Baixe o app para aproveitar ainda mais
Prévia do material em texto
Catalysis Science & Technology PAPER Cite this: DOI: 10.1039/c9cy02367d Received 23rd November 2019, Accepted 9th January 2020 DOI: 10.1039/c9cy02367d rsc.li/catalysis Hydrodeoxygenation of lignocellulose-derived oxygenates to diesel or jet fuel range alkanes under mild conditions† Kui Li,a Feng Zhou,b Xiaohao Liu,c Huixia Ma,b Jin Deng, a Guangyue Xua and Ying Zhang *ad Hydrodeoxygenation (HDO) of lignocellulose-derived oxygenates to diesel or jet fuel range C8–C18 alkanes usually requires harsh reaction conditions. A fairly mild (160 °C, 4 MPa H2) one-pot catalytic HDO system based on Ru/HAP combined with the HZSM-5 catalyst was developed, and a series of diesel or jet fuel range alkanes (C8–C18), including straight, branched, and cyclic alkanes, were obtained from nine complicated lignocellulose-derived oxygenates with a desired yield. Ru/HAP was characterized by a series of analyses, indicating that the electron donor effect of HAP led to the generation of highly dispersed electron-rich Ru, which demonstrated stronger hydrogen activation and hydrogenolysis ability. Introduction Diesel (C9–C21 hydrocarbons)1 and jet fuel (C8–C16 hydrocarbons)2 are two important transportation fuels. Currently, they are produced mainly from non-renewable petroleum, which causes a lot of environmental issues. Therefore, as a promising renewable route, the synthesis of diesel or jet fuel range alkanes from lignocellulose-derived platform compounds has been extensively studied since the pioneering work conducted by the groups of Dumesic,3,4 Huber5,6 and Corma.7,8 Most of the reported studies about this route could be summarized as follows: first, a C–C bond coupling reaction of lignocellulose-derived platform compounds was carried out to obtain the condensation intermediates with a longer carbon chain; subsequently, alkanes were obtained by HDO of the condensation products. The latter step is still challenging due to the requirement of high temperature and H2 pressure, which leads to high energy consumption, equipment and operation costs and safety risks. Currently, various types of catalytic systems were established for HDO of complicated lignocellulose-derived oxygenates to alkanes, which are summarized in Table 1. In the recent work of Li's group, Pd-based bimetallic catalysts were used for HDO of a C10 oxygenate at 350 °C and 6 MPa H2, and high quality alkanes were obtained 9,10 (Table 1, entry 1). In the previous reports of Zou's group11 and Ma's group,12 Pd/Hβ and Pd/C + ZrP catalysts were employed for preparing branched cycloalkanes at temperatures above 280 °C (Table 1 , entries 2 and 3). Wang's group13 found that the Pd/NbOPO4 catalyst could catalyze a C15 oxygenate into branched long- chain alkanes at 220 °C and 6 MPa H2 (Table 1, entry 4). However, the cost of the NbOPO4 carrier was high and the synthetic process was complex. Catalysts such as Pt/ZrP,1 Pd/C + HfIJOTf)4, 14 Pd/NbOPO4, 15 Ir–ReOX/SiO2, 16 Ni/Hβ,17 Ni/HZSM-5 (ref. 18) and Ni/ZrO2–SiO2 (ref. 19) have also been developed for branched alkane production from trifurylmethane. High temperatures or pressures were required in most cases. It is highly desirable to develop catalysts with high activity for HDO, which are expected to be able to catalyze oxygenates into alkanes under mild conditions. Hydroxyapatite (HAP) is a calcium orthophosphate with the apatite structure, in which Ca2+ sites are surrounded by a PO4 3− tetrahedron parallel to the hexagonal axis. Owing to multiple functionalities including ion-exchange ability, adsorption capacity, and adjustable weak acid–base properties, HAP has aroused great interest especially in the field of heterogeneous catalysis, such as cross-coupling Catal. Sci. Technol.This journal is © The Royal Society of Chemistry 2020 a CAS Key Lab of Urban Pollutant Conversion, Department of Applied Chemistry, University of Science and Technology of China, Hefei 230026, China. E-mail: zhzhying@ustc.edu.cn b Fushun Research Institute of Petroleum and Petrochemicals, SINOPEC, Fushun, 113001, China c CAS Key Laboratory of Renewable Energy, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China dDalian National Laboratory for Clean Energy, 457 Zhongshan Rd., Dalian 116011, China † Electronic supplementary information (ESI) available. See DOI: 10.1039/ c9cy02367d Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online View Journal http://crossmark.crossref.org/dialog/?doi=10.1039/c9cy02367d&domain=pdf&date_stamp=2020-01-23 http://orcid.org/0000-0003-0272-1031 http://orcid.org/0000-0003-2519-7359 https://doi.org/10.1039/c9cy02367d https://pubs.rsc.org/en/journals/journal/CY Catal. Sci. Technol. This journal is © The Royal Society of Chemistry 2020 reactions,20 condensation reactions,21,22 alcohol selective oxidation reactions,23,24 dehydration reactions25 and (de) hydrogenation