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An Assessment of the Application of TiN Technology to Controlled-Rolled, Low-Carbon Nb - (V) Steels R. L. Bodnar, Y. Shen, and W. Furdanowicz Bethlehem Steel Corporation Homer Research Laboratories, Building G Bethlehem, PA 18016-7699 Tel. nos. 610-694-7878,2479, and 5680, respectively ABSTRACT In recent years, a small addition of titanium, e.g., 0.012% Ti, has become a popular alloy-design method- ology for ferrite grain refinement in as-rolled HSLA steels, However, even with the requisite rapid post-solidification cooling rate to ensure a fine dispersion of TiN particles for pinning austenite grain boundaries, a small Ti addition may not result in a strength enhancement in controlled- rolled 0.08% C - 0.035% Nb - (V) steels. This paper presents examples where a small Ti addition results in a strength increase, a strength decrease, and no strengthening, but in most cases results in an increase in toughness in such steels. A nitrogen addition to a 0.08% C - 0.035% Nb - (V) - 0.012% Ti - 0.005% N steel results in a decrease in strength and toughness. 1. INTRODUCTION The physical metallurgy of controlled-rolled Nb-V plate steels is well known and is described elsewhere [e.g., 1,2]. In recent years, the application of titanium nitride technology to both Nb [3-21] and Nb-V [4,6,10,17,22-30] plate steels has increased substantially. TiN technology involves the addition of about 0.008 to 0.020% Ti to an aluminum-killed steel. The Ti level is maintained within this range to ensure that Ti and N combine and precipitate as fine TiN particles after solidification and not as coarse particles in the superheated liquid. Continuous casting (as opposed to ingot casting) is necessary to achieve a suffi- ciendy-fast post-solidification cooling rate (greater than abou~t 25 OC/minute) required for the formation of a fine dispersion of stable TiN particles. The nitrogen content in these Ti-treated steels is normally maintained such that the Ti:N ratio is hypostoichiometric (i.e., a Ti:N ratio less than 3.4: 1), but less than about 0.01 20% to minimize the forma- tion of coarse TiN particles. A more in-depth discussion of TiN technology can be found in the open literature [31- 35]. In Nb or Nb-V plate steels, a fine dispersion of TiN 4 particles provides the basis for a number of metallurgical benefits. For example, TiN particles can refine the as-cast structure, remove nitrogen from solution and minimize the precipitation of the more detrimental AIN and nitrogen- rich Nb(C,N) particles, and hence reduce the susceptibility, to transverse cracking in continuously-cast slabs of Nb- bearing HSLA steels [36-40]. TiN particles, by pinning austenite grain boundaries, increase the austenite grain coarsening temperature, restrict austenite grain growth during welding, and improve the heat-affected-zone (HAZ) toughness in plate steels [27,41-46]. A fine dispersion of TiN particles also prevents the formation of excessively large austenite grains during slab reheating, thereby ensuring complete recrystallization in the early, light (s1O’YO)roughing passes, i.e., minimizes strain-induced grain boundary migration [6,47]. With the effective application of TiN technology, a finer austenite grain size may be achievable after finish rolling, which can transform into finer ferrite, pearlite, and bainite microstructure. In addition to the benefits of minimizing transverse slab cracking and improving HAZ toughness, TiN tech- nology has become a popular alloy-design methodology for ferrite grain refinement in as-rolled HSLA steels. However, even when a refined austenite grain size is achieved with TiN technology, a small Ti addition may not result in a strength enhancement in controlled rolled 0.08% C - 0.035% Nb - (V) steels. This paper provides an assessment of the application of TiN technology to such steels and relates as-rolled plate mechanical properties to microalloying precipitation behavior and microstructure. Specifically, it presents examples where a small Ti addition results in a strength increase, a strength decrease, and no strengthening, but in most cases results in an increase in toughness. The effects of nitrogen and accelerated cooling on such Ti-treated steels are also discussed, 2. EXPERIMENTAL PROCEDURE Three examples covering various groups of steels, plate thicknesses, and processing are presented in this paper. In each series of steels, the effects of alloying elements and processing variables are examined. The pur- poses of each series are listed as follows: Series I: Effects of alloying elements (Ti, V and N) and plate thickness (cooling rate); Series II: Effects of alloying element (Ti) and finish rolling temperature (FRT); Series III: Effects of alloying element (Ti), FRT and accelerated cooling (cooling rate). 2.1 Composition The compositions of the ten steels investigated are shown in Table L Each steel nominally contains 0.0870 C, 0.015% P, 0.00470 s, 0.27% Si, 0.045% Al, and 0.035% Nb. Although the manganese content among all the steels ranges from about 1.20% to 1.45%, it is kept 0TH MWSP CONF. PROC., 1SS 1998 – 929 Table 1. Compositions of the Steels Investigated, wt.OA .:.:, ...... ., , ,. . . , 0 0 0 ... 0 0 0 0 0 0 0 The Series II steels were designed to examine the effect of Ti (O or 0.015%) on a 1.30% Mn - 0.035’% Nb - 0.07% V - 0.0070% N base composition. Plates were rolled to 9 mm in thickness with various FRT’s ranging from 700 to 845”C. The Series III steels contain 1.45’% Mn, 0.035% Nb, 0.07% V and 0.0070% N. Here, the effect of a 0.015% Ti addition is examined in 19 mm thick plates produced with various FRT’s ranging from 735 to 845°C followed by either air cooling or accelerated cooling. 