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Int. J. Mech. Eng. Autom. Volume 2, Number 5, 2015, pp. 199-210 Received: March 29, 2015; Published: May 25, 2015 International Journal of Mechanical Engineering and Automation Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance Junhee Han1, Taehyun Jo1, Bonchan Koo1 and Dohyung Lee2 1. Department of Mechanical Engineering, Hanyang University, Seoul 133-791, Korea 2. Department of Mechanical Engineering, Hanyang University, Ansan 426-791, Korea Corresponding author: Dohyung Lee (dohyung@hanyang.ac.kr) Abstract: This study presents a 2D computational investigation on the unsteady phenomenon associated with single and multiple blades at urban circumstance. The VAWT (vertical axis wind turbine) has advantages over HAWT (horizontal axis wind turbine) that it allows less chance to be degraded independent of wind direction and turbine can be operated even at the low wind speed. However, VAWT in urban area generally has weak and turbulent wind conditions due to the presence of high-rise building. Therefore, VAWT operation under both stalled and unstalled conditions with various effective angles of attack are also in the presence of dynamic stall which are particularly significant impact on load and power the operation at low tip-speed ratio. The objective of this study is to analyze aerodynamics of the VAWT blade and investigate the ideal shape of blade. The analysis of aerodynamic characteristics with various blades has been performed using numerical simulation with CFD software. As the numerical simulation discloses local physical features around wind turbine, aerodynamic performance such as lift, drag and torque are computed for single blade rotation and multiple blade rotation cases. Through this study, an accurate aerodynamic physic is defined, furthermore, effective blade shape is suggested based vortex-blade interaction studies. Keywords: Vertical axis wind turbine, Darrieus, vortex interaction, camber, TSR (tip speed ratio). 1. Introduction The most economical resource of renewable energy, i.e., wind energy, has been highlighted not only as a driving force of the next-generation industry but for the strategic importance in terms of environmental countermeasure and energy security reinforcement. Major reasons for wind energy growth lie in price competitiveness to other clean energy resources and its effect on the environment benefits. However, urban area has lower average wind resources compared to ocean and high mountain. Moreover, designing VAWT (vertical axis wind turbine) has technical difficulties in the areas of high noise, vibration and low power efficiency. Therefore, significant technical improvement is needed in terms of aerodynamic efficiency and structural stability. VAWT has been operated mostly by two mechanisms: Darrieus type rotated by its lift force, and Savornius type by its drag force. The advantages of VAWTs are that it has no degradation regardless of wind direction and low cut-in speed which are key factors in the usage of a small-sized generator. Darrieus type wind turbine has basically two configurations which are Tropskien type with a curved wing and straight type with a vertical wing. Curved wing type blade allows less blade tension that is beneficial in the system design. In contrast, straight type blade causes a large centrifugal load bending moment. Aerodynamic analysis of vertical axis wind turbine system is very basic and the most important research area. Because aerodynamic of the Darrieus wind turbine is rather complex. The reason of complex is VAWT is operating under both stalled and unstalled conditions with various effective angles of attack. Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 200 Simao Ferreira [1] investigated physics and appropriate turbulence modeling of rotating blade in VAWT through the PIV (particle image velocimetry) experimental system and numerical method. Moreover, Ferreira investigated accurately modeling the separated shed wake resulting from dynamic stall through appling DES turbulence model. Wang [2] and Tedidiah [3] studied dynamic stall in low Reynolds number flow; Fujisawa [4] studied flow field around a Darrieus wind turbine blade in dynamic stall by flow visualization and PIV measurement in stationary and rotating frames of reference. Through PIV experimental measurement, Fujisawa described the successive shedding of two pairs of stall vortices from the blade moving upstream in various tip-speed ratios. Yamada [5] evaluated performance of various design parameters such as blade camber and thickness. Similar with above study, Deshpande [6] analysis