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� is book is speci� cally written for maritime professionals involved in the daily practice and training of ship handling with tugs, particularly pilots, tug masters and training instructors. It is also of value to towing companies, shipmasters and mates of seagoing vessels and all other people or organisations involved, one way or another, with tugs and ship handling. First published in 1997, Tug Use in Port has been known for more than two decades as the authoritative book on tug use – the essential practical guide to port towage and escort operations. As such it is recommended by IMO as a reference for providing adequate tug assistance in ports and fairways for ensuring maritime and port safety. Captain Henk Hensen is a Master Mariner FG. A� er his career at sea he became a Port of Rotterdam pilot for 23 years, during which time he started the � rst combined simulator training courses for harbour pilots and tug captains, and participated in many port studies, including simulator research. Following his piloting career he continued to work as a marine consultant on the nautical aspects of port studies, harbour tug advice and simulator training and research, and as an expert witness. 9 789083 124346 ISBN 978-90-831243-4-6 CAPTAIN HENK HENSEN FNI, FITA C A P TA IN H EN K H EN S EN TUG USE IN PO R T A PR AC TIC AL G U ID E Tug Use in Port A Practical Guide Including Ports, Port Approaches and Offshore Terminals Tug uSE IN PORT Tug Use in Port iii TUG USE IN PORT A Practical Guide Including Ports, Port Approaches and Offshore Terminals Fourth revised edition by Captain Henk Hensen FNI, FITA iv Tug Use in Port TUG USE IN PORT A Practical Guide Including Ports, Port Approaches and Offshore Terminals Fourth edition ©2021, Captain Henk Hensen Published by STC Publishing, a company of Pole Star Publishing b.v. www.stc-publishing.nl Image cover: © Kees Torn All rights reserved. No part of this book may be reproduced in any form, by print, photoprint or any other means without prior written permission from the publisher. The content of this book has been composed with utmost care and effort. We have attempted to contact and inform each and all titleholders. If you feel that a specific notification of ownership and/or copyright is incorrect or incomplete, please inform us and contact STC Publishing. ISBN 978-90-831243-4-6 IMO REFERENCE SHIP/PORT INTERFACE Availability of tug assistance IMO’s Facilitation, Maritime Safety and Marine Environment Protection committees recognise the importance of providing adequate tug assistance in ports for ensuring maritime and port safety, the protection of the marine environment and the facilitation of maritime traffic. IMO has circulated a reference to Tug Use in Port to assist port authorities and port operators in assessing the adequacy of tug services in their ports. (MSC.1/Circ.1101) Tug Use in Port v FOREwORd vI AUTHOR’S PREFACE vII ACKNOwLEdGEMENTS vIII GLOSSARY OF TERMS x TUG USE IN PORT: THE OvERvIEw 1 Chapter 1: TUG dESIGN FACTORS 3 1.1 Differences in tug design and assisting methods 3 1.2 Factors influencing tug type and tug assistance 4 1.3 Types of tug 7 1.4 Assisting methods 7 1.5 Conclusion 8 Chapter 2: TYPES OF HARBOUR TUG 9 PART A: Classification of tugs and operational design aspects 9 2.1 Classification of basic harbour tug types 10 2.2 Important general requirements for good tug performance 11 PART B: Basic tug types 17 2.3 Conventional types of tug 17 2.4 Combi-Tugs 24 2.5 Tractor tugs with cycloidal propellers 26 2.6 Tractor tugs with azimuth propellers 30 2.7 Reverse-tractor tugs 34 2.8 Japanese tug concept 35 2.9 Azimuth Stern Drive (ASD) tugs 37 2.10 Uni-lever system 40 PART C: Related tug types 41 2.11 Rotortug 41 2.12 Z-tech tug 45 2.13 RSD tug 46 2.14 Carrousel tug 47 2.15 DOT tug 49 2.16 The All-Rounder AR360T 49 PART d: FAST tug types 51 2.17 Introduction 51 2.18 SDM (Ship Docking Modules) 52 2.19 EDDY 56 2.20 Carrousel RAVE Tug (CRT) 59 2.21 Giano tug 61 PART E: Specific Tugs. Research. Performance 64 2.22 Tugs handling LNG carriers. LNG terminal tugs 64 2.23 Eco- tugs 66 2.24 Ice tugs 73 2.25 Research 77 2.26 Tug performance 78 Chapter 3: ASSISTING METHOdS 81 3.1 Introduction 81 3.2 Assisting methods 82 3.3 Tug assistance in ice 88 3.4 Assisting Navy ships 94 Chapter 4: TUG CAPABILITIES ANd LIMITATIONS 100 4.1 Introduction 100 4.2 Basic principles and definitions 100 4.3 Capabilities and limitations 114 4.4 Design consequences 127 4.5 Environmental limits for tug operations 127 4.6 Conclusions regarding tug types 132 4.7 Some other practical aspects 132 Chapter 5: BOLLARd PULL REQUIREd 134 5.1 Introduction 134 5.2 Factors influencing total bollard pull required 135 5.3 Bollard pull required 143 Chapter 6: INTERACTION ANd TUG SAFETY 149 6.1 Introduction 149 6.2 Interaction and shallow water effects 149 6.3 Tug safety 155 6.4 Summary and conclusions 174 6.5 Finally 175 Chapter 7: TOwING EQUIPMENT 176 7.1 Introduction 176 7.2 Additional towing points and gob ropes 176 7.3 Towing bitts, hooks and winches 179 7.4 Towline Safety Systems 187 7.5 Towlines 188 7.6 Towline handling 205 7.7 SWL ship’s towing equipment 207 7.8 Requirements for emergency towing equipment, escorting and pull-back 209 7.9 New emergency towing concept 212 Chapter 8: TRAINING ANd TUG SIMULATION 214 8.1 Reasons for training 214 8.2 Various training objectives and tools 214 8.3 How specific training courses can be given 221 8.4 Assessment of further training needs 236 8.5 Developments 237 8.6 Conclusion 241 Chapter 9: ESCORT TUGS 242 9.1 The background to escorting 242 9.2 Studies on escort requirements 243 9.3 Developments in escorting 245 9.4 Escorting objectives and tug placement 246 9.5 Escorting by normal harbour tugs 247 9.6 Escorting by purpose built tugs 249 9.7 Escort tug regulations 266 9.8 Concluding remarks 272 Chapter 10: TUG dEvELOPMENTS 273 10.1 Special developments in the design of tugs 273 10.2 Autonomous tugs 278 10.3 Developments in general 285 Chapter 11: BALANCING SAFETY 288 11.1 Introduction 288 11.2 Safety 288 11.3 Risks 292 11.4 Safety Management Systems 299 11.5 To summarise 304 REFERENCES 305 APPENdIX 1: Guidelines for Owners/Operators on Preparing Emergency Towing Procedures 310 APPENdIX 2: Safety when handling tugs 312 APPENdIX 3: Stability Rules – Escort Tugs 315 APPENdIX 4: Standard Guide for Escort Vessel Evaluation and Selection 317 APPENdIX 5: Beaufort wind force scale 319 INdEX 320 CONTENTS vi Tug Use in Port FOREwORd One of the most delicate responsibilities of pilots occurs during berthing and unberthing operations. Carefully berthing a ship, often after a long pilotage mission, is almost a work of art. Of critical assistance in this task is the support of tugs and their skippers. Today, this is probably true more than ever, as ships become ever larger, e.g., ultra large container vessels with their huge windage, while often being significantly less powerful or able to manoeuvre themselves in confined waters. These vessels may have proportionately smaller rudders coupled with engines that, often deliver less power, notably as a result of software-managed fuel consumption. Furthermore, margins in ports and fairways are often small and a continuing occurrence of ship engine problems in port and port approaches can be noted. There is also an increased need for escort, such as for LNG carriers, bulk carriers and sometimes large container vessels. This all means that both masters and pilots greatly rely on the presence of powerful, manoeuvrable tugs aptly handled by skilful skippers. In addition, tugs are becoming more and more powerful and also more complicated. A small mistake can havea nautical dashboard for the tug master and a technical dashboard for the chief engineer. Information is displayed on the bridge, main deck and switchboard locations to ensure safety and efficiency of operations. The screens – with day and night view – are clear, supporting the tug master and chief engineer by showing only what is needed during operations, whilst allowing operators to select more detailed data when desired. The nautical dashboard shows relevant information for the navigation of the tug, such as heading and speed, echo sounding, fuel consumption and thruster and engine data. The in-house developed Electronic Stability Protection system assists the tug master in assessing the tug’s limitations. This measures the tug’s performance against its capabilities and signal to the tug master when he approaches a critical limit. See also in paragraph 9.6.2 Stability. For more information see References for `Human Machine Interface for Tugs’. Raymarine DockSense Alert Using advanced stereo vision camera technology, DockSense Alert detects objects above the waterline and creates an intuitive map of potential hazards around the tug. Live video feeds enhance the tug master’s view while audible and visible alerts inform the captain when an object is close to the vessel. DockSense Alert also offers helpful notifications tuned to the captain’s preferred proximity alert distance. DockSense Alert uses several cameras and DockSense heading sensors. 14 Tug Use in Port Moulded modular or block fender systems offer many of the advantages of extruded fenders and, in addition, allow for secure attachment and ease of repair since with this type individual blocks can be replaced. A tug’s bow and/or stern can be equipped with horizontal fendering, for instance extruded fenders of cylindrical profile, or with vertical block fendering. A combination of these types is often used. Block fenders can easily be replaced when damaged, and for fenders on bow and stern which are intensively used, basic vertical block fendering is very suitable. The main type of tug fenders are: • Cylindrical tug fenders. • D-shaped fenders. • Block fenders. • M-shaped fenders. • W-shaped fenders. Cylindric fenders form the main fendering installed on a tug’s stern and bow. These fenders are used for pushing against ship hulls of all types and in all sea conditions. D-shaped fenders are similar to cylindric fenders, but with one flat surface. They can be used on the main deck sheer lines, on the forecastle deck and stern of tugs to provide protection. Block fenders can have better grip than cylindric fenders because of their shape and grooved surfaces. They have large contact surfaces that reduce contact pressure per m2 between ship and tug, which makes them more suitable than other fender types for heavy-duty applications in wave and swell conditions. M-shaped fenders are usually fitted to the bow and aft section of tugs to protect the tug and ship from damage during operations. They have a low weight and a large flexible surface area that reduces the forces per m2 on the attended ship during pushing operations. M-shaped fenders can be fitted around tight curves and provide additional grip due to their grooved surface. They are suitable for heavy duty operations. Fenders are constructed of rubber or synthetic rubber products. Beyond the mechanical requirements of load versus deflection and energy absorption, which is given in curves, attachment methods and structural limits, consideration should also be given to the material used in the fender. The material used should have good resistance to polluted water, ozone, UV radiation and high and low temperatures. The following factors are of importance in the choice of a tug’s bow and/or stern fendering: • The way the tug is assisting vessels, for instance towing on a line or push-pull, and whether the tug will push by the stern and/or by the bow. • The size and engine power of the tug which are important factors for the horizontal load and kinetic energy transmitted during contact and pushing. • Size of contact area. • The type and size of vessels to be handled eg ships with large bow flare and/or overhanging stern. Tugs pushing near the bow or stern of these ships may need extra fendering on top of the bow to prevent damage to tug or ship. • The environmental conditions such as waves and swell. These conditions will give rise to additional forces in the fendering, for which it must be able to compensate. • The tug’s bow and stern construction. Additional fendering might be needed for tugs handling submarines and aircraft carriers, such as: • Underwater fendering. • Fendering at the outside and top of wheelhouse. Tug fendering varies enormously. One frequently used fender system is the extruded profile type. Extruded fenders are produced in different lengths and in a wide variety of profiles and sizes. They can have a hollow D-shape profile, can be rectangular, cylindrical or solid, can be precurved to fit the tug bow or stern, be chamfered or drilled. Extruded fenders are very flexible from the point of view of design. Extrusion is a manufacturing method whereby uncured rubber is forced through a die to produce the required profile and then the lengths of formed rubber are vulcanised. Figure 2A5: Tug with cylindrical bow fenders. Large cylindrical fenders are usually used to push against flared hulls and in open sea conditions. Their round shape is ideal for working with large bow flares of eg container vessels. Cylindrical fenders are often used on the bow in combination with M or W fenders. Photo: Trelleborg Marine Systems Figure 2A6: Tyres are often used in combination with fenders. Photo: Piet Sinke Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 15 Bow fenders should have a large contact area and radius to reduce the pressure on the ship’s hull. The same applies to the stern fenders of tractor-tugs since these tugs are pushing with their stern. Tyres are often used in addition to bow and stern fenders to protect the fenders and enlarge the contact area and are often used along tug sides since they can easily be replaced when damaged. However, tyres are basically not designed as fender and a suitable way of mounting is problematic. The following is an indication of some permissible hull pressures, which vary by ship’s type and size: General cargo ships of 20,000 dwt and less 400-700kN/m2 Oil tankers of more than 60,000 dwttyres which are cut to a specific size and compressed on to steel supporting rods. This fender type, made in the USA, is suitable for bow fenders, stern fenders and side fenders. There is one specific type which has a large absorption ability and is very soft, thus having a large contact area and ‘sticking ability’ when under load. Tugs may also be fitted with foam-filled or pneumatic fenders, especially when working in exposed areas. Sometimes ‘non-marking’ fenders are required, for instance when ships with white or grey hulls have to be handled, such as cruise or navy vessels. In that case manila rope fenders or tarpaulins, in addition to the standard tug fendering, may be used or the tugs may be equipped with grey rubber fendering. A new type of fender material is coming on the market. Fendercare offers fenders that are manufactured with polymer products. Note: The name polymer is probably too general a term as it does cover a multitude of different materials, including natural and synthetic rubber. The materials from which the fenders are made are from a specially formulated polyurethane which has been developed by Polymarine in Holland and proven to outperform the generic polyurethanes in that they are lighter and stronger. Trials have proven that this specific product is more resilient and protects vessels better than either rubber copolymers or standard polyurethane and in terms of through life cost presents a significant advantage. The fenders are more resistant to chemicals and ultra-violet light. The fenders have a high elasticity and will not mark ship’s hulls. Figure 2A7: Crew preparing a tarpaulin around the fenders so preventing the light coloured hull of the ship to be assisted get marked by the tug fenders. Photo: Piet Sinke Figure 2A8: All type of fenders can be found. Photo: Ole Peter Dahl Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 16 Tug Use in Port 2.2.5 Specific requirements for tugs operating in hazardous areas Tugs that have to handle gas carriers and are operating close to LNG/LPG terminals are subject to additional and specific safety requirements. Specific requirements apply also to tugs operating in ice conditions. The requirements for these tugs will be addressed later in this chapter when dealing with these tugs. 2.2.6 Environmentally friendly tugs The need for more environmentally friendly tugs can found in many ports. These tugs are called eco tugs, E-tugs or hybrids. Different systems exist to achieve this. More information about this subject can be found in paragraph 2. 22. From a tug and ship handling point of view two aspects are most important, that is the ease of handling of such system. Changing to full power should be simple so that in stress situation, when full power is immediately needed, no mistakes will be made. Secondly, if full power is indeed needed it should be possible to have it available without any delay. The various tug types will now be discussed. steel is approximately 0.8. The friction force F = c x P, where P is the impact force of the tug and c the friction coefficient. UHMW polyethylene has a friction coefficient of 0.15. Specific types of fenders can be provided with water lubrication to reduce the friction between tug and ship and so prevent damage and wear, especially when pushing against a slab-sided ship in swell conditions. The height of a tug’s fendering above water level is a factor to be considered. When pushing under an angle at a ship’s side while the ship has headway or sternway, the hydrodynamic forces on the tug create a list. It is evident that the higher the bow fender above the water the larger the resulting heeling moment will be. As mentioned already, harbour tugs assisting submarines may also have underwater fendering to avoid contact damage to the submarine’s hull. In addition, an ASD or reverse-tractor tug’s hull may be expanded with fendered steel sponsons on the quarters to ensure that the nozzles of the tug’s azimuth propellers never come in contact with the submarine being assisted, the so-called ‘propulsion unit protective sponsons’. Suitable and reliable towing equipment is also important for good harbour tug performance and safe working. This is dealt with in Chapter 7. Types of Harbour Tug 17 where tugs are used for towing on a line, conventional tugs can be found with a more forward lying towing point. Some new innovative small tugs are coming on the market, such as the Smart tug (Super Silent Smart tug) built by Uzmar Shipyards, Turkey and the Container tug. 2.3.1 General Conventional tugs can be seen all over the world and are still built but in decreasing numbers. Conventional tugs are used for push-pull assistance, alongside towing and in particular in European ports for towing on a line. Th ere is a large variety of conventional tugs. Th e most simple one is a single screw tug with a single plate rudder. Mainly due to the location of the towing point, the tugs have limitations regarding performance and safety. When towing on a line the main risk is of girting. A towing winch with a quick release mechanism and a quick release towing hook lower this risk, providing they work under the extreme condition of girting, which is not always the case. Th e astern power of conventional tugs is generally low. When making fast near the bow of a ship, interaction forces between the ship and the tug should be allowed for, which can better be done with tugs that can produce good side thrust, such as tractor-tugs. Girting and interaction are dealt with in Chapters 4 and 6. Th e towing point of these tugs generally lies about 0.45 x LWL from aft , although shorter distances may be found. Th e aft towing point on American conventional tugs lies further aft , which allows the opportunity to extend the deckhouse further aft . A more aft placed towing point limits the tug’s eff ectiveness when towing on a line at speed but this way of towing is not normal practice in the USA. In USA ports Figure 2B.1: Conventional twin screw tug Stan tug 3011.LOA 30.66m, beam 11.13m, BP 70 tons. Damen Shipyards, The Netherlands Figure 2B.2: Container Tug which can be transported in a container. Photo: DutchWorkBoats 2.3 Conventional types of tug Chapter 2 PART B Basic tug types Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 18 Tug Use in Port the wheelhouse. It has the great advantage that it can deliver any propeller shaft speed ahead and astern without delay. In the past initial costs of diesel-electric propulsion were rather high, however in recent years the differences have become small particularly due to the lower costs of generators and frequency drives as a result of larger mass productions. Operational costs depend strongly on the way of employment. In case of one constant diesel engine load (typically 85 per cent of MCR) as in cargo liners, diesel direct propulsion has the highest efficiency and the lowest operational cost, however in case of varying power loads, as is the case with tugs, the efficiency of diesel-electric propulsion increases and operational costs are reduced. The larger the variations in loads, the larger the advantages of diesel-electric propulsion. In case of varying loads, the environmental performance of a diesel-electric system is clearly superior to normal diesel engines. Diesel-electric engines are subject to more wear and tear due to the constant high engine revolutions. Other important points are maintenance and downtime. A diesel-electric tug has more redundancy and maintenance can be carried out quicker; for instance changing one or more generators can be carried out rather quickly. Diesel-electric propulsion has additional advantages in tug use: 1. Power is faster availablesince generators are already running at full speed in contrast to diesel engines which need to speed up. Especially important in critical situations where every second counts! 2. Power can be controlled from zero upward and reverse, offering smooth and convenient manoeuvring without constant clutch operations and instantly reversing. Most common nowadays on harbour tugs are high and medium speed diesel engines with reduction gears and pneumatic-hydraulic couplings. (See References for ‘Operational benefits of high-speed electronic diesel engines’). Other types of couplings can be used. On tugs with fixed propellers the propeller thrust is reversed by means of a reverse-reduction gear, while on tugs with controllable pitch propellers (CPP) thrust is reversed by changing the propeller pitch. Torque problems may arise when a fixed pitch propeller is reversed at high tug speeds. These problems can be reduced or overcome by proper design (= the correct combination of engine, propeller and gear) and tuning of the whole propulsion system. Shaft brakes are used, depending on engine and propeller type. Engine revolutions and propeller pitch are remotely controlled from the wheelhouse. Manoeuvring, especially with a CPP, is very smooth and the tug can accelerate fast. When the CPP control system is equipped with a combinator control, propeller revolutions are regulated in accordance with propeller pitch. The pitch of a CPP is regulated by a hydraulic system. CPP control systems, including remote control systems, the hydraulic system and emergency stop, require regular check-ups and good maintenance. Failure in the hydraulic or remote control system can cause serious The Smart tug is a 20.4m long line-handling tug with a bollard pull of 19 tons. It is a twin screw tug with propellers in nozzles and triple high efficiency rudder systems. The tug is designed for a wide range of mooring operations, oil spill response included. The container tug is a new design of a very small tug which can be transported in a 20ft container by road, sea or even by air. It came on the market in 2016. The tug is 6m long and fitted with a single fixed pitch open propeller and a large rudder. It is designed by Ben3D BV Naval Architecture in The Netherlands. The tug has a large deck space and a bollard pull of maximum 1.5tons. It has a draft of 1.05m and a weight of 7.5 tons. It is an all-round mini support vessel able to push and tow, and can easily be transported wherever work is to be done. More ‘mini-tugs’ will be dealt with in Chapter 8. Experience is an important factor in handling conventional tugs safely while assisting ships under speed. With a well qualified captain these tugs can be very effective for rendering assistance. To increase the tug’s effectiveness and/ or manoeuvring capabilities there are several possibilities, as explained below. 2.3.2 Propulsion and rudders Propulsion and propeller control Nearly all tugs are still equipped with diesel engines although an occasional old harbour tug with a steam engine may still be found somewhere outside a maritime museum. Although it does not yet apply to conventional tugs, more and more hybrid tugs can be found which can operate diesel- direct, diesel-electric and on battery packages. Tugs which use LNG as fuel are also coming on the market. Note 1: It is good to keep in mind that some items discussed in this paragraph apply to other tug types as well, as is the case with propulsion systems, nozzles and bow thrusters. Note2: The term LNG is somewhat misleading. LNG is a natural gas kept in liquid condition for storage and transport. Only if converted to gas – natural gas (NG) – can it be used as fuel. Diesel engines on harbour tugs are high or medium speed engines. The high engine revolutions have to be brought down by reduction gearing to the required propeller revolutions. To reverse the propeller thrust, different systems are in use. The direct-reversing system is the oldest and can still be found on some conventional tugs. The engine has to be started on ahead and on astern. On some tugs engines can be controlled from the wheelhouse, while on others it still has to be done by an engineer. The number of manoeuvres is limited by the volume of starting air available. The response time from ahead to astern and back differs by tug and by the direct-reversing handling system fitted. Full diesel-electric propulsion systems can be found in some harbour tugs. The diesel engine(s) drives electric generators which in turn drive electric motors. These electric motors drive the propeller. This system is easily controllable from Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 19 Conventional tugs with controllable pitch propellers in nozzles (nozzle type 37) achieve, when pulling astern, about 45 per cent of maximum ahead bollard pull, while this figure is about 65 per cent for tugs equipped with fixed pitch propellers and the same type of nozzles. With a specific propeller design a much higher value can be reached for astern performance of controllable pitch propellers, but then ahead efficiency will be lower. Note 3: The 19A nozzle, and several variations more or less on this design, are used for azimuth thrusters, either with fixed or with controllable pitch propellers, because astern thrust is achieved by turning the nozzle. A nozzle seen on several tugs with azimuth propulsion is the Nautican nozzle, which is the same as the Lips HR (= high efficiency) nozzle. Ahead efficiency of this nozzle is higher than of nozzle type 19A and 37, approximately 8-12 per cent in bollard pull conditions, while astern performance of the Nautican nozzle is better than of nozzle type 19A, but not better than of nozzle type 37. As said, astern performance is not relevant for tugs with azimuth thrusters. A nozzle often used is the Optima nozzle. It has an improved forward thrust performance comparable with the conventional 19A nozzle, combined with the good reverse thrust performance of the 37 nozzle. There is a continuous research towards ever better nozzles for various types of ship, including tugs. One of the latest nozzle type is Schottel’s VarioDuct SDV45 nozzle, shown in figure 2B.4. Given the same propulsive power, it offers a greater bollard pull than previous nozzles such as the 19A nozzle and, at the same time, gives considerably greater efficiency in the medium and high speed range, if used in combination with an optimum designed propeller. The small outer diameter of the nozzle makes it also ideally suited to shallow- water operations. The new compact nozzle is suitable for harbour tugs as well. damage to tug, ships or berths. Modern CPP systems have reliable backup systems. Propeller efficiency and manoeuvrability The propellers of conventional tugs can be fitted in open frames or fitted in nozzles. Going full astern, an open fixed pitch propeller will, in general, develop about 60 per cent of its maximum ahead thrust. An open CPP going astern develops some 40-45 per cent of maximum ahead thrust. The lesser efficiency astern of a CPP has to do with the specific design and working of a CPP. Propellers are designed for maximum efficiency going ahead. A fixed pitch propeller will turn, when astern thrust is required, with the same pitch in the reverse direction as on ahead. The propeller blades of a standard CPP have a smaller width near the hub and therefore, when the blades are set for ahead, a larger forward pitch angle than near the tip of the propeller. When the blades are turned for astern thrust, the lower part of the blades will consequently have a smaller pitch than the top of the blades, which results in less efficiency going astern compared to a fixed pitch propeller. Nozzles increase thrust and consequently bollardpull significantly. Ludwig Kort, an aerodynamicist, designed the first nozzles as far back as 1927. The first one was introduced into service in 1932 and was originally designed to protect canal banks from propeller wash. The effect of a nozzle is most pronounced with high propeller loads at low speeds. Harbour tugs have to perform in that way. Nozzles increase thrust by 15-25 per cent in towing and pushing conditions and by about 30 per cent at zero speed.. Brief explanation: The working of a nozzle is mainly twofold: Around a nozzle an increase of water speed is created, which causes the nozzle to work like a wing. An inward force is so created, that has a forward component. The nozzle itself therefore has a positive forward thrust. In the nozzle the inflow water velocity is increased leading to a lower loaded propeller, which has a higher efficiency. Furthermore the small clearance between the propeller and nozzle reduces tip vortex, increasing also efficiency. As nozzle drag increases with increasing speed, at a certain speed it will become larger that the added thrust. Tugs often sail with low speed and heavily loaded propellers and are therefore fitted with nozzles. Various types of nozzles (figure 2B.3) have been developed. Nozzle type 19A is very common because of its cost-effective design and is typical for ahead thrust requirements. Nozzle type 37, a ‘backing nozzle’, has been developed to give better efficiency going astern, which results in only a little less efficiency going ahead. The same applies to the Hannan Ring Nozzle, which is a normal type 19A nozzle with slots cut in at the after end giving good astern thrust – about 70 per cent of the ahead value with fixed pitch propellers and special blades and 60-65 per cent with ordinary blades. Nozzle type 37 is a type of nozzle often used for conventional harbour tugs. Figure 2B.3: Two commonly used nozzle types Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Destacar 20 Tug Use in Port The manoeuvrability of conventional tugs can be increased by the use of specific rudder types or rudder systems. Several different rudder systems are in use, often in combination with nozzles, such as: Movable flap rudders There are several types of movable flap rudders, such as Rolls-Royce, Stuwa, Barke, while the most used one is Becker (see figure 2B.6 and 2B.7, opposite page). At the end of the rudder blade is a movable flap, controlled by a linkage, comprising about 20-30 per cent of the total main rudder area. Maximum helm angle of the main rudder differs by type and is about 45-65°, while the flap can turn 45° further, up to a maximum angle of 90-110°. Each type of flap has its own specific characteristics. The flap angle is a function of the helm angle. Maximum lift, which is achieved at a rudder angle of approximately 30°, is increased by 60-70 per cent, compared with a conventional rudder of the same shape, size and area. Sideways thrust ranges up to 50 per cent of ahead thrust. Becker claims for his movable flap rudder that at maximum rudder angle the propeller stream will, depending on rudder size and balance, be reduced so that 95-97 per cent of the propeller thrust will be covered by the rudder and used for manoeuvring the vessel. At speed the vessel can turn very quickly and speed will drop fast. When dead in the water the vessel can turn on the spot and it may even happen that the tug moves backwards. Performance of the rudder when the tug has speed astern is in general lower as that of an unflapped rudder. Tugs may have more than one movable flap behind a nozzle. To protect damage to the flap in ice, the flap rudder of a Becker movable flap rudder will be designed with a special ice knife. Schilling rudders (fishtail rudder) Schilling rudders (figure 2B.8) can also be found on tugs eg, the tug Sayyaf at Abu Dhabi. Schilling Monovec As already said, nozzles increase the efficiency of the propeller but decrease steering capabilities. The fitting of a nozzle is equivalent to increasing the lateral area of skegs. Special rudder systems are therefore often used. Nozzles can be also be steerable. Their manoeuvring performance is superior to normal rudder arrangements. Rudder angles of no more than 25°-30° are used due to the greater side thrust. A tug’s manoeuvrability when going astern with a nozzle rudder system is very good. When going astern the tug can be steered by the steerable nozzle. A vertical fin or a movable flap may be fitted at the end of the steering nozzle (see figure 2B.5). Some twin screw tugs have two independently controlled steerable nozzles, so increasing the tug’s manoeuvrability further. Conventional tugs can be single screw, twin screw and even triple screw, eg, the USA harbour tug Scott T. Slatten. Manoeuvrability of twin and triple screw tugs will, in general, be better than of single screw tugs. In general tugs are equipped with balanced, semi-balanced or spade rudders. By far most tugs have balanced rudders. Single plate rudders are also still used. With the spade, balanced or semi-balanced rudder the leading edge of the rudder extends forward of the rudder shaft. This, together with the shape of the rudder, results in higher propeller efficiency and a lower steering couple, so a smaller steering gear can be used. Spade rudders are hanging free, are not attached to a heel, and are consequently more stoutly constructed than a balanced rudder. Single plate rudders decrease propeller efficiency, need a higher steering couple and consequently a larger steering gear. The decrease of propeller efficiency is mainly caused by the flow separation at the leading (forward) edge of the flat plate resulting in additional turbulence and resistance. If the forward edge would be rounded some of the lost rotational energy would be recovered. Figure 2B.4: New nozzle type Schottel VarioDuct SD45. Test model. Source: Schottel GmbH Figure 2B.5: The working of a steerable nozzle with movable flap. ©Becker Marine systems Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 21 outboard and 40° inboard. A maximum side thrust of 70 per cent of ahead thrust can be achieved. Depending on the two rudder angles, it allows the degree of thrust from a conventionally mounted propeller to be controlled and the thrust direction vectored through 360°. Thus the need to reverse the shaft direction or propeller pitch is eliminated. Flanking rudders Flanking rudders (figure 2B.10) are installed in front of the tug’s propeller and both single screw and twin screw tugs may be so fitted. Flanking rudders are often installed in conjunction with other rudder systems, such as a single rudders have no movable parts. Horizontal slip stream guide plates are fitted at the top and bottom of the rudder. The rudder itself has a high lift blade profile with a wedge profile, so-called ‘fishtail’, at the end of the rudder blade. The rudder develops 30-40 per cent more lift compared to a conventional rudder and maximum lift is obtained at a rudder angle of approximately 40°. The rudder can be used up to 70° angle and at this angle the propeller slipstream is thus deflected 90°and works more like a side thruster. When moving astern the rudder is more effective than normal rudders (see figure 2B.9). With a Schilling Monovec rudder, turning on the spot is almost possible while speed is dropping very fast. Two Schilling rudders, called Schilling VecTwin, can be used behind a propeller and make the vessel very manoeuvrable. Each rudder has a separate steering gear. The rudders can be turned by joystick a maximum of 105° Figure 2B.6: The system of a movable flap rudder. ©Becker Marine systems Figure 2B.7: A movable flap rudder behind a controllable pitch propeller in a nozzle. ©Becker Marine systems Figure 2B.8: Schilling rudder. ©Becker Marine systems Figure 2B.9: Comparison between fishtail rudder and conventional rudder Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 22 Tug Use in Port Other systems Besides the rudder systems mentioned above, many other systems exist, such as different types of fishtail rudders, triple rudder systems (see figure 2B.12) and for instance the triple screw tug Scott T. Allen with her three rudders, of which the centre rudder can be operated independently from the outboard rudders. Bow thruster Harbour tugs are sometimes equipped with a tunnel bow thruster. The effectiveness of a tunnel thruster is not high when the tug has speed ahead. With only two knots speed the effectiveness of the bow thruster may already be reduced by 50 per cent. Seagoing harbour tugs operating in port areas as well as at sea for offshore work often have a bow thruster, which enables them to keep position better near oil platforms. Conventional tugs may be equipped with a (retractable) 360° steerable bow thruster. These bow thrusters are much more effective and can operate in any direction. Tugs with this kind of bow thruster are the previously mentioned combi- tugs. 2.3.3 Manoeuvring conventional tugs Single screw tugs Not many single screw tugs are left for ship handling in ports. Three aspects are important in manoeuvring a normal single screw conventional tug: • The aft location of the rudder and propulsion. • The transverse effect of the propeller when turning for astern. • The low astern power. rudder behind the propeller or a Towmaster rudder system and are especially used in conjunction with fixed nozzles. In general there are two flanking rudders situated before the propeller nozzle. The flanking rudders are operated by separate controls and enhance steering performance when moving astern or when towing astern on a towline from the tug’s bow. When going ahead they are kept amidships. Towmaster system The Towmaster rudder system (figure 2B.11) is a shutter rudder type used in conjunction with fixed nozzles. It consists of several rudders mounted behind and sometimes also ahead (flanking rudders) of each nozzle. Behind the nozzle are normally three and ahead of the nozzle two rudders. Rudder angles are possible up to 60°. The Towmaster system provides good thrust and steering characteristics ahead and astern at the expense of increased complexity. Figure 2B.10: Shutter rudder system with a fixed nozzle and two flanking rudders Figure 2B.11: Towmaster rudder system of tug Hazam (LOA 38m, beam 11m, BP 70 tons ahead and 50 tons astern. Photo: Damen Shipyards, The Netherlands Figure 2B.12: Triple rudder system. Photo: Nautican, USA Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 23 sideways to starboard without gathering headway, depending on trim, wind and current influence. The transverse effect of the inner propeller will enhance the side thrust although this effect will be much less with the propeller in a nozzle. 2.3.4 Conventional tugs in ship handling Conventional tugs are used for all methods of tug assistance but are not equally suitable for all methods. When assisting a vessel under speed a conventional tug is effective when towing on a line but as a stern tug, owing to the location of the towing point, it has severe limitations. When the ship has more than approximately three knots headway the after tug can only assist at one side of the ship and cannot shift to the other side nor is it able to control the speed of the assisted ship. The towing point being near midships implies a risk of girting. When towing on a line, conventional tugs are not suitable to changing over to pushing at the ship’s side while the towline is still fastened. This might be desirable, for instance, on arrival at a berth. For a quick change-over from pulling to pushing and vice versa while the towline is still fastened the conventional tug would have to push with the stern. The manoeuvre itself is already difficult unless the tug is equipped with a bow thruster or if it is a twin screw tug. However, when pushing with the stern the tug’s propellers are so close to the ship’s hull that the interrupted water flow towards the propellers will result in low propeller efficiency. In addition, the stern fendering of conventional tugs are normally not designed for pushing with the stern. In such a situation it is better to release the tug from the bow or stern in order to be able to push at the ship’s side. For tug operations at the ship’s side a normal conventional tug can push but it is not the most efficient one for pulling on a tug’s bow line, due to the limited astern power. Specific rudder configurations, such as the Towmaster system for example, will increase astern thrust. Normal single screw conventional tugs can neither pull at right angles because of the transverse effect of the propeller, nor can a single screw tug pull at right angles with a cross current or strong cross winds. The same kind of problem arises when the assisted When ahead thrust is applied with port or starboard helm, the tug’s stern moves in a direction opposite to the intended direction of turn due to the aft location of the propeller and rudder. This contrasts with tractor tugs where the steering forces are applied in the direction of turn. This is a subject further dealt with in Chapter 6 when discussing interaction effects between tug and ship. Turning on the spot, or nearly on the spot, is only possible with the previously mentioned high lift rudders. No sideways movement of a single screw tug is possible, not even with high lift rudders, though sideways movement is possible with high lift rudders in conjunction with a bow thruster. The transverse effect or ‘paddle wheel effect’ is caused by the propeller wash hitting the stern at right angles when the propeller is turning for astern. Nearly all single screw tugs have a right handed propeller, which means a clockwise turning propeller going ahead in case of a fixed pitch propeller and an anti-clockwise turning propeller in case of a controllable pitch propeller. When the propeller is set for astern, propeller wash hits the tug’s stern on the starboard side and the stern moves to port – consequently the bow turns to starboard. The more sternway the tug has the more effective the rudder is and it may even be possible to bring the tug onto a straight course by applying rudder. The paddle wheel effect together with the low astern power results in poor performance going astern in single screw tugs. When moving astern a tug’s stern can be controlled when the tug is equipped with a steering nozzle or with Towmaster or flanking rudders. Steering nozzles or flanking rudders can be set for the direction the stern has to move. Twin screw tugs Twin (or triple) screw tugs are much more manoeuvrable than single screw tugs. They can turn on the spot without making headway and can more easily manoeuvre straight astern. Turning can be done by reversing one propeller and setting theother for ahead while applying helm in the intended direction. Propellers of twin screw tugs, whether controllable or fixed pitch, are often inward turning except on tugs designed to operate in ice conditions. The advantage of in-turning propellers is higher propeller efficiency. A disadvantage with fixed pitch propellers is the larger turning diameter, because the starboard propeller is left handed and the port one is right handed. When using the propellers as a couple, the transverse effect of the screws opposes the turn. This effect will be smaller in case of nozzle, but is still there. With inward turning fixed pitch propellers a tug can move sideways (see figure 2B.13), so-called ‘flanking’. When the tug has to move sideways to starboard, one would think of setting the starboard propeller to ahead and the port propeller to astern. This works only when the tug is equipped with a bow thruster. However, without a bow thruster this propeller setting does not move the whole tug sideways, but only the stern to starboard. By setting the propellers in the opposite way, with the starboard propeller astern, the port propeller ahead and the rudder to port, the tug will move Figure 2B.13: Twin screw tug moving sideways to starboard, also called flanking, by setting the port engine on ahead and starboard engine on astern while applying port helm. In the case of in-turning fixed pitch propellers the transverse thrust of the inner propeller will enlarge the side thrust to starboard, which is in particular the case with open propellers. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta 24 Tug Use in Port low, unless the tug is equipped with a special rudder and/or propeller arrangement which increases propeller efficiency. By installing a conventional single screw tug with a 360° steerable bow thruster, also called an azimuth bow thruster, these disadvantages can be overcome (see figure 2B.15). Tugs equipped with such a bow thruster are the so-called combi- tugs. The first combi-tugs appeared in the early 1960s. A tug equipped with this type of bow thruster can, with the aid of the main propulsion and the bow thruster, turn on the spot, sail straight astern at a fair speed and move sideways as well (see figure 2B.16 opposite). Setting this type of bow thruster in the same direction as the propulsion also gives additional bollard pull ahead and astern and increases maximum speed. In most cases this type of bow thruster is equipped with a nozzle and can be of retractable or fixed type. An azimuth bow thruster with a nozzle propeller below the keel, in contrast to a tunnel bow thruster, achieves high efficiency in any direction even when the tug is moving quickly. This provides an additional increase in the tug’s manoeuvrability. As an example, an azimuth bow thruster of 400hp can increase the top speed of a tug of 27 metres length and engine power of 1,500bhp by half a knot. With just the bow thruster working a speed of about five knots can be achieved. The towing force of the tug is increased by five tonnes if the main propulsion and the bow thruster work in the same direction. This is all in addition to better manoeuvrability. For older tugs this is a satisfactory and inexpensive way of improving manoeuvrability and bollard pull. As examples of converted tugs, in Amsterdam, the Netherlands, some older tugs were converted into combi-tugs and at San Pedro, California, USA, the tug San Pedro (now Pacific Combi) has been converted into a combi-tug. The San Pedro has been equipped with a 600bhp bow thruster, which has increased ship is moving ahead or astern while the tugs are pulling. It will then be impossible to stay pulling at right angles. Additional measures should then be taken, such as a line from the stern of the tug to the ship to keep the tug in the best pulling direction. A bow thruster does not improve the situation as the conventional tug operates while pulling with the tug’s bow headed towards the ship’s hull. Steering nozzles, Towmaster and flanking rudders make it easier to keep the tug at right angles when pulling. Twin screw conventional tugs can make use of their propellers to keep the tug at right angles, although this will be at the expense of loss of effectiveness. The capabilities and limitations of conventional tugs in relation to other tug types are discussed in Chapter 4. Some assisting methods with conventional tugs are shown in figure 2B.14. Capabilities of conventional tugs can be increased by a gob rope system and by a carrousel system. The latter system, which will be discussed later in this chapter, increases a tug’s capability considerably. The gob rope system will be dealt with in Chapter 7. Installing an azimuth bow thrusters will also increase a conventional tug’s capabilities. This will be discussed in the next paragraph. 2.4 Combi-Tugs 2.4.1 Designing and manoeuvring combi-tugs As discussed above, the manoeuvrability of single screw conventional tugs can be improved by the use of high lift rudders. However, the disadvantage of many single screw tugs without steerable nozzles, Towmaster system and/or flanking rudders, is that moving straight astern is hardly possible and no single screw tug can move sideways unless fitted with a tunnel bow thruster in combination with high lift rudders. The astern power of single screw tugs is also Figure 2B.14: Some assisting methods with conventional tugs Figure 2B.15: Fairplay’s combi-tug Serwal 3, the former Petronella J. Goedkoop. LOA 28.5m, beam 6.9m. Main engine 900 bhp. One cpp in fixed nozzle and twin rudders. Retractable 3600 steerable bow thrusters of 420bhp, type Aquamaster UL 316/2600. BP of main engine 15 tons. Bollard pull of main engine + bow thruster 20 tons. Maximum speed ahead 11.9 knots, astern 10.2 knots when using both main engine and bow thrusters. The tug is equipped with a special fairlead at the stern and a towing winch. Line ‘1’ shows the towline in its 1 ‘normal’ position and ‘2’ the towline passing through the fairlead. Types of Harbour Tug 25 an eyelet or swivel fairlead at the tug’s stern. At the free end of the wire is a large shackle which can be put around the towline. By heaving on the gob rope winch the towing point can thus be brought as far as possible aft. This system is further explained in paragraph 7.2.1. A gob rope arrangement normally needs two persons on deck. With the reduced numbers in tug’s crews a handier and safer system was developed by the former Goedkoop Harbour Towage Company of The Netherlands (now Wijsmuller Harbour Towage Amsterdam). A strong fairlead has been attached to the deck close to the tug’s stern. This fairlead can be opened at one side so that the towline can easily be put in or taken out. With this additional towing point at the tug’s after end the combi-tug can operate similarly to a tractor- tug, that is with the stern towards the assisted ship. To show the capabilities of a combi-tug consider an arriving ship. The combi-tug makes fast aft and approaches stern first to the stern of the ship to pass the towline (see figure 2B.17 position 1). The ship to be assisted may still have rather a high speed, eg about seven to eight knots. As soon as the towline has been secured and the aft towing point is in use by means of a gob rope or fairlead, the combi-tug can control the vessel’s speed (position 5) or assist in steering (positions the tug’s bollard pull by 40 per cent, from 25 to 35 tons and has improved the manoeuvring capabilities. Moran Towing Company, USA, revitalised its fleet of single screw tugs by installing retractable azimuth bow thrusters and a large fairlead aft. Some newer tugs are also equipped with azimuth bow thrusters, allof them of the retractable type. If the azimuth bow thruster is not in use it causes extra resistance. This is one of the reasons for making the bow thruster retractable. In shallow waters a retractable type is necessary. Care is required in using the azimuth bow thruster when underkeel clearance is small and it should be retracted in good time. A good working alarm system when the water depth is not sufficient for safe working of the bow thruster is strongly recommended. 2.4.2 Combi-tugs in ship handling Combi-tugs can tow on a line forward as well as aft. As a forward tug the combi-tug operates like a conventional tug, but has the advantage of increased maximum speed, manoeuvrability and bollard pull. Also, the risk of girting is reduced and response time is less due to the higher manoeuvrability. As a stern tug combi-tugs can operate as a conventional tug at low speeds and can easily work over the tug’s stern at higher speeds because of the azimuth bow thruster. However, since conventional tugs have their towing point approximately 0.45 x LWL from aft, working over the tug’s stern needs an additional towing point near the stern to prevent girting, especially when the assisted ship has a higher speed. On conventional tugs the towing point can be moved aft by a gob rope, and on some tugs by a gob rope from a gob rope winch. The gob rope is then led from the winch through Figure 2B.16: Free sailing manoeuvres with a combi-tug Figure 2B.17: Some assisting methods with a combi-tug Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta 26 Tug Use in Port Schneider propulsion system, was developed in the early 1920s by Professor Frederic Kirsten of the Aeronautical Engineering Faculty at the University of Washington in Seattle, USA. Tugs with Voith Schneider propulsion system appeared in the 1920s and 1930s. In the 1950s Wolfgang Bear of the Voith Company designed a ship handling tug with the cycloidal propulsion under the tug’s forebody and the towing gear on the aft deck. The oldest Voith tug was the Biene, built at the Clausen shipyard in Oberwinter. Many limitations of conventional tugs were overcome by the introduction of this totally new concept, which was called a Voith Water Tractor. Note: All pictures in this paragraph have been generously made available by Voith Turbo GmbH & Co. KG, Marine Division, Heidenheim, Germany, unless indicated otherwise.. The cycloidal propulsion system is, in fact, a kind of controllable pitch propeller. The engine works at constant rpm and magnitude of thrust and the thrust direction is regulated from the wheelhouse. New Voith tugs, like the VectRA 3000, may be equipped with a system having engine and thrust (better to say pitch) regulated in the combinator mode, comparable with controllable pitch propellers. This Voith Remote Control system regulates automatically engine rpm and thrust/pitch in the most effective way in accordance with a predefined graph. The VS propulsion system for tugs consists of two units with vertical propeller blades whose pitch and thrust direction can be regulated uniformly through 360° without delay. The protection plate (2) protects the propeller blades and works like a nozzle, thus increasing propeller efficiency. During docking the tug stands on these protection plates and on the skeg (3). See figure 2B.19 below. Different engine rpm settings can be selected. The following pitch settings are recommended: • Maximum pitch pushing about 9. • Maximum pitch pulling about 8. • Maximum pitch free running about 10. To avoid engine overload during pulling and pushing, the pitch restrictor, located on the control stand, must be engaged. Engine overload will be indicated by overload warning lights flashing at 110 per cent power and acoustic alarm on the VSP control stand. The large skeg is typical for tractor tugs and in particular for VS tractor tugs. It gives course stability and brings the centre of hydrodynamic pressure further aft, which is advantageous to both safety and towing performance when towing on a line, especially towing performance when operating as stern tug at higher speeds. The towing winch is located aft of midships. It may also be just a towing hook. The towing point, a large fairlead or towing staple (4), through which the towing line passes, lies 2 and 3). To reduce ship’s speed, the tug’s propulsion and the bow thruster will be set in the same direction to increase the tug’s pulling force. Assisting steering is achieved by the tug sheering out to port or starboard with the main propulsion going astern and the bow thruster working sideways. In positions 2 and 3 the incoming water flow creates lift forces on the tug and consequently a force in the towline. When the ship’s speed reduces, the effect of the tug in position 2 and 3 will become less due to the reduced lift forces. The gob rope is then released or the towline taken out of the fairlead. The original towing point is then in use again and the tug can operate again as a normal conventional tug (position 4). In circumstances where there are strong cross winds and/ or currents, and much effort is required from the tug to compensate for those forces, the tug is more effective when it proceeds with the assisted ship as a normal conventional tug (position 4) and thus can use its full ahead power. When required, the bow thruster can be used to increase bollard pull. The lift forces on the tug caused by the water flow increase the force in the towline. If so required the tug can, even when the assisted ship has forward speed, shift to a position behind the ship’s stern by using the gob rope or fairlead, bow thruster and main propulsion (position 4 —> 5). This can be done faster compared to a normal conventional tug. Conversely, moving from a position abaft the stern to a position moving with the assisted ship is, because of the bow thruster, possible at a somewhat higher speed than with a normal conventional tug. It has been made clear that the advantages of a combi-tug are greatest when the tug operates as a stern tug on a line. For that reason this type of tug often assists during quite long passages as a stern tug for speed and steering control. The combi-tug can also be used at the ship’s side, such as for push-pull operations. When operating at the ship’s side, a combi-tug has many of the disadvantages of a normal conventional tug. The combi- tug can either push with the bow or with the stern. When pushing with the bow while the ship has some speed, the bow thruster can be helpful to keep the tug’s bow in position and prevent sliding along the ship’s hull. The bow thruster will also give an additional transverse pushing force (see figure 2B.17, lower picture). When pushing with the stern, the effectiveness of the tug is reduced due to the restricted water flow towards the propeller and it is more difficult to bring or hold the tug at right angles to the ship’s hull when the ship has some speed, due to the low power of the bow thruster. In particular, when working over the tug’s bow, pulling effectiveness at speed is low. 2.5 Tractor-tugs with cycloidal propellers 2.5.1 Design Tractor tugs have their propulsion under the forebody. Those with a vertical blade system, or cycloidal propulsion system, are the so-called Voith- Schneider or Voith tugs (VS tugs). The first vertical axis propeller, similar to the Voith Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Lápis Pgua_Supplay Destacar Types of Harbour Tug 27 the other one in the transverse direction. The propeller blades create a thrust in a direction depending on the location of the steering centre N. In sketch 1 there is no thrust; the propellers are ‘idling’. In sketch 2 the steering centre is moved by one hydraulic cylinder to port. Thisoffset location of the steering centre N results in forward thrust. In sketch 3 the steering point N is moved by the two hydraulic cylinders to port and forward, which gives thrust in the indicated direction S. So, the thrust can be regulated for any direction by moving N. The nominal direction of thrust is perpendicular to the line O-N and the magnitude of thrust is proportional to the distance O-N. In tugs, there are always two VS propeller units, which are installed side by side, except for the new CRT (Carrousel RAVE Tug) which has one propulsion unit forward and one aft.. The maximum draft, including the propulsion units, of a VS tug is relatively larger than that of conventional tugs, due to the weight and height of the propulsion units, the propeller location and dimensions. The location of the propulsion units is approximately 0.25 - 0.30 x LWL from forward. The towing point lies 0.1 - 0.2 x LWL from aft, although this may differ by tug depending on operational requirements. 2.5.2 Propeller control The direction and magnitude of propeller thrust is remotely controlled from the wheelhouse. The remote control can be mechanically operated, which is a very reliable system for tugs and best when the distance between wheelhouse and propeller is short. With longer distances between the bridge/wheelhouse and propeller control and when several manoeuvring stands are installed other remote control systems are recommended such as an electronic control. How propeller thrust is regulated can be seen in figures 2B.21, and 2B.22, on the next few pages. Some attention will be paid to the specific Voith controls for steering and thrust. Transverse thrust is controlled by the wheel and longitudinal thrust is controlled by pitch levers. So thrust setting is a combination of transverse and longitudinal far aft and usually exactly above the middle of the skeg The hull is relatively wide and flat to provide sufficient space for the two propulsion units. VS tugs have heavy duty fendering, especially at the stern, because when pushing, the tugs push with the stern. Most modem tugs have relatively small wheelhouses with optimal visibility. The same applies to modem VS-tugs, like the one shown in figure 2B.18. The small and optimum wheelhouse (6) often has one central manoeuvring panel for propeller control. The principle of a cycloidal VS propeller is shown in figure 2B.20. Links leading to the steering centre N are fitted to the vertical propeller blades. The steering centre N can be moved out of the centre O by two hydraulic cylinders. One hydraulic cylinder works in the longitudinal direction and Figure 2B.18: The total concept of a Voith tractor tug Explanation of figure 2B.18: 1. Voith-Schneider propeller. 2 Propeller guard plate. 3. Skeg 4 Towing staple. 5 Second towing position. 6. Wheelhouse with specific Voith controls. Note 4: A second towing point is only fitted in a small number of VS tugs, and is discussed further in Chapters 4 and 9. Figure 2B.19: Voith propulsion units with protection blades. Photo: Andries Looijen, Multraship Figure 2B.20: Principle of Voith propulsion. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 28 Tug Use in Port ship’s hull is less compared to tugs with azimuth thruster which have a more concentrated propeller wash. The full bow of tractor-tugs and the flat and wide hull bottoms which are necessary to create sufficient room for the propulsion units sometimes adversely affect their sea keeping behaviour. According to the experience of some VS tug captains, so do the bottom plates of the VS propulsion units in rough sea conditions. Note 5: There is a general problem of course stability often applying to modern tugs with a small length to beam ratio. For instance, such Voith tugs may veer somewhat to port and starboard – which had to do with the stern design, and caused by the water flow sticking to the tug’s hull and stern, but at a certain moment the flow becomes loose of the stern and forms a vortex. This may not happen symmetrically, causing the stern to be pushed from one side to the other and starting to sway. It may happen on one tractor tug, but not another. Voith, having wide experience with their tractor tugs, solved the problem in various ways, for instance by putting baffles on the stern side of the fin. Another system is mounting vertical strips on the thrust. Transverse direction has priority. For older tugs, when full transverse thrust is used (e.g. wheel hard to port) no longitudinal thrust will be available, even when the pitch levers are set in pitch position. For newer VS tugs, there will be some ahead thrust (see figure 2B.22). It can be seen that the full 100 per cent thrust cannot be applied in any direction. The two units of a VS tug can be controlled independently or together for longitudinal thrust but only controlled together for transverse thrust. 2.5.3 Manoeuvring VS tractor-tugs are highly manoeuvrable, can turn on the spot, deliver a high amount of thrust in any direction and sail straight astern at high speed. Astern thrust is nearly equal to ahead thrust. Many of the disadvantages of conventional – especially single screw – tugs, such as low astern power, no or low side thrust and in some situations transverse effect of the propeller, do not apply to VS tugs. Because it is possible to apply side thrust tractor tugs are also safer when making fast near the ship’s bow and interaction forces can be better compensated. Some Voith Water Tractors are specially designed for high speed escorting. These VWTs are of the Fin First Design (Fin first), ie, the fin (skeg) side is the bow and the free sailing is done fin first. This, however, does not alter the basic principles of the tractor tug. The standard VWTs have the VSPs in the bow (VSP first), the free sailing is generally done VSP first. Sailing ahead as well as astern is easily achieved by use of the wheel. Turning on the spot can be done by setting the wheel hard to port or starboard as shown in figure 2B.23. A VS tug can be moved sideways, for example to port (see figure 2B.24). The port pitch lever is set for ahead and the starboard for astern, while turning the wheel to port. The turning moment of the propellers is eliminated by the action of the wheel and the tug moves sideways. Propeller effectiveness is less on astern therefore ahead pitch should be set somewhat lower than astern pitch. VS tug propulsion produces little wash, which is invaluable when skimming oil and, for example, when working with full thrust close to deep loaded lighters as can be the case in narrow harbour basins. Furthermore, loss of pulling effectiveness due to the propeller wash impinging on the Figure 2B.21: Voith mechanical control – steering wheel and thrust handles. Figure 2B.23: Turning Top: Wheel moves the bow to starboard. Bottom: Pitch levers move the stern to starboard. Figure 2B.24: Casting off; moving sideways. stern of the tug so these vortices could no longer be formed, improving course stability. Voith patented this system and implemented the solution with Robert Allan Ltd – who call it StRAke stabilisers – which have also been applied to azimuth tractor tugs as well. The first application on Voith tugs was on VectRA tugs built at Sanmar Shipyard, Turkey. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 29 With both pitch levers set to full ahead (pitch 10), the wheel changes the direction of thrust. With the pitch levers set to full ahead (astern) and the wheel set to approx 5 port (starboard), the thrust ahead (astern) is approx 55 per cent, the transverse thrust is approx 45 per cent. With the pitch levers set to full ahead (10) (astern) and the wheel set to 10 port (starboard),the thrust ahead (astern) is 25 per cent and the transverse thrust is 75 per cent. With pitch levers set to zero and the wheel set to 10 port (starboard), the resulting thrust to the side is 100 per cent. Lateral transition is generally done using the wheel which overrides longitudinal thrust. See also: http://voith.com/corp-en/drives-transmissions/voith-schneider-propeller-vsp.html where a program can be downloaded to handle a virtual Voith tug. Figure 2B.22 : Wheel and pitch lever settings. 30 Tug Use in Port VS tugs can also make fast directly to a ship’s side as push- pull tugs, approaching the ship either stern or bow first. Ship’s speed should then not be more than about five knots. Although VS tugs are not the most effective type of tug as a forward tug towing on a line for a ship under speed, due to performance restrictions imposed by the location of the towing point, they are very suitable as after tug for course and speed control. Course control can then be carried out with ships having headway and, contrary to what is possible with conventional tugs, to starboard as well as to port. Note 6: The different manoeuvres shown and also additional manoeuvres can be found in the Voith Water Tractor Maneuver Manual, including a very important guideline how to make fast at the bow of a ship having headway. 2.6 Tractor tugs with azimuth propellers 2.6.1 Design Tractor tugs with azimuth propellers have two 360° steerable thrusters under the forebody. There are several manufacturers of azimuth thrusters, including Rolls-Royce, Schottel, Niigata, HRP, Wärtsilä, Kawasaki, Veth, Caterpillar, etc. Some of the European manufacturers mentioned have merged. Different names are used for azimuth thrusters, such as Z-pellers, Rexpellers and Duckpellers, among others. Although the thruster systems are generally similar, each manufacturing company has its own specific design. 2.5.4 VS tugs in ship handling To get some basic insight into the ship handling capabilities of a VS tug, various ship handling manoeuvres are shown on this page. These manoeuvres can be executed by well- designed azimuth tractor tugs too. Course control can be carried out at high speeds by the indirect method (see figure 2B.25A, situation b), making use of the hydrodynamic forces on the tug’s hull, or at lower speeds by the direct method (see figure 2B.25A situation a). Forces in the indirect method can be far higher than the tug’s bollard pull. When braking forces are required, pitch levers should be adjusted to ship’s speed to avoid overloading the engine and a minimum of wheel should be used. While towing on a line a VS tug forward or aft can change to pushing without releasing the towline, which is very handy while approaching the berth (see figure 2B.25, situations C,D). The forward tug can change to a pushing position at a ship’s speed up to approximately two knots. A towing winch is always useful with this kind of operation in order to control the length of the towline and to enhance safety. VS tugs are used for towing on a line and for operations like push-pull (see figure 2B.25, situation E). For towing and pushing operations the maximum longitudinal pitch is limited (to approximately pitch 8 for towing/pulling and pitch 9 for pushing) to avoid overloading the engine. In push-pull operations the disadvantages of conventional tugs, among others, of having low astern power and/or not being able to pull at right angles to the ship do not apply to VS tugs. As already mentioned, VS tugs have nearly equal power astern and ahead and can apply thrust in any direction. Figure 2B.25: Various assist modes Figure 2B.25A: Direct and indirect assist modes. Figure 2B.25B: This special manoeuvre can be employed, if the pilot wants to have a light pull on the line. Normally, when braking forces are ordered, the tug should stay in line behind the ship, using pitch levers and a minimum of wheel. Pitch levers must be adjusted according to ship’s speed to avoid engine overload. Figure 2B.25C and D: Fast forward/aft: Changing position to come alongside for pushing. To be done at low speeds, up to about 2 knots. Figure 2B.25E: Push-pull while berthing. Ship’s speed around 5 knots B A C D E Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Types of Harbour Tug 31 hull openings for the VS units. An azimuth tractor tug of the same dimensions and engine power will therefore have less hull draft. Towing point location is generally similar to that in VS tugs. The skeg is sometimes smaller and the location of the towing point is often less strictly related to the location of the skeg as with VS tractor tugs. Twin skegs are also used (see below). The towing point lies approximately 0.1 x LWL from aft and the propellers are fitted at 0.30 - 0.35 x LWL from forward. A smaller distance is found, 0.25 x LWL for instance, on some Italian tractor-tugs at Genoa, Italy. Thrusters placed further forward increase a tug’s effectiveness while assisting. The thrusters deliver practically the same amount of thrust in any direction, though astern thrust might be about 5 per cent less. When the thrusters interact, as when producing side thrust, total thrust efficiency will be less. Thrusters should then be set at a small angle to each other. For azimuth tractor tugs (ATD) various names can be found, such as the Azitrac designed by Offshore Ship Designers in the Netherlands. Twin skegs As mentioned before, azimuth tractor tugs may be equipped with a patented twin skeg The reason why will be explained now (see References for paper: Damen ATD Tug 2412 Twin Fin Concept). The ATD Tug 2412 has unconventional main dimensional ratios, a L/B ratio of 1.89. An observation from full-scale trials and model scale trials was that the tug had to be steered (when sailing ahead) with about 5-10° of azimuth angle and allowing a drift of 3-5 degrees. Sailing astern showed the tug as directionally stable. Opportunities to improve on this peculiar steering behaviour when sailing ahead were sighted in a study initiated to further enhance the design. The first azimuth propellers were introduced into service in the 1960s. The first tug fitted with Schottel azimuth propellers was the German harbour tug Janus (1967). Azimuth propellers can be fixed pitch, eg, often with Niigata, or controllable pitch. Fixed pitch propeller revolutions can be regulated by a speed modulating clutch, which enables the propeller speed to be controlled in a stepless manner from zero up to maximum. This more or less eliminates the need for controllable pitch propellers and is much less expensive. A new system to modulate propeller speed of fixed pitch propellers of azimuth thrusters is the CAT Advanced Variable DriveTM (CAT AVD TM) which is installed on a RAmparts 2400 SX ASD-tug and which could probably be used on azimuth tractor tugs as well. The systems consist of a pair of dual input, continuously variable transmissions, located in the shaft lines between the main engines and the azimuth propellers. The AVD TM system can modulate propeller speed down to zero like a slipping clutch. See References for article ‘Flower Power’. On the other hand, controllable pitch propellers have, apart from the faster acceleration, the advantage that a fire-fighting system can be operated through the main propulsion unit without the need for a complicated coupling arrangement. Azimuth propellers are fitted in nozzles to increase propeller efficiency (for nozzle types, see par. 2.3.2). In the event of grounding, propeller protection is provided either by protection or docking plates. Docking plates are fitted underneath or in front of the propeller and give only limited protection for the propellers. Protection plates serve also when docking. The basic design of the tug itself does not differ much from VS tractor tugs. The displacement of a VStug is more than that of a comparable azimuth tractor tug of the same engine power, due to the higher weight of the VS propulsion systems and to the requirements for more stiffening due to the wider Figure 2B.26: Construction of a thruster Source: Thrustmaster Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Lápis Pgua_Supplay Lápis Pgua_Supplay Destacar 32 Tug Use in Port Various alternative designs were tested in MARIN’s seakeeping and manoeuvring basin. The Twin Fin arrangements showed a nearly conventional directional stability. In addition, the turning velocity at higher rudder angles increased as well, which demonstrated that the Twin Fin gives a somewhat higher turning ability. The Twin Fin configuration enables a directionally stable compact tractor tug with perfect steering behaviour both sailing ahead and astern. Some further information about the ATD 2412 Twin Fin: • Bollard pull maximum 70 tons. • Maximum speed ahead and astern 12 knots. • Tonnagebig consequences. Therefore, highly experienced tug masters are required with proper knowledge of the capabilities and limitations of their tugs, including the risks involved when assisting ships. Thankfully, this guide by the renowned author Captain Hensen is now available in its 4th edition for all to learn from and refer to. Such is its relevance and authority that IMO itself has recognised its significance. I am delighted to write the foreword to such a distinctive publication which is of immense benefit to my profession and, I know, to tug and ship masters too and to all other professionals involved in ship handling with tugs. Simon Pelletier President, International Maritime Pilots’ Association Tug Use in Port vii This book is specifically written for maritime professionals involved in the day-to-day practice and training of ship handling with tugs, particularly pilots, tug masters and training instructors. It is also of great value to towing companies, shipmasters and mates of seagoing vessels, training institutes, and all other people or organisations involved, in one way or another, in tugs, tug operations and ship handling. The basic principles of ship handling with tugs do not change very much. However, the tug world is fast changing, with the ongoing development of new tug types, the growth of environmentally friendly tugs, the increase of operations in areas with unfavourable conditions, the progress of automation on board tugs, smart navigation and collision avoidance systems and more. At the centre of these developments are the practical people – tug masters and crews, pilots and ship captains – who have to deal with new developments and should be able to handle newly designed tugs in the locations where they have to operate in a safe and efficient way. Training and effective training tools, therefore, become more and more crucial. For the same reasons training institutes should stay abreast of new developments. This is not the only reason for training. Accidents still do happen – more than once with dramatic consequences for the tug master and/or crew – which is of continuous concern. The reasons why these accidents happen should be investigated carefully and findings be included in the training programs. When reading accident reports it can be concluded that very often a lack of experience and knowledge is the cause. It is therefore incumbent upon towing companies, port authorities, training institutes and trainers to ensure that tug crews are fully aware of the capabilities of their vessels. Despite all the safe tug designs, they are worthless if the people on board do not understand their capabilities and limitations, along with the risks involved and the safe procedures to be followed. If training is carried out in an efficient and purposeful way by professional and experienced instructors, tug masters, pilots and ship captains will benefit from it, as will towing companies, shipping companies and port authorities. In addition, dedicated training and interaction between practitioners and designers will help the industry to achieve an ever-higher level of safety and efficiency. Safety starts at the highest organisational level. Top management of a company and department directors set the organisational structure, allocate resources and budgets and create the safety culture, but often they are distanced from the operation both in time and locality. The causes of accidents are often embedded in the way a company is organised, work is prepared, and changes are managed. From this perspective, risk management is an important issue, together with essential risk assessment tools. This book focuses on safe and efficient ship handling with tugs either normal tug operations, operations at terminals, or escorting. Not all the relevant aspects of tugs and ship handling with tugs can be addressed in detail in a single volume, but I hope this book will act as a guide to the reader, while at the same time encourages further research in topics of interest. The references at the end of the book may prove useful. It is again the author’s earnest hope that this fourth edition of the book will contribute to an enhanced safety culture, an improved knowledge of tugs through nautical colleges, training institutes or by self study, and will lead to increasing safety during ship handling operations with tugs in ports, port approaches and offshore terminals around the world. Henk Hensen June 2021 AUTHOR’S PREFACE viii Tug Use in Port To complete a book like this, the knowledge and experience of people across a wide range of disciplines is needed. It is most surprising how many people were so helpful in sharing their knowledge and experience with me. It enabled me to create an update of the book Tug Use in Port in the best possible way. As the author I am very grateful for the generosity of all these people and their organisations. I will start by thanking all those who have provided photos or permitted the use of their photos from the collections shown on internet. Their names are mentioned with the photos in the book. Many maritime professionals have helped in one way or another based on their knowledge and practical experience in ship handling with tugs. The marine pilots who have helped: John Betz, Los Angeles Pilot Service; Wim van Buuren, Rotterdam pilot, simulator instructor; Rafael Cabal Alvarez, Barcelona pilot, co-ordinator and instructor of the New Technologies course for Spanish pilots; Luke Felsinger, Gladstone marine pilot, Dir AMPI, and Sergei Shabal, pilot, St Petersburg, Russia. The harbour masters: Captain Paul Bryant, Deputy Harbour Master, Shetland Islands Council; Harbour Master, Associated British Ports Southampton, and Cor Oudendijk, former COO, Port of Amsterdam. I also acknowledge the help of tug masters and representatives from several towing companies: Pierre Jourdain, tug master and ice pilot; Gregory V Brooks, tug master, Principal Towing Solutions Inc; Arie Nygh, FNI, tug master/instructor, Managing Director, SeaWays Consultants Pty Ltd; Daan Merkelbach, Manager Training and Consultancy, Tug Training & Consultancy BV; Roger Ward, former tug master and Operational Manager, Marine Consultant; Jarkko Toivola, Director/Vice President, Alfons Håkans Øy,Turku; Anna Fong, Senior Management Executive, Corporate Services Department, PSA Marine (Pte) Ltd.; Andy Perry, Regional Marine Manager-Fleet & Operations, Svitzer Australia Pty Ltd; David Mcinnes, Svitzer Fleet Training and Check Master, Fleet & Operations Australia; Scott Ward, HSEQ Marine Standards Officer UK, Svitzer; Hiroyuki Saito, President Tokyo Kisen Co Ltd; Sveinung Zahl, Fleet Manager Towage, Østensjø Rederi AS; Carl Pepin, MBA Director Operations, Towing and Navigation, Ocean Group, Québec; John Armstrong, Marine Advisor, Saam Smit Canada Inc, and Brent Lirette RG, Operations Manager, Edison Chouest Offshore Alaska. Of great importance for this book has been the contribution of naval architects, maritime researchers and research and training institutes. Therefore I am thankful for the help of naval architects Dr Markus van der Laan, Owner IMC Corporate Licensing; Arie Aalbers; Frans Sas, SASTECH; and of James R Hyslop, Manager, Project Development Principal, Robert Allan Ltd. Likewise, the professionals of research and training institutes MARIN (Maritime Research Institute Netherlands) Johan H de Jong, MSc, International Co-operation; Dr Thijs Hasselaar, MSc, Project Manager, Trials & Monitoring and Jos van Doorn, Msc, Manager MARIN's Nautical Centre MSCN. Furthermore, Ismael Verdugo, Technical Director SiPort21; Vladimir Ponomarev, Vice President Solutions, Transas Marine Ltd, Ireland; Peter Jensen Schjeldahl, MScEng, PhD, Senior Specialist Simulation, Training & Ports, Force Technology, and Cliff Beazley, AM FNI, Managing Director, Port Ash, Australia. The contributions of Gordon Meadow MSc, PgCLTHE, PgCERM, FHEA, Associateaft often lies too far aft to be effective if these tugs were to tow on a line at speed like a conventional tug. Sometimes the towing point lies nearly above the thrusters aft. The Japanese concept of tugs is among others such a tug and is further being dealt with in paragraph 2.8. ASD-tugs are dealt with in paragraph 2.9. These tugs also operate more and more over the bow, and as a reverse- tractor tug as well. For the azimuth propeller systems in use, fixed pitch or controllable pitch, please see the tractor tug paragraph. Because the thrusters are fitted under the stern the maximum draft of reverse-tractor tugs is less than that of comparable real tractor tugs. Hull draft is less than the hull draft of a similar VS tractor tug, for reasons already explained when discussing azimuth tractor tugs. The propulsion units are located approximately 0.1 x LWL from aft. The pushing point and forward towing point is at the forward part of the bow. Wheelhouse construction is completely adjusted to the assisting method. The manoeuvring station is designed in such a way that the tug captain has an unobstructed view of the forepart of the tug, the towline and the assisted ship, while seated behind the manoeuvring panel with the assorted instrumentation and control handles around him. 2.6.4 Azimuth tractor tugs in ship handling The assisting capabilities of azimuth tractor tugs are comparable to those of VS tractor tugs. They are suitable either for operating at the ship’s side or for towing on a line (see figure 2B.32). Azimuth tractor tugs, and also VS tractor tugs if fitted with a smaller skeg and/or a towing point not located at the correct position, are less effective as a stern tug compared to the VS tractor tugs, when operating in the indirect towing method at higher speeds. On the other hand, because of their lower underwater resistance – mainly due to the relatively shallower draft – and the ability to provide nearly 100 per cent thrust in any direction, azimuth tractor tugs will be more effective at speed when direct towing as a stern tug and as a forward tug when towing on a line, again depending on a proper location of the towing point. The influence of the location of the towing point on the performance of tractor tugs is further discussed in Chapter 4. Note 8: Robert Allan Ltd designed a new tug concept of which the hull could be outfitted as either a 25m tractor tug (TRAktor 2500-SX) with bollard pulls up to 70 tons or a 25m Rotortug (ART-60-25SX) with bollard pull up to 60 tons. The stern of the hull features the simple but effective StRAke stabilisers, a system developed by Voith and implemented by Robert Allan Ltd, which improve tractor tug course and directional stability, allowing for a reduced size skeg and improved manoeuvrability. 2.7 Reverse-tractor tugs 2.7.1 Design Reverse-tractor tugs, formerly also called pusher tugs, are tugs with two azimuth propellers under the stern. They are more or less specifically designed for the assisting method Figure 2B.32: Some assisting methods with azimuth tractor tugs. Figure 2B.33: Typical reverse-tractor tug. LOA 25.4m, beam 8.5m, BP 45 tons. Images courtesy: Cliff Chow and Jerry Low, HKST Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 35 the direct method reverse-tractor tugs might be some more effective because of the lesser draft. The effectiveness of tugs is dealt with in more detail in Chapter 4. Please see note at paragraph 2.6.2 about thrusters’ controls. 2.8 Japanese tug concept 2.8.1 Design A specific type of a reverse tractor tug is the Japanese tug concept, also adopted by Taiwanese, Chinese and South Korean designers. These tugs have some remarkable differences with, let us say, the European and American ASD-tug types. Note 9: The name Japanese tugs will be used here. The most remarkable differcences are: • The large flared bow hanged with tyres. • The transom stern extending below the waterline. • The sheer. • Long deckhouse. • The winch located relatively far aft. • The relative high working deck in front of the winch, which can be reached by a connection bridge. • The relative small width. • The relatively small draft. • The high free-sailing speed of 15 knots and even more. Some of these Japanese ASD-tugs have just one winch forward, others have a double winch forward, while there are also tugs of this type with three winches, two forward and one aft. The tugs have two azimuth thrusters aft, often Niigata (see figure 2B.40), and no skeg except for a small skeg in front of the propellers. Bilge keels can be found on these tugs (see figure 2B.41). Several of these tug types have no funnels, but engine exhausts are then taken out via the transom, which creates a all around clear view from the wheelhouse. Main reason for the typical bow is to reduce the wave making resistance by a fine and, more recently, a bulbous bow. This creates the possibility for a bow deck which can be opened widely with a big flare, which is necessary for braking bow waves at high speed and so creating a dry working deck. One of the other reasons is to keep the tug’s GT below a certain level. 2.7.2 Propeller control, manoeuvring capabilities and ship handling Propeller control with reverse tractor tugs is the same as with azimuth tractor tugs. Because of the two azimuth thrusters and the forward lying towing point reverse-tractor tugs are highly manoeuvrable and safe working tugs. They can turn on the spot and move sideways (see figure 2B.44). The astern bollard pull of these tugs is generally about 5-10 per cent less than ahead power, due to the shape of the after hull. The name reverse-tractor tug implies that the tugs operate similarly to tractor tugs but in the opposite way. Tractor tugs always operate with the towing point towards the assisted ship and the propulsion units away from the assisted ship. Reverse-tractor tugs do the same but are then heading in the reverse direction. That’s why these tugs are called reverse- tractor tugs. What has been mentioned about azimuth tractor tugs with respect to manoeuvring also applies to a large extent to reverse-tractor tugs. They can be used for towing on a line or for assisting at the ship’s side as shown in figure 2B.35. They can easily change, when towing over the tug’s bow, to a pushing position at the ship’s side or for push-pull while berthing. A towing winch is useful to enable the towing line always to be set at a suitable length or to pick up any slack in the line. When operating at the ship’s side these tugs are very effective at speed. Although this type of tug is also used for towing on a line, as a forward tug it will not be very effective in steering ships having headway. The tug has to move astern and its towing point lies at the forwardmost end of the tug, giving a similar decrease in steering efficiency when speed increases as with a tractor tug. As a stern tug, reverse-tractor tugs are very suitable for steering and speed control for ships at speed, whether making use of the indirect or direct method. In the indirect method reverse-tractor tugs are in general somewhat less effective in steering compared to a similar VS tug in the same situation, although much depends on skeg design, but in Figure 2B.34: Thrusters with cpp propellers on SD Stingray. Photo: Jacco van Niewenhuyzen Figure 2B.35: Assisting methods with a reverse tractor tug. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 36 Tug Use in Port A bulbous bow will increase the waterline length as does the transom stern, resulting in a higher freesailing speed. This is needed because the high speeds needed for escorting of large ships and ships with hazardous cargoes in the inland traffic routes. Tugs may have fire-fighting and oil recovery equipment. A shallow draft is required for areaswith a small waterdepth. 2.8.2 Propeller control, manoeuvring and ship handling capabilities Thruster control is often by a Uni-lever system. See paragraph 2.10. The tugs are very seaworthy and, as said, the typical bow design results in hardly any waves or spray coming on the foreward working deck. In case waves are coming from aft or from abreast, the transom and low aft deck may result in waves coming over the aft deck. There are mainly two tug types: • Tugs for berthing and unberthing. The assising method is usually push-pull and direct towing at the bow. • Tugs for escorting as well. These powerful tugs are able to operate even in stormy weather. As mentioned above, free-sailing speed of the escort tugs should be high and can be even be 15 knots or more. The tugs don’t make fast during escorting of ships. Figure 2B.36: FLNG Prelude; assisting tugs with long steep towlines. Photo: Shell International Ltd Figure 2B.37: Tug Oghi with forward working deck, no handrail. Photo: Piet Sinke Figure 2B.38: Tug Sagami with forward working deck. Deck crew with safety jacket and helmet. Photo: Piet Sinke Figure 2B.40: An azimuth thruster from Niigata, Japan. Source: Niigata, Japan Figure 2B.39: Tug’s transom extending under the waterline. Photo: Piet Sinke Types of Harbour Tug 37 tractor tugs, they have two azimuth propellers fitted under the stern at roughly the same location, about 0.1 x LWL from the stern. Skegs of ASD-tugs have developed during the past years, consequently ASD-tugs have different skeg types. See for instance figures 2B.43a and 2B.43b and paragraph 4.2.2. The azimuth thrusters of ASD-tugs are made by the same manufacturers as the azimuth thrusters of tractor tugs. Their maximum draft is less than that of comparable tractor tugs, as mentioned when discussing reverse-tractor tugs. They may be equipped with a tunnel bow thruster, especially when used for offshore operations. Tunnel bow thrusters are not very effective when a tug has speed ahead, but are very useful for position keeping. There is a large interest in this type of tug because of their manoeuvrability and multipurpose capabilities. Sometimes an azimuth bow thruster is installed – as is the case with the 4,000hp ASD-tug Erin McAllister of McAllister Towing and Transportation Company, USA. A retractable azimuth bow thruster of approximately 1,000hp was installed, so increasing the tug’s manoeuvrability, its position keeping abilities, maximum bollard pull ahead and astern and maximum achievable sideways thrust. A very few ASD-tugs have only one azimuth thruster at the stern – for instance, the converted US Navy YTBs (yard tug boats) Kaleen McAllister and Donal G. McAllister. There is a large variety in ASD harbour tugs with respect to design, size and bollard pull. ASD-tugs may have different brand names, such as the RAmparts series of tugs designed by Robert Allan Ltd, of Vancouver. Another specific name for an ASD-tug is the Azistern tug designed by Offshore Ship Designers in the Netherlands. Azistern tugs can be delivered with lengths of 24-37m and bollard pulls of 60-120 tons. Glosten, Seattle, designed a new ASD-tug type, the HT-67, a 20.4m long tug for versatile service on inland and near coastal waters. The tug has an aluminium deck house, towing winch and stern roller. And Sanmar Shipyards, Turkey, has the Yeniçay class tugs – small tugs with a length of 18.7m and a bollard pull of 30 tons. A new concept is the Schottel SYDRIVE M which can for longer sailing distances, connect the port and starboard azimuth thruster, allowing both thrusters to be driven together by only one of the main engines. This leads to reduced operating hours of the main engines, resulting in lower maintenance costs, less fuel consumption, and lower Escorting is compulsory around Japan for ships with hazardous cargoes or a certain length. Exept for Tokyo Bay escorting can be carried out by any type of ship, provided the ship is equipped with FiFi equipment, which means in practice that all escorting is done by tugboats. Escort tugs do not make fast to the ship but stay standby at short distance to the ship, unless tug services are needed. Indirect towing is not an option for the relative small beam tugs. It can even be dangerous. The specific design has a number of large advantages: They can work under the large flares and overhanging sterns of particulary large container vessels. The flared bow has bow has a large radius, which reduces the pushing forces on ships’ hulls. Due to the typical flared bow a large working deck is created enabling the crew to pass the towline to the ship to be assisted, or to retrieve the towline, in a handy way. See figures 2B.37 and 2B.38. Due to the aft positioned forward fairlead the tugs can operate somewhat better than other tug types with steep towlines, which is often the case in dockyards. See figure 2B.36. 