2.2 Melting All of the steels were vacuum-induction melted in the laboratory using Arrnco iron and cast as 225 kg ingots, 11 Nb-v 100 9 79 700 to 845 Nb-V 150 19 78 700,725 III Nb-V 150 19 78 730 to 835 Air Cooled I Air Cooled I 2.4 Grain Coarsening Studies To understand the austenite grain coarsening behavior of the steels employed for Series I and II listed in Table I, an austenitizing series was conducted. Represen- tative specimens from each of the steels, measuring approximately 13 mm x 25 mm x 25 mm, were austenitized at temperatures between 1040”C and 1370°C for one-half hour and water quenched. The specimens 930 – 40TH MWSP CONF. PROC., 1SS 1998 ~:~’j~ .,..,.,,’ .:.,. — Nb 0.07 1.17 0.015 0.0 la Nb-Ti 0.07 1.20 0.015 0.0 Nb-Ti-N 0.07 1.18 0.012 0.0 ....................-..—-----.................... .. .....-..........-----....................................... ..... ....... Nb-v 0.07 1.30 0.015 0.0 Ib, Nb-V-Ti 0.08 1.33 0.016 0.0 Nb-V-Ti-N 0.06 1.26 0.014 0.0 Nb-V 0.08 1.30 0.017 0.0 11, Nb-V-Ti 0.08 1.31 0.014 0.0 Nb-V 0.08 1.45 0.017 0.0 111 Nb-V-Ti 0.08 1.45 0.017 0.0 constant within a given series of steels. Therefore, man- ganese content is not considered as a variable in this paper. Table I divides the steels into three separate series. Series I consists of two groups of steels (each con- taining three compositions), designated as “Nb-steels” (Series Ia) and “Nb-V steels” (Series Ib). The Series Ia steels have a base composition of 1.20% Mn, 0.005% N and no vanadium. Small amounts of Ti and N were added to the base to show the effects of Ti and N. The first steel (base) is labeled “Nb”. The second steel, designated Nb- Ti, is the base composition with an addition of 0.015% Ti to provide a near stoichiometric Ti:N ratio. The third steel, designated “Nb-Ti-N’, is similar to the second steel with the (exception of a higher nitrogen level of 0.015% to provide a hypostoichiometric Ti:N ratio of 1.1. Some excess nitrogen, after all of the available Ti reacts with N to form TiN, is expected to precipitate with Nb asNb(C,N) in the austenite to retard austenite recrystallization, and some Nb(C,N) is expected to precipitate in the ferrite to provide precipitation strengthening. The Series Ib steels (Nb-Y type) have a base composition of 1.30% Mn, 0.07’% V and 0.005% N, and are similarly designated “Nb- V“, “Nb-V-Tin, and “Nb-V-Ti-N”. All six steels in Series I were rolled to 13 mm and 25 mm thick plates with fixed finish rolling temperatures followed by air cooling. ,:,:,,: ,,.,,,>,:.,, ,,.:,.,: ~;~fif ,:..., ,., ,,, w., ..: .,... ... ... ... - 4 0.28 0.049 0.037 <0.003 -- 0.0053 0 3 0.27 0.050 0.037 <0.003 0.019 0.0043 4.4 3 0.26 0.051 0.039 <0.003 ‘0.017 0.0150 1.1 ...... ................._......--------................,_-............ ..---------------..._..+---------------------------- 4 0.27 0.050 0.038 0.07 -- 0.0047 0 4 0.28 0.053 0.042 0.07 0.017 0.0046 3.7 4 0.27 0,049 0.039 0.07 0.017 0.0120 1.4 6 0.25 0.038 0.030 0.07 -- 0.0070 0 4 0.29 0.046 0.031 0.07 0.015 0.0070 2.1 4 0.27 0.035 0.035 0.07 -- 0.0070 0 4 0.27 0.035 0.035 0.07 0.012 0.0070 1.7 each measuring about 215 mm square x 500 mm long. Based on previous work, the post-solidification cooling rate for this ingot size and shape should approximate that of a 250 mm thick continuously’-cast slab [35,41,42,48]. 2.3 Rolling/Accelerated Cooling The ingot rolling, plate rolling, and accelerated cooling procedures are described in reference 30. The starting billet thickness, final plate thickness, total reduc- tion below 101O”C, FRT, and cooling practice employed for each plate are summarized in Table II. The actual plate thicknesses include 9, 13, 19, and 25 mm and the plates were control rolled using a plate mill computer model to simulate actual production processing [49]. Tablen. SommaryofRollingandCoolingPracticesEmployed Nb l(x) 13 66 760 Nb-v ILK) 13 66 760 I Nb 100 25 50 760 Nb-v 100 25 60 700 Air Cooled I + Air Cooled Air Cooled Air Cooled in the ferritic matrix. Wafers were cut from tensile ends 4 were metallographically prepared and etched in an aqueous solution saturated with picric acid plus 0.25 g sodium dodecylbenzene sulfonate (40% by weight in water) at 70”C to delineate the prior austenite grain boundaries. The average prior austenite grain size was determined using the circular intercept method of ASTM El 12. 2.5 Mechanical Testing Duplicate tensile specimens from the plates were tested in the transverse orientation, i.e., normal to the rolling direction. Flat tensile specimens were machined from each of the 9 and 13 mm thick plates; 12.8 mm diameter tensile specimens were machined from the mid- thickness of the 19 and 25 mm thick plates. Charpy V-notch (CVN) specimens were machined from the mid-thickness of each of the plates in the trans- verse orientation and two or more specimens were tested at either -20 or -45°C. While 2/3-size CVN specimens were machined from the 9 mm thick plates, full-size CVN speci- mens were machined from the thicker plates. In selected cases, full energy transition curves were determined. 2.6 Metallography Tensile ends representing each plate were polished on a longitudinal face and examined in the light microscope in both the unetched and etched conditions. A Leco 2005 image analyzer was used to determine the volume fractions of oxides and sulfides in the unetched condition. Klemm’s Reagent was used to distinguish coarse TiN particles from the fine ferrite grains. A solution of equal parts of 570 nital and 470 picral was the etchant used to differentiate ferrite from pearlite. The volume fractions of TiN and pearlite were determined by point counting. The volume fractions of coarse grain ferrite patches were determined based on the procedure described in ASTMEl181. The ferrite grain size was measured using the circular intercept method of ASTM E112. Regardless of whether the ferrite grains are uniform or duplex in size, an average ferrite grain size is reported. Both extraction replicas and thin foils were produced from many of the plates. Dry, two-stage extraction replicas were prepared using cellulose acetate tape from some plates according to standard practice. The replicas, supported by nickel grids, were examined in both a Philips 300 transmission electron microscope (TEM) and a VG Scientific model HB501 scanning transmission electron microscope (STEM), both operating at 100 kV. The VG microscope is equipped with a Link Systems EDS unit and windowless detector for identifying those elements present in extracted precipitates. The chemical compositions of particular types of precipitates represent average results from at least ten different particles. The thin foils were made to confirm precipitate size and morphology, as well as establish their true distribution .. . ..