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3. Wood energy: Resources and wood energy fuels This chapter will first show the photosynthesis phenomenon that allows the plants to accumulate solar energy. This way, the different kinds of biomass resources that can be used, from the sustainable handling of native formations and the forestry for energy purposes to the energy crops and several types of residues will be introduced in the discussion, thus showing their main characteristics and availability indicators. 3.1. Photosynthesis The photosynthesis constitutes one of the most fascinating phenomena regarding biological evolution on Earth. Life contradicts the normal tendency of system degradation implying a reduction in the local entropy, that is, simple compounds are grouped and ordered in complex molecules that form the cells of living organisms. However, this process requires external energy supply, and since the only available and abundant source of energy for the Earth is the sun, the primary living organisms have developed complex systems that allow the conversion of radiant energy into chemical energy, concentrating and improving the quality of the received energy. In general, the photosynthesis can be schematized by the following equation: (3.1) 26126 lightsun plants 22 O6OHCOH6CO6 +⎯⎯⎯ →⎯+ This simple transformation of carbon dioxide and water into sugar and oxygen takes place, in fact, by means of sophisticated ways and several intermediary stages enabling life, just the way we know it here on Earth. Actually, plants and animals, including humankind, live within a “symbiosis” consuming and exchanging resources in complex chains where food and energy flow, and the starting point is always the solar energy chemically synthesized by the plants. The main factors that affect the photosynthesis are the solar radiation, the temperature and water availability. As it is shown in Figure 3.1, the solar radiation of a clear day varies slightly throughout the year, according to the latitude and the seasons. Considering the radiation absorption and dispersion effects on the atmosphere, which can be well-defined in tropical areas, the total amount of solar energy decreases a lot. Thus, in general terms, it can be stated that the solar energy annual availability for tropical areas ranges between 5.0 and 9.2 GJ/m2year, in average and between 1.5 and 6.0 GJ/m2year for tempered areas. Therefore, its influence on the level of photosynthetic activity is evident. The solar energy availability associated with the thermal impacts make biomass production potential productivity varies 25 considerably with the latitude, as it is shown in Figure 3.2. As it was expected, the biomass productivity is higher in inter-tropical regions. It is interesting to observe that not all the solar radiation that falls upon the plants can be used for the photosynthesis. Because of the luminous absorption properties of the chlorophyl, which is the principal pigment responsible for the photosynthesis, the only radiation that can be essentially used is the one with wave length ranging between 400 and 700 mm. This range is called Photosynthetically Active Radiation, and it corresponds to nearly 50% of the available solar energy. Once it is situated on the region that corresponds to the red color, one can understand the reason why the vegetables are green, for they reflect the other light spectrum colors such as blue and yellow. Figure 3.1 – Solar radiation of a clear day in a horizontal surface. Figure 3.2 – Biomass gross productivity related to the Earth’s latitudes. Trying to quantify the effects caused by temperature and water availability, LIETH’s studies (apud SMIL,1985) found typical relations between such variables and the gross vegetable productivity shown in Figures 3.3 and 3.4. 26 B Tm = + − − 30 1 1 315 0 119exp( , , ) (3.2) (3.3) B m= − −30 1 0 000664( exp ( , h ) where B corresponds to the gross plant productivity evaluated in (t/ha.year), Tm corresponds to the annual average temperature expressed in (°C) and h m to the annual average precipitation in (mm/year). No doubt water is an important factor, and its relation with the photosynthesis is awfully complex. The hydric state of the plant determines the opening degree of the leaf stomata that allow the absorption of CO2. In addition, water is the transporting agent of the photosynthesized products, so there is a great loss of water steam in the vegetable production, ranging from 500 to 1.000 moles of H2O per mole of fixed CO2. For example, a corn stalk, which contains about 1 liter of water, needs nearly 200 liters of water for its formation. Figure 3.3 – Biomass gross productivity related to annual average temperature (Data calculated based on LIETH, apud SMIL, 1985). Figure 3.4 – Biomass gross productivity related to the annual average precipitation (Data calculated based on LIETH, apud SMIL, 1985). 27 Regarding the metabolic processes of CO2 fixation in the vegetables, it is necessary to characterize two groups: the C-3 plants and the C-4 plants. For the plants of the C-3 group, which constitute the great majority of species and all the trees and that convert solar energy by following a sequence of reactions known as Calvin Cycle, the first product formed during the photosynthesis is a molecule with three carbon atoms. In the same way, for the C-4 plants, which follow the Hatch-Slack Cycle, the first product formed during the photosynthesis presents four carbon atoms. Only some species belong to the C-4 group such as the tropical-originated gramineous (sugar cane, corn and sorgo, typically plants of elevated yield). This classification is important because the needs and the efficiencies of converting solar radiation into biomass are different for each group as it is shown in Table 3.1. In relation to the metabolic process, there is also a group for the CAM plants, which typically concerns the species that are adapted to desert conditions, but still of interest as energetic biomass. Table 3.1 – Comparison of the photosynthesis metabolic processes Parameter Plants C-3 Plants C-4 Photosynthesis optimum temperature (°C) 15-25 30-47 Solar radiation saturation level (W/m2) 50-150 500 Carbon dioxide net assimilation (mgCO2/dm2.h) 20-30 50-70 Gross productivity (GJ/ha.day) 5.8-6.7 8.6-9.3 Another important parameter for vegetable production is the CO2 availability. The C-4 plants are very superior to the others in this aspect, because CO2 penetration and fixation mechanisms are quite simple as it is shown in Figure 3.5. For example, based on the same CO2 assimilation, the plant’s water need, evaluated as transpired water during the photosynthesis, is nearly half for the C-4 plants in relation to the C-3 plants. Another parameter of interest is the availability of mineral salts (mainly nitrogen, phosphor and potassium) and organic matter in the soil. The leaf area and architecture also affect the vegetable productivity. In certain cases it has been possible to improve the plant productivity by handling the genetic selection of these leaf indexes correctly. All of these aspects are important and their considerations are interesting for biomass production with energy purposes. Figure 3.5 – Biomass gross productivity in relation to the availability of CO2 in the atmosphere (DEMEYER et al., 1985). 