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Manifold Systems
World proven compact valves and packages
FMC Energy Systems
Manifold
ANSI Manifold
ANSI/FMC Energy Systems
Comparison
The FMC Energy Systems
Advantage
ANSI FMC Energy Systems
Weight 225,000 lbs (102,100 kg) 98,000 lbs (44,450 kg)
Height 18.6 ft (5.7 m) 8.7 ft (2.7 m)
Length 43 ft (13.1 m) 34 ft (10.4 m)
Width 14.8 ft (4.5 m) 9.6 ft (2.9 m)
FMC Energy Systems is the world’s leading
supplier of manifold packages for high-pressure
production, injection, and launcher/receiver applica-
tions. Backed by over 30 years of experience on
hundreds of projects worldwide, FMC Energy
Systems delivers compact, lightweight manifold
systems in sizes, designs, and materials to meet all
customer and industry requirements. By packaging
and delivering manifold systems on a turnkey basis,
FMC Energy Systems is helping customers efficiently
meet technical and economic challenges for high-
pressure manifold applications. From project inception
to installation and after-sales service, FMC Energy
Systems provides single-source responsibility for your
complete project.
1
Manifold Systems
FMC Energy Systems is
an integrated supplier of turnkey
manifold systems for the oil and gas
industry. By combining system engi-
neering, project management, a unique
design, and the global presence of a
major oil services company, FMC
Energy Systems is able to offer signi-
ficant cost reductions to operators
working in demanding environments.
These benefits are especially true
for offshore and floating production
projects where weight, space, and
offshore hookup play important roles in
overall costs. A major operator recently
estimated there is a $7-10 savings in
capital cost for every pound reduction
in offshore weight. Offshore and ship-
yard hookups can also be expensive
when the manifolds remain in the
critical path for installation and pres-
sure test.
The FMC Energy Systems offering
addresses these and other logistics
issues with an innovative design that
reduces manifold system weight and
space up to 60%. By designing skid
and deck-based systems, FMC Energy
Systems eliminates the need for
pressure testing and welding at site,
reducing installation times and sched-
ule risk.
The “Heart” of the System
FMC Energy Systems manufac-
tures a full line of compact ball, check,
and diverter valves that are unsur-
passed in ease of operation, reliability,
and maintenance. These products are
field proven in critical services up to
10,000 psi and exotic trims. All of this
capability is combined in a compact,
lightweight design that achieves weight
savings of up to 60% versus conven-
tional valves. The complete range of
FMC Energy Systems’ products are
manufactured in ISO-9001 certified
facilities with headquarters in the
United States.
Building Block Design
FMC Energy Systems’ exclusive
building block design eliminates the
need for welding of manifold compo-
nents. The system utilizes integral
tees, crosses, and spools in combina-
tion with compact manifold compo-
nents to reduce problems caused by
alignment. The building block design
also allows future system capabilities
to be added at site with minimal
disruption to production.
Project Management
At FMC Energy Systems, every
system begins with the assignment of
a project management team. The team
has the turnkey responsibility for
supplying the full scope of the system
from the engineering design through
the installation service.
The FMC Energy Systems project
management team is also responsible
for managing all interfaces between
the manifold and associated equip-
ment. Scope may include instrumenta-
tion, safety, and fire systems as well
as interconnect piping. A single point
contact allows the customer to reduce
the interface risk associated with
dealing with several suppliers.
FMC Energy Systems’ project
management and reporting proce-
dures have been developed with the
needs of customers and certification
authorities in mind.
System Engineering
The earlier FMC Energy Systems’
engineering team is involved in your
project, the greater the opportunity for
overall project cost reduction. Using
supplied piping and instrumentation
diagrams, FMC Energy Systems
engineers will design a cost-effective
solution to your manifolding needs.
This effort is often done with FMC
Energy Systems’ engineers working
within the customers project team.
Weight, space, interface, and installa-
tion problems can be identified and
addressed early in a project allowing
for optimized design of the structure
and reduced project cost.
FMC Energy Systems’ engineering
capabilities include structural, piping,
electrical, and instrumentation design.
Dedicated R&D personnel – using
state-of-the-art testing facilities – also
develop new products to meet the
particular manifolding needs of the
industry.
Worldwide Presence
From installation assistance to
preventive maintenance, FMC Energy
Systems is committed to meeting
customer needs worldwide. Service of
your manifold systems is as close as
the nearest FMC Energy Systems
service center.
2
3
The Petrobras Barracuda
FPSO features a
single-deck production
manifold system with
launchers and receiver.
The compact design of the
manifold eliminated the
need for additional
receivers and deck.
4
The modular construction of FMC
Energy Systems’ Building Blocks
offers compact, shop-assembled and
tested well stations and components
ready for field or fabricator installation.
This world proven system allows for
engineered packages that save space
and weight in a wide range of manifold
arrangements.
Available Building Block components
include integral tees; 3-way, 4-way
and 5-way blocks; adapter nipples;
adapter spools and adapter flanges.
Advantages
Easy Future Modifications
• Allows quick changes to piping and
station requirements
• Dimensionally precise compared to
welded stations that require addi-
tional measurements and time to
add future components
Smaller and Lighter
• Modular construction and compact
valves save space and weight
• Eliminates the need for companion
flanges
• No welding on building block risers
and components
• Eliminates costly welding and NDE
requirements
Building Blocks
“Adding flexibility to all your manifold requirements”
1- to 10-inch nominal sizes / 3,705 to 10,000 psi
25 to 300 mm nominal sizes / 250 to 700 Bar
Integral Tee Building Block
Inspection and Instrumentation
• Removable blinds are available for
visual corrosion and erosion
inspection
• Eliminates expensive NDE
• Instrumentation outlets available in
blocks and tees for all types of
instrument connections
5
The PGS Petrojarl FPSO
production manifold
included gas lift, water
injection, and ESD riser
stacks. FMC Energy
Systems exclusive building
block design and large-
bore valves enable the
handling of a wide range of
products.
Ball Valves are high-pressure,
quarter-turn valves designed to provide
positive shutoff in a complete range of
production, injection, and launcher/
receiver applications. Proven in
hundreds of manifold applications
worldwide, these valves deliver the
reliability of a gate valve in a compact,
easy-to-own package.
