5 22a - Rolls-Royce - Deck Crane - KDE40

Prévia do material em texto

RoIIs-Royce
RoIls-Royce Marine AS
Organization Number. NO 960 371 379 VAT
Cranes - Molde
P O Box 2009. N-6402 Molde, Nofway
*47 70 01 33 00
*47 70 01 33 01
w rolls-royce com
TECHNICAL DOCUMENT FRONT PAGE
Rig / Plant: “NA” 1 Allianca Shipyard, HULL ALOI7
Project no: KDE401213
Description: ROLLS-ROYCE MARINE AS, DECK CRANE- TELESCOPE BOOM
Document titie: USER MANUAL
Code (X) REVIEW STATUS
Accepted
Accepted, incorporate comments at next scheduled revision 1 Date:
Accepted, incorporate comments. Revise and resubmit
Not accepted, revise and resubmit
For information only
1 Sign.:
2
2A
3
4
o
Revision
02.11.2011
Date
Issued for acceptance
Reason for issue
AVI
Prepared
GVO
Checked
KTA
Appr.
Remarks
Client Client P. O. Number Iient Document Number
Ulstein Design & Solutions AS U10390-2 / 125074
Class Class P. O. Number Class Ref.
ROLLS-ROYCE MARINE AS, DOC. No.: Revision Pagos: Enclosure:
KDE4O-213-MAN O 37
RoIIs-Royce
Table of content:
Introduction
1.1 General.
1 .2 Purchase information.
1 .3 If problems occur!
1 .4 General security conditions.
2 Main data
2.1 Restrictions in guarantee.
2.2 Main data
2.3 Weight and outline dimensions
3 Technical description
3.1 General technical description.
4 Preparation
4.1 Introduction
4.2 Unloading and handling
4.3 Preservation
4.4 Instaliation ofcrane
4.5 Commissioning / First time start up
4.6 Functional and load test.
4.7 Commissioning test procedure.
5 Operating instructions
5.1 Start, normal operation, stop and emergency stop.
5.2 Operation of crane
5.3 Safety instructions
5.4 Disturbance of operation
5.5 Corrective measures
5.6 Hazards and protective measures
5.7 Qualification requirements and training program for operators
6 Maintenance
6.1 General
6.2 Structure and contents of maintenance instructions
6.3 Maintenance instructions
6.3.1 Routine inspection
6.3.2 Periodic maintenance
6.3.3 Lubrication chart.
6.3.4 Corrections and minor repairs
6.3.5 Major repairs and modifications
6.3.6 Fault finding and corrections of irregularities
6.3.7 Storing, preservation and maintenance of preservation
7 Spare part list
7.1 Ordering spare parts
7.2 Spare Part List
7.3 Hose List
8 Drawings & Datasheets
9 Statements & Certificates
10 Appendix
10.1 Radio remote control
J RoIIs-Royce
INTRODUCTION
1.1 General.
The manual is composed in accordance to the Norwegian Standard NS5820.
Operators and maintenance personnel have to read and understand this user manual prior to
operate and maintain the equipment. lhe owner of the equipment is responsible to ensure no
unauthorised personnel operate or maintain the equipment.
1.2 Purchase information.
Equipment: Deck Crane Telescopic Boom
Type: KDE4O-Fl-EH-2,5T-1 6M
P.O. No. U10390-2 /125074
Machine number: KDE4O-213
1.3 lf problems occur!
In case of any problem, please contact:
ROLLS-ROYCE MARINE AS
N-641 5 MOLDE
NORWAY
Phone: +47 700 13 301
Fax: +47700 13 301
24 hrs service +47 91 62 23 36
e-mau: osc@odim.com
Refer to actual equipment production number for exact identification of components and service
advice.
1.4 General security conditions.
No personnel are aloud in the equipment working area during lifting opertions.
Ali use of the equipment must comply with the company security regulations.
RoIIs-Royce
2 MAIN DATA
2.1 Restrictions in guarantee.
During the warranty penoU, ali necessary spare parts must be supplied by ROLLS-ROYCE
MARINE AS. lhe use of spare parts suppiied by other suppliers vioiates and forfeits the
warranty.
Unintended use and/or wrong/missing maintenance of the equipment, forfeits the warranty.
Removai and/or ioss of the equipment identification plates, also foríeits the warranty.
2.2 Main data
Crane type: KDE4O-FT-EH-2,5T-16M
Production number: KDE4O/212
Safe Working Load: 2,5 T
Max working radius: 16 M
Mm working radius: 2,8 M
Pump capacity: 105 1/min
Hoisting speed: 0-40 m/min
Siew sector: 360°
Siew speed: 1 rpm
List+Trim: 5°+2°
Electric motor data: Svend Høyer
Ei.motortype: Y2E2 180 LA-4
Voltage: 440V-6OHz
Heating eiement: lx4OW
PowerlDuty: 38 kW (S6-40%)
Motor speed: 1764 rpm
Rotation (seen from fan end): Right
Motor start method: D.O.L
Nominal current: 1n63,9 A
Start current: 1s=479,25 A
2.3 Weight and outline dimensions
Total weight: —8 000 kg including ou.
Outline dimensions of crane:
Reference to following drawings:
Assembiy drawing A-1 3443-3
RoIIs-Royce
3 TECHNICAL DESCRIPTION
3.1 General technical description.
Crane;
lhe ROLLS-ROYCE MARINE AS Crane type KDE 40 is designed for Iong time operation in a
though and cotrosive environment. lhe crane is equipped with a hydraulic driven winch, cylinders
for moving the main and elbow/telescopic derrick and a hydraulic driven slew gear for slew
operation.
Winch:
The winch is designed to handie the SWL for this crane. The winch is equipped with one
hydraulic motor and a planetary gearbox wíth a multiple disc brake. The winch is operated from
the proportional valve. Depending on the direction of the lever on the proportional valve, the
winch wiII hoist or Iower the Ioad.
The winch is designed for Iifting operations only.
Hydraulic slew:
lhe slew system is designed to operate at up to 5°+2° trim/Iist. The slew gear and the slew motor
are installed at the top side of the slew bearing at the rear of the crane tower. The slew gear is
equipped with a hydraulic motor and a planetary gearbox with a multiple disc brake. The slew
gear is operated by the proportional valve.
Hydraulic cylinders:
The cylinders are designed to operate the crane derricks. The cylinders are equipped with pilot
operated Ioad control valves. The valves have two functions:
1. Maintaining the speed at a constant value independent of the Ioad.
2. Blocking the cylinder motion in the case of hydraulic pressure Ioss. This wiII freeze the
cylinder in the case of hose or pipe failure.
RoIIs-Royce
4 PREPARATION
4.1 Introduction
The purpose with this procedure is:
1. Ensure that the units ate handied / iifted in a safe and correct way to avoid any damages on
personnei or equipment.
2. Ensure thatthe instaliation ‘first time start up” wiii be performed in a safe and correct way.
4.2 Unloading and handling
The crane is equipped with two pairs of lifting iugs placed on the main derrick. Use this lugs for
safe handling of the crane.
4.3 Preservation
Storage for 6 months or Iess:
lhe crane is delivered as shown at the Assembly drawing. if the crane is tem porary stored (untii
6 months) before instailation at site, foilowing requirements for preservation must be preformed:
em tobechecked Preservabon Date Sign.
in general for ali items on the To be washed free off sait water
crane and dried before stored in house, or
under plastic. Placed on wooden
------
Ali ioose hydraulic hoses and Plugged or blinded with metal
ali ports on hydraulic piugs.
components
Allextendedcylinderrods - App!yalayerofgrease
A lubrication nipples FWupwithgrease
AlI machined surfaces, not To be temporary protected with a
surface protected thin iayer with tectyle spray or
grease. To be washed off before
instailation.
Gear boxes Fiiled to normal ou levei
Ali outside machined surfaces Waxed or threated with tectyie
forinterfacetosubstructure. product. --
Paint in general. Check that ali parts of crane are
fuily painted, according to
-
procedure.
Storage 6 months +.
For storage exceeding 6 months, please consuit ROLLS-ROYCE MARINE AS for storage
procedures.
RoIIs-Royce
4.4 Insta Ilation of crane
For instailation of the crane, please refer the instaliation drawing found in chapter 8 of this
manual.
4.5 Commissioning / First time start up
The commissioning and first time start up of the crane is to be performed by management of a
supervisor from ROLLS-ROYCE MARINE AS.
As a final check before starting, check the rotation of the electric motor. The motor must rotate
in clockwise direction seen from the motors fan end. lf the motor is rotating in the opposite way,
interchange 2 phases and check again for clockwise rotation.
lhe electric motor is locatedinside the pedestal. Access is possible trough a hatch in the
pedestal.
The pump must not be allowed to run in the wrong direction for an extended period of time, as
this will affect the life time of the hydraulic pump.
When the crane is started the first time there will be air in the system. Let the power pack unit
run for a couple of minutes and shut down for 10 minutes before restarting. lhe winch, slew and
trolley will automatically let out air from it’s system when operated. Be sure that ali air in the
system is ventilated before lifting any load.
4.6 Functional and Ioad test.
Execute ali functions mentioned in the commissioning test procedure (enclosed), before the
crane starts to operate for it’s normal function.
Normally the test consist of a normal function test and a ioad test for 1,25 x SWL. This test is to
be witnessed by a competent person of category A.
RoNs-Royce
4.7 Commissioning test procedure.
RoIIs-Royce
RoIIs-Royce
Rolls-Royce Marine AS
Organization Number NO 980 371 379 VAT
Cranes - Molde
POBox 2009, N-6402 Molde, Norway
+47 70 01 33 00
+47 70 01 33 01
www.rolls-royce.com
TECHNICAL DOCUMENI FRONT PAGE
Rig 1 Plant: NA” 1 Allianca Shipyard, HULL ALOI7
Project no: KDE401213
Description: ROLLS-ROYCE MARINE AS, DECK CRANE — TELESCOPE BOOM
Document titie: COMMISIONING TEST PROCEDURE
(X) REVIEW STATUS
Accepted
Accepted, incorporate comments at next scheduled revisionJ Date:
Sign.:
Accepted, incorporate comments. Revise and resubmit
Not accepted, revise and resubmit
For information only
0
Revision
02.11.2011
Date Checked ADDr.
Remarks
Client Client P. O. Number CIient Document Number
Ulstein Design & Solutions AS U10390-2 / 125074
Class Class P. O. Number Class Ref.