28 The studies about alterations in the production of organic matter caused by the variation of climate energetic components during relatively long periods of time, as well as the estimate of the plant solar energy conversion efficiency are traditionally carried out by using quantitative methods of analysis regarding the plant growth.Considering that an expressive part of the solar energy fixed by the photosynthesis is accumulated in the plant, the parameters that define its growth can be expressed in energy units. This way, the efficiency of bio-conversion accomplished by the plants is defined by the relation between the biomass energy content of a plant species and the amount of the solar energy flux falling upon the area occupied by the plant itself during the organic matter production period. The amount of energy fixed in the photosynthetic formed products is calculated by taking into account the chemical composition and the energetic value of the compounds resulting from the photosynthesis. Thus, once the accumulation of 1 kg of lipids represents an energetic rise of 37.7 MJ, while 1 kg of starch increases 17.6 MJ and 1 kg of added protein 12.6 MJ, one can obtain different rates of energy accumulation resulting from the photosynthetic process with the same CO2 fixation rate according to the plant that is being analyzed. Table 3.2 shows the energetic content value for some species of commercial interest. Table 3.2 – Organic matter energetic content of different plant species Vegetable Dry matter energy (kJ/kg) Pasture 16.8 – 18.0 Potato 14.2 – 15.9 Sunflower 18.0 – 19.3 Beans 15.9 – 16.8 Corn 17.8 – 18.0 Coniferous 20.1 – 20.5 Based on thermodynamic and balance studies, it is possible to expect a maximum theoretical bio-conversion efficiency from 8 to 11% (SMIL, 1983). This efficiency is an instantaneous value that can neither be extrapolated to all of the hours with solar radiation, nor to all the leaves, once these leaves present different efficiencies according to their age, physiological state and their position on the plant in relation to the incident radiation. Taking these factors into account, the energy bio-conversion maximum efficiency during the day period falls to values close to 7% or even less, depending on the plant physiological activity and climate conditions. This value could be taken as an approximation of the maximum daily bio-conversion efficiency, if a high availability of radiant energy and a high photosynthetic activity in all the leaves that form the aerial part of the plant were taken into account. Considering different plant covers and radiation availability, Table 3.3 could be elaborated. The values that are shown in this table reflect the primary productivity efficiencies derived from plant gross productivity measures. They are expressed in terms of accumulated energy in a year per m2 of land area and the amount of incident radiation photosynthetically active during the same period per ground surface unit. It can be observed that, in average, plant covers operate with an efficiency of radiant energy utilization under 2%. Exceptionally they reach values close to 4% (in areas of intense agriculture such as sugar cane fields) or about 6% (in rice fields). In general, adverse climate conditions with 29 limitations regarding water and nutrient availability, extreme temperatures and unsuitable handling of the crop are responsible for low efficiencies. Table 3.3 – Energetic efficiency for different vegetable covers Sort of plant cover Energy fixation for gross productivity (MJ/m2.year) Photosynthetically active radiation (MJ/m2.year) Gross photosynthetic efficiency (%) Pluvial tropical forests 105 2,340 4.5 Temperate climate forests 30 1,840 1.6 Tropical region bushes 25 2,510 1.0 Tropical prairies 22 1,840 0.7 Semi-arid regions 1,460 3,010 0.5 It is interesting to notice that photosynthetic productivity losses can be associated with the vegetable’s own consumption (autotrophic losses) or with the losses caused by the action of animals, weeds and other ecological effects (heterotrophic losses). In Figure 3.6, such losses are presented for different kinds of plant communities. It can be observed that when only the autotrophic losses are considered the net photosynthetic productivity is obtained, but when the heterotrophic losses are included the net ecological productivity can be reached, the one that fundamentally matters for biomass utilization. Figure 3.6 – Plant communities productivity and losses (SMIL, 1985). The molecules that are synthesized by the green cell are distributed to different parts of the plant where they will be used to satisfy the growth and vegetative life energetic needs whereas the surplus is accumulated as reserve material. This accumulation is carried out by plant storage organs that assume distinct shapes in the plants. In a lot of vegetables, the stems are used to store such reserves, for example, trees and sugar cane. Regarding potato and manioc this function is fulfilled by underground stems. The roots and leaves can be used as plant storage organs as in carrots and onions, for example. Finally, grains and fruits can contain significant energetic reserves such as corn and olive. In general, one plant species accumulate its surpluses in more than one storage organ. 30 Structured (wall) products and reserve products are the typical vegetable substances that compound the storage organs. Among the wall products, there is cellulose (a sugar polymer) and lignin (a phenolic polymer). Cellulose, in general, represents nearly 20% of vegetable dry matter, and it associates itself to the lignin in older plants. Lignin grants mechanical and chemical resistance to the plant tissues where it is present, and that can cause difficulties in chemical processes of biomass energy utilization. The most important reserve products are the glucids such as starch and sucrose (both having great industrial value), the lipids such as most of oily substances of vegetal sources, and the protids, which are represented by the proteins and other nitrogenized molecules. The way in which the solar energy is stored in the vegetable is very important to determine the technological process that should be used to obtain and transform the biomass energy. 