Advantages
Up to 60% Space and Weight Savings
• Compact three-piece design, forged
body, and two ends
• End connections weld directly into
flowline
• Bores sized to common pipe I.D.
• Eliminates the need for companion
flanges
• Minimizes transportation and
structural costs
Internal Sealing Design
• Seal design with dual floating seats
and floating ball
• Extra large ball-to-seat contact area
promotes positive sealing and
distributes loads for reduced wear
and longer service
• Bi-directional operation
• Pre-loading insures tight shutoff at
low pressures
• Fire test certification to API 6FA and
BS6755 Part 2
Faster, Easier Operation
• Seat material provides low turning
torque and light wear resistance to
abrasive fluids
• Visual valve position handle
• Engineered for simple automation
Simple Design Reduces
Maintenance Time
• Fewer moving partsthan competitive
valves
• Field replaceable stem packing
• Valve removal from system without
line spreading
• Repairs on-site with no special tools
Ball Valves
“High-pressure performance in a compact package”
1- to 16-inch nominal sizes / 1,480 to 10,000 psi
25 to 400 mm nominal sizes / 100 to 700 Bar
6
Severe Service
Metal Seated Compact Valves
• FMC Energy Systems offers a
complete range of high pressure
compact metal seated ball valves
• These valves contain no elastomers,
have been proven with extensive
maximum differential pressure and
temperature cycle testing and are
field proven
Subsea Compact Valves
• FMC Energy Systems also manu-
factures a range of subsea compact
metal seated ball valves
• These valves contain no elastomers
and have been subjected to hyper-
baric testing to 12,000 ft (3,650 m)
water depth
Valve design shown illustrates two methods for butt-weld flanged ends:
1. One piece weld neck flange
2. Swivel flange with butt-weld nipple and half rings
Valve removes from line
with minimum spread for
field repair or replacement
Fitting enables routine
greasing for longer life,
lower torque
Handle repositions
in any quadrant
Bonnet and stem remove
for in-line stem seal
replacement
Fasteners are plastic
coated for corrosion
resistance in
all environments
Elastomeric face seal
with metal-to-metal
back-up
Stem shoulder
prevents stem blowout
Extra large ball-to-seat contact area
promotes positive sealing and
distributes loads for reduced wear
and longer service
Seal design equalizes
pressure across the seats
EDPM gasket
between body and
end connections
eliminates thread
corrosion
End connections weld
directly into flowline for
maximum compactness
6" ANSI 1500 Ball Valve Comparison
A comparison of valve size and weight is shown below
Percent
Savings
Body length
Assembly length
(with comparion flanges)
Body weight
28" (711 mm)
13⁄8" (35 mm)
1281 ft.lb. (1737 N.m)
57%
68%
36%
75%
* Minimal spreading required with metal-to-metal connection.
Standard ANSI
43%
67%
1" (25 mm) 94%
FMC Energy Systems
Assembly weight
(with comparion flanges)
Flange bolt size
Flange bolt torque
Spreading required for
valve removal
1561 lbs (708 kg)
1200 lbs (544 kg)
411⁄2" (1055 mm)
7⁄8" (22 mm)
1⁄16"* (1.6 mm)
12" (229 mm)
231⁄2" (597 mm)
390 lbs (177 kg)
510 lbs (231 kg)
325 ft.lb. (441 N.m) 41-1/2"
(1055mm)
28"
(711mm)
12"
(305mm)
ANSI
6" (150mm)—1500 lb
FMC Energy Systems
6" (150mm)—1500 lb
s
s
s
s
s
s
s
s 23-1/2"
(597mm)
See pages 12 and 13 for weights and dimensions.
Check Valves are designed for
dependable, economic service under
the toughest operating conditions.
These simple, yet advanced valves are
engineered to be smaller, lighter, and
easier to maintain than conventional
ANSI flanged check valves.
Advantages
Smaller and Lighter
• Compact three-piece design, forged
body, and two ends
• One-fourth to one-half size and
weight of conventional valves
• End connections weld directly into
flowline
• Eliminates the need for companion
flanges
• Minimizes transportation and
structural costs
Check Valves
“Simple, rugged design for reliable and economical service”
1- to 12-inch nominal sizes / 2,220 to 15,000 psi
25 to 300 mm nominal sizes / 150 to 1050 Bar
8
High-Quality Materials
• Stainless-steel seat ring and flapper
for maximum corrosion resistance
• Replaceable Teflon seal installs in
seat – not flapper – to protect seal
from erosion
• EPDM gasket eliminates corrosion
between body and end connections
• Metal-to-metal faces seal with
elastomer back-up
• Coated fasteners for maximum
erosion and corrosion protection
Reliable Operation
• Rugged design for reliable and
economical service
• Flapper swings out of flow stream
to minimize pressure drop and
turbulence
• Fire test certification to API 6FA and
BS6755 Part 2
Easy Field Maintenance
• Field repairable without special tools
• Valve removal from system without
line spreading
• Virtually any end connection possible
• Metal-to-metal face seals insure a
positive, high-pressure seal upon
re-assembly
Severe Service
Metal Seated Compact Valves
• FMC Energy Systems offers a
complete range of high pressure
compact metal seated ball valves
• These valves have been proven with
extensive testing, and are field proven
Subsea Compact Valves
• FMC Energy Systems also manufac-
tures a range of subsea compact
metal seated ball valves
• These valves contain no elastomers
and have been subjected to
hyperbaric testing
6" (150 mm) ANSI 1500 Check Valve Comparison
A comparison of valve size and weight is shown below.
Elastomeric face seal
with metal-to-metal
back-up
Stainless-steel seat ring
and flapper for maximum
erosion resistance
Flapper swings out of flow
stream, minimizing pressure
drop and turbulence
Replaceable Teflon seal installed
in seat protects seal from flow
stream erosion
Fasteners are plastic
coated for corrosion
resistance in all
environments
End connections weld
directly into flowline for
maximum compactness
Valve removes from
line with minimum
spread for field repair
or replacement
EPDM gasket
between body and
end connections
eliminates thread
corrosion
Percent
Savings
Body length
Body weight
28" (711 mm)
13⁄8" (35 mm)
1281 ft.lb. (1737 N.m)
68%
78%
45%
85%
* Minimal spreading required with metal-to-metal connection.
