup. The remainder of the pipe segment is occupied by gas, which
is referred to as gas holdup or void fraction. That is,
4-6
No-Slip Liquid Holdup
No-slip holdup, sometimes called input liquid content, is defined as the ratio of the
volume of liquid in a pipe segment divided by the volume of the pipe segment which
would exist if the gas and liquid traveled at the input or entrance velocity (no slippage). It
can be calculated directly from the known gas and liquid flow rates from
where, qL and q, are the in-situ liquid and gas flow rates, respectively. The no-slip gas
holdup or void fraction is defined as
It is obvious that the difference between the liquid holdup and the no-slip holdup is a
measure of the degree of slippage between the gas and liquid phases. Since no-slip holdup
is an analytically determined parameter, it is often used as an independent variable to
determine important two-phase flow parameters such as the liquid holdup.
Superficial Velocity
Many two-phase flow correlations are based on a variable called superficial velocity. The
superficial velocity of a fluid phase is defined as the velocity which that phase would
exhibit if it flowed through the complete cross section of the pipe.
Thus, the superficial liquid velocity is
and, the superficial gas velocity is
v,, = A
where, qr and 98 are liquid and gas flow rates, respectively, and A is the cross-sectional
area of the pipe.
The actual phase velocities are defined as
and
where, vL and vg are liquid and gas velocities, respectively, as they flow in the pipe.
4-1
Mixture Velocity
The mixture velocity v, used in two-phase flow calculations is
v, = VSL + Vsg
It is an important correlating parameter in two-phase flow calculations.
Slip Velocity
The slip velocity is defined as the difference in the actual gas and liquid velocities -
vs = vg - VL
Liquid Density
The total liquid density may be calculated from the oil and water densities and flow rates
if no slippage between the oil and water phases is assumed -
P L = Pofo + rcwfw
where,
fo =
40 + qw io B~ + iw B,
f, = 1 - f,
d, WOR = water/oil ratio = 7
90
q(0.W) = oil or water flow rate (stb/D)
Two-Phase Density
The calculation of two-phase density requires knowledge of the liquid holdup. Three
equations for two-phase density are used by various investigators in two-phase flow.
Ps = P L H L + P g H g
Pn = P L h + P g A g
4-8
ps is used by most investigators to determine the pressure gradient due to the elevation
change. Some correlations are based on the assumption of no-slippage and, therefore, use
pn for two-phase density. pk is used by some investigators such as Dukler (1969) to define
the mixture density used in the friction loss term and Reynolds Number.
Viscosity
The viscosity of an oiVwater mixture is usually calculated using the water/oil ratio as a
weighting factor. The equation is
PL = Pofo + Pwfw
Two-Phase Viscosity
The following equations have been used to calculate a two-phase viscosity.
p,, = J L L ~ L + no slip mixture viscosity
Ps = P L ~ L + pghg , slip mixture viscosity
Surface Tension
Correlations for the interfacial tension between water and natural gas at various pressures
tension between natural gas and crude oil depends on oil gravity, temperature, and
and temperature are obtained from measured data or PVT correlation. The interfacial
dissolved gas, among other variables.
When the liquid phase contains both water and oil, the same weighting factors as used for
calculating density and viscosity are used. That is,
OL =oofo +awfw
where,
a, = surface tension of oil,
a, = surface tension of water,
and fo, fw are oil and water fractions, respectively.
Multiphase-Flow Pressure Gradient Equations
The pressure gradient equation for single-phase flow can now be extended for multiphase
flow by replacing the flow and fluid properties by the mixture properties. Thus,
4-9
where,
p = density,
v = velocity,
d = pipe diameter, (ID),
g = acceleration due to gravity,
g, = gravity conversion factor,
f = friction factor,
= pressure gradient,
m = mixture properties,
0 = angle of inclination from horizontal.
The equation is usually adapted for two-phase flow by.assuming that the gasfliquid
mixture can be considered to be homogeneous over a finite volume of the pipe. For two-
phase flow, the hydrostatic gradient is
where, p. is the density of the gasfliquid mixture in the pipe element.
Considering a pipe element which contains liquid and gas, the density of the mixture can
be calculated from
ps = p ~ H ~ + p g H g
The friction loss component becomes
where, ftp and pf are defined differently by several investigators, Le., Duns and Ros
(1963), Hagedom and Brown (1965), etc.
Two-Phase Friction
Previously, it was shown that the term (dp/dL)f represents the pressure losses due to
4-10
friction when gas and liquid flow simultaneously in pipes. This term is not analytically
predictable except for the case of laminar single-phase flow. Therefore, it must be
determined by experimental means or by analogies to single-phase flow. The method
which has received by far the most attention is the oa ne resulting in two-phase friction
factors. The different expressions for the calculation of two-phase friction gradient are the
following -
@ FRICTION gc - - fL PL dl. (used in bubble flow)
In general, the two-phase friction factor methods differ only in the way the friction factor
is determined and to a large extent on the flow pattern. For example, in the mist-flow
pattern, the equation based on gas is normally used; whereas, in the bubble-flow regime,
the equation based on liquid is frequently used. The definition of pr can differ widely
depending on the investigator as discussed previously. (Please refer to the appropriate
papers for any detailed discussion of this topic.)
Number. Recall that the single-phase Reynolds Number is defined as:
Most correlations attempt to correlate friction factors with some form of a Reynolds
One consistent set of units frequently used for calculating NRc is
p = density, lbm/ft3,
v = velocity, ft/sec,
d = pipe diameter, ft,
p = viscosity, lbm/ft-sec.
Since viscosity is more commonly used in centipoise, the Reynolds Number with p in cp
is
4-1 1
Hydrostatic Component
From the pressure gradient equation in single and multiphase flow, it becomes evident
that the elevation component drops out in horizontal flow. However, the elevation or the
hydrostatic gradient component is by far the most important of all the three components
in vertical and inclined flow. It is the principal component that causes wells to load up
and die. Gas well loading is a typical example where the hydrostatic component builds up
in the well due to liquid slippage and overcomes reservoir pressure, reducing the gas in-
take.
Friction Component
This component is always more dominant in horizontal flow. Also in vertical or inclined
gas, gas condensate or high GLR multiphase flow, the friction loss can be very dominant.
due to very high friction losses compared to hydrostatic losses. In fact, by injecting more
In gas lift wells, injection above an optimum GLR causes a reversal of the tubing gradient
gas, one may lose oil production in a gas-lift well.
Acceleration Component
The acceleration component, which sometimes is referred to as the kinetic energy term,
constitutes a velocity-squared term (Eq. 4-7) and is based on a changing velocity that
must occur between various positions in the pipe. In about 98% of the actual field cases,
this term approaches zero but can be significant in some instances, showing up to 10% of
the total pressure loss. In those cases of low pressure and hence low densities and high
gas volumes or high gas-oil ratios, a rapid change in velocity occurs and the acceleration
component may become significant. It should always be included in any computer
calculations.
The acceleration component is completely ignored by some investigators and ignored in
some flow regimes by others. When it is considered, various assumptions are made
procedure to determine the pressure drop due to the kinetic energy change. This pressure
regarding the relative magnitudes of parameters involved to arrive at some simplified
gradient component is important near the surface in high GLR wells.
From the discussion of the various components contributing to the total pressure gradient,
it is essential that methods to predict the liquid holdup and two-phase friction factor be
developed. This is the approach followed by most researchers in the study of two-phase
flowing pressure gradients.
4- 12
Superficial Oil Velocity, V., , ft.lsec.
1
1
c
II
Fig. 4.26 Figure showing the Liquid
Velocity Profile in Stratified
Flow.
Flow Patterns
Whenever two fluids with different physi-
:a1 properties flow simultaneously in a
ipe, there is a wide range of possible flow
latterns. The flow pattern indicates the ge-
)metric distribution of each Dhase in the L J (
Fig. 4 . 2 ~ Flow patterns for 20.09-centipoise pipe relative to the other phaae. Many in-
viscosity, 0.861 -specific gravity oil, vestigators such as Mukherjee and Brill
and water mktures in a 1.04-inch (1985) have attempted to predict the flow
pipe based on observations of pattern that will exist for various flow
a u k r , S d l i v a n , and wood, 1961. conditions. This is particularly important
dent on the flow pattern. In recent studies, it was confirmed that the flow pattern is also
as the liquid holdup is found to be depen-
dependent on the angle of inclination of the pipe and direction of flow (e.g., production or
injection). Consequently, some of the more reliable pressure loss correlations are depen-
dent on the accurate prediction of a flow pattern.
There are basically four important flow patterns.
Bubble Flow (can be present in both upflow or downflow)
Slug Flow (can be present in both upflow or downflow)
Annular/Mist Flow (can be present in both upflow or downflow)
Stratified Flow (only possible in downflow)
4-13
102
t I . O @ O 0
GAS VELOCIM NUMBER INQV) -
Fig. 4.3 Predicted Flow Pattern Tram
sition Lines Superimposed on the
Kerosene in Vertical Uphill Flow.
Observed Flow PatternMap for
10'
Fig. 4.4
- -
-
10. -
Predicted Flow Pattern Transition
Lines Superimposed on the Observed
Flow pattern Map for Kerosene in
Uuhill SO'Flow
Bubble flow in gashiquid two-phase flow
is defined as the flow regime where both
the phases are almost homogeneously
,ol
mixed or the gas phase travels as small
uids followed by slugs of gas. Due to con-
- 1 through the pipe as discrete slugs of liq-
are longer than one pipe diameter and flow
as the flow condition where gas bubbles
- 5 10 The slug flow on the other hand is defined
t bubbles in a continuous liquid medium.
'
tinuous segregation of phases in the direc-
tion of flow, slug flow results in substan-
tial pressure fluctuations in the pipe. This d-
creates production problems, e.g., separa-
lift valves, etc. Annular flow is defined as
tor flooding, improper functioning of gas
the flow pattern where the gas phase flows IO" I 10 I O 1
as a core with the liquid flowing as an an-
IPS
nular film adjacent to the pipe wall. This Fig. 4.5 predicted ~l~~ patternTransition
happens at a very high gas velocity. The
stratified flow only occurs in two-phase
Lines Superimposed on the Observed
downflow. This flow pattern is character-
Flow Pattern Map for Kerosene in
ized by fluid stratification along the cross
Horizontal Flow.
section of the flow conduit or pipe. The heavier fluid flows through the bottom of the
pipe, whereas the lighter fluid/gas occupies the upper cross section of the pipe. Figure 4.2
presents a geometric configuration of gashiquid control volume in different flow patterns.
