Automação elétrica em nossas vidas

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FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
A automação em nossas vidas
Prof. Rogério Lampert Tergolina
rogerio.tergolina@pucrs.br
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Automação (Automatização)
Definição: Sistema automático pelo qual os mecanismos controlam seu próprio 
funcionamento, quase sem a interferência do homem.
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Frequencia
A
m
p
li
tu
d
e
Banda 1 : Desbalanceamento
Banda 2 : Desalinhamento
Banda 3 : Rolamento
Banda 4 : Pás
Trip
Desalinhamento
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Integration Continuum
Connected 
Components
Compact Machine 
Solutions
Advanced Machine 
Solutions
Total Machine Solutions
Integrated Architecture
Low High
Simple Connectivity
Mechanical linked machine
Stand alone machine
Low cost
Just enough control
Multi axis motion
Increased controller capabilities
Mix of mechanical and electrical controls
Low engineering costs
Multi axis motion
Robotic Feeders
Electronic Line Shafting
Advanced connectivity
Advanced information capabilities
Components & Intelligent 
Motor Control
Integrated Architecture
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Controladores Industriais
PLC x PAC
Qual a diferença entre eles?
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Instrumentos
Drives
Dispositivos
Dispositivos
Drives
HMI
HMI
HMI
Interlocking
Redundancia
De Midia
Fibra
Conexão com
corporativo
Acesso
Remoto
I/O Control
I/O Control
Mensagens
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Things...Things... Coisas... Coisas...
7.26.8 7.6
Internet of Things Is Here Now – and Growing!
Rapid Adoption 
Rate of Digital 
Infrastructure:
5X Faster Than 
Electricity and 
Telephony
50 Billion
“Smart Objects”
50
2010 2015 2020
0
40
30
20
10
B
IL
L
IO
N
S
 O
F
 D
E
V
IC
E
S
 
25
12.5
Inflection
Point
TIMELINE
Source: Cisco IBSG, 2011
World 
Population
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Assunto
 A Integração entre o Controle e a Informação no chão de fábrica será essencial para as empresas se 
manterem competitivas.
 Atualmente há a discução de como escolher produtos, soluções e serviços para se utilizar na
indústria orientado para as boas práticas nas redes de comunicação e convergência e para a 
eficiencia organizacional.
 Os casos de uso e as soluções normalizadas direcionam a planta industrial para o future com: 
infraestrutura de automação, segurança e de acordo com normas, mobilidade, video e colaboração, 
processamento industrial e em nuvem, serviços remotos e gerenciamento de energia
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Questões da atualidade
 Porque desenvolver a Empresa Conectada – Connected Enterprise?
 Como desenvolver a Empresa Conectada com multi-capacidades de arquiteturas industriais?
 Soluções de Converged Plantwide Ethernet (CPwE)
 Quais passos para alcançar este enorme valor agregado?
 Process, partners and products
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Porque desenvolver a Empresa Conectada – Connected 
Enterprise?