ROLLS-ROYCE MARINE AS, Doc. No.: Revision Pages: Enclosure:
KDE4O-213-COM O 4
RoIIs-Royce
Code
1
2
2A
3
4
Issued for acceptance
Reason for issue
AVI
Prepared
1. Check Iist (preparing for test).
tem. Description
1.0 Check of boit connections:
-slew bearing
-cylinder bolts
-main bolts
-wire sheaves
Check of grease nippies:
-siew bearing
-cylinder boits
-main bolts
-wire sheaves
_____
Check of oíi leveis:
-hydrauiic tank
-ali gearboxes
Filter ínsertion is mounted and of
correct size and fiitration rating.
Lid for filter is mounted and weIl
fastened.
Visual check of couplings and
hoses
Start system non-pressurised.
Check for ieaks.
Check radio remote control
functions
Check oil levei in tank when
derrick cylinder(s) are in inner
position.
Top up if required after
first start up
Check hydraulic system in order to detect any dissonance or leakages, and if any, shut down the
hydraulic system immediately.
Let the hydrauiic system run for 15-20 minutes before operating control vaive.
Run derrick motions several times from inner to outer position. An elastic movement of the derrick
means that there still is some air in the hydrauIic oil, and if so continue to run this movement. After 2-3
hours this procedure should be repeated.
Run siewing motion for 15-20 minutes without ioad, heavy braking or sudden controliing of handies.
RoIIs-Royce
Specified data Verification
u
Comments
u1.1
1.3
1.4
1.5
1.6
1.7
1.8
Li
o
o
o
E
2. Functional test
2.1 Testíng ofWinch
Testload SWL x 1,25
2.1.1 Read required operation pressure
2.1.2 Check control performance and
Ithe brake hoiding function
2.1.3 Readrequiredoperationpressure
2.1.4 Check controi performance and
the brake holdhg function
2.1.5 Testing ofwinch speed.
Jj-1ofing/iowering
2.t6ISetUng of reiiefvalve,winch
swL: 2 5Õ0 kg
Testload: 3 125 kg
Testload
Testload
SW L
SW L
Empty hook
SW L
SW L
P= bar
o
P= bar
mis
m/s
_____ _____
P= bar
_____
2.2 Testing of slew function
Testload SWL x 1,25
2.2.1 Slewperformance in ali positions.
2.2.2 Testing of siew speed.
— il pE1=6p_
2.2.3 ] Setting of reiiefvalve, slew
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
Maincylinder in ali posWons.
Read operationpressure
Readoperation pressure
Testing of main cylinder speed
Up
Down
fair
SWL: 2 500 kg
Testload: 3125 kg
Testload
Emptyhook
SWL
_____
SWL
Testioad
Test Ioad
SWL -
Empty hook / SWL
Emptyhook/SWL
SWL
P= bar
P= bar
5
5
P= bar
Testing of elbow cylinder
Testload SWL x 1,25
Eow cyiinderin ali positions.
Read operation pressure - -
Read operation pressure
Testing of main cylinder speed
Up
SWL: 2 500 kg
siad:3125kg
Testioad
Test ioad
SW L
P= bar
s
5
________________
P=
_]_________
Testing of main cylinder SWL: 2 500 kg
Testload SWL x 1,25 Testload: 3 125 kg
2.4
2.4.1
2.4.2
2.4.3
2.4.4
Empty hook / SWL
Down
-
——---..--—--—- tErnptyhoOk/SWL
Setngofrellefvah/e,mn SWL -
P= bar
P= bar
5
5
P= bar
RoIIs-Royce
3. Punch Iist
______
Item Description
______ ___________
Vefiedby: - Check outn.
[—
Q Executed bv: Witnessed by:
RoIIs-Royce
5 OPERATING INSTRUCTIONS
5.1 Start, normal operation, stop and emergency stop.
Before operation of the crane, the ei.motor must be started. Use the start button on the starter
cabinet for starting the motor. When the pump is running, the crane is ready for operation.
The crane can be stopped with the emergency stop button or with the stop button on the starter
cabinet.
if the crane is suppIied with remote control, the cranes operating functions can be stopped from
the off button on the remote control. This wiII however not cut the power to the crane.
5.2 Operation of crane
The crane is operated from the piafform or the remote control.
The panei is equipped with foIlowing handies from right:
• Winch
• Elbow cylinder / telescopic
• SIew
• Maín cylinder
5.3 Safety instructions
Never handie Ioads heavier than the winch can Iift. lhe cyiinders are able to Iift heavier
Ioads at reduced radius. When Iifting heavy baUs, always check that the winch are able to Iift
the Ioad before any further cylinder operation.
Observe the risk of collision with the superstructure when siewing the crane.
When operating cranes with elbow derrick, the operator should be alert, because derrick
head may be Iowered to the deck structure by the cylinder motion of the eibow derrick.
RoIIs-Royce
5.4 Disturbance of operation
See chapter 6.3 and appendix 10.1 in this manual.
5.5 Corrective measures
For corrective measures we refer to chapter 6.3 in this manual.
5.6 Hazards and protective measures
The crane shail be parked with the crane derrick in the cradie when heel + trim exceed 5°+2°.
5.7 Qualification requirements and training program for operators
The user must have training in how to operate and maintenance the equipment.
The user must fuifil the demands from the authorities, for operating the equipment.
ROLLS-ROYCE MARINE AS can provide tailor-made operation & maintenance courses to ali
ROLLS-ROYCE MARINE AS products.
For more information, contact ROLLS-ROYCE MARINE AS. We recommend ali our customers
to attend our courses.
RoIIs-Royce
6 MAINTENANCE
6.1 General
Maintenance includes ali inspections, measurements, adjustments and operation carried out
directiy on the equipment in order to ensure safe, reliable and economical operation
Maintenance documentation shali cover the maintenance which can normaiiy be done by the
user and the maintenance which is not expected to be done by the user.
lf the maintenance documentation shall be the basis of a maintenance system for the complete
piant where the equipment is a pari, then the customer shali estate ali necessary information
and specify ali speciai requests in the inquiry and order documentation.
6.2 Structure and contents of maintenance instructions
This instruction contains a description of a minimum of maintenance for keepíng the equipment
in good shape. On condition that the instructions are foliowed the equipment wiii have a long
iifetime with minor down time.
Safety precautions before and during maintenance:
Make sure that ali electrical power is shut off before maintenance of electricai equipment.
Always turn off the crane and activate the emergency stop when performing maintenance on
the crane.
Recommended spare paris andconsumabies:
We recommend one set of hydrauiic hoses for ali hoses iocated on the outside of the crane. We
also recommend fiiter inserts for booth the pressure and return fiiers.
Use oniy ROLLS-ROYCE MARINE AS original spare paris. For ordering info for spare paris
see chapter 7. ‘Spare paris list”.
Requirements for speciai skiiis and minimum crew for the maintenance:
ROLLS-ROYCE MARINE AS recommend that the crew who perform the maintenance on the
equipment is trained. Refer to chapter 5.7 “Qualification requirements and training program for
operators”.
RoIIs-Royce
6.3 Maintenance instructions
RoIIs-Royce
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Inspection report.
Monthly inspection:
Crane type:
KDE4O-FT-EH-2,51-1 6M
inspection report no.:
(Use a copy of this report for each inspection)
Date for Checked Condition: Actions taken:
spection: by:
lhe hydrauiic system
Cii levei
Crane operation
Mechanicai defects on
any partof the crane
Lubrication / hydraulic
system
Siew system
Boits and nuts
RoIIs-Royce
Inspection Iog.
Monthly inspections:
Crane type: Date for Checked by: Condition: Actions taken:
KDE4O-FT-EH-2,5T-1 6M inspection
jnspection report no -
Check no.: 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
RoIIs-Royce
Monthly inspections:
Ctane type:
KDE4O-FT-EH-2,51-1 6M
[nspcoport
RoIIs-Royce
Date for
inspection:
Checked by: Condition: Actions taken:
6.3.2 Periodic maintenance
6.3.2.1 General lubrication.
Bearings Iubricated with grease except slewing ring:
Lubrication points to be checked once a week and iubricated if necessary. See lubrication
chart for details.
Slewing ring, (bali or roiler raceway):
Lubrication points in stewing ríng to be Iubricated with grease every 200th running hour or at
ieast every 3rd month. In order to distribute the grease eveniy whiie Iubricating the slew
bearing, the crane slewing must be operated srnoothly. Ali lubrication points in slewing ring
must be greased.
If the crane is exposed to sait water or rinsed by hose, the slewing ring must be Iubricated the
sarne day. If no lubrication is appiied, a severe decrease in expected life cycle rnust be
expected.
The lubrication should be SO generous that the grease filters out ali the way around the
siewing ring. See chart for lubrication details.
Open gear (pinion and slew ring):
Open gear to be checked and Iubricated every 60th running hours or at Ieast every 2 month.
See lubrication chart for details.
RoIIs-Royce
6.32.2 Hydraulic system
Hydraulic ou tank:
Hydraulic cii tank should be cleaned by use of kerosene. Corrosion in the hydraulic tank
should be repaired when checking and changing of hydraulic cii takes place. See possible
painting specification for hydrauiic oh tank or take contact with ROLLS-ROYCE MARINE AS
for more specific information concerning surface treatment.
Filling up the hydraulic tank:
The hydraulic tank must be fhlled up with hydraulic ou in acc. to specification given by
ROLLS-ROYCE MARINE AS. Fhlling up has to be performed through a fhlter. lhe tank may
also be filled up by letting the ou pass through the low pressure filter. Be sure that the tank, ou
levei gauge and fiiler end piece are properiy cleaned.
Inspection and maintenance of hydraulic system:
Durhng the first time of crane operation the hydraulic system should be watched closeiy.
inspection and maintenance work should be done in acc. to prior prepared maintenance plan.
This plan should take into consideration characteristic of crane.
Hydraulic ou:
Check if hydrauiic tank contains water. Remove possible water and contarnination from tank
bottom. lf it is necessary change the ou.
Check cii and air filters. Filter insertions te be cieaned, or changed if necessary.
Never forget!
CLEANLINESS IN A HYDRAULIC SYSTEM IS A NECESSITY.
Hydraulíc ou fifters:
Filters are to be checked after 10 and 30 running hours, and iater every 200th running hours,
or once a month, whatever comes first.
if metallic filter insertions are used, these should be cleaned thoroughly. Filter insertions made
of paper are te be changed for every inspection made during running in phase. lf the hydraulic
system is equipped with a contamination-indicating filter, information concerning fiiter longevhty
and oH contamination is easily read. The filter should be checked and cleaned/changed during
running-in phase even if filter is equipped with contam ination-indicator.
Attention!
if metallic particles are found in the filter, contact ROLLS-ROYCE MARINE AS immediateiy!