In two-phase gasfliquid flow, the momentum balance equation (Eq. 4-7) depends on the
flow pattern. The prediction of flow patterns is possible using the Mukherjee and Brill
(1979) or Bamea et al. (1982) and Taitel et al. (1980) methods. Figures 4.3 through 4.5
0 0
nusslE '8 0 O 8 Ova*
3 0 0 0 0 8L"O
$ 8TR*TIFIED
I d-
GA6VELOClWNUMBERINGV)-
4-14
present some of the flow pattern maps for vertical upflow to horizontal flow. The flow
pattern maps are presented with liquid and gas velocity numbers as the independent
variables. These are defined as follows.
Liquid Velocity Number = NLV = 1.938 V s ~
Gas Velocity Number = Ngv = 1.938 V,
where,
V s ~ = superficial liquid velocity, ft/sec,
V,, = superficial gas velocity, ft/sec,
pL = lbm/ft-',
oL = surface tension of liquid, dynes/cm.
Example Problem No. 4-1 -Application:
Given:
Tubing ID = 2.441 in, (2 7/8-in. tubing), APIgravity = 30"
Surface tension of oil = 26 dynes/cm
Oil rate = 250 stb/D GOR = 56-5 scf
Determine the flow pattern for this vertical producing well.
Solution
'pecific gravity Of Oil = 131.5 + API - 131.5 +3O 141.5 - 141'5' = 0.88
Tubing cross-section = - -- - = 0.0325 ft2 n d2 n 2.441 4 - 4 ( 12 y
Superfkial oil velocity, VSL = 250 x 5.615
86,400 X 0.0325
ft/sec
4-15
= 0.5 ft/sec
Liquid velocity number, NL" = 1.938 x 0.5 3-
= 1.938 X 0.5 X 1.2055
= 1.2
Superficial gas velocity, V,, = 250 x 56 ft/sec
86,400 x 0.0325
= 5 ft/sec
Gas velocity number = 1.938 x 5 x 1.2055
= 11.7
From Fig. 4.3 for NLV = 1.2 and Ngv = 11.7, the predicted flow pattern is slug flow.
Calculation of Pressure Traverses
A number of methods have been orooosed to calculate the oressure loss when pas and
liquid simultaneously flow through a'pipeline. These methois provide means topredict
flow patterns for given flow and fluid parameters such as the individual phase flow rates,
fluid properties, pumping system dimensions, and one of the terminal pressures
factors are calculated to determine the hydrostatic gradient and friction gradient. A
(wellhead/separator pressure). For the predicted flow patterns, liquid holdup and friction
detailed discussion on some of these methods is presented by Brown and Beggs (1977).
The NODAL/GLADt and STARt/WPTt programs on the Schlumberger Wireline
Services computer system offer the following pressure loss correlations:
Duns and Ros (1 963)
Orkiszewski (1967)
Hagedorn and Brown (1965)
Beggs and Brill (1973)
Mukherjee and Brill (1985)
Dukler (1964)
0 t Mark of Schlumberger
4-16
The first three correlations are developed for vertical upflow or for production wells.
Only the Beggs and Brill and Mukherjee and Brill correlations are developed for inclined
multiphase flow, and are valid for both production and injection wells as well as for hilly
terrain pipelines. These are also valid for horizontal single or multiphase flow. The
Dukler correlation is only valid for horizontal flow. All these correlation programs can
Brill program in the above list predicts the flow pattern transitions in inclined two-phase
also be used for single-phase gas or single-phase liquid flow. Only the Mukherjee and
flow.
Gradient Curves
Gradient curves are graphical presentations of pressure vs length or depth of flowline or
tubing, respectively, for a set of fixed flow and fluid parameters. Figure 4.6 is a typical
gradient curve for 2 7/8-in. tubing with 1000 BPD liquid production at 50% oil. The fixed
fluid properties, such as specific gravity of gas, etc. are presented on the top right comer
of the plot. On each gradient curve, a family of curves is presented for a number of
gasiliquid ratios. These curves are computer generated and are used for design calcula-
tions in the absence of a computer program. Gradient curves are used to calculate one of
the terminal pressures when the other terminal pressure and the appropriate flow and fluid
properties are known.
Brown et al. (1980) presented a number of gradient curves for a wide range of tubing size
and flow rates using the Hagedorn and Brown (1965) correlation. A few of these are
appended for the solution of some of the problems. Figures 4.6 through 4.9 are a set of
sample gradient curves presented by Brown. The gradient curves for the horizontal flow
zero length or depth. To use these gradient curves for a nonatmospheric separator or
(Fig. 4.8) and vertical flow in tubing (Figs. 4.6 and 4.7) start at atmospheric pressure at
curves is presented in Example Problem 4-2.
wellhead pressures, a concept of equivalent length is used. The use of these gradient
Example Problem No. 4-2 -Application
Given,
Pwh = 100 psig Wellhead temperature = 70°F
GLR = 400 scfbbl T,, = 140°F
yg = 0.65 Depth = 5,000 ft (mid-perf.)
Tubing ID = 2 in. API Gravity = 3 5 O A P I
Calculate and plot the tubing intake curve.
Solution
A plot of the bottomhole flowing pressure vs flow rate is obtained based on pressure
gradients in the piping.
4-17
1
Fig. 4.6 Vertical Multiphase Flaw: Haw to Find the Flawing Bottomhole Pressure
4-18
160 PSI PRESSURE, 100 PSI ,3,360 PSI
0
50
100
200
300
400
Fig. 4.7 Vertical Multiphase Flow: How to Find the Flowing Wellhead Pressure
320, PSI PRESSURE, 100 PSI ?,80°
6
0
50
100
200
300
400
4-19
100. PSI I PRESSURE, 100 PSI
490 PSI
I
10.000
18
20 'I
Fig. 4.8 Horizontal Multiphase Flow: How to Find the Flowng Wellhead
Pressuure
4-20
TUBlNQ SIZE - 2.431 IN. ID
AVERAGE FLOWING TEMPERATURE. 1ZO'F
WATER SPECIFIC GRAVITY - 1.07
00
2,000
0
3,000
4,000
5,000
6,000
7,000
8.000
Fig. 4.9 Vertical Water Injection: How to Find Discharge Pressure
Using the vertical multiphase flow correlations in Figs. 4.10 through 4.13, assume various
flow rates and determine the tubing intake pressure P,f. Construct a table as follows.
4-21
200 730
400 800
600 910
800 1,080
Sample Calculation
Using Fig. 4.10, start at the top of the gradient curve at a pressure of 100 psig. Proceed
vertically downward to a gas liquid ratio of 400 scfbbl. Proceed horizontally from this
point and read an equivalent depth of 1,600 ft. Add the equivalent depth to the depth of
the well at mid-perforation. Calculate a depth of 6,600 ft. on the vertical axis, and proceed
horizontally to the 400 scfbbl GLR curve. From this point, proceed vertically upward and
read a tubing intake pressure for 200 BPD of 730 psig.
Repeat this procedure for flow rates of 400, 600, and 800 BPD using Figs. 4.11 through
4.13, respectively.
Plot the PwF vs q values tabulated above as shown in Fig. 4.14 to complete the desired
tubing intake curve.
4-22
PRESSURE in 100 PSlG
0 4 8 12 18 20 24 28
1
Gas Specific Gravity
2 Average Flowing Temp.
3
4 t
E!
E 5 .-
7
F
3
$?
6
7
0
8 38
80
9
10
Fig. 4.10 Vertical Flowing Pressure Gradients
4-23
PRESSURE in 100 PSIG
0 4 0 12 16 20 24 28
1
Gas Specific Gravity
2
3
ti
E
:
.- E 5
F
5
4
0
0
6
7
0
8 $8
s,
9
10
Fig. 4.11 This figure was used to determine P w f = 800 PSIG for a rate of 400 BPD
through 2 inch ID tubing
4-24
7
8
9
10
Fig. 4.12 This figure was used to determineP w f = 910 PSIG for a flow rate of 600 BPD
through 2 inch tubing.
4-25
Li
F!
w
Y
0
0
Fig. 4.13 This figure was used to determine Purfs - 1080 PSIG for a flow rate of 800 BPD
through 2 inch ID tubing.
4-26
Fig. 4.14
RATE (b/d)
wellhead pressure of100 PSIG.
This figure shows a tubing intake or outflow performance curve for a
4-27
REFERENCES
1. Colebrook, C.F.: “Turbulent Flow in Pipes with Particular Reference to the
Transition Region Between the Smooth and Rough Pipe Laws,’’ J. Inst. Civil Engrs.
(London), 11, (1938-1939). 133-156.
2. Moody, L.F.: “Friction Factors for Pipe Flow,”Trans. ASME 66, (Nov. 1944), 671-
684.
3. Jain, A.K.:“Accurate Explicit Equation for Friction Factor,” J.Hydraulics Div.,
ASC, 102 (HY5), (1976), 674.
4. Aziz, K.: “Ways to Calculate Gas Flow and Static Head,” Handbook Reprint from
Pet. Eng. (1963), Dallas. TX.
5. Cullender, M.H. and Smith, R.V.: “Practical Solution for Gas-Flow Equations for
Wells and Pipelines with Large Temperature Gradients,” Trans., AIME, 207,281-
287.
6. Dukler, A.E., et al.: “Gas-Liquid Flow in Pipelines,” I. Research Results, AGA-API
Project NX-28, (May 1969).
7. Duns, H., Jr. and Ros, N.C.J.: “Vertical Flow of’Gas and Liquid Mixtures in Wells,”
Proc. Sixth World Pet. Congress, (1963), 451.
8. Mukherjee, H. and Brill, J.P.: “Empirical Models to Predict Flow-Patterns in Two-
Phase Inclined Flow,” Int. J. Multiphase Flow, in press.
9. Bamea, D., Shoham, 0. and Taitel, Y. “Flow Pattern Transition for Downward
Inclined Two Phase Flow; Horizontal to Vertical,” Chem. Engr. Sci. (1982) 37,
735-740.
10. Taitel, Y., Bamea, D. and Dukler, A.E.: “Modeling Flow Pattern Transitions for
Steady Upward Gas-Liquid Flow in Vertical Tubes,” AIChE J. (1980) 2,3,345-354.
11. Brown, K.E. and Beggs, H.D.: “The Technology of Artificial Lift Methods,”
PennWell Publishing, (1977). 1.
12. Orkiszewski, J.: “Predicting Two-Phase Pressure Drops in Vertical Pipes.” JFT,
(June 1967), 829-838.
13. Hagedorn, A.R. and Brown, K.E.: “Experimental Study of Pressure Gradients
Occurring During Continuous Two-Phase Flow in Small Diameter Vertical
Conduits,” JPT, (April 1965), 475-484.
14. Beggs, H.D. and Brill, J.P.: “A Study of Two-Phase Flow in Inclined Pipes,” JPT,
(May 1973), 607-617.
15. Mukherjee, H. and Brill, J.P.: “Liquid Holdup Correlations for Inclined Two-Phase
Flow,” JPT, (May 1983).
