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June 2007 Chapter 8 Hydraulic Fracturing of Coalseams 8.1 N The coalb methane c dewatered gas. Hydr 1948, pro elevating Although reservoirs for the coa • The su • The co fractu the fl pressu • Fractu filter c • Multip • High p • Young • Induce mine- • Horizo Warri • Fines • Coalse thick, Hydraulic Fracturing of Coalseams 357 eed for Fracturing Coals ed methane (CBM) industry began after the realization that large ontents of coals could often be produced profitably if the seams were and if a permeable path to the wellbore could be established for the aulic-fracturing technology, developed in the oil and gas industry after ved to be the answer in many cases for facilitating dewatering and gas production rates to economic levels. hydraulic fracturing had been highly developed for conventional gas of low-permeability sands, adjustments to the process were necessary l because of the following phenomena: rface of the coal adsorbs chemicals of the fracturing fluid. al has an extensive natural network of primary, secondary, and tertiary res that open to accept fluid during hydraulic fracturing but close upon uid afterwards, introducing damage, fluid loss, fines, and treating res higher than expected. ring fluid can leak deep into natural fractures of coal without forming a ake. le, complex fractures develop during treatment. ressures are often required to fracture coal. ’s modulus for coal is much lower than that for conventional rock. d fractures in some vertical CBM wells may be observed in subsequent throughs. ntal fractures occur in very shallow coals, such as the Pratt group in the or basin. and rubble result from fracturing brittle coal. ams to be fractured may be multiple and thin, perhaps only 1 or 2 ft requiring a strict economical approach to the operations. Coalbed Methane: Principles and Practices 358 Hydra Successful application of fracturing to coalseams has been helped by research during the 1980s in the Black Warrior basin at the Gas Research Institute’s Rock Creek site. The research helped reduce the costs and improve the performance of hydraulically fractured coalseams, serving somewhat as a field laboratory for the development of the process. Improvements continue, especially in preventing damage to 8.1.1 Ap The centra in place. S coal gas f low produ Vertical, u Appalachi less than produced wells that smallscale it was not It became could ben The effect results of Pennsylva coal was 1,000 ft d maximum 150-ft and in Fig. 8.1 condition ulic Fracturing of Coalseams June 2007 the coal. palachian Wells Inadequately Stimulated l and northern Appalachian basins have an estimated 66 Tcf of CBM everal decades before the CBM process became commercially viable, rom vertical wells in the Appalachian basins was being produced, but ction rates from these early wells contrast sharply with current rates. nstimulated, or inadequately stimulated CBM wells in the northern an basin completed before 1980 produced methane at modest rates of 140 Mcf/D with most of the wells at 10–30 Mcf/D.1 (Those that more than 100 Mcf/D had permeabilities greater than 10 md.) Of the were hydraulically fractured, the sizes of the hydraulic projects were . Although production could be sustained for long times at these rates, economical to produce for pipeline sales. apparent in these early wells that the low-permeability formations efit from fracturing and that the benefit depended upon fracture length. of fracture length is indicated from the field data and the simulation a test well drilled in 1975 into the Pittsburgh seam in Greene County, nia.1 (The Pittsburgh seam is mined in the area.) Permeability of the about 1.3 md and gas content 190 scf/ton. The coalseam was about eep and about 6.5 ft thick. The well was not fractured, and it gave a production of 21 Mcf/D. Simulation results of Hunt and Steele for 250-ft half-length fractures are compared to the unstimulated well data . The results demonstrate the need for hydraulic fracturing under these s, which could have yielded 80 Mcf/D with a 250-ft fracture Coalbed Methane: Principles and Practices June 2007 half-length. Peak gas production would have occurred several years sooner in fractured wells. Further co gives adde production over the fi increases. 350 ft co half-length Fig. 8.1— Hydraulic Fracturing of Coalseams 359 mputer simulation by Hunt1 with data from wells in Greene County d insight into the positive effect of longer fracture half-lengths on gas rate over a period of 10 years. Production rates increase dramatically rst few years from coals of low permeability when fracture half-length Production rates from three half-length fractures of 150 ft, 250 ft, and nverge at 10 years, but at the peak rate after 2 years the 350-ft would produce at a rate 66% higher (see Fig. 8.2). Extent of fracturing effects.1 Coalbed Methane: Principles and Practices 360 Hydra The benef the abso Schraufna Black Wa fracture h permeabi improvem range, frac Fig. 8.2— ulic Fracturing of Coalseams June 2007 it of the fracture length at infinite fracture conductivity is qualified by lute permeability of the seam. Simulations by Spafford and gel2 (Fig. 8.3) are based on reservoir parameters indigenous to the rrior basin and show 5-year cumulative gas production as a function of alf-length and as a function of absolute permeability. A range of lities exists in which longer fractures show marked production ents, but beyond the high end and the low end of the permeability ture length becomes unimportant. Sensitivity to fracture half-length.1 Coalbed Methane: Principles and Practices June 2007 Fracture Therefore cannot be The length above the connect t near-wellb Fig. 8.3— Hydraulic Fracturing of Coalseams 361 length assists productivity especially between 0.5 and 6.0 md. , if the absolute permeability of a prospect is too low, the property made economical by fracturing. becomes inconsequential as permeabilities exceed 10 md. Therefore, propitious permeability range, the goal of stimulation may be to he wellbore with the natural fracture system, circumventing any ore damage. Efficacy of fracture length dependent on permeability level.2 Coalbed Methane: Principles and Practices 362 Hydra 8.1.2 Unstimulated Wells in Big Run Field An interesting case history is the Big Run field in Wetzel County, West Virginia. Conventional gas was produced from the Big Injun and Gordon sands below the seam of co and plugg above the water satu (about 1,0 30 years, a 52 unstim methane c rates from without fr Fig. 8.4— ulic Fracturing of Coalseams June 2007 al from 1905 until 1932, at which time the well was to be abandoned ed. Upon pulling the casing, flow of gas was initiated from the coals abandoned sands; nearby mining in the Pittsburgh seam had reduced rations to a low level. Recompletion of the well in the Pittsburgh seam 70-ft depth) proceeded to produce 200 MMcf of methane over the next lbeit at a slow rate, without stimulation.1 Other wells were drilled and ulated wells have produced from the field. After 43 years, 2 Bcf of umulative production has resulted (see Fig. 8.4). Typical production the low-permeability Pittsburgh seam amounted to only 38 Mcf/D acturing. Big Run field, unstimulated.1 Coalbed Methane: Principles and Practices June 2007 8.2 Unique Problems in Fracturing Coals Most anomalies in fracturing coals result from uncommon values of properties of the coal reservoir, such as rock mechanical properties and extensive natural fractures in the coals. As a consequence of these coal reservoir properties, induced f altering of higher tha path of th pressures fracturing Excessive the coal. U productio particlesc The organ Fluid dam of the coa from the f in the intri Perhaps th fluids hav through th During fr penetratio A consequ rock of s knowledg Hydraulic Fracturing of Coalseams 363 ractures are very sensitive to complex in-situ stress profiles and the those stresses when drilling and fracturing. Treating pressures may be n conventional reservoir fracturing. The cleat system influences the e fracture and may introduce multiple fractures to increase treating . Rubble generated near the wellbore or fines introduced during may contribute to higher treating pressures. fines are generated during fracturing because of the friable nature of nfortunately, the fines continue to be generated during subsequent gas n to reduce conductivity. Unlike the conventional reservoir, the an be the size of powder or blocks large enough to plug perforations. ic composition of the reservoir rock makes it susceptible to damage. age to the coals occurs by two mechanisms. First, the organic surface l is especially susceptible to fluid damage by adsorption of chemicals racturing fluid or drilling fluid. Second, the fluids may become trapped cate fissure network that constitutes the flow path. e more pervasive problem is the trapped fluids. Cement and drilling e been found to permeate surprisingly long distances from the wellbore e natural cleat system to physically block these conduits of gas flow. acturing, the imposed pressures open the cleats to allow fluid n, subsequently trapping the gel upon closure to obstruct gas flow. ence of the experience gained by the industry in fracturing a reservoir uch different and complex properties is an advancement in the e and understanding of fracturing in general. Coalbed Methane: Principles and Practices 364 Hydra 8.2.1 Fines Fines contribute