— . . . ..- and mechanically/chemically thinned to a thickness of about 0.07 mm. Discs measuring about 3 mm in diameter were then punched from the wafers and electrochemically thinned in a Struers Tenupol 2 twin-jet unit using a voltage of 60 V, a current of 180 mA, and a solution of 85?10 glacial acetic acid/10% perchloric acid/5% glycerin main- tained at about 9“C. The foils were examined in the TEM at an operating voltage of 100 kV. Selected CVN fractures were examined in an Amray Turbo 1600 scanning electron microscope (SEM) opera- ting at 20 kV. In selected cases, the CVN fractures were plated with nickel, polished on a transverse plane which intersected the fracture face, etched, and examined with a light microscope. 3. RESULTS AND DISCUSSION 3.1 Series I. Effects of Ti and N in 13 and 25 mm Thick Nb and Nb-V Steel Plates Grain coarsening – The austenite grain coarsening behavior for each of the Series Ia and Series Ib steels is shown in Figure 1. In comparison with the base steels (Nb “and Nb-V steels), the Ti-containing steels provide signifi- cantly improved resistance to austenite grain growth. In particular, the steels with both Ti and N additions exhibit virtually no grain coarsening up to 1320”C. The improve- ment in grain coarsening resistance due to the additions of Ti and N is consistent with our previous work on C-Mn and C-Mn-V steels [33,35]. The data further show that for low slab reheating temperatures (up to about 1150°C), there is no advantage of a Ti addition for grain growth control. Within this temperature range, the austenite grain sizes are essentially the same in the base, Ti-added and Ti- N-added steels for both Nb and Nb-V steel types. 600 E & :400 * N ‘“+”- Nb-Tl-N.- OY .~ 300 / 4 ..” “m (a) Ia Series (Nb) P ‘1~:[.TI(b) lb Series (~-v) g 300 ; @ 200 Nb-V l .: J 100 e :0 00 1060 1100 1160 1200 1260 1300 1360 1400 1/2 hr Austenitizing Temperature, ‘C Fig. 1. Comparison of the one-half hour austenite grain coarsening results for the (a) Ia series and (b) Ib series steels. 0TH MWSP CONF. PROC., 1SS 1998 – 931 Metallography – Microcleanliness data for the 25 mm thick plates are summarized in Table III. In all of coarse grain ferrite patches in these steels is shown in Figure 3; in all cases, pearlite seems to concentrate in the cases, the volume fractions of oxides and sulfides are similar for each steel. In contrast, the volume fractions of the coarse TiN particles (edge dimensions 1 to 5 pm), which presumably form in the liquid, vary significantly among the steels. As expected, the Nb-Ti-N and Nb-V-Ti- N steels have more coarse TiN particles than the corresponding Nb-Ti and Nb-V-Ti steels. Table III. Microcleanliness Data (in vol.%) for 25 mm Thick Series I Plates Steel % Oxides % Sulfides % TiN Nb 0.008 0.049 -- Nb-Ti 0.005 0.047 0.001 Nb-Ti-N 0.008 0.049 0.009 All plate microstructure consist of a mixture of ferrite and 6 to 9% pearlite. Figure 2 shows the average ferrite grain size as a function of plate thicknessand com- position. The use of TiN technology does not significantly affect the ferrite grain size of the 13 mm thick plates; however, it clearly refines the ferrite grain size of the 25 mm thick Nb-V plates. At the 25 mm thickness, the nitrogen level appears to have little effect on the degree of ferrite grain refinement achieved, despite the fact that the high N steels appear to have a higher volume fraction of TiN particles. I9 Nb Nb-Tl Nb-Ti-N Fig. 2. 25mm e l 13mm I Nb-V Nb-V-Tl Nb-V-Ti-N Comparison of the ferrite grain sizes for 13 and 25 mm controlled rolled plates of the Ia and Ib series steels. The volume percentage of coarse grain ferrite patches could be determined with sufficient accuracy for the 25 mm thick Nb-V, Nb-V-Ti, and Nb-V-Ti-N steel plates. Typical microstructure illustrating the distribution 932 – 40TH MWSP CONF. PROC., 1SS 1998 coarse grain ferrite regions. The volume percentages of coarse grain ferrite patches were determined to be 35, 23, and 19% for the Nb-V, Nb-V-Ti, and Nb-V-Ti-N steel plates, respectively. Thus, TiN technc)logy improves the ferrite grain size uniformity in these control-rolled plates, consistent with the literature [3,4,6, 13,41 ,47,48]. This is important since coarse grain ferrite patches provide localized areas of weakness for crack propagation. Figure 4 is a light micrograph of a fractured transverse impact specimen from a Nb-V steel plate, polished and etched on a transverse through-thickness plane which intersects the fracture face. This figure shows secondary cracks running through coarse grain ferrite patches. From examining thin foils and replicas in the TEM and STEM, each of the 25 mm thick control-rolled Ti- bearing plates were found to contain two types of particles, viz., relatively large cuboidal (Ti,Nb)l-rich nitrides and smaller round Nb- or Nb-V-rich carbonitride particles. The cuboidal (Ti,Nb)-rich nitrides have a size ranging from about 100 to 200 nm (O.1 to 0.2 ~m). Table IV sum- marizes the average size and composition of these particles. Note that these