4-28
16. Dukler, A.E., Wicks, M., In and Cleveland, R.G.: “Frictional Pressure Drop in
Two-Phase mow: B. An Approach Through Similarity Analysis,” AIChE J. (1964)
10, 1.
17. Brown, K.E.: “The Technology of Artificial Lift Methods,” PennWell Publishing,
(1980), 3.
4-29
CHAPTER 5 - WELL PERFORMANCE
EVALUATION OF STIMULATED
WELLS
An effective way to evaluate
stimulation or to compare dif-
- 20.- ferent stimulation designs is by
30-
stimulation over time. If a par-
comparing net payout due to
in five months (whereas an al-
yields a net revenue of x dollars
out the cost of stimulation and
ticular stimulation design pays
months), the first design un-
temative design does it in 10
able or sellable design. Fig. 5.1
doubtedly is the most accept-
vs time.
is an example plot of net payout
COMPETITORS
DESIQN
-50
TIME"
Fig. 5.1 Net Payout at any time = Extra revenuejiom oil or gas
production due to stimulation at any rime, t - cost of
stimulation.
0 ARTIFICIAL LIFT pwh PRESSURE
I R
Artificial lift methods are used in oil wells
that have adequate productivity but inade-
quate pressure to lift the oil to the surface.
There are basically two methods of artifi-
cial lift. E
Pumping
Gas Lift PRESSURE
w
CI
DISCHARGE
Pumping Wells PRESSURE SUCTION GRADIENT
DEAD OIL
Downhole pumps add pressure to the
flowing system. As shown in Fig. 5.1, the PNI pr
dead oil column is stagnant and the
comes the reservoir pressure stopping the
fixed pressure gain between the suction and discharge sides of the pump. When properly
inflow into the wellbore. Installation of a pump modifies the pressure profile by adding a
designed, this pressure gain allows the fluid to flow to the surface at a fixed wellhead
pressure. Pumps always operate with a positive suction pressure provided by a fluid
column in the annulus above the pump level. This fluid level in the annulus can be
monitored by an echometer. Before stimulating a pumping well, the fluid level in the
annulus should be monitored to make the post-stimulation troubleshooting possible.
-
hydrostatic pressure of the column over- Fig. 5.2 Effect Of SUbsUrfaCe Pumps Of well
pressure profile.
5-1
Diagnostic of potential stimulation
P, needs in pumped oil wells - -
In general, if the fluid level rises
and the pump discharge rate falls,
the problem is in the pump, (Case 1
of Fig. 5.3). It is not uncommon to
encounter such problems after t
stimulation of a pumping well. In 3
% most of these cases, the old pump 3 needs to be replaced or repaired.
The other common problem is
when the flow rate falls and the
fluid level stays the same or re-
cedes. This is commonly due to a ,
reservoir problem, such as deple-
tion or skin buildup (Case 2 of q(STPD) -c
Fig. 5.3). Fig. 5.3 Showing potenrialproblems in a pumping well
Note also that in a uumuinrr well
IPR WITH HIGHER SKIN
ORIGINAL IPR CURVE
q, q,
through IPR curves.
after a successful stimulaiion: the pumps may need to be redesigned for optimum flow. It
is very possible that after a successful stimulation in a pumping well, the post stimulation
production did not increase substantially due to existing pump limitations.
Gas Lift Wells
Gas lift is an artificial lift method where gas is injected to the liquid production string,
normally through the tubing-casing annulus to aerate the liquid column, reducing the
hydrostatic head of the liquid column. This reduces the bottomhole flowing pressure
increasing production. The deeper the injection point, the longer the column of tubing
fluid is aerated and the lower the bottomhole pressure. Thus, the objective of gas lift is to
inject the optimum gas at the deepest possible point in the tubing. An optimum gas
volume injection is very important because any higher volume leads to an excessive
friction pressure loss in the tubing, thus overcoming the hydrostatic pressure gain. This
situation results in an increase in the bottomhole flowing pressure, reducing production.
Figure 5.4 shows a typical gas injection sequence used to unload or kick off a gas lift
well. Gas lift valves are used to close and open at fixed casing or tubing pressures. The
objective of unloading is to start aerating a fluid column in smaller lengths beginning at
the top and then close the top valve to aerate through the second valve, and so on until the
injection valve is reached. This valve is set in such a way that it remains open all the time.
This stepwise unloading is done to kick off a well with limited surface injection pressure.
5-2
L
PRESSURE (100 PSI) -c
0 4 8 12 16 20 24 28
1
2
3
4
5
6
7
0
9 . . - D.
Fig. 5.4 Unloading wells with Gas L$t
Effect of Stimulation of Gas Lift Wells
After stimulation with the improved IPR curve, a redesign of the gas lift system is
possible that after stimulation a gas lift well loses production due to gas lift design
normally required for optimized flow. This requires new setting of gas lift valves. It is
problems. This section is to caution DS operations people against such gas lift system
failures in a successfully stimulated well.
5-3
Example Problem 5.1 - Clay Consolidation (Clay Acid)
(Effect of moving damage away fromthe wellbore)
I
I
\
\
Fig. 5.5
log - re rw
1 1 re Average Permeability, F = %+- 1ogk-E- log- -G logrw kd rx ko rc
Percentage of original Permeability = E X 100
Given:
r, = 0.365 ft
Formation Permeability, k = 100 md
Spacing = 160 acres
(a) Calculate the percentage of original productivity due to 80% damage I ft
deep around the wellbore.
(b) Calculate the percentage of original productivity due to an 80% damage
collar, 1 ft wide and 4 ft from the wellbore.
5-4
Solution:
- 3.6106 - 0.0286 + 0.0304
= 61.2md
:. Percentage of original productivity = 61%
1,489
log (m)
(b) k80% = 1 4.365 1 5.365 1
100 lOg0.365 + B log4.365+100 log5.365
1,489
- 3.6106 - 0.01078 + 0.00448 + 0.02443
= 91 md
;. Percentage of original productivity = 91 %
Example Problem 5.2 - Pre- and Post-acid Evaluation
Summary
An offshore Louisiana well was tested following its completion in the Pliocene formation.
It produced 1,200 BPD at a wellhead pressure of 1,632 psig from a 71 ft. gravel-packed
unconsolidated sandstone reservoir.
Analysis of the test data identified severe wellbore damage which was restricting produc-
BOPD at the same wellhead pressure should that damage be removed.
tion (Skin = 210). It also showed that the production rate could be increased to 6,850
To treat the damage effectively, a clear understanding of its origin is needed. The analysis
of the test data indicated inadequate perforations and a high probability of formation
damage. This was confirmed by core analysis and production logs run after the test. An
acid treatment was formulated and the post-acid test indicated a significant improvement
in skin (Skin = 15). The production rate increased to 4,400 BOPD at a wellhead pressure
of 2,060 psig.'
Pre-Acid Test Results
The main results are summarized on page 1 of the referred paper.1 The test procedure and
analysis plots are given in pages 2 through 5. The Model Verified Interpretation (page 3)
1 For more details refer to SPE 14820 presented at the 1986 SPE Symposium on Formation Damage
Control, Lafayette, LA, February 26-27. 1986
indicates a high permeability homogeneous reservoir with wellbore storage and severe
skin effect. The Nodal analysis (page 4) shows that the production rate is significantly
restricted by the skin effect, and projects a rate increase of 5,650 BOPD if the wellbore
damage is removed. Finally, the shot density sensitivity plot (page 5) suggests adequate
perforations and the likelihood of formation damage. The interpretation charts and
computation sheets are presented.
Production Logs Results
The production logging data indicate that all of the 40 ft. perforated zone is contributing
to the flow rate except the bottom 5 to 6 ft. Since the permeability variation in the
perforated interval is minimal and the flow profile appears nonuniform, it is assumed that
formation damage has affected the producing zone unevenly.
Post-Acid Test Results
production rate matches the prediction of the Nodal analysis. The charts and computation
Significant improvement in the wellbore condition is noticed. The resulting increase in
sheets are presented in this section.
PRE-ACII
NODAL
Test Identification
Test Type ...................................... SPRO
Test No. ........................................ 1
Formation..... ................................. 5 3 SAND
Test Interval (ft) ............................ 11942-11982
Completion Configuration
Total Depth (MD/l'VD) (ft) .......... 11,920/10,800
Casingniner ID (in.) ..................... 6.094
Hole Size (in.) ................................ 8.5
Perforated Interval (ft) .................. 40
Shot Density (shots/ft) .................. 12
Perforation Diameter (in.) ............. 0.610
Net pay (ft) .................................... 71
Interpretation Results
Model of Behavior ........................ Homogeneous
Fluid Type used for Analysis ........ Liquid
Reservoir Pressure (psi) ................ 5585
Transmissibility (md-ft/cp) ........... 53390
Effective Permeability (md) .......... 526.0
Skin Factor. .................................... 210.0
MAXIMUM PRODUCTION R
INALYSIS
YALYSIS
Test String Configuration
Tubing Vertical Multiphase
Flow ......................................... Hagedom-Brown
Tubing Length (ft)/ID (in.) ........... 11.830/2.992
Packer Depth (ft) ........................... 11,826
Gauge Depth (ft)flype .................. 11,92O/DPTT
Tubing Absolute Roughness (ft) .. 5.0E-05
RockiFluld/Wellbore Properties
Oil Density (" AFT) ........................ 29.5
Gas gravity .................................... 0.600
GOR (scf/STB) ............................. 628
Water Cut (a) ............................... 0
Viscosity (cp) ................................. 0.70
Total Compressibility (Vpsi) ........ 9.00E-06
Reservoir Temperature (OF) 218
Porosity (%) 28
Form. Vol. Factor @bl/STB) ......... 1.37
Bubble Point Pressure, psi ............ 5120
Wellhead Pressure (psig) .............. 1632
Wellhead Temp. (OF) ..................... 100.0
Production Time (days) ................. 3.0
TE DURING TEST: 1,200 BPD
..................................
..........
5-6
Test Objectives
The objectives of this test were to evaluate the completion efficiency and estimate the
production potential of the well.
Comments
The test procedure and measurements are summarized on the following pages. The
well and reservoir parameters listed above reveal a high permeability formation and a
system behaved as a well in a homogeneous reservoir with wellbore storage and skin. The
severely damaged wellbore. Removing this damage would result in increasing the
jeopardizing the integrity of the gravel pack. The shot density sensitivity plot suggests
production rate to 6,850 BOPD at the same wellhead pressure of 1,632 psig, without
adequate perforations and high formation damage. This could be confirmed by production
logs and core analysis. Acid treatment is recommended for removing the wellbore
damage and increasing the production. Note that the skin due to partial penetration cannot
be eliminated by acidizing - consequently the ideal production rate may not be achieved.
