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Mission Furniture
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Page 1 of 10©Copyright Meredith Corporation 2012
This easy-to-build mobile tool 
stand packs a shop full of 
convenience in a small package.
 Quick-convert 
Tablesaw/Router Station
Raise the 
wings for full 
workpiece 
support.
A router table 
and accessories 
stow away in 
the drawer.
Voilà! A router table 
with fence and 
plenty of infeed and 
outfeed support.
Tools needed:
 Overall dimensions when folded are 
 32 7⁄8" wide × 29 3⁄8" deep × 31 1⁄4" high. 
 Unfolded: 72×48×31 1⁄4".
 Materials needed: Birch plywood and 
 medium-density fiberboard (MDF).
Skill Builders
 Discover an easy way to table-mount 
 a router.
 Use guides to accurately position and 
 install hinges.
Project Highlights
With a footprint of less than 7 
square feet when folded, this 
mobile tool stand expands into 
a massive 17-square-foot tablesaw work-
surface. And it’s multitalented—to switch 
to a router table, simply slide out the on-
board router drawer. See More Resources, 
page 6, for an idea about compatible stor-
age for the tablesaw.
MD-00931
Page 2 of 10
Note: The dimensions in this project 
assume a material thickness of 3⁄4". Most 
sheet goods will be slightly undersize. 
In order to ensure that dimensions of 
subassemblies are correct, measure the 
thickness of your materials and adjust 
the length of adjoining project parts to 
compensate.
Construct the carcase
1From 3⁄4" plywood, cut the sides (A), 
back (B), shelf (C), and base (D) to 
size. (See Materials List, page 10 .) Predrill 
and screw the sides to the back as shown 
[Drawing 1, Photo A].
2With the case on its back, slide the 
shelf (C) into place [Drawing 1] and 
secure with screws. Now, flip the case 
onto its top. Center the base (D) side-to-
side, positioning it 1" from the front of 
the case, and screw it into place. Drill 
holes to fit the caster stems and, before 
A
a brace squares the case
C
quick scrapwood Guides ease hiNGe pLaceMeNt
D
A squaring brace (see More Resources, page 32) 
aligns and steadies the sides (A) and back (B) for 
drilling and screwing.
A scrapwood guide held against the back edge of the wing 
support correctly positions the hinge at 90° while you 
secure it.
Clamp a spacer to the case (1" for the front; 1 1⁄2" 
for the back). Position the wing support (E) flush 
with the case top, and secure the hinge.
A
A
B
cut two supports froM oNe bLaNk
Firm support, a 10-tpi or higher blade, a slow-but-steady 
cut rate, and zero orbital action ensure a smooth, straight 
jigsaw cut.
E
E
Scrapwood 
guide1¼"
E
A
1" spacer
righting the case, install the casters to 
ease mobility during assembly.
3From 3⁄4" plywood cut three 12×12" 
blanks, and lay out the wing support 
(E) dimensions [Drawing 1a]. Use a jigsaw 
to cut the blank into two supports along 
the diagonal [Pho to B]. Then, smooth 
the cuts with a sanding block.
4Use a scrapwood guide as a straight-
edge to locate and secure the 2 1⁄2" 
butt hinges to the wing supports (E) 
[Photo C]. Be sure to attach the hinges on 
the inside faces of the wings, creating 
three mirrored pairs of wing supports. 
Use scraps to position and secure the 
wing supports to the case sides (A) and 
back (B) [Photo D].
While we show this mobile base with the 
Bosch GTS1031 benchtop tablesaw (find a 
review of this saw at woodmagazine.com/
benchtopbosch), the base was designed to fit 
many similar-size tablesaws. Before building, 
measure your chosen tablesaw’s dimensions 
carefully and adjust the base to match your 
E
B
saw if necessary. Likewise, measure your 
router’s height to ensure it fits in the bin.
Page 3 of 10
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Page 4 of 10
steady parts with a cLaMp
A clamp holds the corners of the wing bracing 
assembly (F/g) flush and steady while you predrill, then 
secure it with screws.
triM up the tops
Trim the wing top with a flush-trim bit. set the bit 
depth so the bearing doesn’t dip into screwhead 
depressions, which could gouge the edge.
G
F
I
G
Now give it wings
1From 3⁄4" plywood, cut the wing outer 
bracing (F), wing bracing (G), and 
outfeed bracing (H) to size. Then, 
assemble the bracing with screws 
[Drawing 2, Photo E].
2From 1⁄4" medium-density fiberboard 
(MDF), cut the side wing tops (I) and 
outfeed top (J) 1⁄8" larger than the width 
and length listed in the Materials List. 
Apply a bead of glue to the top edge of 
each wing bracing assembly (F/G and 
F/H) and clamp the tops in place 
[Drawing 2] with 1⁄16" overhang on all 
sides. After the glue has dried, trim the 
edges flush [Photo F].