nitride particles are smaller than the coarse TiN particles (1 to 5 ~m) observed in the light microscope and reported in Table HI. Electron micrographs comparing the size and disper- sion of the (Ti,Nb)-rich nitrides in each of the steels are shown in Figure 5. In general, the nitrides appear finer and more numerous in the Nb-Ti-N and Nb-V-Ti-N steels (Figures 5b and 5d) compared to the Nb-Ti and Nb-V-Ti steels (Figures 5a and 5c), thus confirming the benefit of a hypostoichiometric Ti :N ratio for these steels. Although the volume fraction of these particles was not determined, the presence of finer and more numerous nitride particles is consistent with the better austenite grain size control, and more uniform ferrite grain size found in the Ti-N added steels. The nitride particles in the Nb-Ti steel contain more Ti and less Nb than in the Nb-Ti-N steel. On the other hand, there is no significant difference in nitride composition between the Nb-V-Ti and Nb-V-Ti-N steels (Table IV). Table IV. Summary of the Fine Particle Sizes and Compositions in the 25 mm Thick Series I Plates Partiek No. of Avg. Avg. Pmtirle (.lompasition, wt.% steel Type Partiefea Particle Examined Si* nm Ti Nb v Cuboidal Nb-T1 10 20(3*55 H 84.8 *4.1 15.4 *4.1 Round 10 5.0+ 1.6 13.4+ 1.6 86.3 + 1.8 - Cuboidal 15 Nt-Ti-N 111 142 67.6 t 100 32.4 + 9.9 - Round 10 6.8 + 3.1 0.8 + 0.5 98.7 t 0.8 - Cuboidal 10 Nb-V-Ti 117+36 78.2 ~ 7..3 16.9 i 6.3 4,6 t 2.0 Round 10 5.8 i 1.8 6.9 * 0.9 69.2 +4.3 23.9 +4.1 Nb-V-Ti - Cuboidal 10 97* 37 70.7 + 101 19.7 + 7.2 9,6 k 3.2 N Round 11 6.8 * 3.4 0.7 * 0.4 44.6 + 8.4 54.8 + 8.4 In all of the ste~ls examined, the cuboidal (Ti,Nb)- rich nitrides are associated with discrete Nb-rich carbides (presumably occurring by epitaxial deposition on the Secondary Ni Plating Over Brittle (a) Nb-V (b) Nb-V-Ti (c) Nb-V-Ti-N - Fig.3. Light micrographs compting tiemicrostmctmeof the 25 mm controlled rolled plates of the Ib series steels. nitrides as suggested by the work of Houghton, et al. [48,50]). An example of nitrides with these NbC “caps” are identified by the arrows in Figures 5a and 5c. Typical elemental X-ray maps of a (Ti,Nb)-rich nitride with a NbC cap in the Nb-V-Ti steel are shown in Figure 6. In some cases, NbC completely encapsulates the (Ti,Nb)-rich nitri ales. This effect, illustrated in Figure 7, is best observed by first subtracting out background radiation and .. Crack Fracture Qegion\ Fig. 4. - Light micrograph of a fractured transverse impact specimen of a Nb-V steel plate, polished and etched on a transverse through-thickness plane which intersects the fracture face, showing secondary cracks running through coarse grain ferrite patches. normalizing the Ti and Nb X-ray intensities to eliminate any effects due to variations in particle thickness (Figure 7C and 7d). Such co-precipitation of NbC on (Ti,Nb)N has also been observed by others [13,48,50]. . The smaller, round particles in the Ti-bearing Nb steels are (Nb,Ti) carbonitrides. There is no significant statistical difference in the size of these particles between Nb-Ti and Nb-Ti-N steels; all particle sizes are about 5 to 7 nm. However, the fine carbonitride particles in the Nb- Ti steel contain about 86’XO+2%]Nb and 13%+2% Ti, while similar particles in the high N steel (i.e., Nb-Ti-N) consist of almost all Nb and no Ti. In comparison, the ,similar round particles in the Nb-V-Ti and Nb-V-Ti-N steels are (Nb,V,Ti) carbonitrides. The carbonitride particles in the Nb-V-Ti steel contain primarily Nb (69%+4%), V (24%+4Yo) and Ti (7%+1%). In comparison, similar particles in the high N steel (i.e., Nb- V-Ti-N) contain less Nb (45%+8%), more V (55%+8%), and less than 10/0 of Ti. The particle sizes of these carbonitrides are about the same as those for the Nb steels (Series Is). Mechanical properties – The mechanical properties of the Nb, Nb-Ti, and Nb-Ti-N steels are plotted as a fi.mction of plate thickness in Figure 8. For both thicknesses, the small addition of Ti to the Nb steel (i.e., the Nb-Ti steel) improves strength and transverse CVN ‘All percentages are in weight Y. and the* numbers represent one standard deviation. 40TH MWSP CONF. PROC., 1SS 1998 – 933 -. Fig. 5. Electron micrographs of extraction replicas showing the typical dispersions of small Ti-rich nitride particles in 25 mm thick controlled rolled plates of the Ti-containing steels used in Series I. The arrows in (a) and (c) locate Nb-rich caps. energy at -45°C. However, a further addition of N (i.e., the Nb-Ti-N steel) reduces the strength and CVN toughness of the Nb-Ti steel at both 13 and 25 mm thicknesses. The CVN energy of the Nb-Ti-N steel is even lower than that of the base Nb steel, presumably due to the relatively high volume fraction of TiN particles in this steel. The mechanical properties of the Nb-V, Nb-V-Ti, and Nb-V-Ti-N steels are plotted as a function of plate thickness in Figure 9. Although the FRT of the 13 and 25 mm plates are different (i.e., 760°C vs. 700”C, respectively), the plot still provides a comparison in steel composition. It is shown that a small Ti addition does not consistently improve the strength or toughness of the base Nb-V steel at either thickness. However, a high level of N results in reduced strength and CVN toughness in the Nb- V-Ti-N steel, consistent with the results of the Nb-series steels reported in Figure 8. At a plate thickness of 13 mm, all six steels in Series I exhibit good toughness levels as a result of refined ‘ferrite grain sizes provided by a high degree of deformation during rolling and a relatively high air- cooling rate associated with these relatively thin plates. Consequently, the benefit of grain refinement provided by TiN technologydiminishes at a plate thickness of 13 mm. In comparison, at a thickness of 25 mm, the degree of deformation during rolling and the air cooling rate are lower, and a small addition of Ti to either the Nb or Nb-V steel significantly improves the toughness. The improvement is presumably due to a finer, more uniform ferrite grain size provided by TiN technology. The toughness of the Ti and high N added steel is the lowest in each series of compositions at both thicknesses. This reduced level of toughness is probably due to the larger volume fraction of TiN particles in these steels. 