to elevated pressures during fracturing.3 Fines are known to deteriorate fracture conductivity with time, possibly packing into secondary and tertiary natural fractures to damage permeability. Some rese fracturing fracturing as the mo create rub could pack cause high quantitativ Laborator load the f frictional fracture. average of Jeffrey d lb/1,000-g of fines ge in the flow More imp the wellbo Injection f this. Fines are flowing p hydroxyp rates in a c ulic Fracturing of Coalseams June 2007 arch has helped explain qualitatively the contribution of fines to high pressures. Several mechanisms are offered.4,5 Fines could load the fluid to increase its viscosity and consequently increase pressure drop re viscous fluid moves through the fracture. Parting of the coal could ble and fines near the wellbore for a more tortuous flow path. The fines in the tips of developing fissures or bridge elsewhere in the fracture to er treating pressures. A more important question revolves around the e impact of fines on fracture treating pressures. y burst-tests verify the generation of fines but in volumes that will not racturing fluid appreciably. Therefore, there should not be excessive pressure drops introduced by fines in the flow of the fluid through the In coal burst-tests in the laboratory by Jeffrey and coworkers,6 an 0.0144 lb of fines per sq ft of fracture surface area was created. etermined the increase in apparent viscosity from loading a 40 al noncrosslinked fluid with 120- to 170-mesh coal fines. The volume nerated in his tests would not significantly increase the pressure drop of the fracturing fluids in coals. ortant effects on treating pressures come from fines concentrating near re to create high pressure drops in the fluids flowing through them. alloff tests in CBM wells that reveal high skin factors are indicative of also created from the attrition of the fracturing fluid, loaded with sand, ast the coal surface. In a laboratory experiment,6 a 40 lb/1,000-gal ropyl guar (HPG) gel with 8 lb/gal sand flowing at typical fracturing oal-simulated fracture generated fines linearly with time (see Fig. 8.5). Coalbed Methane: Principles and Practices June 2007 A tortuous fluid path causing high-velocity fluid flow, such as near the wellbore or through opened butt or tertiary cleats, would contribute to the attrition of fines. Shear stresses on the coal that move one face of the fracture or cleat relative to the other face would also be expected to generate fines. Perforatin Creek in p were gen abrasiven where the the fractur the inorga Perforatin entrained fracture of Fi ne s, sq ft x 1 0-5 Fig. 8.5— Hydraulic Fracturing of Coalseams 365 g only in the rock partings between seams proved effective at Rock reventing pump repairs and workovers, primarily because fewer fines erated.3 Since the fracturing fluid loaded with sand increases in ess with velocity, most damage occurs in the vicinity of the wellbore cross-sectional area of the flow channel is smallest and the velocity of ing fluid is greatest. In the case of thin, multiple seams, perforating in nic rock avoids the high attrition of coal fines near the wellbore. g in an acceptable rock parting may later help remove coal fines with production fluids by screening those fines in the sand-propped the inorganic rock before they concentrate at the wellbore. 40 lb/1,000 gal gel 8 lb/gal sand Coal: Rock Creek Seam, Utah Time, hr 0 1 2 3 4 65 0 5 10 15 20 Fines from fluid abrasion laboratory flow tests.6 Coalbed Methane: Principles and Practices 366 Hydra In many cases, it is desirable to perforate only the coalseams to avoid directing the hydraulic fracture treatment into a lower-stress sandstone or carbonate. The operator must then have a remedial process for alleviating damage caused by fines plugging the sandpack and wellbore area. A post-fr blockage t fines is th surface of formation 8.6 shows thin carri helping br of the frac restoring c Fig. 8.6— ulic Fracturing of Coalseams June 2007 acture service that helps remove wellbore damage and coal fines hrough a powerful backflush has been developed. The mobility of the en restricted with a proprietary chemical formulation that makes the the coal particle “tacky,” enabling them to stick together and cling to features away from the critical flow paths in the proppant pack. Fig. how fines “clots” can accumulate near the wellbore in the pack. The er fluid is pumped under high pressure into the damaged fractures, eak down the clots of coal fines and displacing them to the outer limits ture system. The clots are immobilized at the far reaches of the pack, onductivity to the wellbore. Removing and holding fines away from the wellbore. Coalbed Methane: Principles and Practices June 2007 This proprietary system (marketed by Halliburton as CoalStim® Service) can also be formulated to remove polymer damage from fracturing treatments. While the well is shut in after treatment to allow the chemical process to alter the coal fines’ surface, polymer breakers will have time to dissolve residue to improve pack conductiv this treatin This proc increase g 8.7 depict service on with a pay Fig. 8.7— Hydraulic Fracturing of Coalseams 367 ity. Both guar and polyacrylamide polymers have been removed with g fluid. ess has been used in the Rocky Mountain and Appalachian basins to as production from 17.5% to 25% with payouts of less than 9 days. Fig. s one operator’s success in using the process. Another operator used the a 30-well program, increasing production an average of 66 Mcf/D out of 32 days.7 Production increase from controlling fines. Coalbed Methane: Principles and Practices 368 Hydra Another improvement in fines control is the use of a surface modification agent (SMA) on the surface of the proppant grains during hydraulic fracturing that provides several benefits: • Helps maintain a high well production rate fora longer period of time. • Enhan • Reduc • Helps • Adds coated • Stabili forma With the a pack/form proppant production the beginn place the de-waterin to provide SMA was increase p history. SMA-tre performan SMA, pro months af ulic Fracturing of Coalseams June 2007 ces the frac fluid cleanup (see Fig 8.6). es proppant settling to help improve permeability of the proppant pack. reduce proppant flowback. surface modification agent (SMA) on-the-fly to help eliminate leftover proppant. zes the proppant pack/formation interface to reduce the intrusion of tion material into the proppant pack. mount of fines generated during a stimulation treatment, a stabilized ation interface is critical to maintaining conductivity through the pack (Fig. 8.8). Intrusion of fines into the pack is the major cause of decline in a CBM producer. Besides plugging the pack, fines can be ing point for scale precipitate formation. Using SMA, the operator can rod pump below the lowest perforations, allowing a more efficient g of all coals. All CBM projects can benefit from lowering the pumps lower backpressure on the coals. used in the Fruitland Coal in the San Juan basin8 for an operator to roduction from no production up to 200 Mcf/day in a re-frac case Low-gel borate (LGB) fluid was used to place 300,000 lb of ated proppant in two of three re-fracs confirming the process ce. LGB was used on all three wells. However, in the two wells using duction showed a four-fold increase that was being maintained several ter treatment. Economic value to the operator was $720,000 per year. Coalbed Methane: Principles and Practices June 2007 8.2.2 Flu The organ of ingredi the inorg entrapme tertiary f diffusion, Molecules adsorbed permeabil the adsorb A possibl matrix sw 3.5-in. dia basin) we permeabil Fig. 8.8— conducti Hydraulic Fracturing of Coalseams 369 id Damage ic surface of coal has the potential of being damaged from adsorption ents of the fracturing fluid (or drilling fluid) in a manner unlike that of anic surfaces of conventional reservoirs. Adsorption and physical nt of polymer molecules in the coal obstructs butt and face cleats, issures, and micropore openings to restrict methane desorption, and Darcy flow. small enough to enter the micropores, such as CO2, that are strongly in the micropores cause swelling of the coal matrix with attendant ity reduction. The degree of swelling is dependent upon the affinity of ate for the solid surface. e problem of chemicals in crosslinked gels altering permeability by elling from adsorption has been investigated by Puri, et al.9 Cores of meter (from the San Juan basin) and 2.0-in. diameter (from the Warrior re evaluated in the laboratory by Amoco for polymer damage to ity. The flow tests were structured to isolate permeability damage from A stabilized proppant pack/formation interface helps maintain vity through the proppant pack. Coalbed Methane: Principles and Practices 370 Hydra sorption effects and to minimize extraneous effects of cleats physically bridging and packing with gel. The gel in the tests had been broken and the fracturing fluid filtered. It was found that HPG decreased permeability by a factor of 10 in each of the two coals. In Fig. 8.9, the Fruitland coal exhibits a precipitous decline in permeability simultaneously with the commencing flow of the fracturing fluid. After dete reinstated. In Fig. 8.1 damage fr Pe rm e a bi lity , m d 0.00 0.05 0.10 0.15 0.20 Fig. 8.9— ulic Fracturing of Coalseams June 2007 rioration of permeability from sorption, permeability could not be The damage was mostly irreversible. 