PRE-ACID TEST COMPUTATION SHEET
1. LOG-LOG ANALYSIS
1.1 Match Parameters
Model: Homogeneous, WBS & S CDe*S = 1.0E185
Pressure Match P d M = 0.23
Time Match: (Ta/CD)/At = 1,700
1.2 Reservoir Parameter Calculations
I
= 0.0093 bbllpsi
match
= 370.1
= 210
5-7
2. GENERALIZED HORNER ANALYSIS
2.1 Straight Line Parameters
Superposition slope: m' = 4.1112E-03
P (intercept): P* = 5,585 psia
Pressure at one hour: P (1 hr) = 5,575 psia
Pressure at time zero: P (0) = 4,622 psia
2.2 Reservoir Parameter Calculations
kh = 162'6 m' Bo = 37,929 md-ft
Nomenclature
permeability, md
formation height, ft
wellbore storage constant, bbl/psi
scientific notation
oil flow rate BPD
dimensionless pressure
pressure change, psi
dimensionless time
dimensionless wellbore storage constant
time change, hr
oil formation volume factor, bbl/STB
oil viscosity, cp
formation porosity
5-8
4000
0.00 2.00 4.00 6.00 8.00 10.00 12.00
ELAPSED TIME lHOURSI
L
Fig. 5.6 Pressure IFIawrare His&ory
SEQUENCE OF EVENTS
EVENT TIME DATE WHP BHP ELAPSED DESCRIPTION
NO. (HR:W TIME (PSIA) (PSIA)
(HRMIN)
I 1 I 23-APRI 1228 I Run in Hole Flowing I 048 I 1613.0 1 1636.0 I
2
2434.0 5579.0 945 End Shut-In, POOH 21:25 23-APR 4
1648.0 4623.0 428 End Flow & Start Shut-In 1608 23-APR 3
1649.0 4621.0 400 Start Monitoring Flow 1540 23-APR
SUMMARY OF now PERIODS
PERIOD
(WCHES)
CHOKE SIZE FLOWRATE PRESSURE (PSIA) DURATION
(HR:MIN)
START STOP (MMSCFD) (BD)
GAS on
#1. DD
- 0 0 5579.0 4623.0 5:17 #2, BU
0164 0.754 1200.0 4623.0 1613.0 3:40
5-9I O 0 10' 102 1 o3 1 o4
DIMENSIONLESS TIME, TD/CD
Fig. 5.7 Diagnostic Plot
.. - -7 . . . .. 5400 -- a
0 UI
0
3 8 51 00 --
w a n
"
a
"
4800 -- 0 Data for #2. BU "
Slopern'"4.11121E-03
P (intercept) = 5584.5
4500
0
I P
1500 3000 4500 6000 7500
SUPERPOSITION TIME FUNCTION
Fig. 5.8 Dimensionless Superposition
5-10
PRE-ACID TEST
Buildup Data
Delta time (hours) Bonornhole
Pressure (psial 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0.00000E+00
1.50000E-03
2.83333E-03
4.16667E-03
5.66667E-03
7.00000E-03
6.33333E-03
9.83333E-03
1.1 1667E-02
1.25000E-02
1.40000E-02
1.53333E-02
1.66667E-02
1.81667E-02
1.95000E-02
2.08333E-02
2.23333E-02
2.36667E-02
2.5OOOOE-02
2.65000E-02
2.78333E-02
2.91667E-02
3.06867E-02
3.20WOE-02
3.33333E-02
3.48333E-02
3.61 667E-02
3.75000E-02
3.90000E-02
4.03333E-02
4.16667E-02
4622.6
4624.3
4635.5
4647.4
4656.5
4664.6
4672.7
4681 .O
4689.4
4697.6
4705.9
4714.0
4722.1
4730.3
4738.4
4746.4
4754.5
4762.6
4770.8
4778.7
4786.8
4794.4
4802.4
4810.1
4817.9
4825.7
4833.4
4841.2
4648.9
4856.5
4864.1
32 4.31667E-02 4871.6
Delta time (hours) Bonornhole
Pressure (psis)
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
40
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
4.45000E-02
4.58333E-02
4.73333E-02
4.86667E-02
5.00000E-02
5.56667E-02
6.1 1667E-02
6.66667E-02
7.23334E-02
7.78333E-02
8.33334E-02
8.9OOOOE-02
9.45000E-02
0.10000
0.10567
0.11117
0.11667
0.12233
0.13333
0.1 5000
0.16667
0.18333
0.20000
0.21687
0.23333
0.25000
0.26667
0.28333
0.30000
0.31667
0.32783
4879.3
4866.8
4694.3
4901.6
4909.1
4938.5
4967.3
4995.6
5023.2
5050.2
5076.6
5102.4
5127.6
5152.0
5175.7
5196.6
5220.8
5242.4
5283.0
5338.3
5386.8
5427.9
5462.8
5491.8
5515.2
5534.0
5548.4
5559.5
5567.5
5573.1
5576.0
64 0.37783 5581.7
5-1 1
Delta time (hours) Bonomhole
Pressure (psia)
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
62
83
84
85
66
87
88
89
90
91
92
93
94
95
96
97
0.42763
0.47783
0.52783
0.57783
0.62763
0.69450
0.74450
0.79450
0.84450
0.89450
0.94450
0.99450
1.0445
1.0945
1.1445
1.1945
1.2445
1.2945
1.3445
1.3945
1 A 4 5
1.4945
1.5445
1.5945
1.6445
1 .e945
1.7445
1.7945
1 a445
1.6945
1.9445
1.9945
2.0445
5582.3
5580.6
5578.2
5576.1
5574.0
5573.8
5574.1
5574.4
5574.5
5574.6
5574.9
5574.9
5575.1
5575.2
5575.3
5575.5
5575.5
5575.7
5575.7
5575.9
5575.9
5576.0
5576.1
5576.1
5576.2
5576.2
5576.2
5576.4
5576.4
5576.5
5576.4
5576.5
5576.6
98 2.0945 5576.7
Delta time (hours) Bonomhole
Pressure (psia)
99
100
101
102
103
104
105
106
107
106
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
1 24
125
126
127
128
129
130
2.2612
2.3445
2.51 12
2.6778
2.8445
3.01 12
3.1778
3.3445
3.4278
3.8612
3.6945
3.9278
4.0945
4.261 2
4.4278
4.5945
4.7612
4.9278
5.0945
5.1333
5.1362
5.1390
5.1417
5.1473
5.1500
5.1526
5.1557
5.1583
5.1612
5.1945
5.2278
5.2812
5576.6
5576.9
5577.0
5577.2
5577.4
5577.5
5577.7
5577.8
5577.9
5577.9
5578.0
5576.2
5578.3
5576.5
5578.5
5578.6
5578.7
5576.7
5578.9
5576.9
5576.9
5579.0
5579.0
5578.9
5579.0
5579.0
5579.0
5579.0
5579.0
5576.9
5578.9
5579.0
131 5.2778 5579.0
5-12
NODAL PLOT
"
"
"
"
3800 t t
Fig. 5.9 Production Potential Evaluation, Nodal Plot
RATE vs. WELLHEAD PRESSURE
450 826 1200 1575 IS50
WELLHEAD PRESSURE (psi)
Fig. 5.10 Production Potenrial Evaluation, Rate vs. Wellhead Pressure,
5-13
WELL PERFORMANCE RATE vs. SHOT DENSITY
7000 I I
I 0
0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00
PERFORATION DENSITY (shotslft)
Fig. 5.11 Production Potential Evaluation, Well Performance Rate vs. Shot Density
POST-ACID ANALYSIS
NODAL ANALYSIS
Test Identification Test String Configuration
Test Type ...................................... SPRO
Test No. ........................................ 2
Tubing Length (fi)/I.D. (in) .......... 11,830/2.992
Formation E 3 S A N D
.......................... Packer Depth (ft) 11,826
Test Interval (ft) ............................ 11942-11982 Downhole Valve (Y/N)nype ....... N
...................................... Gauge Depth (ft)nype .................. 11,920iDPTT
Completion Configuration Test Condition
Total Depth (MDITVD) (ft) .......... 11,920/10.800
Casingniner LD. (in) .................... 6.094 Tubinwellhead Pressure (psi) .... 2.060
Wellhead Temperature (OF) ........... 100.0 Hole Size (in) ................................. 8.5
Separator Pressure (psi) ................ 150
Perforated Interval (ft) .................. 40
Shot Density (shots/ft) .................. 12
Perforation Diameter (in) ............... 0.610
Net pay (ft) .................................... 71
Interpretation Results
RocWFluidWellbore Properties
Oil Density (" API) ........................ 29.5
Gas gravity .................................... 0.600
GOR (scf/STB) .............................. 1,013
Water Cut (%) ............................... 0
Model of Behavior ........................ Homo geneous
Total Compressibility (l/psi) ........ 9.00E-06 Fluid Type used for Analysis ........ Liquid
viscosity (CP) ................................. 0.70 . .
Reservoir Pressure (psi) ................ 543 1
Transmissibility (md ft/cp) ........... 53751 Porosity (%) .................................. 28
Form. Vol. Factor (bbl/STB) ......... 1.37 Effective Permeability (md) ......... 530
Reservoir Temperature (OF) .......... 218
................................ Skin Factor.... 15 I Production Time (days) ................. 2.5
MAXIMUM PRODUCTION RATE DURING TEST: 4,398 BPD
5-14
Test Objectives
The objective of the test was to evaluate the effectiveness of the acid stimulation
treatment.
Comment:
The test procedure and measurements are summarized on the next page. The acid
treatment was effective in removing the formation damage. Analysis of the data revealed
a significant improvement in the wellbore condition resulting in over a 3,000 BOPD
increase in production at 428 psi higher wellhead pressure.