3.2. Wood energy resources The direct and indirect products that come from forests can be considered as wood energy resources, whether they were produced for energy purposes or not, in the latest they are recovered from the wood destined for other uses such as the manufacturing of pulp or wrappings. Such resources are particular cases of bio-energetic resources that include all of the case of biofuels, among those firewood is, for sure, one of the most important. A brief overview of the wood energy main resources will be presented next. A. Natural Forest The tempered and tropical woods, which in Latin America cover almost 943 million hectares (FAO, 1997), have functioned as energy reserves for centuries. However their intense exploitation and deforestation for agricultural and cattle activities, in many cases, have lead to the almost complete destruction of dense forests. Trees need time to grow and they cannot be considered as an inexhaustible source of energy. That is the reason why these are resources that need to be suitably handled so that they will continue to be available. A purely extractive attitude, besides the lack of firewood, has other serious consequences such as the impoverishment of the soil and the rise in erosion. These problems have been generalized in many countries. They harm the environment and the population, and the low- income groups are the one who suffer their effects. Nevertheless, some forestry studies, including the ones that were developed in complex ecosystems such as the Amazon Jungle, have shown that a rational use of these resources regarding energy supply is possible once the agricultural and ecological sustainability is considered to be objectives, even resulting in higher short-termcosts. In average, it is evaluated that dense forests have an amount of wood estimated in 500 t/ha and open forests 200 t/ha, however, this resource will only be available when the preservation of this forest resource is not expected, as it happens in cases when reservoirs are built in a forest area. Considering sustainable production, that is, a situation in which the biomass offer is the same as the increase in the vegetable formation, the following table shows the estimated productivity for some native forest covers in Brazil. The sustainable production is also defined as the annual potential capacity for sustainable extraction. For the energetic productivity values firewood was considered to present a density of 400 kg/m3st (volumetric or apparent cubic meter) and a calorific value lower than 13.8 MJ/kg. 31 Table 3.4 – Biomass sustainable productivity of some natural forests Forest Description Productivity Covers (m3 st/ha.year) (toe/ha.year) Dense tropical woods big trees that cover more than 60% of the soil 13.7 1.78 Open woods big trees that cover from 10% to 60% of the soil 7.1 0.92 Bushes, Savannahs medium-size trees that cover up to 10% of the soil. 1.6 0.21 In general, methodologies used for energetic evaluations of the amount of forest resources in non-homogenous formations are based on statistical analyses trying to relate the firewood available amount to the diameter of the tree, which was measured at a determined height of its trunk. It is usually measured at 1.3 meters above the ground and it is known as DAP. Thus, once the tree density per hectare and its distribution according to diameter class are known, one can estimate how many cubic meters of firewood is available per hectare. More specific studies are necessary in order to determine the sustainable productivity, so that it is possible to know whether the formation is regenerating in an appropriate way. Now-a- days, methods to determinate the biomass production potential based on images generated by artificial satellites are already available. B. Energy forest Trying to increase the biomass productivity, either by increasing autotrophic productivity or reducing heterotrophic losses, plants can be cultivated with the specific purpose of producing energy. This way, this kind of bio-energy source is considered to be sub-divided among forestry, annual crops and seasonal crops. B.1. Forestry After people became aware of native woods exhaustibility facing intense exploitation, techniques for growing and handling forest species were developed in order to elevate productivity. After its birth, forestry attended industrial wood needs, specifically for the production of cellulose and paper. However, since the 80s began, new standards and concepts have sprung up regarding the formation of homogenous forests aiming at biomass energy production. The neologism “energy forest” is being used to define the forest agglomeration whose goal is to obtain the greatest energy amount per hectare within the shortest period of time. The basic differences between energy forests and traditional forests lie in a shorter cycle for three harvests, between 2 and 4 years, and in a greater density, the space between the trees is usually inferior to 2 x 2 m representing 2,500 trees per hectare. Typically the most suitable species are Eucalyptus and “Pine”, however because of the weather and soil characteristics other species can be used such as Acacias, Silk trees, Leucaenas trees, which come from the family Leguminosae, and others, but it is always recommended to use plants that present fast growth features. For example, Poplars and Platanus can be used in temperate climates. 32 Table 3.5 shown some values for the productivity of the most outspread tree species for energy forests. Observe that the eucalyptus is typically adopted in tropical climates. Table 3.5 – Typical productivities for planted forests in Brazil (Muller, 2002, based on data from Glufke et al., 1997, Gomes et al., 1997, Schneider et al., 2000, Schneider et al., 2001, Schneider et al., 1998, Scolforo et al., 2001, Moreira-Wachtel, 2001) Species Cutting production (SCM/ha) Cutting cycle (years) Average productivity (SCM/ha.year) Maximum productivity (SCM/ha.year) Eucalyptus* 280.0 7 40.0 60.00 − 80.0 Pine** 325.5 15 23.5 40.0 Acacial*** 232.0 6 38.7 − *Spacing: 3.0x2.0m **Spacing 2.5x2.8m ***Spacing 1.7x3.0m A productivity average value for planted forests is about 25 m3st/ha.year corresponding to approximately 3.25 toe/ha per year mainly in regions where the soil and the climate are good. The planting density, which is determined by the number of trees per hectare, is a factor that directly affects the productivity and depends on the species and climate conditions. The space between the trees may vary from 2x2 m for leucaena trees in dry climates to 1.5x1 for eucalyptus in wet regions. It is also observed that the firewood productivity, as any other agriculture activity, depends on cultural cares and treatments. An adequate crop formation and the protection against fire and ants are very important for the forests. B.2. Annual crops In addition to the possibility of tree lignocellulosic biomass energetic use, other crops, which are typically of annual cycles, can also be considered. They are usually classified according to their principal energy storage substance. Thus, we can name the saccharides, the amylases and the oleaginous that will be presented next with their main species already commercially cultivated, but usually with nourishing purpose. Nevertheless, other vegetables, which are not quite known, are been studied and they may present important advantages such as resistance to dry periods, reasonable productivity in poor soil and culture facility. Sugar cane (Saccarum officinarum): The sugar cane cultivation in one of the most important and traditional agriculture activity in several tropical countries reflecting greatly in their economy. Sugar cane is a perennial plant that needs deep and fertile soil, a well-distributed minimal pluviometric precipitation ranging from 1,200 to 1,300 mm/year and temperatures between 20 and 24°C, and it doesn’t tolerate frosts. It is convenient to harvest sugar cane only during some periods of the year because of its maximum sugar content. In general, right after the first harvest, sugar cane will grow again producing other 4 or 5 annual harvests with decreasing productivity. In average, throughout a production cycle the productivity ranges from 50 to 100 t/ha.year according to the agricultural practices that were adopted. Typically, 12% of its weight is fiber that after being milled is called bagasse, and 16% is sugar. The juice can be converted into alcohol producing from 70 to 90 liters per ton of sugar cane. These percentages may vary according to the place where sugar cane is cultivated and its species. 