0, the higher permeability Warrior basin coal demonstrated a similar om the broken polymer in the Amoco test. Reverse H O Flush Started2 Forward H O Flush Started2 Stable H O Permeability Start of Frac Fluid Flow 2 Time, hrs 0 10 20 30 6040 50 70 1201101009080 Gel damage, San Juan core.9 Coalbed Methane: Principles and Practices June 2007 It is recog fissures of protected of gels to treating pr by closure Mineback extended formation It should successfu effects fro substantia Fig. 8.10 Hydraulic Fracturing of Coalseams 371 nized that the primary and secondary cleat system as well as the tertiary coals represent the flow system for future gas production and must be during the drilling or completion process.10 Besides chemical damage the organic surface, blockage of the natural fractures can occur as high essures open fissures for fluid invasion and as the gels become trapped ; filter cakes may not limit fluid invasion as in sandstone formations. has revealed unbroken gels in fractures far from the wellbore at times after treatment. An estimated 25% of the gel remained in the in an Oak Grove, Alabama test conducted by Amoco.11 be emphasized that fracturing with gel fluids has produced many l wells that are economical and operate with no apparent deleterious m the fluid. However, gel damage does often occur, and it can be l. —Gel damage, Warrior coals.9 Coalbed Methane: Principles and Practices 372 Hydra At the Rock Creek test site, remedial treatments of poorly performing wells12 were conducted. The criteria for selecting the wells for corrective action were as follows. The criteria reflect the probability of the original fracturing fluid damaging • Origin breake • Fluid • Some The restim been used retarded a hydroxyet 380 Mcf/D Fig. 8.11 ulic Fracturing of Coalseams June 2007 the coal: al stimulations used guar-based fracturing fluids with an enzyme r. returned at high viscosity after fracturing. wells underachieved in the midst of good performers. ulation of Well P3 at Rock Creek is a classic example.13 HPG gel had originally to fracture the well. Production rates from the well were t 65 Mcf/D. The well was refractured with nitrogen foam containing hyl cellulose (HEC). After the remedial treatment, production reached (see Fig. 8.11). —Restimulation with nitrogen foam.13 Coalbed Methane: Principles and Practices June 2007 8.2.3 Excessive Treating Pressures A higher pressure than ordinary may be necessary to initiate a fracture in coal.14 With normal expectations of overburden pressure gradient of 1.0–1.2 psi/ft and of minimum horizontal stress of 0.6–0.8 psi/ft, the pressure to initiate the fracture should be create a v gradient g fracturing indicated It is evide normal 1. Fig. 8.12 Hydraulic Fracturing of Coalseams 373 approximately 100 psi greater than the minimum horizontal stress to ertical fracture,5 or no more than a 1 psi/ft gradient. Instead, a fracture reater than 1.0 psi/ft is often encountered in coals.9 A survey5 of the gradients encountered in the Black Warrior basin of Alabama the distribution as presented in Fig. 8.12. nt that most of the fracture gradients in the Warrior basin exceed the 0-psi/ft gradient. Note that some pressures exceeded 2.0 psi/ft. The —High fracture gradients in Warrior basin.5 Coalbed Methane: Principles and Practices 374 Hydra preponderance of wells were within the 1.0–2.0-psi/ft range. Only about 20% of the wells exhibited gradients less than 1.0 psi/ft. The following mechanisms have been postulated to account for the higher than expected f 1. Bo ati ing the fra 2. Bu ne ch 3. To oc pa ma un pa op 4. A Th flu 5. Fr to 6. Ra The propo 8.13. The wellbore f and multip ulic Fracturing of Coalseams June 2007 racturing pressures in coal: rehole instability or perforating causes rubble at the point of fracture initi- on. Any stress relief of the coals results in breakup of the coal block. Drill- the wellbore, perforating, and even fracturing realign stresses surroundingborehole. The unconsolidated coal chips retard initiation of the hydraulic cture. rsting of the rock at fracture initiation generates fines that bridge the crack ar the wellbore. Further from the wellbore, the accumulation of fines and ips blocks the fracturing fluid front, redirecting the path of the fracture. rtuous fracture path develops as the path follows cleats, slippage at joints curs, and horizontal components at the rock interface develop. A tortuous th may develop at the wellbore if the perforations are not aligned with the ximum horizontal stress.15 Otherwise, the fracture may propagate radially til extending in the direction of maximum horizontal stress. The tortuous th causes greater pressure drops in the fluid, requiring higher pressures to en the apertures sufficiently for sand traverse.16 network of fractures, multiple fractures, and parallel fractures develops. ese have been documented in minethroughs. They tend to divert fracturing id, necessitating higher pressures to propagate the primary fracture. acture tip anomalies occur from fines at the tip or fluid lag.17 This is similar (3), but it occurs at the fracture tip. ising pore pressures near the wellbore makes the coal subject to failure. sed mechanisms causing high fracturing pressures are depicted in Fig. most likely causes of the high fracturing pressures are rubble near the rom poroelastic effects, tortuous path near the wellbore and beyond, le fractures. Coalbed Methane: Principles and Practices June 2007 Laborator Jones indi high press wellbore s short dista Fig. 8.13 Hydraulic Fracturing of Coalseams 375 y and simulator uses of field data by Khodaverdian, McLennan, and cate that coal fragments in the fracture near the wellbore help cause the ures.5 The pressures in the fracture as a function of distance from the how the effect of near-wellbore damage, as pressures drop off rapidly a nce from the well18 (see Fig. 8.14). —Mechanisms causing excessive fracturing pressures.4 Coalbed Methane: Principles and Practices 376 Hydra Fluid leak that mech modulus increasing In the cas parting be from perf initiation wellbore. The five p individual each mech M ax im u m In -fr a ct ur e Pr es su re , ps i 2 3 4 5 6,000 Fig. 8.14 ulic Fracturing of Coalseams June 2007 off from the fracturing process increases pore pressure to the extent anical properties of coal deteriorate near the wellbore. Young’s decreases and Poisson’s ratio increases in such instances, thereby the fines generation and causing the failure of the coal matrix. e of multiple, thin seams, perforating below the coalseam or in the tween seams, if the bounding rock is suitable, reduces coal rubbling orations, fines generation from the bursting of the coal at fracture , and attrition of fines from the high velocity of the fluid near the It also may avoid degrading poroelastic effects. roposed mechanisms presented in Fig. 8.13 may work in consort or ly. Most have been verified. The amount of the pressure drop due to anism is unknown in the coal fracturing process. Minimum Horizontal Stress, Hmin ,000 ,000 ,000 ,000 0 1 2 3 4 5 Distance from Wellbore, in. —Near-wellbore damage.18 Coalbed Methane: Principles and Practices June 2007 8.2.4 Leakoff Historically, when coalseams were encountered in the hydraulic fracturing of conventional formations, the coal acted as a barrier to fracture growth because of fluid leakoff, elastic properties of the coal, and the likelihood of slippage at the coal-rock penetrate magnified The follow • Loss o • Fractu • Forma • Screen The sever observatio of a coal m In anothe stimulatio governme during fra unpropped stair-stepp In extensi hydraulic factor may hvAb-ran superpose coal in th pressurizi gels. Penny and with 3.5-i Hydraulic Fracturing of Coalseams 377 interface. With the advent of the CBM process and the objective to or stay within the bounds of the coal, the problem of leakoff became . ing deleterious effects result from leakoff in coals: f fluid limits penetration of the fracture. ring efficiency decreases. tion damage likely occurs. out probability increases. ity of the leakoff problem in coals is substantiated from mineback ns. For example, cement was observed in a natural fracture in the roof ine 133 ft from the wellbore at Oak Grove in the Black Warrior basin. r instance, unbroken gel was spotted in a fracture 7 months after the n was completed.19 In a third case of eight field treatments in a nt-sponsored test where fluorescent paint was part of the fluid system cturing, paint was observed as far as 630 ft from the wellbore in face and butt cleats. The paint in some intercepted fractures revealed ed butt and cleat joints propagating through the coal.20 ve natural fracture networks of coals, the pressures imposed during fracturing open the fissures to compound the leakoff problem. This be accentuated in the fairway section of the San Juan basin where the k coal has an elaborate network of cleats, closely spaced, including d tertiary cleats from a reoriented stress field. The high-permeability e fairway is more susceptible to leakoff of fracturing fluids upon ng, and greater damage to the coals may result from fracturing with Conway21 addressed the leakoff problem in laboratory experiments n. × 2.9-in. mined coal samples taken from the Fruitland formation of Coalbed Methane: Principles and Practices 378 Hydra the San Juan basin. Because of the randomness of the cleat system, the permeabilities of the samples ranged from 1 to 100 md with an