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Rapid Adoption 
rate of digital 
infrastructure:
5X faster than 
electricity and 
telephony
50
Billion
“Smart Objects”
50
2010 2015 2020
0
40
30
20
10
B
il
li
o
n
s
 o
f 
D
e
v
ic
e
s
 
25
12.5
Inflection
point
Timeline
7.26.8 7.6
World 
Population
The Internet of Things is Enabling a
Connected World in Manufacturing
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The Internet of Things (IoT)
Continuing Trend in Industrial Applications
49
 “Things” are communicating using the same network technology as the Internet 
EtherNet/IP (Internet Protocol)
 “Things” become the catalyst for better understanding complex processes and 
adapting to changes quickly Smarter Machines
 Smarter machines can be better controlled thereby increasing efficiency 
“Plant-wide Optimization”
 Securing the architecture means data authentication and access control 
become increasingly important “Unified Secure Infrastructure”
Faster Time to Market Lower Total Cost of 
Ownership
Improve Asset Utilization Enterprise Risk 
Management
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Supply 
Chain
Headquarters
Distribution 
Center
Smart Grid
Customers
Optimized for Rapid Value Creation
THE CONNECTED ENTERPRISE
SUSTAINABILITY
AGILITY
PRODUCTIVITY
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Supply 
Chain
Headquarters
Distribution 
Center
Smart Grid
Customers
Optimized for Rapid Value Creation
THE CONNECTED ENTERPRISE
51
Customer 
Experience 
$164B
Supply 
Chain
$931B
R&D/Innovation
$503B
Smart Grid
$94B
Workforce
Enablement
$212B Plant Automation/
Output
$2086B
$4T Manufacturing Value at Stake
PRODUCTIVITY
SUSTAINABILITY
Smart Things Mobility Big Data Analytics Cloud Security
AGILITY
Source: Cisco IoE Value Practice Survey
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Network Convergence
…to a critical 
part of the 
infrastructure
From basic
connectivity…
…to converged, 
secure and 
collaborative 
operations
From disparate 
IT 
and OT 
networks…
…to open
standards
From 
proprietary 
standards...
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MATERIAL & 
TRANSPORT
INDUSTRIAL 
“THINGS”
PLCS & 
SCANNERS
PRINTERS & 
LABEL SERVICES
SHOP FLOOR 
PERSONNEL
MACHINES & 
TESTERS
Real-time data: alarms, events, states, energy, diagnostics, …
FINANCIALS HR LOGISTICS QUALITY WAREHOUSE
Transactional information: orders, supply network, product design …
ERP
COMMON SECURE 
NETWORK INFRASTRUCTURE
OT
IT
IT-OT Convergence
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Industrial IP Advantage
54
 A ‘go-to’ resource for educational information 
about industrial network communication and 
using standard Internet Protocol (IP) for 
industrial applications
 Community of like-minded companies –
Cisco, Panduit, and Rockwell Automation®
 Receive monthly e-newsletters with
articles and videos on the latest trends 
www.industrial–ip.org
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Como desenvolver a Empresa Conectada com multi-capacidades
de arquiteturas industriais?
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Multi-Capability Industrial Architectures
Industrial 
Customer 
Drivers
• Faster Time To Market
• Lower Total Cost of Ownership
• Improved Asset Utilization and Optimization
• Enterprise Risk Management
Solution Sets
Scalable & 
Complementary
Automation 
Infrastructure
Security & 
Compliance
Mobility
Video & 
Collaboration
Industrial 
Compute 
& Cloud
Remote
Support 
Services
Energy 
Management
Warning: The following slides have a lot of information that is better understood when downloaded after this event.
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Automation Infrastructure
Pain Points:
 Getting data from everywhere to the right place at the right time in the right 
context…seamlessly
 Difficult to scale, maintain, and troubleshoot the physical infrastructure
Value Prop:
 Common network infrastructure, brownfield ready and future proof
Outcome:
 Faster time to market/new product introduction (NPI)
 Ability to change production capabilities without having to totally reconfigure the 
machines/operations
 Reducing changeover times and lowering downtime
 Keeping infrastructure components and cabling securely in place
Solution:
 Stratix™ family of automation network infrastructure products
 Environmental protection of infrastructure components
 Converged Plantwide Ethernet (CPwE) architectures
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
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Security and Compliance
Pain Points: Availability of the industrial automation control systems (IACS) including:
 Unwanted access to intellectual property and to the physical infrastructure 
 Unwanted activity on the network and modifications to applications
Value Prop: Risk and downtime avoidance; enabling the Connected Enterprise
Outcome:
 Permitting communication only between entities for which there is a need
 Protecting the ability to view, edit, and use specific pieces of control
system content (e.g., logic, formulations, recipes, HMI displays, etc.) 