2.9 Azimuth Stern Drive (ASD) tugs 2.9.1 Design Conventional tugs have certain advantages and so do reverse-tractor tugs. ASD-tugs are nearly the same as reverse-tractor tugs but are designed in such a way that they can operate like a reverse-tractor tug as well as a conventional tug, thus combining the advantages of both types. ASD-tugs have a towing winch forward and a towing winch (can be optional) or towing hook aft. Some ASD-tugs have only one winch which is capable to operate over the bow as well as over the stern. When operating over the stern the towline runs via a trunk through the deckhouse to aft. This, for instance, is the case with the TundRA 3000 ice class tugs for Svitzer and the ASD 2312 tug Jupiter of Boluda Towage Europe. The winches of these tugs are located in an enclosed area in the superstructure. The aft towing point is at a suitable location for towing on a line, namely 0.35-0.4 x LWL from the stern. Like reverse- Figure 2B.41: Photo clearly showing the bilge keels, bow fenders with tyres, and just a small skeg aft can be seen. Source: Tokyo Kisen Figure 2B.42: Hong Kong tug braking ship’s speed. Source: Alan Loynd Pgua_Supplay Lápis Pgua_Supplay Lápis Pgua_Supplay Destacar 38 Tug Use in Port 2.9.2 Propeller control, manoeuvring capabilities and ship handling Propeller control is the same as with azimuth tractor tugs, either control of each thrusters separately or by Uni-lever or master pilot system. An example of the Uni-lever system is shown in paragraph 2.10. See also note about thrusters handling at the end of paragraph 2.62. Th e manoeuvring capabilities of free sailing ASD-tugs and reverse-tractor tugs are shown in fi gure 2B.44, over page. Th ese tugs can deliver thrust in any direction, though maximum stern thrust is some 5 to 10 per cent less than on ahead. Conventional tugs are eff ective as forward tugs towing on a line, while reverse-tractor tugs are eff ective aft and are also very suitable for push-pull operations. ASD-tugs are very eff ective and suitable for all kinds of ship handling, owing to their ability to assist like both a reverse-tractor tug and a conventional tug. When towing forward on a line like a conventional tug (see fi gure 2B.45, 1, opposite page) the ASD-tug is very eff ective, although the risk of girting exists. Th e risk is minimised when the tug is equipped with a reliable quick release system. As a stern tug on a line an ASD-tug works over the bow (situation 1 and 2). Th is is eff ective for speed control and course control to both sides. Eff ectiveness when assisting in indirect mode (situation 2) is generally somewhat less when compared to VS tractor tugs, but ASD-tugs may be somewhat more eff ective when direct pulling (situation 1). Like reverse-tractor tugs, ASD-tugs can also easily change from towing on a line to push-pull without releasing or changing the towline position (situation 3). Th e forward ASD-tug should then assist like a reverse-tractor tug (situation2) which is very oft en the case. A bow thruster is, as for a reverse-tractor tug, useful for bringing and keeping emissions. Th e 30m long ASD-tug of Ramparts 3000 design with a bollard pull of 65 tons, equipped with this system, is ready for operation in the Port of Aarhus around mid 2021. Please see: https://www.youtube.com/watch?v=b- Ho4CULVvQ Figure 2B.43a: ASD3212 – tug Mars, LOA 32.70m, BOA 12.82m, BP ahead 82.5 tons, BP astern 76.1 tons, fi xed pitch propellers. Source: Damen Shipyards Figure 2B.43b. ASD-tug 2312 with twin skegs. Length 23m; beam 12m; high freeboard. BP ahead 70 tons, bp astern 65 tons. One winch for operations forward and aft. Bridge with safety glass. Twin skegs: increase course stability when sailing astern, increase turning moment, reduce interaction between thrusters and skegs, more forward lying point of application of hydrodynamic forces increase performance in indirect mode, increase performance when operating bow-to-bow. Note: black lines underneath the tug are pipes for engine cooling, this instead of box coolers. Source: Damen Shipyards Pgua_Supplay Destacar Types of Harbour Tug 39 Figure 2B.44, left: Free sailing manoeuvring capabilities of an ASD-tug and reverse tractor tug. Figure 2B.45, above: Some assisting methods with an ASD-tug. Figure 2B.46: ASD-tug Smit Seine (LOA 28.67m, beam 10.43m; bollard pull ahead 60 tons, astern 57 tons) assisting Maersk McKinney Moller in the Port of Rotterdam. ASD-tugs are mainly operating over the bow; Smit Seine is operating over the stern. Photo: Martin Menninga, KotugSmit 40 Tug Use in Port This is in particular the case on tugs in Western Pacific ports – Korea, Japan, China and Taiwan. Attention will therefore be paid to the Uni-lever system often found on these tugs, namely, the Niigata Uni-lever control system. A cross section of a Niigata thruster with the most essential parts, such as input shaft coupling, rope guard, propeller, nozzle, etc, is shown in figure 2B.40. Figure 2B.47 shows the various settings of the Uni- lever control handle and the corresponding thruster configurations and tug movements. On the right is the main engine speed control handle. Figure 2B.48 shows separate controls of the same make, which can be found on similar tugs not having a Uni-lever system. the tug’s bow in position at the ship’s side. For this kind of operation a towing winch is very useful in order to control the length of the towline and to pick up the slack when necessary. ASD-tugs are also very suitable for assisting at the ship’s side, because of their high reversing power and their 360° steerable thrusters. If an ASD-tug is equipped with an azimuth bow thruster, then the manoeuvres discussed can be performed faster and more effectively. 2.10 Uni-lever system Although most often separate controls can be found on tugs with azimuth propulsion systems, many tugs are equipped with a Uni-lever or master pilot thruster control system. Figure 2B.47: Uni-lever system, Niigata. Source: Niigata, Japan Figure 2B.48: Separate controls for each thruster: either two GSO Levers for fixed pitch propellers or two GSP control for controllable pitch propellers. Source: Niigata, Japan Pgua_Supplay Destacar Types of Harbour Tug 41 Most Rotortugs have standard winches and fixed pitch propellers. Only four have controllable pitch propellers of which the latest is Serco’s tug SD Tempest. Depending on the requirements, Rotortugs may have also have fire-fighting capabilities. The azimuth thrusters, engines and winches are manufactured by the same equipment manufacturers and the Rotortugs are built at the same shipyards at similar rates as ASD and tractor tugs. Their distinguishing features relate to active steering and braking forces which can be provided in both direct and indirect mode over the full 10-0 knots speed range, their versatility, and their ability to operate in confined spaces such as locks and bridges – as is to certain extent also the case with fast tugs and the present compact ASD-tugs of 24m length. 2.11.2 Rotortugs in use The first generation Rotortugs were RT Innovation, RT Pioneer, RT Spirit and RT Magic. These tugs are still operational in Bremerhaven and Mozambique today. Rotortugs can be found in several large European ports, and also in ports in Australia (Port Hedland), some USA ports, and Africa. Sometimes the tugs are owned by separate towing companies or by a joint venture with Kotug. In mid- 2018 there were 44 Rotortugs operational and 12 being built. 2.11.3 Propeller control and manoeuvring capabilities Propeller control is similar to that of azimuth tractor and stern driven tugs, with individual thruster control units controlling respectively thruster steering and propeller revolutions or pitch (the latter if applicable). Rotortugs with fixed pitch propellers are fitted with speed modulating slipping clutches. During fire-fighting duties the portside thruster is fully disengaged and the portside engine is used to drive the fire-fighting pump. This arrangement has a significant station-keeping advantage over other main engine driven fire-fighting pump arrangements. Thanks to the third thruster, and in some cases also to the second towing winch, and consequently to the double- ended control ability, capabilities of Rotortugs are superior to those of other tug types. The Rotortug’s manoeuvring characteristics enable tug masters to provide fast reaction times. The tugs can compensate safely for the interaction effects working on the tug and the towing points at both ends of the tug create safe working tugs. In this section the related tug types as mentioned in table 2A.1 will be discussed: • The Rotortug. • The Z-Tech tug. • The RSD tug. • The Carrousel tug. • The DOT tug. Why the name ‘related tug types’? This is because the capabilities of these tugs can to a large extent be compared with the basic tug types discussed in Chapter 2, part B. 2.11 Rotortug 2.11.1 Design Rotortugs are triple azimuth thruster driven tugs with the thrusters arranged in a triangular configuration with a towing – or escort – winch forward and a towing winch aft. Basically it is a conventional tractor tug with azimuth thrusters, and the skeg replaced by a third azimuth thruster. This creates the possibility to design a versatile tug with unique capabilities for ship handling and with good active steering and braking capabilities. Since the first Rotortug concept, Robert Allan Ltd has exclusively designed Rotortugs of various dimensions and designs. The company’s research capabilities mean they are able to optimise hull forms and course controllability characteristics for sailing ahead, astern and transverse. Combined with about 20 years of operating experience with the first Rotortugs, the latest generation of Rotortugs are called ARTs (Advanced Rotortugs) and provide a sophisticated design. Main dimensions of three ART tug types : The ART(W) (Advanced Rotortug Wide body) is a tug with a larger beam, such as the ART 85-32W designed for operations in Port Hedland. Increasing a tug’s width increases stability. The point is, however, that with ASD- tugs the propulsion units counteract the heeling angle in the indirect mode (see Tug Stability. A Practical Guide to Safe Operations), while with the Rotortugs the thrusters increase the heeling angle (see figure 2C.3). On the other hand if the heeling angle becomes too large it can be decreased by lowering the thrust. Type ART 65-28 ART80-32 ART 85- 32W Length 27.50m 31.95m 31.5m Beam 12.50m 12.6m 13.8m Bollard Pull 65 tons 80 tons 85 tons Chapter 2 PART C Related tug types Pgua_Supplay Destacar Pgua_Supplay Oval Pgua_Supplay Seta 42 Tug Use in Port Rotortugs can operate in various ways, whether when towing on a line or operating at the ship’s side. The tugs can always operate bow-first, both as sternand as bow tug., They have good tug control capabilities when operating around the bow of a ship at speed or in the ship’s propeller wash. This feature makes them especially suited for center lead forward and center aft operations. Furthermore, the third azimuth thruster provides additional redundancy. A Rotortug’s aft towing point is located perpendicular above the centre line of the aft thruster, providing easy course control of the tug as bow tug. The tug’s large side-stepping capability is of great help for repositioning of the tug. When operating as stern tug, the tugs can provide relatively high steering and braking forces in the direct mode up to 10 knots speed, which is also called combination-arrest mode. When operating in this mode there is hardly any heel. Rotortugs can provide active steering and braking forces between 6 and 10 knots using both direct thruster forces and hydrodynamic lift forces; the latter in the indirect mode. Performance in the direct and indirect modes are shown in figures 2C.4 and 2C.5, opposite page. Figure 2C.1: Rotortug ART 80 32. Left: side view, middle: aft view, right: forward view. Source: Rotortug Figure 2C.2: Forward tug applies the method of rotoring. Photo: Rotortug The tugs use a specific manoeuvre at low ship’s speed – what is called ‘rotoring’. With rotoring, steering forces can be applied within the beam of the assisted ship which is of great help in confined spaces such as locks and when passing bridges (see figure 2C.3). This furthermore creates the possibility of operating with fewer tugs during most weather conditions. In this way the first generation Rotortugs assisted high windage car carriers through the locks in Bremerhaven. With rotoring with the towline fastened forward (at the end with the two thrusters) the tug can generate a force of 70 per cent of the tug’s bollard in transverse direction to the ship’s centre line with quick response to the pilot’s commands. Rotoring can also be applied during mooring operations. In doing so the ship can be brought as close as possible to the quay or jetty (see figure 2C.2). There are some aspects to keep in mind. Three thrusters within a relatively short distance of each other may cause some loss of effectiveness due to thruster-thruster interactions, depending on the thruster settings. Thrusters underneath the hull will, as with normal tractor tugs, increase the tug’s resistance. Types of Harbour Tug 43 To benefit from the Rotortug’s capabilities it is highly recommended that tug masters follow a specific Rotortug training before they start operations. Tug handling with three thrusters can be challenging without prior instructions and training. Kotug has a Rotortug simulator with a 360° arc of view, where training is given in handling a Rotortug, as well as ship handling with the Rotortug. With this simulator an optimal training can be given to new and experienced tug masters. Furthermore, Kotug has a 15m long training Rotortug – see Chapter 8, Training and Tug Simulation. Figure 2C.3: Various Rotortug manoeuvres with related thruster settings. Figure 2C.4: Comparison performance Rotortug with ASD-tug. In the 4-8 knots speed range the Rotortug performs better and above 8 knots the ASD-tug performs better. Note: For an explanation of various assist modes, see escort chapter. Source: Kotug Figure 2C.5: Performance diagrams of Rotortug ART80-32, LOA 31.95m, beam 12.60m, BP 80 tons, operating as stern tug in direct (yellow) and indirect (red) mode at 8 knots speed. 44 Tug Use in Port 2.11.5 FLNGs and tugs providing in-field support Three Rotortugs ART100-42, called in-field support vessels (ISVs), were specifically built for the Prelude FLNG (floating liquefied natural gas) project. Another ART100- 46 was built for the ConocoPhilips Bayu Undan Field. The ART100-46 tug RT Raven was launched in January 2018. The number of scheduled FLNG projects, and consequently ISV requirements, is gradually increasing with global energy demands. The ART100-42 tugs have a length of 42m, width 16m, maximum draft 7.40m, bollard pull 100 tons and are equipped with FiFi1 with water spray. The ART100-46 (LOA 47m, beam 16m) is fitted with DP2 capacity and has similar characteristics; an additional length of 5m provides, with a retractable towing fairlead, more deck space aft and gives additional support capability. ISVs provide a range of services and are generally customised to suit each project’s requirements. Their capabilities include (but are not limited to): • Assisting gas carriers coming alongside the FLNG for loading and when leaving. • Emergency response. The ART100-42 is able to accommodate 85 people in case of an emergency on board the FLNG which involves people having to leave the vessel. • Condensate hose-handling and maintenance. • Safety stand-by and surveillance. • In-field cargo and personnel transfer. • Dive and ROV support. Also in wave conditions, gas carriers have to be brought alongside. This can, in particular, be a problem when pushing at the ship’s side. The tugs should be able to push in such a way that the fenders don’t get damaged and the hull pressure on the gas carrier does not get too high. The Rotortug ISVs with their propulsion units arrangement below the bottom should be able to do so up to a certain wave height/period. When sea conditions worsen, the tugs can then tow on a line and use the method called ‘rotoring’, mentioned above. 2.11.4 Summarising The advantages of the tugs are: • Excellent manoeuvrability, which includes among other things turning on the spot with a high rate of turn, astern speed equal to ahead speed and a side-stepping speed of approximately six knots. • Fast positioning and re-positioning and a large variety of assist modes with short response times. • A high bollard pull or, alternatively, the same bollard pull with less draft, compared to a normal tractor tug with two azimuth thrusters. • High side thrust up to 95 per cent of bollard pull to assist vessels through narrow passages, locks and bridges. • Better reliability because two units bring sufficient manoeuvrability and bollard pull for day-to-day ship handling work; in case of breakdown of an engine, the tug is still operational and repairs can be postponed until a suitable time. • There is hardly any risk of damaging the azimuth thrusters on the bulb of an assisted ship as can happen with stern drive tugs, due to the thruster location and protection. • Safe tug for operations near the bow of a ship having speed. • Specific assist modes that can be utilised by a Rotortug enable them to operate within the breadth of a ship, reducing the number of tugs normally required, and bring ships as close as possible to the quay. • Dynamic positioning systems can be installed for offshore operations. • Escort work with high towline forces is possible over the stern as well as over the bow of the tug at relatively high speeds. The Rotortug is a highly manoeuvrable and reliable tug and can generate high towline forces. But it is also a rather complex tug with its three thrusters and two winches, which does increase underwater resistance and may affect purchasing and maintenance costs compared to various other tug types. Figure 2C.6: RT Evolution in the indirect assisting mode at 8 knots speed. Photo: Rotterdam pilot Marijn van Hoorn Figure 2C.7: RT Evolution in the direct assisting mode at 6 knots speed. Photo: Rotterdam pilot Marijn van Hoorn Types of Harbour Tug 45 Since the first Z-tech tug based on practical experience, the tug has undergone modifications such as with the skeg which was first closed and is now open. By mid-2017 Cheoy Lee Shipyards had built 45 Z-tech tugs, from 60-70 tons bollard pull, and 27-30m in length. At the same date, there were approximately 70 Z-tech tugs worldwide. As with theASD-tug, the skeg provides directional stability when sailing astern and does not impede ahead steering performance and or create too large additional interaction forces when coming alongside a ship at speed. The Z-tech tugs built for the Panama Canal are specifically adapted to the operational needs of the Panama Canal Authority. These include: • A wider beam in order to ensure a higher clearance angle when working under the flare of ships. • The height of the wheelhouse is lower than on other tugs of this class. • Two independent winches, because the tugs use two towlines. • A dayboat accommodation arrangement. Developments of Z-Tech tugs are continuing. In May 2017, USA-based Bay-Houston Towing Co. and Suderman & Young Towing Company awarded construction contracts to Gulf Island Shipyards for four Z-tech 30-80 class terminal/ escort tugs of 80 tons bollard pull for each company; tugs to be designed by Robert Allan Ltd. with sponsons to suit the Z-tech hull form. CFD (computational fluid dynamics) simulations demonstrate escort capabilities increase by 15 per cent compared to the original Z-Tech. The Prelude is a 488m long floating unit which will be stationed 230km off the Australian cost in 240m deep water for 25 years and will operate continuously in terms of gas processing and the loading of LNG, LPG and condensate tankers. For such a project, specific tugs are needed, because the tugs have to operate during a long time in remote areas where redundancy is of great importance and local wind and sea conditions play an important role. 2.12 Z-tech tug 2.12.1 Design The Z-tech tug can be found in many ports and is an iniative of PSA Marine, Singapore. They consulted with the tug masters, crew and operation managers on their operational needs and specific requirements. It became clear that some had a distinctive preference for tractor-style tugs while others preferred the ASD type. The solution was to develop a single design that would incorporate the best characteristics of both the tractor and ASD type tug. In 2003 the first Z-tech tug was born, designed by Robert Allan Ltd. The Z-tech tug is especially configured to allow to work closely under the extreme flares of large container vessels, although the Singapore tugs handle all kinds of vessels, such as bunker barges, coastal tankers with very low freeboard, car carriers, bulk carriers, tankers and handle oil rigs as well. Still leaving sufficient room to install/withdraw the thruster units , the wheelhouse is situated well aft, which means towards the thrusters, creating a relatively large working deck forward and enabling the tug to work close to a ship. The working deck is furthermore free of anchor chains, because anchors are located at the thruster end of the tug. Because of the need to work in either push or pull mode under the flare ends of large container ships and car carriers, the Z-tech tug also has a flat forward sheer and a wide, heavily fendered bow, which is the skeg-end of the the tug. The stern of the the tug has a strong vertical sheer to creat good sea-keeping capabilities. According to PSA Marine, speed and bollard pull astern are at least 95 per cent of that going ahead. Figure 2C.8: Z-tech tug Star Ruby, owned by PSA Marine. Photo: Piet Sinke Figure 2C.9: Z-tech tug 6500 class tug built for service in the Panama Canal and approaches. LOA 27.40m, beam 12.20m, BP ahead 65 tons. See also double winches forward. Courtesy Cheoy Lee Shipyards 46 Tug Use in Port to some extent with a reverse-tractor tug. These tug types usually have only one winch and do ship handling only by the towing winch and towing staple at the skeg end, which is the bow for the Z-tech tug and reverse-tractor tug and the stern for the ATT. On an ATT and Z-tech tug the working deck is rather flat, and no anchor winch limits the working place. ATTs and Z-tech tugs sail ‘skeg first’ or ‘thrusters first’ depending on the situation. At somewhat longer distances and in sea conditions, the Z-tech and the tractor tug sail ‘thrusters first’ with the higher deck forward. The Z-tech tug and several tractor tugs can manoeuvre well with the skeg end under the flare or overhanging stern of a ship. How Z-tech tugs operate in, for instance the Port of Singapore, can be seen in figure 2C.10 which shows how the tugs approach a ship and how they make fast. 2.13 RSD tug 2.13.1 Design and manoeuvrability The RSD (Reverse Stern Drive) tug is a new tug type designed and built by Damen Shipyards. It is a new concept which combines the advantages of both ASD-tugs and ATD-tugs, as was the orginal idea for the design of the Z-tech tug. The forward end of the RSD tug is the thruster end. The skeg generates extra hydrodynamic forces on the tug when operating in the indirect mode and shifts the centre of hydrodynamic forces more in the direction of the towing point. When the tug is operating in the indirect mode the effect of a skeg on the steering forces that can be delivered is largest when the towing point is, horizontally seen, as close as possible to the location of the centre of hydrodynamic pressure on the tug’s hull. On tugs such as the Z-tech tug and the ASD-tug, due to their design and skeg location with respect to this an ideal situation is difficult to realise. This is further addressed in the Escort chapter. Furthermore, the distance between this hydrodynamic centre of pressure centre and location of the propulsion units should be as large as possible. Of course, the vertical distance between the centre of pressure and the towing point should be as small as possible in order to reduce heeling angles. 2.12.2 Propeller control and manoeuvring All Z-Tech tugs built by Cheoy Lee Shipyards Ltd – and as far as is known by other yards as well – are fitted with fixed pitch azimuth thruster without speed modulating clutches, although Z-tech tugs built for the Panama Canal Authority have such a facility, called an MCD (marine control device). The thrusters have separate controls, one on each port and starboard wheelhouse console. Seen from an operational point of view, the Z-tech tug can best be compared with an azimuth tractor tug (ATT) or Figure 2C.10: General Z-tech manoeuvres for approaching a ship and passing a towline. Types of Harbour Tug 47 As indicated above, there are similarities with the Z-tech tug. Th e tug manoeuvres shown and mentioned for the Z-tech tug can be carried out in the same safe way by an RSD tug. 2.14 Carrousel tug Th e basic principle of a carrousel tug is a radial system. New with the system as applied on the carrousel tug is that it is not a half-circle, or less, but a full circle and has basically a diameter equal to the tug’s beam. Th e radial system itself is not new. It has been applied for decades on several harbour tugs and in former times on tugs on the River Rhine. With a radial system, a tug’s heel due to a transverse towline force is limited. Performance and safety of several conventional tugs has thus been increased signifi cantly. Th e carrousel is initially situated above the lateral centre of pressure for a crosswise water fl ow. Th e advantages of the carrousel are: • Th e tug can safely cope with large towline forces generated by the hydrodynamic forces working on the tug hull, while heeling angles are smaller than without such a system. Capsizing due to high athwart ships towline forces is not possible. • It enables the tug to turn freely, in no way restricted by the towline coming in contact with the superstructure. • In addition, it off ers the possibility to use highly effi cient and robust conventional shaft propellers and turn the whole hull including propulsion in line with the towline force instead of turning only the thrusters. Th e fi rst aspect is related to speed. Th e higher the speed the higher the forces that can safely be generatedin the towline and applied to the ship to be assisted. Also, high braking forces can be achieved because the system enables a stern tug to operate safely broadside behind the ship. Th e second aspect is not related to speed. It greatly enlarges the capabilities of particularly conventional tugs and combi- An ASD-tug when sailing astern, for instance in the case of bow-to-bow operations, has the disadvantage that the stern is not designed as ‘bow’. Th e same applies when a tractor tug is operating as a stern tug on a line. Bow and stern of the RSD are about of equal height. Th is enables the tug to operate safely as a bow tug. It then operates like a real tractor tug and also like a reverse tractor tug, which is an ASD-tug operating over the bow. Th e latter has the disadvantage of the low stern facing the incoming water fl ow and incoming waves. Bow and stern of equal height also enables the tug to operate safely as stern tug on a line. As such, it will operate as a reverse tractor tug (ASD-tug operating over the bow) with the skeg forward and as a real tractor tug. Th is tug (ASD-tug operating over the bow or tractor tug) has the diasadvantage of having the low stern in the direction of movement, so facing the incoming water fl ow and waves with the low stern. It could be said that the RSD tug has two bows. Th e tug has furthermore a twin fi n, as has been discussed with the azimuth tractor tug. It creates a highly manoeuvrable compact ship-handling tug with perfect steering behaviour both sailing ahead and astern. Th e tug has also a very good sea-keeping behaviour. Tractor tugs are safe when operating near the bow of a ship at speed. Th is applies to the RSD-tug as well, because when making fast at the bow it will sail thrusters fi rst, like a tractor tug, and in doing so it can overcome the interaction forces. It would be good to consider this tug type as a safe replacement for an ASD working over the bow. In addition, when the topmast is taken down, the tug is suitable to work under the overhanging fl are and stern of large ships, especially container ships. Th e fi rst RSD-tug is the RSD tug 2513, with a LOA of 24.75m, a beam of 13.13m, power 4,480bkW, bollard pull ahead 70 tons, astern 67 tons. New designs are being developed. Figure 2C.11: The RSD (Reverse Stern Drive) tug 2513. Source: Damen Shipyards Figure 2C.12: Complete view of the RSD tug 2513. Source: Damen Shipyards 48 Tug Use in Port in ship’s speed and a turning moment, which should be avoided. Carrousel tug designs, accurate model studies for the optimum location of the carrousel in relation to the locations of centre of pressure at different angles of inflow, focusing on such aspects as the overall behaviour and optimum performance of the carrousel tug when towing, while appropriate reserve buoyancy, freeboard and hull shape, and in particular safety of operations and safe limits, should be studied as well. Further aspects to be considered are workable heel angles, safe abort manoeuvres and performance in wave conditions. While high steering forces can be generated, attention is also needed to determine whether high and controllable braking forces can be delivered without giving the ship a rate of turn if the latter is not wanted. tugs. It creates the possibility to turn the tug freely with respect to the direction of the towline, for instance enabling a stern tug to apply steering assistance to starboard as well as to port at a ship having headway. The lack of this capability is a large disadvantage of conventional tugs. If necessary for some reason, the tug can turn 180° with the towline attached. Advantages with respect to stability will be dealt with in paragraph 4.2.3. Development of first carrousel tug Multratug 12 In 2000 plans started to investigate the carrousel principle on a real-size vessel. As test tug, an existing conventional combi-tug was selected for conversion. In 2001 various model test were performed. In 2002 Multratug 12 was converted into the first carrousel tug by removing part of the accommodation, by adding a large rectangular deck box as support for the carrousel and additional buoyancy. Since 2002 the tug has been in operation and demonstrating the remarkable dynamic performance, however, limited by the small installed engine power and the tug age. Model tests As mentioned before, model tests have been carried out with a model of the Dutch combi-tug Multratug 12 (see figure 2C.13). Right below the carrousel two vertical skegs were fitted, representing full scale skegs with a length of 6m and a depth of 0.4m. Each skeg was located at a quarter of the tug’s width from the side. High towline forces were achieved during model testing at Delft University of Technology, as shown in figure 2C.14. Full scale tests Full scale tests have been carried out with the tug Multratug 12 fitted with a carrousel and with skegs as used for the model tests. The tests confirmed the working of the system as well as the forces measured during the model tests. Even higher towline forces could be achieved due to a more stable position of the full scale tug. The photo (figure 2C.15, over page) shows the carrousel tug applying steering forces. Aspects that require attention or further study As the carrousel is now in a phase of further employment, some aspects require attention, although a number of the aspects to be mentioned have already been addressed in newer designs. Aspects requiring attention are: • The lead of the towline for all possible ships to be assisted, assist manoeuvres, conditions and circumstances, needs to be considered. • Safety of deck operations, including efficient and safe towline handling under all working conditions and with minimum crew, requires attention. • The possibility to install an appropriate towing winch, strong enough to withstand the high towline forces that can be generated, needs further study. A towing winch is of particular importance when the carrousel tug will also be used for escort operations. • The carrousel requires a constant tension in the towline, because for most tug manoeuvres even a small constant tension in the towline may create an unwanted increase Figure 2C.13: Combi-tug Multratug 12 (LOA 28.5m, beam 6.6m, BP 21 tons, retractable bow thruster 450hp). Figure 2C.14: Towing forces based on model tests with a model of the 21 tons BP tug shown in figure 2C.13. Types of Harbour Tug 49 The DOT and the Allrounder tug discussed in the next paragraphs have a comparable system. As it is a very safe system that increases the capabilities of particularly conventional tugs, but also of other tug types such as the ones with one propulsion unit forward and one aft, more applications may be seen in the future. 2.15 DOT tug The DOT (Dynamic Oval Towing)-tug is a conventional tug type with a movable towing point which is realised by a heavy rail around the superstructure along which the towing hook (or towing point) can travel. The system allows the tug to turn in any direction with the towline fastened; consequently the tug can pull either over the bow or over the stern without releasing the towline. Furthermore, the system prevents capsizing of the tug when the towline under high tension comes at right angles to the tug. Basically the DOT system is the same as the movable towing point system on a carrousel tug. As can be seen with Multratug 12 the original carrousel system is located at a lower height above the deck, which results in smaller heeling angles. A small number of DOT tugs have been built, mainly smaller conventional tugs. 2.16 The All-Rounder AR360T A recently specifically designed conventional tug type with a movable circular towing point like the carrousel is the All-Rounder. The All-Rounder 360 Tug (AR360T) is a high-powered twin propeller shaft compact tug equipped with an all-around radial winch support anda new hull shape to enhance hydrodynamic forces. Hereby effective towing and braking performance can be achieved at bow and stern of ships from zero speed to making headway without risk of capsizing, apart from the pushing and pulling capabilities at the ship’s side. Aiming at port operations, escort tasks and ship to ship assistances. Carrousel tug applications Basically the carrousel tug makes effective use of the hydrodynamic forces working on a tug hull, which means that with increasing speed towline forces increase. When speed decreases the effectiveness of the carrousel tug decreases. This is in contrast with the requirements for tug assistance in many ports. In harbour operations tug assistance is generally needed at speeds below approximately six knots. Full tug power is then often needed for steering, braking and controlling a ship’s position. This means that for a carrousel tug, bollard pull is an important factor as well. The carrousel tug is not specifically designed for tug operations at the ship’s side as applied in many ports around the world. For this operating mode, tugs with omni-directional propulsion systems and a towing point at the tug’s end are most suitable. However, the carrousel system can improve the capabilities and safety of operations of harbour tugs to a large extent and particularly of the conventional type of harbour tugs and of combi-tugs. As a forward or aft tug, among others, high steering forces can safely be handled, while the tug is not restricted by the direction of the towline. Basically, the carrousel tug design can most effectively be applied in situations where tug assistance is required during a transit, such as in channels, fairways and port approaches, more or less as an escort tug. However, if sufficient bollard pull, it can be used during mooring/unmooring operations as well. The carrousel tug Multratug 12 showed remarkable dynamic forces, but was limited in bollard pull due to the small installed power. However, in a new carrousel tug the required power can be installed to achieve the requested bollard pull. This can be done with either conventional highly efficient propeller shaft lines or with thrusters to enhance manoeuvrability. For tug operations in confined spaces a short and wide-bodied twin propeller shaft tug can be used or, if considered necessary, with twin thrusters. The carrousel system is also applied on the Carrousel RAVE Tug (CRT) which is dealt with in paragraph 2.20. The CRT has one Voith propulsion unit forward and one aft. Figure 2C.15: Combi-tug Multratug 12 modified as carrousel tug during full scale trials Figure 2C.16: DOT tug Ugie Runner. Source: Macduff Ship Design, UK 50 Tug Use in Port Operational safety is integrated in the tug design. On the outside of the accommodation a fixed walkway with hand railing is mounted. Hereby the crew can observe the deck situation before entering the deck zone with rotating winch and towline. Before the crew enters the deck area, e.g. during making the towline (dis)connection, the winch will be fixed in position by a parking brake. Simultaneously the drum brakes are opened to prevent significant loads on the towline. Before releasing this park brake all crew must leave the deck area. Both doors to the accommodation and wheelhouse are positioned at centerline to prevent early submersion and are clearly visible from the wheelhouse. Further the tug is also equipped with SaferVents, (See book ‘Tug Stability’ p71) ensuring that even at large heeling angles the engine room will not be flooded. Operational training of the crew for this new tug type is an important factor and for instance simulator training centre in ALAM (MY) will provide the training including a special tug model using Wartsila Transas software. Note: For more information about the effect of a carrousel system on stability, please see the book `Tug Stability’ (p47-50). Summarising: This tug with conventional twin shaft propulsion, with towards the bow upward sloping central deck, the seaworthy hull shape, and in particular with the radial winch support, has become a tug with extensive ship assist capabilities in sheltered as well in unsheltered waters. In 2021, the first tug was ordered in Malaysia by owner Harbour 360 Sdn Bhd and built afterwards at Labuan Shipyard & Engineering Sdn Bhd. The tug features compact outer dimensions of 24 m length and 10 m width and offers a high bollard pull up to 65 ton by efficient and robust large sized shaft driven twin fixed pitch propellers in nozzles. The propellers are positioned wide apart to offer large steering lever in both ahead and astern conditions. Steering is further enhanced by independent high lift (flap) rudders and a strong bow thruster. The tug has a new specific hull design shape with lateral area centered at half length and upward sloping bow and stern lateral area in order to facilitate easy turning even under various flow angles and speeds. Below the tug, two large skegs are mounted to enhance the hydrodynamic towing performance and in addition offering protection of aft propulsion against ground contact, integrated engine foundation and finally docking support. The towing installation is mounted on a slightly, towards the bow, upward sloping central deck enabling significant accommodation area under the bow deck, easy access from aft deck and large bow buoyancy (enabling working in unsheltered waters). For this tug also a new winch type has been developed with an instant automatic overload release to prevent high peak loads and prevent towline breaking. The winch moves around the accommodation on two rail tracks and distributes the towline load over two carriages. On both sides of the winch a hydraulic power pack is fitted for the winch motor and the brakes, operated by remote control. The whole deck and rail structure has been analyzed in detail with Finite Element Calculations (FEM) resulting in an efficient and strong steel structure for easy manufacturing, building and maintenance. Figure 2C.17. The All-Rounder AR360T tug Types of Harbour Tug 51 In both cases, and also when there is a failure with the thruster at the end where the towline is not fastened, the other thruster is still available and can be used to try to avoid an accident, although when operating as forward tug on a line, the situation might become risky. If the tug is equipped with a carrousel system, however, these aspects don’t play a role. The usefulness and benefits of such new designs have to be proven during daily practice, not only regarding the design, but also with respect to training needs. After the initial design, sometimes modifications take place – as has been the case with the SDMs andGiano tug. For both tug types, modifications of the original skegs or number of skegs were needed. Although the tugs that are already operational, such as the SDMs, EDDYs and Giano tug, perform satisfactorily, some aspects require attention: • In the first place, as mentioned above, the consequences should be well understood of the fact that the large power a tractor tug/reverse tractor has at the forward end of the tug is much less with these FAST tugs. • When free-sailing close to a ship, it should be well- known how to compensate for the interaction effects working on the tug, especially near the bow of a ship having speed. If the wrong thruster is used, it may introduce the same risks as when a conventional tug is trying to enlarge the distance between tug and ship’s hull. • Seaworthiness is another important point requiring attention. • Skeg-thruster interaction is always an item that requires attention. • Location of thruster handles: thruster handles should be positioned such that no mistakes can be made between which handle is for the forward thruster and which one for aft. • Quickly stopping a free-sailing tug or makinga crash- stop: how this should be done in the most effective way while not diverting from the track or heading – which can be necessary in busy shipping areas – should be known for each particular tug type. One tug may set the CPP propellers on astern with the loss of about 55 per cent propeller thrust (which can be less with specific propeller designs), or in the case of diesel-electric propulsion the fixed pitch propeller revolutions may be reversed, also with a loss astern thrust, or another tug may turn the thrusters so creating on unstable tug, or a tug has the same thrust ahead an astern without the need/possibility to turn the propulsion units. • Fail safe. When a forward tug is towing on a line to assist a ship having speed, will the tug be in danger in case of 2.17 Introduction This section deals with tugs with Forward and Aft a Single Thruster or a single Voith propulsion unit (so-called FAST- tugs), of the following types: • SDM (Ship Docking Modules) / ATT (Asymmetric Tractor Tugs)( see paragraph 2.18). • EDDY (Efficient Double-ended Dynamic) tugs ( see paragraph 2.19). • CRT (Carrousel RAVE Tug)( see paragraph 2.20). • Giano tug ( see paragraph 2.21.) FAST-tugs differ from all foregoing tug types, although they could be compared to some extent with a combi-tug or maybe even more with a Rotortug. With the same power fore and aft, the handling of these tugs differs totally from the usual tug types, as does ship handling with these tug types. Other ways of ship handling are possible, but other risks are introduced when not being fully trained in handling these tugs. There are some important facts to keep in mind with respect to this type of tug. This is because because at each end of the tug is only maximum 50 per cent of the total power available, while tractor tugs and reverse tractor tugs have at their forward end 100 per cent power available. Where tugs are under influence of interaction effects, as can be the case near the bow of a ship at speed, the tractor tugs and reverse tractor tugs with their 100 per cent power at the forward part of the tug, can much better compensate for the suction forces and turning moments working on the tug by steering away from the ship’s hull or by controlling the heading. If FAST tugs are designed as hybrids, the power can even be much less when sailing in economical mode with reduced power, eg diesel-electric. This can become particularly problematic when operating close to the bow of a ship at speed, for instance when preparing to make a towline connection, due to the interaction effects. With a tractor or reverse tractor tug redundancy will also be larger, because when one thruster fails these tugs can often still operate to some extent. There are, however, some other aspects. When towing on a line at an angle at a ship having speed, the less power at the tug’s end where the towline is NOT fastened has its effect on the operation. The tug will not be able to veer away from the ship as far as with a tractor tug or reverse tractor tug. The hydrodynamic force will become too large and the tug may swing around, unless other measures are taken to keep the tug operational, for instance by fast slacking of the towline. When operating aft in the direct mode, which will be explained later in the book, a similar effect may play a role. Chapter 2 PART D FAST tug types Pgua_Supplay Destacar 52 Tug Use in Port Towing of Tampa acquired two SDMs Mark II in the years 2000-2002, named Florida and Endeavor. Tug Florida has been renamed as Mobile Point and now belongs to Seabulk Towing, Florida. Main particulars The main particulars of the SDM Mark I and Mark II are as follows: Mark I Mark II Length overall 27,4 m 27,4 m Maximum beam 15,2 m 15,2 m Draft 4,90 m 5,0 m Engine power 4.000 hp 4200 hp Bollard pull 55tons 60 tons The main differences of the SDM design compared to other harbour tugs are as follows: • Shallow flat bottom and an elliptical form. • Very wide beam compared to the more or less normal length of a harbour tug. • Two azimuth thrusters and two skegs in the following configuration: – One azimuth thruster is located at approximately a quarter of the tug’s length from forward and at some distance to starboard from the tug’s centre line, – and the other thruster is located at approximately a quarter of the tug’s length from aft and at some distance to port of the tug’s centre line. – In the centre line at each end of the tug one skeg is placed, in total two skegs. The original idea of the SDM was to have a highly manoeuvrable harbour tug complying with the following requirements typical for harbour towage: • Maximum bollard pull in all directions. • Getting in position quickly. • High side-stepping performance. • The possibility to work under the flare of large ships. • Ability to work in confined areas and in semi-sheltered waters. a breakdown of one of the thrusters, in particular when that thruster fails at the geatest distance from the towing point? How to handle such cases should be known. When the towing point is changed for this reason, as is the case on one tug type, one should be careful not to introduce other risks. In the past, the safe location of the towing point has been the subject of an extensive study with Voith tugs • To what extent the effect of the thrusters is reduced when for instance (sideways) pushing at a ship with speed or with no speed. The thrusters are then rather close to the vertical ship’s hull. • Tug handling is not just handling a free-sailing tug, but knowing how to use the tug in the most safe and effective way to handle all kind of vessels in a safe and efficient manner, including the risks involved. • Proper training, because handling of these tugs differs considerable from other tug types such as ASD or Voith tugs. • Not only tug masters have to be trained but pilots should also learn the capabilities and possible limitations of the new tug types. • Performce in the indirect mode of the FAST tugs could be compared with performance of, for instance, Rotortugs to get an idea of the escort capabilities. • Capabilities of the EDDY,Giano tug and SDM could be increased by the use of a carrousel system as with the Carrousel RAVE Tug. Up until now only a few tugs have been built of these FAST type tugs. The various types are addressed below. 