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Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 1 1 INTRODUCTION TBM selection process is intertwined with multiple criteria and a variety of complex factors in addition to the engineering standards. The process for the selection of machine which is efficient and suitable for site conditions requires reasonable and reliable decisions. However, the current TBM selection process merely considers ground conditions, so it does not reflect the practical conditions on the feasible site, adjacent structures, obstacles and machine prices. In addition, the guide presented by ITA and its related entities consider only geological conditions and, it consists of the range type. So it needs the engineering judgement in the process of TBM selection (Figure 1&2). In recent years, researches related to the Tunneling and Underground Space Technology have been conducted, but they do not reflect construction conditions and environment due to complex selection criteria, subdivided machine and only consideration of ground conditions (Taheri, 2008, Abdolreza, 2012, Shahriar, 2007). In this regard, this study propose a methodology possible to perform a more realistic TBM selection that reflects construction conditions and environment and includes geological, environment and cost conditions by applying the AHP (Analytic Hierarchy Process) technique. 2 AHP TECHNIQUE The analytic hierarchy process AHP developed and presented by Saaty (1977) is a multi-criteria decision making method that can be utilized in the evaluation of alternatives by reflecting a variety of evaluation factors comprehensively. The AHP can be divided into four stages such as the establishment of hierarchical structure of alternatives and evaluation factors, calculation of the weights of evaluation factors by pair-wise comparison, estimation of evaluation factor scores of alternatives, and calculation of evaluation scores of alternatives in which weights are applied. In the AHP, measurement and data collection is done through a pair-wise comparison on the elements (Objective, Criteria, Sub-Criteria, Alternative) for each level of hierarchical structure. The pair-wise comparison is an operation to evaluate the relative importance of two elements from the viewpoint of the adjacent upper level elements, and the evaluation result is represented in the form of a matrix. The element value of this matrix (aij), represents the relative importance of element i on the element TBM selection methodology using the AHP (Analytic Hierarchy Process) Method Joon-Geun Oh Korea University, Seoul, Korea / Korea Railroad Research Institute, Uiwang, Korea. Myoung Sagong and Jun S. Lee Korea Railroad Research Institute, Uiwang, Korea. Sang-Hwan Kim Hoseo University, Asan, Korea. ABSTRACT: In this study, TBM selection methods to meet soil and site conditions were presented. Factors and excavation equipment affecting TBM selection by soil and environmental condition were selected and classified. Weights between equipment and influencing factors selected were calculated by applying the AHP method. The results of the analysis influence factors, Ground condition was a major factor in objective factors and strength was a major factor in the hard condition of criteria factors and water pressure was a major factor in the soft ground condition of criteria factors. In Environment condition, existence of adjacent structures was evaluated more important than existence of feasible site. Lastly, Adequacy was verified through the deduction of results that coincide with input equipment by applying derived weights to actual site conditions. Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 2 j. This matrix is assumed to satisfy reflectivity (aii=1) and reciprocity (aij=1/aji). Therefore, in case the number of elements is n, a pair-wise comparison of n(n-1)/2 is needed. For example, 15th(652) times of the pair-wise comparison is required on 6 evaluation factors in the hierarchical structure. Meanwhile, the pair-wise comparison made by expert judgment may not be fully consistent. Saaty(1977) presented a method to use normalized eigenvectors corresponding Ŵ to the maximum eigenvaues λ max of the pair-wise comparison matrix Ȃ as weights of elements. The maximum eigenvalue of the pair-wise comparison matrix with complete consistency is equal to the number of elements n to be compared. m 1i i i max W WA m 1λ , (1) Thus, (λmax - n) can be used as an indicator that represents the level of consistency of the pair- wise comparison. Saaty(1980) suggested the consistency ratio(CR) proposed them as measures used to determine the level of consistency. 