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R E N R 6 4 8 2 -0 2 2 4 P a g e , (D im e n s io n s : 3 4 i n c h e s x 2 8 i n c h e s ) Hydraulic Symbols (Electrical) Electrical Symbols Table 325-AG135 PK-14 Circuit Identification Number Wire Color Wire Gauge Harness identification code This example indicates wire 135 in harness "AG". 325-PK-14 Wire Gauge Wire Color Circuit Number Identification Wire Number Identification Codes Current Standard Previous Standard Electrical Schematic Example Hydraulic Schematic Example 325-PK Wire ColorCircuit Number Identification B A Wire Wire (EXAMPLE VALVE) Current Standard Transducer (Fluid) Transducer (Gas / Air) G Generator Electrical WirePressure Switch M Electric Motor Pressure Switch (Adjustable) Temperature Switch Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Electrical Symbols (Electrical) ONE POSITION TWO POSITION THREE POSITION VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL LINES CROSSING LINES JOINING TWO-WAY THREE-WAY FOUR-WAY SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED) 2-SECTION PUMP MAIN AUX. SPRING (ADJUSTABLE) VARIABILITY LINE RESTRICTION (VARIABLE) LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED PRESSURE COMPENSATION PUMP: VARIABLE and PRESSURE COMPENSATED ENERGY TRIANGLES HYDRAULIC PNEUMATIC MEASUREMENT PRESSURE TEMPERATURE FLOW ROTATING SHAFTS UNIDIRECTIONAL BIDIRECTIONAL PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING MANUAL CONTROL SYMBOLS HYDRAULIC MOTORS FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL BIDIRECTIONAL HYDRAULIC PUMPS FLUID STORAGE RESERVOIRS CROSSING AND JOINING LINES VALVE ENVELOPES VALVE PORTS BASIC COMPONENT SYMBOLS FLUID CONDITIONERPUMP or MOTOR FLUID POWER SYMBOLS FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL BIDIRECTIONAL VALVES PILOT CONTROL SYMBOLS RELEASED PRESSURE EXTERNAL RETURN INTERNAL RETURN REMOTE SUPPLY PRESSURE SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE ACCUMULATORS SPRING LOADED GAS CHARGED SOLENOID or MANUAL SOLENOID and PILOT SOLENOID and PILOT or MANUAL COMBINATION CONTROLS SOLENOID SERVO THERMAL DETENT HYDRAULIC AND PNEUMATIC CYLINDERS DOUBLE ACTINGSINGLE ACTING BASIC SYMBOL SPRING LOADED CHECK VALVES TWO POSITION INFINITE POSITIONING FLOW IN ONE DIRECTION FLOW ALLOWED IN EITHER DIRECTION THREE POSITION CROSS FLOW PARALLEL FLOW INTERNAL PASSAGEWAYS NORMAL POSITION A B P T A B P T SHIFTED POSITION INFINITE POSITION CONTROL VALVES ATTACHMENT MANUAL SHUTOFF SHUTTLE PILOT CONTROLLED T RENR6482-02 October 2007 416E, 422E and 428E Backhoe Loader Hydraulic System 416E: SHA1-UP CBD1-UP 422E: HBE1-UP 428E: SNL1-UP ©2007 Caterpillar All Rights Reserved Printed in U.S.A. 416E (Single Tilt Center Pivot) 422E (Single Tilt Sideshift) 428E (Parallel Lift Sideshift) 23 (A) Extendable Stick Control Valve (B) Stick Control Valve (C) Bucket Control Valve (D) Swing Control Valve (E) Boom Control Valve (F) Auxiliary Control Valve (G) Middle Inlet Manifold (H) Left Stabilizer Control Valve (J) Right Stabilizer Control Valve (K) Solenoid for the Sideshift Lock K A B C D E F G H J BACKHOE VALVE 21 22 The 416E, 422E and 428E machines are equipped with a mechanically controlled backhoe valve that is visible with the floor plate at the rear of the cab removed. IMPLEMENT / STEERING PUMP The implement and steering pump on the 416E/422E/428E machines is a similar design and operates the same as the pump on the "A" Series machines. The pump is located below the cab floor plate. The pump control valve is mounted on top of the pump and contains a flow compensator spool and pressure cutoff spool. The implement and steering pump supplies oil flow to the loader valve group, backhoe valve group, and steering system. These illustrations show the implement and steering pump out of the machine. The following components are visible: Pressure Cutoff (A), Flow compensator (B), Load sensing pressure tap (T2), Discharge pressure tap (T1), Inlet port (C), Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F) A A T2T2 T1 T2 SOS T1 B F C B D E C DF Implement and Steering Pump 1 COMPONENT