 Controlling access to the physical infrastructure and automation systems
 Managing policies across applications, networks and systems
Solution: Defense in depth security approach including:
 Stratix 5900™ Services Router
 Physical access control and cable lock-in/block-out
 Holistic security capabilities documented in CPwE reference 
architectures
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
Firewall Industrial
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Mobility
Pain Points: Connectivity to mobile people, assets, and tools is hard to move
Value Prop: Operations and maintenance productivity improvement
Outcome:
 80% faster response in decision making
Solution:
 Stratix™ 5100 Wireless Access Point
 Architectures to manage radio frequency interference in plants
 CPwE document “Deploying 802.11 Wireless LAN Technology
within a Converged Plantwide Ethernet Architecture” includes
wireless access equipment connectivity use cases
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
WLC – Wireless LAN controller
AP – Access point
WGB – Work group bridge
WGB 5..12
AP
Fixed PAC
FactoryTalk® 
Application 
Servers
Wireless 
PAC
FTView ME
FTView SE
Core switch
Distribution 
switch
Fixed I/O
Wireless 
I/O
WGB 
1..4
Wireless 
I/O
Wireless 
PAC
… …
AP (Backup)
AP (RADIUS)
5 GHz
2.4 GHz
Cell/Area Zone
Levels 0-2
Industrial Zone
Level 3 - Site Operations
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Video and Collaboration
Pain Points: 
 Ease of use for video and audio integration with the control system
 Cost to deploy and configure video
Value Prop: Converged network – video and controls with Quality of Service (QoS)
Outcome:
 Reduce frequency of downtime, and especially micro stops
 Reduce mean time to repair (MTTR)
Solution:
 Cisco Video Surveillance Management (VSM) solution
 IP cameras
 Video collaboration for remote expertise and remote support
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
ENCOD
ER
TELEMETRY / 
PTZ
JOYSTIC
K
IP 
CAMERA
MEDIA 
SERVER
MEDIA 
SERVER
OPERATIONS 
MANAGER
ANALO
G
VISUALIZATI
ON
SERVER
VSM CLIENTS & 
VIDEO WALL
FACTORYTALK VIEW 
HMI & CLIENTS
MOBILE 
CLIENTS
DATA PLANE
CONTROL PLANE
API
ANALOG
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Industrial Compute and Cloud
Pain Points: Deployment cost and complexity of application delivery and 
maintenance
Value Prop: Compute resources where they are required – at the edge, in the cloud, 
or in between
Outcome:
 Reduce cost to deploy 30-50%
 Collect and process increased data from the production environment
 Execute more optimization applications in the production environment 
at a lower cost
 Flexibility to add new intelligence and applications easily
Solution:
 IOx – compute at the edge (Fog)
 Industrial Data Center
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
Switch 
w/IOx
Servers
• Single
• Redundant
Industrial 
Data Center
• Essentials
• Essentials +
• Custom
Enterprise 
data centers
Private/ 
public
cloud
Industrial Data Center
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Remote Support Services
Pain Points: 
 Cost to monitor and maintain remote assets (e.g., unnecessary “truck rolls”)
 Skills gap leading to insufficient workers to maintain and fix automation systems
Value Prop: Proactive engagement by engineers leveraging contemporary
collaboration tools
Outcome:
 Faster response to avoid impending outages
 Narrowing of the skills gap through outsourced services
 More data for production optimization
Solution:
 TechConnect℠ monitoring and managed services
 M2M connectivity – Internet Protocol, cellular
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
Rockwell 
Automation® 
Monitoring Cloud
Firewall
Assets
On premise
On premise
RA monitoring end point
Dashboards
Email notification
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Energy Intelligence
CIP Energy on EtherNet/IP 
Energy Aggregator and 
Low-Power
Energy Aggregator and 
Energy Management
PowerMonitor™
Cisco EnergyWise™
Energy Management
Pain Points: 
 Energy cost is becoming critical to meet sustainability and profitability goals
 Little visibility into where energy is being consumed in the context
of 
manufacturing
Value Prop: Architecture that delivers secure and sustainable automation
Outcome:
 Reduce energy cost by 5-30% with better control over smarter equipment
 Energy correlated to asset lifecycle
Solution:
 Energy intelligence leveraging Cisco EnergyWise,
CIP Energy, and Panduit SmartZone technologies
 Field area network
Automation 
Infrastructure
Security & 
Compliance
Mobility Video & Collaboration
Industrial 
Compute & Cloud
Remote
Support Services
Energy Management
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Multi-Capability Industrial Architectures are Achievable Today
VantagePoint/ 
FT EnergyMetrix
Power Monitoring 
and Dashboards
Camera Feed
NAT / 
Connected 
Routing
819
3750x and UCS
(behind board)
VSM, 
IPICS
, 
FTVie
w, 
ISE 
Image
s
Add a Switch 
to the REP 
Ring
Guard 
I/O™
PTZ 
Camera
Wireless Tool 
Controller
?? ??