average value in his tests of 40 md. Although 1-md samples were impermeable to all fracturing fluids, both crosslinked and noncrosslinked HPG fluids moved into the natural fractures of the 40-md samples unhindered by any filter-cake buildup at modest driving pr obstruct le Although is possible gap and po and large intimated Fig. 8.15 ulic Fracturing of Coalseams June 2007 essure differentials (see Fig. 8.15). Note that no filter cake develops to akoff at any pressure. At the higher pressures, loss of fluid increased. the polymers do not bridge the cleat openings to initiate a filter cake, it to do so with the correct proppant size. The proppant may bridge the lymer build upon it to prevent leakoff. The bulk of the fracturing fluid r size proppant is then diverted to a primary induced fracture. It is that multiple fractures might be reduced to a single dominant fracture —Leakoff in Fruitland cores.21 Coalbed Methane: Principles and Practices June 2007 and tortuosity of the single fracture reduced by use of proppant slugs.16 Slugs of 100-mesh or 40/70-mesh sand early in the pad could direct the fluid and proppant to a single fracture. Sand of 100-mesh in concentrations as low as 2 lb/gal proved effective in reducing l cake in the Note in Fi added. Im 7 6 5 4 3 2 0 1 0 Le ak o ff Vo lu m e x 1, 00 0 m l Fig. 8.16 Hydraulic Fracturing of Coalseams 379 eakoff to an insignificant level by facilitating the formation of a filter laboratory experiments of Penny and Conway21 (see Fig. 8.16). g. 8.16 that leakoff progressed unabated until the 100-mesh sand was mediately, a filter cake formed to eliminate the loss of fluid at the 1 2 3 4 5 6 7 8 No FLA 2 lb/gal 100-mesh 35 lb/1,000 gal Guar/Borate Crosslinked ΔP = 400 psi 40 md coal Time, min0.5 —Leakoff prevention in Fruitland cores.21 Coalbed Methane: Principles and Practices 380 Hydra higher 400-psi test condition. The results have implications for reducing fluid damage to the coals and for creating a single dominant hydraulic fracture. A leakoff coefficient, Cw, may be calculatedusing Eq. 8.122 to provide an approximation of how much fluid will leak into the formation, affecting height and penetr where Cw = m = A = For the ca 0.001 ft/m The fine-m fissures in are dilated Cramer23 basin to s effective u cleats and mechanism segregatio different f the coarse ulic Fracturing of Coalseams June 2007 ation of the fracture. leakoff coefficient, ft/min1/2 slope of fluid-loss curve (filtrate volume/ ), ml/min0.5 cross-sectional area of sample, cm2 se of the 40-md Fruitland samples of Fig. 8.16, Cw is determined to be in0.5 with the 100-mesh sand in the fluid. esh sand should be scheduled so that it is present as the cleats and itially spread apart.10 Injecting the fine mesh later after the apertures may compound the problem. reports the effective use in the field of 40/70-mesh sand in the San Juan eal cleats and to prevent leakoff. Palmer and Kutas24 also relate an se of 40/70-mesh sand preceding a coarser 12/20-mesh sand to seal the secondary pathways that open when fracturing San Juan coals. The was verified when radioactive tracers in the two sands indicated a n of the two sand sizes in the coal and placement of the two sizes in ractures. The fine sand went to close secondary and tertiary fissures; r sand propped the main fracture. 2A m 0.0328 = Cw (8.1) time) (flow Coalbed Methane: Principles and Practices June 2007 A 100-mesh sand was used to control leakoff in the U.S. Department of Energy’s multiwell experiment, resulting in completing the fracturing as designed.10 Since fluids may enter the cleats and secondary fissures when they are dilated from treating pressures, later cleanup at reduced pressures may leave gel trapped to reduce possible t selecting p Partly bec in fracturi 8.3 T For metha must be a system an fissures to cavity com There has fluid—wh without pr of the prec Cost, form the choice and it is s foams wo considera crosslinke Hydraulic Fracturing of Coalseams 381 permeability.10 It becomes important, therefore, to restrict as much as he growth of complex fractures and fluid loss to them by properly roppant size and schedule. ause of better control of leakoff, nitrogen foams are increasingly used ng coals. ypes of Fracturing Fluids for Coal ne production rates to be economical, permeability of the formation dequate. Permeability of the coalseam depends on the natural fracture d the connection of the fracture system to the wellbore. Connecting the the wellbore must be by hydraulic fracturing or by regionally limited pletions. been uncertainty in the industry on the choice of the proper fracturing ether to use linear polymer, crosslinked gel, water with proppant, water oppant, or nitrogen foam. The history of changing popularity of each eding fluids reflects the uncertainty. ation damage, proppant placement, and propped fracture length dictate . Table 8.1 summarizes the general attributes of the fluid selections, urmised from the tabulation that either crosslinked gels or nitrogen uld be preferred. Formation damage evolved as an important tion in selecting a fluid, moving the preferred fluid selection from d gels toward nitrogen foams. Coalbed Methane: Principles and Practices 382 Hydra 8.3.1 Cr In the man Black Wa lb per 1,00 Polymer c and addi specificati The wate propylene stability. galactose chain. Table 8.1—Fracturing Fluid Ratings Cost Formation Damage Proppant Placement Propped Length Wate Wate Linea Cros Nitro ulic Fracturing of Coalseams June 2007 osslinked Gels y CBM wells that have been fractured in the San Juan basin and the rrior basin, the fracturing fluid most frequently used has been a 30–35 0 gal HPG in 2% KCl water solution crosslinked with the borate ion.25 ontent of the gel is minimized to reduce residual unbroken gel, cost, tional produced-water treatment requirements to meet BOD ons. r-soluble HPG polymer is derived from guar by combining it with oxide to achieve a polymer with less residue and higher temperature The structure of HPG is presented in Fig. 8.17.26 It contains one unit to two mannose units as the basic repetitive group of the polymer r w/o proppant Good Good Poor Poor r w/ proppant Good Good Poor Poor r gel Fair Poor Fair Fair slinked gel Fair Poor High High gen foam High Good Good Good Coalbed Methane: Principles and Practices June 2007 Crosslinki The borat fluids. It l O H H HO CH OR2 Hydraulic Fracturing of Coalseams 383 ng increases viscosity of the fluid with a minimum amount of polymer. e ion is most commonly used as the crosslinker in CBM fracturing inks the polymer as shown in Fig. 8.18.26 O H O H OH CH OR2 H H OH OH O O OH RO H HH HH CH2 O OH Fig. 8.17—Structure of HPG polymer.26 Coalbed Methane: Principles and Practices 384 Hydra The gel is making i borate-cro temperatu provide th Juan basin transport b The relati borate cro without cr the natura absolute te not dissoc Fig. 8.18 ulic Fracturing of Coalseams June 2007 shear thinning but reforms its structure with the borate ion crosslinker, t easy to work with in the field. Apparent viscosity of the sslinked gel is high, and it provides excellent proppant transport. At the res encountered in CBM wells, structures of the gel are stable and thus e viscosity needed for sand transport.27 Black Warrior basin and San temperatures of 105 to 120°F are in ranges that provide good proppant y fracturing fluids.28 onship of apparent viscosity to temperature for one HPG gel with sslinker is given in Fig. 8.19.27 Note that the apparent viscosity of HPG osslinker follows the relationship with temperature of Eq. 8.2, where l logarithm of the apparent viscosity is linear with the reciprocal of mperature at temperatures where the polymer molecular structure does iate. The gel’s apparent viscosity is much higher, but its viscosity —HPG crosslinked with borate.26 Coalbed Methane: Principles and Practices June 2007 decreases at the same rate as the polymer solution at temperatures encountered in CBM wells; the gel viscosity declines with temperature according to Eq. 8.2. where µa = ß, α = T = Higher te abruptly, a e = /Ta αβμ (8.2) Fig. 8 Hydraulic Fracturing of Coalseams 385 apparent viscosity constants absolute temperature mperatures above those encountered in CBM wells break the gel nd its viscosity declines to that of the base polymer solution. .19—Apparent viscosity of gelled fracturing fluids.27 Coalbed Methane: Principles and Practices 386 Hydra Fracturing with gels maximizes the fracture length and increases proppant loading over longer distances. Good results have been reported in the Warrior basin as well as the San Juan basin. HPG polymers crosslinked with the borate ion as 30–35 lb of polymer per thousand gallons of solution are commonly used; less than 1 11 Two exam fracture c 12/20-mes The proc injected at In a secon 35 lb/1,00 per minut sand and 2 When com possible d 1. Th $5 W 2. Ch 3. Th 50 4. Br After rese coal, serv LGB syst polymer. T desirable reducing f damage m ulic Fracturing of Coalseams June 2007 0 lb/gal of 20/40-mesh sand is common. ples of fracturing treatments of coalbeds are as follows. A typical onducted by Taurus in the Mary Lee group was designed to use h sand, filtered water, hydroxypropyl guar, and borate ion crosslinker. ess involved 63,000 gallons of fluid with 145,000 lb of proppant 40 bbl/min; proppant load was ramped.29 d example, a 4,000-ft well in the San Juan basin was fractured with a 0-gal HPG crosslinked with the borate ion. Fluid was