33 Sweet Sorghum (Sorghum bicolor): like sugar cane, it belongs to the gramineae or grass family, so it also needs good soil. It has a very short life cycle from 100 to 130 days and a productivity of about 35 t/ha. After being milled it presents a juice, which is very similar to the sugar cane juice. Grain Sorghum (Sorghum vulgare): It is a variety of sorgo whose grains are rich in starch. Its productions range between 4 to 6 t/ha during cycles of 120 days. When it is used to produce alcohol its productivity is 340 l/t of dry grains. The grain sorgo is an important popular food in Asia and Africa where it is used as flour. Cassava or Manioc (Manihot utilissima): the starch that is stored in the tuberous roots of this plant is highly employed in human and animal nourishment and in industriesas well. It is a tropical culture, however it shows a good production within the most varied water conditions and in temperatures ranging from 16°C to 38°C. The greatest commercial plantations can be found between the 30° parallels. Its cultivation cycle varies between 10 to 18 months with a productivity of 12 to 20 t/ha.year. The high content of starch in manioc, from 27 to 37%, makes high yields of alcohol production possible, something about 170 liters per ton. Babassu Palm (Orbignya martiana): it is a medium-sized palm tree, which is rather widespread in Brazil. Its productivity ranges from 2.2 up to 15.6 tons of fruit (coconuts) per hectare/year with approximately 70% of starch in the mesocarp. The babassu palm tree productive cycle starts between the ages of 7 and 10 and it ends at the age of 35. Several systems have been developed for the commercial use of babassu, which must be carried out in an integral way to take out both the starch form the mesocarp and the coconut oil. Sweet potato (Ipomoea batatas): it is a herbaceous plant with a good efficiency in converting solar energy into starch. It has tuberous roots and it is used for human and animal nourishment. It does not need good soil nor climate, and it has a short vegetative cycle ranging from 90 to 120 days. It presents very good productivity in the Amazon: an area of about 25 t/ha. Its starch content varies from 22 to 24% and its content of total sugars from 5 to 6%. Corn (Zea mays): it is a graminaea that can be cultivated in any climate, soil or altitude in the world. It is one of the basic cereals for human and animal nourishment. Its productivity varies a lot in relation to the soil fertility and the management of the crops. The average production for ordinary crops is 2.5 t/ha, however, by using improved technologies it is possible to obtain a much greater productivity. The corn energetic use has been being proved in the USA through alcohol production, mainly because of the huge production of the "corn belt" in that country. Several other species have been proposed and studied for the production of biomass with energetic purposes, particularly because of their high productivity or adequacy to poor soils or dry climates. A culture that shows interesting outlooks is the graminaea Miscantus also known as elephant grass, a C-4 vegetable that presents a good production of lignocellulosic matter in successive annual cycles. In Europe the elephant grass productivity ranges between of 8-15 tons of day matter per hectare, per year (SCURLOCK, 1999). In Brazil, this parameter reaches 25-50 t/ha/year (ANDRADE, J. B. et al., 2002) The term “oleaginous” involves a great number of plants that produces vegetable oil and fat with greatly varied chemical composition. Typically, oil is liquid at ambient 34 temperature, whereas fat is solid. Considering the possibility of their energy use, it is important to know the quality and the use adequacy of their oil, as well as the aspects of their production and extraction. Table 3.6 shows the main oleaginous plants and their most interesting characteristics. The oil palm tree, which is an African palm tree and is recognized worldwide for its high potential in producing vegetable oils, occupies a highlighted position among these oleaginous species. The oil palm tree presents short or long-term possibilities of replacing petroleum derivatives, above all, because its cultivation is simple and permanent, in addition to a relatively simple industrial processing for oil extraction. Other potentially energetic oleaginous plants that can be taken into consideration because of their commercial use are the babassu palm, the sunflower and the rapeseed whose cultures are typical of tempered and sub-tropical climates. In spite of having a relatively low productivity, the castor seeds also offer prospects of commercial use replacing fossil hydrocarbons due to the excellent characteristics of their oil, which presents outstanding lubricant properties. In some Central European countries and in the USA, rapeseed is already being employed in the production of “bio-diesel” in semi-commercial exploration patterns. Table 3.6 -. Characteristics of some oleaginous vegetables with potential energetic use Species Oil Origin Oil Content (%) Maxi- mum efficien- cy cycle Harvest Months Yield in Oil (t/ha) Oil palm tree (Elacis guineensis) Nut 20 8 years 12 3.0-6.0 West Indian avocado (Persia americana) Fruit 7-35 7 years 12 1.3-5.0 Coconut (Cocus numifera) Fruit 55-60 7 years 12 1.3-1.9 Babassu Palm (Orbingya martiana) Nut 66 7 years 12 0.1-0.3 Sunflower (Helianthus annus) Grain 38-48 annual 3 0.5-1.9 Rapeseed (Brassica campestris) Grain 40-48 annual 3 0.5-0.9 Castor seeds (Ricinus comunis) Grain 43-45 annual 3 0.5-0.9 Peanuts (Orachis hypogeae) Grain 40-43 annual 3 0.6-0.8 Soybean (Glycine max) Grain 17 annual 3 0.2-0.4 Cotton (Gossypium hirsut) Grain 15 annual 3 0.1-0.2 35 In the 70s and early 80s, because of the high petroleum prices, a lot of studies about several vegetables sprung. These studies regarded the production of combustible oils out of species, which were not known or had restricted use. The “macaúba palm or grugru palm”, for example, has been investigated here in Brazil and in other countries. It