reactions.26–32 As a kind of multifunctional metal catalysts, Ru-based catalysts have been widely used in various fields of biomass conversion.33–40 In this work, a highly dispersed Ru/HAP catalyst was employed together with zeolite HZSM-5 for one-pot HDO of a series of complicated lignocellulose-derived oxygenates under relatively mild conditions to obtain diesel or jet fuel range alkanes (C8–C18). Ru/HAP was characterized by high- resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and temperature-programmed desorption of ammonia (NH3-TPD). The HDO pathway was also investigated. Experimental section Materials and chemicals Hydroxyapatite (HAP, ≥97%), 5-methylfurfural (98%), levulinic acid (99.0%), ethyl levulinate (>98.0%), 2-methylfuran (98%), manganeseIJIII) oxide (Mn2O3, 98%), ruthenium chloride hydrate (RuCl3·XH2O, 38.0–42.0% Ru basis), ruthenium on carbon (5% Ru/C) and C8–C18 alkane standard samples (≥99.5%) were purchased from Aladdin Chemistry Co., Ltd. Cyclohexane (AR), methanol (AR), acetone (AR), furfural (AR), benzaldehyde (AR), cyclopentanone (AR), cyclohexanone (AR), hydrochloric acid (AR) and sodium hydroxide (AR) were purchased from Sinopharm Chemical Reagent Co., Ltd. Alpha-angelica lactone was purchased from Shanghai Bide Pharmatech Co., Ltd. HZSM-5 zeolites with different Si/Al ratios (Si/Al = 25, 50 and 80) were purchased from the Catalyst Plant of Nankai University. Chloroform-D was purchased from Qingdao Tenglong Weibo Technology Co., Ltd. Dimethyl sulfoxide-D6 was purchased from Cambridge Isotope Laboratories, Inc. 5-Hydroxymethylfurfural was supplied by Hefei Leaf Energy Biotechnology Co., Ltd. Furfural was purified by vacuum distillation and stored at −15 °C. Other reagents were used without any pretreatment. Catalyst preparation The Ru/HAP catalyst was prepared by the wetness impregnation method. The standard preparation procedure is described below: 1.00 g of HAP carrier was added into 100 mL of acetone in a round-bottom flask equipped with a reflux condenser and stirred at 55 °C. After that, 81.4 mg of RuCl3 ·XH2O was dissolved in 15 mL of acetone and then added to the above suspension dropwise. After stirring for 24 h, acetone was removed by rotary evaporation and dried at 40 °C overnight. The catalyst precursor was reduced in a 10%/ 90% H2/N2 flow (100 mL min −1) at 280 °C (1 °C min−1) for 3 h. The actual ruthenium loading of the catalyst is 2.3% on the basis of ICP analysis. The preparation method of the Ru/ HZSM-5 (Si/Al = 50) catalyst is similar to that of Ru/HAP, but the carrier is different. Catalyst characterization The morphology of the catalysts was observed on a JEOL JEM-2200FS analytical HRTEM system combined with a 200 kV field emission gun (FEG) and an in-column energy filter (Omega Filter). The samples were suspended in ethanol. Powder XRD patterns were obtained on a Rigaku D/max2500 VL/PC X-ray diffractometer (Rigaku Corporation,Tokyo, Japan) using a Cu Kα radiation source (λ = 1.54056 Å) at 40 kV and 40 mA. XPS analysis was carried out on a VG MultiLab 2000 spectrometer (Thermo Electron Corporation) with Al Kα radiation (1486.92 eV) as the excitation source (300 W). The binding energies of recorded XPS spectra were calibrated Table 1 Previous reports on HDO of complicated lignocellulose-derived oxygenates to alkanes Entry Substrates Catalysts Conditions Alkane yields Ref. 1 Step 1: Pd/C Step 1: 160 °C, 4 MPa H2 C9–C10: 96% 9 Step 2: Pd–FeOX/SiO2 Step 2: 350 °C, 6 MPa H2 Step 1: Pd/C Step 1: 160 °C, 4 MPa H2 C8–C10: 94.9% 10 Step 2: Pd–Cu/SiO2 Step 2: 350 °C, 6 MPa H2 2 Pd/Hβ 280 °C, 8 MPa H2, 24 h C7–C15: 92.1% (Sel.) 11 Pd/C + ZrP 300 °C, 4 MPa H2, 3 h C13–C15: 70% 12 3 Pd/Hβ 280 °C, 8 MPa H2, 24 h C7–C18: 92.8% (Sel.) 11 Pd/C + ZrP 300 °C, 4 MPa H2, 3 h C13–C18: 43% 12 4 Pd/NbOPO4 220 °C, 6 MPa H2, 24 h C14–C15: 97.0% 13 5 Pt/ZrP 350 °C, H2: 60 mL min −1 C9–C15: 94% 1 Pd/C + HfIJOTf)4 225 °C, 5 MPa H2, 24 h C9–C15: 97% 14 Pd/NbOPO4 200 °C, 4 MPa H2, 12 h C10–C15: 89.1% 15 Ir–ReOX/SiO2 170 °C, 5 MPa H2, 12 h C8–C15: 91% 16 Ni/Hβ 260 °C, 6 MPa H2 C9–C15: ∼70% 17 Ni/HZSM-5 260 °C, 6 MPa H2 C9–C15: 70.4% 18 Ni/ZrO2–ZrO2 280 °C, 5 MPa H2 C8–C15: 83% 19 Catalysis Science & TechnologyPaper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol.This journal is © The Royal Society of Chemistry 2020 versus the C 1s signal at 284.6 eV. Temperature-programmed desorption of ammonia (NH3-TPD) analyses were conducted in a home-built reactor system coupled to a gas chromatograph with a thermal conductivity detector (TCD). Before the NH3-TPD tests, the samples (100 mg) were pretreated in an Ar flow at 500 °C for 60 min. After cooling down to 40 °C, ammonia adsorption was carried out at 40 °C for 60 min. Then, the physisorbed ammonia was removed by purging with Ar at 40 °C for 60 min. Subsequently, the temperature was increased to 500 °C at a heating rate of 10 °C min−1 in an Ar flow. Differential