Standard ANSI
75%
1" (25 mm) 94%
FMC Energy Systems
Assembly weight
(with comparion flanges)
Flange bolt size
Flange bolt torque
Spreading required for
valve removal
855 lbs (388 kg)
527 lbs (239kg)
3⁄4" (19 mm)
1⁄16"* (2 mm)
9" (229 mm)
116 lbs (53 kg)
210 lbs (95 kg)
195 ft.lb. (264 N.m)
28"
(711mm)
9"
(229mm)
ANSI
6" (150mm)—1500 lb
FMC Energy Systems
6" (150mm)—1500 lb
s
s
s
s
See page 14 for weights and dimensions.
Other Manifold Valves
Throttle Ball Valves
“The valve that lets you choose
exactly the flow you need.”
1- to 4-inch sizes / 2,220 to 10,000 psi
25 to 100 mm nominal sizes / 150 to 700 Bar
Throttle Ball Valves are
designed to meet the
demands of virtually all
throttling applications. The
flow passage is engineered
specifically for high-
pressure drop throttling
service with precise control
throughout the operating
range. These world proven
valves incorporate many of
the features and benefits of
FMC Energy Systems’
industry leading ball
valves, including its
compact size and
low weight.
Advantages
• Delivers higher linear flow
rates than any equivalent
positive choke
• Flow indicator for precise
flow control
• Ball design enables precise
throttling with minimum
erosion resistance
Poppet Diverter Valves
“The efficient way to change flow from
production to test.”
2- to 6-inch sizes / 2,220 to 6,170 psi
50 to 150 mm nominal sizes / 150 to 420 Bar
Poppet Diverter Valves are
a simple and economical
way to change flow from
one outlet to another. These
reliable three-way valves
shut off flow to one line and
at the same time open flow
to another line.
A single valve
does all the flow-
change work in a
production
manifold station,
eliminating wear
on the other valves
in the system.
Ball Diverter Valves
“Compact valve reliably diverts flow
in high-pressure applications.”
1- to 6-inch sizes / 2,220 to 6,170 psi
25 to 150 mm nominal sizes / 150 to 420 Bar
Advantages
• Cross-porting through ball
prevents complete shut off
during rotation of ball
• Seal material provides low
turning torque and high
wear resistance to abrasive
fluids
• Extra large ball-to-seat
contact area promotes
positive sealing and
distributes loads for
reduced wear and longer
service
Ball Diverter Valves are a
proven way to divert flow
from one outlet to another.
These compact three-way
valves reliably shut off flow
to one line while opening
flow to another line. One
valve does all the flow-
change work in a production
manifold station, eliminating
wear on the other valves in
the system.
10
Advantages
• Transforms header valves
into safety valves
• Standard power actuators
save work, increase design
flexibility• Modular design allows inlet
to be located on either side
of valve
• Design equalizes pressure
across the seats for a
balanced poppet
• Recessed sealing compo-
nents minimize erosion
effects for reduced
maintenance
• Positive spring return
diverts flow to lower outlet
on loss of cylinder pressure
Sealing components
are positioned out of
flow stream to
minimize erosion
Small bleed ports balance
pressure across seats to
minimize throttling and
vibration
Positive spring
return diverts flow
to lower outlet on
loss of cylinder
pressure
Integral actuator operates
pneumatically, hydraulically
or with field gas
Modular design allows
inlet to be located on
either side of valve
Cross porting
prevents complete
shut off during
rotation of ball
Metal-to-metal
primary face seal is
both leak proof and
fire safe
Extra-large ball-to-seat
contact area minimizes
operating torque,
promotes long life
Indicator at top of valve
for precise flow control
Tapered stainless
steel retainer
minimizes erosion
Flow passage designed
specifically for high
pressure-drop throttling
service with precise
control throughout the
operating range
The FMC valve enables
you to divert flow from
one line to another with
a single valve.
Throttle
Ball Valve
Ball Diverter
Valve Poppet
Diverter
Valve
See page 15 for weights and dimensions
A L MB C D E F G H J KClassPressure (psi)
Valve
Model
Weight*
lbs.
End
Fitings
Nom.
Size
2
3
4
6
8
10
12
1
2
2-1/2
3
3
4
4
6
6
8
8
8
10
10
12
1
2
3
3
4
6
6
6
8
10
10
12
1
2
3
4
6
6
8
10
10
12
1
2
2-1/2
3
3
4
4
6
6
8
8
10
2
45
175
275
630
1100
1726
2500
26
56
58
68
131
174
258
298
510
743
1045
1020
1560
1560
2755
26
56
75
131
265
560
650
650
1020
2070
1940
3100
26
56
138
265
560
650
1020
2070
1940
3100
26
87
100
158
230
294
650
634
912
1344
2400
2278
150