is a palm tree from the "Acronomia" family and it can be found in extensions from Mexico as far as the north of Argentina. It is possible to obtain from 2.8 to 3.5 tons of oil per hectare. Macaúba palm average indexes are 140 kg of oil and 130 kg of charcoal out of 100 of coconut. Another plant that has drawn our attention is the physic nut or purging nut (Jatropha curcas), that comes from the family of the Euphorbiaceae, which originally comes from Africa and has good adaptation to warm regions in the American continent. The oil extracted from the purging nut is very like diesel oil. The Jojoba (Simmondsia chinensis), the “marmeleiro” (Croton sonderianus) and the “indaiá rasteiro” (Attalea olifera) could also be cited. They are all plants that present good adaptation to arid climate, and therefore have potential to be cultivated in low quality land. The development of researches is important in order to identify the most promising species within a determined socio-economical context, always considering the characteristics of soil and climate. B.3. Transitional crops The end of extensive cattle activity in many properties and the generalized use of fertilizers make the land available in the period after the harvest and before the next culture. During this period, when the soil rests, the spread of green fertilizers, some winter fodder and the culture of short cycle energetic plants may present advantages, especially when the main cultures are precocious. In the southern hemisphere there are crops that allow transitional cultures from January to July. A good example of this kind of culture is the peanut, which is grown in sugar cane plantations. C. Aquatic Phytomass Among the aquatic plants, the “Pontedenaceae” or water hyacinth, water orchid and algae have been studied for energetic use purpose. The “Pontedenaceae" (Eichornia crassipes) is a herbaceous plant with an extraordinaire capacity of growth. Its excessive proliferation may even cause problems for dams, where the shed of water is necessary for its elimination. The “Pontedenaceae” productivity can be higher than 200 t/ha.year, however in average terms it is 15 t/ha.year. A proposed method, which is already in a pilot scale phase, for the conversion of the “Pontedenaceae” is the anaerobic bio-digestion with a production of 13.9 m3 of biogas per ton of wet organic matter. This plant offersanother important advantage, which is the capacity of removing water contaminators. Researches about algae utilization are promising, however they are still in their initial phase. The typical productivity is 100 t/ha.year and the most interesting species are the Spiruline and the Scenedesmus. The conversion technological routes that were considered are also by means of anaerobic treatment and bio-gas production. The main obstacle that needs to be overcome regarding the use of aquatic phytomass with energetic purposes is the difficulty is collecting these vegetables, for an adequate mechanization has not been developed yet. D. Residues and biomass by-products Several types of by-products from agricultural, rural, forestial, agro-industrial and urban activities such as shells and other lignocellulosic residues can be used as fuels. The 36 available potential of these residues are not always well known, but doubtlessly they correspond to significant volumes of energy. An essential aspect related to the energetic use of residues, above all the remains of farming and manure of animals extensively growth, is its dispersion, which brings about gathering and transportation difficulties. On the other hand, these residues often constitute an environmental problem and their final disposal has no easy solution. Therefore, the energetic use is a viable and opportune answer, once their volume and polluting potential is reduced. The Chinese wisdom says: "residue is ill-used raw matter”. D.1. Agricultural residues These residues comprise the agricultural and cattle residues. The agricultural residues are those resulting from harvests and crop processing, and their use must be accomplished in a rational way, for they may be useful to protect the soil against erosion and restore the nutrients that were extracted by the plant. These residues are basically constituted of straw (leaves and stems), and they have an average calorific value of 15,7 MJ/kg of dry matter. The energy stored in agricultural residues can be considerably high, representing in general twice as more than in the harvested product, and it contains nearly four times the energy that is necessary for the attainment of the principal cereals or oleaginous seeds. The following table shows the production coefficients of some crops. Table 3.7 – Vegetable residue availability Agricultural product Type of residue Residue production (t/ha) Dry matter (%) Rice Trash/straw 4.0 – 6.0 89.0 Sugar cane Tip 7.0 – 13.0 23.4 Beans Trash/straw 1.0 – 1.2 89.0 Corn Trash/straw 5.0 – 8.0 90.5 Cassava or Manioc Aerial part 6.0 – 10.0 90.4 Soy beans Trash/straw 3.0 – 4.0 88.5 Wheat Trash/straw 4.5 – 6.5 92.5 Table 3.8 – Residue production coefficient average value for some crops Culture Main product Residue CR Cereals Wheat Corn Rice grain grain grain trash trash trash pod 1.30 1.00 1.43-1.60 0.18 Tubercles and roots Potato Peanut tubercle seeds aerial part aerial part 0.4 – 1.40 1.0 – 1.48 Cocoa fruit pod 0.20 Sugar cane sugar tips and leaves 1.16 Cotton fiber aerial part 2.45 37 Another way that can be employed to determine the availability of an agricultural residue is the so-called residue production coefficient (CR). It relates the amount of residues in dry basis to the total mass of harvested product. It is presented in Table 3.8. The cattle residue comprises the animal excretion such as manure from bovines, swines and fowls. Dry manure can be directly burned and it presents a typical calorific value of 14.6 MJ/kg, however its most adequate form of energetic conversion is the anaerobic fermentation, which allows the production of fuel gas (bio-gas) and organic fertilizers showing good results in recovering and conserving the soil. Table 3.9 displays some of the basic indexes to evaluate the energetic potential of cattle residues. Also, perennial cultures, such as fruit trees, generate agricultural residues. The annual pruning of one tree typically supplies nearly 2.5 kg/year of wood residue. In many countries, the pruning of coffee crops is used with energetic purposes. Table 3.9 – Bio-gas production out of the manure of some animals Animal Manure production (kg. animal. day) Bio-gas production (m3/animal.day) Energy production (toe/animal. year) bovine 10.0 0.360 0.0657 equine 10.0 0.360 0.0657 buffalo 15.0 0.550 0.1038 swine (50 kg) 2.5 0.180 0.0329 fowl (2.5 kg) 0.18 0.011 0.0020 D.2. Forestial residues These residues include by-products from silviculture activities such as tips and stems left on the field and according to the purpose of the produced wood – industrial or energetic purpose – present distinguishing specific productions. When the use of roots, in general problematic, is