scanning calorimetry- thermogravimetry analysis (DSC-TGA) was performed with an SDT Q600V20.9 Build 20 in air from 40 °C to 800 °C using a 10 °C min−1 ramp rate. The composition of the Ru/HAP catalyst was analyzed with atomic emission spectroscopy on an Optima 7300DV inductively coupled plasma atomic emission spectrometer (ICP-AES, PerkinElmer, Inc., USA). The sample treatment procedure was as follows: 5 mL of hydrochloric acid was added to a 10 mL round-bottom flask containing 50 mg of catalyst and stirred at 80 °C for 24 h. The mixture was then diluted to 25 mL in a volumetric flask. Catalyst tests The catalytic reactions were performed in a 25 mL stainless steel autoclave equipped with a mechanical stirrer, a pressure gauge, and automatic temperature control apparatus. In a typical experiment, 100 mg feedstock, 100 mg Ru/HAP (2.3 wt% Ru in Ru/HAP), 100 mg HZSM-5 and 10 mL cyclohexane were added to the reactor. The reactor was sealed, purged five times with H2, and then pressurized with H2 to a set point. The reactor was then heated to the desired temperature with continuous stirring at 600 rpm to eliminate diffusion effects. After the reaction, the reactor was cooled to ambient temperature and a certain amount of internal standard substance was added. The liquid product was transferred with 20 mL of cyclohexane and the catalyst was separated by centrifugation. The liquid products were identified using a gas chromatography (Agilent 7890A)-mass spectrometry detector (Agilent 5975C with a triple-axis detector) with a DB- 5MS column (30 m × 0.250 mm × 0.25 μm). The column temperature was increased from 50 to 280 °C at a ramp rate of 5 °C min−1 and held for 20 min. The liquid products were quantified using a gas chromatograph (GC, Kexiao 1690) with an HP-5 capillary column (30 m × 0.320 mm × 0.25 μm). The column temperature was increased from 50 to 280 °C at a ramp rate of 5 °C min−1 and held for 20 min. Bicyclohexane, nonane and hexadecane were used as internal standards to quantify the products. Specifically, bicyclohexane was used to quantify the HDO products of compounds 1A, 2A, 3A and 4A; hexadecane was used to quantify the HDO products of compounds 5A, 6A and 9A. Nonane was used to quantify the HDO products of compounds 7A and 8A. The conversion and yield were calculated as follows: Conv: mol%ð Þ ¼ 1 − moles of feedstock after reaction moles of feedstock before reaction � � × 100% Yield mol%ð Þ ¼ moles of each product moles of feedstock before reaction × 100% During the catalyst stability test, the catalyst was separated by centrifugation and washed three times with dichloromethane followed by washing three times with cyclohexane. After that, the catalyst was used for the next run directly or characterized after drying at 80 °C. Results and discussion Initially, a C10 oxygenate (3-(furan-2-ylmethylene)-5- methylfuran-2IJ3H)-one, i.e., compound 1A in Scheme 1) was chosen as a model compound which could be synthesized by aldol condensation of furfural41 and α-angelica lactone42,43 (ESI†). Both of them are important lignocellulosic platform molecules.41–43 Complete HDO of 1A to alkanes requires hydrogenation of the carbon–carbon double bonds and hydrogenolysis of the lactone and tetrahydrofuran rings. Ru/ HAP was used as the catalyst for the HDO of 1A and 36.6% C8–C10 alkanes were obtained at 180 °C and 4 MPa H2 in cyclohexane (Table 2, entry 1). As shown in Fig. 1, other products in the HDO of 1A over Ru/HAP were mainly tetrahydrofuran compounds and alcohols. No product with a lactone ring was detected. According to previous reports,11,44,45 zeolites have been a favoured catalyst for HDO of biomass-derived compounds via dehydration because of their excellent acid properties. We also synthesized a Ru/ HZSM-5 (Si/Al = 50) catalyst for HDO of 1A (Table 2, entry 2). No alkanes were found but several oxygenated intermediates were detected. It was noted that all of these intermediates have a lactone ring structure and some of the tetrahydrofuran rings were opened (Fig. 1). For comparison, Ru/C, a commercial catalyst, was employed under the same conditions (Table 2, entry 3). No alkane was found but an oxygenated intermediate was detected, which came from the hydrogenation of the carbon–carbon double bonds of 1A (Fig. 1). Based on the above results, all of the three Ru-based catalysts exhibited excellent hydrogenation activity for carbon–carbon double bonds. However, they showed a significant difference in the hydrogenolysis of the lactone rings and tetrahydrofuran rings. Ru/HAP exhibited high hydrogenolysis activity and opened all of the lactone rings and some of the tetrahydrofuran rings. Ru/HZSM-5 showed a certain hydrogenolysis activity and opened some of the Scheme 1 One-pot hydrodeoxygenation of compound 1A to C8–C10 alkanes under mild conditions. Catalysis Science & Technology Paper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol. This