LOCATIONS Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine. The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D). Two solenoids are now used on the "E" Series machines Ride Control System. RIDE CONTROL 16 B A C D SOS Implement and Steering Pump HYDRAULIC OIL FILTER SOS Pressure Switch 4 The 416E/422E and 428E machines are equipped with a mechanically controlled loader valve (A). The loader valve is accessed from below the floor plate. The loader control valve group contains an inlet manifold (B), lift control valve (C), tilt control valve (D), and auxiliary control valve (E, if equipped). LOADER VALVE E 19 20 D C B A 21 4 5 4 3 3 5 2 1 6 6 7 7 7 8 8 8 9 9 9 10 10 10 12 11 111214 14 13 13 13 15 15 16 161718 1718 171819 19 20 20 22 22 21 21 23 Tap Description T1 Pump Discharge T2 Load Sense SOS Oil Sampling TAP LOCATIONS NOTE: Alpha numeric numbers are represented by the number only on the machine views. TILT CYL ITEM NAME 416E 422E 428E 1 PUMP GP - PISTON 247-7867 2 TANK GP - MTG 245-8777 3 COOLER 214-2202 4 FILTER 210-6243 5 PUMP GP - METERING 247-7868 6 FRONT STEER CYL. 214-5097 7A LIFT CYL. ST 228-3508 215-7298 N/A 7B LIFT CYL. PL/IT N/A 214-9373 8A TILT CYL. ST 206-3553 N/A 8B TILT CYL. PL/IT N/A 192-3884 9 MP BUCKET CYL. 185-1839 10A STABILIZER CYL. RH 262-7050 173-4565 10B STABILIZER CYL. LH 262-7049 11 BOOM CYLINDER 246-9885(S) 210-7074 210-7074 12 STICK CYL. 210-7077(S) 210-7078 210-7080 13A SWING CYL. RH 228-3506 228-3507 13B SWING CYL. LH 228-3506 14 BUCKET CYL. 210-7085(S) 210-7086 210-7086 15 E-STICK CYL. 210-7097(S) 210-7098 210-7098 16 RIDE CONTROL VALVE 245-8780 17 RIDE CONTROL ACCMLTR 162-3960 18 PRESSURE SWITCH 131-9203 19 LOADER VALVE (ST) 2-BANK 248-0481 N/A LOADER VALVE (ST) 3-BANK 248-0482 N/A 19A LOADER INLET 259-6745 N/A 19B LIFT VALVE 259-6732 19C TILT VALVE 259-6731 (2-BANK) 259-6730 (3-BANK) N/A 19D AUX. VALVE 259-6729 20 LOADER VALVE (PL/IT) 2-BANK N/A 247-9655 LOADER VALVE (PL/IT) 3-BANK N/A 247-9656 20A LOADER INLET N/A 259-6743 20C TILT VALVE N/A 259-6740 (2-BANK) 259-6741 (3-BANK) 21 BACKHOE VALVE (CP) 6-BANK 248-0483 N/A BACKHOE VALVE (CP) 7-BANK 248-0484 N/A BACKHOE VALVE (CP) 8-BANK 248-0485 N/A 21A STABILIZER VALVE 259-6746 21B INLET MANIFOLD 259-6742 N/A 21C AUX. VALVE 259-6733 21D BOOM VALVE 259-6739 21E SWING VALVE 259-6738 21F BUCKET VALVE 259-6737 21G STICK VALVE 259-6736 (6-BANK) / 259-6735 (7 & 8-BANK) 21H E-STICK VALVE 259-6734 22 BACKHOE VALVE (SS) 6-BANK N/A 248-0486 BACKHOE VALVE (SS) 7-BANK N/A 248-0487 BACKHOE VALVE (SS) 8-BANK N/A 248-0488 22B INLET MANIFOLD N/A 259-6744 23 VALVE AS - SHUTTLE 8J-6875 COMPONENT TABLE LOADER VALVE BACKHOE VALVE LOADER VALVE BACKHOE VALVE SWING CYL STABILIZER CYL LIFT CYL 7 8 10 13 19 20 21 22 Hydraulic Oil Filter Hydraulic Oil Filter The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base. R E N R 6 4 8 2 -0 2 2 4 P a g e , C o lo r 2 , (D im e n s io n s : 3 4 i n c h e s x 2 8 i n c h e s ) DRAIN / RETURN LINE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS IMPLEMENT and STEERING PUMP STEERING CIRCUIT PILOT PUMP OUTPUT STICK CYLINDER E-STICK CYLINDER LOAD SENSE SUPPLY LINE AUX. VALVE LOADER and BACKHOE LOAD SENSE RELIEF BOOM CYLINDER SWING CYLINDER STABILIZER (STAB) LEFT and RIGHT SIDESHIFT CYLINDERS BUCKET CYLINDER LIFTCYLINDERS TILT CYLINDERS MP BUCKET CYLINDERS LINE PATTERNS Drain / Return Lines Component Group Pilot / Load Sensing Pressure Pressure Line Attachment Air Line CALLOUTS Taps (Pressure, Sampling,Sensor) by letter Components by number YY 52 345678 34567 12 A B C D E F A B C D E F 12345678 12345678 A B A B C D E F C D E F THIS SCHEMATIC IS FOR THE 416E, 422E AND 428E SERIES BACKHOE LOADERS 416E (SINGLE TILT CENTER PIVOT) 422E (SINGLE TITLE SIDESHIFT) 428E (PARALLEL LIFT SIDESHIFT) PART #: 225-6836 CHG 01 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations. STAB-RH STAB-LH AUX. BOOM SWING BUCKET STICK E-STICK AUX. TILT LIFT 428E PL/IT 422E,428E SIDESHIFT 19A 19B 19C 19D 5 6 4 3 2 1 T2T1 21C 21D 21E 21F 21G 21H 416E 21B 22B 21A 23 18 16 17 7A 8A 8B 9 10A 10B 11 13A 13B 14 12 15 21 A B C D E F G HJK R P N M L A B C D E F G HJK R P N M L 19 20 20A 20C 22 SOS 7B or