Air filterlbreather filter:
lhe air filter must be checked at the sarne time as ou fhlters, and to be changed if necessary. lf
the filter is exposed to dust, dirt and/or deposits from sea water, the air filter inserts have to be
changed more frequently.
RoIIs-Royce
6.3.2.3 Gear transmission:
lhe cii in the gearboxes shouid be drained out after the first 200 running hours and be
checked.
The gear transmission housing should be cleaned with mineral cii before new cii is refilled te
transmission.
The used ou may be reused if the cii is fiitrated through filter of 1 Oji fiitration rating. The user of
crane shouid carefuily prevent ali dirt to enter gear transmission.
Gear transmission housing to be fiiied up with an cii of EP-type (which is normaiiy been used).
See iubrication chart for detaiis.
lhe ou in the gearboxes shouid be drained out after every 2500th running hour, at Ieast once a
year. lhe ou must be checked for metal particles.
Transmission gearboxes must be fiiied approximateiyhaif way up at horizontal mounting.
Transmission gear boxes must be filied compieteiy at vertical mounting.
6.3.2.4 Brakes:
The brake(s) must be drained for ou every 2500th running hour, at ieast once a year.
Check to see if there are any metal particies in the cii, if so contact ROLLS-ROYCE MARINE
AS immediateiy.
lhe brake ou shouid be fiiled with hydrauiic ou of these quantities:
The brake must be fiiied approximateiy haif way up at horizontal mounting.
The brake must be fiiied com pleteiy at vertical mounting.
Attention!
Gear ou shouid not be used in the brake housing!
The brakes may then be totaliy damaged.
RoIIs-Royce
6.3.2.5 Mechanical equipment:
Check of bolts and axies.
Hinge bolt in cylinder- and piston rod end:
Check, and if necessary retighten bolts in retainer plates once a month. Damaged retainer
plates and matching bolts have to be replaced. Spring washers should not be used as a
locking device in marine deck applications. Use normal hardened piam washers, hardness
HBmin=200.
Bolts in derrick hinges:
Check, and if necessary retighten boits in retainer plates once a month. Damaged retainer
plates and matching boits have to be replaced. Spring washers should not be used as a
locking device mn marine deck applications. Use normal hardened piam washers, hardness
HBmin=200.
lf retainer plates are bent or broken, user of the crane must make contact with ROLLS
ROYCE MARINE AS. A usual cause for bent reta iner plates is insufficient lubrication of pIam
or spherical bearings. lf so, user should revise his routines for maintenance/lubrication.
Wire tope, shackles, wite sheaves, cargo blocks, pulleys and cargo hooks.
Wire, shackles, cargo blocks, cargo hooks, and wire rope fixation by use of multi wire rigging
should be checked daily at intensive use of crane.
Wire tope:
Wire rope should be checked for broken strands, kinks, cork screws or that the strands will
become loosened.
Shackles:
Use only specified and certified shackles. The shackles should be equipped with a bolt with
locking nut by means of a cotter pin. lf the cotter pin belonging to a shackle is missing, the
shackle should not be used until a new cotter pin is obtained. lhe cotter pin should be made
of stainless steel.
Cargo hooks:
Use only specified and certified cargo hooks. Cargo hooks to be equipped with safety latch,
i.e. cargo hook equals Safety hook.
lf safety latch is damaged; Repair latch before cargo hook is put back into operation. Hook
should be replaced as soon as possible.
Unauthorized personnel are not allowed to make any repairs on certified lifting equipment.
RoIIs-Royce
Wire sheaves:
Wire sheaves should be checked every 6thl month. lf the crane is in use for mote than 8
hours/day, should wire sheaves be checked every 3rd month.
Wire groove should be checked for wear and tear in flanks and wire tope “print” in bottom of
groove. lf severe wear and tear may be seen in groove, this should be milled or grinded to
normal surface roughness; 1 6-3,211 according to ISO standard.
Make sure that sheave(s) turn easily, this to see if lubrication is sufficient.
Cargo blocks, pulleys:
Cargo blocks and pulleys should be checked every 6th month. lf the crane is in use for more
than 8 hours/day, should these be checked every 3Id month.
Following items should be checked for wear and tear, corrosion, visual cracks and mechanical
damage:
• Wire sheave grooves
• Becket, if any
• Swivel attachment
• Spacers and bolts
• Wire sheave bearings
RoIIs-Royce
6.3.3 Lubrication chart.
RoIIs-Royce
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DRAW
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REVISION
KDE4O
-13446
O
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No
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1-13446.idw
GENERAL
TOLERANCES
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DESCRIPTION
SIGN
SYM
B
DATE
REV
DESCRIPTION
ISIGN
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cBA
cBA
A3
6
5
4
3
2
1
CASTROL SPEEROLAP2/EPL2
SHELL ALVANA EP(LF)2
HYDRO TEXACO MULTIFAK EP2
RoIIs-Royce
Maintenance system for ROLLS-ROYCE MARINE AS rroducts.
ACL-O1:
Lubrication points, general
Lubrication instruction:
Operate the ctane while applying grease. Use enought grease so that the grease can be seen on the
bearings. Grease bearings every 200 hours or at Ieast every 3th month.
Lubrication wecification:
Comments:Supplier:
MOBIL
STATOIL
Lubrication specifícation
MOBILUX EP 2/MOBILITH SHC 460
UNIWAY C2N
Maintenance system for ROLLS-ROYCE MARINE AS products.
ACL-02:
Drive pinions and open gear.
Lubrication instruction:
Apply grease to drive pinion and open gear every 60 hours of operation or at least once every 2
month.
Lubrication specification:
Supplier: Lubrication specification Comments:
MOBIL
STATOIL GREASEWAY OG N
CASTROL LZV-EP
SHELL MALLEUS GL 95
HYDRO TEXACO
RoIIs-Royce
Maintenance system for ROLLS-ROYCE MARINE AS oducts.
ACL-03:
SIew gearbox.
Lubrication instruction:
To change gear ou, operate siew gear unit until it is warm. Drain ou through plug on lower part of
gearbox. Fui until ou comes out of 011 levei piug. First ou change after 200 hours, further change every
1000 hours or at ieast every once a year. Check 011 levei every 50 hours.
Lubrication srecification:
Supplier: Lubrication specification Comments:
MOBIL MOBIL FLUID 422 (Temp. over-10°C)
MOBIL FLUID 426 (Temp. under -10°C)
STATOIL
CASTROL AGRICASTROL AS (Temp. over-10°C)
AGRICASTROL MD (Temp. under-10°C)
SHELL DONAXTT (Temp.over-10°C)
HYDRO TEXACO TEXTRAN TDH PREMIUM
RoIIs-Royce
Maintenance system for ROLLS-ROYCE MARINE AS rroducts.
ACL-05:
Hydraulic cii.
Lubrication instruction:
We recommend that the hydraulic cii should be changed after 1000 running hours or at ieast once a
year.
Lubrication specification:
Supplier: Lubrication specification
_______
Comments:
MOBIL DTE 15M or DTE13M (Temp. over-1O°C)
________
DTE 10 (Temp. under-1O°C)
________ ______________
STATOIL HYDRAWAY HVX A32 (Temp. over1O0C)
______ _____
HYDRAWAY HVX A22 (Temp. under-1O°C)
_______ ___________
CASTROL HYSPIN AWH 32 flemp. over -10°C)
_____
HYSPIN AWH 15 (Temp. under-10°C)_______________
_____________
SHELL TELLUST32 (Temp.over-10°C)
TELLUS T 15 (Temp. under-10°C)
_________ _____________
HYDRO TEXACO RANDO CIL HDZ32 / HDAZ32 (Temp. over-1O°C)
RANDO CL HDZ22 / HDAZ22 (Temo. under-10°C)
____________
RoIIs-Royce
Maintenance system for ROLLS-ROYCE MARINE AS products.
ACL-06:
Rolier bearing.
Lubrication nstruction:
Operate the crane while applying grease. Use enough grease so that the grease can be seen on the
bearings. Grease bearings every 200 hours or at Ieast every 3rd month.
Lubrication specification:
Supplier: Lubrication specification Comments:
MOBIL MOBILUX EP 2
STATOIL UNIWAY EP 2N
CASTROL SPEEROL EPL 2
SHELL ALVANIA EP(LF)2
HYDRO TEXACO MULTIFAK EP2
RoIIs-Royce
Maintenance system for ROLLS-ROYCE MARINE AS products.
ACL-07:
Wire lubrication.
Lubrication instruction:
Apply grease to wire every 60 hours of operation or at Ieast once every 2” month.
Lubrication specífication:
Supplier: Lubrication specification Comments:
MOBIL MOBILTAC 81
MOBILTAC D ÇNot for artic)
STATOIL GREASEWAY OG N
CASTROL GRIPPA6OS
SHELL CARDIUM COMPOUND D
HYDROTEXACO CRATER 2 x FLUID
RoIIs-Royce
Maintenance system for ROLLS-ROYCE MARINE AS rwoducts.
ACL-08:
Winch gearbox (Dinamic ou).
Lubrication instruction:
To change gear ou, operate winch unit untii it is warm. Drainoh piug on the rotating part of gearbox.
Fui until ou comes out of ou levei piug. First oil change after 200 hours, further change every 1000
hours or at least every once a year. Check ou lever every 50 hours.
Lubrication specification:
ippiir
_____
MOBIL DTE 15M
STATO1L HYDRAWAY HVX A46
CASTROL HYSPIN AWH 46
SHELL TELLUS T 46
HYDRO TEXACO RANDO OiL HDZ46 / HDAZ46
RoIIs-Royce
6.3.4 Corrections and minor repairs
Breakdown or problems with hydraulic system: See maintenance instructions for hydraulic
system, chapter 6.3.2.2.
Breakdown or problems with mechanical equipment/machinery: See maintenance instructions
for with mechanical equipment/machinery, chapter 6.3.2.5.
Breakdown or problems with certified equipment: See maintenance instructions for certified
equipment, 6.3.2.5.
6.3.5 Major repairs and modifications
Contact ROLLS-ROYCE MARINE AS regarding major repairs and modifications.
6.3.6 Fault finding and corrections of irregularities
lo get to the cause of errors which can occur in the hydraulic system and the repair of this,
please contact ROLLS-ROYCE MARINE AS.
During test run and repair of hydraulic pumps, motors and hydraulic valves, service
instructions should be followed accurately.
Pay special attention to conditions regarding guarantee claims. If unauthorized handling of
equipment takes place, no warranty claims wiII be accepted by ROLLS-ROYCE MARINE AS.