not considered, the forestial residues are approximately 33% when wood is cut with industrial purposes and 5% when wood is cut to be burnt. It is observed that the total generation of residues from forestial exploitation, including the sawing residues, may be greatly superior to the production of final commercial wood products. The wood calorific value must be adopted for these residues for each case, or in a preliminary way, the calorific value can be assumed to be 13.8 MJ/kg of produced residue. D.3. Agro-industrial residues Residues with energetic value are produced in most agro-industries. They can contribute towards the reduction of the dependence on the energy that is purchased for the generation of steam and electricity. Among the sectors of which residues are generated in great scale with use possibilities, some must be highlighted. - sugar and alcohol industry; - slaughterhouses and cold-storage houses; tanneries; fishing industries; - sweet and canned food factories; 38 - wood industry; - paper and cellulose industry. The technological procedures for the energetic use of agro-industrial residues are basically two: the burning in furnaces and boilers and the anaerobic bio-digestion. The first procedure is already traditional and the latest can be considered as an innovation. A decisive factor to select the energetic conversion method is the moisture content, once it is possible to burn residues with up to 50% - 60% of moisture. Thus, for example, sugar cane bagasse, sawing residues, cellulosic lixiviate and spent grounds from soluble coffee manufacturing are suitable for direct burning. On the other hand, distillery stillage resulting from alcohol production, effluents from slaughterhouses, dairy industry, etc, are appropriate for biogas production. Typically, the energetic potential of the liquid industrial residues is proportional to their polluting potential, due to its organic compounds content, and can be measured by the demand of oxygen for its biological stabilization expressed in BOD (biochemical oxygen demand) or COD (chemical oxygen demand). The cogeneration technology is particularly interesting for the use of these by- products once it envisages the simultaneous production of heat and energy with high efficiency. This issue will be approached on the next chapter. Sugar cane bagasse is one of the most known and employed energetic residues in agro-industries. Each ton of milled sugar cane produces from 250 to 300 kg of bagasse with 50% moisture and calorific value of 8.4 MJ/kg. In many cases, the improvement of the thermal balance in sugar and alcohol producing plants has provided bagasse surpluses ranging between 25 and 30% of the total bagasse produced, that is, the bagasse provides all the thermal and electric energy required for sugar and alcohol production and there is still some left matter, which iscommercialized as fuel or used for electricity surplus generation. It is convenient to reduce its moisture down to about 20-30% for its valorization. It can be done by using dryers or by natural drying. This by-product has an important alternative use in the manufacturing of cellulose and paper, as well as animal nourishment. Other important residues from the sugar cane industry are the distillery stillage and the filter cake however, their most important use is in sugar cane crops as fertilizer. A cellulosic lixiviate called “black liquor” is produced during paper and cellulose manufacturing as a result of the wood lignin dissolution with soda. It generally presents 60% of solid concentration and a calorific value of 12.5 MJ/kg. Burning the black liquor in recovery boilers improves the energy balance, reduces the contamination and may generate up to 80% of the steam that is necessary in the industrial plant. Typically, 2.5 to 2.8 tons of black liquor are produced per ton of cellulose. The production of soluble coffee generates a residue denominated spent coffee grounds. It can replace from 60 to 80% of the fuel that is needed in this sort of industry. For 1 ton of coffee 4.5 tons of spent coffee grounds with 80% moisture is produced. This moisture must be reduced to 25% by means of drying, reaching a calorific value of approximately 14,6 MJ/kg. Vegetable husks and pods, from rice and peanuts for example, are also residues with energetic potential. Their use in burners is opportune, helping to solve the problem of their final disposal. Their specific productions are given in Table 3.10. More details about these residues are shown further on. Nevertheless, if there aren’t enough data, a calorific value of 13.8 MJ/kg can be adopted for matters with less than 30% of moisture. 39 D.4. Urban residues These residues can be solid such as garbage and/or liquid such as sewage waters. Their energetic content is not high, however, in large cities the elevated volume of their production justifies their use, consequently environmental contamination is reduced. It is interesting to observe that the amount and the composition of the residues generated in a community does not depend on the number of inhabitants only, but it also depends on the level of income. The garbage from poor populations has a much greater organic content, so its potential to be converted in fertilizer is greater. Contrariwise, the residues coming from populations with a higher income present a large amount of industrialized and recyclable material. Table 3.10 – Especific productions of some vegetable residues in agro-industries Product Residue manioc 0.80 t. residues/t of roots coffee 0.21 t. pod/t of coffee in grains coffee 0.20 t. pulp/t of coffee in grains rice 0.22 t. husks/t rice with husks cotton 0.18 t. pod /t seeds with pods peanut 0.25 t. pod /t peanuts with pods sunflower 0.20 t. pod /t seeds with pods soy beans 0.01 t. pod /t of soy beans coconut 0.34 t. pod /t of coconut sesame 0.05 t. pod /t of sesame The urban garbage consists of a heterogeneous mass of metal, plastic, glass, cellulosic remains and vegetables. Its treatment allows the recuperation of materials that can be recycled and the production of fertilizing compounds. The energetic conversion methods are: burning, gasification and bio-digestion in sanitary landfills. In average, in large Brazilian cities, the garbage has the characteristics mentioned in Table 3.11. Urban sewage waters are highly diluted residues whose treatment is a sanitary imposition due to the presence of a high concentration of pathogenic germs. First they must be treated through the aerobic process with accumulation and production of sludge, which can be anaerobically treated generating bio-gas. This procedure has been adopted in some cities where biogas is used in car engines. Unfortunately, these treatment processes are expensive, therefore it is necessary to develop more simple systems that can be easily adapted to the reality of small populations. Table 3.11 – Average characteristics of the garbage from Rio de Janeiro and São Paulo (Brazil) production per inhabitant moisture density (without being compacted) calorific value