injected at 55 bbl e, and proppant was injected in two stages: 22,000 lb of 40/70-mesh 10,000lb of 20/40-mesh.28 pared to water as the fracturing fluid, crosslinked polymers have four isadvantages. e cost is higher. For similar jobs, fracturing with a gelled fluid costs 0,000 while water fracturing costs $28,000 in the Oak Grove field of the arrior basin.7 emicals in the gelled fluid may alter the surface properties of the coal. e polymer or gel may plug flow channels. Gel may penetrate into the coal ft from the vertical fracture and be trapped upon closure.11 eakers added to the gel may be inadequate and leave unbroken gel in seams. arch of fracturing fluids identified the possible damage mechanisms to ice companies have improved the performance of the crosslink gels. ems have been optimized to provide high viscosity with 50% less ypical gel loadings have been reduced to 15–20 lb/Mgal of fluid. It is to use a high-viscosity fluid that will transport sand efficiently while luid lost to the coal cleat system. Whole fluid invasion is the primary echanism when deciding which fluids to use. Shallow coal plays Coalbed Methane: Principles and Practices June 2007 generally have low bottomhole pressure. The driving force to produce back fluids lost into the cleat system may not be present. The addition of nitrogen to the fluid system can help alleviate fluid loss and provide energy to return treatment fluids. Regardless of which fluid system is chosen, minimizing contact time with the coal is the cleaned a stimulatio production Guar syste High-per instances Cleaner b by Palmer with good Crosslinke permeabil Fig. 8.20 Hydraulic Fracturing of Coalseams 387 best method of reducing damage. It is recommended that wellbores be nd the well placed on pump within 72 hours of performing the n treatment. This may mean delaying the stimulation treatment until equipment is in place. ms are preferred over HPG systems to lower the cost of gelled fluids. formance enzyme breakers have been developed that eliminate of unbroken gel even at bottomhole temperatures as low as 55°F. reaks mean higher regained conductivity (Fig. 8.20). In a survey done , et al.,30 LGB fluid was the predominant fluid used in the Raton basin results. In Appalachia, the use of nitrogen foams predominates. d foams have been used to provide improved sand transport on higher ity coals. —Cleaner gel breaks yield higher regained conductivity. Coalbed Methane: Principles and Practices 388 Hydra 8.3.1.1 Hydrogen Peroxide As discussed in the previous section, polymers can penetrate the cleat system and cause damage. Even the lower gel-loading systems used today can leave residual damage. One emerging solution is the use of hydrogen peroxide (H2O2) as a cleanup a polyacryla been an is Lack of p H2O2. The service co Halliburto pumping placement have a sa treatments In additio cleat apert dioxide an operators One draw inexpensiv the delive equipmen 8.3.2 Wa Water has with the m 12/20-san 1–1.5 lb/g more sand ulic Fracturing of Coalseams June 2007 id. H2O2 is a strong oxidizer capable of dissolving guar and mide, commonly used products in fracturing. Placement of H2O2 has sue of concern in the past. rocess knowledge and understanding of risk have limited the use of rapid reaction of H2O2 with steel manifolding and tubulars prevented mpanies from pumping it; operators did not want the safety liability. n has designed a process using composite coiled tubing, stainless equipment, and a chemical stabilization system that allows safe of the product in the coal with minimal surface risk. Operators now fe, remedial, treatment process for removing gel damage from past . n, the reaction of H2O2 on minerals in the coal serves to enhance the ure, effectively increasing permeability. Reaction products are carbon d water, both commonly found in coal. This is highly desired by coal when the target zone is later to be mined. back of the process could be cost. Proximity of location to an e supply of H2O2 delivery could make the process economical. Cost of ry system would best be minimized with a sequence of wells when t is mobilized. ter been used as the ultimate cheap, nondamaging fracturing fluid but ajor deficiency of reduced sand transport. Less than 5 lb/gal of a d has been used. Fracturing with water in coalbeds may pump only al of sand without screenout; if the water flow rate is increased to carry , the height of the fracture may grow. Excessive height growth of the Coalbed Methane: Principles and Practices June 2007 fracture in sand/water fracturing increases the problem of sand settling from the water. Propping a limited portion of the fracture is indicated in Fig. 8.21 from a simulation run by Amoco6 to match the results of fracturing the Black Creek group in Alabama with water-carrying sand. Possibly, only one-third of the seams in t In the Oa fracture t sealers to self-propp formation that the wa than treatm Fig. 8.21 Hydraulic Fracturing of Coalseams 389 he group were propped by the sand. k Grove field, Amoco30 evaluated the use of water without sand to he Pratt, Mary Lee/Blue Creek, and Black Creek seams using ball direct fluid flow. The concept is to create fractures that are ing; slippage of the ragged fracture faces from shear stresses of the is supposed to support the fracture upon closure. Amoco concluded ter fracture treatments with sand gave better gas production in the field ents with water alone. —Schematic of proppant distribution in water fracture.11 Coalbed Methane: Principles and Practices 390 Hydra Without proppant present, coal fragments may help support the fissure. If in-situ shear stresses cause slippage at the interface during fracturing, the rugosity of the faces may provide a propped fracture. Some successes with water fracturing in thin, multiple seams have been seen. It is possib less stress them less face cleats 8.3.3 Co A field st fracturin Twenty-th and 10 wi Characteri The tabula treatment, coals wer indicated had 20% Apparentl more seam formation the water ulic Fracturing of Coalseams June 2007 le that water fracturing without sand creates fractures of less width and redistribution. These restricted widths may close face cleats parallel to than wider fractures propped with sand, where closing of the parallel would divert gas flow to the less permeable butt cleats.31 mparison of Gel and Water udy in the Oak Grove field of the Warrior basin compared water g with gelled-fluid fracturing under controlled conditions.11 ree wells were fractured, 13 with water-soluble crosslinked polymer th water. The selected wells were interspersed to avoid bias of location. stics of the water and water-gel treatments are compared in Table 8.2. tion shows approximately a 50% cost saving from the water-fracturing but the gel fluid transported more than twice as much proppant. The e of good permeability and boreholes were cased and perforated as in Table 8.3. After 12 months of production, the water-fractured wells more methane production with less formation water production. y, although the gel created longer and better propped fractures through s, the shorter and poorly propped water fractures had negligible damage. The tradeoff in this case of a high-permeability coal favored treatment. Coalbed Methane: Principles and Practices June 2007 The comp fluids in fractures, refractures Table 8.2—Comparison of Water and Gel Fractures11 Characteristic Water Gel C Pr Fl N Pr C Ef P C D Hydraulic Fracturing of Coalseams 391 arison was broadened to include the results from additional fracturing the San Juan basin as well as the Warrior basin. Sandless water water with sand fractures, crosslinked gel fractures, sandless water , and cavity completions were compared30 (see Table 8.4).hemicals No polymer Borate crosslink,HPG, 30 lb/1,000 gal oppant <5 lb/gal 12/20 70,000 lb/zone 10 ppg 12/20, 100,000 lb/zone ow rate, bbl/min 50 to 60 40 umber of wells 10 Oak Grove 13 Oak Grove oduction 12 months 12 months ost, USD $28,000 $50,000 ficiency, % <20 50 to 80 Table 8.3—Field Properties of Oak Grove Pilot11 Parameter Comments ermeability 5 to 20 md ompletions • Cased and perforated. • Individual seams of Black Creek and Mary Lee/Blue Creek. • Perforated, stimulated Black Creek. • Repeated Mary Lee/Blue Creek. epth 2,000 ft—Black Creek1,500 ft—Mary Lee/Blue Creek Coalbed Methane: Principles and Practices 392 Hydra The result and a need San Juan formation A somewh indicated fracturing fracture ap 8.3.4 Fo Nitrogen surfactant foam, or v Table 8.4—Comparisons of Stimulation Treatments30 Basin X Y Gas Production Stimulation Cost San Juan San Juan Black Wa (Oak Gro Black Wa (Oak Gro Black Wa ulic Fracturing of Coalseams June 2007 s indicate a cost savings with the water, formation damage with gels, for proppant support of the fracture. A special case is indicated in the basin where a good permeability and cleat system are sensitive to damage. at similar study by Taurus in the Cedar Cove field of the Warrior basin a better performance of the crosslinked polymer than the water fluid in the first nine months of production,29 where a long, propped parently overshadowed formation damage to increase production. am foam is a gas-in-water emulsion made stable by the addition of a and a viscosifying agent, such as HEC or HPG. The quality of the olume percentage of nitrogen in the foam, may range from 60–90%. X/Y X/Y Cavity Gel 5 to 10 11.0 WFS Gel 2.5 0.5 rrior ve) WFS Gel 1.2 to 1.4 0.5 rrior ve) WFS