Confer with ROLLS-ROYCE MARINE AS service personnel in difflcult cases, or send
equipment to ROLLS-ROYCE MARINE AS or dealer for service.
If a seal on a hydraulic valve is broken, this wiII be regarded as an unauthorized act, causing
warranty to be invalid.
The only exception is if the user receives a written authorization from ROLLS-ROYCE
MARINE AS to break seals on specific valves.
6.3.7 Storing, preservation and maintenance of preservation
See the instructions in chapter 4.3 “Preservation”.
RoIIs-Royce
7 SPARE PART LIST
Refer to drawing num ber and Item number, when ordering spare paris.
7.1 Ordering spare parts
Dírect ali enquiries regarding service and spare paris to:
9
Remem ber to refer to actual equipment machine num ber for exact definition of com ponents and
service advice.
Attention:
During the warranty period, ali necessary spare parts must be supplied by ROLLS-ROYCE
MARINE AS. The use of spare parts supplied by other suppliers violates and forfeits the
warranty.
RoIIs-Royce
ROLLS-ROYCE MARINE AS
N-6415 MOLDE
NORWAY
Phone:
Fax:
24 hrs service
e-mali:
+47 700 13301
+47 700 13 301
+47 91 62 23 36
osc@odim.com
7.2 Spare Part List
RoIIs-Royce
RECOMMENDED SPARE PARTS
CRANE KDE4O/21 0-273
DOCUMENT no:
NA
PRODUCT:
ROLLS-ROYCE MARINE AS
TELESCOPE DECK CRANE
TYPE:
KDE4O-FT-EH-2,5-1 6M
Project no:
226123—3576,3577,3578,
3579
PLANT:
Allianca Shipyard, BRAZIL —
Huli no: ALO14
CLIENI:
Ulstein Design & Solutions AS
P0 no: U10389-1 /125069
CLASS:
NA
01 24.01.2011 Forreview KB AVI
Revísion Date Reason for issue Prepared Checked Approved
RECOMMENDED SPARE PARIS
Project: ROLLS-ROYCE MARINE AS, DECK CRANE —TELESCOPE BOOM, KDE4O/210-213
Pr.No.: 226123, Element No.: 3576, 3577, 3578, 3579
Part Type Qty.
Pressure Filter insert Type: 270-L-222A 3
Return Filter Element Type: TXW-3D-10 3
Breath Filter element Type: 852519 Mic 3
Seal kit cylinder, main boom Type: SNH3O-A(B)D-1 80/1 1 Oxi 600-a(b)-RS 1
Seal kit cylinder, derrick Type: SNH3O-S(B)FD-1 25/90x6000-1 00-s(b)-RS-(LP) 1
Valve trottle Type: 9N200S 1
Valve trottle Type: 9N600S 1
Valve bali Type: BVG 1R-4-G114 1
Valve PVG El- activated Type:157B4128 / 157B4228 4
Indicator pressure filter Type: BV5O-2A 1
Valve integrated Type: N/A 1
Manometer 0-400 BAR 063 1/4’ Type: 0-400 bar- 063 %“R 1
Coupling flexible element Type: SPIDEX 48/60 (048/03 1 ,75) 2
Complete set hydraulic hoses Type: see hose Iist 1
Complete crane wire with certificate Type: øl4mm x 45m w/CLT-10-8 (112404) 1
Rep Kit for Winch Type: N/A 1
Seal Kitfor .... Winch Type: SK11O-0007 1
RoIIs-Royce
Part Type Qty.
RoIIs-Royce
7.3 Hose List
RoIIs-Royce
HOSE LIST
CRANE KDE4O/210 - 213
DOCUMENT no:
NA
PRODUCT:
pl$
ROLLS-ROYCE MARINE AS
TELESCOPE DECK CRANE
TYPE:
KDE4O-FT-EH-2,5-1 6M
Project no:
226123 — 3576, 3577, 3578,
3579
PLANT:
Allianca Shípyard, BRAZIL —
Huli no: AL014
CLIENT:
Ulstein Design & Solutions AS
P0 ná: U10389-1 / 125069
CLASS:
NA
01 20.01.2011 Forreview GØH AVI
Revision Date Reason for issue Prepared Checked Approved
HOSE LIST
Project: ROLLS-ROYCE MARINE AS, DECK CRANE—TELESCOPE BOOM, KDE4O!210-213
Pr.No.: 226123 Element No.: 3576,3577,3578,3579
Hose No. Position End 1 End 2 Hose Type Length
H-01 Pump 6571-20-10 6571-20-10 20S 1800
H-02 Pump 6571-81-04 6571-81-04 8L 1800
H-10 Winch 6571-20-10 6571-20-10 20S 1250
H-11 Winch 6571-20-10 6571-20-10 20S 1250
H-15 Winch 6571-20-10 6574-20-10 20S 450
H-16 Winch 6571-20-10 6574-20-10 20S 450
H-17 Winch 6571-151-08 6574-151-08 15L 470
H-18 Telescope 6571-20-10 6571-20-10 20S 1050
H-19 Telescope 6571-20-10 6571-20-10 20S 650
H-12 Telescope 6571-20-10 6575-20-10 20S 650
H-13 Telescope 6571-20-10 6574-20-10 20S 650
H-24 Main Cylinder 6571-20-10 6574-20-10 20S 700
H-25 Main CyIinder 6571-122-06 6574-20-10 12L 850
H-26 Main Cylinder 6571-22-12 6574-20-10 22L 700
H-21 Slewing 6571-122-06 6574-20-10 12L 900
H-22 Slewing 6571-20-10 6574-20-10 20S 1100
H-23 Slewing 6571-20-10 6574-20-10 20S 1150
H-30 Slewing 6571-151-08 6574-20-10 15L 950
H-27 Hook Stop 6571-122-06 6574-20-10 12L 1400
RoIIs-Royce
Hose No. Positíon End 1 End 2 Hose Type Length
H-28 Hook Stop 6571-122-06 6574-20-10 12L 1400
H-29 Hook Stop 6571-122-06 6574-20-10 12L 1400
H-06 Hook Stop 6571-122-06 6575-121-06 12L 530
H-05 Hook Stop 6571-122-06 6575-121-06 12L 530
H-04 Hook Stop 6571-122-06 6575-121-06 12L 600
H-07 Hook Stop 6571-122-06 6575-121-06 12L 1100
H-08 HookStop 6571-122-06 6575-121-06 12L 1130
H-09 Hook Stop 6571-122-06 6575-121-06 12L 1160
Hydraulic diagram:
RoIIs-Royce
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PRO
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9 STATEMENTS & CERTIFICATES
• ROLLS-ROYCE MARINE AS Declaration of conformity
• Wire rope & Hook
• Wiresheave
• Cylinder
o Main Cylinder
o Telescope Cylinder
• Winch
• Electro motor
• Slewing Ring Bolts & Foundation Bolts
• Schackle
• Bolt certíficate Weight M30-200
• SlewRing
• Slew Gear
RoIIs-Royce
Rolls.Royce Marine AS
Organizetion Number NO 980 371 379 VAT
Ctanes - t.lote
R1 1 5— ROfCe
+4770013301
www rdls-royce.com
DECLARATION OF CQNFORMITY
Company name: ROLLS-ROYCE MARINE AS
Project No.: 226123
Eiement No.: 3579
Crane: KDE401213 Date: 22.07.2011
DOCno.: C11-011
Type of crane and liíting equipment. / Krantype med Lilhørende Iøfteutstyr:
KDE4O-FT-EH-2,5T-1 6M
For safe use of crane and lifting equipment, changed componenis have to be original ROLLS-ROYCE
MARINE AS spare parts. / For sikker bruk av kran med ti!hørende /øfteutstyr skal det bate brukes origina/e
ROLLS-ROYCE MARINE AS reservedeler.
The crane and Iiftíng equipment must not be applied in other use than stated between ROLLS-ROYCE
MARINE AS and the owner./Kran med tilhørende Iøfleutstyr má ikke anvendes til annet bruk enn det som er
avtalt mel/om
ROLLS-ROYCE MARINEAS og eier.
The crane and ali iifting equipment are produced accordfng to following rules and regulations./ ROLLS
ROYCE MARINE AS bekrefter at kran med tilhørende løfteutstyr er produsert 1 henhold til følgende regler og
direktiver.
Maskindirektivet 98/37/Eø, Best.nr. 522 Maskinforskriften, 8913921CEE, 91/368/CEE, EN 292/1, EN 292/2 and
93168/CEE.
For
ROLLS-ROYCE MARINE AS ‘ RolIs-Royce
d H. Olsen
Authorized Person N06402MOId,NQrWy
lei: +47 875 20 070
Enterpri5e no: NO 980 377 379 MVA
www.rolls-toyce.com
-I ‘
Kjennin9nr, elier Angívelse av det som er prøvet Antall av det Datum da prøven — Anvendt Tillatt
merke som er prøvet bie utført prøvevckt (Jast) arbeidsbelastning
tonn tonn
DIsnçushing Desoiption of qear Number tested Date of test Praoí Ioad applied Working load TlmIt
number ar mark tan tan
647623/1-4 WIRESLING WLL 3T SF 5 CE L:46 4 * 6 3
mtr;socket/Spissing
SF: 5
14 MM 35X7 GALV RHO 1960 N/MM2, MBL: 148 kN
8atch;123919
SOCKET ÂPEN 5/8 199 14-16 MM M/BOLT&NUT GALV
Batch:2xSA1347+SA1312+SA1B3O
BSS KROK M/SVWEL 10-8 3.15 T Batch:BD1/BE2/H2
KOBUNGSLØKKE 13 MM Batch:BY/SY
MRK:KDE4O/210+211+212+213
Testet og produseft ht. prosedyre BNV1O.
Støpt mcd wirelock.
Levert hht./according to: Forskrift best nr. 522 Maskiner
Referanse til standard/ref standard: 150 7531
Av produsent/by producer
MA IKKE VARMEBEHANDLES
NOT TO BE HEAT-TREATED
Navn og adresse til fabnkanten eller forhandlerne. CERTEX NORGE AS
Name and address of makers ar suppliers.
Navn og adresse til den institusjon det selskap elier firma som utførte prøven og undersøkelsen, CERTEX NORGE AS
Name and address of pubilc service. associatian, company or flrm performinq the test and examination.
Undeftegnedes stilling i ovennevnte institusjon, selskap eller firma. Kontrolør/Inspector
Narie and address ar makers or suppliers.