934-- 40TH MWSP CONF. PROC., 1SS 1998 -. . w cc nf to in a ) > u Fig. 6. X-ray maps showing NbC in association with a (Ti,Nb,V) nitride particle in the 25 mm thick controlled rolled plate of the Nb-V-Ti-N steel used in Series Ib. Series I summary – Transverse CVN energy at -45°C slightly increased or unchanged when Ti is added to the s plotted against yield strength for each combination of base steel, the addition of Ti results in a significant rnposition and plate thickness. Since similar trends were improvement in CVN energy. The improvement in CVN ted for both plate thicknesses, only the strength/ energy for the Nb steel is about 46 J (Figure 10a) and 62 J ghness balance for the 25 mm thick plates are presented for the Nb-V steel (Figure 10b). This increase in Figure 10. In both cases, while the yield strength is toughness is largely attributed to a more uniform, refined 40TH MWSP CONF. PROC., 1SS 1998 – 935 Fig. 7. Normalized X-ray maps showing a (Ti, Nb,V) nitride particle in the 25 mm thick controlled rolled plate of the Nb-V-Ti steel used in Series Ib. To remove the effects of particle thickness on perceived concentrations, X-ray intensities for Ti (c) and Nb (d) are shown normalized by dividing the sum of the Nb and Ti X-ray intensities. ferrite grain size. Secondary causes of the toughness improvement could be provided by a lower free nitrogen level (due to the formation of (Ti,Nb)-rich nitrides) and a reduction in the level of carbonitride strengthening (due to a reduction in the available N and the precipitation of NbC caps on (Ti,Nb)-rich nitrides). The minor change in strength between comparable Ti-added steels and non-Ti base compositions is probably due to the offsetting metallurgical strengthening effects associated with the presence of TiN particles, i.e., a more uniform, refined ferrile grain size, and a reduction of Nb-rich carbonitride precipitation due to TiN formation and the precipitation of Nb-rich carbide caps on TiN particles. 936- 40TH MWSP CONF. PROC., 1SS 1998 When nitrogen is added to either the Nb-Ti or the Nb-V-Ti steels, the strength is reduced and the toughness is lowered considerably. The higher nitrogen level leads to an increase in the volume fraction of both coarse and fine (Ti,Nb)-rich nitrides, and possibly the free nitrogen level in the Nb-Ti steel, both of which reduce toughness. The increased number of nitride particles in the Nb-Ti-N and Nb-V-Ti-N grades also prpvides more sites for the subse- quent precipitation of NbC caps. This reduction in Nb-rich carbonitride strengthening more than offsets the strength increment due to grain refinement provided by TiN technology. Based on the results of Series I, it appears that there is an optimum amount of TiN required to ensure a -. .- Ib Series (lW-V) 40T ;- 2oo- &Y y 150- @ i? 1oo-@ Iii z 50” 8 Ia Series (Nb) K ~ ““”-......OO ““-........ ‘9A 1- nl 10 15 20 25 30 Plate Thickness, mm Fig. 8. Summary of the mechanical properties of the Nb steels used in Series Ia in the controlled rolled condition. The legend identifies the grade. good balance between strength and toughness. To mini- mize the presence of detrimental coarse TiN particles, the nitrc~gen level of subsequent compositions investigated was reduced to approximately 0.0070%. 3.2 Series II. Effect of Ti in 9 mm Thick Plates Produced at Various FRT’s Grain coarsening – The austenite grain coarsening response as a function of temperature for the Series II ~ steels is shown in Figure 11. In comparison with the Ti-, free steel, the Ti-bearing steel provides improved resistance to austenite grain growth. The Ti-bearing steel experiences minimal austenite grain coarsening over the temperature range of 1040 to 1320°C, As expected, the results of these 0.0070% N steels are consistent with those of the Nb-V-Ti and Nb-V-Ti-N steels in Series Ib, which have very similar compositions and nitrogen levels of 0.0046% and 0.01 20%, respectively. Metallography – Again the microstructure consists of a mixture of ferrite and pearlite (7 to 1170). Mean ferrite grain sizes for the 9 mm thick plates ranged between 3.5 and 5 pm, which are very similar to the ferrite grain sizes observed in the 13 mm thick plates of Series 1. As shown in Figure 12, the mean ferrite grain size is not significantly influenced by either Ti content or FRT at this light thick- ness. It appears that at thin gages (i.e., t S 13 mm), TiN IiF==-s ..,.l.**.... E+ Nb-Vl. . .,.. . - + Nb-V-TiA“*”*” l-AD Nb-V-Ti-h A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- o,& 15 20 25 Plate Thickness, mm Fig. 9. Summary of the mechanical properties of the Nb-V steels used in Series Ib in the controlled rolled condition. The legend identifies the grade. technology does not have any significant beneficial effect on ferrite grain size due to the relatively high degree of deformation during rolling and high air-cooling rates associated with thinner gage plates. Nevertheless, the Ti- bearing steel tends to have a smaller volume fraction of coarse grain ferrite patches, as reported for Series I. Both the small, round (Nb,V)-rich and large cuboidal (Ti,Nb)-rich precipitates were observed in the Nb-V-Ti steel plate (FRT = 730”C) using transmission electron microscopy. The small (Nb,V)-rich particles for these steels measured 10.0+4.8 nm in diameter. The average composition for these (Nb,V)-rich carbonitride precipitates in the Nb-V-Ti steel is 