journal is © The Royal Society of Chemistry 2020 tetrahydrofuran rings, which should have benefitted from the acid sites of HZSM-5.14 The hydrogenolysis activity of Ru/C was weak and could not open either lactone rings or tetrahydrofuran rings. Based on a previous study and the above results, acidic HZSM-5 can help the cleavage of the ether bond in tetrahydrofuran rings and dehydration of hydroxyl groups.46 HZSM-5 zeolites with different Si/Al ratios (25, 50 and 80) were physically mixed with Ru/HAP to promote the ring opening reaction of tetrahydrofuran and dehydration of alcohols. Generally, the acidity (acid amount and strength) of HZSM-5 decreases as the Si/Al ratio increases.47 As shown in Table 2, entries4–6, the presence of HZSM-5 increased the total yield of C8–C10 alkanes to various degrees. HZSM-5 with Si/Al lower than or equal to 50 that possesses an appropriately high acid amount and acid strength led to a significant increase of total alkane yield. In contrast, the promotion by HZSM-5 (80) with a lower acid amount and weak acidity was limited. The change in product distribution could be seen from Fig. 1. When Ru/ HAP was used alone, compounds with a tetrahydrofuran ring and a small amount of alcohols were present in the product. However, when HZSM-5 (50) was added concomitantly, the tetrahydrofuran compounds and alcohols were almost completely converted. HZSM-5 (50) was also physically mixed with Ru/HZSM-5 (50) and Ru/C for the HDO of 1A, respectively. For the former (Table 2, entry 7), a little amount of alkanes was generated, and the other products were two kinds of lactone compounds with alkyl groups (Fig. 1). For the latter (Table 2, entry 8), a small amount of products with an opened tetrahydrofuran ring was detected. These results demonstrated that the Ru- based catalysts exhibited high activity for hydrogenation of carbon–carbon double bonds. Ru/HAP showed high activity for hydrogenolysis of the lactone ring and a certain activity for hydrogenolysis of the tetrahydrofuran ring, and HZSM-5 with the desired acidity was conducive to tetrahydrofuran ring opening and dehydration. Table 2 HDO of 1A over different catalysts Entry Catalyst Alkane yields/% C8 C9 C10 Total 1 Ru/HAP 12.8 16.2 7.6 36.6 2 Ru/HZSM-5 (50) 0.0 0.0 0.0 0.0 3 Ru/C 0.0 0.0 0.0 0.0 4 Ru/HAP + HZSM-5 (25) 19.6 43.1 27.8 90.5 5 Ru/HAP + HZSM-5 (50) 18.6 43.8 29.5 91.9 6 Ru/HAP + HZSM-5 (80) 7.1 25.9 20.7 53.7 7 Ru/HZSM-5 (50) + HZSM-5 (50) 1.3 2.1 3.7 7.1 8 Ru/C + HZSM-5 (50) 0.0 0.0 0.0 0.0 Reaction conditions: 100 mg of 1A, 100 mg of Ru-based catalyst, 100 mg of HZSM-5, 10 mL cyclohexane, 180 °C, 4 MPa H2, 10 h and 600 rpm. Conversion is 100% in all cases. Other products could be seen in Fig. 1. Fig. 1 The comparison of gas chromatograms of HDO of 1A with different catalysts. Reaction conditions: 100 mg of 1A, 100 mg of Ru-based catalyst, 100 mg of HZSM-5, 10 mL cyclohexane, 180 °C, 4 MPa H2, 10 h and 600 rpm. Catalysis Science & TechnologyPaper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol.This journal is © The Royal Society of Chemistry 2020 A series of experiments were carried out to investigate the effects of reaction temperature and hydrogen pressure on the HDO of 1A over the Ru/HAP + HZSM-5 (50) co-catalyst. The temperature effect on HDO of 1A is shown in Fig. 2(a). When the reaction was performed at 150 °C, only 18.8% yield of C8–C10 alkanes was acquired. Significant improvement of the C8–C10 alkane yield could be seen when the reaction temperature was raised to 160 °C, which indicated that a sufficiently high temperature was necessary to overcome the energy barrier in the HDO process. The total yield of C8–C10 alkanes reached maximum (91.9%) at 180 °C. However, when the temperature was further increased to 190 °C, the total alkane yield decreased slightly. The change in product distribution was even more remarkable, in which the C8 alkanes increased accompanied by the C9 and C10 alkanes decreasing. High temperature promoted decarbonylation, decarboxylation and hydrocracking of branched alkyl groups and these could be restrained at lower temperature. The effect of initial hydrogen pressure on HDO of 1A is shown in Fig. 2(b). When the hydrogen pressure was 2 MPa, only 41.4% yield of C8–C10 alkanes was obtained where C8 and C9 alkanes were the main products. The total yield of C8–C10 alkanes was increased greatly as the hydrogen pressure rose from 2 MPa to 4 MPa, which promoted the production of C9 and C10 alkanes. When the hydrogen pressure was increased further to 5 MPa, there was no significant increase of total alkane yield. This meant that a 4 MPa hydrogen pressure was suitable for HDO of 1A and this pressure was chosen for the following research. The effect of reaction time on HDO of 1A over Ru/HAP + HZSM-5 (50) was studied at 180 °C and 160 °C, respectively. When the reaction was conducted at 