1 cmrrx
Lifting PrOdUct5 afld Setvices
NOR5K
SEAT1FISEAING AS
hht B,uk,rlo kr,lt,,, bg nr55l
Mottaker: ROLLS-ROYCE MARINE AS
Receiver:
‘.1L.. ‘“1 ‘—IC/
For prøving og undersøkelse av kjettinger,ringer,kroker,sjakler, svívler,
blokker og andre løfteredskaper, før de tas ibruk og etter de har vrt
torlenget, forstrukket, forandret eller reparert ved sveising.
Certiticate of test and examinabon of chains, rings, hooks, shaddes, swlvels and
pulley blacks, before being taken into use, and o such geer after t has been
Tençthened, overstraned, altered ar repaired by welding.
Seftiflkat nr. : 00006476231010/2011
Test Certiricate No.
FORM. NR. 4
Kundens ordrenr.: 2135160-2
Customer Order Na.:
Vi attesterer at utstyret tllfredstiller kravene «Forskrift best. nr. 522 Vedlegg 1 Maskiner og best. nr 555 Bruk av arbeidsutstyr»/ We certify that the
compliance with rules and regulations given in « Forskrift best. nr- 522 Machinery» and «best nr. 555 Use ofWorking Equipment»
08/06/2011
Certex Norge AS
Underskrift/Signature
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MANUFACTURER’S
CERTIFCATE
DS(EN 10204 3.1
Customer: 13262 Odim AS
Customer order no.: 2125033-3
Deliverynote: 80045847
ProU. Order no.: 100090563
Date: 15.10.2010
Saies order no.: 34105
No. of pcs.: 1 ST
Item no.: 5090162 SNH3O-A(B)D-1 80/11 OX 1 600-A(B)-R
C:FABR.+3.1 R/ST., AO, CE
TG.NR. 986-0405-0M/SMØREN.
1 of 1
ITEM: TEM NO.: CERT. CODE: MAT. CERT.:
TUBE: 10037 R2603 3.1
ROD: 14202 S3990 3.1
The hydraulic cylinders have been manufactured and inspected according to LJMs quality standard
EN/1S09001/2000, and LIoyds certificate No.: CPN0002391/C dated 1. April 2008. The hydraulictesting has
been carried out to 350 bar pressure.
On completion of the hydraulic testa no defects were found.
Piace: HØJMARK
Date: 25.10.2010
Stamp: P. OROER)ITEMISERIAL NO.
Surveyor
_____________________
dJeSeflsMasnt!A
Mette Skov Mortensen, Quality Manager Kroghusvej 7, Hajmark, DK-6940 Lem St.
Tel. +45 97 34 3200 Fax. +45 9574 4297 ‘‘‘
E-mad. hydrautk@llm.dk home paga: wtwim,dk
2008-11-26 1263 7234
STRUCTO order Kôperens ordornr/Buyeta ordemo Cuil Part No
M61940-6-1 K006758
Godsmottagare/Cotisignee
Godsmrke/LabeI Note
37289
BeskrivningfDescription
TULLSTATISTISKTNR: 73043120
Kalldragna sõmlbsa stâlrõrenhigt EN 10305-1. Stálsort STRUCTO 5251E355. AvspnnungsglÕdgade.Strãckgrãns Rp 0,2 mm. 470N/mm2. Brottgrns
Rm miii. 585N1mm2. Fõrlângnung A5 miii. 15%. Rakhet 1:2000mm. mv. skalade och ruIlpoIerae.Ytjãmnhet Ra 03pm.Slagseghetsprovade 27] vid
-20 Gr C. Certlfikat eu. SS-EN1 0204-3.1
LEVERANSOMFATTNING!EXTENT OF DELIVERY
Sabe Part No Druension SUpc o, ChareflIcab Titio nr/Manufact no
L1X180 205,0 X 180,0H8 6 37.56 2 226 0140F-I 1661k1
«EMISK SAMMANSÃUNINGICHEMICAL COMPOSITION
Chargertieni C SI IN P S CR NI MD AI N OU N V
% % % % % % ¾
0140F-I 0,185 0,46 1,5 0,013 0,017 0,06 0,03 0,005 0,034 O 0,1 O 0,001
PROVNINGSRESULTATITEST RESULTS
TiIIv nrflanufact no Malys nt RPO2 RM A5
MPe MPe ¾
1661**1 40121 576 679 19
SLAGSEGHETIIMPACT TEST
TitbvnrlManuraotno Nor,,, Ri R2 R3 ‘R< Uni!
1661**1 KV-20C 1OX1OMM 40 38 44 41 ]
Ovriga provnlngsresulteuOther test resuits
Stâllda fordringar ár tillgodoseddatThe requirements stipulated are satisfied
KVAUTETSTYRNINGSAVD/QUALITY ASSURANCE DEPT -Ansv./Resp: G.Larsson
Pnnted by computer Datautskrift - certifikatet gãller utan signaturtthis document is issued by a computerized system and is valid without signature.
Posta! Addreaa T&ephone
Strueto Hydrahcs AB +46(0)550 36800
Box 1003
SE- 688 29 STORFORS Telefav
SVERIGE
Org No Pubhc e-mau
556574-5568 info@stmcto.se
VA T-ld No Internei
NiStructo
Deliveiy Date FÕlesedeVDeIivery note tn!yg nr/Cert no
LIND JENSEN MASKINFABRIK AIS
ProvningsintY/Certite3
SS-EN 10204 3.1
<pare/Buyer
rhos Sonne Jr. AIS
Buddingevej 39
DK - 2800 LYNGBY
DANMARK
+46(0)550 38801 SE5565745568 www.structo.se
S3990114202
Ciistornec
HELENS Rø R NS-DK
Date 2610312010
CERTIFICATL OF CONFORMITY
EN 1020413.1
CastN 527105
____
Diameter 110.000
Steel Grade 1 .4542
Delivered quantity 36.94
Our order N C20907019
Packing Ljst B21003110
Your order N 4501147187
Ref
Chemícal compositon
C Si Mn P S Cr MoINi V
t 0.400í 0.790j0j 0.017’ 15.26L 00341 4.5101
_____
______ _______Mecanicalproperties
______ ______
R N/rnm2 Re_N/mrn____ A%’ HB IkCU-20J
1. 882.000
_____i9.000
294 .000[
- Toleranco Chrom thickness > RA < RZ <
80-120f7 1 20 0.2
_______
_____
Resilíence
Tc
1 KV1 KV2 KV3
L_ -_. . oo
Chrome hardness 900 à 1100 Hv
CORROSION
1000 H nach 150 9227 NSS Klasse 10 nach 80 10289.
KERBSCHLAGGARANTIE
KCV=> 27Jà-40°C
rv
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S.A.S au aptaI de 009 800 € - APE 285D - SIRET 399 029 404 00015- N id. FR69399029404
S 3990 /14202
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CRTIFICAT DE TECEPTION 3.1
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ANAHMEPRUEFZEUGL’flS 3 . 1
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C. EICTEÀU
MANUFACTU RER’ S
CERTIFICATE
DS/EN 10204 3.1
Customer: 13506 KARMØY WINCH
Customer order no.: 944202
Deiiverynote: 80046223
Prod. Order no.: 100091529
Date: 01.112010
Saies order no.: 34467
No. of pcs.: 3 SI
item no.: 5090043 SNH3O-S(K)D-1 80/1 OOX1 500-S(K-R
C: fabr.
332-4094-0
1 of 1
ITEM: 1TEM NO.: CERT. CODE: MAl. CERT.:
TUBE: 10037 R2627 3.1
ROD: 14349 S3937 3.1
TUBE: 70037 R2603 3.1
The hydraulic cylinders have been manufactured and inspected according to UMa quality standard
EN/1S09001/2000, and Lloyds certificate No.: CPN0002391/C dated 1. April 2008. lhe hydraulic testing has
been carried oul to bar pressure.
On compietion of the hydraulic tests no defects were found.
Place: HØJMARK
Date: 08.11.2010
Stamp: P. ORDER/ITEM/SERIAL NO.
Surveyor
_________________
UfldJflSSMaSflf!P, f/ Mefle Skov Mortensen, Quality Manager Kroghusvej 7, Højmark, DK-6940 Lem St
TeI +45 97343200 Fax +45 96744297
E-mai[ hydraulik@ljm.dk Home paga: www.Ijm dk
Acciaierie A
E Vaibruna S.p.A. V
36100 VICENZA (Italia) - Viale deila scienza, 25 z.i.
Stab.: 39100 BOLZANO (Italia) - Via A. Volta, 4
Cliente / BesieerPurchaserClinrii
VALBRUNA NORDIC AB
LOVARTSGATAN 7
65224-KARLSTAD - SWEDEN-SVE
Produttore: ACCIAIERIE VALBRUNA S.P.A.
herstelieritemUsne produirice
Oggetto Prove: Chrome Plated H+T STRESS RELIEVED Bright Tipo di Elaborazione: E+AOD
G round C— Exec Erschrrseizungsart’Meit,rrg proceusMode deiaboraiion
Prülgegensiandllem lnspectedlFinissage
Qualitá: 1 .4478
C
Werkstoff!GradeNuance
hiarca: PKA7914
Markenbezeichnung/Brand Nuance
CERTIFICATO DI COLLAUDO
ABNAHMEPRUEFZEUGNIS
INSPECTION CERTIFICATE
CERTIFICAT DE RECEPTIONEN 10204 2°bi3&i 14415
Certificato nr: MEST842496/20 10/
Prdiung9eshEsser
Conferma ordine nr: PC08000068
Werks/Our Orde,Ref nr.
MarchiodiFabbrica:
Trade merk
Srgie de tusine produtrrce
Punzone dei Collaudatore:
Siempei des Werkssachverstândigen
inspector sstampPonçon dei assayeur
Avviso di Spedizione: D-Vl1 0006683
LeieranzeigoPackrng irsuS L
Ordine nr: R18419
BesietNour orderCommande
Specitiche:
Aniorderungen / Requrremenis / Eorgences
MS-RB-441 8.6 4 7.4478 QT900 EN 10088-3 2005 1.4418
Punzonatura: 7.4418
RennzorchnungMaikingMorquage
Pos. nr. Oggetto Dimensioni - mm Toileranza Lunghezza - mm Colata Pezzi Peso - KG Lotto nr.
Pos. nr. Gegensiand Abmessungen Toileranz Lange Schmeize Stuckzahl Gewicht Cosnr,
fere nr. Prsduci desoription Dimension Aflowance Length Heat Pteces Weight Lv nr.