B2014
B3014
B4014
B6014
B8014
B10014
B11714
B0861
B1561
B1837
B2137
B2650
B3336
B3736
B4136
B5236
B6136
B6636
B7136
B8536
B9136
B11436
B0861
B1561
B2151
B2650
B3260
B4160
B4760
B5250
B7150
B8567
B9167
B11467
B0861
B1561
B2260
B3260
B4160
B4760
B7160
B8567
B9167
B11467
B0811
B1510
B1810
B2110
B2610
B3110
B3510
B4110
B5110
B6110
B7110
B7610
B1815
W x W
W x W
W x W
W x W
W x W
W x W
W x W
S x S
S x S
S x S
S x S
S x S
S x S
W x S
S x S
W x S
S x W
W x S
W x S
W x S
W x S
W x S
S x S
S x S
S x S
S x S
W x S
S x S
W x S
W x S
W x S
W x S
W x S
W x S
S x S
S x S
S x S
W x S
S x S
W x S
W x S
W x S
W x S
W x S
S x S
S x S
S x S
W x W
W x W
W x W
W x S
W x S
W x W
W x S
W x S
W x S
W x W
2.000
3.000
4.000
6.000
8.000
10.000
11.750
0.812
1.500
1.812
2.093
2.593
3.312
3.750
4.094
5.187
6.094
6.625
7.094
8.625
9.094
11.400
0.812
1.500
2.093
2.593
3.250
4.125
4.750
5.187
7.094
8.625
9.094
11.400
0.812
1.500
2.250
3.250
4.125
4.750
7.094
8.625
9.094
11.400
0.812
1.500
1.812
2.125
2.625
3.125
3.500
4.125
5.094
6.094
7.000
7.625
1.812
5.00
6.50
7.80
12.50
14.90
16.20
19.43
4.00
5.00
5.00
5.00
7.00
8.00
10.00
10.00
12.00
13.00
15.00
15.00
17.00
17.00
21.00
4.00
5.00
5.50
7.00
10.00
11.00
13.00
13.00
15.00
17.00
17.00
21.00
4.00
5.00
7.00
10.00
11.00
13.00
15.00
17.00
17.00
21.00
4.00
5.50
5.50
7.00
8.00
9.00
12.00
12.00
13.50
17.00
18.00
18.00
6.00
7.23
8.69
11.51
14.94
18.70
22.35
26.36
4.13
5.50
5.50
6.25
8.00
8.85
10.00
10.00
13.00
14.25
16.25
16.25
20.00
20.00
23.56
4.13
5.50
6.25
8.00
9.88
11.88
13.00
13.00
16.25
20.63
20.63
25.44
4.13
5.50
8.00
9.88
11.88
13.00
16.25
20.63
20.63
25.44
4.13
6.13
6.63
7.88
9.00
9.88
12.75
12.75
15.00
17.50
22.13
22.13
7.50
11.30
13.50
16.33
22.25
25.88
28.75
32.18
12.00
15.50
15.50
16.50
18.50
21.00
21.50
23.00
23.50
26.00
29.00
29.00
32.00
32.00
38.00
12.00
15.50
17.00
18.50
21.50
24.00
26.00
26.00
29.00
32.00
32.00
38.00
12.00
15.50
18.50
21.50
24.00
26.00
29.00
32.00
32.00
38.00
12.00
16.00
16.00
16.50
18.00
20.00
24.75
24.75
25.50
31.00
35.00
35.00
15.00
4.03
5.23
6.60
8.76
10.54
12.97
14.62
2.06
2.73
2.73
3.11
3.98
4.43
4.98
4.98
6.49
7.13
8.13
8.13
10.00
10.00
11.78
2.06
2.75
3.13
4.00
4.94
5.94
6.50
6.50
8.13
10.31
10.31
12.72
2.06
2.75
4.00
4.94
5.94
6.50
8.13
10.31
10.31
12.72
2.06
3.06
3.31
3.94
4.48
4.94
6.38
6.38
7.50
8.75
11.06
11.06
3.75
9.375
11.750
14.000
-
-
-
-
7.88
9.75
9.75
10.25
12.50
13.00
14.63
14.63
-
-
-
-
-
-
-
7.88
9.75
12.13
12.50
14.63
19.75
-
-
-
-
-
-
7.88
9.75
12.50
14.63
19.75
-
-
-
-
-
7.88
10.38
10.63
12.75
14.25
14.75
-
-
-
-
-
-
12.50
5.78
7.25
8.86
-
-
-
-
5.25
6.00
6.25
6.50
8.00
8.50
9.50
9.50
-
-
-
-
-
-
-
5.25
6.00
6.50
8.00
9.50
11.63
-
-
-
-
-
-
5.25
6.00
8.00
9.50
11.63
-
-
-
-
-
5.25
6.63
6.88
8.25
9.13
9.63
-
-
-
-
-
-
8.00
16
24
32
-
-
-
-
12
16
16
16
24
24
32
32
-
-
-
-
-
-
-
12
16
16
24
32
48
-
-
-
-
-
-
12
16
24
32
48
-
-
-
-
-
12
16
16
24
32
32
-
-
-
-
-
-
24
-
-
-
4.63
4.63
4.63
6.25
-
-
-
-
-
-
-
3.50
4.63
4.63
6.25
6.25
6.25
6.25
6.25
-
-
-
-
-
4.63
4.63
4.63
6.25
6.25
6.25
10.45
-
-
-
-
4.63
4.63
6.25
6.25
6.25
10.45
-
-
-
-
-
3.50
4.63
4.63
6.25
6.25
6.25
10.45
-
-
-
-
14.05
14.05
14.05
14.30
-
-
-
-
-
-
-
8.29
14.06
14.06
14.94
14.94
15.27
15.27
15.27
-
-
-
-
-
9.63
9.63
14.06
14.30
15.27
15.27
21.13
-
-
-
-
9.63
9.63
14.31
15.27
15.27
21.13
-
-
-
-
-
13.42
9.63
9.63
15.27
15.27
15.27
21.13
-
-
-
-
18
24
24
30
-
-
-
-
-
-
-
24
24
24
24
24
24
24
24
-
-
-
-
-
24
24
24
30
30
30
30
-
-
-
-
24
24
30
30
30
30
-
-
-
-
-
24
24
24
24
24
30
30
-
-
-
-
15.12
16.87
20.34
21.86
-
-
-
-
-
-
-
9.13
11.50
16.02
13.63
13.63
19.54
19.54
21.61
-
-
-
-
-
10.16
11.25
15.55
17.61
21.56
21.56
19.68
-
-
-
-
10.16
11.25
17.62
21.56
21.56
19.68
-
-
-
-
-
8.90
11.16
11.16
16.73
18.30
20.89
18.08
-
ANSI 600
1480
ANSI 900
2220
ANSI 1500
3705
API 5000
5000
ANSI 2500
6170
API 10,000
10,000
API 15,000
15,000
12
Ball Valve Dimensions - inches
C
DB
E
G
K
H
J
L
F
A
M
C
DB
E
A
*Weights are with end fittings and less gear boxes.
Standard end fittings: W=Weldneck flanges and S=Swivel flanges; Others are available: Flanged, threaded, socket weld, etc.
Valves can be equipped with oversize end connections. For example the 12" B11467 is available with 12", 14" and 16" ends.
Different handwheels and gear boxes are also available on all of the valves.
Special valves available to meet many requirements.
A L MB C D E F G H J KClassPressure (bar)
Valve
Model
Weight*
kg
End
Fitings
Nom.