aerodynamic characteristic using symmetric blade and unsymmetric blade with various solidity. However, in the previous research, only the final output is explained due to change of geometry [7-11]. These studies does not offer enough data for understanding aerodynamic characteristic of VAWT and optimization process. Instead, a more rigorous fluid-dynamics analysis should be employed for understanding aerodynamic of VAWT [12]. The paper is organized as follows : Numberical method and blade configuration is explained in Section 2; The analysis of location and magnitude of the vortex induced by rotating single blade and the vortex interaction with rotating multiple blade is also investigated in Section 3; The results provide an idea of the optimized shape of the blade camber based on the torque occurred on the VAWT in Section 4. 2. Numerical Method and Approach 2.1 Numerical Method Two-dimensional incompressible CFD simulations are conducted to comprehend qualitatively the camber effect in vertical wind turbine systems. Navier-Stokes equations are used for simulation as expressed in the followings: + = 0x yU v (1) 2 1+ = -( ) - ( ) + ( + ) Ret x x y xx yy U P u uv u u (2) 2 1+ = -( ) - ( ) + ( + ) Ret y x y xx yy V P uv v v v (3) where u, v represents the velocity component each direction and p denotes the pressure. DNS (direct numerical simulation), DES (detached eddy simulation), and LES (large eddy simulation) has been developed those are able to capture the smallest eddy movement in viscos sub-layer However, the purpose of this study is determine that how each of design parameter effect to entire system of VAWT through a significant amount of the simulation. Therefore, considering Computing time, SST (shear stress transport) turbulence model is adopted. An immediate benefit of the SST turbulence model is that it more accurately predicts the spreading rate of both planar and round jets [13]. It is also likely to provide superior performance for flows involving rotation, boundary layers under strong adverse pressure gradients, separation, and recirculation. The TSR (tip speed ratio) is the ratio between the rotational speed of a blade at the tip and the velocity of the wind, defined in Eq. (4) as Rωλ= U (4) in which R is the radius of the rotation, is the angular velocity of the turbine and U∞ is the free stream velocity. 2.2 Analysis for the Camber Effect Darrieus VAWT is operated mainly by lift force rather than drag force. Lift over drag ratio is strongly affected by its blade camber [14, 15]. In this study, five models (NACA0015, NACA2415, NACA4415, NACA6415, and NACA8415) are chosen to be numerically analyzed. Particularly, the relation between the camber and the power needs to be quantitatively analyzed. Fig. 1 explained geometry of blade. Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 201 Fig. 2 shows the schematic of wind turbinesystem. Free stream flows from left to right and the system is rotating clockwise. As the blade rotate causes increment of angle of attack, the smallest lift force is computed at the lowest angle of attack, 0° and the biggest lift force is computed at 45°. After the critical angle of attack, the lift force will be gradually reduced until 135°. However, lift force is main source of turbine rotation, and lift is strongly dependent on the NACA0015 NACA2415 NACA4415 NACA6415 NACA8415 Fig. 1 Geometry of blade with various cambers. Fig. 2 Simulation model of VAWT (vertical axis wind turbine). angle of attack at each location. Thereby, TSR is very important in determining the angle of attack and resulting power generation performance. Fig. 3 shows the computational domain and boundary condition [16]. The blade zone is rotated by moving mesh function. Hole of geometry divided into two parts, such as sub grid1 which is dynamic mesh zone and sub-grid 2 what is fixed mesh zone. The height of the first row of cells in sub-grid 1 is set as a distance to the wall of 10-3 of chord length and this corresponds Y+ <2 for the purpose of accurately resolving the viscos layer. 1mm grids are generated at zone interface and 700,000 grid points are generate with 1.05 grow rates. There are 450,000 grid points in the computational domain which are unstructured grids. Making the uniform free stream velocity boundary condition at the inlet accurate enough and allowing a full development of the wake. Opening condition is set at outlet boundary condition for as much as possible to match the natural states [17]. Fig. 4 explained grid generation in moving zone and boundary of blade, respectively. The upper surface of the blade is set facing the hub of the wind turbine system. The computation is executed under the assumption of total 3 blade and 5 blade. 