61~7% Nb/37.5~7.5% V/ 1.5&).4~o Tio The cuboidal (Ti,Nb)-rich nitrides observed in the Nb-V-Ti steel measured 9 1A61 nm with an average composition of 76A 107o Ti/20*8% Nb/4*3% V. As shown previously, in many cases, NbC has precipitated on these (Ti,Nb)-rich nitride particles. Mechanical properties – The mechanical properties for the Nb-V and Nb-V-Ti plates are plotted as a function of finish rolling temperature in Figure 13. With decreasing FRT (especially for FRT < 780°C), the yield and tensile strength generally increase for both compositions. Since the ferrite grain size is relatively constant for all FRT’s H MWSP CONF. PROC., 1SS 1998 – 937 evaluated (Figure 12), this strength increment is likely the result of warm working of the ferrite (i.e., substructure 10 strengthening) when the plate was finish rolled in the two- phase region, ‘@t Ti A . cries fHb~ l Nb A Nb-Ti n Nb-Ti-N loo~ I I 1 400 460 600 660 600 0.2% Yield Strength, MPa 125} I , I I A / N Ti B lb series !~ -v} l Nb-V A Nb-V-Ti n Nb-V-Ti-N ;5 o 500 S50 600 650 0.2% Yield Strength, MPa Fig. “1O. Strength/toughness balances for the 25 mm thick controlled rolled (a) Nb and (b) Nb-V steels used in Series I. 400 } f I I I I I I . i~ J 260 – “: 200 G : ~ 150 – Bl : .= ,’ g 100 : .’ m A A?-** z 50; l #..= .-.-=”.A A ‘--.&----------- Nb-V Nb-V-Tl Lo I I 1 I I 1 1000 1100 1200 1300 1400 1600 1/2 hr. Austanitlzing Temperature, “C Fig. 11. Comparison of the one-half hour austenite grain coarsening results for the steels used in Series II. 938-- 40TH MWSP CONF. PROC., 1SS 1998 .— . .. . .. 9 8 E a7. ]6 ‘5.- : 4 {3 l!! 2 1 0 7 n+ Nb-VA Nb-V-Ti f & ~ l lA*---------------- -------- . . . . . . . . ------ -------- -------- ------ AA.. -. .-. . . . . . . . . 1 725 750 775 800 825 [ Finish Rolling Temperature, ‘C Fig. 12. Mean ferrite grain size as a fhnction of finish rolling temperature for the 9 mm thick controlled rolled plates of the steels used in Series II. Also shown in Figure 13, a subtle difference in strength exists between Ti-bearing and non-Ti steels at this thin gage. Specifically, the Nb-V-Ti steel generally has a slightly lower strength compared to its Ti-free counterpart. Since the ferrite grain sizes are about the same for all plates, the lower strength is probably due to a loss in (Nb,V) carbonitride strengthening caused by the co- precipitation of (Ti,Nb)N and NbC particles. This phenomenon has been presented earlier for the Series I steels (see Figures 6 and 7). CVN energy at -20°C, which falls on the upper shelf in all cases, increases with increasing FRT. For a given FRT, the Nb-V steel exhibits a lower CVN energy at -20”C than the Nb-V-Ti steel. The effect of Ti addition on CVN toughness is better illustrated using full CVN transition energy curves. Figure 14 shows the CVN transition curves for plates finish rolled at 790”C. Although there is a small difference in the strength levels of these plate samples, the Ti-bearing steel clearly exhibits better toughness than the Ti-free steel, as measured by either upper shelf energy or 30 J transition temperature. These mechanical property data are summarized in the yield strength/toughness plot provided in Figure 15. For a given yield strength, the Nb-V-Ti steel exhibits superior CVN energy at -20”C compared to the Nb-V steel. Also, the Nb-V-Ti steel exhibits a better balance of yield strength and toughness. In comparison, the Nb-V steel provides slightly higher yield and tensile strengths and lower toughness for a given FRT. Series II summary – A small Ti addition to a Nb-V steel results in the precipitation of (Ti,Nb)N particles, which are effective in restricting austenite grain growth at a reheating temperature up to about 1320°C. However, this benefit diminishes due to the relatively high degree of deformation during rolling and the high cooling rates associated with thinner gage plates. Nevertheless, the Ti- bearing steel exhibits a superior balance of strength and toughness compared to the Ti-free steel. This improved balance of mechanical properties for the Ti-bearing steel is The Ar, temperature, as detwrnined by the Ouchi, et al. “[51] equation, is estimated to be approximately 780°C possibly due to a subtle refinement in the mean ferrite grain size and a reduction in the precipitation strengthening increment. As reported for Series I, TiN technology reduces the volume fraction of coarse grain ferrite patches and improves the ferrite grain size uniformity in control-rolled plates. Although not apparent from the mean ferrite grain size measurements, the Nb-V- Ti steel did appear to have a smaller volume fraction of coarse grain ferrite patches. A subtle improvement in the ferrite grain size uniformity helps explain the superior strengtl-dtoughness balance of the Ti-bearing steel. Notwithstanding the superior balance of mechanical properties for the Nb-V-Ti steel, the Nb-V steel generally exhibits slightly higher yield and tensile strengths for a given FRT. The slightly lower strength in the Nb-V-Ti steel occurs because of the formation of TiN particles and the co-precipitation of NbC on (Ti,Nb)N particles, thus decreasing the available Nb and N for (Nb,V) carbonitride precipitation strengthening. At a relatively thin plate thickness of 9 mm, the potential competing strengthening mechanism of grain refinement is not at play since both compositions exhibit similar ferrite grain sizes regardless of whether Ti is added to the steel or not. + 50JU [ 700 725 760 775 800 825 850 Finish Rolling Temperature, ‘C Fig. 13. Summary of the mechanical properties of the 9 mm thick controlled rolled Series II steel plates as a function of finish rolling temperature. for these steels. This indicates that about half of the plates investigated in this series were finished rolled below the Ar~ temperature. When the FRT is increased in the tem- perature range of between 700”C and 780”C, yield and tensile strength decrease, while toughness increases. These effects are largely attributed to the strength/toughness trade-off associated with substructure strengthening. Since the mean ferrite grain size is not significantly affected by the range of FRT’s explored, increasing the FRT in the range of 780°C to 845°C does not significantly lower either yield or tensile strength. 