“Machines”
Video
Standalone 
Fanuc 
Robot Cell
GuardLogi
x®
AP
Mobile 
Tablet
FT View SE w/ Integrated 
Video and Robot 
Diagnostics
Remote Diagnostics
Video
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Multi-Capability Industrial Architectures – Value Impact
Value Impact
where customers
see value
• Lower 
downtime
• Faster line 
expansion
• Faster NPI
• Risk reduction 
(board level 
issue)
• Enablement of 
new PoF
business models 
• Faster MTTR
• Faster decision 
making
• Productivity
• Faster MTTR
• Faster NPI
• Faster ECNs
• Lower costs 30-
50%
• Lower downtime
• IOT data 
enablement
• Faster MTTR
• Faster NPI
• Faster ECNs
• Lower downtime
• Lower scrap
• Quality
• Lower energy
costs by 5-30%
Industrial Fabric
Solution Sets
Scalable & 
Complementary
Automation 
Infrastructure
Security & 
Compliance
Mobility
Video & 
Collaboration
Industrial 
Compute 
& Cloud
Remote
Support 
Services
Energy 
Management
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Quais passos para alcançar este enorme valor agregado?
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Integrated, Pre-Tested Solution Architectures Can Ease Skill Gaps 
and Accelerate Value
Plus lowers costs for plant design and network engineers
Lifecycle Services
Industry Leading Partners
Business Risks Reduced
Faster Deployment
Better ROI
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Delivering the right 
information to the right 
person (or machine) at 
the right time 
Process
Connecting people 
in more relevant, 
valuable ways
People
Turning data into more 
useful information for 
decision making 
Data
Physical devices and objects 
connected to the Internet and 
each other for intelligent 
decision making
Things
The Internet of Everything (IoE)
Networked Connections of People, Process, Data, Things
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO 69
The Connected Enterprise
EXECUTION 
MODEL
Analytics
Secure, Upgrade
Working Data Capital
Optimize and Collaborate
Assessment
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Where are You on Your Journey Today?
Automation 
Infrastructure
Security & 
Compliance
Mobility
Video & 
Collaboration
Industrial 
Compute & 
Cloud
Remote 
Support 
Services
Energy 
Management
Assessment
Secure,
Upgrade
Working Data 
Capital
Analytics
Optimize and 
Collaborate
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Connected Enterprise Can Help You Capture the 
Value Opportunities – Next Steps
Discovery Workshop with “OT” and IT
• Business challenges
• Best practice sharing
• Use case brainstorming 
and prioritization
• Connected Enterprise 
Execution Modeling
TCO or OEE Opportunity Quantification
• Quantify top value 
opportunities for senior 
management (TCO, 
OEE, and overall benefit 
models)
Proof of Concept Design
• Run POCs in a 
Showcase 
manufacturing facility to 
prove the value and 
technology 
End State Architecture Assessment
• Document future state 
architecture (e.g., 3 to 5 
years out), gaps with 
today, change 
management, and 
phased plan to get there
FENG – ENGENHARIA DE CONTROLE E AUTOMAÇÃO
Perguntas?