SWF 1.9 2.0 rrior SWF refracture Gel original fracture 2.0 0.25 Coalbed Methane: Principles and Practices June 2007 Nitrogen foam reduces formation damaging effects of the fracturing fluid for the following reasons: • The nitrogen provides energy to clean the fracturing fluid from the formation. • The foam requires about 70% less water than a gel.32 • HEC i • Foam In addition enhance m pressure o diffusion o Nitrogen d adsorbed detrimenta Advantage • Cleans • Leave • Leave • Inflict • Enhan • Provid • Reduc The disad • More • More • Diffic A laborato seam) fro permeabil water, vis The result fluids,33 a Hydraulic Fracturing of Coalseams 393 s used at reduced levels and is a less damaging viscosifier. has better leakoff characteristics. to assisting fluid cleanup, the nitrogen released from the foam acts to ethane desorption and production. The mechanism is to reduce partial f methane in the coal, thereby creating a concentration gradient for f methane from the micropores. oes not cause appreciable swelling of the coal because it is less readily than the methane. Carbon dioxide, if used in the foam, could induce l matrix swelling because it is preferentially adsorbed by the coal. s of nitrogen foam as a fracturing fluid may be summarized as follows: up quickly from the induced fracture. s virtually no unbroken fluid. s a minimum residue to plug the reservoir. s minimum damage to coal. ces CH4 desorption by lowering CH4 partial pressure. es good proppant transport. es leakoff. vantages of a foam fracturing fluid for coals are as follows: expensive. difficult quality control. ult to characterize rheologically. ry analysis of permeability damage to Warrior basin coal (Blue Creek m flow contact with a 70% nitrogen foam showed a high recovery of ity after the test. The continuous phase of the foam was 2% KCl in cosified with HEC polymer as 30 lb of polymer per 1,000 gal of liquid. s in Fig. 8.18 illustrate the nondamaging aspects of N2 foam fracturing s 78% of the permeability had been recovered shortly after foam Coalbed Methane: Principles and Practices 394 Hydra treatment, and improvement was continuing at that time. Although more expensive than HPG, the HEC polymer is less damaging to the formation.34 8.3.5 Pr Sand pro economica Some com proppant a matrix of proppant, and (4) tra Fig. 8.22 ulic Fracturing of Coalseams June 2007 oppant Considerations ppant has sufficient strength for CBM applications, so it is the l and practical choice. mon problems encountered in conventional fracturing involving re magnified in coalbed fracturing: (1) embedment of proppant into the the soft formation, (2) trapping of large volumes of fines by the (3) leakoff of the sand-bearing fluid into secondary fissures and cleats, nsport of the proppant through a tortuous path. —Nondamaging aspects of foam.33 Coalbed Methane: Principles and Practices June 2007 Because of the soft, elastic properties of coal, proppant embeds in the coal matrix to reduce conductivity. In doing so, it causes spalling of the fracture face. Consequently, the coal chips that collect in the sandpack further contribute to the deterioration of fracture conductivity.25 As described by Eq. 8.3, the initial width of the pac sandpack where Weff = Wi = ΔWc = ΔWemb = ΔWs = Hardness laboratory from hand proppant e from Fig. Low-volat to proppan Hydraulic Fracturing of Coalseams 395 ked sand in the fracture is decreased to eventually give an effective width, Weff. effective sandpack width initial sandpack width sandpack compression sand embedment sand width loss due to spalling of coal, the property affecting embedment, is difficult to measure in the because of the randomness of fissures and the introduction of fractures ling of the sample.35 A general indication of the susceptibility to mbedment as a function of coal rank is given in Fig. 8.23. It is evident 8.23 that the hardness of coal increases rapidly at the anthracite rank. ile bituminous and medium-volatile bituminous coals are most subject t embedment.35,36 (8.3)W - W -W -W = W sembcieff ΔΔΔ Coalbed Methane: Principles and Practices 396 Hydra Higher lo Holditch37 1.0 lb/ft2. 120 Vi ck e rs M ic ro ha rd ne ss , kg /m m 2 Fig. 8.23 microhar ulic Fracturing of Coalseams June 2007 adings of the proppant in the fracture will alleviate the problem. concludes that the fracture design should be for proppant loadings of hvCb hvBb hvAb mvb lvb ansa Coal Rank 0 20 40 60 80 100 —Relative embedment potential of coal ranks as determined by Vickers dness.35,36 Coalbed Methane: Principles and Practices June 2007 Three other problems—fines, leakoff, and tortuous path—might be alleviated by proper selection of size distribution for proppant and their schedule of introduction. Radioactive tracers amid 100-mesh, 40/70-mesh, and 12/20-mesh proppant used in the San Juan basin confirmed24 that the 100-mesh and 40/70-me situated in mechanism tertiary c fracturing creates lar Therefore process i prevents b fracture. A proper coal fines schedule deep pene flowback wellbore.3 8.4 In 8.4.1 Ro The mech imposed s or in-situ fractures, reservoirs Hydraulic Fracturing of Coalseams 397 sh sands become segregated from the 12/20-mesh sand, each size a particular part of the induced and natural fracture system.24 The is one of the small particles located at the openings of secondary and leats and obstructing flow into the cleats, thereby forcing more fluid to be diverted into the main induced fracture. The diverted flow ger widths in the main fracture to accommodate the 12/20-mesh sand. , not only does the finer fraction of proppant reduce leakoff, but in the ndirectly helps place the larger proppant in the primary fracture, ridging in the primary fracture, and reduces tortuosity of the primarysize distribution of proppant helps prevent the movement of sand and through the proppant bed to the wellbore. Holditch, et al.37 propose a of the following: 100-mesh sand for secondary fissure blocking and tration, followed by 40/70-mesh sand to screen coal fines and proppant , followed by 20/40-mesh sand to reduce flow resistance near the 7 -Situ Conditions ck Properties anical properties of the coal determine the reaction of the rock to tresses of fracturing. Elastic properties determine the effect of imposed stresses on existing natural fractures or previously created hydraulic directly affecting the permeability of the rock system. In coalbed , rock mechanical properties and related stresses are of great concern. Coalbed Methane: Principles and Practices 398 Hydra Young’s modulus is an elastic property of rock defined by Eq. 8.4 that gives a measure of fractional elongation as a consequence of stress imposed on the rock. where Ex = σx = εx = Young’s m coal, and i a fracture Young’s m Soft, elast Converse constricte Grove fiel wellbore. Some rep microfract ten contra substantia The surro thickness σ x x = E (8.4) ulic Fracturing of Coalseams June 2007 Young’s modulus (psi) stress, x direction (psi) strain (x direction) odulus is important in establishing the width of the fracture in the t plays a minor role in limiting fracture height. Maximum width, w, of near the wellbore is inversely proportional to the fourth power of odulus38 as in the fracturing model of Geertsma and de Klerk.38 ic coal of low Young’s modulus will be conducive to a wide fracture. ly, hard formations may be adjacent to the coalseam and have a d flow path in the fracture.32 Minethrough observations in the Oak d show sand-propped fractures 1.5 to 2.5 in. wide within 10 ft of the resentative rock properties of coal and its bounding rock from ure tests are presented in Table 8.5.39-41 The table illustrates a factor of st in Young’s modulus, E, of coal and adjacent rock, as well as its lly higher Poisson’s ratio, v. unding rock will represent a high percentage of the overall formation in the multiple, thin seams of basins similar to the Black Warrior. ε x ) E 1( w 1/4~ Coalbed Methane: Principles and Practices June 2007 The high modulus of adjacent rock contrasted with the low modulus of coal will contribute to confining a fracture in the coal, but the confinement from modulus is secondary to restraints to fracture growth from in-situ stresses. Data from modulus i unchangin the modu laboratory Table 8 G Hydraulic Fracturing of Coalseams 399 van Krevelen42 illustrate the effect of coal maturation on Young’s n Fig. 8.24. For hvAb-rank coal through lvb-rank, Young’s modulus is g, but beginning with anthracite, the modulus increases rapidly. Again, lus is affected by fissures in the rock, and it is difficult to make measurements that are representative of field conditions. .5—Contrasting Elastic Properties of Coal and Bounding Rock39-41 Ecoal (psi) Ebounding (psi) νcoal νbounding 290,000 erman Creek 3,481,000 0.35 0.22 300,000 Bowen Basin 2,320,000 0.39 0.23 400,000 Mary Lee 7,000,000 0.35 0.20 Shale Coalbed Methane: Principles and Practices 400 Hydra Young’s m the Black seams) in average n Sparks4 to 100,000–5 al.45 show account f formation the labora Fig. 8.24 ulic Fracturing of Coalseams June 2007 oduli measured44 from core analyses across the Mary Lee zone and Creek zone (formations from Black Creek to Mary Lee/Blue Creek Alabama are illustrated as a function of the depth in Fig. 8.25. An on-coal value of E = 2.5 × 106 psi was determined by Palmer and exist across the zones. (Typically, Young’s modulus for coal would be 00,000 psi.37) History matching with the simulator by Lambert, et ed that a value of Young’s modulus of about 1.3 × 106 psi would best or pressures encountered during the fracturing.45 Fractures in the would effectively reduce Young’s modulus so that core evaluations in tory supply an upper-limit value.37 —Young's modulus of coal.42,43 Coalbed Methane: Principles and Practices June 2007 Poisson’s of the lat longitudin where v = ε2 = ε1 = Coal E ( x 10 psi)6 Depth (ft) 1,000 Fig. 8.25 Hydraulic Fracturing of Coalseams 401 ratio is an elastic property of rock defined by Eq. 8.5 that is a measure eral expansion as compared to the longitudinal contraction for a ally imposed load, the ratio of transverse strain to longitudinal strain.46 Poisson’s ratio strain or fractional lateral expansion strain or fractional deformation in longitudinal direction Siltstone/Shale Sandstone M BC A B C D E FG H I 1,050 1,100 1,150 1,200 1,250 1,300 1,350 1,400 1,450 4.5 1.4 3.1 1.7 4.8 3.2 —Young's modulus of Black Creek zone.4,45 ε εν 1 2- = (8.5) Coalbed Methane: Principles and Practices 402 Hydra The sign convention establishes expansion as the negative direction. Poisson’s ratio for the reservoir rock and surrounding rock influences the stress profile, the reservoir parameter that defines fracture boundary and orientation. It is a factor in determining fracture width. Poisson’s ratio and Young’s modulus are essential for fracture model evaluations. 