POST-ACID TEST COMPUTATION SHEET
1. LOG-LOG ANALYSIS
1.1 Match Parameters
Model: Homogeneous, W B S & S CDe2S = 1.OE16
Pressure Match: PdAF' = 0.06318
Time Match (TdCD)/At = 1.300
1.2 Reservoir Parameters Calculations
kh = 141.2Q p 3 2
' O (.P )match = 37,626 md-ft
= 0.122 bbl/psi
match
= 486
2. GENERALIZED HORNER ANALYSIS
2.1 Straight Line Parameters
Superposition slope: m' = 4.14328 E-03
P (intercept): P* = 5,430 psia
Pressure at one hour: P (1 hr) = 5,401 psia
5-15
Pressure at time zero: P (0) = 5,041 psia
2.2 Reservoir Parameter Calculations
kh = 162'6 m' Bo = 37,635 md-ft
(' hr)-P
('))-log ( k )+ 3.2,) = 15 4) Po Ct 'w
Nomenclature
k = permeability, md
h = formation height, ft
C = wellbore storage constant, bbl/psi
E = scientific notation
Q, = oil flow rate, BPD
PI, = dimensionless pressure
AP = pressure change, psi
To = dimensionless time
CD = dimensionless wellbore storage constant
At = time change, hr
Bo = oil formation volume factor, bbl/STB
po = oil viscosity, cp
9 = formation porosity
5-16
PRESSURVFLOWRATE HISTORY
""
5300
4850
0.00 1.50 3.00 4.50 6.00 7.50 8.00
ELAPSED TIME (HOURS)
Fig. 5.12PressurelFlowrate History
SEQUENCE OF EVENTS
SUMMARY OF FL.0W PERIODS
5-17
DIAGNOSTIC PLOT
X Derivalive Data. t 4 . Eu
Pressure Match - 8.3181E-02
Time Match - 1300
10’’ IO’ 1 o2 1 o3 1 o4
DIMENSIONLESS TIME, TD/CD
Fig. 5.13 Posr-Acid Test Validation, Diagnosric Plot
e DIMENSIONLESS SUPERPOSITION
5470 j
I I I
I
I
SUPERPOSITION TIME FUNCTION
Fig. 5.14 Post-Acid Tesr Validation, Dimensionless Superposition
5-18
POST-ACID TEST
Buildup Data
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
0.00000E+00
1.33338E-03
2.83330E-03
4.16667E-03
5.50003E-03
6.99997E-03
8.33333E-03
9.66670E-03
1.1 1666E-02
1.25000E-02
1.38334E-02
1.53333E-02
1.66667E-02
1.60000E-02
1.95000E-02
2.08333E-02
2.21667E-02
2.36666E-02
2.50000E-02
2.63334E-02
2.78333E-02
2.91667E-02
3.05000E-02
3.20000E-02
3.33333E-02
3.46667E-02
3.61666E-02
5040.6
5040.7
5040.7
5040.8
5040.8
5040.8
5041.9
5049.3
5058.2
5067.5
5076.5
5065.5
5099.5
5122.5
5144.3
5066.5
5184.7
5203.2
5220.2
5236.1
5250.6
5264.0
5276.3
5267.4
5297.4
5306.4
5314.4
Delta time (hours) Bonomhole
Pressure (psia)
28 3.75000E-02 5321.5
Deita time (hours) Bonomhole
Pressure (psiar
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
46
49
50
51
52
53
54
55
3.88334E-02
4.03333E-02
4.1 6667E-02
4.56333E-02
5.00000E-02
5.41667E-02
5.83333E-02
6.25000E-02
6.66667E-02
7.08333E-02
7.50000E-02
7.91667E-02
8.33333E-02
8.75000E-02
9.16667E-02
9.58333E-02
0.10000
0.10417
0.1 0833
0.11250
0.11667
0.12083
0.1 2500
0.12917
0.1 3333
0.13750
0.14167
5327.7
5333.3
5338.1
5348.6
5356.2
5361.1
5364.7
5367.5
5369.7
5371.4
5372.9
5374.1
5375.0
5376.0
5376.8
5165.2
5378.2
5378.8
5379.5
5380.1
5380.6
5381.1
5381.5
5382.0
5382.5
5382.9
5383.3
56 0.14583 5363.8
5-19
Della time (hours) Bonomhole
Pressure (psia]
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
65
86
0.15000
0.15417
0.15967
0.16800
0.17633
0.18487
0.19300
0.20133
0.20967
0.21800
0.22633
0.23467
0.24300
0.25133
0.25967
0.26800
0.27633
0.28467
0.29300
0.30133
0.30967
0.31800
0.32633
0.33467
0.34300
0.35133
0.35967
0.36800
0.37633
0.38467
5383.9
5384.2
5384.6
5385.2
5386.9
5386.3
5386.9
5387.3
5387.6
5388.0
5386.4
5368.8
5389.0
5389.4
5389.8
5390.0
5390.4
5390.6
5390.8
5391.1
5391.4
5391.8
5391.9
5392.2
5392.4
5392.5
5392.8
5392.9
5393.2
5393.2
87 0.39300 5393.5
Delta time (hours) Bonomhole
Pressure (psia
66
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
0.401 33
0.40967
0.41 800
0.42633
0.43467
0.44300
0.45133
0.45967
0.48467
0.50967
0.53467
0.55967
0.58467
0.60967
0.63467
0.65967
0.70967
0.75967
0.80967
0.85967
0.90967
0.95667
1.0097
1.0597
1.1097
1.1597
2.1 638
2.1 763
2.1 668
2.2013
5393.6
5393.8
5393.9
5394.2
5394.3
5394.5
5394.8
5394.8
5394.9
5395.4
5395.5
5395.9
5396.4
5396.5
5397.2
5397.4
5398.0
5398.7
5399.3
5399.5
5400.0
5400.5
5401.0
5401.2
5401.6
5402.0
5406.1
5406.3
5406.2
5406.3
118 2.2138 5406.3
5-20
Delta time (hours) Bonomhoie
Pressure (psia)
119 2.2263 5406.4
120 2.2368 5406.4
121 2.3430 5406.6
122 2.5055 5409.0
123 2.5097 5409.0
124 2.5138 5409.0
125 2.5638 5409.1
126 2.6138 5409.3
127 2.6638 5409.4
128 2.7138 5409.3
129 2.7638 5409.5
130 2.8136 5409.9
131 2.8638 5409.8
Delta time (hours) Bonomhoie
Pressure (psial
132 2.9138 5409.8
133 2.8638 5410.2
134 30.138 5410.0
135 3.0638 5410.3
136 3.1138 5410.2
137 3.1638 5410.4
138 3.2138 5410.8
139 3.2638 5410.8
140 3.3138 5410.9
141 3.3638 5410.9
142. 3.4138 5411.1
143 3.4638 541 1 .O
NODAL PLOT
5500 i I I I I I I 1
4000 I I 1 I I I 1
0 907 1815 2722 3630 4537 5444 €352
PRODUCTION RATE (STBID)
Fig. S.1S Post-Acid Production Evaluation, Nodal Plot
5-21
RATE vs. WELLHEAD PRESSURE
80OOA t
7000-
$ 6000"
2 5000"
In .-
2
8 F 4000-
0
2
@ 3000"
$ 9 2000"
1000"
0, I-
900 1350 1800 2250 2700
WELLHEAD PRESSURE (PSI)
Fig. 5.16 Post-AcidProduction Evaluation. Rate vs. Wellhead Pressure
Example Problem 5-3: Producing Well
Using tubing data from Example Problem 4-2 and reservoir parameters from Example
Problem 2-3(b) (s = - 3 , calculate the natural production of the well.
k = 5md
h = 20ft
p.0 = 1.1 cp
- pr =2,500 psig
s = -5
Bo = 1.2 RB/STB
Spacing = 80 acres r,., = 0.365 ft
Solution:
Drainage radius, re = = 1,053 ft
AOFP = q = 7.08 X 10-3 kh p;
F~ Bo[ In (: )- 0.75 + s ]
5-22
- - 7.08 x 10-3 x 5 x 20 x 2,500
1.1 x 1 . 2 [ h ( g ) - - 0 . 7 5 - 5 ]
= 604 STBD
From example 4-2, the following tubing intake pressures are calculated for different flow
rates:
400
600
800
1 .OS0 800
910
"0 200 400 600 800 1000
J
FLOW RATE (STBID)
Fig. 5.17 Example Problem 5.3. IPR and Tubing Intake Curve
curve and the IPR curve gives the natural production of the well, i.e., 410 STB/D.
These values are plotted on the figure shown above. The intersection of the tubing intake
5-23
Example Problem 5-4
Solve Example Problem 5-3 for varying rw, Le., rw = 100 ft, 200 ft, 400 ft, and 800 ft.
Make a plot of q vs r,. (Use a skin factor of +2.)
Solution:
The tubing intake curve is plotted as shown in Example Problem 5-3 with the following
points:
Using data from Example Problem 5-3, the value of production rate q is calculated for
different values of rw and plotted
(i) rw = 100 ft
AOFP = 9 = 7.08 X 10-3 kh pr
1
- - 7.08 x 10-3 x 5 x 20 x 2,500
l . l x l . 2 [ h ( ~ ) - o . 7 5 + 2 ]
= 372STBD
Similarly, the flow rates at other values of rw are calculated and plotted
200
879 800
605 400
46 1
5-24
00
FLOW RATE, (STD/D)
Fig. 5.18 PIOI of tubing intake vsproduction ratesfor dilferent rw.
From the above plot, production rate is read-off at the intersection Of the tubing intake
curves and the IPR curves for the different values of effective wellbore radius. These are
tabulated and plotted -
"0 200 400 600 800
EFFECTIVE WELLBORE RADIUS, IW H
Fig. 5.19 Plot offow rate vs effective wellbore
radius.
Note: Hydraulically induced fractures increase the effective wellbore radius (Rats, 1961
- Appendix F).
5-25
Example Problem 5-5
Using the data from Example Problem 5-3 (tubing intake and IPR) and Example Problem
3-1 (Table 3-3, do a shot density sensitivity analysis.
Solution
Calculate and plot the response curve from Fig. 5.17 (Example Problem 5-3) as follows:
Response Curve Calculation
4 (STB/D)
938 200
A P
0 410
40 400
244 350
488 300
713 250
Using data from Table 3.2, plot the pressure drop vs flow rate for different shot densities
on the same plot as the response curve.
The intersection of the response curve with the shot density curves gives the production
rate for different shot densities.
Fig. 5.20 PIor offrow rate vspressure drop for varying
shot densities.
5-26
These values are read off and tabulated as
Shot Density
(BPW W F )
Flow Rate
2
408 24
405 20
400 12
390 8
378 4
350
These values are then plotted as shown here.
500
400
E
300
2
3 200
2
100
0
0 5 10 15 20
SHOT DENSITY (SPF)
Fig. 5.21 Plor of shot density vsflow rate.
5
Exercises
1. For the following welldata, calculate the absolute open flow potential of the well.
k, = 30md PC = 3,000 psia
h = 40ft GOR = 300scf/STB
API = 30 hp - - 10 ft
Reservoir Temperature = 200°F
"Is = 0.7 160 acre spacing
(Produces all oil) Drilled hole size = 12-1/4 in.
Casing size = 7 in.
5-27
2. Calculate In (re&) for r, = 7 in. and for drainage areas of 20,40, 80, 160 and 320
acres.
Hint: make a table.
Drainage Acres re rw In (re/ r,)
20
40
80
160
3. Draw the IPR for a well with the following data -
k = 50md Depth = 5,000 ft
h = 1 0 0 f t
p, = 2,000 psia (Producing all oil)
Determine the absolute open flow potential and an estimated production if you
designed the tubular.