Nr. de poste Descrip. du produri Dimension Toierance LongueUr Cou[ee Penes Po,ds Loi nr,
0010 Round 90,000 h9 7002/8330 247194 4894,0 835301080
Sono state soddisfaffe tutte e condizioni richieste Controlio antimescolanza: 0K Controlio visivo e dimensionale: soddista e esigenze:
Die gesielien Anforderungen slnd ii. Aniage eriUiit Verwechsiongprifung spectraienaiytrsch durchgeführt Besichtiguog and Ausmessung ohne Beansianduog
The maieriai has been furnished in accordance with lhe requirements Antrmiolng iestlng pertormed 0K Visual inspeCiron and dimensionei checks saisiactory
Le materrei á etA trouvë conforme aus exigences ContrAio antrmeiange fali r.a.s. Contrãle visuei ei dimensions satrsfaisant
TEST ALLO STATO DI FORNITURA
Test on delivery coodition Prüetung auf lieferbereitem produkt teot a I’etat de fourniture Prueba sobre ei material asi come entregado
Provetta/prscasas Posiz. Snervamento Snervamento Resistenza Allungamento Strizione Resilienza Durezza
specrner,Cprorr,ane Seggio StrenkWenze S/rerflqrer.re Zngres/nke/ V,c,cbdcflrrr ErnrVr,ürurg Kerbscfltagarber Oxene
tarQ dran Smrs O n.,,,mm Vice Streee Vreld Strexs Vennle u/reng/V ÉIona/rnr Re&r/rnt of arca Inpast VaLe Verteres!
TEST 5 T O rOer te 1 q L rq e Da O
1 tem OVO Rp 0,2% Rp 1% Rm 45 Z HB
mm 1 N!mm2 N/mm2 N/mm2 % %
Valori richiesti j 750 800 900 16 - 40 - - 280
DalnrrReqneedvelaes max 1050 340
A[ 10 20 L 794 859 1011 19 60 3101
Provett&prosearec z. Resilienza Espansione laterale Shear
Speeaner,Epreuvene Saggro KerCsChiagarben
Larg diam spess o mpae VaLe Lateral Espensron SOca,
TESI wr’hss Ces
Larg doo opus K
mm ri J
Valori richieati 1 mm 25 25 25 - - - - -
anmandxrrrmt:rrsqrrea nater max
B 1 10X10 -40 1 L 96 99 107
1 iLeivegiiudinafeliãngs, Tlraseersaie/quer, O—Iengenzule/tangentiel
Analisi chimica
Chemische ZusammensetzungChemrcaI Anelysis.’Anaiyse chimique
Colata Heel mm Cr020 Cr30 060 15,00 0,80 - 4,50 - Cr005 0,020 - - - -
SchnreizeCoaiée max 0,050 Cr70 1,00 17r00 1,25 0,60 5,50 0,025 0,040 0,015 0,050 0,050 - - -
0% Si% Mn% Cr% Mo% Cu% Ni% Ti% P% S% N% Cb-Nb
247194 0,025 0,36 0,79 15,35 0,94 0,33 5,30 0,001 0,026 0,014 0,036 0,020
Hardened from 1040 C for 2 h/air and tempered from 560
for 4 h
ALLEGATI Anlagen Enclosure P.i.
UT1 0001300
Melted and manufactured in ltaly No welding or weld repair Material Ires from Mercury contamination
We declare that the finished product is checked for radioactive contamination through Portal System when it leaves the production plant.
(
Vicenza,03/03/1 O
VCOS1 2
lMod. MCER)
Ii coilaudatore di stabilimento /der Werkssachverstãndig ork inspector/ L ‘agent d’usine
.
Pagina- 1 di 2
CERTIFICATO DI COLLAUDOAcciaierie ,é
INSPECTION CERTIFICATE
c Vaibruna S.p.A. CERTIFICAT DEEN 102042°b’3&i 14415
36100 VICENZA (ltalia) - Viale della scienza, 25 z.i.
Stab.: 39100 BOLZANO (Italia) - Via A. Volta, 4
Cliente / BesleIorPrchaser’Cet Avviso d Spedizione: D-Vl1 0006683 Certificato nr: MEST842496/201 0/
VALBRUNA NORDIC AB [.tB L Prüfung[TeWEssei
LOVARTSGATAN 7
65224-KARLSTAD - SWEDEN-SVE Conterma ordine nr: PC08000068
We,ks/Our Order’ReI nr.
Produttore:ACCIAIERIE VALBRUNA S.P.A. Ordinenr:R18419 .
BesteIIf’,’our order ComrnandeHerstelIer;irenrUsr,e prodrflrce Marchio di Fabbrica:
Zerchen des Lrefernwerkes
SgIe de 1’ ooioe produlrice
Trade mark
Oggetto Prove: Chrome Plated H+T STRESS RELIEVED Bright Tipo di Elaborazione: E÷AOD
Ground C-Exec ErschrnelzungsartMeilrngprocossMuded’ eiaboratiorr Punzone dei Coilaudatore:
Prúfgagenstand liam lnspecledFrnrssage Sterrrpel des Werkssachverstãndien
Inspector o slamp’Poinçon de 1 assayeur
The Quality Management System is Certitied acc. Pressure Equipmenl Direclive [97/231EC] Annex 1,s.,4.3 by TUEV and LLOYD S
c
Vice nza 03/03/1 o II co/lauda tore di stabilimento / der Werkssachverstãndig ork inspector / L’ agent d usine
1 VCOOI2 M.Rizz%A1,t.%’
Pagina-2di2
Mod. MCER)
Acciaierie CERTIFICATO Certificate-Zeugis-Certihcat N UT10001300
< j) Valbrunas.p.A. CONTROLLO CON UL TRASUONI
\V7 36100 VICENZA (Ilalia) - Viale delia Scienza, 25 z.i Ultrasonic testing - Ultraschallprüfung - Controle par ultrasons
S 4026! 14415
mod. UTO2
Secondo : CND.US.00.76
According to - Nach - Selon
Cliente VALERUNA NORDIC AB Conferma PC0800006$ / 0010 / 001
Customer - Besteller - CIient MIII order - Uns.Auftr. - A/A
MARCA DIMENSIONI COLATA BARRE PESO LUNGHEZZA TOLLERANZA
Grade Size Heat Bars Weight Length Tolerance
Oualitãt Abmessungen Schmelze Stãbe Gewicht Lãnge Toleranz
Nuance Dimensions Coulèe Barres Poids Longueur Tolerance
PKA7914 Round 90,000 - mm 247194 KG 4894,0 1328
T. TERMICO ESECUZIONE Condizioni Superficiali TOLLERANZA
H.Treatement Condition Surface Tolerance
Wãrmebehandlung Ausführung Oberfiáche Toleranz
T.Termique Execution Surface Conditions Tolerance
H÷T STRESS RELIEVED Bright Ground C-Exec Chrome Plated Tol. h9 - D1N671
SONDE TIPO ONDA MHZ DIMENSIONI ANGOLO 1 2 3 4 5 6
Probes Type of wave MHz Dimension Angle
Prüfkopte Wellenart MHz Abmessungen Winkel
Palpeurs Type d’onde MH2 Dimensions Angle
TS12WB2 LONGITUDINAL 2 T12
APPARECCHIO: KARL DEUTSCH 1030
Equipment - Gerüt - Appareil
ACCOPPIANTE: WATER + 0253 SA
Couplant - Koppelmittel - Couplage
VELCONTROLLO: 30 mt/min
Scanning rate - Prüfgeschwindigkeit - Vitesse d’essaí
RUGOSITÁ: <6 i
Roughness - Rauhigkeit - Rugosité
COEFFICENTE AHENUAZIONE:
Attenuation - Schallschwachungskoef. - Coefticient d’attènuation
DAC-DAK-CAD ECO DIFONDO [Xl
METODO
Back reIIet - Rückwandecho - Echo du tond
Method FBH-KSR-FFP INTAGLIO V
Verfahrung V-nolch - V-Kerbe - Entailie V
Methode
AVG-DGS INTAGLIO U
U-notch - U-Kerbe - Entailie U
CONTROLLO AUTOMATICO [X] CONTROLLO MANUALE
Automating scanning - Automatische Prüfung - Controle automatique Manual scanning - Manuelle Prüfung - Controle manuel
RISULTATO DEL CONTROLLO:
Examination result - Ergebnis der Prüfung - Resultat d’essai
MATERIAL CONFORMS
NOME G.Simonato RESPONSABILE PND COLLAUDATORE
Name - Nom LEVEL II UNI EN 473 N. 57 NDT manager - Verantwort.ZFP - Ispector - Abnahmesachsverst -
Responsabile END Inspecteur
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ATTESTATO DI CONFORMITA’ - UNI EN 10204 - 2.1
CONFORMITY CERTIFICA TE - UNI EN 10204 - 2.1
ATTESTATION DE CONFORMITE - UNI EN 10204 - 2.1
KONFORMITATSBESCHEINIGUNG - UNI EN 10204 - 2.1
CERTIFICADO DE CONFORMIDAD - UNI EN 10204 - 2.1
1 CLIENTE:
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CONFERMA DORDINE N°
Order Confirmation N°. 10000064 SZ
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TO 01288113
La Brevini Spa dichiara sotto Ia propria responsabilità, sulia base dei risultati ottenuti dai test standard di verifica effettuati sui prodotti costruiti
con gil stessi materiali e con lo stesso metodo di produzione, che i prodotti specificati sopra, sono conformi alie prescrizioni dell’ordine ed alie
regole tecniche corrispondenti ai regolamenti ufflciali.
Brevini Spa under its own responsabiity, on the basis of the results of its standard tests airned to venfy products which are rnanufactured
using the sarne rnaterials and production rnethod, declares that the prnducts hereabove specified fully with the arder prescriptions and with ali
technical norrns corresponding to the official regulations.
La Sté Brevini Spa déclare sous son entière et seule responsabilité, sur la base des résultats obtenus suíte aux tests standard de contrõle
effectués sur les produits fabriqués à partir des mêmes matériaux et des mêmes procédés de fabrication, que les produits spécifiés
précédentement sont conformes aux prescriptions de la commande et aux standards techniques des réglementations officielles.
Brevini Spa erklãrt hiermit vollverntworltllch, auf der Grund der e,zielten Ergebnisse der Standard-Prüftests, welche rnitgleichen rnaterialenund
rnit der selben.Produktionmethode hergesteliten Produkte durchgefuhrt wurden, dass das vorgenannte Produkt den auftragsrnassigen
Vorschriften, sowie den technischnen Vorschriften der entsprechenden technischen Regem entspricht.