8.4.2 Str In-situ mi large diffe Coal usua and in the order of m subservien the fractur pattern, so restrict fra For an id coalseam, minimum stress. ulic Fracturing of Coalseams June 2007 ess nimum stress differences of strata limit fracture height growth, and rences in the strata of Young’s modulus limit fracture height growth. lly has a much smaller Young’s modulus than the surrounding rock, case of the Fruitland coal adjacent to the Pictured Cliffs sandstone, an agnitude less.24 It has been determined that modulus contrasts are t to in-situ stresses in limiting fracture height growth. The effect is for e induced in such strata of different modulus to conform to the stress that strata of high stress rather than elastic properties of the rock will cture height growth. ealized depiction of high-stress areas confining a fracture to the consider Fig. 8.26. A vertical fracture propagates perpendicular to the horizontal stress and is limited in height by bounding strata of high Coalbed Methane: Principles and Practices June 2007 Fracture h minifrac multiwell The result distance o stressed M height gr confined t growth of Overburden Fig. 8.26 Hydraulic Fracturing of Coalseams 403 eight is controlled by in-situ stresses of the formations. As an example, tests determined stress variations at the Department of Energy’s experiment site in the lower Mesaverde group of the Piceance basin.47 s showed a large in-situ stress variation of about 2,000 psi over a short f 100 ft of formation between the Cozzette sandstone and the highly ancos shale, seen in Fig. 8.27. The stressed shale would limit fracture owth if the sandstone were to be fractured; the fracture would be o the Cozzette. A lateral, high-stress area would pinch out the vertical the fracture.48 High stress confining height of fracture Minimum horizontal stress Stress confines downward growth —Fracture height confined by stresses. Coalbed Methane: Principles and Practices 404 Hydra Fig. 8.27 ulic Fracturing of Coalseams June 2007 —In-situ stress measurements.47 Coalbed Methane: Principles and Practices June 2007 Minimum in-situ stress profiles were established from microfracture tests made at the Rock Creek site of the Warrior basin.45 The profile for depths of 1,000–1,450 ft spanned the Mary Lee/Blue Creek seams at about 1,200 ft to the deepest Black Creek seam at approximately 1,415 ft. The stress profile ispresented Warrior b Fig. 8.28 Hydraulic Fracturing of Coalseams 405 in Fig. 8.28. Forty miles from Rock Creek at Moundville in the asin, stress profiles have been found to be similar. —Stress profile Black Creek zone.45 Coalbed Methane: Principles and Practices 406 Hydra Note the high stress in the siltstone/shale interbedded with the lower seams of the Black Creek group. A fracture initiated through perforations in the lower Black Creek should not grow downward but possibly extend upward into the Mary Lee/Blue Creek seams. Fig. 8.28 depicts the fracture that spanned the multiple seam interval. After the s fracture p Mary Lee to intercep groups wa The stress possibility properties stresses m Another e occurs in sandstone than the c Young’s m A general 8.29 wher which in t the case w than the l minimum This is tru face cleats The adven the hydra horizontal ulic Fracturing of Coalseams June 2007 tress profile was obtained, fracturing with crosslinked gel resulted in a ropagating from the perforations at 1,375–1,383 ft upward into the /Blue Creek seams, and the fracture propagated downward far enough t the lowermost Black Creek seams. Communication between the coal s evident. profile over an interval of multiple seams shown in Fig. 8.28 raises the of lowering costs of completing and making marginally economical profitable by fracturing all the seams of one zone in one operation. The ust limit the fracture to the desired interval. xample of the effects of stress contrasts of the coal and bounding strata the northwestern part of the San Juan basin, where Pictured Cliffs below the coalseam at about 2,900 ft has a stress value 746 psi less oal; the fracture grows across the interface into the sand, even though odulus of the sandstone is an order of magnitude larger.24 indication of the orientation that a fracture will take is given in Fig. e a vertical fracture develops perpendicular to the least principal stress, his case is the minimum horizontal stress. Similarly, Fig. 8.29 depicts here a horizontal fracture is possible if the overburden weight is less ateral stress, as might be the case in a very shallow coalseam. The in-situ stress orientation determines the orientation of the fracture.49 e of the general trend of the fracture. Localized trends follow butt and in a highly irregular path. t of CBM operations with minethrough afforded visual observations of ulic fracture. Consequently, minethroughs gave insight into when a or a vertical fracture would occur. Coalbed Methane: Principles and Practices June 2007 Horizonta fractures o two, orien A horizon interface i than the coefficien interface interface w and type determine OverburdenOverburden Fig. 8.29 Hydraulic Fracturing of Coalseams 407 l fractures have been observed shallower than about 750 ft; vertical ccur in the coalseams deeper than 2,000 ft.38 In between either of the tations or inclined fractures occur. tal component of the fracture may be created at the coal and roof rock f the shear strength, τ, of the interface described by Eq. 8.632 is less tensional stress of the propagating fracture. Therefore, if a low t of friction of the interface or a low normal stress acting on the or the product of these two parameters are present, slippage at the ill occur to terminate the vertical growth of the fracture. The amount of fill material at the interface and the rugosity of the two faces τo and µf. The normal stress decreases at shallower depths. (a) Vertical Fracture (b) Horizontal Fracture —Stresses orient fracture in coals.48 Coalbed Methane: Principles and Practices 408 Hydra where τ = τo = σn = µf = The comb of shear s unbonded CBM seam been ampl With the componen seam.24 Fr the roof of the Germa If the coa stresses of of the two propagate Slippage within the friction an coals may Stress pro stress is a vertical fra and width σμττ nfo + = (8.6) ulic Fracturing of Coalseams June 2007 shear stress at interface to overcome cohesive and friction forces cohesive shear strength of interface normal stress coefficient of friction ination of normal stress and friction coefficient that gives a low value tress will be conducive to the horizontal propagation of the fracture at interfaces. If the overburden stress is low, as it is at the depth of many s, the T-shaped fracture is more likely to occur. The T fracture has y documented in minethroughs. relationship of increasing normal stress with depth, the horizontal t of the T is more often found in the roof than in the floor of the actures of T shape with a horizontal component have been observed at coalseams in the San Juan and Warrior basins of the United States and n Creek mine of Australia.19,39 l and bounding strata at the interface are bonded and the minimum the two strata at the interface are similar, the relative elastic properties rocks and strength of the interface, τo, determine whether the fracture s across the boundary.47 also may occur as the fracturing fluid increases macropore pressure coal in the natural fracture system. Thus, by decreasing coefficient of d allowing coal faces to slip relative to each other, permeability of the be permanently altered.10 file is the most important parameter for designing fracture heights. The lso important in determining proppant embedment, horizontal or ctures, proppant crushing, surface treating pressures, fracture azimuth, s of the fracture.32 Coalbed Methane: Principles and Practices June 2007 8.4.3 Determining Stress Values Stress profiles of the coal and other rock strata between coal groups may be obtained by pump-in microfracture tests. Microfractures involve pumping a small volume of fluid into the formation and measuring the instantaneous shut-in