2.18 SDM (Ship Docking Modules) 2.18.1 Design This type of harbour tug has been developed by Hvide Marine (USA), now Seabulk Towing in Tampa (USA), and Elliot Bay Design Group. Seabulk Towing has three SDMs Mark I and one SDM Mark II. SDM Mark II is a follow-up of the original SDM design with the same dimensions but somewhat higher bollard pull. The first SDM was the New River, delivered in 1997, followed by St ]ohns in 1998, Escambia in 1999 and the SDM Mark II Suwannee River in 2000. Towing company Marine Figure 2D.1: Forward view SDM Figure 2D.2: Side profile SDM Types of Harbour Tug 53 release towing hook of 50 tons SWL is also fitted for secondary use. The towing winch is placed beneath the bridge deck, but can be observed by the tug master through a window in the deck. The towline, 150m Dyneema with a 50m long pendant of conventional fibre, can be deployed through fairleads, one amidships and one right aft. The whole tug concept is based on having a towing tug capable to produce a high and equal bollard pull in any direction. Safety aspects • High stability. • Large working deck aft increases safety of tug crew during operations. • As indicate above, the deckhouse construction is well within the bulwarks, which enables the tug to operate under the flare and/or overhanging stern of ships. Also the distance of the superstructure to the towing point avoids the possibility of collision with the vessel be towed. 2.18.2 ManningThe crew accommodation on the USA SDMs, and in particular on the Mark I, is minimal. They were initially built as two-man day boats, but that has never been the case. So, theoretically, two men can operate the tugs, although on the Spanish SDMs there is requirement from Flag Authorities of a crew of three persons in port and six persons outside. 2.18.3 Manoeuvring performance Free sailing speed is approximately 12.5 knots and a side- stepping speed of 6.5 knots can be achieved. Due to the wide beam, stability of the tugs is large and consequently the tugs can operate safely. The sides of the tugs are flared in order to provide also larger righting moments when heeling and to prevent contact between the tug’s underwater part and the ship’s hull. The two skegs improve course stability and aid in dry- docking. There is a hole in the skegs to reduce the difference in pressure between both sides of the skegs caused by the accelerated water flow into the forward nozzle and exiting from the aft nozzle. Without these holes the tug captains had to correct the tug’s track by steering the aft thruster 5-10° to starboard. Loss of effectiveness will be the case when one, or both thrusters, is operating close to the ship’s hull, which will often be the case in the USA, where the tugs generally operate in such a way. This loss of effectiveness may play a role when the tug is pushing due to the obstructed water flow towards the SDMs perform indeed well in confined areas as tight slips and dry-docks. In 2004 Remolques y Servicios Maritimos S.L. (Reyser), now P&O Reyser, of Barcelona, Spain, was licensed to construct five SDMs to be built in Spain. In Spain these tug types were also named ATT, Asymmetric Tractor Tugs. The five Spanish tugs are of two classes – see table at foot of page. All the five units have the same dimensions as the SDMs Mark II. The Spanish version is almost identical to the USA Mk II design with almost identical dimensions, but have a larger bollard pull and larger crew accommodation. The tugs built in 2005 have Caterpillar 3516B main engines and the tugs built in 2008 have MTU main engines . The Caterpillar engines produce 2 x 2,536 bhp at 1,600 rpm, giving a bollard peak pull of 74.5 tons (65 tons average). Power from each engine is transmitted to Rolls-Royce US 205 FP propellers in fully steerable propulsion units via Twin Disc slipping clutch units. The Twin Disc speed modulating clutches between each engine and thruster are of heavy duty type, allowing for precise propeller speed, even down to zero, irrespective of engine speed. This is of great benefit for manoeuvring but also when operating the FiFi1 system. The tugs with MTU engines have also Twin Disc clutches but Schottel propeller. Towing winch The towing winch installed on the Spanish tugs has a maximum brake holding capacity of 135 tons and a quick Figure 2D3: Large working deck aft of SDM Escambia with winch and two fairleads. See also the ‘soft loop’ fenders made of recycled tyres. Photo: Seabulk Towing & Seacor Island Lines Class Name Zamakona Hull No Year Built Operating Port Main Engines I Salvador Dalí 611 2005 Barcelona 2 x CAT 3516-1,840 kW @ 1,600 rpm. BP 75 tons.I Ramón Casas 612 2005 Barcelona II Eliseo Vázquez 651 2008 Ferrol 2 x MTU 16v4000M61 2,000 kW @ 1800 rpm. BP 78 tons. II Clara G 652 2008 Santander II Willy T 653 2008 Barcelona 54 Tug Use in Port View from the wheelhouse Although the ATTs have an excellent view from the wheelhouse, a negative point is that the large funnels limit the all-round view of the tug master and especially in a more or less athwartships direction, which can create problems when coming alongside a ship or berth. This is a problem often seen in other tug designs as well. In the new ATT version, project ATT2020, this problem is solved. Water on deck One of the other disadvantages of the current design is the amount of overcoming water when sailing in waves, as the height at the bow is low, around 3m above the waterline. On the other hand, the superstructure protects the aft deck very well, keeping it completely dry. This disadvantage is also solved in the ATT2020 version. propellers and in particular when pulling at close distance to the ship’s hull (see figure 2D.4). The original SDMs are mainly harbour tugs, which is included in the name, and operate successfully inside the ports of which prevailing conditions and circumstances will have played a role in the design. A tank test carried out by MARIN in the Netherlands in 2008 showed that the ATTs are also capable of working outside the port in wave conditions and are able to carry out escort duties. Simulation studies were also carried out by Siport XXI in Madrid in 2010 to demonstrate the escort capabilities. For some specific ship assist manoeuvres, see paragraph 2.18.6. 2.18.4 Some disadvantages of the present design As with all the tugs, also the SDM/ATT has some dis- advantages, although it should be kept in mind that the tug was designed as a pure harbour tug. Some disadvantages are: Figure 2D.4: SDM pushing at ship’s side. Photo: Rafel Cabal Alvarez, Barcelona pilot Figure 2D.5: SDM as forward tug with towline through after fairlead. Photo: Rafel Cabal Alvarez, Barcelona pilot Figure 2D.6: SDM at dry dock. The two thrusters, skeg and hole in the skeg can be clearly seen. Photo: Seabulk Towing & Seacor Island Lines Types of Harbour Tug 55 2.18.6 Ship assist manoeuvres As explained before, the SDM/ATT has such dimensions and thruster-skeg confi guration because of the specifi c requirements of harbours with narrow and confi ned spaces, which is the case for example in Barcelona, where the ATT has been proven a good design. Th e pictures over the page show some specifi c assist manoeuvres with an SDM and ATT. Because of the high side forces that can be applied, the tugs are very suitable to work in narrow areas, although when operating at the ship’s side the large beam can be a disadvantage when passing bridges, in locks and dry docks, where the available width is mostly at a minimum. Th e tug could then tow on a line, using either the centre staple or aft staple. Th e latter enables the tug to apply sideways forces to the ship within a smaller width, or working with a double towline as shown in fi gure 2D.10. More general assisting methods with SDMs In the USA the tugs are usually operating at the ship’s side (see fi gure 2D.11a; B,C,D) while in Spain tugs are usually made fast by the centre lead forward and aft (see fi gure 2D.11a; A), although other assisting methods are used as well (see fi gure 2D.11b). 2.18.5 New ATT design Th e Spanish owner, P&O Reyser, designed new ATTs without the present drawbacks. Th e fi rst tug Azabra of 75 tbp became operational at the end of 2020. Th e new ATT version is called ATT2020. Th e tugs would have following modifi cations: • Foredeck will be made higher to improve the capability to operate outside the port. • An additional deck below the bridge so increasing height and visibility. • Stronger fenders of cylindrical shape all around the waterline. • New low emission engines. • Oil recovery equipment. • Improved accommodation with individual bathroom in each cabin. Figure 2D.8: Water on foreship of Clara G sailing in waves. Photo: Oscar Martinez Lezcano Figure 2D.9: ATT 2020. Figure 2D.7: Simulation of ATT’s escort performance. Photo: Simulation Centre Siport21, Madrid Figure 2D.10: ATT working in narrow space with double towline. Photo: Oscar Martinez Lezcano (P&O Reyser Santander) 56 Tug Use in Port Figures 2D.12 and 2D.13 show various common methods which can be applied by ATTs. The direct towing mode is the usually method in Spain. The figures also show the towing points used and the thruster settings. Note: In figure 2D.13-A the aft towing point is used. The towline force creates with the hydrodynamicforce working on the tug a large turning moment. This limits the aft thruster in applying force in the towline, because it would then create an extra turning moment. If the indirect towing mode would be utilised more frequently it would then be recommendable to investigate if the aft towing point could not be placed above the aft thruster. Much higher towing line forces could then be achieved in the indirect towing mode. In figure 2D.12, positions B and C, the aft towing point is also used. Using the midships towing point could probably create higher towline forces at a ship having speed, due to the effect of the hydrodynamic forces working on the tug. 2.19 EDDY 2.19.1 Design Typical for all EDDY (Efficient Double-ended Dynamic) tugs is the in-line thruster arrangement, with one thruster at each end on the centreline of the tug, and the towing point in between the thrusters. The designer claims this layout offers superior effectiveness and competitiveness for ship-assist and escort tugs in the range of 22-40m. The current EDDY tug portfolio ranges from 24-37m and 45-100 tons bollard pull. Other important characteristics: • The standard propulsion system is a diesel-electric/ diesel direct hybrid propulsion system, with batteries as option. Figure 2D.11a: Basic assisting modes in Spain (A) and the USA (B, C, D). Figure 2D.11b: Various SDM/ATT tug positions as used in Spain. Figure 2D.12: ATT made fast forward centre lead. Figure 2D.13: A: indirect towing mode; B: direct towing mode. Types of Harbour Tug 57 and easy tug handling. A subdivision of the hull in five compartments which are closed during operations (certified unmanned engine room) and double outside doors for the accommodation makes it virtually unsinkable. • From a builder’s viewpoint, EDDY tugs are developed for simple construction and require significantly less steel and only a minimum of equipment. Construction of these tugs is thus not only economical but also fast. • The intrinsic simplicity of the concept and forward thinking during the development phase make EDDY tugs fit for the installation of LNG or CNG tanks, exhaust-gas after-treatment systems, all-electric propulsion systems (including high-power podded drives and rim-driven thrusters) and further automation of propulsion control systems, such as a single-joystick control system . 2.19.2 Steering and thruster control Standard bridge equipment is two separate thruster controls. Joystick, or master-pilot system, is an option. Stopping the tug when having speed ahead can be done by turning the thrusters, or faster by reversing revolutions of the electromotor and consequently propeller revolution. Turning the thrusters at full speed creates some temporary course instability in tug’s behaviour. • The 30m EDDY, for instance, when sailing in the hybrid transit mode uses one 500kW generator for speeds up to 9 knots and two for speeds of up to 11 knots. For higher transit speeds of up to 13.4 knots just one main diesel engine can be used. Both main engines will only be required during ship-assist operations or for maximum towline pull. • Very low fuel consumption (overall reductions from 30 per cent up to 50 per cent compared to tugs of similar size and bollard pull and executing the same manoeuvres at the same location, are proven). Two- thirds of the fuel savings is attributable to the hull shape and the lower displacement, while the hybrid propulsion system counts for the other one-third of the savings. • Low noise levels, mainly because the two thrusters have no interference, but also due to the hybrid propulsion system. • Low wake: the absence of stern waves for speeds up to 10 knots for the 30mversion (and up to 8 knots for the 24m version), allows the tug to maintain a high mobilisation speed, resulting in fast ship assist round-trips and lower fuel consumption. • High static and dynamic stability, high freeboard, well protected and in the centre line located thrusters (avoiding steel-steel contact with the assisted vessel) Figure 2D.16: The EDDY tug 30-65. Figure 2D.17: The EDDY 1 (EDDY 30-65). Photo: Hans Hoffmann, Rotterdam pilot Figure 2D.14: Diagram showing pushing effectiveness. Nett pushing force (bollard pull) is about 90 per cent of maximum pushing force due to the not optimal flow of the water towards the thrusters. Figure 2D.15: SDM forward and aft handling an LNG carrier. Photo: Rafel Cabal Alvarez, Barcelona pilot 58 Tug Use in Port 2.19.4 Ship handling EDDY tugs operate very well in confi ned spaces. As indicated above, due to their characteristically forward-aft in-line thruster arrangement, EDDY tugs are capable of generating towline tension continuously, and in any direction. When operating in locks, the tug can move very close to the vessel, the tug master being completely free in selecting the best angle of attack for each situation including remaining parallel to the lock’s side, as can be seen in the various pictures below. Depending on the required towing force, these tugs can thus keep the assisted vessel under control at all times. Th ese manoeuvres can be executed either with a single towline, as well as in a twin-towline confi guration. Th e required space for EDDY tugs is thus lower compared to ASD or tractor confi gurations of the same size particularly with the twin-towline concept, because the EDDY can operate within the breadth of the assisted ship. See fi gures 2D.20 and 2D.21. Also, propeller wash can be directed such that it reduces interference with the assisted vessel’s underwater body, resulting in a more eff ective pulling power and consequently better control over the vessel. 2.19.3 Manoeuvring Specifi c EDDY ship-assist and escort performance features are: • High towline forces (close to maximum BP) are available over 270°. • High side-stepping speed of 7 knots and ease (and safety) of side-stepping. • High manoeuvrability in all directions. • High steering-forces in the indirect mode, partly due to the concept and hull shape but also due to the high stability of the relatively wide hull (above water) and the location of the thrusters. • EDDY 1 has a SafeWinch, which will be dealt with in Chapter 7, while Telstar has a standard winch confi guration. • Th e tug Telstar (EDDY type) has two separately driven winch drums, allowing the tug master to use two towlines if needed. See fi gure 2D.20. • As an option the tug may be equipped with towing pins. See fi gures 2D.20 and 2D.21. • An aft winch is an option. Figure 2D.18: Hybrid propulsion EDDY 24-75 – diesel direct/diesel- electric (yellow: main engines; blue: electro motors; silver: generators – two main generators for electric sailing and one is the harbour generator). Figure 2D.20: Tug Telstar (EDDY 24-75) operating in the IJmuiden locks with two towlines. Notice the towing pins. The two towline gives a faster and better control capability than just one centre line. Photo: Iskes Towage and Salvage Figure 2D.21: Tug Telstar (LOA 25.45m, beam 12.20m, BP 75 tons), effectively pulling the ship alongside in the locks. Photo: Henk Hensen Figure 2D.19: All-electric EDDY with podded drives. Types of Harbour Tug 59 2.20 Carrousel RAVE tug (CRT) 2.20.1 Design The Carrousel-RAVE tug (CRT) concept is a novel development in the tug industry. The design is a joint co-operation of Robert Allan Ltd, Voith and the Dutch companies Novatug and Multraship. The prototype design is for a 70-ton static bollard pull tug with a carrousel system and two Voith propulsion systems. Two CRTs have been built for Multraship Towage and Salvage: Multratug 32 and Multratug 33. Both started operations in the first half of 2018. The Carrousel RAVE tug is a RAVE (Robert Allan Ltd Voith Escort) type tug equipped with a carrousel system. The tug has two Voith Schneider propulsion units, one aft and one forward, both situatedProfessor Warsash School of Maritime Science and Engineering, Southampton Solent University; Salman Nazir, PhD, Associate Professor, Head of Training and Assessment Research Group (TARG), University College of Southeast Norway, and Sathiya Kumar Renganayagalu, Doctoral Research Fellow, Faculty of Technology, Natural Sciences and Maritime Sciences, Department of Maritime Operations Campus Vestfold, are also highly appreciated. I am very grateful to the maritime organisations that have been willing to share their knowledge : Gijsbert de Jong, Marine Marketing & Sales Director, Bureau Veritas Marine & Offshore; SJ Banfield, Managing Director, Optimoor; John Vanezos, Technical Secretary, IACS; Rob Drysdale, Senior Technical Advisor, Oil Companies International Marine Forum (OCIMF); Cherian Oommen of Sigtto; Deborah McKendrick, Information Officer, The International Tanker Owners Pollution Federation Ltd (ITOPF); Naa Sackeyfio, Information Data Analyst ITOPF; Captain John Rose MNM, ExC, Director (Maritime), CHIRP; Linas Kasparavičius, Head of the Maritime Supervision, Division Maritime Department, Lithuanian Transport Safety Administration; Oessur Jarleivson Hilduberg, Head of DMAIB, and Svein Erik Enge, Emergency Preparedness Advisor, Inspection and Emergency Preparedness, Norwegian Maritime Authority. Alan Sorum – Maritime Operations Project Manager, Prince William Sound Regional Citizens’ Advisory Council, Valdez, Alaska, was also very helpful in providing updated information, as were Bernabe Gallardo, Application Engineer II, SamsonRope; Sarah Padilla, Technical Director, Cordage Institute; Peter Solis, Senior Marine Consultant, Glosten, and Hans van de Veen, Consultant Ropes-Towing Gear. ACKNOwLEdGEMENTS Tug Use in Port ix Justus Schoemaker, Dujam Desk KK, Tokyo, Japan, was a helpful intermediary, as was Alan Loynd, Managing Director, Branscombe Marine Consultants Ltd, Hong Kong, and Sandra de Koster, Regional Co-ordinator, E-commerce, MOL (Europe) B.V. Dirk Degroote, Product Manager Tugs; Joop Jansen, Manager Research & Development; Jochem de Jong, Principal Research Engineer; Leo de Jong, Design and Proposal Engineer Tugs, and Tim van den Heuvel, Development Engineer, of Damen Shipyards, were always ready to answer my questions and provide me with the requested information. Much work has been carried out by Karen van Vliet, MSc Offshore Engineering and MSc Sociology, and Jan-Hendrik Hensen, Mechanical Engineering (BEng), Quality and Safety Management University of Antwerp, Leadership in Crisis Harvard Kennedy School. They have made a unique contribution to this book. Apart from the need for the information contained in this book to be correct, there was also the need to present the text in suitable English. Additionally, the link with the daily practice of ship handling with tugs is an essential aspect of this book. Therefore the work that has been done in checking all the chapters for these two aspects, initially by Ed Verbeek, FNI, MSc, retired pilot, simulator instructor ship handling, former manager operations and training co-ordinator Amsterdam pilots, and later by Chris Stockman, tug master and SeaWays trainer, has been invaluable. For the fourth edition I am incredibly grateful for all those who were again willing to share their knowledge and experience like; LTZ2 A.A. (Bram) Kool of the Dutch Royal Navy, and Captain Max A. Newman D, Tugboat Operations Manager, Operations Vice-presidency, Panama Canal, about tug assistance for aircraft carriers and submarines. The same applies to Tony Bannister, Chief Admiralty Pilot QECP, HM Naval Base Portsmouth, UK and Captain Rob Hinton, tug master/instructor, UK, for their support and what they did within the restrictions. The information provided by LTLT Emily Wilkin USN, News Desk Officer Navy Office of Information (CHINFO), Washington, USA; Captain Baykal Yaylali, Chief Pilot Port of Izmir, former pilot Turkish Straits and VTS operator Turkish Straits and Daan Uiterwaal, Area Sales Manager, Royal IHC, The Netherlands, is also highly appreciated. Most grateful to Alan Loynd, Managing Director Branscombe Marine Consultants Ltd., Hong Kong for his editing work and helpful information; Vince Hertog and his colleagues of Robert Allan Ltd., Vancouver; Sascha Pristrom, Technical Officer Subdivision for Marine Technology and Cargoes Maritime Safety Division IMO and her colleagues, experts of MARIN, OCIMF, Samson ropes, IACS and of course Dr. Markus van der Laan, Owner, IMC Corporate Licensing, for their contributions and answering my questions so generously. Without the support of all those mentioned a book like this can not be written. Truly thankful to all those who helped in one way or another with this and former editions. x Tug Use in Port Assisting methods The term used to describe the way in which harbour tugs assist seagoing vessels. Breasted/alongside towing: A tug securely lashed alongside a ship, usually with a minimum of three lines: head line, spring line and stern line. Also called ‘on the hip’ or ‘hipped up’. Push-pull: A tug made fast so that it can pull as well as push at a ship’s side. Depending on the type of tug, its location and the assistance required, it can be secured with one, two or three lines. Towing on a line: A tug assisting a ship while towing on a line as is in common use in many European ports. BHP (winch) Brake Holding Power of the winch, which applies to the first layer on the drum. Box keel An enclosed keel structure extending from the aft skeg (if fitted) to a point close to the forefoot of a tug. A box keel is sometimes installed on ASD escort tugs to provide a better course stability on astern and additional lift forces, resulting in higher towing forces, when operating as stern tug in the indirect towing mode. A box keel gives additional strength to the tug's hull and provides a better distribution of dock forces when in dry-dock. Classification of ship types AHT – Anchor Handling Tug AHTS – Anchor Handling Tug/Supply vessel DVS – Diving Support Vessel ERRV – Emergency Rescue Response Vessel FS – Field Support Vessel IFS – Infield Support Vessel OMV – Offshore Maintenance Vessel OCV – Offshore Construction Vessel OR – Oil Revovery Vessel PSV – Platform Support Vessel SSV – Safety Standby Vessel SURV – Survey Vessel SV – Supply Vessel CCTV Closed-circuit television. A TV system in which signals are not publicly distributed but are monitored, primarily for surveillance and security purposes. CFD Computational Fluid Dynamics (CFD) is the analysis of fluid flows along moving ship hulls using numerical solution methods, including waves along the surface. CFD requires extensive computer calculations, but due to the ever increasing computer calculation capacity, this method is increasingly being used in ship design and prediction. Classification Society The objective of ship classification is to verify the design, production and operation of a ship and all of its components. Classification societies aim to achieve this objective through the development and application of their own rules. The main classification societies are ABS (American Bureau of Shipping), DNV GL (Det Norske Veritas – Germanischer Lloyd), LR (Lloyd’s Register) and BV (Bureau Veritas). IACS is the International Association of Classification Societies. Computational Fluid Dynamics The use of applied mathematics, physics and computational software to visualise how a gas or liquid flows, as well as how the gas or liquid affects objects as it flows past. Course stability and directional stability Course stability is also called dynamic stability, stability of route or dynamic stability of route (see References: Hydrodynamics in Ship Design, Vol I . H.E. Saunders). It is that property of a ship (which includes tugs) that, when disturbed, damps out extraneous motions setsuch high fairleads is to have the towing line running horizontally from the winch through the staple without first running down from the winch and then upwards to the ship. However, during ship assistance the towline will often have an angle in the fairlead, either horizontally or vertically at high sided ships, or both. 2.21.2 Manoeuvring The two skegs form a kind of tunnel. These skegs have underwater fendering, which enables the tug to push full power sideways at a ship stopped in the water, without getting a list (see figure 2D.31). When sideways pushing at a ship having speed, a part of the power is needed to move the tug forward with the ship, reducing the direct pushing force, unless ship’s speed is very low and/or friction between tug fendering and ship’s hull is such that the tug can be more or less pulled through the water by the ship. However, when pushing sideways flat against the the hull of a ship having speed no use can be made of the hydrodynamic forces working on the tug. When pushing at an angle to the ship, these hydrodynamic forces can create high pushing forces depending on tug’s pushing angle and ship’s speed. There is another aspect to take into account. As with, for Figure 2D.30: Giano tug with high positioned winches and fairleads. Photo: Captain Ugo Savona,Giano tug Figure 2D.32: Giano tug pushing sideways. Photo: Captain Ugo Savona,Giano tug Figure 2D.33: Giano tug in the indirect operating mode. Photo: Captain Ugo Savona,Giano tug Figure 2D.31: Giano tug. Types of Harbour Tug 63 Furthermore, during normal ship handling usually alternatively pushing and pulling is needed. Then a towline is needed and pushing can be done by tug’s bow or stern, instead of sideways. Escort capabilities of the tug will be large. High steering forces can be generated due to the fact the forward towing point is situated only at a small horizontal distance away from the forward thruster. In the situation as shown in figure 2D.33 the centre of hydrodynamical pressure will be situated forward creating forces in the towline which increase with ship’s speed. The forward thruster can create additional forces in the towline. Figure 2D.34:Giano tug preparing to pass the towline at the bow of a ship having speed. Photo: Captain Ugo Savona,Giano tug The aft thruster is needed to keep the tug in position with the most effective heading. Escorting over the stern might create higher forces because the aft towing point lies more directly above the thruster. Provided the tug is handled well, it can operate safely near the bow of a ship having speed. It can compensate for the interaction forces, such as suction forces and turning moments working on the tug, when taking into account what has been said in paragraph 2.17. 64 Tug Use in Port Additional or other requirements may apply, such as for the new 80 and 85-ton ASD-tugs being operated by Svitzer Australia on the Gorgon project – the Svitzer Euro, Svitzer Boodie, Svitzer Dugong, Svitzer Perentie, and, at the Wheatstone project, Svitzer Kadala, Svitzer Mulga, Svitzer Dugite and Svitzer Gwardar. These tugs have been designed and equipped as follows: • Double hulls. • LNG alarms, remote closing fire flaps and pressurised accommodation. • Dynamic escort winch with the capability to release the line under full towing conditions, minimising slack rope events and shock loads even in extreme weather. • Side pocket ladder systems and wide opening bulwark doors on both sides to assist in MOB recovery. • Capability for pilot transfer through a specially designed pilot-boarding platform. • These tugs will also have the following eco-friendly features: • Diesel-electric propulsion • Non-hydraulic deck equipment to ensure no oil or liquid spillage (the equipment will be electric). • Surfaces finished in a low-sheen silicon paint to reduce water reflection. • Low-spilling sodium deck lights to reduce water penetration and disturbance during night operations; also turtle friendly. • Double-walled fuel tanks to prevent leakage. • Solar panels for water heating. • Water recycling plant from the AC systems to be re-used for deck washdowns. • Battery packs for electric driving – used for about 20 minutes at a time to get in or out of the tug pens (a pen is a tug berth, well protected and sheltered, often constructed of floating pontoons). • Wind turbine for loading batteries when at tug berth. Shell’s Prelude is a very special subject as mentioned earlier in the Rotortugs section; it is one of the first FLNG (floating liquefied natural gas) projects. The 488m (!) long floating unit is to be stationed 230km off the Australian coast in 240m of water for 25 years and will operate continuously, in terms of gas processing and the loading of LNG, LPG and condensate tankers. KT Marine Services Australia supplies three 42m, 100 tons bollard pull ISVs (Infield Support Vessels) for the Prelude. These vessels are Rotortugs equipped with SafeWinches, type ART 100-42, and named RT Beagle Bay, RT Roebuck Bay and RT Kuru Bay. 2.22 Tugs handling LNG carriers. LNG terminal tugs Depending on the location and the service to be provided, ship handling tugs at LNG terminals should comply with certain requirements, apart from the requirements for proper dynamic stability, behaviour in sea conditions that are endurable for the crew, optimum fendering, all around visibility from the manoeuvring stations, etc. These requirements could also include: • Seaworthy and be able to operate in wave conditions appropriate to the client/terminal specific requirements for intended ships visiting. • Sufficient bollard pull to handle in the prevailing environmental conditions of wind and waves the largest floating object that can be expected at the terminal. • A powerful escort towing winch with quick response render-recovery capability. • Escort capabilities. Furthermore the following might be required: • Gas detection alarm systems in the wheelhouse. • Gas sensors with sensors around the deckhouse, at engine room intakes and accommodation ventilation. • Explosion-proof motors for air intake fans on main deck and deckhouse. • Main engines equipped with ‘rigsaver’ – a safety stop system if gas is sucked in. • Spark arresters in exhaust systems. • Remotely operated ventilation dampers. • Fire-Fighting 1, or above, with water-spray. • Fendering with water lubrication for pushing operations and with such characteristics that a very low contact pressure can be realised of, for instance, not more than 14t/m2. • Anti-spark fendering. • All essential electrical equipment on deck of a certified safety standard, suitable for use in the specific LNG zone. • Intrinsically safe external electrical points. • Anti-static synthetic towlines. • Additional FiFi requirements Note: Clear instructions are needed for the tug master and his crew for how to handle events in case a dangerous situation is developing with gas, due to a leakage or explosion, for example. Should the tug release the towline and sail to a safe area, with all the possible consequences? Or should the vessel being handled be pulled away? Much depends on the source of the gas flow. If staying in the dangerous area, how to save the crew if engines are stopped with rigsavers? Clear instructions are absolutely needed for such dangerous situations. Chapter 2 PART E Specific Tugs. Research. Performance Types of Harbour Tug 65 Hazardous areas classification Other requirements may apply to tugs handling LNG carriers or operating in hazardous areas. Hazardous area are classified into zones based on an assessment of the frequency of the occurrence and duration of an explosive gas atmosphere, as follows: • Zone 0: An area in which an explosive gas atmosphere is present continuously or for long periods. Unofficially: explosive atmosphere for more than 1000h/yr.• Zone 1: An area in which an explosive gas atmosphere is likely to occur in normal operations. Unofficially: explosive atmosphere for more than 10, but less than 1,000h/yr. • Zone 2: An area in which an explosive gas atmosphere is likely to occur in normal operation and, if it occurs, will only exist for a short time. Unofficially: explosive atmosphere for less than 10, but still sufficiently likely as to require controls over ignition sources. Sources of ignition should be effectively controlled in all hazardous areas by a combination of design measures, and systems of work, such as: • Using electric equipment and instrumentation classified for the zone in which it is located. • Earthing all plant/equipment. • Prohibition of smoking/use of matches/lighters. • Control of maintenance activities that may cause sparks/ hot surfaces/naked flames through a Permit to Work system. • Etc. Other tasks include escorting and berthing LNG carriers, condensate tanker tow-backs, pilot transfer, floating hose handling, as well as an integral part in security, emergency response, rescue and evacuation requirements. For terminal tugs, such as the above mentioned tugs operating in or near LNG terminals, other specific design requirements exist with respect to operations in open waters. These tugs usually operate over the bow and often proceed with the stern into the waves. Therefore the aft deck of such tugs should have a lot of shear and smooth upgoing lines in the underwater hull form aft which should create the tendency when proceeding astern the tug’s stern to climb out of the water. It should be said this requirement does not apply to terminal tugs alone, but also to all ASD tugs operating bow-to-bow at a ship having speed. Note 10: Winch considerations. In open sea exposed conditions, the relative motions between tugs and vessel are relatively large and vary strongly due to wave spectra and hull reflections. Many operations are performed at a significant angle to wind and waves adding also heeling effects. The situation is further complicated by (very) short towlines with large vertical angles. Finally, many towlines consist of high strength Dyneema fibres without the use of a stretcher. The total combination requires a robust render-recovery winch with very high response speed to instantly release the towline at overload and instantly retrieve the line a slack line, and well trained winch drivers to support the Master. FiFi The possible need for FiFi (Fire-Fighting) classification has been mentioned already. FiFi classes as given by DNV GL are shown in Table 2E.1, below. Water Monitor System Capacities Class notation Fire Fighter (I) and (II+) Fire Fighter (II) Fire Fighter (III) Number of monitors 2 2 3 4 3 4 Capacity of each monitor (m3/h) 1200 3600 2400 1800 3200 2400 Number of pumps 1-2 2-4 2-4 Total pump capacity (m3/h) 2400 7200 9600 Length of throw (m) 1) 120 180 150 180 150 Height of throw (m) 2) 50 110 80 110 90 Fuel oil capacity in hours 3) 24 96 110 90 1) For class notation qualifier I, measured horizontally from the monitor outlet to the mean impact area. For I+, II and III, measured horizontally from the mean impact area to the nearest part of the vessel when all monitors are in satisfactory operation simultaneously. 2) Measured vertically from sea level to mean impact area at a horizontal distance of at least 70 m from the nearest part of the vessel. 3) Capacity for continuous operation of all monitors, to be included in the total capacity of the vessel’s fuel oil tanks. Table 2E.1. 66 Tug Use in Port The forementioned actions to reduce air emissions of ships also have their effect on tugs. The reason why more and more Eco-tugs are built with the purpose of reducing fuel consumption and/or air pollution. How this is achieved will be discussed below. Three basic systems will be addressed: A. The system of reducing fuel consumption by hybrid technique, which means the tug uses two or more distinct types of power. B. The system of using fuel that causes less air pollution. C. Fully electric tugs causing no air pollution. A – System of reducing fuel consumption by hybrid technique The various propulsion systems will be classified as follows (based on the study Design and control of hybrid power and propulsion systems for smart ships: A review of developments. R.D. Geertsma, R.R. Negenborn, K.Visser, J.J. Hopman. Elsevier Ltd. 2017) • Mechanical propulsion. • Electric propulsion. • Hybrid propulsion systems, which include: – Electric propulsion with hybrid power supply. – Hybrid propulsion with hybrid power supply. – Electric propulsion with DC hybrid power supply. The images shown on the following pages (also based on the above mentioned study) give an indication of the various systems. 2.23 Eco- tugs Tugs that have been designed in such a way that they can operate effectively in an environmentally friendly way by reduced consumption of fossil fuel and/or reduction of air pollution are referred to here as Eco-tugs. Many actions have been undertaken in recent years to significantly reduce air emissions from ships. These air emissions include carbon dioxide (CO2), sulphur oxides (SOx), nitrogen oxides (NOx) and particulate matter (PM)1. Most of these actions (for Preventing of Air Pollution from Ships) have been taken through Annex VI of MARPOL, an international instrument developed through the International Maritime Organization (IMO) that establishes legally-binding international standards to regulate specific emissions and discharges generated by ships. The IMO emission standards are commonly referred to as Tier l - lll standards. In the IMO circular MEPC.1/Circ.778/Rev.2 of 6 April 2017 a list is presented of special areas, emission control areas and particular sensitive areas in various parts in the world with the specific MARPOL amendments, protective measures, and the dates these amendments and measures come or came into force. See also Index of MERPC Resolutions and Guidelines related to MARPOL Annex Vl (see References). 1 PM stands for particulate matter (also called particle pollution): the term for a mixture of solid particles and liquid droplets found in the air. Some particles, such as dust, dirt, soot, or smoke, are large or dark enough to be seen with the naked eye. Others are so small they can only be detected using an electron microscope. Figure 2E.1: Smoky harbour tug – ASD-tug, LOA 29.95m, breadth 10.20m. Photo: Michael Cassar, Malta Types of Harbour Tug 67 A. Mechanical propulsion (fi gure 2E.2) Th e propulsion can be with fi xed pitch propellers, controllable pitch propellers, azimuth thrusters, VS propulsion, etc. Mechanical propulsion has only three power conversion stages: the main engine, the gear box and the propeller, which leads to low conversion losses. However, mechanical propulsion is particularly effi cient at design speed, which is between 80 per cent and 100 per cent of the top speed. Mechanical propulsion has a poor fuel effi ciency and high emissions when sailing at speeds below 70 per cent of top speed. Tugs only require 20 per cent of their maximum power requiring for towing during transit, which leads to poor specifi c fuel consumption and high emissions. Th us, electric or hybrid propulsion could be considered to improve part- load fuel effi ciency. Nevertheless, this is yet only the case on a limited number of tugs. B. Electric propulsion (fi gure 2E.3) Most electric propulsion systems utilise fi xed pitch propellers, because the electrical drive can run at every speed in forward and reverse direction and deliver full rated torque at every speed. As such, the speed of the ship or tug can be fully controlled without the need for a controllable pitch propeller. When engines are running on part load, which is oft en the case with tugs, it will lead to poor fuelconsumption and a lot of emissions. Only a few harbour tugs have electric propulsion Figure 2E.2: Typical mechanical propulsion system. Figure 2E.3: Typical electrical propulsion system layout. 68 Tug Use in Port C. Hybrid propulsion (fi gure 2E.4) Ships that frequently operate at low speeds, such as tugs, can benefi t from a hybrid propulsion system. In hybrid propulsion, a mechanical drive provides propulsion for high speeds or with high effi ciency. Additionally, an electromotor (2), which is coupled to the same shaft through a gearbox (3), provides propulsion for low speeds, thus avoiding the main engines ineffi ciently in part load. Hybrid propulsion is typically economical when the operation profi le has distinct operating modes with a signifi cant amount of time at low power, which is the case with tugs. When the electric drive is designed to run parallel with the mechanical drive, it can be used to increase the top speed, or maximum towing power, and so reduce engine thermal loading and thus NOx emissions. D. Electric propulsion with hybrid power supply (fi gure 2E.5) In electric propulsion with hybrid power supply, a combination of two or more types of power source can provide electric power. Th e power sources can be: 1. Combustion power supply, from eg diesel engines. 2. Electric chemical power supply from fuel cells, and 3. Stored power supply from energy storage systems (see 2), such as batteries and fl ywheels. Fuel cells are still seldom used in the maritime environment. Research is focused on more compact storage of hydrogen, fuel cells that can use other fuels, such as LNG or even diesel oil. At present the main type of energy storage is the battery. Th e energy storage can provide the required electrical power and enable switching off one or more engines when they would be running ineffi ciently at part load. Th e energy storage can then be recharged when the engine is running in an operating point with lower emissions. Th is can save fuel, reduce emissions, reduce noise, increase comfort and enable temporarily sailing without emissions, noise and vibrations from engines. Furthermore, the battery can enable peak shaving: the battery delivers power during periods where high power is required and recharges when less power is required. Th e battery can also provide back-up power during a failure of combustion power supplies (diesel generators). Popularity of batteries is growing fast. For tugs and ferries, for example, the potential reduction of fuel consumption and emissions has led to investigations and application of electric propulsion with hybrid power supply. Figure 2E.4: Typical hybrid propulsion system. Figure 2E.5: Typical electric propulsion system with hybrid power supply. Types of Harbour Tug 69 E. Hybrid propulsion with hybrid power supply (fi gure 2E.6) Th is system utilises the maximum effi ciency of the direct mechanical drive (1) and the fl exibility of a combination of combustion power from prime mover(s) (2) and stored power from energy storage (3) for electric supply. Hybrid propulsion with hybrid power supply has been researched extensively and has been applied in harbour tugs. Research at Delft University of Technology suggests that hybrid propulsion with hybrid power supply can deliver signifi cant savings in local emissions, partly by using energy from batteries that are recharged with shore connection. If the control mode of the plant is determined in an optimum way by the operating mode of the vessel (towing, high speed transit, low speed transit or stand by) and the battery state of charge, positive results can be achieved because the operating modes of the plant lead to very distinct loading of the system. For example, in low speed transit or standby, the main engine loading is very low and, therefore, switching off the engine stops the engine operating ineffi ciently. Th e hybrid propulsion confi guration allows designs in which the main engines cannot deliver full bollard pull on their own. However, a design that for delivery of full bollard pull depends on an electro motor or batteries potentially introduces reliability and safety risks. Th erefore, it would be better to design the main engine such that it can deliver full bollard pull without additional power from the electromotor. F. Electric propulsion with DC hybrid power supply (fi gure 2E.7) Th e most important reasons for applying DC systems are increased fuel effi ciency when running generators in part load and reduced power conversion losses. Th e DC architecture allows the diesel engine to run at variable speed, potentially leading to a reduction fuel consumptions, emissions, noise and engine mechanical and thermal loading. Applications that utilise DC hybrid power supply systems are ferries, drilling ships, research vessels and wind farm support vessels. From the foregoing it has become clear how important batteries are for hybrid vessels and, obviously, for only battery-powered vessels. For that reason classifi cation society DNV GL started a Joint Development Project (JDP), designed to advance the understanding of the use of lithium-ion batteries in the shipping industry. More than dozen partners joined the initiative, including fl ag states, research institutes, battery and propulsion suppliers, ship owners, operators and yards. Including batteries in ships, whether as a hybrid or fully electric system, off ers the industry the opportunity to improve fuel economy, reliability and operational costs. Th e project started in 2017 and results will become available in 2019. Figure 2E.6: Typical hybrid propulsion system with hybrid power supply. Figure 2E.7: Electric propulsion with DC hybrid power supply. 