4. Draw the IPR in Problem #I for skin of -50, +5.
5. Using Vogel’s IPR relationship, construct an IPR for the following cases -
(a) P, = P b . - - 3,000 psia
AOFP = 10,WBOPD
(b) Pr = 2,500 psia P b > P,
q o = 100BPD
pwf = 1,800 psia
6. Given: P, = 2,000 psia
pb = 1,500 psia
PI = 4.7 BPD/psi
construct the IPR curve.
5-28
7. The following data are obtained from a four-point test -
Pr = 2,500 psi Pb = 3,000 psia
Test #
500 1,752 4
1,000 1,595 3
1,500 1,320 2
2,000 880 1
PH (psia) 9. (BPW
Calculate -
1. Value of C and n.
2. Absolute open flow potential where:
qo = c (P:-Pwf) 2 2
8, The well in Problem #1 is fractured with the best proppant available, and the
fracture half-length is 500 ft. Draw the post-frac IPR.
9. Construct JPRs for the following well as a function of penneabilities -
P, = 2,000 psi re = 2,000ft
s = o r, = 0.5 ft
h = 50ft Bo = 1.2 RB/STB
= 2cp
k = 1,lO. 100,1,ooO, 5,000 md
10. For Problem No. 1, assume k = 100 rnd and construct IPR curves for skin.
Skin = -5, -1,O, 1,5, 10,50,70
1 1. Draw a sensitivity of 90 vs S from Problem No. 2.
12. Given-
p=* = 200 psia GLR = 800 scf/bbl
Flowline Length = 400 ft Fw = 0.5
Flowline ID = 2.5 in. Tubing ID = 2.5 in.
Depth = 5,000 ft Oil Gravity = 35 A P I
Water Sp. Gr. = 1.074 Gas Sp. Gr. = 0.65
Bottom Hole Temp. = 180" F Surface Temp. = 60' F
5-29
Reservoir data for the construction of an IPR -
pr = 4,000 psia qo = 3,000BPD
- 3,000 psia PWf = 2,000 psia Pb -
Draw the IPR and intake curves and predict the flow rate in this well.
13. Make a tubing ID sensitivity and recommend the best tubing size for the following
data -
GLR - 800 scf/stb API - -
Yg - 0.65 pwh - -
FW - 0 T - -
Depth - - 5,000 ft Tubing ID =
IPR from Problem No. 1
-
-
-
14. Make a completion sensitivity study for the following well -
Pwh - - 200 psia GLR -
API - 35 F W - -
Yg
rP - 0.021 ft rC - -
1, - 0.883 ft kP
re - 2,000 ft h - -
P, - 3,000 psia hP
r, - 0.365 ft k - -
P o - 1.2 cp Tubing ID =
Depth - - 5,000 ft
-
-
- - 0.65 BO - -
-
- - -
-
- - -
-
-
Use the McLeod equations.
35
200 psia
140' F
2, 2.5, 3,4 in.
800 scf/STB
0 (all oil)
1
0.063 ft
0.4K
25 ft
20 ft
20 md
2.0 in.
5-30
APPENDIX A
Equation Summary
I. Oil IPR Equations
A. Darcy’s Law
B. Vogel; Test Data; pr S pb
C. Combination Vogel - Darcy; Test Data
1. For test when pwf test > pb
2. For test when pwftest < pb
D. Jones IPR
II. Gas IPR Equations
A. Darcy’s Law (Gas)
B. Jones’ Gas P R
m. Backpressure Equation
IV. Transient Period Equations
A. Time to Pseudosteady State
B. Oil IPR (Transient)
C. Gas IPR (Transient)
V. Completion Pressure Drop Equations
A. Gravel-Packed Wells
1. Oil Wells
2. Gas Wells
B. Open Perforation Pressure Drop
1. Oil Wells
2. Gas Wells
A- 1
I. Oil IPR Equations
A. Darcy’s Law
AOF = (PI) (F1-0)
where,
9 = oil flow rate, BPD,
AOF = absolute open flow potential, BPD,
k = permeability, md,
h = net vertical formation thickness, ft,
PI = average formation pressure (shut-in BHP), psi,
- pwfs = average flowing bottomhole pressure at the sandface, psi,
P o = average viscosity, cp,
Bo = formation volume factor, RB/STB,
re = drainage radius, ft,
rw = wellbore radius, ft,
S = skin factor, dimensionless,
PI = Productivity Index, BPD/psi.
B. Vogel; Test Data; pr S pb
= 1-0.2%- 0.8
qornax PI
A-2
C. Combination Vogel = Darcy; > Pb; Test Data
1. For test when pwftest > Pb.
PI = 4 -
Pr -Pwfs
qb = PI(Fr-Pb)
2. For test when pwftest < Pb
PI = q
( f i - P b ) + f i [ 1 - 0 . 2 g ) - 0 . 8 ( E r ]
A-3
where,
qo = flow rate, BPD,
q, = flow rate at bubblepoint,
pb = bubblepoint pressure,
qomm = maximum flow rate (Vogel or combination),
PI = Productivity Index BPD/psi.
D. Jones IPR
pr-pWfs = aq2+ b
Pr -Pwfs = 10-14 /3 Bi p ) q2 + [
(2.30 X h rw
2 7.08 X 103 MI 4
AOF = -bfdb2+4a(p,-O) 2a
where,
b= ~ B o [ l n [ 0 . 4 7 2 ( k ) ] + s ] ] rw
7.08 X 10-3 MI 4
q = flow rate, BPD,
pr = average reservoir pressure (shutin BHP). psi,
-
pwfs = flowing BHP at sandface, psi,
/3 = turbulence coefficient, ft.1,
p k1.201
2.33 x 1010 (after Katz),
Bo = formation volume factor, RB/STB,
A-4
p = fluid density, lb/ft3,
hp = perforated interval, ft,
p., = viscosity, cp,
re = drainage radius, ft,
r, = wellbore radius, ft,
S = skin factor, dimensionless,
k = permeability, md,
a = turbulence term,
b = darcyflow term.
II. Gas IPR Equations
A. Darcy's Law (Gas)
where,
q = flow rate, McfD,
k = permeability, md,
h = net vertical thickness, ft,
ijr = average formation pressure (shut-in BHP), psia,
pwfs = sandface flowing BHP, psia,
p = viscosity, cp,
T = temperature, O R (OF + 460),
Z = supercompressibility, dimensionless,
re = drainage radius, ft,
r, = wellbore radius, ft,
S = skin factor, dimensionless.
A-5
B. Jones' Gas IPR (General Form)
-2 "2
Pr - P wfs = a$+ bq
3.16 x 10-12 p yg TZ 1.424 x 103 p TZ In (0.472 ") "2 - 2 [ TW + S I
Pr -Pwfs = $ rw 9 2 4 kh 9
-b 4 4-
2a AOF" =
where,
3 . 1 6 ~ 10-12pygTZ
a =
rw
1 .424~ lO3pTZ [ ln(0.472l")+s]
kh b =
q = flow rate, Mcf/D,
a = turbulence term,
b = darcy Flow term,
pr = reservoir pressure (shutin BHP), psia,
r w
pwtl = sandface flowing BHP, psia.
fi = turbulence coefficient, fV,
2.33 x 1010 P = k1.201
yg = gas specific gravity, dimensionless,
T = reservoir temperature, OR (OF + 460),
Z = supercompressibility, dimensionless,
h, = perforated interval, ft,
p = viscosity, cp,
re = drainage radius, ft,
rw = wellbore radius, ft.
A-6
III. Backpressure Equation
where,
c = 703 x 10-6 kh
P = [ q 3 - 4 + s ]
n = 0 . 5 < n < 1.0,
q, = flow rate, Mcf/D,
k = permeability, md,
h = net vertical thickness, ft,
pr = average formation pressure (shutin BHP), psia,
-
. .
pds = sandface flowing BHP, psia,
p = viscosity, cp,
T = temperature, O R (OF + 460),
Z = supercompressibility, dimensionless,
re = drainage radius, fi,
r, = wellbore radius, ft,
S = skin factor, dimensionless.
A-7
IV. Transient Period Equations
A. Time to Pseudosteady State
where,
4 = porosity, fraction,
p = viscosity, cp,
c, = total system compressibility, psi",
re = drainage radius, ft,
k = permeability, md,
talab = time for pressure transient to reach re, hr.
B. Oil IPR (Transient)
90 = kh @I - PWfS )
162.6 po B,r log f kt I \ -x23 + 0.87 S 1
where,
k = permeability, md,
h = net vertical thickness, ft,
p = viscosity, cp,
Bo = formation volume factor, RB/STB,
t = time of interest; t < tslab (hr),
0 = porosity, fraction,
c, = total system compressibility,
r, = wellbore radius, ft
S = skin factor, dimensionless.
A-8
C. Gas IPR (Transient)
kh (8 - Pw’f, )
9g =
1,638 1.1 TZ[ log ( )- 3.23 + 0.87 S kt
($1 Ct rw 1
where,
qs = flow rate, Mcf/D,
k = permeability, md,
pr = reservoir pressure (shutin BHP), psia,
-
pwr = flowing bottomhole pressure at sandface, psia,
1.1 = viscosity, cp,
T = temperature, O R (“F + 460),
Z = supercompressibility, dimensionless,t = time of interest; t < tsmb (hr),
f = porosity, fraction,
ct = total system compressibility,
r, = wellbore radius, ft,
S = skin factor, dimensionless.
A-9
V. Completion Pressure Drop Equations
A. Gravel-packed wells
1. Oil Wells (General)
pwfs - pwf = AP = aq2 + bq
Ap = 9.08 x 1 0 1 3 p B: p L 1.1 B,L q2 + A2 1.127 x 10-3 kg A 9
where,
a =
9.08 X 10-13 p B: p L
A2
pB,L
1.127 x I03 kg A ’
b =
q = flow rate, BPD,
pwf = pressure well flowing (wellbore), psi,
pwfs = flowing BHP at sandface, psi,
b = turbulence coefficient, ft.1 .
For GP wells:
Bo = formation volume factor, RB/STB,
p = fluid density, lb/ftj,
L = length of linear flow path, ft,
A = total area open to flow, ft2,
(A = area of one perforation x shot density X perforated interval),
kg = permeability of gravel, md.
A- 10
2. Gas Wells (General)
PvA-df = aq2+bq
Pwfs-pwf - 2 2 - 1.247 x 10-10 p yg TZL 8.93 X 103 1.1 TZL A2 92 + kg A q
where,
a = 1.247 x 1010 p yg TZL A2
b = 8.93 X 103 p TZL 43 '4
q = flow rate, McfD,
pwrs = flowing pressure at the sandface, psia,
pwr = flowing bottomhole pressure in wellbore, psia,
p = turbulence factor, ft",
1.47 X 107
p = ,O.SS
B
= gas specific gravity, dimensionless,
T = temperature, OR ("F + 460).