180 °C (Fig. 2c), 27.4% yield of C8–C10 alkanes were acquired in the initial 2 h, with 100% conversion. As the reaction time was increased to 4 h, the total yield of C8–C10 alkanes reached 80.4%, which far beyond twice the total alkane yield obtained in the first 2 h, indicating that the partially saturated oxygenated intermediates were further converted to alkanes in the HDO process. The maximal yield (93.8%) was achieved at 15 h. When the reaction time was extended to 24 h, the total yield of C8–C10 alkanes decreased slightly, which could be due to the hydrocracking of branched alkyl groups at high temperature. To get further insight into the reaction pathways, the HDO of 1A at 160 °C with different times was carried out as well. Compared with the case at 180 °C, the lower temperature led to a slower HDO rate. As shown in Fig. 2(d), only 14.0% C8– C10 alkanes were acquired in the initial 5 h, and other products mainly consisted of tetrahydrofuran compounds, lactone compounds and a dialkyl tetrahydropyran, as shown in Fig. 3. It was noted that 2,4-dipropyltetrahydrofuran and 2-methyl-6-propyltetrahydropyran were generated from the HDO of 1A. As the reaction time was prolonged to 10 h, a large proportion of the oxygen-containing intermediates were converted, and the total yield of C8–C10 alkanes reached 80.2%, which took only 4 h at 180 °C. When the reaction time was continuously extended to 24 h, the total yield of C8–C10 alkanes kept increasing slowly and finally reached 90.7%. The decrease of total alkane production rate could be Fig. 2 The conversion and product distribution of HDO of 1A as a function of (a) temperature, (b) pressure and (c) and (d) time. Reaction conditions: 100 mg of 1A, 100 mg of Ru/HAP catalyst (Ru/1A = 2.3%), 100 mg of HZSM-5 (50), 10 mL cyclohexane, 600 rpm, (a) 4 MPa H2, 10 h, (b) 180 °C, 10 h, (c) 180 °C, 4 MPa H2, (d) 160 °C, 4 MPa H2. Catalysis Science & Technology Paper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol. This journal is © The Royal Society of Chemistry 2020 the result of the decrease of the residual intermediate concentration. By comparing the distribution of alkane products at different temperatures, it could be found that C9 alkanes were the most abundant products in both cases. The C10 alkane yield at low temperature was higher than that at high temperature, while the C8 alkane yield exhibited the opposite trend. From the perspective of atom economy and environmental friendliness, low temperature was better than high temperature, but the conversion efficiency was the opposite. Based on the detailed studies of product change over reaction time (Fig. 3), possible reaction pathways over the Ru/HAP + HZSM-5 (50) co-catalyst are proposed, as shown in Scheme 2. First, 1A is converted into 1B rapidly by hydrogenation of the four carbon–carbon double bonds. Then, the following conversion process can be generally divided into three pathways, in which pathway 1 and pathway 2 are the primary pathways. In pathway 1, 1B is first converted to the tetrahydrofuran compounds via hydrogenolysis of the lactone ring. Then, alkanes are formed by tetrahydrofuran ring opening, dehydration and hydrogenation. The main difference between pathway 2 and pathway 1 is the hydrogenolysis sequence of the two cyclic structures of 1B. In pathway 2, 1B is initially converted into lactones followed by hydrogenolysis of the lactone ring, dehydration and hydrogenation, and the relevant alkanes are acquired.Pathway 3 is a special side reaction process in HDO of 1A. Small amounts of diols (2-propyl-1,4-heptanediol and 2,6-nonanediol) are generated from the hydrogenolysis of the lactone ring and tetrahydrofuran ring of 1B followed by dehydration and decarbonylation, respectively. They are unstable under acidic conditions and easily dehydrated to 2,4-dipropyltetrahydrofuran and 2-methyl-6- Fig. 3 The comparison of the gas chromatograms of HDO of 1A at 160 °C at different times. Reaction conditions: 100 mg of 1A, 100 mg of Ru/ HAP catalyst (Ru/1A = 2.3%), 100 mg of HZSM-5 (50), 10 mL cyclohexane, 160 °C, 4 MPa H2 and 600 rpm. “0 h” means that the heating was stopped immediately when the reactor was heated to 160 °C. Scheme 2 Possible reaction pathways for HDO of 1A with the Ru/ HAP + HZSM-5 (50) co-catalyst. Catalysis Science & TechnologyPaper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol.This journal is © The Royal Society of Chemistry 2020 propyltetrahydropyran. After hydrogenolysis, dehydration and hydrogenation, the relevant alkanes are obtained. To figure out the reason for the different hydrogenolysis activities of the three Ru-based catalysts, HRTEM, XRD, XPS and NH3-TPD characterization were conducted. The morphology and metal dispersion of Ru-based catalysts were characterized by HRTEM. As shown in Fig. 4(a–c), the undersized Ru nanoclusters are highly dispersed on the HAP carrier. The average Ru