70 Tug Use in Port Various hybrid systems have been briefly explained. Operating modes may have following names and functions (see paragraphs C and E above): • PTI (power take in) – Booster mode: the shaft generator then functions as an auxiliary motor, and works concurrently to the main diesel engine. • PTI – Fully electric mode. In this mode batteries generate the energy for the propulsion. The main diesel engine and the generator sets are off. • PTI – diesel-electric mode. This mode is used at low speeds and does not need the main diesel engine. The generator sets are functioning and feed the tug’s loads as well as the main propulsion. The shaft generator functions as propulsion motor. The system can also be used in the event of a main diesel engine failure (PTH: power take home). Other operating modes can be: • PTO (power take of) – Parallel Mode. Additional power of main diesel engine in case power required for propulsion and vessel’s loads is higher than generator sets can provide. PTO – Transit Mode. The main diesel engine supplies power needed for the propulsion (and ship’s consumers). Generator sets off. PTO – Shore Connection Mode. All engines are switched off. Different systems have been mentioned that can cut fuel costs and make tugs more environment-friendly. Whatever system is used, an optimum working power, or energy, management system is needed to achieve the best results. Figure 2E.8: Engine control system of Kotug’s hybrid tug RT Evolution (LOA 32m, beam 12.6m, BP 83 tons). Photo: Piet Sinke Figure 2E.9: Hybrid system of a Rotortug: hybrid propulsion system with hybrid power supply. Source: Kotug Explanation (see also figure 2E.9): Top button left: selection between HYBRID and NON HYBRID. Middle button left: IDLE: On batteries only when moored, waiting for a ship or waiting until pilot is on board. Thrusters can be used, but only with propellers at very low speed. TRNST 1: One generator running producing electricity for the electro motors at the three thrusters (diesel-electric) and the tug can sail with a speed up to 6 knots. TRNST 2: One main engine running. Thismain engine drives the propeller (diesel-direct) and the generator in the propeller shaft which provides electricity for the electro motors of the other two thrusters (diesel-electric). The tug can then sail with a speed of 9 knots. ASSIST: All main engines running, maximum speed and power available. When a diesel generator is running the batteries are loaded at the same time. Five aspects are of crucial importance for safe operations of an Eco harbour tug: • Full power should be available in a minimum of time and preferably without extra handling of press buttons or switches. In emergency and stressful situations, the focus of the tug master is on the situation; extra handlings distract the tug master from the immediate actions to be taken and/or lead to mistakes. • Full power should be available during at least some hours to enable the tug to, for instance, stay pushing over a long period to keep a large ship alongside during stormy weather. • Switching of the various drive systems should be simple so that in stress situation no mistakes will be made. • The eco-system should be fully reliable. • Stability should not negatively be affected (applies to section B). B System of using fuel which causes less air pollution Apart from possible exhaust gas treatment systems, there are other options to reduce air pollution by tugs, even in combination with the above-mentioned systems: • The possibility of running the engines on diesel and LNG or hydrogen, so-called dual-fuel engines. • LNG, hydrogen or ammonia only as fuel. • Compressed natural gas (CNG) for which storage requirements are less stringent than for LNG (see below). • Studies are ongoing to see if methanol could be used as fuel. Methanol is mainly produced by natural gas synthesis. The most used alternative fuel after LNG, it is available on a large scale. The RoPax ferry Stena Germanica was the first ship that uses methanol as fuel. Methanol is no more poisoning than diesel or gasoline. It has a low flashpoint of only 120 C. For this reason there are several requirements for storage and handling of methanol on board ships. Methanol as a ship fuel is interesting for ship operators because it does not contain sulphur and is liquid in ambient air conditions, which makes it easy to store on board ships. Converting engines to the use of methanol is not complicated, and Types of Harbour Tug 71 maintenance and noise level are lower. The problem with LNG as fuel is the space and the location. Conventional tugs store diesel fuel in tanks of all shapes, making use of tight spaces that can be of limited use for other purposes. LNG should be stored in specific tanks which have to comply with specific requirements. LNG is a liquid and should be kept at a temperature of -162° C. The energy density of LNG is about half that of diesel. This means it requires twice as much storage as diesel for the same energy needed. In gaseous condition the volume of LNG is about 600 times as large. When it comes to the allowable locations of LNG storage tanks on board a tug, there are specific classification society, national authority, and international code safety-based restrictions. LNG tanks should be kept at a certain distance from the side shell, from the bottom, and from engine room spaces. These major location restraints, along with the space limitations, make it difficult to fit significant quantities of LNG on board a tug, especially a compact tug. There are furthermore specific mandatory and class requirements for safety and gas systems that cover the ventilation of the LNG system’s tank hold, tank connection spaces, gas regulation units, engines, double walled piping systems, bunker stations, air locks and the like. If an oil recovery system is also required it becomes even more complicated. The characteristics of LNG and all the specific requirements make the storage of LNG on board a tug with rather small dimensions and high powered engines a complex issue. The LNG storage tank should not placed at such a height that it will affect a tug’s stability in a negative way. The same applies to a partly filled LNG storage tank, due to the effect of the free liquid surface in the tank. Furthermore, work on deck, lead of the towline, visibility, etc, should not be limited by ventilation pipes and other constructions needed for LNG. Contrary to what has been said above about the location of the LNG fuel tank, Mitsui OSK Lines’ (MOL) new tug has the fuel tank high up – on deck (see figure 2E.11). The tug, name Ishin, entered service in Osaka Bay in 2019. Particulars of the tug are: Tug with azimuth thrusters; LOA: 43.6m; beam: 9.2m; engine power: 2 x 1,618kW (2 x 2,200 hp); BP 50 tons. The tug can run on LNG and on diesel (dual-fuel engines). Locating the LNG in such a high position puts great demands on the tug’s stability, especially with this slender tug, having a length:beam ratio of approximately 5. MOL declares that the size of the tank is such that good stability is ensured, which should also be the case when the tank is partly filled and the free liquid surface in the tank it is available in many ports around the world. Costs of methanol are lower than of hydrogen and ammonia. • Ammonia as marine fuel is also being studied. One of the first working engines run on ammonia was built in 1935. Ammonia is liquid at a temperature of -34° C, but the volume needed for the same energy is at least three times as high as with conventional fuels. Costs of ammonia is higher than of methanol. Agreements are made between shipping companies, classification societies, engine manufacturers, etc. to study the use of ammonia as fuel for ships. In 2020 Japanese shipping company NYK line, classification society ClassNK and IHI Power systems signed a joint research and development agreement for the world’s first ammonia- fueled tugboat. • Hydrogen – Ferries using hydrogen as fuel are scheduled to enter into service in 2021. It is a clean energy source, bountiful in supply, non-toxic and highly efficient; but it is expensive, there are storage complications and it is highly flammable. For the Port of Antwerp the dual-fuel Hydrotug will be built with engines that burn hydrogen in combination with diesel. It is the first hydrogen- powered tug in the world and will be ready to enter service in 2023. Costs of hydrogen are considerably higher than of methanol. • Lignin – with cellulose, the chief constituent of wood. Dutch scientific institute Chemelot InSciTe said in 2018 that lignin will soon be processed on a commercial scale through a biobased process, and the oil produced (crude lignin oil – CLO) will be used as marine fuel that will be more durable and environmentally friendly than the bunker fuels that are currently used. • Iron – Like some other metals, iron can burn and produce heat. The iron powder used for this purpose has a grain size comparable to the thickness of a hair. Eindhoven University of Technology has been researching metal fuels as a circular energy source for some time and sees iron as a promising option for three areas of application: power plants, the process industry and shipping. It has a relatively high volumetric density and meets the requirements for a future marine fuel. LNG will be addressed separately below. LNG LNG as fuel for tugs is a growing market: in 2017 six gas- powered tugs were in service and eight on order. It complies with present and future emission requirements. Engine Figure 2E.10: Hybrid tug Ginga, with mechanical and electric propulsion (LOA 38m, width 10m, BP 55 tons, speed 14.8 knots), Tokyo Kisen, Japan. Photo: Piet Sinke Figure 2E.11: MOL LNG tug. Courtesy Mitsui OSK Lines, Japan 72 Tug Use in Port Since LNG fuel is rather complicated to control properly with rapidly varying loads, a practical solution is offered by a stable generation of main power byLNG generators and small fluctuation diesel generators. Several eco-tugs have been built. Examples are Carolyn Dorothy (Foss), Svitzer Gaia, Svitzer Boodie, Svitzer Mulga, RT Evolution (Kotug), Ginga (Tokyo Kiso), EDDY- 1, Fairplay XI, Noordzee (Dutch Royal Navy), BB Power (Bukser og Berging), Dux (Østensjø), etc, or the new eco- friendly design Wärtsila HYTug series, launched in 2017. Apart from a modular hybrid propulsion these tugs have a wheelhouse design with a high visibility, semi-enclosure bow winch, side shoulders and low hull resistance. C: Fully electric tugs There is an increasing interest in fully electric tugs. They have almost zero emissions, are quiet, both onboard and underwater. The first operational all-electric tug in the world is the Zeetug Gisas Power of GISAS Shipbuilding in Turkey. `Zee’ stands for Zero Emissions Electric Tug. It is an 18.7m long tug with 32 tons bollard pull. Expectations are that the lithion-ion batteries will have a lifespan of 10 years. At a quick-charging station the batteries can be fully charged in one hour. The tug has two redundant battery rooms, one for and one aft, that are maintained at a constant temperature by a cooling system. More Zeetugs have been ordered. In July 2020 keel-laying took place of the all-electric Damen tug RSD-E tug 2513 called Sparky, to be built for the Port of Auckland. See for description of RSD tug 2513 paragraph 2.13. For maximum redundancy, four identical and independent battery packs are situated each in an insulated, temperature- controlled battery room. The lifetime of the battery system is expected to be approximately the same as the estimated working life of the vessel. The battery capacity is sufficient to perform at least two berthing operations fully electric in an average harbour with zero emissions. The tug can push-pull with 70 tons bollard pull for at least 30 minutes. It then takes two hours to fully recharge the batteries at the shore station. starts to play a role. The LNG tank will hamper any towing operations on the aft deck. However, these tugs operate over the bow. The 32m long harbour and terminal ASD-tug KST Liberty, whose naming took place in April 2018, also has its LNG tanks on the after deck. With respect to LNG-fuelled tugs, a new mandatory safety code for ships using gases or other low-flashpoint fuels entered into force on 1 January 2017, along with new training requirements for seafarers working on these ships. The International Code of Safety for Ships using Gases or other Low-flashpoint Fuels (IGF Code) aims to minimise the risks to ships, their crews, and the environment, given the nature of the fuels involved. There are various standards and guidances focusing on LNG bunkering, such as: • ISO/DIS 20519 Specification for bunkering of gas fuelled ships. • SGMF (Society for Gas as a Marine Fuel) LNG Bunkering Safety Guidelines. • IACS Recommendations on LNG bunkering (Rec. 142). June 2016. • IAPH (International Organisation of Ports and Harbours) LNG bunker checklist. • EMSA (European Maritime Safety Agency) Guidance on LNG bunkering to Port Authorities and Administrations. Note 11: As mentioned earlier, although LNG is mentioned as fuel, it cannot be used as fuel. It has to be reconverted to gas, which can be used as fuel, if temperature etc is suitable Finally: Diesel-electric Diesel engines are very efficient and robust energy sources. Their drawback is that efficiency and emissions are directly related to the revolutions and cylinder loads. For a ship sailing at one speed and power rating, diesel propulsion offers an attractive and efficient solution. And for this given speed and power rating, emissions can be further reduced by exhaust treatment. Tugs have large fluctuating revolutions and power rating with large variations. As a result diesel direct propulsion has lower efficiency and far higher emissions at non optimal speed and power ratings. Exhaust treatments for off-design conditions is very complicated. For these varying conditions, diesel-electric propulsion offers interesting perspectives. Due to the diesel-electric configuration, revolutions and power can be better matched to optimal efficiency. LNG can be used as fuel for a combustion motor directly driving the propeller shaft; however, for varying revolutions and powers, this still remains a difficult and complex system. For tugs, a more attractive solution is a LNG-electric system, whereby LNG is used as fuel for a combustion motor driving a generator. This also allows the inclusion of part diesel- electric generators, whereby either LNG or diesel fuel can be used, or an attractive combination. Figure 2E.12: ASD-tugs Tornado, ASD2810 and Akmal working in broken ice in the Port of St Petersburg, Russia. Photo: Captain Sergei Milchakov, St Petersburg Types of Harbour Tug 73 periods on arrival, departure or when berthed. With strong off shore winds tugs are sometimes needed to keep ships safely alongside the berth and this may take several hours. Th e same may be the case with large empty tankers. In case of groundings tug power may also be needed for hours. Maximum operating time may increase in the coming years, as batteries are improving continuously. Wireless charging technology Wireless charging is already employed. Th is technology uses very high frequency waves. Wärtsilä, for instance, has developed a wireless charging system for easy transfer from shore to ship. Th is technology is particularly suitable for fully electric vessels using batteries. A technology which can be employed for fully electric tugs as well. 2.24 Ice tugs Ice conditions and requirements In general, at least the following local ice conditions should be considered for requirements for tugs operating in ice, including local environmental conditions such as wind and current that may eff ect ice conditions: • Type of ice, salinity, snow coverage. • Level of ice thickness in normal and more extreme situations. • Ice coverage. • Amount of severity of ridging, consolidation of ridges. • Ice drift and ice pressure; the local ice condtions. • Land fast and grounded ice. Issues of importance for design or selection of ice tugs are: • Required ice breaking capacity versus other required capacities. Ice breaking performance for a given level of power or, on the other hand, a reduced fuel consumption for a given level of performance. • Tug type: ASD or conventional, both being most suitable for severe ice conditions. • Main engine and propulsion system. Direct mechanical fpp or CPP, or various diesel-electric arrangements. In this selection, the most important issues are: torque/ rpm curves and the machinery’s ability to be used for prolonged periods at high power, including tolerance Another important advantage of the all-electric system is that the extra oxygen in the engine room needed to run fossil fuel-driven engines is not required anymore, making it safer to operate in and around LNG terminals and other hydrocarbon/chemical facilities. Also, it decreases the need for large engine room air inlets and so increases tug safety in case of capsizing. Th e tug can be operated by two men thanks to the degree of automation incorporated, the human machine interface and the centralised alarm, monitoring and control system connected to the Damen remote monitoring system. Please, see for two-man tug operations paragraph 6.3.14. More initiatives can be seen for fully electric tugs. For instance, Vallianz Holdings has signed an agreement with SeaTech Solutions, both situated in Singapore, to develop a series of all-electric harbour tugs of the EVT-60 design with a `brand new battery-powered concept’. Th e tugs will be 26m long and have a bollard pull of 60 tons. In March 2021 LNGCanada ordered for their LNG terminal in the Port of Kitimat fully-electric tugs, the ElectRA2800battery-electric harbour tugs. Th e tugs of the ASD-type will have a length of 28m, a battery capacity of 5240KWh, and a bollard pull of approximately 70 tons. Th ey are expected to be operational around 2025. Also Crowley Engineering designed a fully electric tug. It is 25m long and has a bollard pull of about 60 tons. Th e battery capacity should be enough for two ships assist jobs. Lithium batteries Care should be taken with lithium batteries. In August 2012, an explosion and fi re occurred in one of the l ithium batteries on the tug Campbell Foss. Subsequent to that fi re, Foss removed the remaining batteries from the tug, and it returned in diesel confi guration without batteries. Th e investigation resulted in several structural changes to vessels and the installation of fi re suppression systems in the battery room. More lessons about fi re suppression were learned in a later fi re on board the Norwegian ferry Ytterøyningen in 2019. Also, on 11 March 2021, the all-electric excursion catamaran MS Brim with two battery rooms with 790kWh of lithium batteries installed got on fi re. Th e reader is referred to the DNV report of the maritime battery safety joint development project: ‘Technical Reference for Li-ion Battery Explosion Risk and Fire Suppression.’ (see References). It states, amongst other fi ndings, that ventilation alone is not enough to prevent an explosion if a very large number of battery modules (totally 4,000 amp hours or more) fail in the same compartment at once. Th e battery design must have preventative safety barriers so that the fi re and gas emissions are limited to as small a part of the battery system as possible. Maximum operating time of fully electric tugs Th e maximum operating time of fully electric tugs should be well considered with respect to the situation in the port, size and type of ships and wind conditions. For instance, during stormy winds full power of tugs may be needed for large container vessels, LNG carriers and car carriers during long Figure 2E.13: Stronger structural integrity is needed for ice tugs. Courtesy Damen Shipyards Pgua_Supplay Destacar 74 Tug Use in Port bays may also be required to ensure that the sea chest does not become blocked with ice. Most of the stronger ice classes require several forms of rudder and propeller protection. Two rudder pintles are usually required, and strengthened propeller tips are often required in the stronger ice classes. More watertight bulkheads, in addition to those required by a ship’s normal class, are usually required. In addition, heating arrangements for fuel tanks, ballast tanks, and other tanks vital to the ship’s operation may also be required depending on the class. Tug type and equipment Much depends on the local situation, as described above, and on the tasks to be performed. Tug type with respect to propulsion and propeller type is a specific issue. The following is based on designers and tug masters’ experience and research: ASD-tugs What the best tug type is depends totally on prevailing ice conditions and type of operations, although most versatile in general is an ASD-tug. Experience with ASD-tugs equipped with CPP propellers is optimal. CPP makes recovery of thrust after ice blockage very fast and easy to perform, and even reduces nozzle blockage incidents. Voith tugs Regarding Voith tugs in ice, opinions and experiences differ. Some say Voith typically does not work in anything over very light ice conditions, mainly due to ice blocking and to some extent to vulnerability in real ice condtions. In ice conditions the normal coupled Voith control system limits the possibility of clearing ice of each propulsion unit independently with propeller washes. Experiences show that Voith tugs get easily blocked in anything but lightest ice, partly also due to the tractor tug concept which doesn’t have a hull ploughing ice away from the propulsion units, as is the case with azimuth tractor tugs. However, a recent report comes to a totally different conclusion (see Maritime Journal, 16 February 2012. A study of Voith tractors in ice). It was produced following testing at the Aker Arctic Ice Laboratory in Helsinki, and in the circulation tank at Voith’s headquarters in Heidenheim. It indicated that even under extreme conditions, tugs with Voith Schneider propellers have proved to be highly effective icebreakers. The findings are consistent with the practical experience of Svitzer in Gothenburg, URAG in Bremerhaven and Bugsier in Rostock. The impact point of the ice floes at the propeller blade is usually in the upper part of the blade near the bearings. This results in a lower bending moment. The magnitude of the bending moment has a significant influence on the service life of the propeller blades. 1. Collision with the ice floes occurs at the leading edge of the blades. In this load situation, the section modulus of the blade profile is at its highest, which reduces the risk of damage. 2. The ice floes are immediately pushed to the side after the first impact with the propulsion system and do not get caught in the VSP. for extremely rapid load variations. The complete propulsion line must be calculated, the propeller as weakest point and engine as the strongest. • Nozzle or open propellers. • Torsion loads and vibrations in propulsion line owing to propeller ice contact, ice between hull and propeller blade and blockage of nozzles owing to ice. • Engine cooling arrangements. • Internal heating; noise control. • Design and system solutions to minimise external ice build-up; means to remove ice from deck, deckhouse, winch, ladders, masts, aerials and superstructure. • Towing gear operability to maintain workability of lines, winches and fenders; protection against freezing spray and snowfall. Towlines should be such that minimum breaking load will not be negatively affected by low temperatures. • Extremely good searchlights, working lights, radar(s), and general visibility issues, including window heating and demisting arrangements, wiper heaters and washing-line purging systems. Furthermore: • Stability requires specific attention because of the possiblity of ice accretion on board the tug, which can be very dangerous. Ice growth on superstructure, mast, winch, etc, can occur very quickly during freezing temperatures, quickly decreasing the tug’s stability. Ice accretion should be a factor to be taken into account for the tug’s stability. Note 12: For those further interested in the severity of icing, the Mertins Diagram gives an indication of how much ice can be developed during various conditions of wind force, seawater temperature and air temperature. See: ‘Operations of ships in cold climates with emphasis on tankers and the new requirements’. DNV. November 2003. Not all ships are built to an ice class. Building a ship or tug to an ice class means that the hull must be thicker and more scantlings (aggregate of girders, beams, and bulkheads resulting in stronger structural integrity) must be in place. Sea chests (openings in the hull for seawater intake) may need to be arranged differently depending on the class. Sea Figure 2E.14: ASD-tugs Tornado, ASD2810 and Akmal working in ice in the Port of St Petersburg, Russia. Photo: Captain Sergei Milchakov, St Petersburg Types of Harbour Tug 75 thrust. However, bollard pull in relation to installed power is signifi cant lower with an open propeller. It should furthermore be well considered that tugs in ice might well be using over 80 per cent of time over 80 per cent of MCR. You really need power, machinery built for that type of usage, and thrust to make you move and/or clear the ice with independently controlled propeller washes. Much also depends on tug design and really on how you operate the tug and plan the whole assistance operation. Various ice class notations exist. Table2E.2 gives an indication of the various ice class notations.For ice class vessels from diff erent countries/registers, corresponding ice classes are approximate and the fi nal decision on using a vessel is the owner’s responsibility and risk. Purpose built ice tugs A purpose built ice tug is the Yuribey,built for the extreme conditions at the Arctic Russian port of Sabetta, Yamal peninsula, Kara Sea. Th e tug has LOA of 39.54m, beam 14m, draft with skeg 7.1m, bollard pull ahead 97 tons, speed 14.4 knots and Ice Class ARC6. It has been designed for a wide range of operations: ice breaking in the port and approach channel, escort of LNG carriers, escort operations at speeds 3. Voith water tractors have the advantage of having VSPs positioned close together and rotating outwards. Th e general advantage of the tractor concept lies in the deeply immersed propellers, which are less likely to get in contact with ice. Comments from Captain Siegfried Kempe, a tug master aboard the Voith tractor tug Bugsier 16 since 1994, confi rm the results of the study. “I have carried out numerous towing jobs in ice. Quite frequently we have to clear the channel in Rostock harbour but we have also had successful operations in iced-up Swedish waters. Unlike jet (nozzle) propellers, which are quickly blocked, Voith Schneider propellers have no problem with ice fl oes. Th e VSP can push the ice aside without any trouble. Th e propeller slipstream can be steered in such a way that the ice is quickly and completely fl ushed away and what’s more, the wake of the Voith Water Tractor has another interesting eff ect, the channel clearance is much wider. Th is is benefi cial for the ships that follow us.” Further study might be needed to fi nd out why these diff erences in experience exist. Tugs with open propellers are favoured in very hard ice conditions, because blocked ice in nozzles results in zero Table 2E.2: Ice class notations. Source: mainly Worldwide Vancombe 76 Tug Use in Port up to 10 knots, towing, pilotage of vessels and mooring to berths, fire-fighting, participation in rescue operations and oil spill cleaning, etc. The tug can also carry three 20ft containers. The tug has seven watertight compartments, double hull and bottom, making it almost unsinkable. Propulsion is by Azipods. Total power is 9,400 hp (7MW) and the tug has four main engines. Yuribey is designed for operating in temperatures down to -50° C. This has been achieved by various measures: forward and aft towing winches are located in enclosed spaces, coamings of doors, covers, fittings, handrails, Figure 2E.15: Tug Yuribey is engaged in ice breaking, escorting and towing, etc; it has Azipod propulsion. Courtesy Donmar Figure 2E.16: Forward enclosed winch. Courtesy Donmar Figure 2E.17: Aft enclosed winch. Courtesy Donmar Figure 2E.18: Tug Calypso with ice breaking bow Saimaa. Courtesy: Ilari Rainio / Finnish Transport Infrastructure Agency Types of Harbour Tug 77 communication and navigation antennas and other devices are electrically heated. The air take-in for the engine room and living quarters, passes heaters, so ensuring preheating. Two boilers are installed on the tug, providing heating of incoming air, heating the vessel’s spaces and tanks. Tug ice breaking bow The tug ice breaking bow is a new development designed by ILS Ship Design & Engineering. With such a removable bow a typical pusher tug can be converted into an ice breaking tug for inland waterway towage requirements. The removable bow has a length of 25.30m and for propulsion two engines of 800 hp each have been installed. See also figure 3.19 and 3.39 for tugs with ice-scrapers on the bow. It is claimed that this first version will enable the tug to break 70cm ice at 2 knots and 40cm ice at 6 knots. Training Training is a necessity for tug masters operating in ice and should focus on: • Safe and effective handling of his tug in ice. • The ability to read and predict ice and ice conditions, visually, on radar information and on all available preliminary information, in order to be able to find the easy spots and cracks in ice, to assess the risk of nozzle blocking, predict the possibility of passing through a ridge without ramming, etc. Much can be learned on simulators, but experience has to be built up in daily practice. Note: Much information comes from the paper Equipment and operational Issues for Terminal and Escort Work in Ice Conditions. See References. The reader is further referred to: The IMO Polar Code 1024(26) ‘Ships operating in polar waters and relevant classification rules’. 2.25 Research Various new tug types have been developed during the last years which have been addressed in the former paragraphs. Although ongoing research results in continuous improvements of modern tug types, only daily practice of ship handling shows to what extent the new tugs meet the expectations and what the capabilities and limitations really are. Nevertheless, research is essential to produce ever better tugs, be it for normal ship assistance, operations in waves, for escorting or for the living conditions of the tug crew. Research not only focuses on hull form, skegs, ropes, deck equipment, operations in waves, etc, but also on such aspects as liveability on board, automation and sensor information. A very wide range of interest, all focused on increasing performance and safety. Apart from model tests and tank tests a method used in the design stage is CFD (computational fluid dynamics). CFD is the use of applied mathematics and physics implemented in dedicated software to simulate how a fluid (gas or liquid) flows, and how the fluid affects objects as it flows past. CFD has been around since the early 20th century and many people are familiar with it as a tool for analysing air flow Figure 2E.19: Tank tests for escort performance with Damen ASD tug 3212. Photo: Damen Shipyards Figure 2E.20: Svitzer Deben ASD3212 escorting in the indirect mode in real-life situation. Photo: Damen Shipyards around cars and aircraft. It is also often used in ship and tug design, for instance to optimise the tug’s underwater body, the inflow of the propeller disk and to optimise nozzle performance. At the start (around year 2000) potential flow calculations were possible, but since 2010 onward it has also been possible to make viscous flow calculations to investigate complex turbulent flows. Potential flow calculations can be valuable to enable a ship designer to study smooth hull shapes and slender bodies, particularly in the forward area. Gradually the flow turns into turbulent flow along the hull’s length due to friction and the formation of a boundary layer. For flow and distribution into the propeller, detailed viscous flow calculations are needed that can account for the frictional effects and a correct representation of the boundary layer around a ship. Tug boats are typically full bodied vessels and introduce large, turbulent, sometimes separated, flows along the thick bodies. Today tugs are being calculated with CFD, and reasonably accurate resistance and flow distribution into the propeller area can be calculated for tugs; in recent years even the flow around hull with appendages in indirect modes can be determined. However, one has to consider that every single condition calculation requires a significant amount of computer power and time. And that analysing various conditions and speeds is very costly and time consuming. 78 Tug Use in Port Figure 2E.21: CFD simulations of flow pattern around a tug at speed. Courtesy Damen Shipyards Figure 2E.22: CFD of wave pattern around a tug at speed. Courtesy Damen Shipyards 2.26 Tug performance With respect to tug performance it is good to understand some basic principles. The first item deals with performance at speed, which is discussed in detail in Chapter 4, and the second mainly withbollard pull conditions. 1) When the tug’s propeller wash is more or less with the direction of the water flow, the propeller is said to be operating in positive flow conditions. This is, for instance, when a bow tug is pulling a ship having headway. When the tug’s propeller wash is more or less against the direction of the water flow, it is said to be operating in negative flow conditions. This is, for instance, when a stern tug is braking a ship’s speed. Although greater thrust is produced when operating in a negative flow, torque loadings on the propeller and engine increase considerably, particularly with increasing speed of the water flow. As the negative flow may also result in an unstable flow through the propeller, it may produce fluctuating loads and vibrations. 2) The line pull is essentially dependent on the square of the propeller revolutions, and the engine power is dependent on the cube of the revolutions. This means that if propeller revolutions are doubled, the force will increase by a factor of four, while the required engine power increases by a factor of eight. This relationship not only applies to bollard pull conditions, but approximately to most tug operations in port. The efficiency of an open propeller – as already mentioned – can be increased by fitting a nozzle. Tugs with the same BHP may have a different bollard pull depending on whether the propellers are fitted in a nozzle or not. Also, the type of propeller and nozzle fitted is important. To determine the towing force of a tug, bollard pull tests are carried out at different engine ratings, particularly at the manufacturer’s recommended continuous rating (MCR). Tests can also be carried out at engine overload conditions, for instance with a maximum rating that can be maintained for a minimum of one hour, and also with just one propeller working. Bollard pull tests are carried out with engines ahead and increasingly, especially for azimuth tugs, on astern. Bollard pull tests should be carried out with sufficient underkeel clearance and line length to avoid the tugs’s propeller wash having any influence on propulsor performance and hence towline force. Other factors affecting the towline force are current, waves and wind, which should be minimal during testing. Bollard pull is measured by an electronic load cell connected in series with the towline. Classification societies issue different regulations for the bollard pull tests. In 2016 a Joint Industry Project was initiated by MARIN with the objective to derive requirements regarding towline length, water depth, test duration, environmental conditions and instrumentation based on scientific proof. Together with more than 30 companies clear definitions and procedures were developed to ensure the reported performance of a tug represents the tug’s maximum performance that can be realised in service conditions, irrespective of trial conditions, that can represent contractual performance obligations. Thus, CFD simulations provide the designer with high quality information on the entire flow around a tug. Among others, Lloyd’s Register gives guidelines for CFD Escort Performance (publication ShipRight. Design and Construction. May 2016). However, to successfully use CFD for practical calculations of complex turbulent flow, a thorough understanding of the errors involved in such simulations is required, and the relation to the computational set-up employed. Adding complexity to the simulations has an effect on the errors. Therefore, a procedure of verification and validation should be followed. Verification to quantify the numerical uncertainty can for instance be done by systematically reducing the cell size of the grid, and validation focuses on the modelling uncertainty. Considering the ever increasing computer power, there is a bright future for CFD in the shipping and tug industry. However, there is also a clear need of good designers and users, as indeed the well known statement applies to CFD as well : Garbage in, Garbage out! Note 13: When seeing the flow pattern around the tug in figure 2E.21 it can be observed that there is an increased water speed along the sides of the tug (the blue coloured lines) and a retarded flow (red lines) at the bow and stern. This is exactly in line with the water flow around a ship to be discussed in Chapter 6. Publication of research results are always very welcome so that all involved in one way or another in tug design, tug building and tug operations can learn from the results and/ or make use of them when needed and applicable. An example: Based, among others, on the results of the research carried out during the SafeTug JIP (joint industrial project) at MARIN, the Netherlands, which reported in 2010, Bureau Veritas published the Safety Guidelines for Design, Construction and Operation of Tugs in July 2014. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Types of Harbour Tug 79 with controllable pitch propellers is given. The astern thrust of conventional tugs with fixed pitch propellers is higher and around 65 per cent of maximum ahead thrust, but it depends strongly on the nozzle type, propeller/rudder design and configuration. For example, the Towmaster system may improve ahead thrust to even more than 1.50 tons BP/100 BHP, while a very good astern thrust of more than 70 per cent of maximum ahead thrust can be achieved. Note 14: Particularly for the more sideways thrust, it is difficult to say how accurate the thrust vector diagrams are. Simulated or calculated performance diagrams should therefore, as far as possible, be validated in full scale trials. These diagrams show the achievable thrust at zero speed in different directions for a number of tug types with equal power installed. The achievable ahead thrust per 100bhp installed power as shown in the diagrams is 1.1 tons for a VS tug, 1.4 tons for tugs with azimuth thrusters and 1.5 tons for conventional tugs with propellers in nozzles. Note 15. A good indication of a tug’s ship assist performance over a range of speeds can be given by so-called polar diagrams as is shown in Chapter 4. Based on a large matrix of model and full scale bollard pull tests it shows that for most tugs no performance degradation takes place when the water depth is approximately 6x the propeller immersion depth with a line length of 50x propeller diameter. In conditions lower than these thresholds performance degradation can be expected. Water density also affects bollard pull, whereby the thrust in high density water is higher for the same power compared to the thrust in fresh water. The largest uncertainty in bollard pull is, however, the sensitivity of the load cell measurement device for alignment, incorrect calibration procedures, temperature, torsion and instrumentation drift. Frequent recalibration and proven insensitivity to these factors is necessary for accurate bollard pull measurement. During bollard pull trials, the towline force should be recorded electronically using a sampling rate of 1Hz or better to avoid aliasing (= digital disturbance, distortion).The figure certified as the tug’s continuous bollard pull is the towing force recorded as being maintained without any tendency to decline for a duration of not less than 5 minutes for harbour tugs. Repeat measurements are recommended to give insight in the repeatability of the load cell and stability of the tug and towline force. The bollard pull trial code is schedule to be finalised and published in 2018. Table 2E.3, opposite, gives a range of the ratio bhp - bollard pull for different propeller configurations. Because the relation between bollard pull and engine power depends on several factors, such as hull form, nozzle and propeller type and size, etc. these values do vary. The relationship between engine power and bollard pull varies also with the extent of engine powerand in such a way that a conventional tug with 700bhp and a fixed propeller can attain two tons/100bhp, while for conventional tugs with about 6,000bhp with nozzles, towing force may even be less than 1.3 tons/100bhp. Propeller performance is also shown in so-called thrust vector diagrams. Several kinds of these diagrams exist, all of them giving different information. Thrust vector diagrams give information on propulsion performance with zero speed in different directions, which is also important information to assess the tug’s assisting performance. An example of thrust vector diagrams with an indication of thrust forces is given in figure 2E.23. It gives propulsion performance at zero speed for equal installed power. Side thrust and the influence of interaction of propellers on side thrust are clearly shown in the diagram. In this thrust vector diagram the ahead values given are also more or less maximum values. The astern thrust of ASD- tugs may vary between 90 per cent and 95 per cent of ahead thrust. In the diagram the astern thrust of conventional tugs Tug propulsion type Bollard Pull in Tons/100kW Bollard Pull in Tons/100bhp Azimuthing thrusters Stern drive 1.5 – 1.7 1.1 – 1.3 Tractor 1.3 – 1.5 1.0 – 1.1 Voith Schneider tractor 1.2 – 1.4 0.9 – 1.0 Conventional drive Nozzled propeller 1.8 – 2.0 1.3 – 1.5 Open propeller 1.3 – 1.5 1.0 – 1.1 CPP* -2% ICE* -2 - -4% according to ice class *Not applicable on Voith Schneider propulsion Table 2E.3 Ranges in relationship between brake horsepower and bollard pull for different tug types. Brake horsepower (bhp) is measured at the flywheel; shaft horsepower (shp) is measured at the propeller shaft (shp = ± 0.97 x bhp). Source: Damen Shipyards, the Netherlands Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Destacar 80 Tug Use in Port Figure 2E.23: Example of a thrust vector diagram. Legend a) Tractor tug: Voith; b) Tractor tug: azimuth propeller in nozzles; c) Stern drive tug: azimuth propeller in nozzles; d) Conventional tug: twin screw (cpp) nozzles and bow thruster; e) Conventional tug: twin screw (cpp) with nozzles. Assisting Methods 81 the performance of the different tug types in relation to the assisting methods is considered. Tug assistance as may be required in ports is first addressed in more detail to obtain a better insight into what tugs should be capable of doing. Tug assistance during a transit may comprise: • Passage through a river or channel. • Entry manoeuvres into a harbour or turning basin from river, channel or sea. • Passage through narrow harbour basins. • Passing narrow bridges or locks. Over the larger part of a transit route the speed of a vessel is mostly within the range of about 3-6 knots and sometimes even higher. At these relatively low ship’s speeds the influence of wind, current and waves is more pronounced, affecting the required path width adversely due to the larger drift angle. Steering ability is less at lower speeds, and is adversely influenced by wind and current. On the other hand, speeds up to 6 knots may become rather high for effective tug assistance. When port configuration is such that tugs are mainly used for mooring and unmooring operations, then tug assistance may comprise: • The approach phase towards turning basin or berth. • Turning in a turning basin. • Mooring and unmooring operations. Contrary to transit speeds, ship’s speed during these manoeuvres is normally very low or zero. Although tugs should be capable of controlling a ship’s heading and speed and compensating for the influence of wind and current while approaching the turning circle or berth, the influence of ship’s speed on the performance of different tug types is less predominant. Tugs assisting during transits, taking into account the assisting method applied, should be capable of: Giving steering assistance and controlling ship’s speed Steering assistance while the ship has headway may be necessary in narrow passages, when passing bridges or negotiating sharp and/or narrow bends in the fairway, river or channel, or when entering harbour or turning basins under the varying influence of current and wind conditions. Controlling ship’s heading and speed may be required when approaching the harbour or turning basin or when entering a lock. Compensating for wind and current during transit while a ship has speed While transiting a channel, river or harbour basin a ship under the influence of wind and/or current may experience drift. This can be compensated for by steering a drift angle or by a higher speed. A higher speed is normally not possible Figure 3.1: Port of Baltimore. Mortrac tug Harriet Moran (LOA 