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Journal of Microencapsulation, March 2009; 26(2): 97–103 Ascorbic acid retaining using a new calcium alginate-Capsul based edible film DANIELE DA SILVA BASTOS1, KA´TIA GOMES DE LIMA ARAU´JO2, & MARIA HELENA MIGUEZ DA ROCHA LEA˜O1 1Universidade Federal do Rio de Janeiro, Centro de Tecnologia, Bloco A, Instituto de Quı´mica, Ilha do Funda˜o, Cidade Universita´ria, Rio de Janeiro, Brazil and 2Faculdade de Farma´cia, Departamento de Bromatologia, Universidade Federal Fluminense, Laborato´rio de Bromatologia, Santa Rosa, Nitero´i, Rio de Janeiro, Brazil (Received 15 March 2008; accepted 30 April 2008) Abstract This work aimed to produce a new calcium alginate-Capsul edible film with antioxidant incorporated in matrix. The vitaminic stability was evaluated in the films during their storage under different conditions for 140 days. The films were characterized with respect to their mechanical properties and surface morphology. The results indicated a 25.6% of vitamin C incorporation in matrix during the film preparation. The films stored under refrigeration in the dark did not show a decrease in the vitaminic retention. The films stored under room temperature in the dark and in the bright/dark cycles exhibited significant decreases in the vitamin retaining from the 84th and 70th days, respectively. The vitamin C addition significantly decreased the tensile strength in the new pellicle. The results of the microscopy revealed a cohesive matrix in the new edible films. These results support the utilization of the new pellicle to protect ingredients, although more studies are necessary. Keywords: Edible film, alginate, modified starch, ascorbic acid Introduction Edible films are pellicles obtained by natural and synthetic substances which can be added in food systems to control the water and fat migration, the oxygen and carbon dioxide permeability, to maintain the food sensory characteristics beyond to carry some food additives such as antioxidants, anti-microbials, colourants, flavours, fortified nutrients and spices (Kester and Fennema 1986). Therefore, the edible films or coatings are alternatives to increase the shelf- life of a large variety of products, including fruits and vegetables, protecting them from the deterioration (Hardenburg 1997). Alginate is of interest as a potential biopolymer film or coating component because of its unique colloidal properties, which include thickening, stabilizing, sus- pending, film forming, gel producing and emulsion stabilizing. It is a hydrophilic colloidal carbohydrate extracted with dilute alkali from various species of brown seaweeds (Phaeophyceae). In molecular terms, it is a family of unbranched binary copolymers of (1-4)-linked �-D-mannuronic acid and �-L-guluronic acid residues of widely varying composition and sequential structure (Santacruz et al. 2002). Alginic acid is the only polysaccharide which naturally contains carboxyl groups in each constituent residue and possesses various abilities for functional materials. The most useful and unique property of alginates is their ability to react with polyvalent metal cations, specifically calcium ions, to produce strong gels or insoluble polymers (Rhim 2004). Considering the potential amount available as a natural resource and reproducibility of alginic acid, it is meaningful to develop as a source for the biodegradable or edible films. Although edible films prepared from hydrocol- loids like alginate form strong films, they exhibit poor water resistance because of their hydrophilic nature. The ability of alginate to make strong and insoluble gels with calcium ions can be utilized to improve such properties of alginate films (Clark and Ross-Murph 1987; Llanes et al. 2000; Zactiti and Kieckbusch 2006). Correspondence: Daniele da Silva Bastos, Universidade Federal do Rio de Janeiro, Centro de Tecnologia, Bloco A, Instituto de Quı´mica, Ilha do Funda˜o, Cidade Universita´ria, Cep: 21949-900 Rio de Janeiro, RJ, Brazil. Tel.: þ55-21-2562-7351. E-mail: daninutr@ig.com.br ISSN 0265–2048 print/ISSN 1464–5246 online � 2009 Informa UK Ltd. DOI: 10.1080/02652040802175805 Jo ur na l o f M ic ro en ca ps ul at io n D ow nl oa de d fro m in fo rm ah ea lth ca re .c om b y Se lc uk U ni ve rs ite si on 0 1/ 16 /1 5 Fo r p er so na l u se o nl y. Capsul is a modified amid developed by the National Starch and Chemical Corporation from the US. This modification consists of adding a lipophylic component (octenyl-succinate) which