3Attach 2 1⁄2" butt hinges to the inside 
of each wing (F/G/I and F/H/J) 
[Drawing 2], centering the hinge barrel 
on the bottom edge. Rest one side wing 
(F/G/I) on the wing supports (E), 
positioning its front flush with the front 
of the case. Then secure the hinges to 
the case. Repeat with the opposite side 
wing. Then, center the outfeed wing 
(F/H/J) on the rear wing supports and 
secure the hinges.
shop tip
Baseplate helps you target mounting 
holes with template precision
The fine-threaded screws used to table-mount your router 
require a certain degree of precision when locating mounting 
holes. Fortunately,your router has a built-in template: its 
baseplate.
Retrieve one of the tray assemblies (K/L/M) for use as the 
router-table top. Mark a centerpoint for the bit access hole, 
centered 8 3⁄4" from one end [drawing 3]. Remove and position 
your router’s baseplate, centered on the marks. Be sure to 
orient it so that the router, when mounted in the same 
position, will have its controls easily accessible. Mark the 
locations of the mounting screws (and lift screw, if your router 
has one); then, drill and counterbore holes to fit the mounting 
screws. Next, drill a 1 1⁄2" bit access hole on the center mark.
Now, test-fit the router. You may have to purchase longer 
screws of the same diameter and thread pitch in order to reach 
the router base. Remove the router to continue the 
construction.
You only need to center the bit access hole to “eyeball” precision. 
once located, however, hold the subbase firmly to mark the 
mounting holes accurately.
Router 
subbase
Add two trays, fence, 
and bin
1From 3⁄4" plywood, cut the long edging 
(K), the short edging (L), and the tray 
panels (M) to size. Next, assemble the 
edging with screws before gluing and 
clamping the panels in place [Drawing 2]. 
After the glue dries, see the Shop Tip, below, 
E F
F
Page 5 of 10
The purchase of these plans does not 
transfer any copyright or other ownership 
interest in the plans, the design, or the 
finished project to the buyer. Buyer may 
neither reproduce the plans for sale nor offer 
for sale any copies of the finished project.
FILENAME: 213TblRterStation2_#100673409.ai
Date: 1-12
Lorna J.
Filename: 213TblsawRouterStation
Lj 1-11, kb 1-18 
2 EXPLODED VIEW
½" washer, lock washer, and nut
 #8 x 1½" 
F.H. screws
 #8 x 1½"
F.H. screw
2½"
G
2½"
butt hinge
 #8 x ¾" 
F.H. screw
A
G
I
J
K
M
F
B
C
E
H
F
F
F
GG
L
N
237⁄8"
FCenter on . 
2½"
223⁄8"
237⁄8"
237⁄8"
237⁄8"
307⁄8"
¾" 293⁄8"
¼"
237⁄8"
23¾"
237⁄8"
237⁄8"
22¼"
¾" 237⁄8"
2"
3" locking swivel caster
F
E
3"
K
L
H
H
I
A
D
#8 x 1½" F.H. screw
1½"
10"
10"
ExPlodEd viEW2
Page 6 of 10
to locate the mounting holes for your 
router in one of the tray assemblies 
(K/L/M).
2Cut the tray supports (N) to size. To 
position the lower supports, measure 
and add the height of your tablesaw table 
to the height of the tablesaw tray 
assembly (K/L/M). Measure and mark 
this distance down from the top edge of 
the case. Now, use screws to fasten the 
supports to the case with the top flush 
with these marks [Drawing 2]. Next, 
secure the upper tray supports flush with 
the top of the case. Then, rest the 
tablesaw tray assembly on the lower tray 
support, and the router tray assembly on 
the top tray support.
3Cut the fence face (O) and fence base 
(P) to size. Lay out and jigsaw the 
3"-diameter semicircles, centered, where 
shown [Drawing 3]. Sand the cuts smooth; 
then glue and clamp the face to the base.
4 After the glue dries, drill the 1⁄4" pivot 
holes in the fence (O/P). Position the 
fence where shown [Drawing 3], and 
clamp it in place. Using one fence pivot 
Lay out the pivot sLot for a fuLLy adjustabLe feNce
Pivot the fence about 2" away from the bit access hole 
while drawing a pencil line first on one side of the 
hole, then the other.
Connect the two arcs to complete the pivot-slot layout 
before drilling the ends and cutting away the waste 
with a jigsaw.
O
P
Pivot bolt
Pivot-slot 
location
 The tool trays in this mobile base were made to be compatible with the Bench-tool 
System from the October 2007 issue of WOOD® magazine. You can find the plan here for a 
small fee: woodstore.net/besy.html
 For a free right-angle clamping brace plan, see woodmagazine.com/clampingbrace
More Resources
Produced by Lucas Peters with Kevin Boyle
Project design: John Olson
Illustrations: Lorna Johnson
5Cut the bin front and back (Q), bin 
sides (R), bin bottom (S), and bin 
cleats (T) to size. Lay out, drill, then 
jigsaw the handle cutouts in the front 
and back [Drawing 4]. Then, sand the 
cuts smooth and round over the edges 
with a 1⁄8" round-over bit. Assemble the 
sides, front, and back with screws before 
gluing and clamping the bottom in 
place. After the glue is dry, screw the bin 
cleats to the bin side half in, half out of 
the bin.