Size
50
75
100
150
200
250
300
25
50
65
75
75
100
100
150
150
200
200
200
250
250
300
25
50
75
75
100
150
150
150
200
250
250
300
25
50
75
100
150
150
200
250
250
300
25
50
65
75
75
100
100
150
150
200
200
250
50
20
79
125
286
499
783
1134
12
25
26
31
59
79
117
135
231
337
474
463
708
708
1250
12
25
34
59
120
254
295
295
463
939
880
1406
12
25
63
120
254
295
463
939
880
1406
12
39
45
72
104
133
295
288
414
610
1089
1033
68
B2014
B3014
B4014
B6014
B8014
B10014
B11714
B0861
B1561
B1837
B2137
B2650
B3336
B3736
B4136
B5236
B6136
B6636
B7136
B8536
B9136
B11436
B0861
B1561
B2151
B2650
B3260
B4160
B4760
B5250
B7150
B8567
B9167
B11467
B0861
B1561
B2260
B3260
B4160
B4760
B7160
B8567
B9167
B11467
B0811
B1510
B1810
B2110
B2610
B3110
B3510
B4110
B5110
B6110
B7110
B7610
B1815
W x W
W x W
W x W
W x W
W x W
W x W
W x W
S x S
S x S
S x S
S x S
S x S
S x S
W x S
S x S
W x S
S x W
W x S
W x S
W x S
W x S
W x S
S x S
S x S
S x S
S x S
W x S
S x S
W x S
W x S
W x S
W x S
W x S
W x S
S x S
S x S
S x S
W x S
S x S
W x S
W x S
W x S
W x S
W x S
S x S
S x S
S x S
W x W
W x W
W x W
W x S
W x S
W x W
W x S
W x S
W x S
W x W
51
76
102
152
203
254
298
21
38
46
53
66
84
95
104
132
155
168
180
219
231
290
21
38
53
66
83
105
121
132
180
219
231
290
21
38
57
83
105
121
180
219
231
290
21
38
46
54
67
79
89
105
129
155
178
194
46
127
165
198
318
378
411
494
102
127
127
127
178
203
254
254
305
330
381
381
432
432
533
102
127
140
178
254
279
330
330
381
432
432
533
102
127
178
254
279
330
381
432
432
533
102
140
140
178
203
229
305
305
343
432
457
457
152
184
221
292
379
475
568
670
105
140
140
159
203
225
254
254
330
362
413
413
508
508
598
105
140
159
203
251
302
330
330
413
524
524
646
105
140
203
251302
330
413
524
524
646
105
156
168
200
229
251
324
324
381
445
562
562
191
287
343
415
565
657
730
817
305
394
394
419
470
533
546
584
597
660
737
737
813
813
965
305
394
432
470
546
610
660
660
737
813
813
965
305
394
470
546
610
660
737
813
813
965
305
406
406
419
457
508
629
629
648
787
889
889
381
102
133
168
223
268
329
371
52
69
69
79
101
112
126
126
165
181
206
206
254
254
299
52
70
79
102
125
151
165
165
206
262
262
323
52
70
102
125
151
165
206
262
262
323
52
78
84
100
114
125
162
162
191
222
281
281
95
238
298
356
-
-
-
-
200
248
248
260
318
330
372
372
-
-
-
-
-
-
-
200
248
308
318
372
502
-
-
-
-
-
-
200
248
318
372
502
-
-
-
-
-
200
264
270
324
362
375
-
-
-
-
-
-
318
147
184
225
-
-
-
-
133
152
159
165
203
216
241
241
-
-
-
-
-
-
-
133
152
165
203
241
295
-
-
-
-
-
-
133
152
203
241
295
-
-
-
-
-
133
168
175
210
232
245
-
-
-
-
-
-
203
406
610
813
-
-
-
-
305
406
406
406
610
610
813
813
-
-
-
-
-
-
-
305
406
406
610
813
1219
-
-
-
-
-
-
305
406
610
813
1219
-
-
-
-
-
305
406
406
610
813
813
-
-
-
-
-
-
610
-
-
-
117
117
117
159
-
-
-
-
-
-
-
89
117
117
159
159
159
159
159
-
-
-
-
-
117
117
117
159
159
159
265
-
-
-
-
117
117
159
159
159
265
-
-
-
-
-
89
117
117
159
159
159
265
-
-
-
-
357
357
357
363
-
-
-
-
-
-
-
211
357
357
379
379
388
388
388
-
-
-
-
-
245
245
357
363
388
388
537
-
-
-
-
245
245
363
388
388
537
-
-
-
-
-
341
245
245
388
388
388
537
-
-
-
-
457
610
610
762
-
-
-
-
-
-
-
610
610
610
610
610
610
610
610
-
-
-
-
-
610
610
610
762
762
762
762
-
-
-
-
610
610
762
762
762
762
-
-
-
-
-
610
610
610
610
610
762
762
-
-
-
-
384
428
517
555
-
-
-
-
-
-
-
232
292
407
346
346
496
496
549
-
-
-
-
-
258
286
395
447
548
548
500
-
-
-
-
258
286
448
548
548
500
-
-
-
-
-
226
283
283
425
465
531
459
-
ANSI 600
100
ANSI 900
150
ANSI 1500
250
API 5000
350
ANSI 2500
420
API 10,000
700
API 15,000
1050
13
Ball Valve Dimensions - mm
C
DB
E
G
K
H
J
L
F
A
M
C
DB
E
A
*Weights are with end fittings and less gear boxes.
Standard end fittings: W=Weldneck flanges and S=Swivel flanges; Others are available: Flanged, threaded, socket weld, etc.
Valves can be equipped with oversize end connections. For example the 300 mm B11467 is available with 300, 350 and 400 mm ends.
Different handwheels and gear boxes are also available on all of the valves.
Special valves available to meet many requirements.
14
Check Valve Dimensions - inches (mm)
C
D
E
G
K
H J B F
A
A B C D E F G H J KClass
Pres. psi (bar)
Valve
Model
Weight*
lbs. (kg)
Matching
Ball Valve
Nom.