1n nλ CI max , (2) ) RI 1 )( 1n nλ ( RI CI CR max , (3) (wherein, RI is a value obtained from a random pair-wise comparison matrix) Table 1. RI values for different values of n (Saaty, 1980) n 1 2 3 4 5 6 7 8 9 10 R I 0. 00 0. 00 0. 58 0. 09 1.1 2 1.2 4 1.3 2 1.4 1 1.4 5 1.4 9 Here, RI refers to random inconsistency index, and its value varies depending on the size of the pair-wise comparison index. Table 1 shows RI values when the size of the pair-wise comparison matrix ranges from 1 to 10. In general, the pair-wise comparison matrix in which the consistency ratio is less than or equal to 0.1 is consider to be have no problems in consistency. 3 SELECTION OF INFLUENCING FACTORS 3.1 Selection of machine for comparison TBM can be classified in various ways according to such main criteria as 1) the presence of the shield, 2) supporting system, 3) reaction force, and the type of machine varies. In case of a comparison of mechanical excavation machine as alternatives, the number of the pair-wise comparisons used in this study increases exponentially, so five kinds of machine are selected as machine with which to compare based on the two machine such as general machine which is commonly used and machine that can be easily recognized by surveyees as shown in Table 2. Table 2. Machine for comparison Shield Supporting system Reaction Force Machine Type 1 Non-Shield None Gripper Open TBM 2 Shield Face without Support Gripper + Segment Double Shield TBM 3 Shield Face without Support Gripper or Segment Single Shield TBM 4 Shield Face with earth pressure balance support Segment EPB M 5 Shield Face with fluid support Segment Slurry M Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 3 3.2 Selection of influencing factors Factors affecting the TBM selection are divided into hard/soft ground conditions in the case of ITA Guidelines. In hard rock condition, tensile strength, RQD, joint spacing and uniaxial compressive strength of the rock are considered to be major factors (Figure 1). The German tunnel association (Deutscher Ausschuss für unterirdisches Bauen, DAUB) divided influencing factors into hard rock and soft ground conditions as in the case of ITA criteria. The soil condition includes particle size distribution, permeability coefficient, adhesion, water pressure and swelling as influencing factors, and it is characterized by abrasivity test of the soil, like abrasiveness LCPC index ABR (g/t), Breakability LCPC Index BR (%). The rock condition has its characteristics in that it includes compressive/tensile strength, RQD, water consumption per 10m of RMR tunnel, swelling, water pressure and CAI abrasivity test as influencing factors. The scope of the each factoris shown in the Figure 2. In a situation where influencing factors that only considers ground conditions are presented, this study attempts to identify factors affecting the selection of machine primarily by adding them to ground conditions to be expanded to include environmental and price conditions. Secondarily, classify and select influencing factors for each condition under the first classification on the basis of expert consultation and standards and guidelines presented in each institution. The range of influence of each influencing factors selected by third classification is also selected by splitting into two based on the expert consultation as well as guidelines and standards which are currently presented in each institution. The classification of the influencing factors is shown in Table 3. Figure 3 shows evaluation factors, which are influencing factors classified in Table 3 with machine for comparison selected in Table 2 as alternative and hierarchization between influencing factors and machine. Table 3. Classification of influencing factors on TBM selection Objective Criteria Sub-Criteria Geology Hard Rock Rock Compressive Strength 300Mpa ~ 50Mpa 50Mpa ~ 5Mpa RQD 100% ~ 50% 50% ~ 10% Fissure Spacing >2.0m ~ 0.6m 0.6m ~ 0.06m Fault zone Existence None Water in flow per 10m tunnel ≥25ℓ < 25ℓ Soft Ground Cohesion ≥30kPa 30 kPa ~5 kPa Grain size distribution (<0.06mm) ≥30% < 30% Supporting Pressure ≥2bar < 2bar Environment Feasible Site Existence None Adjacent structures ≥2.5D <2.5D Cost - Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 4 Figure 1. Ranges of application for tunneling machines (ITA, 2000) Figure 2. Area of application and selection criteria, SM-V5 (DAUB, 2000) Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 5 4 DERIVATION OF WEIGHTS Weights are derived by applying the AHP technique. For AHP analysis, a total of 217 pair- wise comparison questions, including criteria factors (3 questions), sub-criteria factors (14 questions) and detailed sub-evaluation element factors -alternatives (200 questions) are prepared. Distribution of marks for an inter- comparison