28.2m, beam 8.9m, 3,005hp) and reverse-tractor tug April Moran (LOA 26.5m, beam 10.5m, 5,100 hp) pushing at the stern of a ship dead in the water. A Mortrac tug is a combi-tug. Harriet Moran is a single screw tug with a triple rudder system and a retractable azimuth bow thruster of 640hp. Photo: Pilot John Traut 3.1 Introduction In the first chapter different types of port were discussed. In these ports tugs may render one of the following services: • Tug assistance during a transit to or from a berth, including assistance during mooring and unmooring operations. • Tug assistance mainly during mooring and unmooring operations only. To what extent tug assistance is considered to be necessary depends on particulars of: • The ship – including type, size, draft, length/width ratio, loading condition, windage and manoeuvrability. • The berth and nearby manoeuvring area – including type and size of berth, alignment, berthing space, manoeuvring space near the berth, size of turning circle, water depth, influence of current and wind, and availability of mooring boats. • The transit route – such as width, length and depth, the bends in that route, maximum allowable speed, traffic to be expected and whether moored ships have to be passed, plus the influence of current, wind, waves, shallow water and banks. The important difference between tug assistance during mooring/unmooring operations and during a transit lies in the difference in ship’s speed, which is a major factor of importance for selecting the most appropriate type of tug and method of tug assistance. The various methods of tug assistance employed in ports around the world are reviewed in this chapter, including the types of tugs used. In the next chapter the large influence of ship’s speed on Chapter 3 ASSISTING METHODS max allowable speed wtf Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Destacar 82 Tug Use in Port 3.2 Assisting methods 3.2.1 Assisting methods in use The different ways ships are handled by tugs in various areas and ports around the world can indeed mainly be traced back to large differences in local circumstances. Methods of assistance that different tug types are used for have already been mentioned briefly while discussing the various types. Assessment of assisting methods in use all over the world shows only two markedly different methods: • Tugs towing on a line. • Tugs operating at a ship’s side. Irrespective of tug type, both methods can be applied by almost all tug types, although for some tugs effective towing on a line can be somewhat problematic. The capabilities of modern and new tug types are large and this sometimes results in different ways of shiphandling. This has been shown in the former chapter but are still related to the two methods mentioned. In European ports towing on a line is mainly used, while in the USA and West Pacific ports tugs usually operate at a ship’s side, although in differentup by the disturbance and to reduce them progressively to zero. Course stability should not be confused with directional stability, which is, strictly speaking, the ability of a ship to follow a certain direction, eg by means of an automatic steering system. A ship closely following a selected heading has directional stability but may be course unstable (see below), which results in frequent rudder (or thruster) actions to hold the ship on its course. Course stable ship With a constant position of the steering systems (rudders, thrusters, etc), a ship is defined to be course stable if, after experiencing a brief disturbance, it will resume the original manoeuvre without any use of the means of steering. Course stability on a straight course, with the rudder in the equilibrium position, is mostly only considered. A turn initiated by a brief disturbance of a course stable ship will thus not continue. However, after the disturbance has vanished, the actual course of the ship will generally be altered. A course stable ship needs relatively large rudder angles for course changing. A course stable ship has good yaw checking ability. Course unstable ship A ship is called course unstable, if, after it is disturbed, it will immediately start to turn. Course changing, with relatively high rates of turn, can be achieved with relatively small rudder angles. A course unstable ship therefore generally has poor yaw checking ability. Cross lines/gate lines Separate lines from either side of the tow to the opposite quarter of the tug or the opposite side of the tug's H-towing bitt. GLOSSARY OF TERMS Pgua_Supplay Destacar Tug Use in Port xi CRT Carrousel RAVE (Robert Allan Voith Escort) Tug – a tug with one Voith Schneider propulsion unit forward and one aft. It has a ring around the wheelhouse along which the towing winch and towing point travel. Dead ship A ship which cannot use her own propulsion. Density of air as used 1.28kg/m3 Density of sea water as used 1,025kg/m3 DOF Degrees of freedom refers, among other things, to the ability of simulators to reproduce ship and tug motions, whether by the projection screen or by a hydraulic platform. Ship and tug motions are expressed in sway, surge and yaw, being the motions in the horizontal plane, and heave, pitch and roll, being the motions in the vertical plane. There are in total six degrees of freedom of movement for a vessel that is unrestricted in its motions. DOT Dynamic Oval Towing: A system whereby the towing point travels along an oval ring around the tug’s superstructure. Escort tugs Tugs specifically built for escorting at high speeds. Escorting tug Any type of tug escorting a ship underway. FLNG Floating Liquefied Natural Gas F(P)SO Floating (Production) Storage and Offloading Unit. FSRU Floating Storage and Regasification Unit Free sailing A tug sailing independently. Girting Risk of capsizing, especially with conventional tugs, due to high athwartships towline forces. Also known as girding, girthing or tripping. Gob rope/gog line A rope or steel wire used on conventional tugs to shift the towing point. HMPE High-modulus polyethylene fibre, under the trade names Spectra and Dyneema, used for high performance ropes. Hockle Kinking or twisting of a strand in a rope which makes it unfit for use. IMO International Maritime Organization. Lateral centre of pressure The point of application of the hydrodynamic forces in the longitudinal centre plane of a ship or tug This point changes with varying angle of attack of the incoming water flow and with draft, trim and heel. Lbp Length between perpendiculars. LOA Length overall. LWL Length at the waterline. MBL Minimum Breaking Load (of a rope). Maritime Autonomous Surface Ships (MASS) Defined by IMO as a ship which, to a varying degree, can operate independently of human interaction. GM Initial Metacentric Height. Messenger A light rope attached to the towline in order to heave the towline on board a ship. Norman pins Short iron bars fitted in the gunwales of the transom to prevent the towline from slipping over the side gunwales. Sometimes called ‘king pins’. Nozzle A tube around the propeller to increase propeller performance. The nozzle can be fixed or steerable. OCIMF Oil Companies International Marine Forum. PIANC Permanent International Association of Navigation Congresses. Pendant/pennant A separate part at the final part of a towline which is most liable to wear on board an assisted ship, at ship's fairleads, etc. The pendant can be of different construction to the towline. Pen (tug pen) A tug pen is a special protective berth from cyclonic winds and is enclosed on three sides. Propulsion (types of) Azimuth propellers: 360° steerable propellers, which can deliver thrust in any direction. Also called: ‘Z-pellers’, ‘Rexpellers’, ‘Duckpellers’ (azimuth propellers in nozzles). CPP: Controllable pitch propeller(s). FPP: Fixed pitch propeller(s). VS: Voith Schneider propulsion: propulsion system with vertical propeller blades, also called cycloidal propulsion system. PRT Prevention and Response Tug. Significant wave height The approximate wave height as seen by an experienced observer when estimating the height visually. Snag resistance Resistance of a rope to single yarns being pulled out of the rope when it slides along a surface, such as over a deck or through a fairlead. A snag is a loop of a yarn. Pgua_Supplay Destacar xii Tug Use in Port SPM Single Point Moorings. Sponson A strongly flared section in the side of a tug, commencing at or just below the waterline, which results in substantial increase in deck area and reserve buoyancy without increasing the beam at the waterline. Stemming A tug coming under the bow of a ship at speed. Stretcher That part of a towline, between the original towline and pennant, which absorbs the dynamic forces in the towline. Also called a spring and often made of nylon, polyester or a polyester/polypropylene combination. Towing point Point of application of the towline force. It is the point from where the towline goes in a straight line towards the ship. Towline A flexible hawser used for towing purposes. Tripping A tug towing on a line swinging around and coming alongside a ship's hull due to excessive speed by the ship in relation to a tug’s capabilities and towing angle. The expression ‘tripping’ is also used for girting. Tug/engine power BHP Brake Horse Power: power delivered by the engine. SHP: Shaft Horse Power: power delivered to the propeller shaft (approximately 97% of BHP). BP: Bollard Pull, which in this book is expressed in the practical units of tons, equal to 1,000 kgf (= 9.80665 kN). MCR: Maximum Continuous Rating (of tug engine). Ton The practical unit used in this book for force, eg for bollard pull, equal to 1000 kg force, and for 'weight', equal to 1,000kg. Tug simulation Interactive tug: A tug simulated on a bridge manoeuvring simulator, able to interact with other bridge manoeuvring simulators, which are simulating other tugs and/or the assisted ship. Vector tugs: Tugs simulated by just a force vector. UHMW polyethylene (UHMW PE) Ultra High Molecular Weight polyethylene. Material used for dock fendering and for fenders of tug boats at places where a low friction coefficient is required. VS-tug A tug with VS propulsion. The Overview 1 Figure 0.1: Reverse tractor tugs Seaspan Falcon (LOA 24.6m, beam 9.8m; BP ahead 39 tons) and Seaspan Eagle (LOA 28.2m, beam 12.6m, BP 71 tons) keeping bulk carrier alongside. Photo: SeaspanMarine, Canada The contents of this book are outlined below. • A general review is presented first of factors which affect operational requirements for a harbour tug, such as the different tasks for which they are used, the particulars of a port, the environmentalways depending on the type of tug used. Particularly in Europe and in the USA there is a tendency towards the use of more flexible types of tug. This tendency has an impact on the assisting methods used in Europe as well as in the USA, which should be kept in mind when reading this paragraph. In some ports combinations of methods are used, or introduced, depending on the local situation or new tug type. For specific situations or circumstances, assisting methods are applied other than those in normal use. So it is possible that in ports where tugs normally work alongside, they will occasionally assist while towing on a line, for example when narrow bridges have to be passed or when ships have to enter a dry dock. Changing the assisting method can become necessary at seaside terminals, where tug assistance is affected by waves. If in calm weather it is normal practice to assist alongside a vessel, it may be considered safer to tow on a line when weather and sea conditions deteriorate in order to avoid parting towlines and losing control of the vessel. in confined port areas and due to the limited width in narrow passages only small drift angles are acceptable. Tug assistance is then necessary. Tugs assisting ships during a transit normally also assist during mooring/unmooring operations and the final approach and departure manoeuvres as tugs used for mooring/unmooring operations only. All these tugs should, with the assistance method applied, be capable of effectively: Controlling transverse speed towards a berth while compensating for wind and current during mooring/ unmooring operations During mooring operations a ship’s longitudinal ground speed is practically zero and, when there is no current, the ship has hardly any speed through the water. The same applies when a ship has to be turned in a turning basin. Mainly crosswise pushing and/or pulling forces have to be applied by the tugs. The tug assistance required as outlined above has been somewhat simplified. In any particular case the complete tug assistance procedure may consist more of a combination of the separate aspects that have been described. Environmental conditions have a large influence. For instance, when tugs are used mainly for mooring/unmooring, the influence of currents can be such that although ship’s ground speed is low, say two knots, the speed through the water can be rather high. With a bow current of two knots, the speed through the water is already four knots. Situations then become comparable to tug assistance during a transit with the higher ship’s speeds and the associated requirements for the assisting tugs. Additional services such as mooring boats also affect the extent and method of tug assistance. When no mooring boats are available the tugs must be stationed and operated in such a way that the ship can be pushed/pulled up to a berth. It can be concluded that the port configuration, the influence of the environmental conditions and port services have a prominent bearing on the requirements for tugs and the method of tug assistance, while ship’s speed is an essential factor. Figure 3.2: Combination of tug towing on a line and tug at the ship’s side (shoulder). Tanker Gener8 Ulysses; ASD- tugs Smit Schelde (LOA 28.67m, beam 10.43m, BP ahead 59 tons, astern 56 tons) and Fairplay 24 (LOA 34.75m, beam 10.80m, BP ahead 52 tons. Photo: Kees Torn Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Assisting Methods 83 be steered by a tug pushing at the ship’s bow. Pushing at the port side of the bow will give the ship a swing to starboard, pushing at the starboard side of the bow will give the ship a swing to port (see figure 3.10). In some ports in the USA and in the Panama Canal a stern tug is used as shown in figure 3.8. A rudder tug can control a ship’s speed and a conventional tug can steer a ship in the required direction by giving forward thrust and applying starboard or port rudder. Other types of tug such as VS tugs and ASD-tugs also use this method. A similar method is sometimes used on Dutch inland waters. Forward tug alongside and aft tug on a line during approach towards a berth and push-pull while mooring This method, which does not differ much from that mentioned above, is mainly found in the ports of Japan, According to research carried out in 1996 into assisting methods in use in ports around the world, the two methods are generally applied in the following ways, assuming two tugs assist a vessel: Tugs alongside during approach to the berth and pushing or push-pull while mooring This method is normally used in the majority of ports in the USA, Canada, Australia, Malaysia, South Africa and also at large oil terminals in Norway. While the method used in these ports is similar, the type of tug differs. The way tugs are secured using this method depends mainly on the type of tug. When using tugs with omnidirectional propulsion they are made fast at the forward and aft shoulder, generally with one bow line from the tug in case of ASD/reverse-tractor tugs and with a line from the tug’s stern when tractor tugs are used (see figure 3.3). In the USA tugs may be secured alongside a ship by one, two or three lines, depending on the type of tug, the local situation and the assistance required. Conventional tugs normally operate with two or three lines made fast, though in some cases only one line is deemed sufficient (see figure 3.4). The forward line is a tug’s backing line to be made fast to the ship. The spring may come from the forward winch through a tug’s most forward bow chock or fairlead. On other tugs both lines may come from a winch. The third line, the stern line, is needed when a tug has to work at right angles to a ship to prevent the tug from falling alongside when the ship has forward or astern movement through the water, or to compensate for the transverse effect of a tug’s propeller when going astern. This line may come from a winch or be fastened on a bitt. It also compensates for the influence of the ship’s propeller wash when the ship’s propeller is going astern. A forward as well as an aft tug may be secured in this way. Owing to their better manoeuvrability, twin screw tugs or tugs with steerable nozzles normally operate with fewer lines when assisting at a ship’s side. Usually one or two lines will then be sufficient. In the USA other methods are also used by tugs operating at the ship’s side. When breasted or alongside towing, also called ‘on the hip’ or ‘hipped up’, tugs forward and/or aft are lashed up solidly alongside a vessel (see figure 3.5). This alongside towing is also operated in many other ports in the world, but mainly when handling barges. When a tug is lashed up, tug and ship work like a twin screw ship with two independent rudders. When lashed up forward to a ship with the tug’s bow facing aft, the tug’s engine and rudder combined act like a kind of steerable bow thruster (see figure 3.6). A ship can then turn on the spot or move sideways. Alongside towing is also used in USA ports to handle a ‘dead ship’, and occasionally applied in a similar way in some other ports – for instance in the port of Cape Town ships up to 100 M in length are sometimes handled as a ‘dead ship’ by a VS tug lashed up alongside (see figure 3.7). In USA ports, methods are also used that differ from those discussed above. For example, in certain situations tugs may work stem to stem with a vessel. A ship moving astern can Figure 3.3: Tugs alongside at approach and push-pull while mooring/ unmooring. Figure 3.4: Conventional USA tug secured with backing, spring and stern lines. In situation 2 the ship moves astern. If ship moves ahead the stern line will lead forward. Depending on the assistance required and local situation, one, two or three lines may be required. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_SupplayDestacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 84 Tug Use in Port They are reverse-tractor tugs or sometimes ASD-tugs, with 360° steerable thrusters under the stern and made fast with a line from the tug’s forward winch. For certain specific manoeuvres these tugs have to assist while towing on a line, for example when assisting ships to enter dry docks or floating docks. Taiwan and Hong Kong (see figure 3.11). The after tug is made fast by a tug’s bow line amidships or at the starboard or port quarter aft and follows the ship. The forward tug is made fast at the forward shoulder, also with a bow line. The after tug is used for steering and speed control. During berthing manoeuvres the tugs change over to the push-pull method. Tugs in these ports are all of similar design, more or less specifically constructed for this type of operation. Figure 3.5: Alongside towing (USA). Figure 3.6: Forward tug secured alongside. As shown the ship can turn on the spot and when the tug applies hard port rudder and engine ahead, the ship moves crosswise. Ship’s ahead power to be equal to tug’s ahead power. Figure 3.9: Tug Cerro Picacho, tractor tug (LOA 28.9m, beam 13.5m, BP 82 tons), operating as steering tug in the Panama Canal. Courtesy Panama Canal Authority Figure 3.8: Rudder or steering tug. Figure 3.7: Alongside towing in Cape Town for a ‘dead ship’ up to 100m in length. Figure 3.11: At approach, forward tug alongside and stern tug on a line; push-pull while berthing. Figure 3.10: ASD tug Gramma Lee T Moran (LOA 26.7m, breadth 9.8m, engines 5,100 bhp) pushing the bow of Queen Mary II to port on her maiden voyage to New York, April 2004. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Assisting Methods 85 Apart from the countries mentioned above this method is applied in some other ports around the world either with reverse-tractor tugs or with tractor tugs. Furthermore, conventional tugs are sometimes used for this method, as is the case in some USA ports whereby the stern tug operates like a rudder tug. While berthing this tug stays close behind the ship’s stern and pushes it towards the berth on the tug’s bow line. Tugs towing on a line during transit towards a berth and while mooring This is the assisting method used specifically in Europe, most often when conventional tugs are assisting vessels, but other types of tugs are also used for this method. The method is also applied in many other ports of the world, especially in ports working with conventional tugs (see figure 3.12). In many of these ports, ships are assisted by tugs during transit towards the berth, eg, on the river, from the river into the harbour and through harbour basins up to a berth. The advantage of this method of assistance is that it can be used in narrow waters. This method is also used, therefore, when passing narrow bridges or entering locks and dry-docks. In such situations the forward tug sometimes has two towlines, so-called cross lines or gate lines or both lines may come from a double winch at the tug’s bow as can be the case on some reverse-tractor tugs. The tug can then react very quickly and only a little manoeuvring space is required (see figure 3.13). The type of tugs used were originally conventional tugs with a small engine and a streamlined underwater body. These were very effective when a ship had some speed, by making use of the tug’s mass and the hydrodynamic forces on the tug’s hull. The increasing size of ships required the introduction of more powerful tugs. Modern conventional tugs are more manoeuvrable and have more engine power and generally a smaller length/width ratio. These tugs are still effective when a ship has speed. Due to the limitation in capabilities of conventional tugs, new tug types have been introduced such as tugs with azimuth propulsion. Also, VS tugs have for many years been used for towing on a line. When more than two tugs are used during berthing the forward and aft tug will usually stay on the towing line to control approach speed towards a berth while the other tugs push at the ship’s side. Tugs towing on a line during approach towards a berth and push-pull while mooring This assisting method is becoming common practice in ports where towing on a line is carried out with highly manoeuvrable tugs such as tractor, reverse-tractor or ASD-tugs (see figure 3.14). The more familiar pilots and tug captains become with the capabilities of these tugs, the better the capabilities are applied to shiphandling. The method is practised where mainly tractor, reverse-tractor or ASD-tugs are used. Combinations of the above systems In many ports various tug types are operated and to assist larger ships more than two tugs are often required. Moreover, port entry or berthing manoeuvres can be so complicated that not just one assisting method is used but a combination. Figure 3.12: Towing on a line at the approach and while mooring. Figure 3.13: Ship is passing a narrow bridge and a conventional tug forward is assisting with two crossed towlines. The tug can react quickly and only a little manoeuvring space is required. Figure 3.14: Towing on a line at the approach and push-pull while mooring. Figure 3.15: Combination of different assisting methods. Reverse-tractor tugs or ASD-tugs alongside and on a line aft. A conventional tug forward. A good configuration for steering and, in particular, when only a short stopping distance is available. Nearer the berth one of the tugs alongside has to shift to the other side to push. As an example of a combined method the assisting method applied in an Australian port for large bulk carriers entering the harbour is shown in figure 3.15. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Lápis Pgua_Supplay Lápis 86 Tug Use in Port 3.2.2 Push-pull versus towing on a line The push-pull method has been discussed as well as towing on a line, and even the possibility of using a combination of both methods. Tugs operating alongside in the push-pull mode have the advantage that they can act rather quickly with short response times, which is of particular importance during berthing operations. The risks associated with tugs working in close proximity to the bow of a ship having speed, such as interaction forces and turning moments, are negated. On the other hand, there are some drawbacks having tugs operating in this way: • Towlines are often very short which presents a problem in wave conditions. • When pulling with short towlines, there is a loss of pulling effectiveness caused by the tug’s propeller wash hitting the ship’s hull at right angles. Tugs may lengthen the towline if equipped with a towing winch and so decrease the negative effect. • In case of conventional tugs, pulling effectiveness is low due to the low propeller performance when engines are running astern. • Combined width of ship and tugs can be a problem in narrow passages such as locks and bridges. • Tugs must be used on the opposite side to which ship is to berth. There is no flexibility in berthing side as soon as the tugs are fastened alongside. • When the ship has to be turned, the turning lever is relatively short, namely, the distance between the two tugs at ship’s side. • With high windage ships and tugs fastened at the leeside, the tugs may become jammed between ship and shore or quay if the winds or gusts become too strong. Speed control by stern tug Omni-directional stern tugs are sometimes used to: • brake the ship’s speed or; • to keep the ship’s speed at a low level of, eg, 3-4 knots which is lower than the ship’s Dead Slow Ahead speed,while the ship keeps its engine running in order to be able to steer. The first can be necessary in case of an engine break- down and the ship has to be stopped, or perhaps when approaching the turning circle to help in braking the speed. Simultaneously, the method can be used to avoid the transverse effect of the ship’s propeller when the engine is running astern which could have a negative effect on the manoeuvre. The time that the tug is pulling is usually only short. The second method is utilised when approaching a lock (see figure 3.16), when passing a narrow bridge in windy conditions with a high windage vessel, or when moored ships have to be passed with a low speed. It is also used when the Dead Slow Ahead speed of the ship is too high, more than 6-7 knots, too high for the forward tugs to make fast safely, and continuously stopping the engine is not an option because of the wind or because poor steering performance with stopped engine. In these cases, the time that the stern tug is pulling can take much longer. Keeping ship’s speed under control is becoming more commonly utilised. Tugs should be capable of doing so but vibration on board the tugs can be tremendous. For this reason tug masters may be unhappy with the speed control method when it is used for long periods of time. See also paragraph 4.3.4. Figure 3.16: Azimuth tractor tug Arion (LOA 28.75m, beam 9.1m, BP 45 tons, pulling backwards on tanker Torm Loke and so enabling the tanker to keep engine running and ship steerable. Photo: Port Towage Amsterdam Pgua_Supplay Destacar Pgua_Supplay Destacar Assisting Methods 87 In the ports of Japan, Taiwan and Hong Kong there is one assisting method and mainly one type of tug. The reverse- tractor tug with its omnidirectional propulsion at the stern is well suited to operate the assisting method in use – on a line at a ship’s stern and alongside at the forward shoulder. ASD- tugs are, however, also used for this method. It is anticipated that for these ports the reverse-tractor tug is the type that will usually be ordered in the future. There is often a steady development towards a particular tug type. For instance, years ago there were still several VS tugs in the Port of Yokohama. This type has now been replaced by the typical Japanese type of tug, the reverse-tractor type. In Europe towing on a line is general practice, originally just with conventional tugs. Due to the limitations of conventional tugs, various tug types with omni-directional propulsion are now increasingly being used, resulting in a change to more flexible assisting methods. This is the case in many other ports where originally mainly conventional tugs were used. In the USA tugs operate at a ship’s side most of the time, and for many years the conventional tug was practically the only type to be found. The limited manoeuvrability and • The tug masters have only little insight into the manoeuvres being undertaken by the pilot. When tugs are towing on a line the risks of interactions do play a role, in particular when passing a towline near the bow. Response times may also be somewhat longer. There may also be a loss of towing effectiveness when the propeller wash impinges on the ship’s hull, depending on the length of the towline and towing direction. Towing on a line has a number of important advantages: • Towlines are longer, consequently effect of waves and even waves of passing ships are smaller. • If necessary total path width can be decreased to approximately the width of the assisted ship, which is important for bridge and lock passages. The capability to do so is enhanced with conventional tugs and ASD-tugs working over the stern. Total path width can be further reduced by using two towlines ( see figures 3.9 and 3.13) and by specific tug types, such as the Rotortug and the new types of tugs with one propulsion unit forward and one aft. • With a tug towing on a line forward and aft, the ship can either moor with starboard or with port side alongside. • Tugs operate at the safe side in case of crosswinds or cross currents and avoid getting jammed. • In case where the ship has to be turned, the turning lever is as large as possible. • Tug master has a better view of how the ship is behaving, eg, does it drift, turn in the wrong direction or too slowly, and can anticipate if necessary. • During mooring tug masters have a good view of distances forward and aft and can inform the pilot if there is a risk of hitting any obstacles. 3.2.3 Locks and tug assistance Large ships entering locks are assisted by tugs in various ways. In most cases just one towline is used (see figures 3.16 and 3.18). However it might also be possible that the assisting tugs use two towlines from two independent winches as is the case in the new locks of the Panama Canal (see figures 3.9 and 3.17). These tugs are well equipped for this type of operations. The advantage of using two lines is to enable the tug to be effective in the limited width of the locks and to reduce response times. However, securing tugs with two towlines can be problematic with the trend toward minimum numbers of crew members on board ships. More modern tug types such as Rotortugs and the tugs with one propulsion unit forward and one aft have specific manoeuvring capabilities that are also able to assist within the ships width. See paragraph 2.11.3 and 2.19.3. 3.2.4 Relationship between type of tug and assisting method As can be seen, there is a relationship between type of tug and assisting method used. An essential factor is whether a tug should be suitable to operate at a ship’s side, tow on a line, or both. For the attentive reader it will also be clear that the most suitable tugs are not always available or used. Figure 3.17: Ship entering the new Panama Canal Lock with forward tug with two towlines. Courtesy Panama Canal Authority Figure 3.18: Ship entering locks at Terneuzen with forward tug Multratug 14 (Voith Schneider tug, LOA 34.50m, beam 11.60m, BP 75 tons, with one towline. Photo: Adri van de Wege Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 88 Tug Use in Port vessels which may damage their propellers or rudders when they have sternway and/or when a ship’s engine is working astern and light draft vessels with bronze propellers which cannot be ballasted or trimmed sufficiently require tug assistance. Note 1: Tests in ice conditions in the North of the Bay of Bothnia in March 2016 with newly developed bronze propellers showed that these propellers can be suitable for vessels in 1A Super ice conditions. The testing conditions gave reliable results and input for the propeller design for 1A and 1A Super ice class vessels (for Ice Class notations, see paragraph 2.24). With respect to berthing procedures ships can be divided into two main groups: • Ships that can work with their engines on Dead Slow on a spring line, without the danger of parting: eg, small vessels and ships with controllable pitch propellers. • Ships with large engines, high starting power and high propeller thrust at minimum propeller revolutions, not able to work at Dead Slow without parting the spring line, even when a double line is used. 3.3.3 Preparation before berthing or unberthing Before mooring, a berth should be prepared by an icebreaker or by tugs when ice is too thick for the ship itself. Ice should be broken near the berth and an approach route towards the berth should be made. Prior to departure ice should be broken around a ship and a departure route should be made. 3.3.4 Tugs and tug assistance The way ships are handled by tugs in ice conditions depends largely on the type of tug. Tugs need to be adapted to work in ice conditions. Those with light draft and propellers fitted in nozzles have very limited capabilities, because when they are moving astern the nozzles immediatelyfill with ice. Even with tug engines on ahead ice can fill the nozzles. When this happens the tug should immediately be stopped and the nozzles cleared by repeatedly reversing propeller thrust. That is why this type of tug, and other tugs having problems in ice, should not tow on a line. The assisted vessel might not react fast enough and/or not be able to stop immediately to avoid danger of collision or worse. For these tugs in particular, but also in general, towing on a line in ice conditions is not without risk, as explained later. Towing on a line is only acceptable when a ship is moving at a very controlled low speed on a straight course or when taking easy bends in a channel or river and during berthing or unberthing operations. Assistance in ice conditions during arrival and departure is then carried out mainly by pushing and includes breaking the ice and sweeping away the ice from between ship and berth. Without the help of tugs it is almost impossible, in most cases, to remove ice from between a ship and berth. Note 2: In thick ice in the Port of St Petersburg, the ASD-tugs, when operating as bow tug, use ship lines which are taken on the aft low astern power of these tugs is partly compensated for by the use of extra towlines, installation of high engine power, specific propeller/rudder configurations and/or specific assisting methods. Also in many ports of the USA and Canada there is a tendency towards the use of more flexible tug types – tractor tugs as well as reverse-tractor or ASD- tugs. As in many ports elsewhere, conventional tugs will nevertheless continue to be built in the future. In Australian, New Zealand and South African ports tugs mainly operate at a ship’s side. The majority of the tug fleet already consists of those with omnidirectional propulsion and new buildings will mainly comprise this type. As can be seen in Chapter 2, after the Voith tugs, ASD- and reverse tractor tugs, many new tug types have been developed with new and more extensive capabilities. These are sometimes in response to the needs of a specific port or just as a new idea. The increasing variation in tug types offers an opportunity to select the most suitable tug for a port, taking into account port particulars, existing assisting methods and future developments in port and shipping. 3.3 Tug assistance in ice 3.3.1 Introduction During winter months, shipping traffic to and from several ports in the world is impeded by ice. Ports are kept open as long as possible by icebreakers so that ships can be berthed. When ice is not too thick, ships themselves may be able to break it. In other cases an icebreaker, if available, or tugs otherwise, are required to do so. But all an icebreaker and tugs can do before a ship’s arrival is to break the ice. They cannot completely remove ice from a berth, so certain procedures have to be followed for berthing and unberthing. Depending on a ship’s size, strength and engine power, berth location and ice conditions, ships may berth or unberth with or without tug assistance. How tugs can be used during berthing and unberthing in ice is considered in this section. For tugs that are designed for operations in ice condition, please see Chapter 2. Mooring in icy conditions is usually time consuming. Each port has its own method of assistance in ice conditions. The methods discussed here are based on experience in one of the largest Baltic ports, where shipping is impeded by ice for several months each year. Methods in other ice ports may not differ greatly. 3.3.2 Types of ship for manoeuvring in ice As mentioned before, ships may berth or unberth in ice with or without tug assistance. It depends on the size of ships, strength and engine power, berth location and ice conditions. Regardless of a ship’s size, strength and engine power, not all vessels can pass independently through ice owing to their construction and/or loading condition. A vessel operating in ice should be so ballasted and trimmed that the propeller and rudder are completely submerged. If this cannot be done and the propeller blades are exposed above the water or are just under the surface, the risk of damage due to propellers striking the ice is greatly increased. Such vessels and other Assisting Methods 89 In this paragraph the tugs referred to are ASD-tugs operating over the stern, because the percentage of conventional tugs in the world total tug fleet is becoming ever smaller. 3.3.5 Ice blockage and nozzle clearing Performance of tugs with azimuth thrusters in nozzles operating in ice can be improved by proper designs such as adequate clearance between the hull and the thrusters and by short reaction times for pitch changes or for turning the thrusters adequately to remove ice blockages as quickly as possible. Nevertheless, the thrusters will inevitably become blocked now and then, although much depends on the ice condition. The following is based on the experience of tug masters skilled at operating in ice conditions. A key factor is that the tug master should basically operate in such a way that the risk of ice blockage is minimised. The tug master be able to recognize ice blockage problems quickly and react rapidly when needed. A signal for ice blockage is that one or both propellers/ thrusters start to vibrate. It may also be seen on the meters which propeller is affected, or which one is most serious. Conventional tugs with fixed pitch propellers in nozzles, should reverse the propeller revolutions to clear the ice out of the nozzles. In case of controllable pitch propellers, if possible, pitch should be reversed to get the ice out. With ASD-tugs and comparable tugs possibilities are greater. If the tug still has speed through the water, one thruster can be declutched and thruster turned to wash the ice out. When cleared, the thruster can be turned back, clutched-in and rpm be increased. If the other thruster is blocked as well, it can then be declutched and turned till the ice is washed out. Then it can be turned back and be clutched-in and rpm be increased. It may even happen that this has to be done three times in five minutes. Other methods often used are: A. Thrusters with fixed pitch propellers (see figure 3.20). • Tug master feels a vibration of the propeller. Propeller will be stopped and declutched. • Both thrusters will be set crosswise in such a way that the working propeller can blow out the ice out of the blocked thruster. Care should be taken that the working propeller does not get blocked by ice. • In addition, the blocked thruster can be turned 180° several times, until the ice is out of the thruster. B. ASD-tugs with variable pitch propellers. 1. As soon as the tug master feels vibration of the propeller, the clearing procedure starts. 2. The loss of power will be first compensated by increasing the power of the other propeller. 3. Then the propeller of the blocked thruster will be set for 30 per cent astern. The tug’s speed will drop unless the power of the other propeller is sufficiently increased, especially important during operations. hook (no aft winch available) and then proceed with the bow into the ice to protect propellers and nozzles. While preparing a berth location, tugs often work very close to the dockside. Some objects may stick out or overhang, so tug sides should be clear of overhanging fenders, etc. Tugs should, of course, always be very careful when working between a ship and the dockside. With respect to tug towing wires or ropes, they should retain their strength in low temperatures but should never be allowed into icy water because it will then be very hard to handle them. The most reliable tugs in ice conditions are normal ice strengthened conventional tugs with open propellers. Twin screw tugs are preferable because of their better manoeuvring properties. Propellers and rudders may have ice protectionand nozzles may be fitted with protection bars or ice knives fore and aft of the nozzle. Although nozzle construction itself may be adapted to ice conditions, in particular shallow draft tugs with nozzles are very limited in their performance when operating in ice, due to the fact that nozzles are often blocked with ice. This does not mean however that this type of tug is worthless in those conditions. They can create an effective surface stream for moving ice in situations as explained later. Deep draft tugs are more reliable during towing operations. The best type of tug for operating in ice conditions are: • Conventional twin screw tugs, preferably with open propellers and • ASD- tugs and comparable tugs. Voith tugs are sometimes used as well. With regard to open propellers, full scale trials were carried out in 1984 in Finland with two ice-going tugs, one fitted with an open propeller and the other with a steerable nozzle, to investigate their performance in ice conditions. During a twenty hour test the nozzle of the latter tug was blocked twelve times and the tug had to be stopped each time. Figure 3.19:Tug with ice scraper on the bow to clear ice from dock and lock walls. See also figure 3.39. Photo: René Beaumont, Canada 90 Tug Use in Port The risks mentioned above are further illustrated in the pictures in the following paragraphs. 3.3.6 Berthing in ice A berth should be approached at a small angle. As soon as the forward spring is secured the engine should be set to Dead Slow Ahead. Propeller revolutions or propeller pitch should be increased gradually, just avoiding breaking the spring. It is best to double the spring and the rudder should be used to swing the stern of a vessel in and out and away from the dockside. The water flow caused by the propeller will force ice out from between the ship and the dockside and wash it away astern of the ship. The engine should be kept running until the propeller wash has swept away all loose ice. The ship can then be berthed. In this way, provided it is weak ice, it can be removed completely from between the ship and berth. In the case of dense and thick ice the assistance of tugs is required. In some cases berth location could be such that a berth can be approached parallel to the dock (see figure 3.21). In this case ice may be pushed away by the bow. If there is unbroken ice on the starboard side it will push the ship towards the berth and prevent her swinging out. Care should be taken to avoid any ice getting between ship and dock. It may be necessary to move the ship forward and astern a few times to move the ice out or to press the ice together between ship and dock. This can only be done in the case of young and weak ice. Sometimes, approaching parallel to the dock may not be possible due to the presence of large pans of ice or dense, thick ice directly in the ship’s track. Other methods should then be adopted such as the use of tugs. Several procedures for the use of tugs in ice during an approach towards a berth while berthing or unberthing are now considered. In general, while approaching a berth in ice, the bow of the vessel should be kept as close as possible to the berth with the assistance of a tug pushing at the bow (see figure 3.22 A, B). The ice between the bow and the dock will tend to push the bow aside. After the forward spring has been secured the tug can break the ice outside the ship and then wash the ice away from between the ship and the dock (see figure 3.22 C, D). The ship itself can swing its stern in and out by rudder action and use of the engine, as explained. Sweeping ice away from round the bow area can also be done effectively by a tug just ahead of the ship (see figure 3.24). With its stern directed towards the ship’s bow, the tug can sweep ice away by putting its engines ahead. In this case the 4. Mostly it works, otherwise same system should be used as with fixed pitch propeller. It is also possible that ice blocks become trapped between two blades of a controllable pitch propeller. The tug master is then not able to adjust propeller pitch affecting operations. This can lead to damage. In this case also, the same system should be used as with fixed pitch propellers. It will be clear that ice blockage can be risky during tug operations, in particular when a tug is fastened by its towline to a ship having way on, depending on the location of the tug and the way the tug is operating. Regardless of good clearing procedures, nozzles and propellers often do become damaged when working in ice, or sometimes nozzles get even lost. Thruster removal at ship yards is sometimes considered, although this is not a simple process. Figure 3.20: Schematic overview clearing procedure. Figure 3.21: Ship approaches the berth nearly parallel to the dock. Ice is pushed away by the bow. The ship is pressed towards the berth by unbroken ice on the starboard side. Assisting Methods 91 Another method by which good results are obtained is moving the ship astern towards the berth to moor with its starboard side alongside (see figure 3.27). After approaching the berth at a small angle and securing the back spring, the engine should be set for astern. The propeller stream is normally very strong and will move the ice between the ship ship should not pass any head lines, which would prevent the tug working in this way. Since ice at the bow is usually squeezed between bow and dock, getting it out is very difficult. Good results can be achieved when there are 20-30m of free berth ahead of a ship’s planned position. The ship should approach its berth ahead of the planned position (position 1 of figure 3.25). Breaking ice at the outer side of the ship and sweeping ice away from between the ship and dock are then carried out. The ship can then be brought alongside and moved astern while the tug is constantly pushing the bow towards the dock. A bow thruster can also be very effective in sweeping ice away (see figure 3.26). A ship should approach the berth at an angle. After the forward springs and head lines are ashore, the stern is taken as far as possible out by rudder and ship’s engine. The bow thruster should then be set to take the bow off in order to create a water flow between ship and dock. The bow should be held to the dockside by the ship’s ropes and by the pushing tug. The water flow of the bow thruster will sweep ice away from between the ship and dock. Figure 3.22: Tug assistance in ice during approach to the berth and while mooring. Figure 3.24: Tug sweeping ice away from between ship and dock. Figure 3.23: Tug Tornado (ASD-tug type 2810; 4,250hp) sweeping ice away between ship and berth. Ship’s spring line is ashore. Photo: Captain Sergei Milchakov, St Petersburg Figure 3.25: Mooring in ice when some 30m free berth is available in front of the bow position. Figure 3.26: Combination of tug and bow thruster while mooring. 