6 Bolt or screw the tablesaw to the 
tablesaw tray and slide the tray into 
place. If your tablesaw has a dust-
collection port, mark the location and 
lay out a hole slightly larger than your 
dust hose [Drawing 1]. Drill a blade start 
hole and cut out the dust-collection hole 
with a jigsaw.
Mount the router in the router-tray 
assembly (K/L/M). Store the fence and 
router accessories in the bin, cap it with 
the router-table tray, and get to work! 
hole as a guide, drill through the tray 
assembly (K/L/M). Remove the clamps 
and temporarily pin that end of the fence 
to the table using a 1⁄4" carriage bolt. Now, 
rotate the fence to mark the location of 
the pivot slot [Photos G and H], drill 1⁄4" 
holes at either end of the arc, and cut 
away the remainder of the slot with a 
jigsaw.
G H
Page 7 of 10 
FILENAME: 213TblRterStation3_#100673410.ai
Date: 1-12
Lorna J.
Filename: 213TblsawRouterStation
Lj 1-11, kb 1-18 
3 ROUTER TRAY
2"-long pivot slot
K
L
M
1½"
11⁄8"
2¼"
1½" hole
3"
22"
9"
8"
¼" pivot holes
3"-diam. arcs
¼" carriage bolt 2" long
¼" knob ¼" washer
P
O
8¾"
RouTER TRAY3
Page 8 of 10
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Page 9 of 10
Materials List
fiNished siZe
Part
Carcase
t w L Matl. qty.
A sides 3⁄4" 24 5⁄8" 26 1⁄4" BP 2
B back 3⁄4" 23 7⁄8" 26 1⁄4" BP 1
C shelf 3⁄4" 23 7⁄8" 23 7⁄8" BP 1
D base 3⁄4" 29 3⁄8" 32 7⁄8" BP 1
E wing supports 3⁄4" 10" 12" BP 6
Wings
F wing outer 
bracing
3⁄4" 2 1⁄2" 23 7⁄8" BP 6
G wing bracing 3⁄4" 2 1⁄2" 22 3⁄8" BP 6
H outfeed bracing 3⁄4" 2 1⁄2" 29 3⁄8" BP 3
I* side wing tops 1⁄4" 23 7⁄8" 23 7⁄8" MDF 2
J* outfeed top 1⁄4" 23 7⁄8" 30 7⁄8" MDF 1
Trays
K long edging 3⁄4" 2" 23 7⁄8" BP 4
L short edging 3⁄4" 2" 22 1⁄4" BP 4
M tray panels 3⁄4" 23 3⁄4" 23 7⁄8" BP 2
N tray supports 3⁄4" 1" 23 7⁄8" BP 4
Router fence
O face 3⁄4" 2 1⁄4" 22" BP 1
P base 3⁄4" 3" 22" BP 1
Router bin
Q front and back 3⁄4" 7" 22 1⁄4" BP 2
R sides 3⁄4" 7" 23 7⁄8" BP 2
S bottom 3⁄4" 23 3⁄4" 23 7⁄8" BP 1
T cleats 3⁄4" 2" 22 1⁄4" BP 2
*Parts initially cut oversize. See the instructions.
Materials key: BP–birch plywood, MDF–medium-density 
fiberboard.
Supplies: 3" locking swivel casters (4), 1⁄2" washers, lock 
washers, and nuts (4 each), 2 1⁄2" butt hinges (9 pairs needed), 
#8×3⁄4" F.H. screws (for hinges), #8×1 1⁄2" F.H. screws, #8×1 1⁄4" F.H. 
screws; 1⁄4" knobs, 1⁄4×2" carriage bolts, and washers (2 each).
Bits: Flush-trim and 1⁄8" round-over router bits; 1 1⁄2" Forstner 
bit.
Page 10 of 10
Cutting Diagram
FILENAME: 213TblRterStationCD_#100673412.ai
Date: 3-12
Lorna J.
Filename: 213TblsawRouterStation
Cutting Diagram Lj 3-1 
CUTTING DIAGRAM
I I J
¼ x 24 x 96" Medium-density �berboard
D
¾ x 48 x 48" Birch plywood
BA A
¾ x 48 x 96" Birch plywood
C
E
E
E
E
E
E
SM M
PO
¾ x 48 x 96" Birch plywood
T
QR R Q
H
G
L T KN N
FF
The purchase of these plans does not 
transfer any copyright or other ownership 
interest in the plans, the design, or the 
finished project to the buyer. Buyer may 
neither reproduce the plans for sale nor offer 
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