between the two factors of A and B is as follows: A is very important (9 points), A is fairly important (7 points), A is important (5 points), A is somewhat important (3 points), Equally important (1 point), B is somewhat important (1/3 points), B is important (1/5 points), B is fairly important (1/7 points), B is very important (1/9 points). The written questionnaires are evaluated by several experts for analysis. Expert assessment results, or results of pair-wise comparison are summarized in a matrix. As a square matrix, the matrix takes a spacial form of reciprocal matrix in which all diagonal factor lines are 1. A total of 24 matrices derived is as follows. · Objective - 3x3 · Criteria - Hard rock: 5x5 Soft ground: 3x3 Environment: 2x2 · Sub-Criteria - 5x5, 20ea These matrices are normalized based on each column, and weights by each factor are estimated by the average on the column of the matrices composed of normalized values. In the case of this research project in which a number of experts are included in decision- making process, methods to represent pair-wise comparison matrices of each expert as one matrix are required. In this connection, a method of generalization using the geometric mean (Saaty 1980), a method of generalization using the weighted mean (Ramanathan and Ganesh, 1994), and a method of generalization by means of goal programming are presented (Bryson, 1999, Yehm et al, 2001, Mikhailov, 2004). In this study, the final weights are derived through generalization by means of a method of geometric mean that obtain elements of the generalized pair-wise comparison matrix using the geometric mean of individual pair-wise comparison matrices. (See tables 4 and 5) In the objective, ground condition (0.58/1) was derived as the most important factor. In the criteria for each condition, uniaxial compressive strength (0.30/1), water head (0.59/1), and influence on surrounding structures (0.71/1) turned out to be the most important factors. The generalization list of factors and alternative in the sub-criteria, or weights between machines is shown in Table 6. Figure 3. Schematic representation of AHP for Selecting of TBM Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 6 Table 4. Total weight of the factors (parameters) in each step Objective Factors Geology Environment Cost Weight CR Geology 1.000 3.032 3.003 0.58 0.096 Environment 0.330 1.000 2.675 0.28 Cost 0.333 0.374 1.000 0.14 Criteria Factors Hard Rock Rock Compressive Strength RQD Fissure Spacing Fault zone Water in flow per 10m tunnel Weight CR Rock Compressive Strength 1.000 2.714 2.807 1.088 1.246 0.30 0.030 RQD 0.368 1.000 1.463 0.919 0.707 0.15 Fissure Spacing 0.356 0.683 1.000 0.353 0.683 0.11 Fault zone 0.919 1.088 2.831 1.000 0.623 0.21 Water in flow per 10m tunnel 0.803 1.415 1.463 1.605 1.000 0.23 Criteria Factors Soft Ground Cohesion Grain size distribution Supporting Pressure Weight CR Cohesion 1.000 0.776 0.327 0.18 0.002 Grain size distribution 1.288 1.000 0.365 0.23 Supporting Pressure 3.055 2.737 1.000 0.59 Criteria Factors Environment Feasible Site Adjacent structures Weight CR Feasible Site 1.000 0.401 0.29 0.000 Adjacent structures 2.493 1.000 0.71 Table 5. Alternative Factors in 1st Sub-Criteria 1st - Rock Compressive Strength=300~50(MPa) Gripper D.S S.S EPB Slurry Weight CR Gripper 1.000 4.990 4.908 5.520 5.473 0.51 0.081 D.S 0.200 1.000 2.807 3.712 3.839 0.21 S.S 0.204 0.356 1.000 3.240 3.410 0.15 EPB 0.181 0.269 0.309 1.000 1.552 0.07 Slurry 0.183 0.261 0.293 0.644 1.000 0.06 Alternative Factors in 2nd to 20th Sub-Criteria Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 7 Table 6. Total Weight (Parameters-Machine type) Machine type Parameters Gripper D.S S.S EPB Slurry Geology Hard Rock Rock Compressive Strength (MPa) 300~50 0.0886 0.0371 0.0251 0.0120 0.0098 50~5 0.0120 0.0321 0.0460 0.0458 0.0366 RQD 100~50 0.0414 0.0218 0.0134 0.0062 0.0050 50~10 0.0052 0.0201 0.0234 0.0188 0.0201 Fissure Spacing (m) >2.0~0.6 0.0175 0.0201 0.0138 0.0061 0.0050 0.6~0.06 0.0037 0.0170 0.0152 0.0144 0.0121 fault zone Existence 0.0100 0.0318 0.0313 0.0255 0.0252 None 0.0558 0.0306 0.0215 0.0096 0.0062 Water in flow per 10m tunnel (l/min.) ≥25 0.0082 0.0252 0.0212 0.0332 0.0454 < 25 0.0346 0.0289 0.0308 0.0205 0.0184 Soft Ground Cohesion (kPa) > 30 0.0100 0.0280 0.0218 0.0266 0.0203 30~5 0.0041 0.0117 0.0117 0.0344 0.0449 Grain size distribution (<0.06mm) ≥30 0.0069 0.0220 0.0164 0.0385 0.0473 < 30 0.0060 0.0143 0.0147 0.0440 0.0520 Supporting Pressure (bar) ≥2 0.0139 0.0218 0.0161 0.1450 0.1450 < 2 0.0205 0.0425 0.0366 0.1170 0.1253 Environment Feasible Site Existence 0.0081 0.0152 0.0125 0.0193 0.0237 None 0.0219 0.0158 0.0161 0.0169 0.0081 Adjacent structures ≥2.5D 0.0104 0.0373 