Brevini Spa declara bajo su propia responsabilidad, sobre la base de los resultados obtenidos de los ensayos standard de verificaciõn
efectuados en los productos fabricados con los mismos materiales y con ei mismo método de producción, que los productos ante
especificados cumplen las prescripciones dei pedido y ias regias técnicas correspondientes a los reglamentos oficiales.
Reggio Emilia DIREUORE Dl PRODUZIONE
DIRECTOR DE PRODUCCIÓN
DIRECTEUR DE PRODUCTION
NSLEITERS
16/02/2010
05576661 Page 1 of4
f»h kA
DET NORSKE VER1TAS
TYPE APPROVAL CERTIFICATE
CERTIFICATE NO. S-5140
This Certificate consists of 4 pages
luis is to certifv that the
Winch - General Application
686.62
witli type clesigncition(s)
BWC3000
ManuJactttred lw
BREVINI POWER TRANSMISSION S.p.A.
REGGIO EMILIA, Italy
isfound to comply i,vith
Det Norske Ventas’ Rtiles for Certification of Lifting Appliances
IMO/SOLAS 1974 as arnended in IMO Res. MSC 47(66) and the LSA Code (MSC 48(66))
Application
The winch includes built-in planetary gear, hydraulic motor, fail-safe brake and foundation.
Place and date This Certificate is valid anti!
Høvik, 2008-01-30 2012-06-30
foi- Det Norske Ventas AS
Per Arild Ãland Local Office Per Ola Nyrnoen Solberg
Head ofSection DNV Milan Stirveyor
Product description
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05576661 Page2of4
The winch consists ofthe following parts:
• Pianetary gear
• 1-lydrauiic motor and fail-safe brake
• Foundation
The winch is approved for the Safe working Load (SWL) given in Table 1 and with a ciass of
ioading desctibed below:
Table 1
Product SWL M3 M5 SOLAS Virc
1 30220 N 20600 N 29$20 N 0 14 mm
Iayer
27930N 19030N 27570N
BWC3000 2 layer
25960N 17700N 25600N
3
layer 24230N 164$ON 23940N
4
layer
Definition of load spectra L2
• 16, 7% ofdesign life at 100% of out-put torque T rnax
• 16, 7% ofdesign life at 73% ofout-put torque T rnax
• 16, 7% ofdesign life at 45% ofout-put torque T rnax
• 50% ofdesign life at 20% of out-put torque T rnax
Classes of utilization (time in hours)
T3 800<T 1600
•T5 3200<T6300
•T7 12500<T25000
Application/Limitation
1. Materiais with 3.1 certificates are to be used when mnanufacturing load carrying parts.
Traceability is assurned taken care ofby the rnanufacturer’s quality system.
2. The various components transferring the ioad Iike wire clamps, wires, shackies etc.
are to cornply with an internationai standard or code and are to be delivered with
manufacturer’s certificates.
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05576661 Page3of4
3. Load carrying bolts at-e to be pre-stressed according to procedures acceptable to the
attending surveyor. We have assumed that the load carrying bolts are of 8.8 qt;ality ou
higher.
4. Connection and support ofthe complete winch to the supporting structure are not
included iii this approval and are asstimed covered by separate drawings.5. The winch drtirn is approved for maximum four layers ofwire.
6. We assume that the wire rope is to be spooled on the drum in a satisfying way. The
operator should have fulI over-view ofthe spooling/drum fiom the manoeuvring
position(s). Minirnum 3 turns ofwire rope is always to remam on the drum.
7. The hydraulic system and components are to comply with pertinent parts ofDNVs
“Rules for Classification of Ships’, Part 4, Chapter 6 or other recognised standard/code.
Hydraulic cornponents are to be delivered with rnanufacturer’s pressure test certificates.
8. The hydratilic system for the winch is to be designed in such way that manual
operation ofthe winch is possible iii case ofpower failure. This requirement is to be
fulfilled when the winch is a part of a life saving system.
9. Minirnum recovery speed for rescue boats is 0, 3 m/s and 0. 8 m/s for fast rescue
boats.
Type Approval documentation
Tests to be carried out
In order to fulfil the Type Approval, type testing showing compliances with IMO
Resolution MSC 81(71)” Testing Part 1” shall be carried out.
• For delivery according to Lifting Appliances, winch unit is to be function and load
tested according to Section 6 ofthe Rules before a DNV product certificate can be
issued.
For delivery according to SOLAS a functional test is to be carried out showing
compliances with IMO Resolution MSC $ 1(70) “Testing Part II”
Marking of product
The product to be marked with manufacturer’s name/trademark and type number
identification.
Certificate retention survey
For retention ofthe Type Approval, DNVs representative shall carry out biennial Product
Audits if regular certification no longer takes place.
END OF CERTIFICATE
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05576661 Page4of4
C Notice: This Certiflcate is suhject to terms and conditions overlcaf. An; signiflcant change in design ot construction rna render this Certificateinalid.
If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Ventas, then Det
Norske Ventas shall pay compensation to such person for his proved direct loss or damage. However, the compensation shall not exceed an
amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2
million.In this provision “Det Norske Ventas” shall mean the Foundation Det Norske Ventas as well as ali its subsidianies, directors, officers,
empioyees, agents and any other acting on behaif of Det Norske Ventas.
DEU NORSKE VERITAS AS VERITASVEIEN 1, 1322 HOVIK. NORWAY . TEL: (47) 67579900 FAX: ( 47)67 5799 II
https://exchange.dnv.corn/taridocs/TA-CERT/4 1/05576661 .htrn 09.09.2008
HOER
MOTOR TEST CERTIFICATE
0dm Abas AS
Nerbe
11-6480 Aukra
Your order no 2125498-1
Projaot no
Mark 1 LEDG4O1O
Mark2
Our Ordre no 356331
Date 11/10-10
Certificate no 26774-511
Motortype
Mounting
Protection clasa
Insulation class
Shaft dia.(mm) .
Standard
Mata (kg)
Nominal torgue(Nm( 1
Start current (Is/In)
Start torque (Ms/Mn)
Pullout torque(MmaxlMn)
Starting time (sec.)
Cabia Gland
Duty cycle
Ant. temp (dgr. O.)
Frequency (Hi)
Output (kW)
Speed (min-i)-C-CW
Voltage (Vac(
Nominal current (A)
Power factor (coa. Phi)
Efficiency (%)
Y2E2 180 t.A-4
ES
1P55
FIE
48
IEC 34-1
230,00
194 .4
x7, 5
x2, 2
x2, 3
10
2 pcs. 1140 x 1,5
0,262
40,7
45,2
67,3
019—2 8
63
Si
45
60
34, 9
1764
O 440
O 58,6
0,86
91, O
Moment of inertia J (kgm)
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Temp. rita aurfaca (K)
Temp. rita windinga (K(
Cable diamater (mm) .
Noise (dBa)
Spaceheater 80W - 1 x 230V
Marina classification . Standard Workshop
Bearings DE/NOS . . . 6311 C3 / 6311 C3
Spacial features ‘ 3 x PTC 165 degrees C.
High voitage dielectric test between phases and aarth during 1 mm (Vac) 2000
Overload test during 15 eeconds overload torqua (%FLT( 160
Vibration severity according NEN/ISO 2373-1974 •(half key) Clasa “N” or as spac. belos
1—
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Motor serial numbera . . 511530173-285
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Jt4PJEBO Cert no SDR766 A)
...... , ,..•“ LIFTING
Gunnebo-Anja Industrier AS
Inepection cemjicate Acc EN 10204-3.1 GL Form. TA 1-1
Bow Bati
Idenrification
SDR 7656
Safety factor 6,0 WLL 3,25 Ton
Object SHACKLES GUNNEBO LIFTING STD NO 855 WLL 3,25 T
Article no 4085516
Sie 5/8’ x 3/4’
FU Standard NS-EN )3S’89
US Standard FED-SPECRR-c-27I-íc IVA —______
Finish .4llparts hot dip gtili’anized. Rol! patntecl.
Material Quality Carbo,; Steei
Grade 6
STEEL INFORMA TION
Chemlcal Compositinn A R, R,,,
Hcm Ch&rgç Markln C Si Mn 1’ 5 Cr Mo M AI 13 % NImm2 NImm2
I3ow 9-1 721 ÇDR 0,23 0,24 1,26 0,014 0,0(16 0,26 0,0031
BoIt 18329 7656 0,23 0,11 0,85 0,004 0,005 0,25 0,0040
TEST REQ VIREMENTS
Charpv ISO-t’ Mm. Prnot NlIn, Drcaking
11cm Tcmp: -20 C I.nad (I l,oad CC) Date Rcmark
Bni 145/147/151 6.5 19,5 [ 25.M2010
13oU 70/72/70 6,5 19,5 L 25.la2olo
TVc hereb; cernÍ iI;ai the n,alerial dcscribed abo’c has heri; monufaeturcd and tesicd
in apph wi!h tfie spcvi0c’d irquiremanis avdsound industria! praclise
. QA Manager CGtA Y3 4Je
( Stgn. / slamp
Po tiqi,i-/(q7-o
INTYGJCERTIFICATEt .4 .t._
ii ) ii N N
2011—01—03 2012420 1 /1
Kiind I Kunci sdinr / CiisIon’ir odr in
MOLDE JARNVAREFORRETNING 166520
POS TBOK 5 2 O 5 8 Vo 1 U 1(1111 r, # Utíar cI,- /ivf 1pr.v.i hy
221109 Kvalite avd./Quality
N — 6402 MOLDE KUOLIS/IV / CuUomoi çtemancts Lvewran ‘SupIi€ci
NORGE 130 3506 130 3506
‘os Vari artkelnr / Ou Tem no Beskriining 1 Descipton F N 10204 TO o / Pro Lol no
5 4014A43020088 M6S A4 1S04014 M30X200 BUNAX 88 3.1 3UMX 88 108553—90
Kemisk sammansattning eni. stIIeverantõren 1 Chemica composition according te steel supplier
Charjen ICasino P037301
C % Si O/ tn % P s o,, Cr % Ni % Mc ‘‘ Co % N % Õvnqt /Other
0.016 0.500 1.309 0.019 0.001 16.820 13.700 2.530 0.000 0.033
Spec Mm 1 E. 0(.:.0u . bOO
SptcMax C.01(t i.f)OL .1L0 0.tt1 (‘.C1( ,í’.SOl. i.OC’C’ 4.000
Mekaniska egenskapcr en!igt ISO 3506 1 Mechanical proporties accordinq to ISO 3506
BroIto;nnq / Proabelasin mutter / FIirdhut 1 Anlal PFOV /
Rm N/mrn’ Rp 07 N/mm’ EIonalon Pmooí Ioad nuts N!rnrn 116mo Hattlness No eI sampies
Mi, 920 814 1.0 x d 2
Mas 930 814 1.1 x d
SpecMmn í(
Spec Mas
201 590
BUFAB BLJiten Stainiess AB lei ÷46 (0)565 521 00 Eax +46 (0)585 521 15 emami staIniesssvarta@buab com
Kvahtc,isavd iOuality dep
Induspy, 1
S-693 03 SVARIA
SWEDEN
En Unte’nehmen
vnnThyssenKrupp o e r e
Technologies
Abnahmeprüfzeugnis EN 10204-3.1
lnsp.ctioa certificate EN 102044.1
Certificai de r6ceptlon EN 10204.3.1
Zeugnls-Nr./Certificate-NojCertificat N°;
Kennze(chnungIMerkingfMarquae
1000200973-0025
112
Abnahmeweite GroBwãfrJ.gerlRaige
Date steted for Slewlng Rlngs/Rlngs
Veleurs de rcepttort couronnes d’or(entationlbagues
Zcichnungs-Nr.IDrewing-No.IPian N°
062.35.1128.100.49.1523
WerbbescheinigunglCertificat of complianceiAttestatlon deconformité EN 10204-2.1
Hiermlt beecheltigan wb. delI chIou Tulie In alise Punktsn Db.eprC,tt und d*rt Vonechrkften und Spezflik.etionne omsprpchond sbgenommen wtrda,t. Me Tetie
.ntapechen den Zelchnurigeangaben.