particle size of the Ru/HAP catalyst was approximately 1.3 nm estimated from randomly selected particles in HRTEM analysis. The Ru nanoclusters in Ru/ HZSM-5 were quite dispersive as well and the average Ru particle size was about 2.6 nm. For Ru/C, it could be clearly seen that relatively large Ru particles were distributed on activated carbon, and the average Ru particle size was about 5.1 nm. The powder XRD patterns are shown in Fig. 4(d). The diffraction spectrum of Ru/HAP was similar to that of pure HAP, which indicated that Ru did not change the bulk crystal structure of HAP. No diffraction peak of Ru particles for all the three catalysts appeared by comparing the diffraction spectra of the catalysts with that of Ru0 (JCPDS no. 06-0663), also indicating that Ru nanoparticles were well dispersed. The highly dispersed Ru nanoparticles anchored on the HAP surface provided more metal active sites, which could be an important reason for Ru/HAP having better hydrogen activation ability. The chemical state of the Ru-based catalysts was investigated by XPS. Due to the overlap of Ru 3d with the C 1s region in all cases (Fig. S1, ESI†), the Ru 3p orbital level was employed. According to Fig. 4(e), the binding energy peaks for Ru 3p3/2 of Ru/HAP, Ru/HZSM-5 and Ru/C were at 462.7 eV, 463.1 eV and 463.0 eV, respectively. The lower binding energy of Ru in Ru/HAP could be due to the electron donor effect of HAP, which increased the electron density of Ru.28,32 According to previous studies,32 the active Ru with a higher electron density led to better hydrogen activation ability. The outstanding hydrogen activation ability of Ru/ HAP led to high activity for lactone ring hydrogenolysis. According to the results shown in Fig. 1, Ru/HZSM-5 had no lactone ring hydrogenolysis ability but displayed good tetrahydrofuran ring hydrogenolysis and dehydration activity, which could be attributed to the acidity of the catalyst.14,46 NH3-TPD analyses of the Ru-based catalysts were carried out (Fig. 5). It could be seen that Ru/HZSM-5 has abundant weak and medium strong acid sites. Ru/HAP showed a certain amount of weak and medium strong acid sites. Ru/C has a little of weak acid sites. These rationalized the phenomenon Fig. 4 Characterization of Ru-based catalysts. HRTEM images of (a) Ru/HAP, (b) Ru/HZSM-5 (50) and (c) Ru/C; (d) powder XRD patterns; (e) XPS spectra of the Ru 3p3/2 region. Catalysis Science & Technology Paper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol. This journal is © The Royal Society of Chemistry 2020 that Ru/HZSM-5 showed better ability for tetrahydrofuran ring hydrogenolysis and dehydration than Ru/HAP, and Ru/C was ineffective. Eight more complicated oxygenates were synthesized with common lignocellulosic platform molecules, including furfural,41 α-angelica lactone,42,43 5-hydroxymethylfurfural,48 benzaldehyde,49 levulinic acid,50 cyclopentanone,51 5-methylfurfural,52 cyclohexanone28,53 and 2-methylfuran.54 The detailed information of preparation, characterization and conversion of these oxygenates are presented in the ESI.† These oxygenates were deemed as promising alternatives for the large-scale production of diesel or jet fuel and therefore were widely studied. The reaction was conducted at 160 °C and 4 MPa H2 for 24 h without further optimization (Table 3). Compounds 2A and 3A were the condensation products of α-angelica lactone with 5-HMF and benzaldehyde, respectively. By conducting the HDO of 2A, the total alkane yield was 78.9%. 92.7% branched cycloalkanes could be obtained when 3A was employed as the substrate. Compounds 4A and 5A were derived from the aldol condensation of levulinic acid and furfural via the α-carbanion generated from levulinic acid attacking the aldehyde group of furfural. The total alkane yields of HDO of 4A and 5A were 87.8% and 74.5%, respectively. Compounds 6A, 7A and 8A were three oxygenates derived from the aldol condensation of cyclic ketones and furanaldehydes. Multiple branched cycloalkanes could be obtained with comparable yield. Particularly, the total alkane yield of HDO of 7A reached up to 91.1%. Compound 9A could be synthesized by the acid catalyzed hydroxylation/alkylation reaction of furfural and 2-methylfuran. When the HDO of 9A was performed, 69.7% total alkane yield could be achieved. Although the reaction conditions were adopted from those of substrate 1A without further optimization, the above results indicated that the Ru/HAP + HZSM-5 co-catalyst exhibited the desired activity in the HDO of a wide range of complicated lignocellulose-derived oxygenates. The alkanes synthesized above included straight, branched, and cyclic alkanes and Fig. 5 NH3-TPD characterization of Ru-based catalysts. Table 3 HDO of other lignocellulose-derived oxygenates Entry Oxygenates Alkane yields/% C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 Total 2A 7.1 30.9 33.9 7.0 — — — — — — — 