Size
ANSI 900
2220
(150)
ANSI 1500
3705
(250)
API 5000
5000
(350)
ANSI 2500
6170
(420)
API 10,000
10,000
(700)
API 15,000
15,000
(1,050)
1
(25)
2
(50)
3
(75)
3
(75)
4
(100)
4
(100)
6
(150)
6
(150)
8
(200)
10
(250)
12
(300)
1
(25)
2
(50)
3
(75)
4
(100)
6
(150)
6
(150)
6
(150)
8
(200)
10
(250)
12
(300)
1
(25)
2
(50)
3
(75)
4
(100)
4
(100)
6
(150)
8
(200)
10
(250)
1
(25)
2
(50)
C0861
C1561
C2037
C2360
C3160
C3636
C4160
C5036
C7136
C8536
C10636
C0861
C1561
C2360
C3160
C4160
C4660
C5050
C7150
C7160
C8560
C10667
C0811
C1811
C2110
C2710
C3110
C4110
C6110
C7110
C0815
C1815
26
(12)
42
(19)
56
(25)
65
(29)
126
(57)
121
(55)
230
(104)
210
(95)
489
(221)
900
(407)
1330
(602)
26
(12)
42
(19)
65
(29)
126
(57)
400
(181)
400
(181)
400
(181)
610
(276)
950
(430)
2410
(1090)
26
(12)
72
(33)
87
(39)
190
(86)
190
(86)
400
(181)
895
(405)
1430
(647)
32
(14)
120
(54)
0.812
(21)
1.500
(38)
2.000
(51)
2.375
(60)
3.125
(79)
3.625
(92)
4.063
(103)
5.000
(127)
7.063
(179)
8.500
(216)
10.600
(269)
0.812
(21)
1.500
(38)
2.375
(60)
3.125
(79)
4.063
(103)
4.625
(117)
5.000
(127)
7.063
(179)
8.500
(216)
10.600
(269)
0.812
(21)
1.813
(46)
2.063
(52)
2.750
(70)
3.063
(78)
4.063
(103)
6.063
(154)
7.063
(179)
0.813
(21)
1.813
(46)
4.00
(102)
4.00
(102)
4.50
(114)
5.00
(127)
6.50
(165)
7.00
(178)
10.00
(254)
9.00
(229)
12.00
(305)
15.00
(381)
17.25
(438)
4.00
(102)
4.00
(102)
5.00
(127)
6.50
(165)
10.00
(254)
10.00
(254)
10.00
(254)
12.00
(305)
15.00
(381)
17.25
(438)
4.00
(102)
5.50
(140)
5.50
(140)
8.00
(203)
8.00
(203)
10.00
(254)
13.00
(330)
16.50
(419)
4.50
(114)
6.00
(152)
6.63
(168)
7.00
(178)
8.75
(222)
9.50
(241)
11.25
(286)
11.75
(298)
-
-
-
-
-
-
-
-
-
-
6.63
(168)
7.00
(178)
9.50
(241)
11.25
(286)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
12.00
(305)
14.50
(368)
16.00
(406)
16.50
(419)
19.50
(495)
20.00
(508)
23.00
(584)
22.00
(559)
26.00
(660)
30.00
(762)
34.25
(870)
12.00
(305)
14.50
(368)
16.50
(419)
19.50
(495)
23.00
(584)
23.00
(584)
23.00
(584)
26.00
(660)
30.00
(762)
37.75
(959)
12.00
(305)
16.00
(406)
16.00
(406)
18.00
(457)
18.00
(457)
23.00
(584)
27.00
(686)
33.50
(851)
12.50
(318)
15.00
(381)
4.13
(105)
5.50
(140)
6.25
(159)
6.25
(159)
8.00
(203)
8.00
(203)
11.50
(292)
10.00
(254)
14.25
(362)
16.75
(425)
20.00
(508)
4.13
(105)
5.50
(140)
6.25
(159)
8.00
(203)
11.50
(292)
11.50
(292)
11.50
(292)
14.25
(362)
17.25
(438)
23.38
(594)
4.13
(105)
5.75
(146)
6.88
(175)
8.75
(222)
8.75
(222)
11.50
(292)
16.25
(413)
18.25
(464)
4.50
(114)
7.50
(191)
4.00
(102)
5.25
(133)
5.75
(146)
5.75
(146)
6.50
(165)
6.50
(165)
6.50
(165)
6.50
(165)
7.00
(178)
7.50
(191)
8.50
(216)
4.00
(102)
5.25
(133)
5.75
(146)
6.50
(165)
6.50
(165)
6.50
(165)
6.50
(165)
7.00
(178)
7.50
(191)
10.25
(260)
4.00
(102)
5.25
(133)
5.25
(133)
5.00
(127)
5.00
(127)
6.50
(165)
7.00
(178)
8.50
(216)
4.00
(102)
4.50
(114)
4.00
(102)
5.25
(133)
5.75
(146)
5.75
(146)
6.50
(165)
5.00
(127)
6.50
(165)
5.00
(127)
7.00
(178)
7.50
(191)
8.50
(216)
4.00
(102)
5.25
(133)
5.75
(146)
5.00
(127)
6.50
(165)
6.50
(165)
6.50
(165)
7.00
(178)
7.50
(191)
10.25
(260)
4.00
(102)
5.25
(133)
4.75
(121)
5.00
(127)
5.50
(140)
6.25
(159)
7.00
(178)
8.50
(216)
4.00
(102)
4.50
(114)
4.00
(102)
5.00
(127)
5.00
(127)
7.00
(178)
8.00
(203)
10.00
(254)
10.00
(254)
12.00
(305)
15.00
(381)
17.00
(432)
21.00
(533)
4.00
(102)
5.00
(127)
7.00
(178)
10.00
(254)
11.00
(279)
13.00
(330)
13.00
(330)
15.00
(381)
17.00
(432)
21.00
(533)
4.00
(102)
5.50
(140)
7.00
(178)
8.00
(203)
9.00
(229)
12.00
(305)
17.00
(432)
18.00
(457)
4.50
(114)
6.00
(152)
6.00
(152)
-
-
-
-
8.00
(203)
8.00
(203)
8.00
(203)
12.00
(305)
9.00
(229)
12.00
(305)
17.00
(432)
19.00
(483)
6.00
(152)
-
-
8.00
(203)
8.00
(203)
12.00
(305)
12.00
(305)
12.00
(305)
12.00
(305)
17.00
(432)
18.00
(457)
6.00
(152)
7.50
(191)
9.00
(229)
9.00
(229)
9.50
(241)
13.00
(330)
14.00
(356)
17.00
(432)
6.00
(152)
9.00
(229)
22.00
(559)
19.50
(495)
21.00
(533)
31.50
(800)
35.50
(902)
36.50
(927)
45.00
(1143)
41.50
(1054)
53.00
(1346)
64.00
(1626)
74.25
(1886)
22.00
(559)
19.50
(495)
31.50
(800)
36.00
(914)
46.00
(1168)
48.00
(1219)
48.00
(1219)
53.00
(1346)
64.00
(1626)
76.75
(1949)
22.00
(559)
29.00
(737)
31.50
(800)
35.00
(889)
37.00
(940)
47.75
(1213)
58.00
(1473)
68.50
(1740)
23.00
(584)
30.00
(762)
B0861
B1561
B2137
B2650
B3336
B3736
B4136
B5236
B7136
B9136
B11436
B0861
B1561
B2260
B2650
B3260
B4160
B4760
B5250
B7150
B7160
B8567
B9167
B11467
B0811
B1510
B1810
B2110
B2610
B3110
B4110
B6110
B7110
-
B1815
*Weights are with end fittings.