Z = supercompressibility, dimensionless,
L = linear flow path,
A = total area open to flow,
(A = area of one perforation X shot density X perforated interval),
p = viscosity, cp.
A-1 1
B. Open Perforation Pressure Drop
1. Oil Wells (General)
where,
2 .30xl014PBip
a =
b =
7.08 x 10-3 kp ’
qo = flow rate/perforation (q/perforation), BPD,
p = turbulence factor, ft-1,
P = . 1.201 ’ 2.33 X 1010
KP
Bo = formation volume factor, RB/STB,
p = fluid density, lb/ft3,
Lp = perforation tunnel length, ft,
p = viscosity, cp,
kp = permeability of compacted zone, md,
kp = 0.1 k formation if shot overbalanced,
kp = 0.4 k formation if shot underbalanced,
rp = radius of perforation tunnel, ft ,
r, = radius of compact zone, ft ,
(re = rp + 0.5 in.).
A-12
2. Gas Wells (General)
Pwfs-Pwf = aq2+bq
2 2
- -
where,
a =
b =
qo =
P =
Yg =
T =
z =
r, =
-
‘P -
L p =
r . 1 6 ~ 1012;TZ(--- r: :) + [1.4*4~ 103pTZ(h:)]
kP LP 9
flow rate/perforation (q/perforation), BPD,
turbulence factor, ft-1,
P = 2.33 x 1010
G 2 0 1
gas specific gravity, dimensionless,
temperature, O R (“F + 460),
supercompressibility factor, dimensionless,
radius of compact zone, ft,
(rc = rp + 0.5 in.),
radius of perforation, ft ,
perforation tunnel‘length, ft,
m = viscosity, cp,
kp = permeability of compacted zone, md,
kp = 0.1 k formation if shot overbalanced,
kp = 0.4 k formation if shot underbalanced,
A-13
APPENDIX B
Fluid Physical Properties Correlations
Oil Properties
Oil in the absence of gas in solution is called dead oil. The physical properties of dead oil
oil is defined as
are a function of the API gravity of oil and pressure and temperature. The A P I gravity of
= SP.GR. @ 60°F
141.5 - 131.5
The A P I gravity of water is 10. With gas in solution, oil properties also depend on gas
normally represented by R,.
solubility in addition to the pressure, temperature, and API gravity of oil. Gas solubility is
Gas Solubility (R,)
Gas solubility is defined as the volume of I
gas dissolved in one stock tank barrel of
oil at a fixed pressure and temperature.
Gas solubility in oil increases as the \&)
pressure increases up to the bubble point
pressure of the oil. Above the bubble point
pressure, gas solubility stays constant
(Fig. B-1).
There are different correlations to calculate pig. ~ - 1 variation ofgas $olubi/iry with pressure
correlation, Lassater correlation, etc. The Standing correlation states
the gas solubility such as the Standing and temperature.
Gas solubility
$/- Temp. - T
Prass"r0 (psla)
Pb - Bubble poinl p re~ l l~ re h
where,
Ye = specific gravity of gas (air = 1 .O),
P = pressure of oil, psia,
T = temperature of oil, "F,
API = A P I gravity of oil, "MI.
B-1
Formation Volume Factor (Bo) of Oil
The volume in barrels occupied by one
stock tank barrel of oil with the dissolved
gas perature at any is defined elevated as pressure the formation and tem- vol- w &) +r ume factor of oil. The Bo unit is reservoir
barrels .per stock tank barrel which is
dimensionless. It measures the volumetric
shrinkage of oil from the reservoir to the Preeaure (prla)
surface conditions. The formation volume
Pb
Pb I Bubble point pressure
gas ‘above the bubble point pressuk, the formation volume factor decreases due to the
compressibility of the liquid.
There are different correlations for calculating the formation volume factor of oil. These
correlations are empirical and based on data from different oil provinces in the United
States. The Standing correlation developed from California crude is one of the oldest and
quite commonly used. The Standing correlation can be written as
Bo = 0.972 + 0.000147 X F1.175
where,
F = Rs t) 0’5 + 1.25 (T)
RS = gas solubility (m ) , scf
T = temperature of oil, OF
calculation of the formation volume factor this graphical method is very convenient.
Standing also presented his correlation in graphical form (Fig..B-3). For noncomputer
For the calculation of gas solubility R, and formation volume factor Bo. a knowledge of
the bubble point pressure pb is necessary. Standing presented a nomograph (Fig. B-4) to
determine the bubble point pressure. Gas solubility calculated at the bubble point pressure
remains constant above the bubble point pressure. However, Standing’s or any other
correlation for formation volume factor cannot be used above the bubble point pressure p.
To calculate the formation volume factor of oil above bubble point pressure, the
following equation is used -
Bo = Bob exP [-co (P - Pb)]
where Pb and Bob are calculated from the Standing or Lassater correlation using R, = R,.
R being the produced gas oil ratio. The parameter Co is not a constant and can be
calculated from the correlation presented by Trube as foliows-
B-2
Oil Viscosity
The oil viscosity of reservoir oil containing
solution gas decreases with pressure up to
the bubble point pressure. Above the
bubble point pressure, the viscosity in-
creases (Fig. B-5). In the absence of labo-
ratory determined data for the oil viscosity
at any specified pressure and temperature,
the Beal correlation is used. Beal corre-
lated the absolute viscosity of gas free oil
with the API gravity of crude at atmo-
tures (Fig. B-6). The viscosity of gas satu-
spheric conditions for different tempera-
rated crude oil was correlated by Chew
viscosity and gas solubility (Fig. B-7).
and Connally with the gas free crude oil
Beal also presented a correlation to esti-
mate the viscosity increase from the bub-
late the viscosity of oil above the bubble
ble point pressure (cp/l,OOO psi) to calcu-
point pressure is known (Fig. B-8).
point pressure if the viscosity at the bubble
The laboratory determined data on Bo, R,,
and ko are recommended for use in any
calculation wherever available.
Gas Physical Properties
The specific gravity of gas is a very
important correlating parameter for the gas
property evaluation. Normally, it can be
very easily determined in the laboratory. In
value, the specific gravity of gas can be
the absence of a laboratory determined
knowing the molecular weight (M) of gas.
calculated from the following relationship
where the molecular weight of air is 29. Thus, the specific gravity of air is 1.
Gas density can be easily determined from the real gas law,
pg =0.0433 yg zT
where,
Ps = density of gas (g/cc),B-5
I 0'
10 20 30 40 50 60 70
OIL GRAVITY, API AT 60" F AND ATMOSPHERIC PRESSURE
Fig. 8-6 Dead oil viscosify at reservoir femperfure and atmospheric pressure. Afer Beal.
B-6
0.3 1 .o 10 100
(AT RESERVOIR TEMPERATURE AND ATMOSPHERIC PRESSURE)
VlSCOSrpl OF DEAD OIL, CP
Fig. 8-7 Viscosity of gas-saturated crude oil at reservoir temperature and pressure. Dead oil viscosity
from laboratory data, or from Fig. 8-6. Afer Chew and Connaily.
"Is = specific gravity of free gas (air = l),
P = pressure of gas, psia,
T = absolute temperature of gas, OR,
Z = real gas deviation factor.
= 460 + temperature, OF,
B-7
Real Gas Deviation Factor (z)
The real gas deviation factor is a very im-
portant variable used in calculating the gas
To determine this parameter, Standing
density and gas formation volume factor.
law states that at the same reduced pres-
used the law of corresponding states. This
carbon gases have the same gas deviation
sure and reduced temperature, all hydro-
factor. The reduced pressure and reduced
temperature are defined as follows -
ppr = reduced pressure = "
PPC
Tpr = reduced temperature = - T
TPC
where p and T are the absolute pressure
and absolute temperature of gas.
ppc = pseudo-critical pressure, Fig. B-9 Correlation of pseudocritical properties of
TF = pseudo-critical temperature. condensate wellfluids and miscellaneous natural gas with fluid gravity. After Brown
Pseudo-critical pressure and pseudo-criti- et al.
cal temperature are correlated by Brown et al. with the specific gravity Of gas (Fig. B-9).
After determining the pseudo-critical pressure and pseudo-critical temperature from the
correlation in Fig. B-9, the reduced pressure and reduced temperature are calculated using
the definition presented earlier. For these calculated reduced pressures and reduced
temperatures, the gas deviation factor can be calculated using the appropriate correlations
after Standing and Katz (Fig. B-10).
Gas formation volume factor B, can be calculated from
a
Bg@) = 0.0283- ZT
P
where,
P = pressure, psia,
T = absolute temperature, OR.
B-8
1.1
1 .o
0.9
0.8
N
PSEUDO-REDUCED PRESSURE, D..
1.1
I .o
1.95
-
1.7
1.6
1.5
I .4
I .3
I .2
1.1
I .o
1.9
Fig. B-10 Real gas deviation factor for natural gases as a function ofpseudoreduced pressure and
temperature. After Standing and Katz.
B-9
Gas Viscosity (pg)
Can; Kobayashi, and Burrows presented a correlation for estimating natural gas viscosity
as a function of gas gravity, pressure, and temperature. This correlation also includes
correlations for the presence of nonhydrocarbon gases in the natural hydrocarbon gas.
Carr et al. correlated the viscosity of natural gases at one atmospheric pressure with the
specific gravity of gas and the temperature of gas (Fig. B-1 1). The viscosity of natural gas
at atmospheric pressure is then corrected for pressure through the second correlation (Fig.
B-12). To use Fig, B-12, the pseudo-reduced pressure and pseudo-reduced temperature
need to be calculated. This correlation presents the viscosity ratio of the viscosity of gas
at the appropriate pressure and temperature to the viscosity of gas at atmospheric pressure
and given temperature.
B-10
10s
9,0
8.0
1.0
pb -
A 6.0
m
$-
c 8 5.0
::
5
4,O
3.0
1.0
1.0,
PSEUDOREDUCED TEMPERATURE, Tar
Fig. B-12 Effect of temperature and pressure on gas viscosity: After Carr, Kobayashi, and Burrows
B-I1
Rock and Fluid Compressibility
Compressibility is defined as the change in
volume per unit volume for unit change in
pressure at constant temperature.
c = compressibility =
The unit of compressibility is reciprocal of
pressure (l/psi).
Oil Compressibility (co)
The isothermal compressibility of an un-
dersaturated oil (above the bubblepoint
pressure) can be defined as
PSEUDOREDUCED PRESSURE, ppr
L
Oil compressibility is always positive as
the volume of an undersaturated liquid de- ibility for an undersaturated oil. Afer
creases as the pressure increases. Oil com-
pressibility can be determined from labora-
-
tory data, oil compressibility can also be
tory experiments. In the absence of labora-
determined from the Trube correlation (Fig.