total of nitrogen between 0.6 and 0.8 kg/day between 40 and 55% between 250 and 300 kg/m3 between 11.5 and 13.4 MJ/kg between 0.7 and 1.4 % 40 3.3. Restrictions on biomass resource availability When one tries to determine the energetic biomass availability in a country or region, it is important to take the economic, ecological and technological restrictions into account. This is the only way that all the potentially available biomass (resource) can assume the concept of reserve, from what the annual production potential can be determined. The ecological restrictions are associated with environment and life quality preservation. Thus the protection of natural dense forests where there are river heads, in national parks and slopes subjected to erosion and etc is justified. However, the agricultural residues must be used cautiously for, in a long term, the environmental costs can be higher than the energetic benefits, because of an eventual reduction of organic matter and nutrients in the soil. For each condition of soil, climate and vegetation there is a biological threshold for biomass recovery, but once this threshold is surpassed, the ecosystem balance is compromised. Nevertheless, there are energetic conversion procedures that have almost no effect on the soil productive potential such as the anaerobic bio-digestion, which can recover energy from biomass without reducing its fertilizing capacity. There are still residues, specially agro- industrial and urban residues, whose energetic use can be recommended in order to reduce its aggressiveness against the environment. The limits imposed by the economic aspects can be analyzed in two levels. First, it is necessary to evaluate whether biomass, which will be energetically used, has or has not got another more interesting use as industrial raw material or food, for these uses must be prioritized before the energetic issue. Second, it is necessary to demonstrate that the agricultural production costs, such as harvest, transportation, storage, industrial processing, environmental protection and equipment adaptation for final use, are compatible with the energetic benefits and comparable to the other fuel of current use. The energetic balance, relating the consumption and the energy production in the process, is an important tool when selecting biomass as potential energetic carriers. In a general manner, it is also necessary to evaluate the need of workmanship, the impact on local activities, money saving and etc. Finally, the technological restrictions are related to the existence or not of reliable processes and operations to convert biomass into a fuel of a more general use. These restrictions are chiefly associated with the limits of economic feasibility of each process. Besides considering regional characteristics, according to which a certain sort of biomass may or may not be of energetic interest, the technological research has been continually improving biomass conversion systems trying to enhance the effective possibilities of its use. 3.4. Wood energy resources characterization The most important technical characteristics of biomass as a source of energy are: chemical composition (elementary and imediate), moisture and calorific value. The definition of these parameters is presented below. Elementary chemical composition: it corresponds to the mass percentage content of the main elements that constitute the biomass usually referring to the dry matter, that is, without considering the presenceof water. Generally, values for carbon (C), hydrogen (H), sulfur (S), oxygen (O), nitrogen (N) and ashes (A) are presented. This 41 last item aggregates all non combustible elements such as potassium, phosphorus and calcium. The elementary chemical composition constitutes the basis of the combustion calculations. The reference procedures to determinate this composition are presented in the American norms ASTM E 870-82 (approved in 1992) Standard test methods for analysis of wood fuel, ASTM E 778-87 (approved in 1992) Standard test method for nitrogen in the analysis sample of refuse derived fuel, and ASTM E 777-87 (approved in 1992) Standard test method for carbon and hydrogen in the analysis sample of refuse derived fuel. Immediate chemical composition: it refers to the percentage content of fixed carbon (F), volatile matter (V), ashes (A) and eventually moisture (W) based on the fuel mass. The volatile content expresses the facility in burning a material and it is determined as the fraction in fuel mass that volatilizes during the heating of a standard sample in inert atmosphere up to temperatures of nearly 850oC for 7 minutes. The fraction of carbon that remains in the sample right after the heating is called fixed carbon or coke. In order to evaluate this composition, the following norms can be used: ASTM D 1102-84 (approved in 1995) Standard test method for ash in wood and ASTM E 872-82 Standard test method for volatile matter in the analysis of particulate wood fuels. Moisture: it is the measure of free water in the biomass. It can be evaluated through the difference between the weights of a sample before and right after being submitted to drying. It is possible to present the moisture values in dry or wet basis according to the adopted reference condition as shown in the following expressions. dry basis moisture: H P P Ps t s = − s , evaluated as (kg water / kg dry matter) (3.4) wet basis moisture: H P P Pu t t = − s , evaluated as (kg water / kg matter in working conditions) (3.5) where Pt and Ps correspond, respectively, to the values of mass of a same fuel sample in burning conditions (wet basis) and dry, which is the state of the biomass dried in a stove at 105oC, until it presents constant weight. The ASTM E871-82 Method (approved in 1987), Standard method for moisture analysis of particulate wood fuel, details the conditions of this test. A situation that may take place during the biomass combustion system analysis is the necessity of converting from one reference basis to another, once the data of the fuel are usually presented in dry basis or for a moisture that is not always the condition of the burning. Figure 3.7 allows the conversion of the moisture values from one basis to the other. 42 Figure 3.7 – Wet basis and dry basis moisture Calorific Value: It is the amount of heat (thermal energy) that is released during the complete combustion of a fuel mass volume unit (kJ/kg or kJ/m3). An important distinction is summarized in Figure 3.8. Contrariwise to the high calorific value (HCV), the low calorific value (LCV) is defined when the moisture condensation latent heat, which is present in the combustion products, is not considered. In a simplified way, one can say that the LCV refers to the heat that is possible to be effectively used in fuels, whereas the HCV is about 10 to 20% more elevated. In order to evaluate the calorific value of the biomass solid fuels, the most usual condition is the utilization of a “calorimetric bomb”, which is compounded by a container where the biomass sample is placed, it is pressurized with oxygen, and then the burning is carried out. The released heat is measured by the water temperature variation in a chamber where the bomb was placed. The norm ASTM E 711-87, Standard test method for gross calorific value of refuse-derived- fuel by the bomb calorimeter is a reference for this kind of evaluation. Figure 3.8 – High and Low calorific value. 