92 Tug Use in Port In some cases, when possible, it is better to approach the berth astern with a stern tug towing on a line (see figure 3.29). By giving short ‘kicks ahead’ on the ship’s engine to stop the vessel, ice will be pushed away from the dock in the direction of ship’s movement. With large ships, good results in removing ice from between ship and berth are sometimes obtained with two tugs working bow-to-bow. These two tugs, moving together forward and astern between the ship and berth, sweep ice away. The safety of these tugs is ensured by an additional three tugs keeping the ship in position as shown in figure 3.30. Obviously, a large number of tugs is required in this case. In case of a small ship one tug could be use for clearing ice by setting one thruster on ahead and one on astern, so both thrusters in opposite direction. 3.3.7 Unberthing in ice Before unberthing, tugs should break ice around the ship and in areas of about 20-40m distance fromthe bow and stern. Some vessels can be taken off the berth by the stern with the assistance of a stern tug towing on a line (see figure 3.32). At the bow the ice between bow and dock will prevent the ship from coming too close to the berth. In addition, the stern tug will drift the ice between the ship and dock, which again prevents the ship from coming too close to the dock when moving astern. Figure 3.27: Good results when approaching the berth astern and mooring starboard side alongside. Figure 3.28: Tug assistance when mooring in ice with ships and powerful engines. Figure 3.29: Ship approaching the berth astern. One aft tug secured. Occasional bursts ahead on the engine blow away the ice. Figure 3.30: Two tugs operating bow-to-bow clearing ice between ship and berth while other tugs keep the ship in position. Figure 3.31: Tug sweeping ice away between ship and berth. A second tug, ASD-tug Akmal near the bow, is making room for the ice coming out. Photo: Captain Sergei Milchakov, St Petersburg Figure 3.32: Ship of medium size departing. Before departure tugs have broken ice around her in areas some 20-40m from bow and stern. and dock quickly in the direction of the bow. The bow should be swung in and out by tug or bow thruster. This method is used and suitable for larger vessels, as propeller thrust astern is lower than on ahead and consequently the tension in the spring line(s) will be less. These berthing procedures whereby a ship uses engine and spring lines is not suitable for ships with large engines and high starting power and/or high power on Dead Slow. All operations in ice with these ships are normally carried out by tugs. After approaching the berth at a small angle, a spring line and head line are made fast forward (see figure 3.28). One stern tug on a line is used to take the stern from the berth and a second tug is used for pushing the stern towards the berth. This tug will also clear the ice between ship and berth. Ship’s propeller wash is not used. Berthing will, in general, take a long time. Assisting Methods 93 Sometimes it may be necessary to unberth the ship bow first (see figure 3.33). A second tug may then be needed to break ice near the stern and to prevent the stern from coming too close to the berth. Sometimes even the assistance of a third tug may be required to crush ice at the outer side of the ship. Figure 3.33: Unmooring bow first. A stern tug is required when ice near the stern needs to be broken and when the stern may touch the berth when the bow is pulled off. Sometimes a third tug is required to break ice alongside the vessel. Figure 3.34: ASD-tugs Tornado and Akmal preparing a turning circle in ice for the ship to be turned. Photo: Captain Sergei Milchakov, St Petersburg Figure 3.35: Channel through the ice prepared by icebreakers or strong tugs. A ship moving astern through the ice is safest. When the stern tug is stopped in or by ice the ship can immediately be stopped by propeller. Figure 3.36: Ship entering the port backwards through the ice with after tug fastened with ship’s line. Photo: Captain Sergei Milchakov, St Petersburg Figure 3.37: Ship moving backwards with after tug fastened with two ship’s lines – ASD-tug Sevruga (3,200 hp). Photo: Captain Sergei Milchakov, St Petersburg When a departing ship has to be swung around after being unberthed this should be carried out in a prepared area or channel in the ice. This area or channel should be prepared by large tugs or icebreakers prior to departure. Tugs handling the ship can assist the ship in swinging and break ice when necessary. 94 Tug Use in Port 3.4 Assisting navy ships Navy ships do visit commercial ports regularly. In navy ports they know how to handle their ships and they often have purpose-designed tugs with well-trained tug masters. This is not the case in commercial ports. As the frequency of visits is low, the level of knowledge and experience to handle these ships is equally low while tugs are not specifically designed for handling all types of navy ships. Prior to an arrival of a navy ship, and particularly in case of large navy ships, berth location and arrival procedures will be discussed between navy officials, port authorities, towing companies, and pilots. Tug masters will be instructed how to handle the navy ships. 3.3.8 Safety of tugs in ice Tugs are at great risk when towing on a line through a channel in ice. As previously mentioned, when a tug has to stop due to nozzle blockage with ice, the ship should also be stopped immediately. The tug may also enter dense ice and consequently lose speed very quickly. The assisted ship, therefore, should always use engines with utmost care. Even then the safety of the tug is still at risk. It is for these reasons that the safest method of towing on a line is moving a ship astern (see figure 3.35). The engine should at all times be ready to go ahead. When necessary, the ship can be stopped immediately. 3.3.9 Finally Assisting ships when berthing or unberthing is an important task in ice covered waters, a task which takes much time and effort. However, engine and/or rudder failures may happen on board ships when proceeding through ice. In that case the available tugs should also be able to assist, as is shown in figure 3.38. The tugs may have to carry out specific duties in ice, for instance scraping ice from the walls of docks and locks. Some tugs on the St Lawrence Seaway are equipped to do so; they have on the bow ice scrapers as can be seen on the tug in figure 3.39. Further practical and useful information regarding navigating and manoeuvring in ice can be found in: Handling Ships in Ice by Captain J Buysse. The Nautical Institute Polar Ship Operations by Captain Duke Snider. The Nautical Institute Figure 3.38: Tugs operating in ice. Docking bulker Panagia in Quebec Harbour after steering failure. Photo: Jean Hémond, Canada Figure 3.39: ASD-tug Ocean Serge Genois with ice-scraper on the bow (7 January 2018). Photo: René Beauchamp, Canada Assisting Methods 95 Aspects tug masters should be aware of when approaching and handling submarines While discussing the various aspects requiring attention, the specific terms used will be addressed too. See figure 3.40. a. Specific hull form. When a submarine is on the surface, due to the almost round form and deep draught the widest part is below water. b. Protruding parts i. Sail or fin No. 1 in figure 3.40 is called the sail (USA) or fin (Europe/Commonwealth), also known as a fairwater. When on the water surface, the sail serves as an observation platform. It also provides an entrance and exit point when enough freeboard to prevent being swamped. Under water, the sail acts as a vertical stabilizer. With some submarines, the sail also supports diving planes (or fairwater planes). See figures 3.41 and 3.47. ii. Hydrovanes or vanes, also called diving planes or hydroplanes With the planes the vertical motion of a submarine can be controlled. It allows the submarine to pitch its bow and stern up or down to assist in the process of submerging or surfacing. No. 2 in figure 3.40 shows the port fore plane. Tugs should be aware of these vanes, particularly in reduced visibility. Instead of fore planes, planes can be installed at each side of the sail or fin as mentioned above. These planes can be a problem for tugs operating alongside. Aft, just abreast of the top rudder blade (see no. 3) are the after planes. They are underwater and can not be seen. Tugs should therefore take utmost care when approaching the after part of a submarine. Several submarines have the rudder and aft planes combined in a crossway system as shown in figures 3.41 and 3.45. Several of the navy ship types can be handled in the same way as merchant navy ships. Although, information about allowable maximum hull force is important when tugshave to push. However, there are two types of navy ships that require specific attention, viz. submarines and aircraft carriers. These two ship types will be dealt with below. In some ports, tugs might not be needed, where aircraft carriers can safely anchor within the harbour limits, although tugs will then be stand by for in case they are needed. 3.4.1 Submarines General information There are various submarine designs, and they differ in size. Generally, submarines can be classified as follows: • Diesel-electric attack submarine ranges from 60 to 90 meters in length with a draught of approximately 8m. • Nuclear powered attack submarine (SSNs) ranges from 90 to 120 meters in length with a draught of approximately 10m. • Nuclear powered ballistic missile submarine (SSBNs) ranges from 100 to 180 meters in length with a draught of maximum about 12m. This information is very generalized and can differ by submarine. An important aspect of all submarines to be kept in mind is that submarines are like icebergs. This means the largest part, about 90%, is below the waterline. For rather small vessels they have a very large draft. As with icebergs they should be approached with care, as will be explained below. Although there are twin screw submarines, most of them are single screw. They have generally good steerage at about two knots and more. Submarine turning circles are naturally large. Figure 3.40. HMS Astute. Source: UK Ministry of Defence Figure 3.41. Australian submarine pushed along the berth. 1: Fairwater planes; 2: combined after planes - rudder system Photo: Arie Nijgh 96 Tug Use in Port Many submarines can tow a sonar (line-array) and have therefore equipment near the stern rudder (a tow-box); depending on the submarine an anchor light may also be placed there (see figure 3.45). Other submarines may have the anchor light on top of the rudder. Care should be taken by tugs that the tow-box and/or anchor light are not damaged by a towline or a tug. This can easily happen when a towline under tension must be replaced from port to starboard and vice versa. However, such a tug manoeuvre is only possible with submarines that have the planes and rudder in an X-configuration that only just appears above the waterline. With all other submarines the rudder is in the way. Merchant navy ships have indicated on the hull where tugs can push. On submarine it is the opposite way. There are No Pushing/`No Push’ areas where sensitive equipment is located. These will be marked on the casing above the waterline and the information has to be passed by the pilot during their pilot/tug master exchange (see figures 3.44 and 3.45). Note: An anchor must be carried to meet international maritime regulations. Submarines rarely use them. The anchor is stowed beneath the hull in such a way that the flukes make a flat surface with the hull. Tug assistance and requirements for tugs In navy ports tugs are often designed for the work to be carried out. In most cases these are highly manoeuvrable tugs with good fendering. The profile of such tugs together with the underwater fendering these tugs have, fits well with the profile of the submarines to be assisted whether alongside or when pushing. Tugs in commercial ports do not have these features. How tug assistance is carried out in the various commercial ports depends on the local situation, environmental conditions, and available tugs and tug types. As tugs in commercial ports are not fitted out as tugs in well- equipped navy ports, the way tug assistance to be carried out should be such that submarines will not be damaged by iii Propulsor The propeller is called propulsor and is the utmost aft end of a submarine. Contrary to normal surface ships the propulsor is behind the rudder instead of in front of it. This means that a kick ahead with hard rudder has no turning effect. Tugs should also take care and keep away from the propulsor and the propulsor wash, which can be strong. Figure 3.42 shows the propulsor and the after planes. iv Tiles Tiles are another important aspect for tug masters to be aware of when handling submarines. Tiles on the hull of a submarine absorb the sound waves of active sonar from another vessel, reducing and distorting the return signal, thereby reducing its effective range. Furthermore, they reduce the sounds emitted from the submarine, particularly its engines, and reduce the range at which it can be detected by passive sonar (a passive sonar listens). Source: Wikipedia. It will be clear that these tiles are crucial for a submarine. As they are costly and can easily be damaged by tugs, care should be taken that they stay intact and not be damaged. Deck equipment submarine Deck equipment differs completely from merchant vessels as can be seen in figure 3.40 and 3.41. A submarine is equipped with bollards which are below the deck when at sea to create a smooth deck. For fastening tugs and for mooring, the bollards are lifted from below the deck. On the most forward and aft end of the deck are the so-called bull rings, a kind of panama fairleads. The sets of bollards on the submarines casings are usually referred to by a number and a letter, beginning with number 1̀’ forward, and an s̀’ for starboard or `p’ for port. Note: The SWL (Safe Working Load) will differ by submarine size and by navy. Tugs should be informed about the SWL of the deck fittings which is most important when current powerful tugs handle submarines. Figure 3.43. HMSTriumph. Anechoic tiles on the hull. Two patches of missing tiles are visible towards the forward edge of the sail. Source: NetMarine Figure 3.42. Rudder, after planes and propulsor. Courtesy of Paolo Ulivi Assisting Methods 97 Figure 3.44. Dimensions Dutch Walrus class submarine and indications of bollards and ‘no-push’ points (coloured red) Courtesy of the Royal Dutch Navy the assisting tugs. This means that towing on a line, with tugs fastened fore and aft via the bull ring on the bollards of the submarine, will be the best, this in combination with the push-pull method. ASD-tugs are therefore preferred, as they push with the bow. If pushing is needed and the bow fendering is not suitable enough for the submarine, then extra fendering on the bow of the tug is required. Fastening tugs alongside should be avoided because of the risk of damaging the submarine. This method is applied where tugs have underwater fendering such as in navy ports. See figure 3.47 and read there how the specific tugs are fastened. The recommended tug types are Voith tugs, ATD- tugs or ASD-tugs. When the submarine has no propulsion, the same method is applied often together with a tug forward on a long line. Tugs with underwater fendering can also be found in the Panama Canal and are also assisting submarines without propulsion alongside. The method is applied in the narrow areas of the Panama Canal and especially through the locks. With propulsion and when going through the locks with locomotives, tugs will only escort and only assist if the pilot considers it to be necessary. Figure 3.46 Tug ASD 2509 in profile with a submarine Courtesy: Damen Shipyards Figure 3.45: ‘No push’ area between red lines Courtesy Royal Dutch Navy Pgua_Supplay Destacar Pgua_Supplay Máquina de escrever REPARE QUE TRATOR NAO E AQUI NAO FALOU DE CONVENCIONAL 98 Tug Use in Port In Hong Kong tugs never attempted to go alongside, because most submarines would tie up to a mooring buoy in the harbour. So generally, the submarines were escorted by a tug with a towline attached. The tug did very little unless a gentle pull was needed to get the bow near the mooring buoy. So, it can be seen that it depends on the port, the waterway, the tug types and how the tugs are equipped, how submarines will be assisted. In short the following tug assist methods can be applied forsubmarines: • One tug fastened forward when submarine is mooring on a buoy. • Towing on a line, with one tug fastened fore and one aft via the bull ring on the bollards of the submarine, this in combination with the push-pull method. Best suited tug type is the ASD-tug. • Fastening tugs alongside when these tugs have underwater fendering. Recommended tug types: Voith, ASD-tug, ATD-tug. • Fastening tugs alongside and one on a long line forward in case the submarine has no propulsion. Recommended tug type: See above. Berths Although beyond the context of this subject, a few words about submarine berths. When berthing at a commercial quay care should be taken that the berth is suitable for a submarine with her specific wide underwater design and deep draft. Large fenders might be needed. In tidal ports, also tidal range should be considered. Mooring can also take place alongside a pontoon. A submarine needs such a floating pontoon that the widest part of the submarine (under the waterline) is kept away from the shore or embankment. As said before, submarines may also be tied up to a mooring buoy (see figure 3.48). So, it depends on the port how submarines are moored. Figure 3.49. Aircraft carrier Kitty Hawk in Hong Kong with two tugs stand by. Courtesy of Michael Luk Figure 3.48: Royal Australia submarine HAMAS Farncomb moored on buoy in Sydney Harbour. Source: The Mariner 4291_Shutterstock 3.4.2 AIRCRAFT CARRIERS Introduction There are about 45 aircraft carriers. Dimensions vary between approximately 180m and 335m in length and can be 76,8m wide (flight deck width). Steering and propulsion may consist of up to 4 propellers. Several aircraft carriers are nuclear powered. It is of importance that all involved in the handling of the aircraft carrier are informed carefully about the tug locations, procedures to be followed and manoeuvres to be carried out. So it is vital that information about the various tasks is passed to pilots and tug masters well in advance. The pilot should also hold a pilot/tug master exchange with the tug masters when he has boarded the submarine in order to confirm the intentions. How aircraft carriers are handled by tugs in commercial ports depends, as with submarines, again on the local situation, fairway width and alignment, environmental conditions and available tugs and tug types. Figure 3.47. Ballistic missile submarine USS Alaska Please note: The submarine is heading towards you. Two tugs with underwater fendering are alongside for `Active Escort’. As it is ATD-tugs, they are moving backwards with the propulsion units close to the stern of the submarine to be able to give effective steering assistance, if needed. See also clearance between fairwater planes and tugs. Photographer: LPhot Stevie Burke/Source: US Defence Government Pgua_Supplay Destacar Pgua_Supplay Destacar Assisting Methods 99 Figure 3.51. Tug under de flare of a UK aircraft carrier HMS Queen Elizabeth with indications of clearance. Courtesy of: A P Bannister MBE | Chief Admiralty Pilot QECP wind speed during 30secs wind gust is then almost 19m/sec (gust factor 1.21; see Port Designer’s Handbook). This results in a required total tug power of approximately 190 tons, which includes a safety factor of 20%. Four pushing tugs, or four tugs towing on a rather long line, of about 50 tons bollard pull would then be needed to keep the ship under control. Ship bollards and fairleads should be strong enough to cope with these forces. Note: When tugs have to pull to keep the ship up into the wind, a large loss in pulling effectiveness can occur when the tug propeller wash is hitting the ship’s hull near right angles. The larger the distance between ship and tug the smaller the loss. This factor should be taken into account for the total required bollard if such as situation may happen. Summarizing: Tug assistance for aircraft carriers depends on port lay-out, available tugs, local tug procedures and wind conditions. The following is recommended: • Usually four suitable tugs, which can be employed as follows: – Two tugs forward and two tugs aft on a line via fairleads on or near the centre line of the aircraft carrier. – One tug forward and one tug aft via fairleads on or near the centre line and two tugs alongside – Four tugs alongside. • When the aircraft carrier must anchor in the port, two passive escorting tugs. • Tugs that have to assist alongside should be able to lower their masts. Extra fenders between tug and aircraft carrier might be needed. • For the required bollard pull of tugs the wind condition should be taken into account. • Aircraft carriers require much manoeuvring room. • SWL of bollards and fairleads should be known as well as maximum allowable hull pressure or pushing points. Tug requirements and tug assistance In general aircraft carriers have sufficient bollards and fairleads on the mooring deck and sunken bollards in the sites to secure towing lines. It is again important for towing companies and tug masters to know the SWL of the bollards as well as the maximum allowable hull pressure. If the aircraft carrier would anchor within the port limits two suitable and powerful escorting tugs are recommended. If the aircraft carrier has to berth, four tugs are generally recommended for commercial ports. Depending on tug, the way tug assistance is carried out, and aircraft carrier design, additional fenders between tug and ship might be needed. Figure 3.50 gives an indication of the clearances of a tug under the overhang, although this differs as said by tug and aircraft carrier design. There is one basic requirement for tugs handling aircraft carriers and that is that due to the large overhanging parts of aircraft carriers, tugs should be able to lower their mast, especially in ports where tugs are operating alongside, although it depends again on aircraft carrier design. The recommended tug types are Voith tugs and tugs with azimuth propulsion and all with proper fendering. Aircraft vessels are huge vessels and require much manoeuvring room. An indication: For the Nimitz class aircraft carriers, being the largest in the world, a minimum entrance channel width outside the breakwater should be about 240m and inside the breakwaters about 180m; the optimal turning circle diameter is 670 m, which is two times the length. (See References for Ìnterim Technical Guidance – Facilities Homeporting etc.’) Aircraft carriers have a large windage. The Nimitz class aircraft carriers will be considered for total required tug power. A windage area of approximately 6000-6700m2 is estimated. A windage area of 6500m2 will be taken into account. How much tug power is then needed to keep the ship under control? Suppose the middle wind speed of 7 Beaufort which is 15.5m/ sec, being a 10-minute average wind speed. The aircraft carrier will most probably react on 30secs gusts. Average Figure 3.50. Aircraft carrier George H. W. Bush with tugs alongside with masts down. Source: Shutterstock Main deck to waterline 1.7m Tug accomodation to ships huil 9.7m Airdraft main deck at towing staple 7.9m 100 Tug Use in Port choice of operating positions for the assisting tugs. When a ship is dead in the water and forward thrust is applied with port or starboard rudder, the pivot point lies far forward. As soon as a ship gathers speed the pivot point moves aft. Once a ship is in a steady turn with rudder hard over the pivot point settles in a position approximately one third of the ship’s length from the bow (see figure 4.1 A). For a good understanding, figure 4.1 requires a little explanation. In this figure three ships are shown with different forces working on the ships. A force applied to a ship, for instance a tug force or a rudder force, gives a transverse force and a turning moment, resulting in a lateral Figure 4.1: Locationof the pivot point for a ship at speed Situation A: Ship turning with starboard rudder. The pivot point lies between bow and amidships Situation B: A tug is pushing forward. Although the pivot point lies further aft, the effect forward is low because of the opposing hydrodynamic forces also centred forward. When starboard rudder is also applied the pivot point moves further forward Situation C: A tug is pushing aft. The lateral resistance forward contributes to the swing. The pivot point lies far forward, particularly when starboard rudder is also applied. 4.1 Introduction Now that various assisting methods and types of tug have been introduced to the reader the more practical subject – effective ship handling with tugs – is addressed. When a ship is stopped in the water, meaning she has no speed through the water, the effect of, let us say, a 30 tons BP tug is the same irrespective of type, assuming that the tug operates in the most effective way. Differences in tug performance mainly become apparent when a ship has speed through the water. The emphasis in this chapter, therefore, is on tug performance while assisting ships under way. When considering effective ship handling with tugs there are, apart from the essential issue of bollard pull, two very important aspects to be considered: • Correct tug positioning. • The right type of tug. Different tug operating positions are considered in relation to their effect on a ship. The performance of different basic tug types are discussed, taking into account both the various assisting methods and the different tug positions relative to the ship. With respect to type of tug, specific aspects of various tug types are necessarily discussed in a fairly general way, since there are so many variations in design within each type. Reviewing them all individually goes far beyond the scope of this book. However, knowing the basic principles may also result in a better understanding of the variations in design of these tug types. The same applies to the Related tug types and the FAST tugs, the tugs with one thruster forward and one aft. The related tug types have a certain similarity with the basic tug types. Both tug types have been addressed in Chapter 2, along with their specific capabilities. 4.2 Basic principles and definitions For a good understanding of tug performance and ship handling with tugs some basic principles and definitions are first considered. These include the pivot point, towing point, pushing point and lateral centre of pressure, direct and indirect towing and tug stability. 4.2.1 Pivot point The pivot point is an imaginary floating point, situated somewhere in the vertical plane through stem and stern, around which a vessel turns when forced into a directional change. The form of the submerged body, rudder size and type, trim, underkeel clearance and direction of movement all affect the position of the pivot point of a vessel. The exact location of the pivot point is therefore not stationary but variable. For effective tug assistance the location of the pivot point of the vessel to be assisted is very important. It affects the Chapter 4 TUG CAPABILITIES AND LIMITATIONS Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Máquina de escrever nao fala da localização do propulsor ... wtf Pgua_Supplay Lápis Pgua_Supplay Lápis Pgua_Supplay Lápis Pgua_Supplay Lápis Pgua_Supplay Seta Tug Capabilities and Limitations 101 forces from an external origin, such as tugs, are applied. When, in order to assist a ship under speed and in a turn, a tug starts pushing at the bow in the direction of the turn, the pivot point moves aft. This is because the ship tends to turn around a point which lies further aft than when only rudder force is applied. Although the lever arm of tug force would be rather long the effect is not very pronounced, so there is another aspect to be considered. As explained earlier, a tug pushing forward tries to move the bow to starboard, say. This creates an opposing hydrodynamic force, also centred forward (see figure 4.1B). The hydrodynamic moment counteracts the turning moment exercised by the tug. The effect of the pushing tug is very small. This is also one of the reasons why the effect of a bow thruster is small on a ship making slow to moderate speed ahead. In addition, the tug’s underwater resistance counteracts the turn. It should however be noticed that the effect of the forward tug differs with ship’s hull form, draft and trim. For conventional ship forms, on even keel in deep or shallow water, the opposing hydrodynamic force is indeed centred forward, as mentioned in ‘Performance and effectiveness of omni-directional stern drive tugs’ (see References). When, for instance, taking a tanker in ballast and trimmed by the stern, the opposing hydrodynamic force is centred much more aft, resulting in a much larger effect of the pushing tug forward. When a tug starts pushing a ship underway at a position aft, the pivot point shifts forward. The pushing force has a long lever arm and the lateral resistance forward then contributes to the swing (see figure 4.1C). It is evident that the further forward and/or aft of the pivot point that tug forces are exerted on a ship, the longer the lever arm and hence the more effective the assistance will be. A ship dead in the water (see figure 4.2A) with one tug pushing (or pulling) forward and one with the same bollard pull, pushing (or pulling) aft, pivots around its midships when on even keel. For the same size of vessel and same conditions, rate of turn depends on the tug’s bollard pull and on the lever arms between tugs. The longer the lever arm the larger the turning effect of the tugs. When a tug pushes at the bow or stern of a ship that is stopped in the water, the ship velocity and a rate of turn. The arrow V is the direction ship’s centre of gravity (g) may move as a result of the lateral velocity caused by the rudder force or tug force, and the forward velocity of the ship. The lateral movement of the ship is opposed by the hydrodynamic forces centred forward on the ship having headway, which also creates a turning moment. This turning moment opposes (situation B) or assists (situation C) the turning moments created by the tugs. The location of the pivot point (PP) results from the motion of the ship caused by the various forces mentioned working on the ship. Donkey effect In addition to this explanation about the hydrodynamic forces centred forward, if in situation B of figure 4.1 the tug would push a bit more aft, it may push behind the forward lying centre of hydrodynamic forces. The result would be that the ship will turn to port instead of turning to starboard. This is called the Donkey Effect. If this happens, the tug has to push at a more forward lying position. The location of the centre of hydrodynamic forces depends on ship form, draught and trim. Beamy full bodied ships have a smaller turning diameter and a further forward lying pivot point than slender ships. When a ship is down by the head turning diameter is also less and the pivot point lies further forward than when on an even keel. Turning diameter is independent of ship’s speed as long as engine propeller revolutions or propeller pitch match a ship’s speed but is dependent on rudder angle applied. When in shallow water, such as in most port areas, turning diameter increases considerably, due to the larger hydrodynamic forces opposing the turn. A ship moving astern has its pivot point somewhere between stern and midships when turning, eg, by use of a bow thruster. The exact position of the pivot point, therefore, is different for each individual ship, ship condition and circumstances. The pivot point also changes position when, in addition to rudder force, otherforces such as bow thruster or push/pull Figure 4.2: Location of the pivot point in a ship with zero speed Situation A: Tugs of equal power pushing/pulling forward and aft. The pivot point lies amidships. The tugs towing on a line have a longer lever and so a larger effect. Situation B: Forward tug pushing; the pivot point lies far aft. When an after tug is pushing, the pivot point lies far forward. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar 102 Tug Use in Port • carrousel system and DOT system (see Chapter 2); • azimuth friction free towing point, auto position escort winch, certain staple designs. The last three systems mentioned shift the towing point to the lower side of a tug heeling due to the towline force and so decrease the heeling lever, as will be shown in the stability paragraph below. These systems have a positive effect on a tug’s performance and on a tug’s stability. In particular the effect of a carrousel system is largely positive on safety of operations regarding stability and performance. Some tugs have more than one towing point, eg, some Voith tugs have an additional towing point at the tug’s aft end. The gob rope system allows the towing point to be shifted in a longitudinal direction, increasing tug’s performance. If the towing point is shifted to the after end of the tug, it has also a positive effect on safety of the tug. Deck equipment will be further addressed in Chapter 7. For tugs pushing at a ship’s side the contact point or pushing point is of importance. Before discussing the capabilities and limitations of different tug types the towing and pushing point in relation to the location of propulsion and centre of pressure are considered. The lateral centre of pressure The lateral centre of pressure is a non-stationary point. Its location depends on the underwater hull form including appendages such as rudder, propellers and skeg, on the trim of the tug and the angle of attack of the incoming water flow. The influence of rudder and propellers on the location of the centre of pressure seems to be rather high. Tractor tugs and especially VS tugs have a large skeg aft, resulting in an aft lying location of the centre of pressure. Incoming water flow exerts a force on the tug. The point of application of this force is the lateral centre of pressure. The direction and magnitude of the force depends on the turns around a point located approximately a ship’s width from the stern or bow respectively (see figure 4.2B). Other forces of external origin that affect the position of the pivot point are wind and current. In port areas, wind and current may vary in speed and direction depending on location. Relative wind and current directions may also vary during a transit to or from a berth due to changes in a ship’s heading. For instance, when entering a harbour basin from a river the current gradually decreases but also changes in relative direction. As a result, the influence of wind and current on a ship fluctuate. Depending on the angle of attack and point of application, wind and current may decrease or increase the rate of turn, moving the pivot point further forward or aft, or may have only a sideways effect. 4.2.2 Towing point, pushing point and lateral centre of pressure. Direct towing and indirect towing. Skegs The relative positions of the centres of three different resultant forces are mainly responsible for a tug’s performance. These are centre of thrust, the towing or pushing point and the lateral centre of pressure of the incoming water flow. In particular, the mutual relationships between towing or pushing point, centre of thrust and centre of pressure affect not only the effectiveness but also the safety of a tug. The towing point For tugs towing on a line, the towing hook or towing winch is not necessarily the towing point. The towing point is that point from where the line goes in a straight line from the tug towards the ship. In most cases it is the staple or fairlead. The location of the towing point is extremely important with respect to stability, safety and performance of a tug. The towing points shown in figures 4.3 and 4.4 are fixed points.Towing points can also be movable, as is the case with the: • gob rope system; • radial towing hook; Figure 4.3: Staple on Voith tractor tug Velox – see red arrow (LOA 37.0m, beam 14.0m, BP 65 tons, steering force at 10 knots 131 tons). Source: VoithTurbo Schneider Propulsion Figure 4.4: Double fairleads on ASD-tug Venus (LOA 24.47m, beam 11.33m, BP ahead 67.4 tons, astern 65.6 tons). Photo: Piet Sinke Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Tug Capabilities and Limitations 103 the towline in combination with force L creates a counter- clockwise turning moment. Consider two locations of propulsion – position Ps for stern driven tugs, a conventional tug for example, and position Pt for tractor tugs. The smaller the distance between T and C the smaller is the turning moment. Thus less steering power, by either rudder deflection or omnidirectional propellers, is needed to counteract that turning moment. Consequently, more engine power is available for towing. If propulsion is located aft at Ps, starboard rudder or thrust is needed, giving a little more drag but also an additional force in the towline. If propulsion is located forward (Pt) then sideways steering power is needed, but in the opposite direction. This consequently decreases the towline force. With increasing speed, force F increases and consequently lift force L. The higher the speed the more steering effort is needed. Therefore, the higher the speed the larger the difference in towline forces between a conventional and tractor tug. Towline forces also create list. Considering the direction of steering forces it is evident that with the propulsion located in position Ps the sideways steering forces increase the tug’s list, while with propulsion located in Pt steering forces counteract the list caused by the towline force. When an ASD-tug is operating like a conventional tug its high steering forces result in larger heeling forces. This is also due to the fact that the centre of pressure of this tug type lies generally further forward than with conventional tugs, resulting in a larger turning moment to overcome. The larger heeling moment is more or less compensated for by the large beam of this tug type. Although the towline position discussed here is the most effective for both conventional and tractor tugs when operating as a forward tug on a line, the towing point on tractor tugs is located further aft for safety reasons and for better performance as stern tug. This is explained later. The consequence of the further aft towing point on a tractor tug is an even less effective tug as forward tug. More sideways steering power is needed to counteract the larger anticlockwise turning moment, resulting in a further decrease in towline force. By giving more engine power in order to achieve the same towline force as a conventional tug would exert, the tug comes more in line with the towline, resulting in higher turning moment and drag force to be overcome. At higher speeds drag force may become so large that a tug is unable to react sufficiently to the force and swings around. The consequence is that when working forward a conventional tug is more effective when towing on a line than a tractor tug in case the ship has speed on. The better the omnidirectional thrust performance of a tractor tug the more effective it will be. Reducing the underwater resistance of a tractor tug would increaseconditions and ships calling at the port. • The various types of harbour tug are discussed in a general way, addressing the diversity of design, propulsion, steering and manoeuvring capabilities. • After reviewing assisting methods in use worldwide, tug types are considered in more detail, including the performance of different types of tug resulting from the location of propulsion devices, towing point and lateral centre of pressure. Tug capabilities, limitations and effectiveness with respect to different assisting methods and operating positions relative to a ship are discussed. • The number of tugs required to handle a vessel safely is frequently a topic for discussion between pilots and shipmasters. This important subject is discussed taking into account the effects of wind, current, shallow water and confined waters. The number of tugs and total bollard pull used in several ports around the world is mentioned. • Much attention is given to dangerous operational situations for tugs, such as interaction and girting, and to environmental conditions such as fog. • Towing equipment is dealt with, particularly in relation to safe and efficient shiphandling. • Escorting and escort tugs, being a subject of specific interest nowadays, is dealt with separately. • Proper training for a tug captain and crew is essential in order that they handle the tug safely and efficiently. The same applies to the pilot and/or master for shiphandling with tugs. Training is therefore an important subject in the book, including simulator training and research. • Risk assessment and safety management systems are important items with respect to safety and are dealt with in a separate chapter. All subjects are, as far as possible, related to situations encountered in practice. TUG USE IN PORT: THE OVERVIEW 2 Tug Use in Port Figure 0.2: Tanker Hayon Spirit (95,000dwt; LOA 244m) entering the lock in IJmuiden with tug assistance. Aft ASD-tug Titan, LOA 30m, beam 9.50m, BP 50 tons. The whole waterflow can clearly be seen. Photo: Henk Koning, The Netherlands Tug Design Factors 3 This reduction in the number of assisting tugs per ship places the individual tug in a more crucial role. It requires a high level of operational safety and reliability from the tug and a high level of suitability for the job to be carried out. In order to keep a port’s tug services up to date and to ensure safe, smooth shiphandling, it is essential to keep abreast of developments in harbour towage and shipping, to have the most suitable tugs available and to have well trained crews for the specific situation in the port. This is all the more important when the investment required for new tugs is so very high. It may be necessary to reconsider the traditional approach. It requires extensive research and knowledge of tugs before an answer to the question ‘which type of tug or which working method is the best for a certain port?’ can be given. It requires a profound knowledge of the different tug types, their capabilities and limitations, and a good insight into the local situation. The capabilities and limitations of different tug types are dealt with in the following paragraphs. The operational requirements that harbour and also terminal tugs must conform to, with respect to ship assistance, are mainly determined by the following factors: • The kind of port or harbour and approaches, foreseeable future developments and the existing geographical environmental conditions. 