8 8 4 0 -140 -120 -loo -80 -60 -40 -20 0 II Test Temperature, “C Fig. 14. Transverse (2/3-size) CVN energy transition curves for the 9 mm thick Series II steel plates finish rolled at 790°C. The legend indicates the steel grade. El+Nb-VA * Nb-V-Ti -. ‘.. -.* A % -* -. ‘.. l. -. A -“’4. * ‘.. A‘. -— (1 4s0 460 600 520 640 560 680 6 0.2”A Yield Strength, MPa Fig. 15. Strength/toughness balance for the 9 mm thick controlled rolled Series II steel plates. Since TiN technology has been shown to provide only a small mechanical property benefit to thin gage plates, we next examined thicker product with a nitrogen content of 0.007070. 40TH MWSP CONF. PROC., 1SS 1998 – 939 (b) Nb-V /AC (c) Nb-V-Ti /Air (d) Nb-V-Ti /AC -1 . Fig. 16. Representative light micrographs from the quarter-thickness of selected 19 mm thick controlled rolled plates of the Nb-V and Nb-V-Ti steels used in Series III in the (a,c) air cooled (FRT = 700”C) and (b,d) accelerated cooled (FRT = 830”C) conditions. 3.3 Series III. Effects of Ti, FRT and Accelerated Cool- ing in 19 mm Thick Plates Metallography – The microstructure of the 19 mm thick plates generally coarsen slightly on moving from the surface to mid-thickness location. Light micrographs at the quarter-thickness location of selected plates in both the air-cooled and accelerated-cooled conditions are presented in Figure 16. The air-cooled plates (FRT = 700°C) exhibit a mixture of polygonal ferrite, deformed ferrite, and pearl,ite (Figures 16a and 16c). In the air-cooled condition, the Nb-V steel plate (Figure 16a) contains a coarser average ferrite grain size and a higher percentage of coarse grain ferrite patches than the Nb-V-Ti steel plate (Figure 16c), reflecting the known beneficial effects of a ‘finer and more uniform microstructure provided by TiN technology. With accelerated cooling, the microstructure ‘changes to a mixture of ferrite and martensite with traces ,of bainite (photomicrograph not shown). When the FRT is increased to 830°C followed by accelerated cooling, a refined microstructure with more bainite and less martens- ite is obtained, Figures 16b and 16d. In contrast to the air- cooling process, accelerated cooling leads to a more refined and very uniform microstructure for ~ the Nb-V and Nb-V-Ti steels. Mechanical properties – The mechanical properties for the 19 mm Nb-V and Nb-V-Ti steel plates are presented as a function of FRT in Figure 17. Both steel grades behave similarly with respect to yield and tensile 940 – 40TH MWSP CONF. PROC., 1SS 1998 (a) Nb-V /Air ... .. ...-,.,., ..-.,. . strength. In the air-cooled condition, yield” and tensile strength increase with decreasing FRT due to an increase in substructure strengthening. For a given FRT in the air- the Ti-bearing and Ti-free compositions. Since plate mill productivity increases with increasing FRT, a rolling practice with a FRT of 830”C offers the best processing cooled condition, the Nb-V-Ti steel exhibits slightly higher strength than the Nb-V steel due to the ferrite grain refinement provided by the Ti addition (Figures 16a and c). With accelerated cooling, there is no significant differencein strength between the two steels. As the FRT increases for the accelerated-cooled plates, the yield strength decreases gradually, while the tensile strength remlains fairly constant. n l ~ l l = .l nAl. I ~ Nb-V-TilAi 1n Nb-V-Ti/AC + 50 J ! 700 725 750 775 800 825 850 Fig. 17. Finish Roiling Temperature, “C Summary of the mechanical properties of the 19 mm thick Series III steel plates as a function of finish rolling temperature. The legend identifies the grade/cooling practice. The CVN specimens tested at -20°C are in the upper shelf regime for all conditions. Figure 17 shows that the CVN energy for the air-cooled plates increases slightly with increasing FRT from 700”C to 725°C due to a strengthhoughness trade-off. The Nb-V-Ti air-cooled plates exhibit a somewhat higher CVN energy than their Nb-V counterparts, primarily due to the additional ferrite grain refinement and reduced coarse grain ferrite patches provided by the Ti addition. In the case of the accelerated-cooled plates, the FRT has no major effect on the CVN energy (tested at -20”C) over the entire FRT range examined. All samples exhibit a CVN energy roughly in the range of 200 to 250 J, and there is no significant difference in CVN energy between 40 .- option. Figures 18a and 18b compare the transverse CVN energy transition curves for the Nb-V and Nb-V-Ti plates in air-cooled (FRT = 700”C) and accelerated-cooled (FRT = 830”C) conditions, respectively. Although the upper shelf energies among grades and processing are very similar, both accelerated-cooled plates have lower 30 J transition temperatures than the two air-cooled plates. Splits [52] were observed on the fracture faces of the CVN specimens from the air-cooled plates. As shown in Figure 19 for plates finish rolled at 700”C and air cooled, the number of splits increases with decreasing test temper- ature and both the Nb-V and Nb-V-Ti steels exhibit a similar behavior. Two types of splits are present for each composition. One type consists of very deep splits, about 1 to 1.5 mm, occurring between -20”C and -70°C for the Nb-V-Ti steel and between -20°C and - 10O°C for the Nb- V steel. Morrison and Mintz [53] found that the presence of one or two deep splits can lower the impact transition temperature by 20 to 30°C. The other type of split is shallower, observed