2.3 Vortex Interaction The aerodynamic performance of Darrieus VAWT such as torque, lift force and drag force is studied for appropriate design of the wind turbine system. The aerodynamic performance is significantly influenced by vortex shedding from the leading edge and trailing edge of the rotating blade. Vortex interaction takes place as the shedded vortex hits the other following blades in multiple blades system. In this study, the influence of vortex is analyzed by the rotation of a blade or multiple blades system. Three kinds of two-dimensional blade system models are suggested to be tested. It has been known that the blade camber strongly affects the vortex formation, its shedding, and Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 202 Fig. 3 Computational Domain and boundary condition of VAWT. Fig. 4 Mesh structure in blade zone. its interaction with the following blades. The first wind turbine model is given as the single blade rotates around a remote rotation axis which is similar to flying blade attached to a rotating string. The geometric configuration of the simulation model is as follows: the chord length is 220 mm; the rotation radius is 690 mm and blade angular velocity (ω) is 195 rpm. The free-stream speed is set as 10 m/s. Thereby, the TSR is set as 6. In the study, the aerodynamic performances are numerically computed in terms of local flow features such as vortex, and global characteristics such as torque. Although the simulation is carried out by unsteady condition, the periodic characteristics such as lift and drag ratios are stabilized after 30 rotations. The numerical results of lift force coefficient (Cl), drag force coefficient (Cd), torque, and power coefficients are obtained in this research. Secondly, multiple blades wind turbine system (3 and 5 blade system) is modeled. In this study, the aerodynamic performance is computed with a strong focus on vortex interaction between the blades. As described earlier, the shedded vortex gives the distort in aerodynamic quantities like pressure on the surface of following blades. The vortex intensities and interaction are observed to depend on the camber magnitude. In addition, the vortex effect on the global performance of the whole wind turbine system is attempted to analyze. The geometry and flow conditions are given the same as in the first model. 3. Computational Result and Analysis 3.1 Vortex Formation and Interaction The single blade rotation causes increment of angle of attack and thereby the separation starts to take place at a certain point. Leading edge vortex begins to develop when the angle of attack is increased at 45°. Fig. 5 shows vortex occurred at 90°. At the trailing edge, the flow is separated and shear region is formed, but vortex is not yet developed. The complete vortex formation is achieved at the angle of 135°. However, the magnitude of the camber determines the strength of the vortex. The NACA 0015 case allows maximum 170%, The NACA 4415 case allows 290% and The NACA8415 case allows 350% strength of vortex intensity in vortex core. While the strength of the vortex is dependent on the camber, the size of vortex is independent of the camber. Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 203 Fig. 5 Vortex intensity of three single blades: (a) NACA0015, (b) NACA4415, (c) NACA8415. Fig. 6 and Table 1 explain the performance evaluation of single blade system. As the camber of blade increases, max torque also increases. The reason of above physics is explained in Fig. 5. An area of pressure coefficient (Cp) curve indicates lift force at blade location at 90° azimuth angle. As increasing the camber, the area of Cp curve is increased as well at 90°. Table 1 Aerodynamic performance by single blade. Mean torque (N·m) Max torque (N·m) Min torque (N·m) Standard deviation NACA0015 1.091 17.919 -11.876 6.787 NACA2415 1.019 18.719 -11.076 7.024 NACA4415 0.361 22.272 -15.385 8.868 NACA6415 0.094 24.764 -15.050 9.731 NACA8415 -0.036 27.255 -15.019 10.595 Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 204 Fig. 6 Torque variation of single blade. However, after 180° azimuth angle, torque is sharply decreased and fluctuated with low frequency. On the other hands, blade vortex interaction of the wakes with the downstream passage of the blade has different phenomenon in multiple blades system. First of all, the location of vortex interaction is different. Leading edge vortex and previous blade’s trailing edge vortex is interacted at upper side of blade. Naturally, low pressure region