1.1 Differences in tug design and assisting methods Methods of assistance provided by tugs in ports and port approaches around the world differ due to local conditions and specific situations and have often grown from long standing customs and traditions. These differences in assistance methods and practices are often reflected in the requirements for the tugs and hence in the development of a range of tug types. Over the past few years, rapid development has been observed among harbour tugs. New types have been designed with high manoeuvrability and considerably increased engine power. Modern steering devices, new towing appliances and new materials for towlines, to name just a few, have been fitted. These developments affect methods of tug assistance and the number of tugs used. Following the Exxon Valdez disaster, the requirement to escort tankers in certain port approaches has resulted in the development of specially built escort tugs and tugs with escort capabilities. As a result of the improved manoeuvring capabilities of many modern ships on the one hand, and the improved towing performance of modern tugs on the other, the number of tugs required for assistance in port areas is decreasing. Due to the economic factors faced by shipping companies, captains and pilots are often under pressure to use the minimum number of tugs. Figure 1.1: Atlantic Bridge entering the lock at IJmuiden with azimuth tractor tug Arion at the bow. Tug dimensions: LOA 28.75m, beam 9.1m, BP 45 tons. Tugs should be able to assist ships through locks. Photo: Port Towage Amsterdam Chapter 1 TUG DESIGN FACTORS 4 Tug Use in Port b. Ports with mainly terminals The location of ports with terminals, such as container terminals, can be such that there is plenty of room available for manoeuvring and manoeuvres can then be more standardised. Such terminals are very well suited for the so- called ‘push- pull’ method and tugs are specifically designed for this type of operation. c. Ports with mainly piers and jetties Jetties can be divided into those in the open sea and those in protected waters. A major difference between a jetty and a normal harbour or terminal is the method of mooring and unmooring. With jetties, mooring is mostly done on dolphins or on a finger- or T-pier, allowing tugs to operate on both sides of the vessel assisted. In harbour basins and at terminals, however, mooring is done alongside a quay where assistance is, in most cases, restricted to one side. d. Mooring facilities at remote locations For mooring locations offshore, such as jetties and LNG terminals, ships are often made fast under windy conditions and in waves. This demands special requirements for tugs, such as good stability, sturdy fendering, render-recovery winches and high engine power. Tugs handling SPMs and particular F(P)SOs and FNLGs have to meet specific requirements with respect to engine power, manoeuvrability and towing winches, depending on the situation, conditions and size of ships. Ports under development In many ports, developments take place – such as new berths or harbour basins – and new ports are still being • The type of ships calling at the port. • The services required in and around the port and, if relevant, at offshore locations, such as jetties, LNG terminals, SPMs, F(P)SOs, FLNGs, or oil rigs. 1.2 Factors influencing tug type and tug assistance 1.2.1 Categories of port and their approaches Ports can, in general, be divided into four categories: a. Conventional ports Conventional ports make up the majority of ports around the world, often with a long history as such. Ships are berthed in harbour basins or docks, along river berths and often have to pass locks and/or bridges. This creates specific requirements for tugs and tug assistance. The development of these ports has taken place alongside that of shipping – including the tugs. Ports such as Rotterdam, Le Havre and Hong Kong have a good, short connection with the open sea. Others – like Antwerp, Calcutta and New Orleans – have a long and sometimes complicated connection with the open sea. In all these ports, tugs should not only be suitable for assistance in the harbour areas, but for assistance outside the harbour as well, i.e. on the river or at sea. Development of conventional ports does not always keep abreast of the increase in dimensions of ships that call at the ports. This can resultits effectiveness as a forward tug. However, this would have consequences for its effectiveness as stern tug when operating in the indirect mode whereby use is made of the hydrodynamic forces on the tug’s hull. Therefore a compromise has often to be underwater lateral plane and shape, the angle of attack, the under keel clearance and on the speed squared. Speed, therefore, is a dominant factor. The exact location of the lateral centre of pressure and the magnitude and direction of the resultant force created by the incoming water flow for different angles of attack and speeds can best be determined in a towing tank. The locations of the centre of pressure mentioned later are merely an indication and are based on observations and information, eg from Voith. When water flow towards a tug comes from abeam, caused either by crosswise movement of a tug through the water or by a current at right angles, the centre of pressure generally lies behind midships in a position about 0.3 to 0.4 x LWL from aft. For conventional tugs it is probably more often in the vicinity of 0.3 x LWL from aft and for tractor tugs closer to 0.4 x LWL from aft. Reverse-tractor tugs and ASD-tugs may have a more forward lying centre of pressure, depending on the hull and skeg design. When a tug turns with its bow into the direction of water flow, the centre of pressure moves forward. The smaller the angle between incoming water flow and tug’s heading the more forward the centre of pressure lies. For conventional and tractor tugs the centre of pressure does not generally move forward of amidships (0.5 x LWL). Reverse-tractor tugs and ASD-tugs may experience a position of centre of pressure forward of midships with a forward incoming water flow. When a tug is turning with the stern into the water flow the centre of pressure moves aft and with an acute angle of incoming water flow will lie far aft. Figure 4.5 shows a tug moving ahead, towing on a line, assisting a ship under speed. The resultant force created by incoming water flow is force F, assumed to be centred approximately near amidships, location C. Force F can be resolved into lift force L and drag force D, comparable with the lift and drag forces on rudders or aeroplane wings. Lift force L gives an additional force on the towline and drag force D has to be overcome by the tug’s thrust. Towing point T lies a little behind the centre of pressure C. The force in Figure 4.5: Forces created on assisting tug moving ahead. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta 104 Tug Use in Port moving ahead or astern using the tug’s engine. By shifting the towing point to a position at the stern of the tug, the tug can be pulled astern by a vessel without the danger of capsizing. The tug can then use its engine to control the ship’s speed. Conventional twin screw tugs often use the propellers instead of a gob rope to keep the tug in the position as indicated in figure 4.7. As can be seen at figure 4.7 the use of the ship’s engine on ahead can become very dangerous for the tug. The ship’s propeller wash will hit the underwater hull of the tug and so given it an extra heeling force, in addition to the heeling force created by the towline force. Relationship of movable towing points and centre of pressure is of even greater importance. In figure 4.7 is shown how a gob rope works in relation with the location of the towing point. If the towing point would be shifted far aft, as can be done with a gob rope winch, the tug will swing with the stern towards the attended ship. Therefore, the location of a carrousel system and DOT system is very critical. With a towline force at about right angles to the tug, the location of the towing point should be such that no turning moment is created with the hydrodynamic force working at the centre of pressure. The other systems, such as the radial towing hook, azimuth friction free towing point, auto position escort winch and certain staple designs, don’t move or move only a little in a longitudinal direction. This means that the horizontal distance between towing point and centre if pressure do not change much. The focus of these systems is mainly on the crosswise movement of the towing point. found for the location of the towing point and also for the underwater profile of a tug. In figure 4.6 the tug is moving astern through the water. The centre of pressure lies much further aft, eg, at location C for conventional tugs as well as for tractor tugs. Tractor tugs are considered first. The towing point T is very dangerous, not only because of the large heeling moment caused by the hydrodynamic force on the tug’s hull, but also because large crosswise steering forces (at Pt) have to be exerted by the tug in order to compensate for the turning moment created by the incoming water flow, giving additional forces in the towline and additional heeling forces. At higher speeds and/or too large angles of attack of incoming water flow the resulting heeling forces may cause capsizing of the tug. The large vertical distance between the propulsion units and towing point also contributes to the high heeling moment. Therefore although towline forces are high for tractor tugs it is much safer to locate the towing point aft at a small distance abaft C, the centre of pressure for smaller angles of attack. (In VS tractor tugs the towing point lies generally just above the middle of the skeg) The tug then comes in line with the towline when its engines are stopped and very little steering power is needed to keep the tug in the most effective position when the indirect towing method is applied. Neither do conventional tugs operate as shown in figure 4.6, because with higher speeds it is almost impossible to steer the tug safely and is therefore very dangerous. If the angle of attack increases, the increase in towline forces might cause the tug to capsize. At very low speeds conventional tugs may operate broadside, for instance as a forward tug steering a ship which is moving astern or as a stern tug steering a ship moving ahead. Especially on single screw tugs, this can only be done with a gob rope or by passing the towline through a fairlead situated aft, as is the case on some combi- tugs. The gob rope system is dealt with in more detail in Chapter 7. Using a gob rope the towing point can be shifted to a position somewhere between the after end of the tug and the towing bitt or winch. By shifting the towing point from T1 to T2 (see figure 4.7), the tug can stay broadside on and steer the ship by Figure 4.6: Forces created on assisting tug, moving astern Pt is centre of propulsion for tractor tugs; Ps centre of propulsion for conventional tugs and ASD-tugs. Figure 4.7: Tug working on a gob rope. Ship has a very low speed ahead. Tug can steer the vessel by going ahead or astern on the engine. Conventional twin screw tugs don’t always need a gob rope; they can make a couple by the propellers to stay broadside. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Tug Capabilities and Limitations 105 tug, and consequently the small distance between towing point (T) and centre of pressure (C), implies that only a little crosswise steering power of a tug is needed to keep the tug in the most effective position to exert the highest steering forces to the assisted ship. The ASD-tug/reverse-tractor tug has generally a larger distance between the towing point (T) and centre of pressurein increasingly complicated manoeuvres on arrival or departure, and additional requirements for the harbour tugs with regard to engine power, manoeuvrability and dimensions. Figure 1.2: Reverse tractor tugs Seaspan Osprey (LOA 28.20m, breadth 12.60m, BP 80 tons) and Seaspan Resolution (LOA 30m, beam 12.2m, BP 80 tons) assisting container vessel with push-pull method towards the container terminal. Photo: Seaspan Marine Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Tug Design Factors 5 Ports close to the sea may be influenced by waves and swell, leading to additional requirements for tugs. The same applies to tugs that have to operate at offshore locations or in ports in colder areas where ice may be encountered. Limited water depths in port areas where harbour tugs have to operate will give rise to special requirements with regard to a tug’s maximum draft. Tugs used should, as long as safety permits, always be capable of working effectively under the environmental conditions in and around the port and, if relevant, in the port approaches or at offshore locations, whether during strong winds, currents or ice, waves and/or swell. When water depth is restricted, manoeuvring space is limited, or locks or bridges have to be passed, the type of harbour tug used should obviously be such that it is capable of performing well in these situations. designed. At an early stage, it is desirable that tugboat companies and pilots should participate in design studies for these new ports, harbour basins, terminals, etc. In this way, tugboat companies and pilots can give advice based on their experience of shiphandling with the available harbour tugs. Moreover, tug companies can take account of these new developments when ordering new tugs suitable for the new situation. Regular consultation between port authorities, port designers, tugboat companies and pilots will favourably affect the accessibility of ports and harbours. In container ports, especially where space is limited, the requirement for large land space to stack containers may not correspond with the minimum manoeuvring area required for ships and tugs. Specific requirements for tug assistance may be necessary, such as the type of tug, engine power, towing equipment and assisting method. Port approaches Port approaches are under the influence of the open sea and can be wide or narrow, with sandy or rocky banks, winding or straight entrances. Depending on the local situation, tugs may be used in the port approaches and should be capable of working in more open sea conditions with waves and/or swell. Following the Exxon Valdez disaster there is a growing tendency to require an escort for oil and gas tankers in port approaches. Tugs used for escorting must comply with very specific requirements. 1.2.2 Environmental conditions Geographical environmental conditions are very important from a tugboat company’s point of view. The majority of older ports are situated in river estuaries and are particularly subject to the influence of tides or seasonal effects. Fairways and rivers are constantly subject to changes. Differences in water depth, bridge passages and lock entries may require the adoption of time windows. The accessibility of these ports, therefore, can be rather complicated. Tugs have to handle ships safely and efficiently. Especially in these ports, therefore, the requirements to which a tug must conform may change continuously from the entrance or approach up to the berth and the final mooring. In some ports this problem is solved by using different types of tugs for the various parts of the route. Figure 1.4: Depending on the location of the port, tugs should be capable to operate in wave conditions. Hybrid ASD-tug Multratug 28, type ASD 2810, operating in the Rotterdam area. LOA 28.67m, beam 10.43m, BP ahead 60.7 tons. Photo: Kees Torn, the Netherlands Figure 1.3: Port Hedland: open jetty. Photo: Piet Sinke Pgua_Supplay Destacar Pgua_Supplay Seta 6 Tug Use in Port 1.2.5 Assisting method in use The method of assistance used by tugs will depend on: • Port, jetty, terminal layout and/or offshore installation. • Types of ship. • Environmental conditions. • Navigational complexity of river, channels and port approach. • Whether bridges and locks have to be passed. • Whether escorting is needed. • Often on tradition. The type of tug used depends largely on the assisting method. Tugs have to meet, as far as possible, the requirements related to the assisting method. The assisting method may also depend on the availability of mooring boats. When no mooring boats are available a ship has to be brought up very close to the berth or even alongside to be able to pass the mooring lines. In these circumstances tugs should be able to push at the ship’s side. In a number of ports, tugs are used to brake and control the ship’s speed, eg when approaching a lock or passing a bridge. Tugs should be capable of doing so. Blackouts do happen on ships arriving in ports. Tugs, tug type and power should be such that they are able to keep the ship under control as far as possible by braking ship’s speed and/or controlling the heading. 1.2.6 Available experience Pilots and tug captains are accustomed to the assisting methods used in the port and to the types of tugs in the port. They have built up their experience with these tugs and with the tug’s crews. They know the advantages and the shortcomings of their tugs and are thus able to anticipate. Changing over to a new system or to a new type of tug may introduce difficulties, will take time and should be weighed carefully. Training and instruction will 1.2.3 The ships concerned Another important factor is the type of ships to be assisted, such as large LNG or LPG tankers, FSPOs, FLNGs , bulk carriers, oil tankers, container ships, car carriers, ro-ro ships and so on. Different types of ship give rise to specific requirements on the assisting tug, with regard to such engine power, towing equipment, fendering, manoeuvrability and superstructure. For example, in a port where only tankers moor alongside an oil jetty, it is not too difficult to determine what kind of tug, and what power, is required. However, a large variety of types and sizes of ships means the requirements of tugs will vary too. 1.2.4 Services required in and around the harbour The most important activities of harbour tugs have been mentioned above. In many ports these activities also include assisting at dock yards. Harbour tugs are often used for activities other than assisting seagoing vessels, such as: • Towing offshore material, such as oil rigs and crane barges. • Towing inland barges, elevators, floating cranes. • Assisting push-tow barges. • Fire-fighting and pollution control duties. These activities also demand a specific type and size of tug, as well as specific manoeuvrability, equipment and towing methods, as is the case with tugs that have to operate, for example, at SPMs, F(P)SOs, FNLGs, LNG terminals or at oil rigs. Figure 1.6: Other services required. Transport of tunnel segments over the river and through bridges. The pulling tugs are two Rotortugs RT Claire and RT Stephanie. Dimensions: LOA 27.7m, beam 11.2m, BP 65 tons. Tugs should be able to do this kind of work as well, including bridge passages. Photo: Kotug Figure 1.5: In colder areas tugs should be able to operate in freezing conditions and in ice. Tug Texas, diesel-electric single screw, on Lake Michigan. Built 1916 (!), 1,200bhp, LOA 24.7m, beam 6.1m. Still operational as ship assist tug. Photo: Scott Best,USA Tug Design Factors 7 1.3 Types of tug The factors mentioned above have resulted in the use of different types of tug all over the world. At present mainly the following types are used: • Single screw tugs. • Twin screw tugs. • Tractor type tugs. • Tugs with azimuth propellers aft.• Rotor®tugs • Tugs with one propulsion unit forward and one aft. Single and twin screw tug types are generally well known. To increase towing power, many of them are fitted with nozzles. They may be equipped with fixed or variable pitch propellers. In some cases, to improve their manoeuvrability, a bow thruster or, in particular on single screw tugs, a 360° steerable and often retractable bow thruster is installed, which also increases the towing force. Tractor types of tug have propellers under the forebody of the tug. These propellers may be Voith propellers or 360° steerable azimuth propellers. Tugs with azimuth propellers aft resemble twin screw tugs. However, because of the 360° steerable thrusters they are much more manoeuvrable. Rotortugs have two azimuth propulsion units forward and one aft and are very manoeuvrable. Various tug types exist with one propulsion unit forward and one aft. The different tug types are discussed in more detail in Chapter 2. 1.4 Assisting methods Depending on local experience and circumstances, the following assisting methods or combinations of these methods are mainly used: • Tugs towing on a line. • Tugs operating at the ship’s side. be needed, especially when the type of tug and the way it operates is totally different from the existing system. A well planned changeover to the new system will be necessary. All this should be taken into account when considering the introduction of a new tug type or assisting method. 1.2.7 Safety requirements Sometimes tugs have to operate in hazardous areas, for instance when handling LNG carriers or operating at LNG terminals. Tugs should then often meet certain safety requirements. Tug assistance always includes risks for the tug and her crew. These risks can be minimised by good training and by a well designed and equipped tug. The type of tug also influences the level of safety. Depending on the type of port, the environmental conditions, the ships assisted, the assisting methods and the port regulations, the safety requirements may differ by port. On the other hand, tug owners should require, regardless of the port situation, the highest level of safety, which could dictate a certain type of tug and tug equipment. 1.2.8 Summary No two ports are the same. Many factors influence the choice of tug type, such as local customs, environmental conditions, water depth, type of ships using the port and escort requirements. These factors can differ enormously from port to port and so will affect the type of harbour tugs. Requirements for harbour tugs that have to operate at offshore installations may be an additional factor to take into account. It should be noted that the factors mentioned not only influence the type of tug needed, but also the assisting method used and that method has, in turn, a strong relation with the type of tug. An overview of the factors influencing the operational requirements for tugs is given in the table at the end of this chapter. Figure 1.7: Tugs might be needed for other services than just ship handling.Three tugs transporting the FSPO Western Island over the river to the yard. Photo: Mark de Bruin, the Netherlands Figure 1.8: Brand-new MOL Tradition, Geoje, Korea. Tugs should be able to assist at dockyards. Photo: Ole Peter Dahl 8 Tug Use in Port When a new tug is needed a simple answer to the question ‘which type of tug and/or which towing method is most suitable for the port?’ cannot easily be given. Too many factors play a role. It takes reliable research, weighing all the advantages and disadvantages, to establish the requirements for the most suitable tug for the port. Most important is not just what forces have to be considered but how, when and under what conditions and circumstances do these forces play a role – for instance with regard to ship's speed, confined areas, environmental conditions and underkeel clearance. This is the way more and more modern ports and/or tug companies work nowadays. The outcome may be a tractor type with azimuth propellers or Voith propulsion or even a conventional type of tug. Escorting of tankers will involve additional requirements. On the other hand, tug owners want to operate as few different types of tug as possible and prefer that the available types are put into action as frequently as possible. Harbour tugs should, therefore, be as versatile as possible. When towing on a line, the towline is made fast at the bow or stern of the assisted ship. The tugs operate at a distance from the ship’s bow and stern on a towline length normally at least one and half times the tug’s length. Depending on the assistance required, local situation and type of tugs used, tugs operating at the ship’s side can be made fast with one, two or three lines. Different methods are used, such as the push-pull method, whereby the tug is usually made fast with one line. Alongside towing is another method. Tugs are then securely lashed alongside the ship with a minimum of three lines. Different assisting methods are discussed in Chapter 3. 1.5 Conclusion It is clear that no port is the same with respect to tug requirements. Port layouts differ, as do the types of ship frequenting the port, the environmental conditions, local traditions and consequently the types of tug and the assisting methods. Figure1.10: Tugs may be required to handle submarines, which sets specific demands for the assisting tugs. ASD-tugs SD Independent (type ASD 2509, LOA 25.14m, beam 9.44m, BP 40 tons) and SD Dependable (type ATD 2909, LOA 29.13m, beam 9.98m, BP 43 tons). Photo: BAE Systems, UK Figure 1.9: Tugs might be needed to handle navy vessels, such as aircraft carriers, which will result in specific demands for the tugs. Photo: Moran Tugs Figure 1.11: Summary of factors influencing harbour tug choice Types of Harbour Tug 9 Chapter 2 TYPES OF HARBOUR TUG PART A Classification of tugs and operational design aspects Ta bl e 2A .1 : C la ss ifi ca tio n of h ar bo ur tu gs . No te : T he A ll- Ro un de r b ei ng b ui lt in 2 02 1 ca n be a dd ed to th e Re la te d Tu g Ty pe s 10 Tug Use in Port 2.1 Classification of basic harbour tug types Tug types are named after their main characteristics, ie, the type of propulsion, propulsion manufacturer, location of propulsion or steering system. Names include conventional tugs, Voith-Schneider tugs, Z-peller tugs, Kort nozzle tugs and tractor tugs, among others. There is no uniform naming system in use and this can be confusing. For example, when talking about a Z-peller tug, what is meant? Is this a tug with azimuth propellers forward or with azimuth propellers aft? The difference does not seem so great, but considering tug performance while rendering assistance, it is. After all, that is what tugs are used for – to render assistance. As will be seen later, it is better to classify tugs according to their location of propulsion and towing point. It makes things easier to understand. Some history... When discussing the various tug types it may give the impression that azimuth thrusters are a product of the 20th century. But that is not the case. The general principle of today’s azimuth thrusters was patented under the heading of ‘steering propellers’ in the early 1870s. Not only patented, but actually made and used in several applications. Colonel WH Mallory developed the ideas in the USA and was able to patent them in Britain, setting up the Mallory Propeller Co in London. In 1881 he patented an azimuth thruster with twin propellers, designed to balance out the torque reactions and requiring less power to turn the thrusters (see figure 2A.1). There is even evidence that Mallory also experimented a with a podded thruster with an electromotor in the underwater unit. Even the Voith Schneider propeller had a predecessor. The USS Alarm, commissioned in 1874,was equipped with a Fowler propeller, which was a vertical axis propulsion resembling a feathering paddle wheel set on one end. It had some similarities with the well-known Voith Schneider propeller, but lacked the sophisticated linkage and blade design. See figure 2A.2. Through tug development, a large number of different tug types have emerged. These tug types can be categorised in three groups – as shown in Table 2A.1. First, attention will be paid to the basic tug types, because the other tug types have to some extent a relation with these tugs. Classifying the basic tug types according to their thruster and towing point location results in the following two main groups: a) Tugs with their propulsion aft and towing point near midships. These are basically conventional types of tug. This category includes all normal conventional types such as single screw and twin screw tugs. b) Tugs with their towing point aft and propulsion forward of midships. These are tractor tugs.In this category are: • Tractor tugs with Voith propulsion. • Tractor tugs with azimuth propellers. There are types of tug that can be classified either as conventional or tractor tugs, depending on the way they operate. These are: • Reverse-tractor or pusher tugs (more and more also called ASD-tugs) – tugs with azimuth propellers aft and towing point forward, built to operate mainly over the tug’s bow, as can be seen for example in Japan, Hong Kong and Taiwan. Tractor tugs normally work with their towing point – the tug’s stern – towards the ship and their propellers – near the tug’s bow – away from the ship. Reverse-tractor tugs operate in the same way regarding the towing point and the propellers, consequently the tug itself lies in the reverse direction. • Azimuth stern drive (ASD) tugs – multi-purpose tugs with azimuth propellers aft which are built to operate over the tug’s bow as a reverse-tractor tug as well as over the tug’s stern like a conventional tug. Most ASD-tugs have a towing winch forward and one on the after deck while some have simply a towing hook instead of a towing winch aft, or have the option to be fitted with a towing winch later. Because an ASD-tug can operate as a reverse-tractor tug, it is often mentioned together with reverse-tractor tugs. • Modified older tugs with a 360° steerable bow thruster (combi-tugs) and equipped with an additional towing point at the after end of the tug. These tugs can operate as a normal conventional tug or like a tractor tug when using their aftermost towing point. Figure 2A.1: Colonel WH Mallory steerable propeller. 1870s Figure 2A.2: USS Alarm, 1874 Source: USA Naval History and Heritage Command Pgua_Supplay Destacar Types of Harbour Tug 11 or towing direction should be as small as possible. The effectiveness and safety of a tug is also related to factors such as the tug’s stability and suitability of towing equipment. Required manoeuvring space The manoeuvring space required by assisting tugs should, depending on the situation, be as small as possible. This can be achieved by a suitable tug type with good manoeuvrability, limited tug dimensions and proper towing equipment. Other practical aspects of importance for good tug performance and safety of operations are as follows: 2.2.2 Wheelhouse construction and layout Visibility A tug’s wheelhouse should be placed and constructed such that, at his/her manoeuvring station, the tug captain has a good view of the tug’s fore and aft ends and tug sides. He/she must also have a good view of: • The towline and towing equipment. • The working deck. • Contact areas between tug and ship. • The assisted ship. • Other assisting tug boats. • The direction of operation. This requires a field of view at the manoeuvring station(s) as unobstructed as possible, with an angle of view as close as possible to 360°. In addition to the all round view, well designed wheelhouses also have small windows that face upwards, which is important when making fast to vessels with a high forecastle, stern or freeboard. On some modern tugs very small wheelhouses are constructed with large windows and a nearly 360° view. Manoeuvring stations When making fast to a vessel and while assisting, a tug captain should be able, to see in one glance from his manoeuvring station, the most essential outside information needed to operate his tug in a safe and efficient way, without jumping from side to side in his wheelhouse and without getting painful legs, neck or back. The essential outside information comes from: a) The towline(s) – their direction and tension. b) The assisted ship: such as relative heading and speed, distance off and the way the assisted ship reacts to the applied tug forces. When pushing, essential information also comes from the contact area between tug and ship. c) The combined ship/tug direction of movement with regard to channel or fairway boundaries, other traffic and nearby berths and banks. Depending on the type of tug and the assisting method in use, this essential information may come from totally different or even opposite directions. The directions may change during one and the same trip and are dependent, in any case, on the assisting method. In a reverse-tractor So the following basic types of tug can be seen, all belonging to one or both of the above groups: • Conventional tugs. • Tractor tugs with azimuth propellers or Voith propulsion. • ASD-tugs. • Reverse-tractor tugs. • Combi-tugs. There are, of course, many differences in construction, hull design, propulsion and rudder configuration and so on within each basic tug type. The different basic types of tug are therefore discussed in more detail starting with some general aspects regarding tug performance and safety of operations. The ‘related tug types’ as shown in Table 2A.1 – eg, Rotortug, Z-tech tug and RSD tug – have much common with the basic tug types. The Rotortug has three azimuth thrusters and the other two tug types have two azimuth thrusters under one of the tug’s ends. A more recent development is the FAST (Forward-Aft- Single-Thruster) tugs, which have thrusters, either azimuth or Voith, at each end of the tug. These are the SDM, EDDY, Giano tug and RAVE tug. The latter has Voith propulsion units. More attention will be paid to all tug types later in this chapter. 2.2 Important general requirements for good tug performance For good harbour tug safety and performance, the following factors are important: 2.2.1 Tug performance and safety Response time Harbour tugs should have a short response time and their manoeuvrability should be such that the tug can react in a minimum of time. It is therefore important that measures are taken to increase the manoeuvrability of harbour tugs and shorten their response time. Not only is a short response time required when assisting a vessel, but also for making fast. Due to ever decreasing numbers in a ship’s crew, the time taken to make tugs fast is increasing. Thus the requirement for tugs regarding fast and easy handling of towing equipment becomes an element of increasing importance in order to improve their response time. Effectiveness and safety of operations It is not only manoeuvrability, but also bollard pull and underwater shape that make a tug effective and therefore suitable for the job. For example, large container vessels with containers stacked six high or more on deck need powerful tugs in case of strong winds. When a ship is underway at speed, loss of tug’s effectiveness due to the ship’s speed and/ 12 Tug Use in Port coming alongside a ship or berth. Modern tugs often have one central manoeuvring panel in an optimal designed small wheelhouse, like a kind of cockpit. At the manoeuvring stations the captain should also have a good view of his instruments, including the radar. Communication and quick release systems, which will be discussed lateron, should be within hand reach at all manoeuvring panels. Towing winch control from the wheelhouse is also recommended for harbour tugs. The towline length can then always be adjusted when required without calling a man to the towing winch. The number of crew members on modern harbour tugs is very limited nowadays. Communication Good co-operation between the pilot and tug captain is a basic requirement for safe and efficient ship handling with tugs. Such co-operation is only possible with good procedures and efficiently working communication systems. Radio communication systems on board tugs should therefore be reliable. A double VHF set is recommended. This is sometimes an advantage for the pilot as well. On ships with open bridges the pilot is, during manoeuvring, often standing on the bridge wing busy with his own VHF set on the working channel with the tug. He has then often no possibility to listen to the traffic control channel. The tug master, having one VHF on the traffic control channel, can then pass the information to the pilot. tug, which is assisting from over the tug’s bow, nearly all the essential outside information comes from forward and should be available in one outside look from the manoeuvring station. This can be achieved with one forward facing station. If the manoeuvring station is well planned, the tug captain may have an unobstructed view in the working direction, even from a seated position, of the winch, working deck, bow and side fenders and the assisted ship. For all other types of tug and/or other assisting methods the visibility requirements may be totally different. For instance, a tractor tug used for push-pull operations works over the stern. Then an aft facing manoeuvring panel is needed. When the same tug is free sailing a forward facing manoeuvring panel is required. Depending on the wheelhouse construction, a central manoeuvring panel for this type of tug could be useful, capable of being operated in both directions, forward and aft. On other tugs more manoeuvring panels may be required, of course, depending on the wheelhouse size and construction. Some harbour tugs even have three manoeuvring panels facing forward and one facing aft. Care should be taken in order that reliable change- over between manoeuvring panels is possible without the risk of failures or mistakes. Controls at the manoeuvring panels should be arranged such that they can be operated in a logical way in relation to the tug’s direction of movement. Pushing a lever down and away in the direction the tug captain is facing should result in an increase of movement in that direction. Turning a wheel or moving a joystick to the left should turn the tug in that direction, regardless of whether the direction of movement is ahead or astern. Any illogical way of control or complexity in control easily leads to human control failures, particularly when under tension. It is clear that the wheelhouse layout and the number, location and orientation of manoeuvring panels depend largely on the type of tug and the usual assisting method and should be carefully considered, also taking into account the optimum view needed from the manoeuvring station when Figure 2A.3: Tug RT Stephanie (Rotortug; LOA 28.3m, beam 11.7, BP 68 tons) having a wheelhouse with a clear overall view. A good view abreast is also important for when coming alongside a ship having speed or when berthing. Photo: Piet Sinke Figure 2A.4: View of the wheelhouse with the tug master handling the tug with the Uni-lever system (right) and speed control handles. Photo: Piet Sinke Types of Harbour Tug 13 FlyingView bird’s eye view This system which monitors a 3600 field of view around the tug is studied by Mitsui OSK lines and Oki Electric Industry. Four fish-eye cameras were installed on the tug Asaka Maru with a digital compositing system and display on the tug’s bridge. The system was able to automatically calculate the distance to nearby obstacles and other vessels. The project forms part of a wider ongoing initiative named Focus Eye, which tries to make marine operations safer and more efficient. Note: Cameras have a large drawback. They don’t work properly in case of reduced visibility, dust, smog, etc. A better alternative is 3D sonar sensors, which don’t have these drawbacks. Augmented technology (AR) AR technology, an element of XR (extended reality), is dealt with in paragraph 8.5. New maritime AR applications are emerging all the time. The European Union (EU) funds a project for AR bridge systems, designed to improve navigation safety and efficiency on ships. An AR headset having maps, radar, alarms, warnings and interacting with the real view out of the bridge window will be a valuable option regarding the improvement in safety and situational awareness. AR is not just a PC or virtual reality content; AR combines natural and digital experience along with the interaction between the objects of both worlds made possible in real time. When purposefully designed such a system might be useful for tugs and tug master’s as well. These are just a few systems. The development of remote- controlled tugs (see paragraph 10.2) and automation on board tugs will closely be associated with further developments of decision support systems, data sensing and remote control systems. Such systems may become more common on board tugs. 2.2.3 Tug superstructure and underwater design Tugs regularly have to work near a ship’s bow or stern, where the flare and overhang are often fairly pronounced. It is necessary, therefore, that the tug’s superstructure is located well inboard of the deck edge, so that risk of tug damage can be avoided as much as possible when working near the ship’s bow or stern or when the vessel or tug is rolling when alongside a ship. Underwater design of the tug should be such that the propulsion units will not hit the ship’s hull when the tug is rolling alongside. In this regard harbour tugs have to assist all kind of vessels, including submarines in some ports. Tug propellers may hit the submarine hull when a tug is required to come alongside for assistance or for bringing the pilot on board. 2.2.4 Fendering Tugs should be equipped with good fendering. Appropriate fendering protects both the assisted ship and tug from damage and decreases the tendency to slide along the ship’s hull when the tug is pushing at an angle to the ship’s hull. Decision support systems Various systems are developed and/or introduced intended to support the tug master. A very welcome development. Some will be mentioned below. Daily practice is the real test of such systems whereby such questions as mentioned below are of value to verify if or to what extent these systems support a tug master. Focus should then not only be on the standard manoeuvres but in particular on the more critical situations a tug master has to deal with. Five crucial questions regarding the development and introduction of decision support systems for a tug master are: • Does it affect the tug master’s workload? • Does it distract the tug master’s eye from òut of the window’ visual clues which remain paramount for manoeuvring alertly, especially in the more critical situations. • Does the decision support system indeed support the tug master in critical situations and adverse weather conditions, such as in case of operating near the bow of a ship at speed or in reduced visibility? • Does the decision support system warn the tug master if a critical situation with respect to speed, direction, rate of turn, distances off, etc. develops and tells him to take action and what actions he has to take? • Does the system inform the tug master about the level of tug’s stability and safe heeling angels limits? Damen Human Machine Interface Damen Shipyards has developed a Human Machine Interface with a range of possibilities, comprisingits effectiveness as a forward tug. However, this would have consequences for its effectiveness as stern tug when operating in the indirect mode whereby use is made of the hydrodynamic forces on the tug’s hull. Therefore a compromise has often to be underwater lateral plane and shape, the angle of attack, the under keel clearance and on the speed squared. Speed, therefore, is a dominant factor. The exact location of the lateral centre of pressure and the magnitude and direction of the resultant force created by the incoming water flow for different angles of attack and speeds can best be determined in a towing tank. The locations of the centre of pressure mentioned later are merely an indication and are based on observations and information, eg from Voith. When water flow towards a tug comes from abeam, caused either by crosswise movement of a tug through the water or by a current at right angles, the centre of pressure generally lies behind midships in a position about 0.3 to 0.4 x LWL from aft. For conventional tugs it is probably more often in the vicinity of 0.3 x LWL from aft and for tractor tugs closer to 0.4 x LWL from aft. Reverse-tractor tugs and ASD-tugs may have a more forward lying centre of pressure, depending on the hull and skeg design. When a tug turns with its bow into the direction of water flow, the centre of pressure moves forward. The smaller the angle between incoming water flow and tug’s heading the more forward the centre of pressure lies. For conventional and tractor tugs the centre of pressure does not generally move forward of amidships (0.5 x LWL). Reverse-tractor tugs and ASD-tugs may experience a position of centre of pressure forward of midships with a forward incoming water flow. When a tug is turning with the stern into the water flow the centre of pressure moves aft and with an acute angle of incoming water flow will lie far aft. Figure 4.5 shows a tug moving ahead, towing on a line, assisting a ship under speed. The resultant force created by incoming water flow is force F, assumed to be centred approximately near amidships, location C. Force F can be resolved into lift force L and drag force D, comparable with the lift and drag forces on rudders or aeroplane wings. Lift force L gives an additional force on the towline and drag force D has to be overcome by the tug’s thrust. Towing point T lies a little behind the centre of pressure C. The force in Figure 4.5: Forces created on assisting tug moving ahead. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Destacar Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta Pgua_Supplay Seta 104 Tug Use in Port moving ahead or astern using the tug’s engine. By shifting the towing point to a position at the stern of the tug, the tug can be pulled astern by a vessel without the danger of capsizing. The tug can then use its engine to control the ship’s speed. Conventional twin screw tugs often use the propellers instead of a gob rope to keep the tug in the position as indicated in figure 4.7. As can be seen at figure 4.7 the use of the ship’s engine on ahead can become very dangerous for the tug. The ship’s propeller wash will hit the underwater hull of the tug and so given it an extra heeling force, in addition to the heeling force created by the towline force. Relationship of movable towing points and centre of pressure is of even greater importance. In figure 4.7 is shown how a gob rope works in relation with the location of the towing point. If the towing point would be shifted far aft, as can be done with a gob rope winch, the tug will swing with the stern towards the attended ship. Therefore, the location of a carrousel system and DOT system is very critical. With a towline force at about right angles to the tug, the location of the towing point should be such that no turning moment is created with the hydrodynamic force working at the centre of pressure. The other systems, such as the radial towing hook, azimuth friction free towing point, auto position escort winch and certain staple designs, don’t move or move only a little in a longitudinal direction. This means that the horizontal distance between towing point and centre if pressure do not change much. The focus of these systems is mainly on the crosswise movement of the towing point. found for the location of the towing point and also for the underwater profile of a tug. In figure 4.6 the tug is moving astern through the water. The centre of pressure lies much further aft, eg, at location C for conventional tugs as well as for tractor tugs. Tractor tugs are considered first. The towing point T is very dangerous, not only because of the large heeling moment caused by the hydrodynamic force on the tug’s hull, but also because large crosswise steering forces (at Pt) have to be exerted by the tug in order to compensate for the turning moment created by the incoming water flow, giving additional forces in the towline and additional heeling forces. At higher speeds and/or too large angles of attack of incoming water flow the resulting heeling forces may cause capsizing of the tug. The large vertical distance between the propulsion units and towing point also contributes to the high heeling moment. Therefore although towline forces are high for tractor tugs it is much safer to locate the towing point aft at a small distance abaft C, the centre of pressure for smaller angles of attack. (In VS tractor tugs the towing point lies generally just above the middle of the skeg) The tug then comes in line with the towline when its engines are stopped and very little steering power is needed to keep the tug in the most effective position when the indirect towing method is applied. Neither do conventional tugs operate as shown in figure 4.6, because with higher speeds it is almost impossible to steer the tug safely and is therefore very dangerous. If the angle of attack increases, the increase in towline forces might cause the tug to capsize. At very low speeds conventional tugs may operate broadside, for instance as a forward tug steering a ship which is moving astern or as a stern tug steering a ship moving ahead. Especially on single screw tugs, this can only be done with a gob rope or by passing the towline through a fairlead situated aft, as is the case on some combi- tugs. The gob rope system is dealt with in more detail in Chapter 7. Using a gob rope the towing point can be shifted to a position somewhere between the after end of the tug and the towing bitt or winch. By shifting the towing point from T1 to T2 (see figure 4.7), the tug can stay broadside on and steer the ship by Figure 4.6: Forces created on assisting tug, moving astern Pt is centre of propulsion for tractor tugs; Ps centre of propulsion for conventional tugs and ASD-tugs. Figure 4.7: Tug working on a gob rope. Ship has a very low speed ahead. Tug can steer the vessel by going ahead or astern on the engine. Conventional twin screw tugs don’t always need a gob rope; they can make a couple by the propellers to stay broadside. Pgua_Supplay Destacar Pgua_Supplay Destacar Pgua_Supplay Destacar Tug Capabilities and Limitations 105 tug, and consequently the small distance between towing point (T) and centre of pressure (C), implies that only a little crosswise steering power of a tug is needed to keep the tug in the most effective position to exert the highest steering forces to the assisted ship. The ASD-tug/reverse-tractor tug has generally a larger distance between the towing point (T) and centre of pressure