at lower temperatures. and is believed to have no major effect on toughness [13]. ~ m 200 150- n l 1oo- Nb-V ~ ~ Nb-V-Ti 50- :160 -140 -120 -loo 40 40 40 -20 Test Temperature, ‘C 1oo- Nb-V-Ti 9 ~ Nb-V 50- \ 0 -160 -140 -120 -100 -60 -60 -40 -20 Fig. 18. Test Temperature, “C Comparison of the transverse CVN energy transition curves for the 19 mm thick Series-lll steel plates in the (a) air cooled (FRT = 700”C) and (b) accelerated cooled (FRT = 830”C) conditions. TH MWSP CONF. PROC., 1SS 1998 – 941 fraction af coarse ferrite grain patches in the Nb-V steel n n Nb-V l l — I I I .!40 -120 -loo I I I I I -80 -60 -40 -20 0 Test Temperature, “C Fig. 19. Comparison of the number of splits on the CVN fracture faces from the 19 mm thick controlled rolled (FRT = 700”C) and air cooled Series III steel plates as a fimction of test temperature. The lower 30 J transition tempertiture for the Nb-V steel plate compared to the Nb-V-Ti steel plate (Figure 18a) is attributed to the deeper splits in the tem- perature regime of -70 to - 100”C. The greater propensity for the Nb-V steel to exhibit deeper splits in this tempera- ture range is attributed to its coarser ferrite grains and higher percentage of coarse grain ferrite patches [54-56]. According to Speich and Dabkowski [56], these coarse ferrite regions are even coarser in the plane of the plate than in the transverse orientation. As a result, the through- thickness transition temperature would be expected to be higher than that of the transverse orientation. Thus, when an impact specimen is broken, the transverse stresses [57] developed lead to splitting-type fractures in the rolling plane because cleavage in this direction (through the coarse-grained region) is easier than the propagation of a completely ductile fracture in the transverse direction. In contrast, Kejian and Baker [13] observed a lower impact transition temperature and more deeper splits in a control- rolled O.109IoC - 0.50%Ni - 0.017YoNb - 0.01 %Ti steel plate than a similar steel plate without a Ti addition. No explanation was offered for the more intense splitting in the Ti-treated steel. In the FRT = 830”C and accelerated cooled condi- tion, splitting was not observed in the CVN specimens. However, there is a subtle difference in transition region toughness between the Nb-V and Nb-V-Ti steels. As a result of TiN technology, there is presumably reduced (Nb,V) carbonitride precipitation strengthening and perhaps a subtle refinement in microstructure in the Nb-V- Ti steel which provides a slightly lower transition tempera- ture. Series III summary – In the air-cooled condition, a small Ti addition leads to a slight increase in strength and toughness. This effect is attributed to ferrite grain refine- ment provided by the Ti addition. The higher volume 942-- 40TH MWSP CONF. PROC., 1SS 1998 results in more deep splits in the CVN specimens thW those found in the Nb-V-Ti steel specimens. The use of accelerated cooling produces a more refined and uniform microstructure than that of the air-cooling process. Hence, the benefit of a Ti-addition is not as apparent compared to the air-cooled plates. This phenomenon is similar to that reported in the thinner gage plates, where a higher cooling rate provided adequate grain refinement even without the Ti-addition. Nevertheless, the Nb-V-Ti steel in the accel- erated-cooled condition provides a slight improvement in the 30 J transition temperature toughness. This effect may be due to a subtle refinement in the microstructure (although not apparent by light microscopy) and a reduction in the (Nb,V) carbonitride precipitation strength- ening increment due to the use of TiN technology. 4. CONCLUSIONS The application of TiN technology in three series of controlled-rolled 0.08~0 C - 0.03590 Nb - (V) steel plates has been assessed in terms of microstructure and mechan- ical properties. From this work, the following conclusions are drawn. 1. Although an addition of about 0.015% Ti to a simu- lated continuously-cast steel effectively restricts austenite grain growth during reheating, ferrite grain refinement may not be achieved. This is particularly true for lighter gage air-cooled plates (< 13 mm) and accelerated cooled plates (19 mm), where the cooling rate after rolling is high enough to limit ferrite grain growth. 2. TiN technology is effective in providing a fine and homogeneous ferrite grain size, with its effectiveness increasing with increasing plate thickness. 3. Both Nb and V can be present in TiN nitride particles, e.g., (Ti,Nb,V)N, and NbC can precipitate on these parti- cles. As a result, less Nb, V, and N are available for Nb,V(C,N) precipitation strengthening of the ferrite. 4. Depending on the degree of ferrite grain refinement and loss of Nb,V(C,N) precipitation strengthening associated with a small Ti addition, strength can either increase, remain the same, or decrease. On the other hand, toughness generally increases when a small Ti addition is made. 5. Although a combined addition of Ti and N can raise the austenite grain coarsening temperature and reduce the volume fraction of coarse grain ferrite patches, it can increase the volume fraction of TiN particles (especially the coarse particles increase the degree ening. The latter toughness. which serve as inclusions) and may of Nb,V(C,N) precipitation strength- two effects lead to a reduction in 6. The optimum nitrogen range for effective useof TiN technology in the present steels appears to be between * about 40 ‘and 100 ppm, with an aim of about 70 ppm. Nb- V microalloyed steels with 0.015% Ti and 0.0070% N 7. J. G. Williams, C. R. Killmore, and G. R. Harris, “Recrystallization Behavior of Fine Grained Nb-Ti 4 exhibit a superior balance of strength and toughness com- pared to similar Ti-free steels. 7. 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