has developed at upper side of blade. This low pressure core is located on straight line of effective angle of attack direction. Which means this low pressure core can help to generate torque in 3 blade system. However, vortex interaction that is coupled by 3 blade is located on bottom of blade in 5 blade system. Fig. 7 indicates that the vortex from following blades overlaps with the vortex from preceding blades. As a results, this vortex interaction lead to positive effect on 3 blade system. Therefore, torque is recovered at 100° azimuth angle where is minimum torque generated in W/O vortex interaction. On the other hands, Vortex interaction is negative effect in 5 blade case. Huge turbulence area is take position upper side of moving zone. Therefore, mean torque is largely lower than W/O vortex interaction case. Secondly, the area of turbulence region is different. More large turbulence region takes position in upper side of rotating area in 5 blade system than 3 blade system. As an above explanation,appropriate turbulence region leads to wake superpose around blade and generate vortex interaction. However, blade in overwhelmed turbulence area can not generate torque. Therefore, mean torque is largely lower than W/O vortex interaction case in 5 blade system. Figs. 8 and 9 show mean torque compare W/vortex interaction with W/O vortex interaction. 3.2 Power Changes According to the Number of Blade The power variation along the camber change in case of single-blade is shown in Fig. 6. Numerical analysis proves that the maximum peak value of the torque arise from the symmetric blade (NACA0015) is about 18 N·m which is less than those of the asymmetric blade (NACA4415, NACA8415), i.e., 22 N-m and 27 N-m. This is the evidence of that higher L/D leads to better power efficiency at Darrieus VAWT. 3 blade and 5 blade power is explained in Figs. 10 and 11 respectively. Also detail information of each power is written in Tables 2 and 3. Fig. 12 shows the pressure distribution at 45°, corresponding to the highest power output. At 45°, most favorable angle of attack is set and bigger lift force is made. The Darrieus wind turbine system is operated by lift force. Therefore, the torque peak point can be observed at the angle. The contour indicates that higher camber causes greater pressure on lower surface Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 205 Fig. 7 Vortex intensity of multi blades system. Fig. 8 Torque variation of 3 blade vortex interaction and W/O vortex interaction. Fig. 9 Torque variation of 5 blade vortex interaction and W/O vortex interaction. which could predict greater power output. In the meantime, Fig. 13 shows the pressure distribution at 135°, the lowest power output. There is little dependence on the magnitude of the camber. Leading edge vortex that is shedded after angle of attack, 90° and trailing edge vortex are superposed at 135°. Because of the strong vortex, the lift force is affected from the vortex interaction and vortex interaction causes lower system efficiency. As shown in single blade system, the torque has sharply decreased from 60° to 135°. It is mainly due to the leading edge vortex formation. In other words, the Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 206 Fig. 10 Torque variation of 3 blade. Fig. 11 Torque variation of 5 blade. Table 2 Aerodynamic performance by 3 blade. List NACA0015 NACA4415 NACA8415 Mean torque 6.78 N·m 4.84 N·m 3.99 N·m Standard deviation 14.34 26.75 28.14 Table 3 Aerodynamic performance by 5 blade. List NACA0015 NACA4415 NACA8415 Mean torque 3.4 N·m 0.98 N·m -1.38 N·m Standard deviation 2.52 3.74 5.37 vortex formation had negative effect on the power efficiency. The torque of VAWT with multiple blade system with various camber length is shown in Figs. 8 and 9. Unlike the single blade rotation, the torque curve show more periodic pattern. It is because 3 and 5 blade are adopted and thereby the frequency is 5 times higher than in single blade case. Bigger torque can be obtained in the symmetric blade case (NACA 0015) rather than asymmetric blade case (NACA 4415, NACA8415) in both 3 blade and 5 blade. Less camber produces positive torque, which means overall more power and therefore the wind turbine system should rotates more faster (high rpm setting is needed). However, more stable periodic pattern in torque is allowed in bigger camber, which is favorable to stable operation and less fatigue of the turbine system. The deviation from perfect periodic pattern can be understood as the vortex interacts with the blade in a different fashion at different phase. In short, the vortex interaction behaves as