43 The calculations of the efficiency of the combustion systems can adopt both kinds of calorific value. It is worth to remember that the efficiency referred to the LCV is superior to the value determined according to the HCV. That is the reason why it is important to make it clear which calorific value was used when the calculation results of efficiency and heat losses in furnaces and boilers are presented. Once the condensation heat of the gas moisture is technically irrecoverable, the use of the LCV seems to be preferable. Table 3.12 displays the values of the calorific value and of the elementary and immediate compositions for some biomass types of energetic interest using the symbology presented in this chapter. Table 3.13 shows some biomass reference value at typical conditions according to data from JENKINS (1990) and ONU (1987), the influence of the moisture was particularly considered. In table 3.12 the characteristics of the poultry litter, a residue from the intensive chicken production, was also included. This residue availability is 1.04 Kg per chicken, and its moisture ranges between 17-44% with an average value of 27.4%. Taking the data from these tables and from Figure 3.9 into account, it is possible to conclude that: • the biomass is basically composed by carbon and hydrogen. There is a slight variation from one type of firewood to the other; • most of types of biomass have a low content of ashes except rice husks and bagasse; • the influence of the moisture on the calorific value is awfully important; • the biomass carbon content is smaller than carbon content of the mineral coal or fuels derived from petroleum. Table 3.12 – Technical characteristics of different types of biomass in dry basis. (Jenkins, 1990). Biomass type Elementary composition, % Immediate Composition, % LCV, MJ/kg C H O N S A V A F Pine tree 49.29 5.99 44.36 0.06 0.03 0.30 82.54 0.29 17.70 20.0 Eucalyptus 49.00 5.87 43.97 0.30 0.01 0.72 81.42 0.79 17.82 19.4 Rice husks 40.96 4.30 35.86 0.40 0.02 18.34 65.47 17.89 16.67 16.1 Sugar cane bagasse 44.80 5.35 39.55 0.38 0.01 9.79 73.78 11.27 14.95 17.3 Coconut pod 48.23 5.23 33.19 2.98 0.12 10.25 67.95 8.25 23.8 19.0 Corncobs 46.58 5.87 45.46 0.47 0.01 1.40 80.10 1.36 18.54 18.8 Cotton stalks 47.05 5.35 40.97 0.65 0.21 5.89 73.29 5.51 21.20 18.3 Poultry litter* 37.49 5.12 31.82 3.70 0.45 21.62 62.73 23.40 13.87 14.9 Miscanthus** 41.16 5.55 45.91 1.78 − 5.60 76.69 5.60 17.70 15.1 *NRBP (1999), **OLIVARES (2002) 44 Table 3.13 - Technical characteristics of different types of biomass in dry or wet basis (ONU,1987). Biomass Moisture (%) Low Calorific Value Dry Basis Wet Basis (MJ/kg) Green firewood 160 100 62 50 5.7 8.2 Air-dried firewood 60 30 38 23 10.8 13.8 Greenhouse/Stove-dried firewood 20 10 0 17 9 0 15.2 16.8 18.7 Charcoal 5 5 30.8 Coal agricultural residues 5 5 25.7 Manure 15 13 13.6 Bagasse 100 50 8.4 Coconut pods 8 8 16.7 Coffee pods 30 23 13.4 Palm husks and fibers 55 35 8.0 Rice straw and husks 15 13 13.4 Figure 3.9 – Firewood calorific value variation in regarding the moisture in wet basis. References ANDRADE, J. B. , FERRARI JUNIOR, E., COLOZZA, M. T., WERNER, J. C., DERENZZO, S., Extração da Umidade e Composição Química da Biomassa de Capim Elefante Cultivado para fins Energéticos, Anais do IX Congresso Brasileiro de Energia, Rio de Janeiro, 2002. CARIOCA, J. O. B., ARORA, H. L., Biomassa: Fundamentos e Aplicações Tecnológicas, Universidade Federal do Ceará, 1984. DEMEYER, A., JACOB, F., JAY, M., MENGUY, G., PERRIER, J., La Conversion bioenergetiquedu raynonnement solaire et les biotechnologies, Techniques & Documentation, Paris, 1985. 45 GLUFKE, C.; FINGER, C.A G.; SCHNEIDER, P.R., “Crescimento de Pinnus elliottii Enngelm, sob diferentes e intensidade de desbaste”, Ciência Florestal, v. 7, n. 1, p.11- 25, 1997. GOMES, F.S., MAESTRI, R.; SANQUETTA, C.R., “Avaliação da produção em volume total e sortimento em povoamentos de Pinnus taeda L. submetidos a diferentes condições de espaçamento inicial e sítio”, Ciência Florestal, v. 7, n.1, p. 101-126, 1997. JENKINS, B.M., “Fuel properties for Biomass Materials”, International Symposium on Application and Management of Energy in Agriculture: The Role of Biomass Fuels, New Delhi, 1990. MOREIRA – WACHTEL, S., Produção de madeira com melhor valor comercial agregado em plantações de Pinnus taeda no sul do Brasil, GTZ, Eschborn – Alemanha, 2001, 71p. MULLER, M. D., Comunicação Pessoal, Departamento de Engenharia Florestal, Universidade de Viçosa, 2002. NOGUEIRA, L. A. H., Biodigestão Anaeróbica: Uma Alternativa Energética, Editora Nobel, São Paulo, 1985. NRBP – Northeast Regional Biomass Program, Economic and Technical Feasibility of Energy Production from Poultry Litter and Ambient Filter Biomass on the Lower Delmarva Peninsula. OLIVARES, G. E., Estudo da Pirólise Rápida de Biomassa em Leito Fluidizado Borbulhante Através da Caracterização dos Finos de Carvão Elutriados como Etapa Inicial à Otimização do Processo, Tese de Doutorado, Universidade de Campinas, 2002. ONU, Department of International Economic and Social Affairs, Energy Statistics: Definitions, Units of Measure and Conversion Factors, Studies in Methods, Series F, No 44, United Nations, New York, 1987. SCHNEIDER, P.R.; FLEIG, C.A G.; KLLEIN, J.E.M., “Crescimento da Acácia – negra. Acacia mearnsii De Wild. em diferentes espaçamentos”, Ciência Florestal, v.10, n.2, p. 101-112, 2000. SCHNEIDER, P.R.; FLEIG, C.A G; SPATHELF, P., “Produção de Madeira e casca verde por índice de sítio e espaçamento inicial de acácia-negra (Acácia mearnsii De Wild)”. Ciência Florestal, v. 11, n.1. p.151-165, 2001. SCHNEIDER, P.R.; FLEIG, C.A G.; HOPPE, J.M.; DRESCHER, R; SCHEEREN, L.W.;MMAINARDI, G.; FLEIG, F.D., “Produção de Eucalyptus grandis Hill ex Maiden. em diferentes intensidades de desbaste”, Ciência Florestal.. v.8. n.ª p. 129-140, 1998. SCOLFORO, J.R.; JUNIOR, F.W.A ; OLIVEIRA, A D.; MAESTRI, R., “Simulação e avaliação econômica de regimes de desbastes e desrama para obter madeira de Pinnus taeda livre de nós”, Ciência Florestal, v.11, n. 1. p. 121-139, 2001. SCURLOCK, J. M. O., Miscanthus: A Review of European Experience With a Novel Energy Crop, Environmental Science Division, Oak Ridge National Laboratory, Publication no 4845, 1999. SMIL,V., Biomass Energies: Resources, Links, Constraints, Plenum Press, New York, 1983. THIBAU, C. E. “Produção sustentada em florestas”, in Produção e utilização de carvão vegetal, CETEC, Belo Horizonte, 1982. A. Natural Forest B. Energy forest B.1. Forestry B.3. Transitional crops C. Aquatic Phytomass D. Residues and biomass by-products D.3. Agro-industrial residues
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