Valves can be equpped with swivel flanges, weld neck flanges, threaded, socket weld, flanged, and other end connections.
The "C" dimensions are for nominal pipe thread sizes.
Standard check valve bodies are fire safe certified. Drill through designs (i.e. C1561 and C2037) are not fire safe unless equipped with
Belleville washers installed under the nuts.
Special valves available to meet many requirements.
Valve should be
located on "small end"
of ball valve body for
maintenance.
Position check for
desired flow location.
250 (1,724)
500 (3,447)
1,000 (6,895)
1,500 (10,342)
2,000 (13,790)
2,500 (17,237)
250 (1,724)
500 (3,447)
1,000 (6,895)
1,500 (10,342)
2,000 (13,790)
2,500 (17,237)
250 (1,724)
500 (3,447)
1,000 (6,895)
1,500 (10,342)
2,000 (13,790)
2,500 (17,237)
250 (1,724)500 (3,447)
1,000 (6,895)
1,500 (10,342)
2,000 (13,790)
2,500 (17,237)
390 (62)
550 (87)
790 (126)
960 (153)
1,120 (178)
1,250 (199)
980 (156)
1,400 (223)
2,000 (318)
2,450 (390)
2,850 (453)
3,200 (509)
3,650 (580)
5,200 (827)
7,400 (1,177)
9,100 (1,447)
10,500 (1,669)
11,800 (1,876)
8,500 (1,351)
12,100 (1,924)
17,200 (2,735)
21,200 (3,371)
24,500 (3,895)
27,500 (4,372)
760 (121)
1,100 (175)
1,560 (248)
1,930 (307)
2,200 (350)
2,500 (397)
2,170 (345)
3,100 (493)
4,400 (700)
5,400 (859)
6,220 (989)
6,950 (1,105)
7,300 (1,161)
10,400 (1,653)
14,800 (2,353)
18,200 (2,894)
21,000 (3,339)
23,500 (3,736)
17,000 (2,703)
24,200 (3,848)
34,500 (5,485)
42,400 (6,741)
48,900 (7,775)
54,800 (8,713)
1,170 (186)
1,680 (267)
2,400 (382)
2,950 (469)
3,400 (541)
3,800 (604)
3,520 (560)
5,000 (795)
7,200 (1,145)
8,800 (1,399)
10,200 (1,622)
11,400 (1,812)
11,200 (1,781)
15,700 (2,496)
22,500 (3,577)
27,500 (4,372)
31,800 (5,056)
35,600 (5,660)
26,100 (4,150)
36,600 (5,819)
52,400 (8,331)
64,100 (10,191)
74,100 (11,781)
82,900 (13,180)
1,450 (231)
2,060 (328)
2,950 (469)
3,640 (579)
4,200 (668)
4,700 (747)
4,510 (717)
6,400 (1,018)
9,100 (1,447)
11,200 (1,781)
13,000 (2,067)
14,600 (2,321)
14,900 (2,369)
21,000 (3,339)
30,000 (4,770)
36,500 (5,803)
42,000 (6,677)
47,000 (7,472)
34,700 (5,517)
48,900 (7,775)
69,900 (11,113)
85,000 (13,514)
97,900 (15,565)
109,500 (17,409)
1,600 (254)
2,250 (358)
3,200 (509)
3,950 (628)
4,600 (731)
5,200 (827)
5,000 (795)
7,100 (1,129)
10,200 (1,622)
12,500 (1,987)
14,400 (2,289)
16,100 (2,560)
16,700 (2,655)
23,700 (3,768)
33,700 (5,358)
41,500 (6,598)
47,000 (7,472)
52,500 (8,347)
38,900 (6,185)
55,200 (8,776)
78,500 (12,481)
95,500 (15,184)
109,500 (17,409)
122,300 (19,445)
Nominal
Size
Inches
(mm)
Valve
Models
Maximum
Orifice
Inches
(mm)
∆P
PSI
(bar)
Flowrate B/D (M3/D) at percent open dial readings
20% 40% 60% 80% 100%
1
(25)
2
(50)
3
(75)
4
(100)
BV0861
BV0811
BV1561
BV1510
BV2137
BV2151
BV3336
BV3260
5/16
(8)
5/8
(16)
1 1/4
(32)
1 7/8
(48)
N
M
K
L
J
H
F
ED
C
OD
B
A
Inlet
Lower
outlet
Upper
outlet
Poppet Diverter Valve Dimensions - inches (mm)
Throttle Valve Selection
15
Dimensions and weights are the same as comparable Ball Valves (i.e. BV0861 is the same as B0861).
This table is useful in determining which Throttle Ball Valve is appropriate for your application.
Maximum pressure differential is 2,500 psi.
Size flowrate for minimum 20% opening.
Reduced orifices are available for special applications.
"B" dimension is equivalent to seat diameter for test port.