pressure (I method is restricted discrete po However stresses to Two impo the GRI i microfra summariz 1. Iso 2. In 3. Br 4. Ex 5. Af 6. Ta Hydraulic Fracturing of Coalseams 409 SIP), which is close to the value of the minimum horizontal stress. The reliable when used in low-permeability rock having less than 1 md of leakoff.47 Microfracturing provides stress measurements for the few ints tested. The procedure is relatively expensive and often neglected. , an increasing emphasis is being placed on importance of in-situ CBM production. rtant series of in-situ, state-of-stress (ISSOS) tests were conducted for n the Piceance and Warrior basins.50,51 The steps used in their cture techniques were similar in each basin. The procedure is ed as follows: late the test interval of the formation with straddle packers. ject 10–20 gal of fresh water at 4–6 gal/min. eak the formation. tend the fracture at constant pressure for 1 minute. ter shut-in, monitor the pressure decline. ke the ISIP as the minimum horizontal stress. Coalbed Methane: Principles and Practices 410 Hydra If the comprehensive pump-in tests require unacceptable time and expense, an estimate of minimum horizontal stress can be made with Hubbert’s equation (Eq. 8.7). where σmin = v = σE = pR = σz = To profile ratio, rese calculated if external state. Whe horizontal example, W the lower external st In the mos of σE in t principal compressi straight l throughou then supe pressures line repre forces can ν (8.7) ulic Fracturing of Coalseams June 2007 minimum horizontal stress (psi) Poisson’s ratio externally generated stress (psi [must be measured]) reservoir pressure (psi) overburden stress the stresses in the coal zone, Poisson’s ratio is needed. With Poisson’s rvoir pressure, and overburden stress the horizontal stress may be according to linear elastic theory. The calculation would be complete horizontal stresses were not presentand if the rock were in a relaxed n tectonic action or nearby mountain ranges have created significant stresses, the calculations without external stresses are not accurate. For arpinski showed that calculated values of stress from the equation on Mesaverde group in the Piceance basin, which is subjected to large resses, did not match well with measured values.47 t comprehensive evaluation of Eq. 8.7, Sparks detailed the importance he Cedar Cove field of Alabama.52 Fig. 8.30 presents the minimum stress as calculated from Eq. 8.7 without any contributing onal tectonic forces, where this calculation is presented as the lower ine. Closure pressures from microfracture tests in the 400 wells t the field, as an approximation of the minimum principal stress, were rimposed on the calculated line of Fig. 8.30. Most of the closure fall above the calculated base line, and their distance above the base sents the magnitude of tectonic stress, σE. It is evident that tectonic not be neglected in most of the Cedar Cove field. σσνσ ERRz + p + )p - )( - 1( = min Coalbed Methane: Principles and Practices June 2007 Poisson’s test, or it m analysis o lower elas dynamic t 8.5 V The inters opportunit investigat 3,000 2, 1, Cl os ur e Pr es su re , ps ia Fig. 8.30 Hydraulic Fracturing of Coalseams 411 ratio may be determined from cores stressed in the laboratory in a static ay be determined on undisturbed coal in place in the formation from f sonic logs as a dynamic test. Unfortunately, static tests result in a tic constant, as the cleats and fissures of the coal are not affected in the ests but are in the static tests. isual Observation of Fractures ection of hydraulically induced fractures by mines has afforded the first y to view fracture characteristics. A study by the U.S. Bureau of Mines ed the fracture characteristics of 22 stimulation treatments that had 000 000 0 0 1,000 2,000 3,000 4,000 True Measured Depth, ft PTectonic W/O PTectonic 1 psi/ft Hubbert and Willis Equation —Minimum principal stresses at Cedar Cove.52 Coalbed Methane: Principles and Practices 412 Hydra been mined through. From those investigations, Diamond and Oyler19 reported the sand-propped fracturing of a 5.6-ft coalseam with a vertical fracture 0.5 in. wide. A T-shaped fracture formed at the coal/shale interface of the roof, and the horizontal fracture component was filled with sand (see Fig. 8.31). No horizontal componen Fractures in Austra interface, elliptical w 5.6 ft Fig. 8.31 ulic Fracturing of Coalseams June 2007 t occurred at the floor interface. of T shape were observed in minethroughs at the German Creek mine lia.39 The horizontal segment of the fracture occurred at the roof where most of the proppant was deposited. The horizontal fracture was ith the major axis in the direction of maximum stress. Coalbed Underclay 1 2/ -in. wide Sand filled Shale —Minethrough observation of T fracture.19 Coalbed Methane: Principles and Practices June 2007 Further documentation of the horizontal component of the fracture at the roof parting of the coal comes from radioactive proppant tracer used in fracturing Fruitland coals of the San Juan basin.24 The tracers profile horizontal components of the fracture at the roof of the coal. Furthermore, the horizontal fracture is The vertic in rock el observatio induced f fracture p induced cr modulus f at a high-s The offse interface downhole Sparks.4 Black Cr basin are p Extensive by hydra CBM we minethro generated with 100- and docum reported b Fig. 8.33. to extend and to be I , 352 f t maximum fracture w Hydraulic Fracturing of Coalseams 413 found more often at the top of the coal than at the floor. al fracture is terminated by a high in-situ stress rather than a difference astic properties. The phenomenon is indicated in the minethrough ns of Warpinski.49 In his noncoal application, a hydraulic fracture was rom a horizontal wellbore in a low modulus formation. The induced ropagated across the interface without a horizontal component, as the ack moved in a continuous fashion without offset upon entering a high ormation. However, the fracture terminated in the downward direction tress peak in the low modulus formation below. t of a fracture at the coal was also observed in the telemetry of Palmer and Their observations in the eek coals of the Warrior resented in Fig. 8.32. fractures that were induced ulic fracturing in vertical lls have been observed in ughs. A long fracture, by a large water treatment mesh and 20/40-mesh sand ented by minethrough, is y Steidl20 and illustrated in The fracture was observed 525 ft from the wellbore propped with sand at point f rom the wel l .2 0 The observed width of the as 0.3 in. Fig. 8.32—Downhole camera results.4 Coalbed Methane: Principles and Practices 414 Hydra O A B G H I J K Fig. 8.33 ulic Fracturing of Coalseams June 2007 N M L 2-12-2 CDE F 0 100 200 Feet Legend N Well surface location Well bottom location Observed fracture Possible fracture —Minethrough documents long fracture.20 Coalbed Methane: Principles and Practices June 2007 References 1Hunt, A.M. and Steele, D.J.: "Coalbed Methane Development in the Northern and Central Appalachian Basins—Past, Present and Future," Proc., Coalbed Methane Symposium, Tuscaloosa, Alabama (May 1991) 127-141. 2Spafford terly Rev 15-18. 3Spafford Restricte loosa, Al 4Palmer, I hole TV C 3, 270. 5Khodave Develop GRI-91-0 6Jeffrey, R turing to Methane 7HO3679 8HO2289 9Puri, R., Hydrauli Alabama 10Warpins ruary 19 11Palmer, Gel-Fra Proc., C 233-242 Hydraulic Fracturing of Coalseams 415 , S.D. and Schraufnagel, R.A.: "Multiple Coal Seams Project," Quar- iew of Methane from Coal Seams Technology (July 1992) 10, No. 1, , S.D.: "Stimulating Multiple Coal Seams at Rock Creek with Access d to a Single Seam," Proc., Coalbed Methane Symposium, Tusca- abama (May 1991) 243-246. .D. and Sparks, D.P.: "Measurement of Induced Fractures by Down- amera in Black Warrior Basin Coalbeds," JPT (March 1991) 43, No. rdian, M., McLennan, J.D., and Jones, A.H.: "Spalling and the ment of a Hydraulic Fracturing Strategy for Coal," final report, 234 (April 1991) 43. .G., Hinkel, J.J., Nimerick, K.H., and McLennan, J.: "Hydraulic Frac- Enhance Production of Methane from Coal Seams," Proc., Coalbed Symposium, Tuscaloosa, Alabama (April 1989) 385-394. , Halliburton Internal Sales Data Sheet. , Halliburton Internal Sales Data Sheet. King, G.E., and Palmer, I.D.: "Damage to Coal Permeability During c Fracturing," Proc., Coalbed Methane Symposium, Tuscaloosa, (May 1991) 247-255. ki, N.R.: "Hydraulic Fracturing in Tight, Fissured Media," JPT (Feb- 91) 43, No. 2, 146. I.D., Fryar, R.T., Tumino, K.A., and Puri, R.: "Comparison Between cture and Water-Fracture Stimulation in the Black Warrior Basin," oalbed Methane Symposium, Tuscaloosa, Alabama (May 1991) . Coalbed Methane: Principles and Practices 416 Hydra 12Spafford, S.: "Re-Stimulation Treatments for Poorly Performing Wells," paper presented at the 1992 Eastern Coalbed Methane Forum, Tuscaloosa, Alabama, 1 September. 13Spafford Quarter 10, No. 14Bell, G.J Hydraul Methan 15Davidso ysis of Fracture nology S 16Cleary, mature tration," Regiona Denver, 17Jones, A egy for (March 18McLenn Strategy ogy (Fe 19Diamon beds an U.S. Bu 20Steidl, P Warrior loosa, A 21Penny, Support Methan ulic Fracturing of Coalseams June 2007 , S.D. and Schraufnagel, R.A.: "Multiple Coal Seams Project," ly Review of Methane from Coal Seams Technology (October 1992) 2, 17-21. ., Jones, A.H., Morales, R.H., and Schraufnagel,
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