0.0389 0.0856 0.0913 < 2.5D 0.0492 0.0418 0.0410 0.0360 0.0252 Cost 0.050 0.045 0.040 0.035 0.03 5 FIELD APPLICATION AND VERIFICATION The 000 section of works for Seoul Metro which is currently under construction using EPB (EarthPressure Balance) machine takes a single parallel form and is composed of shield tunnel section (1,274m) and NATM section (86m), where weathered soil/rock, bedrock and composite ground coexist. In addition, this section requires the minimization of risk and subsidence of the ground since it crosses a total of 5 underground structures, including Olympic Convention Center and Mong-chon To-seong (cultural property) and passes through the bottom of the Mong-chon Lake. As a result of the evaluation using this preferred value based on the values of influencing factors of 000 section site, the preferred value of the machine according to each influencing factor is shown in Table 7, and the fact that it is the same machine as EPB (Earth Pressure Balance) used in the actual field is identified in the total. The results of using this preferred value based on the value of influencing factors of this site in TBM tunnel construction in the riverbed passage section of 000 construction confirmed that the machine selected according to each factor is the same as that used in the actual site as shown in Table 8. In addition, the reliability of this machine selection method was checked by applying the preferred value to power district and channel tunnel as shown in Table 9 below, and it was confirmed that the same machine as the one used in the field is derived. Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 8 Figure 4. Longitudinal section of the Seoul Metro Line No.9, Sector *** Table 5. Geological properties of Seoul Metro Line No.9 sector *** and result applies in the selection of TBM Parameters Value Selection of TBM Hard Rock Rock Compressive Strength 11.3~170.1 (MPa) Service Machine RQD under 50% Gripper D.S S.S EPB Slurry Fissure Spacing 0.6~0.06 (m) Fault zone ○ Water in flow per 10m tunnel Max. 3.7ℓ/min. Soft Ground Cohesion 0~30 (kPa) Selecting Machine Grain size distribution (<0.06mm) 0% Gripper D.S S.S EPB Slurry Supporting Pressure 0.85~1.4 (bar) Environ- ment Feasible Site X 0.165 0.242 0.251 0.352 0.343 Adjacent structures within 2.5D Table 7. Geological properties of Seoul Metro Line No.9 sector *** and result applies in the selection of TBM Figure. 5. Longitudinal section of the Seoul Metro Line No.5, Passing tunnel under the Han River Table 8. Geological properties of Seoul Metro Line No5, Passing tunnel under the Han River and result applies in the selection of TBM Parameters Value Selection of TBM Hard Rock Rock Compressive Strength 20~160 (MPa) Service Machine RQD above 50% Gripper D.S S.S EPB Slurry Fissure Spacing (m) 0.6~0.06 (m) Fault zone ○ Selecting Machine Water in flow per 10m tunnel Max. 85ℓ/min. Gripper D.S S.S EPB Slurry Environ- ment Feasible Site X Adjacent structures within 2.5D 0.085 0.183 0.191 0.232 0.232 Proceedings of the World Tunnel Congress 2014 – Tunnels for a better Life. Foz do Iguaçu, Brazil. 9 Table 9. Result applies in the selection of TBM in Other projects Project Service Machine Selecting Machine Seoul Metro Line No.9 Sector 921 EPB EPB Bundang Line Sector *** EPB EPB Dong-bok conveyance water Tunnel Gripper Gripper Electric power tunnel between Gwang-jin and Jungnang EPB Slurry Electric power tunnel at Banpo section Slurry Slurry 6 CONCLUSION This study proposed the guideline for machine selection of the type of 'machine-factor' preferred value that considers environmental conditions and price conditions which were not taken into account in the previous studies though the AHP technique. The proposed guideline was verified through 5 projects, including the 000 section of works for Seoul Metro, and results similar to those of most machine used in the actual field were obtained. In this regard, it is expected that the selection of TBM that reflects domestic construction conditions and environment will be possible through the preferred value of factor-machine derived based on this study. ACKNOWLEDGEMENTS The authors gratefully acknowledge funding for this research provided by the Korea Agency for infrastructure Technology Advancement under the Ministry of Construction and Transportation of the Republic of Korea (Grant No. 10-E091, Innovation and optimization in TBM design, refurbishment and tunnel construction). REFERENCES AITES-ITA Working Group No. 14. 2000. Recommendations and Guidelines for Tunnel Boring Machines (TBMs), International Tunnelling and Underground Space Association. pp 1-118. Bieniawski, Z.T., Celada, B., Galera, J.M., Tardaguila, I. 2008. 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