B-13). Trube correlated pseudo-reduced
compressibility, cpr with the pseudo-
reduced pressure ppr and pseudo-reduced
temperature Tpr The oil compressibility can
then be estimated from
Fig. B-I3 Correlation ofpseudoreduced compress-
-
Trube.
1300
SPEClFlCQRAVITYOFUNDERSANRATED RESERVOIR
LIWID AT RESERVOIR PRESSURE CORRECTED TO W F
1
I
Fig. 8-14 Approximate correlation of liquidpseudo- where, critical pressure and temperature with
specific gravity. After Trube.
PPE - - pseudocritical pressure estimated from Fig. B-14,
TPE = pseudo-critical temperature estimated from Fig. B-14.
The apparent compressibility of oil c,, below the bubblepoint pressure can be calculated
taking into account the gas in solution by
R
= (0.83p:21.75) x % Bo
B-12
e For an isothermal condition, the compressibility of oilfield water can be defined as:
cw = " - iW (2) T
where,
B, = formation volume factor of water.
Dodson and Standing presented a correlation for estimating the compressibility of water
(Fig. B-15). Since the gas solubility in water is very low, the effect of gas solubility is
ignored in this manual.
Gas Compressibility (cg)
conditions can be defined as
Gas compressibility under isothermal
where.
Z = gas deviation factor at absolute
pressure p in psia and absolute
temperature T in "R.
mation of gas compressibility. Trube de-
Trube presented a correlation for the esti-
fined gas compressibility as the ratio of
pseudo-critical compressibility to the
pseudo-critical pressure as
To estimate the gas compressibility, Trube
4.0
3.6
3.2
2.8
2.4
60 100 140 180 220 260
TEMPERATURE. 'F
1.0
0 5 10 15 20 25
GASWATER RATIO. CU FllBBL
presented correlations to estimate the cpr Fig. B-,s Efecr ofdissolved gas on
function of pseudo-reduced pressure and
pseudo-reduced temperature (Figs. B-16
and B-17). Note that these two correlations
are similar. They present pseudo-reduced
compressibility at two different ranges of compressibility values.
L
pressibiliry. After Dodson
water com-
and Standing,
B-13
Rock Pore Volume Compressibility (c,)
Rock compressibility under isothermal
conditions can be defined as
Cf = "4
;Pr; I T
There are different correlations for rock
compressibility, each for a fixed type of
pressibility correlation after Newman. It is
rock. Figure B-18 presents the rock com-
very strongly recommended to use labora-
tory data for this parameter wherever pos-
sible. From Fig. B-18, it is clear that these
correlations are questionable at best.
However, for any well performance calcu-
component of the total compressibility c,
lations' rock compressibility a minor Fig, 8-16 Correlarjon ofpseudoreducedcompress-
defined as
c, = c, so + c, s, + c, s, +Cf
where,
S = saturation of fluid where
subscript o is used for oil, g
for gas, and w for water.
S , + S , + S , = l
Gas compressibility is an order of magni-
pressibility. In gas reservoirs, it is often as-
tude higher than the rock or liquid com-
sumed that
't '8
It may also be noted that whereas the gas
compressibility is in the order of 10-6, the
liquid or rock compressibilities are typi-
cally in the order of 1 0 5 or 10-4.
Fig. 8-17 Correlation of pseudoreduced compress-
ibiliry for natural gases. After Trube.
B-14
e
INITIALPOROSITYATZERO NETPRESSURE. (I
Fig, ~ - 1 8 Pore-voIume compressibitity at 75-per- Fig. B-19 Pore-volume compressiblity at 75-percent
cent lithostoticpressure vs. initial lithostatic pressure vs. initial sample
sample porosity for limestones. After porosity for friable sandstones. After
Newman. Newman.
7
$ 8
: e
i :
-%
$ 2
i? -; 10
" 8
c 7
8
5 . : : 1 :
Z Z
9 Fig. B-20 Pore-volume compressibility at 75-per-
cent lithostatic pressure vs. initial
sample porosity for consolidated
sandstones. Ajier Newman.
5
INITIAL wwsm *T ZERO NET PRESSURE. o,
B-15
APPENDIX C
c- 1
0 4
PRESSURE in 100 PSlG
0 12 16 20 24 20
7
8
9
10
c-2
c-3
1
2
3
7
9
10
c-4
t
W
LL
0
0
0
.- c
F
w
1
2
3
4
5
6
7
6
9
10
c-5
PRESSURE in 100 PSlG
n A R 12 16 20 24 28
C-6
1
2
3
4
t; w
U
7
8
9
10
c-7
C-8
e
e
0 4
PRESSURE in 100 PSlG
a 12 16 20 24 26
t
ttl
c-9
c-10
c-11
c-12
C-13
4
t-
w W
U
0
r
8
.- c 5
L c
6
7
a
9
10
PRESSURE in 100 PSlG
0 4 6 12 16 20 24 26
0
$8
80
GO
%%% % % P c& 9 00
C-14
PRESSURE in 100 PSlG
0 4 8 12 16 20 24 28
Gas Specific Gravity
Average Flowing Temp.
0
.'s
80
's,
C-15
PRESSURE in 100 PSiG
C-16
a APPENDIX D
Calculation of Gas Velocity
4E
ZT TS
where,
q, = gas flow rate, MMscfd,
Therefore,
q = gas flow rate, MMcfd,
p = pressure, psia,
T = temperature, OR,
d = diameter, ft,
f = Moody friction factor.
= 14.7365 $ ft/sec
Therefore,
V (ft/sec) = 14.7365 x 0.02873
Pdz
= 0.415273 ST
Calculation of Friction Loss Term
= 0.002679 (& ) $7 q: dL
D- 1
e Reynolds' Number
d = diameter, ft,
v = velocity, ft/sec,
p = density, lbm/ft',
p = viscosity, cp,
'/g = specific gravity of gas (Air = l),
i.e.,NRe = 1,488d (2.7047 g}
Pd2P
Also reported in literature as 20,050 ssrg for diameter d of pipe in inches.
Pd
Cullender and Smith Modification
Divide Equation 4-4 by (Tz/p)2 and obtain,
i.e.,
1.e..
D-2
e APPENDIX E - PARTIAL PENETRATION
Partial penetration occurs when the well has been drilled partially through the producing
interval or when only part of the cased interval has open perforations (Fig. E.1).
PARTIAL PENETRATION PARTIAL COMPLETION
Fig. E.1
The pseudo-skin factor (sR) due to partial penetration can be computed using the
nomograph (Fig. E.2).
PENETRATION RATIO (b)
Fig. E.2
E- 1
APPENDIX F - PRAT’S CORRELATION
Prat (1961) defined a correlation between the dimensionless wellbore radius (rwe/xf) and
the dimensionless fracture conductivity. This is shown in Fig. F.l.
1
0.1
0.01
0.001
0.1 1 10 100 1000 10,000
FCD
Fig. F.1 Dimensionless wellbore radius vs FCD
Here, FCD = !F
kxf
F- 1
* APPENDIX G - SLIDES
NODAL ANALYSIS/PRODUCTION SYSTEMS ANALYSIS
OVERVIEW:
THREE LEVELS OF OIUGAS FIELD MANAGEMENT
FIELD LEVEL
SPECIFICATIONS: RATES (GOR, FW ,
PRESSURES, ET J .
CONSTRAINTS: RATES, GOR, FW, ETC.
GROUP LEVEL
SPECIFICATIONS: RATES (GOR, FW),
PRESSURES, SOLIDS
CONSTRAINTS: RATES, GOR, FW
WELL LEVEL
SPECIFICATIONS: RATES (GOR, FW),
CONSTRAINTS: ALL SPECIFIED PARAMETERS
PRESSURES, SOLIDS
G- I
WHY MANAGE?
e
EARNINGS & INVESTMENT APPRAISAL
REVENUE-PROJECTIONS DEPENDING ON OIL & GAS
PRICE
INVESTMENT DECISIONS BASED ON REVENUE
OVERALL ENGlNEERlNGflECHNlCAL STRATEGY FOR THE
DEVELOPMENT OF RESERVOIR
PRIMARY RECOVERY/ARTIFICIAL LIFT
SECONDARYRECOVERY
TERTIARY RECOVERY
POSSIBLE ENVIRONMENTAL IMPACT
e
G-2
e ENGINEERING TOOLS USED IN RESERVOIR MANAGEMENT
FORMATION EVALUATION
(BASED ON GEOLOGICAL INFORMATIONS)
RESERVOIR SIMULATOR
PREDICTION
HISTORY MATCHING
WELUCOMPLETION SIMULATOR (NODAU
PRODUCTION SYSTEMS ANALYSIS)
MANAGEMENT OF A RESERVOIR AT THE WELL LEVEL
G-3
HISTORICAL PREVIEW
NODAL ANALYSIS
W. E. GILBERT (1 944,1954) OF SHELL
FLOWING AND GAS LIFT WELL PERFORMANCE
(CONCEPT)
PROBLEMS
LACK OF UNDERSTANDING OF MULTIPHASE FLOW IN PIPES
AND PIPING COMPONENTS (E.G. CHOKES, ETC.)
-
COMPUTERS (??)
POETTMAN AND CARPENTER 1952)
WATER, OIL AND GAS FLOW I r!i VERTICAL PIPES
G-4
HISTORICAL PREVIEW (CONT)
REVOLUTION IN COMPUTER TECHNOLOGY
A. E. DUKLER (1969)
H. D. BEGGS AND J. P. BRILL (1973)
GAS-LIQUID FLOW IN INCLINED PIPES
JOE MACH, E. A. PROANO AND KERMIT E. BROWN (1977),
NODAL APPROACH AND APPLICATION OF SYSTEMS
ANALYSIS TO THE FLOWING AND ARTIFICIAL LIFT WELLS.
0-5
a OBJECTIVE AND IMPORTANCE
OPTIMIZATION OF OIUGAS WELL PRODUCTION
MINIMIZATION OF UNNECESSARY WELL COST
OPTIMUM TUBING SIZE
OPTIMUM SEPARATOR PRESSURE
OPTIMUM COMPLETION
SHOT DENSITY
STIMULATION (ACID, FRACTURE HALF LENGTH)
.e OPTIMIZE ARTIFICIAL LIFT
PREDICTION AND CONTROL OF UNACCEPTABLE
PRODUCTION CONDITIONS (SURGING)
G-6
ECON.OMIC . . IMPACT
0 MAXIMIZATION OF ROI (RETURN ON INVEST.MENT)
G-7
Table of Contents
chapter_1_introduction
chapter_2_reservoir_system
chapter_3_completion_system
chapter_4_flow_through_tubing_and_flowlines
chapter_5_well_performance_evaluation_of_stimulated_wells
appendix_a
appendix_b
appendix_c
appendix_d
appendix_e
appendix_f
appendix_g