78.9 3A 1.3 1.6 0.9 55.5 33.4 — — — — — — 92.7 4A 36.5 40.6 10.7 — — — — — — — — 87.8 5A 0.3 0.5 1.4 0.5 3.0 18.3 32.8 17.7 — — — 74.5 6A — 0.2 0.1 — — 28.7 32.6 16.3 — — — 77.9 7A — — 0.2 — 6.8 — 0.7 0.9 2.1 1.5 78.9 91.1 8A — — 0.1 0.5 1.2 — 4.8 22.3 28.1 11.4 4.5 72.9 9A — 2.7 11.8 10.4 — 1.4 12.2 31.2 — — — 69.7 Reaction conditions: 100 mg of substrate, 100 mg of Ru/HAP catalyst (Ru/substrate = 2.3%), 100 mg of HZSM-5 (50), 10 mL cyclohexane, 160 °C, 4 MPa H2, 24 h and 600 rpm. Catalysis Science & TechnologyPaper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol.This journal is © The Royal Society of Chemistry 2020 the carbon atom number of these alkanes ranged from 8 to 18. They could be employed as diesel or jet fuel. As a potential application, the Ru/HAP based catalyst could be used for converting various kinds of biomass-based oxygenates into high quality fuels. The stability and recyclability of the Ru/HAP + HZSM-5 catalyst were investigated (Table S3†). It could be found that deactivation occurred when the catalyst was subjected to a second run (Table S3,† entries a1 anda2), in which only a trace amount of alkanes was produced and the product is mainly oxygenated intermediates. If fresh HZSM-5 was added to the used catalyst and tested for a second run (Table S3,† entries b1 and b2), only a slight decrease of alkane yield was observed. Therefore, it was HZSM-5 that has a tendency to deactivate during the reaction. ICP-AES and TEM analysis indicated no significant Ru leaching or Ru nanoparticle agglomeration after HDO (Fig. S2†). The XRD patterns of the catalyst before and after use are shown in Fig. S3.† It could be found that the diffraction peak intensities of HZSM-5 (such as those at 2θ = 5–10° and 23–25°) weakened while those of Ru/HAP (such as those at 2θ = 31–35° and 38–41°) were nearly unchanged. DSC-TGA was conducted on the fresh and used catalysts (Ru/HAP + HZSM-5) and substrate 1A (Fig. S4†). Comparing the heat flow curves of the fresh and used catalysts, it could be found that the latter had a distinct exothermic peak. Since the peak was in a low temperature range (200–340 °C), the temperature is not high enough to oxidize carbon deposits under normal conditions. The peak could be attributed to the thermal effect of unstable oligomers deposited in the catalysts, especially in the pores of acidic HZSM-5. The formation of oligomers which may cover the acid sites of HZSM-5 as well as the structure change of HZSM-5 (XRD result) led to the catalyst deactivation. Conclusions In this work, a highly dispersed Ru/HAP catalyst was prepared. It exhibited high hydrogenolysis activity compared with the other two Ru-based catalysts (Ru/C and Ru/HZSM-5) in the HDO process of 3-(furan-2-ylmethylene)-5-methylfuran- 2IJ3H)-one (1A). When the acidic HZSM-5 catalyst was mixed with Ru/HAP, the HDO of 1A was significantly promoted. Both temperature and initial hydrogen pressure affected the product distribution significantly. By tracking the product change with time, the possible reaction pathway was also proposed. Characterization indicated that the electron donor effect of HAP led to the generation of highly dispersed electron-rich Ru, which demonstrated stronger hydrogen activation and hydrogenolysis ability. The Ru/HAP + HZSM-5 co-catalyst was applied to one-pot HDO of nine complicated lignocellulose-derived oxygenates. Under mild conditions (160 °C and 4 MPa H2), a series of diesel or jet fuel range alkanes (C8–C18), including straight, branched, and cyclic alkanes, were obtained with the desired yield. This work provided an efficient way for liquid fuel production from lignocellulose-derived oxygenates. Further work regarding the synthesis of more stable and efficient acidic catalysts combined with Ru/HAP is ongoing in our group. Conflicts of interest There are no conflicts to declare. Acknowledgements This work was financially supported by the National Key R&D Program of China (2018YFB1501502), the NSFC (51876200) and the DNL Cooperation Fund, CAS (DNL180301). References 1 G. Li, N. Li, Z. Wang, C. Li, A. Wang, X. Wang, Y. Cong and T. Zhang, ChemSusChem, 2012, 5, 1958–1966. 2 B. G. Harvey and R. L. Quintana, Energy Environ. Sci., 2010, 3, 352–357. 3 G. W. Huber, J. N. Chheda, C. J. Barrett and J. A. Dumesic, Science, 2005, 308, 1446–1450. 4 J. Q. Bond, D. M. Alonso, D. Wang, R. M. West and J. A. Dumesic, Science, 2010, 327, 1110–1114. 5 R. Xing, A. V. Subrahmanyam, H. Olcay, W. Qi, G. P. van Walsum, H. Pendse and G. W. Huber, Green Chem., 2010, 12, 1933–1946. 6 H. Olcay, A. V. Subrahmanyam, R. Xing, J. Lajoie, J. A. Dumesic and G. W. Huber, Energy Environ. Sci., 2013, 6, 205–216. 7 A. Corma, O. de la Torre, M. Renz and N. Villandier, Angew. Chem., Int. Ed., 2011, 50, 2375–2378. 8 A. Corma, O. de la Torre and M. Renz, Energy Environ. Sci., 2012, 5, 6328–6344. 