nonlinear pattern in torque computation. While 45° is the rotation angle for peak torque value in single blade rotation, in multiple blades system, 45° Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 207 Fig. 12 Pressure distribution at 45° of single blade system: (a) NACA0015, (b) NACA4415, (c) NACA8415. Fig. 13 Pressure distribution at 135° of single blade system: (a) NACA0015, (b) NACA4415, (c) NACA8415. is not any more peak point of torque. In addition, contrast to the single blade case finding that bigger camber yields bigger torque, the multiple blades system show opposite pattern. All these phenomena related to camber, can be explained as nonlinear interaction between vortex and following blades. This vortex interaction is shown in Fig. 14. The extent and strength of the vortex are strong enough to degrade the power, which allows significant deviation from the single blade case. Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 208 Fig. 15 shows the pressure distribution and vortex intensity at 45°, lowest power output by multi blades system. Bigger pressure effects on the turbine system and bigger lift force occurs at the bottom of cambered blade than symmetric. Therefore, bigger torque is generated by cambered blade. But, the power is degenerated on account of the vortex intensity. Fig. 16 shows the vortex intensity at 45°. The vortex is stronger according to the height of camber. Fig. 14 Vortex intensity at 120° of 3 blade system: (a) NACA0015, (b) NACA4415, (c) NACA8415. Fig. 15 Pressure distrubution at 45° of 5 blade system: (a) NACA0015, (b) NACA4415, (c) NACA8415. Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 209 Fig. 16 Vortex intensity at 45° of 5 blade system: (a) NACA0015, (b) NACA4415, (c) NACA8415. 4. Conclusions In this study, five cases of blade models and three types of blade number are applied in Darrieus type wind turbine. Some new aerodynamic features are observed as follows: (1) The results of the spinning single blade indicate that small camber produces weak vortex. Bigger camber increase lift force in the front rotation (less than 90°), however, after 90° rotation, the lift rather decays more compared to less camber. (2) In the result of single blade rotation system, the higher camber provides greater power output. The larger L/D ratio leads to bigger power in Darrieus wind turbine. The vortex induced from single blade rotation does not affect the power output since the vortex moves out without any interaction. (3) In multiple blades system, the induced vortex influences the aerodynamic performances such as torque and power in a different fashion to single blade case. In this system, a vortex shedded from prior blade is superposed with another vortex on the following blades, leading to the formation of stronger vortex. However, bigger camber yields stronger vortex strength however, as the increased maximum torque, standard deviation is also increased therefore, total mean torque is decreased. Conclusively the total the power is decreased. In contrast, smaller camber allows the steady periodic pattern in torque and bigger power can be obtained. (4) As increasing the number of blade, the strength of secondary vortex that is generated at 330° is getting weaker cause of slip stream from the previous blade. Therefore, amplitude of Mean Torque is getting decreased. (5) Vortex interaction effects are taken different position in various numbers of blades. Appropriate vortex area and vortex interaction have positive effect to generate torque. However, as increase number of blades, vortex area and interaction is getting increased. This vortex interaction influences on the degrading system output. Accordingly,the most important variation is vortex interaction in multiple blades wind turbine system. However, more study needs to be done for more accurate analysis of wind turbine system with special interest in TSR and periodic vortex formation pattern. Aerodynamic Study of Small Scale Vertical Axis Wind Turbine System in Urban Circumstance 210 Acknowledgments This research was supported by the New & Renewable Energy of the KETEP (Korea Institute of Energy Technology Evaluation and Planning) grant funded by the Korea Government Ministry of Knowledge Economy (Grant No. 20133010031751). References [1] C.J. Simao Ferreira, A. van Zuijlen, H. Bijl, G. van Bussel, G. van Kuik, Simulating dynamic stall in a two-dimensional vertical axis wind turbine: Verification and validation with particle image velocimetry data, Wind Energy 13 (1) (2010) 1-17. [2] S. Wang, L. Ma, D.B. Ingham, M. Pourkashanian, Z. 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