81⁄4
(209)
5
(127)
531⁄2
(1358)
63⁄4
(171)
17⁄8
(47)
5
(127)
31⁄2
(88)
21⁄2
(63)
71⁄4
(184)
113⁄4
(298)
81⁄2
(215)
17⁄8
(47)
17⁄8
(47)
5
(127)
31⁄2
(88)
21⁄2
(63)
11⁄2
(38)
4
(101)
31⁄8
(79)
21⁄16
(52)
81⁄2
(215)
10
(254)
10
(254)
131⁄2
(342)
81⁄2
(215)
81⁄2
(215)
111⁄2
(292)
29
(736)
36
(914)
34
(863)
63⁄4
(171)
61⁄2
(165)
K L M N ODE F G H J
101⁄4
(260)
103⁄4
(273)
101⁄2
(266)
191⁄4
(488)
71⁄2
(190)
71⁄4
(184)
31⁄2
(88)
A B C D
5
(127)
41⁄4
(107)
41⁄2
(114)
71⁄2
(190)
4
(101)
11
(279)
12
(304)
12
(304)
12
(304)
51⁄2
(139)
81⁄4
(209)
71⁄4
(184)
83⁄4
(222)
8
(203)
8
(203)
10
(254)
61⁄2
(165)
51⁄2
(139)
101⁄4
(260)
101⁄4
(260)
111⁄2
(292)
133⁄4
(349)
29
(736)
61⁄2
(165)
71⁄2
(190)
31⁄2
(88)
4
(101)
51⁄2
(139)
81⁄4
(209)
71⁄4
(184)
83⁄4
(222)
21⁄16
(52)
36
(914)
63⁄4
(171)
103⁄4
(273)
41⁄4
(107)
10
(254)
61⁄2
(165)
31⁄8
(79)
5
(127)
51⁄2
(139)
111⁄2
(292)
531⁄2
(1358)
4
(101)
191⁄4
(488)
71⁄4
(184)
11
(279)
12
(304)
12
(304)
12
(304)
133⁄4
(349)
83⁄4
(222)
83⁄4
(222)
101⁄2
(266)
101⁄2
(266)
6
(152)
8
(203)
81⁄4
(209)
63⁄4
(171)
71⁄4
(184)
113⁄4
(298)
81⁄2
(215)
81⁄2
(215)
10
(254)
10
(254)
131⁄2
(342)
81⁄2
(215)
81⁄2
(215)
111⁄2
(292)
14
(355)
63⁄4
(171)
433⁄4
(1111)
91⁄4
(234)
Weight
lbs (kg)
125
(56)
172
(78)
350
(172)
1155
(523)
125
(56)
172
(78)
350
(172)
1155
(523)
D1860
D2536
D3536
D5060
D1860
D2560
D3560
D5060
D7136
D6860
Consult local FMC sales office for details
Consult local FMC sales office for details
TypePressure
psi (bar)
3705
(250)
6170
(420)
Worldwide, FMC Energy Systems
has established a history of perfor-
mance and value in a complete range
of oil and gas applications. Building on
the strengths and capabilities that
have made it an industry leader for
over a quarter century, FMC Energy
Systems is working harder than ever to
satisfy the needs of its customers
today and for years to come. This
commitment can be seen in ongoing
research and development, project
management expertise, engineering
and design capabilities, manufacturing
and fabrication facilities, quality
control standards, and much more.
FMC Energy Systems’ commitment for
the new millennium is to continue to
help customers reduce costs through
compact, lightweight manifold systems
and customer service second to none.
FMC Energy Systems manufac-
tures the entire family of valves at its
state-of-the-art facility in Stephenville,
Texas. This modern plant utilizes the
latest in CNC machining centers,
production planning systems, CAD/
CAM systems, and order and distribu-
tion systems. Valves and spare parts
are manufactured to precise specifica-
tions using advanced materials of
construction, specialized machining
processes, and rigid quality control
measures. Like other FMC Energy
Systems’ products, the manifold valve
line is manufactured to ISO-9001
quality standards. As part of its
commitment to continuous improve-
ment, FMC Energy Systems provides
comprehensive technical engineering
support and global support.
Committed to Your Future
16
Mission
“To provide valued manifolding solutions
and total systems support to FMC Energy
Systems’ global customer base.”
Vision
“To be recognized by the oil and gas industry
as the leading supplier of integrated surface
manifold solutions through the effective
management of our worldwide resources.”
Worldwide Experience
Fixed Platforms
Production and Test Manifolds
Launcher/Receiver Systems
Gas Injection Manifolds
Water Injection Manifolds
Floating Production
Production and Test Manifolds
Launcher/Receiver Systems
Gas Injection Manifolds
Water Injection Manifolds
Land Installations
Production and Test Manifolds
Gas Injection Manifolds
Well Test Manifolds
Special Applications
E-mail: fluid.control@fmcti.com
Web: www.fmcfluidcontrol.com
©Copyright 2002, FMC Technologies, Inc.
Printed in U.S.A., 4/02
MANIFOLD SYSTEMS
HEADQUARTERS
FMC Energy Systems
6677 North Gessner Road
Houston, TX 77040
Tel: 713/510-6800
Fax: 713/510-6804
Manufacturing Facility
FMC Energy Systems
2825 W. Washington
P.O. Box 1377
Stephenville, TX 76401
Toll Free: 800/772-8582 (U.S.)
Tel: 254/968-2181
Fax: 254/965-8286
Eastern
FMC Energy Systems
104 Boyce Drive, Suite A
Broussard, LA 70518
P.O. Box 51709
Lafayette, LA 70505
Tel: 337/837-0700
Fax: 337/839-2235
Scotland
FMC Technologies Ltd.
Wellington Circle
Aberdeen AB12 3JG, Scotland
Tel: 44+1224/898-555
Fax: 44+1224/249-460
Singapore
FMC South East Asia Pte. Ltd.
149 Gul Circle
Singapore 629605
Tel: 65/6862-3659
Fax: 65/6861-8251
United Arab Emirates
FMC International S.A.
Al Moosa Tower, 17th Floor
Box 3228
Dubai, United Arab Emirates
Tel: 971+4/331-0948
Fax: 971+4/331-0950
Brazil
FMC Technologies do Brasil S.A.
Rodovia Amaral Peixoto, s/n - Lote 1 - Quadra A
27970-020 Cabiunas - Macae
Rio de Janeiro, Brazil
Tel: 55+22/2773-0707
Fax: 55+22/2773-1136