9 J. Xu, N. Li, X. Yang, G. Li, A. Wang, Y. Cong, X. Wang and T. Zhang, ACS Catal., 2017, 7, 5880–5886. 10 J. Xu, L. Li, G. Li, A. Wang, Y. Cong, X. Wang and N. Li, ACS Sustainable Chem. Eng., 2018, 6, 6126–6134. 11 Q. Deng, J. Xu, P. Han, L. Pan, L. Wang, X. Zhang and J.-J. Zou, Fuel Process. Technol., 2016, 148, 361–366. 12 Q. Liu, C. Zhang, N. Shi, X. Zhang, C. Wang and L. Ma, RSC Adv., 2018, 8, 13686–13696. 13 C. Li, D. Ding, Q. Xia, X. Liu and Y. Wang, ChemSusChem, 2016, 9, 1712–1718. 14 S. Dutta and B. Saha, ACS Catal., 2017, 7, 5491–5499. 15 Q. Xia, Y. Xia, J. Xi, X. Liu, Y. Zhang, Y. Guo and Y. Wang, ChemSusChem, 2017, 10, 747–753. 16 S. Liu, S. Dutta, W. Zheng, N. S. Gould, Z. Cheng, B. Xu, B. Saha and D. G. Vlachos, ChemSusChem, 2017, 10, 3225–3234. 17 G. Li, N. Li, J. Yang, L. Li, A. Wang, X. Wang, Y. Cong and T. Zhang, Green Chem., 2014, 16, 594–599. 18 S. Li, N. Li, G. Li, L. Li, A. Wang, Y. Cong, X. Wang and T. Zhang, Green Chem., 2015, 17, 3644–3652. 19 T. Wang, K. Li, Q. Liu, Q. Zhang, S. Qiu, J. Long, L. Chen, L. Ma and Q. Zhang, Appl. Energy, 2014, 136, 775–780. 20 H. Sun, F. Z. Su, J. Ni, Y. Cao, H. Y. He and K. N. Fan, Angew. Chem., Int. Ed., 2009, 48, 4390–4393. Catalysis Science & Technology Paper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d Catal. Sci. Technol. This journal is © The Royal Society of Chemistry 2020 21 S. Sebti, R. Tahir, R. Nazih, A. Saber and S. Boulaajaj, Appl. Catal., A, 2002, 228, 155–159. 22 M. Gruselle, T. Kanger, R. Thouvenot, A. Flambard, K. Kriis, V. Mikli, R. Traksmaa, B. Maaten and K. Tõnsuaadu, ACS Catal., 2011, 1, 1729–1733. 23 K. Yamaguchi, K. Mori, T. Mizugaki, K. Ebitani and K. Kaneda, J. Am. Chem. Soc., 2000, 122, 7144–7145. 24 K. Mori, K. Yamaguchi, T. Hara, T. Mizugaki, K. Ebitani and K. Kaneda, J. Am. Chem. Soc., 2002, 124, 11572–11573. 25 B. Yan, L.-Z. Tao, Y. Liang and B.-Q. Xu, ACS Catal., 2014, 4, 1931–1943. 26 M. Khachani, M. Kacimi, A. Ensuque, J.-Y. Piquemal, C. Connan, F. Bozon-Verduraz and M. Ziyad, Appl. Catal., A, 2010, 388, 113–123. 27 P. Zhang, T. Wu, T. Jiang, W. Wang, H. Liu, H. Fan, Z. Zhang and B. Han, Green Chem., 2013, 15, 152–159. 28 G. Xu, J. Guo, Y. Zhang, Y. Fu, J. Chen, L. Ma and Q. Guo, ChemCatChem, 2015, 7, 2485–2492. 29 C. Li, G. Xu, X. Liu, Y. Zhang and Y. Fu, Ind. Eng. Chem. Res., 2017, 56, 8843–8849. 30 G. Xu, Y. Zhang, Y. Fu and Q. Guo, ACS Catal., 2017, 7, 1158–1169. 31 W. Jia, G. Xu, X. Liu, F. Zhou, H. Ma, Y. Zhang and Y. Fu, Energy Fuels, 2018, 32, 8438–8446. 32 M. Hua, J. Song, C. Xie, H. Wu, Y. Hu, X. Huang and B. Han, Green Chem., 2019, 21, 5073–5079. 33 A. Fukuoka and P. L. Dhepe, Angew. Chem., Int. Ed., 2006, 45, 5161–5163. 34 C. Luo, S. Wang and H. Liu, Angew. Chem., Int. Ed., 2007, 46, 7636–7639. 35 J.-H. Guo, G.-Y. Xu, F. Shen, Y. Fu, Y. Zhang and Q.-X. Guo, Green Chem., 2015, 17, 2888–2895. 36 B. Op de Beeck, M. Dusselier, J. Geboers, J. Holsbeek, E. Morré, S. Oswald, L. Giebeler and B. F. Sels, Energy Environ. Sci., 2015, 8, 230–240. 37 Z. Luo, Y. Wang, M. He and C. Zhao, Green Chem., 2016, 18, 433–441. 38 G.-Y. Xu, J.-H. Guo, Y.-C. Qu, Y. Zhang, Y. Fu and Q.-X. Guo, Green Chem., 2016, 18, 5510–5517. 39 L. Dong, L. Lin, X. Han, X. Si, X. Liu, Y. Guo, F. Lu, S. Rudić, S. F. Parker, S. Yang and Y. Wang, Chem, 2019, 5, 1521–1536. 40 G. Li, B. Hou, A. Wang, X. Xin, Y. Cong, X. Wang, N. Li and T. Zhang, Angew. Chem., Int. Ed., 2019, 58, 12154–12158. 41 R. Mariscal, P. Maireles-Torres, M. Ojeda, I. Sádaba and M. López Granados, Energy Environ. Sci., 2016, 9, 1144–1189. 42 S. G. Wettstein, D. M. Alonso, Y. Chong and J. A. Dumesic, Energy Environ. Sci., 2012, 5, 8199–8203. 43 M. Mascal, S. Dutta and I. Gandarias, Angew. Chem., Int. Ed., 2014, 53, 1854–1857. 44 C. Zhao and J. A. Lercher, Angew. Chem., Int. Ed., 2012, 51, 5935–5940. 45 P. Han, G. Nie, J. Xie, X.-t.-f. E, L. Pan, X. Zhang and J.-J. Zou, Fuel Process. Technol., 2017, 163, 45–50. 46 N. Li and G. W. Huber, J. Catal., 2010, 270, 48–59. 47 L. Xu, Y. Jiang, Q. Yao, Z. Han, Y. Zhang, Y. Fu, Q. Guo and G. W. Huber, Green Chem., 2015,17, 1281–1290. 48 R. J. van Putten, J. C. van der Waal, E. de Jong, C. B. Rasrendra, H. J. Heeres and J. G. de Vries, Chem. Rev., 2013, 113, 1499–1597. 49 Z.-Z. Zhou, M. Liu and C.-J. Li, ACS Catal., 2017, 7, 3344–3348. 50 R. Weingarten, W. C. Conner and G. W. Huber, Energy Environ. Sci., 2012, 5, 7559–7574. 51 Y. Yang, Z. Du, Y. Huang, F. Lu, F. Wang, J. Gao and J. Xu, Green Chem., 2013, 15, 1932–1940. 52 Y. Peng, X. Li, T. Gao, T. Li and W. Yang, Green Chem., 2019, 21, 4169–4177. 53 F. Liu, Q. Liu, A. Wang and T. Zhang, ACS Sustainable Chem. Eng., 2016, 4, 3850–3856. 54 Y. Shi, Y. Zhu, Y. Yang, Y.-W. Li and H. Jiao, ACS Catal., 2015, 5, 4020–4032. Catalysis Science & TechnologyPaper Pu bl is he d on 0 9 Ja nu ar y 20 20 . D ow nl oa de d by U N IV E R SI T E P A R IS S U D o n 1/ 25 /2 02 0 12 :0 5: 38 P M . View Article Online https://doi.org/10.1039/c9cy02367d crossmark:
Compartilhar