Wc heeewlth wtfy tht lhe ehova componente have been enlned In eh reepecis eret lrpected eccardng tu lhe pree1ptlene and apechficetjois. AH
componente cettetpcnd lo lhe MJtnmsnt In the dsawhia.
Naus cartWicons par la preaente que lee plces préches ont 19 correcwnit vérlfetes eI réceptionnêea sebe las kiznjcttcna eI sptclflcatloste s’y lspCortent.
Touteo Ias plõceu sonc conlomasa sus lrdcetkn éi phln.
Dlesei Attut wt#de pe, 50V ereteffl und oflth8lt eiii5 EN 10204 beine Unlersdath.
flrls Inspectlon Cer6flat. Is E0P pehnled .nd, te EN10204, does not show sorna eignelure,
Ci carttticat a t4 *tebl( p ordmatsur ei na pene pes de elnahure selon EN 10204.
uppetadt, ie.i0.iooe
Rolhe Errle GmbH
Tremontestr. 5-11, 44137 Donmund
Tekfort: +49 (01 2,31 186-0, TaIafex .49 (0) 231 188-2500
s-msH; rotheeçde@thyascsrkrupp.com
Internar: www.tothserde,çLrm
81.2 Korno-Nr. BIC SAN
Deutache Berrk AO 440 700 60 1349133 DEUTDEDE44C 0E20440700500134913300
Dreadeer 8nk AO 440 800 50 1070915 DREsoEFr44o 0600440800500107091500
Postbenk OenmLvld 440 100 46 1455-465 PONKDEFF44O DE43440100460001455465
Rolhe Etde GmbH
flr,(ng. Uwe BreuCkel
Ou&fty Menager
Wteuedwarstlndlg.imork (i%lpIGtOr
C’expert de (‘treine
Vareluender der Ajftldrterets: D-0ec. Hesa-Peter Bra&er
OeuctgfretWvung Dr.4ng. loberetes Wowlelr. Vorahzender,
OLpL-Xtm WinhIad Echulte. Or. Amo &jnrppert
Hendêlareçiater: mts9sncht Dorrnrund, HRBID5QI
Siti der Geseliechair: Dortmund
Merkm ai SoIl/requested/reguis Istlactuei/réei
Toler(.tter Durchmezser (mm) 1250.00 -0.40 -0.07
Tolerancad dia.
Diamètre_toléré
Rundlauf (mm) mex. 0.30 0.09
Radial runout
Ovalísation
ToledeTter Durchmeeser (mm) 1110.00 -0,40 .0,12
Toleranced dia.
Diemôtre_tolérô
Rundiaut (mm) max. 0,30 0,08
Radial runout
Ov&isation
Bauhãhe (mm) 90.00 -1.20 1.00 0.00
Total height
Hauteur_totale
Bohrungsposltionen In Toleranz
Posjtl of holes in tolerance
Posítion des petcegea dan Is tolerance
Verzahnung Meaewelte (mm) 966,35 0,99 0,65
Dimenajon over píne
cart_mesura
Messkugeldurchmesaer (mm) 20,00 20.00
Bali 1 Pin dfemeter
Diamètre_de_Is_bule_de_mesura
AjcJ&spl& (mm) 0.33 0.16 0,21
Axial clearance
leu_axi&_du_roulemant
Radielapiel (mm) 0,35 0.09 • 0,14
Radial clearance
leu radial du roulemant
UST-1D-Nr,: 05911480194
Swrermlmrnar: 5107/5710/2600
Eiri Utrternehmen
vn Th’escnKrupp O e e
Technobgias
Abnehmeprüfzeugnis EN 10204-3.1
Insp.cficn certificite EN 10204-31
C.nlficat de réoeption EN 10204-3.1
Zeugnls-Nr.fCertlt(cate-No./Certifjcat N°;
Kennzeichnung/MarIdng/M arquage
7000200973-0025
212
Abnahmewerte GroBwãlzlagerlRrge
Data stted for Slewing RingslRings
Valeure de ráception couronnes drorientation!bsgues
Zcichnunga-Nr./Drawlng-No./PIsn N°
062.35.1128.100.49.1523
Werksbeschelnigung/Certificat of complianculAftestatlon de conformité EN 10204-2.1
Hlermft beschelnl.n wlr daLI oblge Tla in iNen Punkt.n übcrprüft und dan Voscfrlften ur SpeHlkMlonan .ntepr.cberid ab9anonrm.n wurdan. Alie TeLa
øntsptachen d.ii Zungsançaben.
We horowlth oerllfy thet tire ebesa comDoerrts haye been tamlned In iS reopects htapetted oordlng te tire prescrlpUons &d aneciticelons. Ali
componinta couaipond 10 liii etitema r tito drawlngs.
Nau certiflomis pes la prlisenle ue lei pÉcas prcftéee ont 4t4 cortictimint v6,t4as ei rGaptioLIn4ea salon lii in!tuot(Oflê et spclflcillons s’y rapport.nt,
Tornei lia plêces sorrI conlonne e.us kjcatione riu p(r.
Roth. Erda GnibH
Dr.-lnç. UWa Briti&ir
Ouatty Manager
WerkaaachverstlndlgertWork inepector
Lepart de l’uslflc
Merkmal Soll)reguestod?reguis Ist/actual/réBI
Planlauf 1 mm ) Poe 01 mix. 0,15 0.15
Axial runout
Planélté
Planlauf ( mm) Po 02 mix. 0.15 0.75
Axial runout
Planéltá
-
Laufbahnhrte 1 HHC 59 4 4 57 - 60
Raceway hardness
Dutetá de la piete
Dieses Alisei wure par EDV eriteili und embAti pomA EN 10204 kelne Unleredirili.
Thie Inspection Citriuicate la EDP prlnt.d and to EN10204 doei nel ihow some slgneture.
Co canhltcat e ata Ct.bll par ordklateer ei na porto pai di iignatufe salon EN 10204.
lJppatedt. 19.10.2008
lolha Efde Gn*l1
Ttcmoaitr. 6•li. 44137 Dcwniwd
Telafon: +49 fOI 231 186-0 Tlefoe: +49 (01 231 1962500
erneli; rothnarda@thyasenkrupp.com
Internii: www.rothwdu.com
612 KontoNr. SIC SAN
Deuteche Senk AO 440 700 50 1349133 DEUTDEDE44O 0E20440700500134913300
Dr.sdnar Beik AO 440 800 90 1070916 DRESDEFF 440 D680440800000107091300
Postbank Dortmural 440 100 46 1656-455 PBNKDEPF46Q 0943440100490001455465
Vodazindw dei Aufaicirlariu; Dlpl-Oec. Hera-Pata, &eker
Geadilftsfliheunç: Dr.-hg. Jobevrei Wi1ak. Veratuondr,
DI.-l(tm. Winfriad SdruKe Dr. Amo $drupgert
H.ndelveater; Axntagiddt Doztmrmd, H5610591
SIte der GeielLsetiaft: orfrnund
UST-lD-Nr.: 05811460194
St.uernummor 51071571012600
C DINAMIC OIL S.p.a. con SocloUnico
41030 BOMPORTO (MC) - ITALV
Via Togliatti, 15
Tel. +39.059.8126.11
E-mau: dinanicoiI’dinamicoil.il -
www di na m icei com
C.F./P.I. 01678080365 Iscr. Trib. di MD n.
24736
C.C.I.A.A. n. 234820 - M. 502525 - Cap. Soc. Euro
2.150.000v.
Spettle DAVID BROWN
BENZLERS AIS
AUESTATO Dl CONFORMITA’ ALL’ORDINAZIONE
SECONDO DIN 50049 UNI EN 10204
Certificate of compliance with the order
Per DIN 50049 UNI EN 10204
ORDINENR. 811438-1/1 CONFORMITA’NR. 151/2009
Order No. Certificate No.
QUANTITA’ 6 pcs RE 1023 DBS P12 Z12 148,6 F502 BG ECC.
Quantità
TIPO Serial No. irom 19090152 to19090157
Type
NOTE
Notes CODE NO. 9122GP301480
SI ATTESTA CHE IL MATERIALE SOPRA MENZIONATO CORRISPONDE A QUANTO
CONCORDATO IN SEDE DI ORDINE ED E’ STATO COSTRU 110 IN ACCORDO E CONFORMITA’
ALLE PROCEDURE STANDARD Dl PROCESSO E Dl CONTROLLO PREVISTE DAL PROGETIO
QUALITA’ DELLA DINAMIC OIL SPA.
LA GARANZIA E RESPONSABILITA’ SONO IN ACCORDO ALLE CONDIZIONI GENERALI DI
VENDITA DELLA DINAMIC OIL SPA
Thís is to certify that the above mentioned material coníorms to that which was agreed during
the ordering phase and has been manufactured in accordance with the quality standard
procedures for processing and control as foreseen by Dinamic 011 Spa.
The warranty and liability conform with the general saies conditions of Dinamic Ou Spa.
ASSICURAZIONE QUALITA’ DATA COMPILATORE
Quality Assurance Date Issuer
Ing. Alessandro CASALI 03/06/09 Elena FRAUI
10 APPENDIX
10.1 Radïo remote control
oNA
RoIIs-Royce