increases the emulsion stability in the formulations (King et al. 1976; Finotelli 2002). Furthermore, it is a polymer of a large application in controlled release systems since it can contribute to obtaining less porous materials. Of this form, Capsul is widely used for a better entrapment and slow release of many bioactive substances in filmogenic matrices and microcapsules (Arburto et al. 1998). Ascorbic acid is added extensively to many types of food products for two quite different purposes: as a vitamin supplement to reinforce dietary intake of this vitamin and as an antioxidant to protect the sensory and nutritive quality of the food itself. The vitamin role is impaired by its high reactivity and, hence, poor stability in solution, which can result in heavy losses during food processing and storage (Kirby et al. 1991). The vitamin C can degrade rapidly in food systems by different mechanisms: in the presence of oxygen, free-radical mediated oxidative processes produce a series of reactive intermediates; in the presence of transition metal ions, especially iron and copper; at neutral pH and above and in the presence of ascorbate oxidase and ascorbate peroxidase. Losses can also ocurr by anaerobic mechanisms in strongly acid conditions, in the presence of other substances, including fructose and its derivates and indirectly amino acids. The latter route can also result in the formation of coloured pigments and offensive, carbonyl-derived odour (Gregory 1996; Pierucci et al. 2004). This is the first time that a mixture composed by calcium alginate-Capsul was made to obtain an edible film. This combination becomes sufficiently interesting since the calcium alginate forms a reticulate polymer and the Capsul may contribute to close the pores of this polymeric matrix beyond allowing the retention of many hydrophilic components in this material, like ascorbic acid, because of its hydrophilic and hydro- phobic nature. The aim of this work was to produce a new edible film with antioxidant incorporated in the matrix; to evaluate the ascorbic acid stability in the films during their storage at different conditions for 140 days and to characterize the edible films with respect to their mechanical properties and surface morphology. Materials and methods Materials 2,6-Diclorophenolindophenol (Sigma� (Germany)); Acetic Acid (Reagen� (Brazil)); Ascorbic Acid (Basf� (Brazil)); Metaphosphoric acid (Merck� (Germany)); Sodium algi- nate (ISP Alginates Inc. Keltone� LV (USA)); Capsul (National Starch� (USA)); Sodium Citrate (H & R� (USA)); Calcium chloride (Vetec� (Brazil)). Methods Production of edible film. Sodium alginate (0.3 g) and Capsul (0.4 g) were separately dissolved in 5mL of MilliQ water, with soft movements to avoid air bubbles retention and, then, the solutions were mixed to obtain a film-forming solution composed of sodium alginate (3% w/v) and Capsul (4% w/v) (Dong et al. 2006). Immediately, an antioxidant (vitamin C) was mixed (20% Total Solids) in the film-forming solution. To obtain the edible film, �2mL of film-forming solution was cast onto an acrylic plate and, then, spread with an extensor. Upon the edible film, 20mL of calcium chloride solution (0.3M), containingthe same amount of ascorbic acid present in the film-forming solution (�140mg), was spilled on the newly-obtained film. The film and the calcium chloride solution were conditioned in a closed and dark protected packing during 10min. After this period, the calcium chloride solution was thrown up and the film dried with a paper to remove the superficial moisture. These operations have happened at 22�C. Then, the films were dried in an air circulation heater (FANEM�; 330 model) at 38�C for 15min and conditioned in closed and dark protected packings for posterior analysis, which required a total of 34 edible films. Evaluation of the ascorbic acid stability in the edible films. To evaluate the vitamin stability retained in filmogenic matrix, calcium alginate–Capsul-based edible films were conditioned in closed packings and stored under different conditions: refrigeration (10�C) in the dark (FRD) (control sample); room temperature (27�C) in the dark (FRTD) (test sample) and room temperature (27�C) in bright/dark cycles (12 h/12 h) (FRTC) (test sample). About 0.01 g of the edible film was rotary shaken with 3mL of sodium citrate (0.15M), for 5min, to open the filmogenic matrix and expose the vitamin C. The vitamin analysis retained in the films was carried out for �5months during 0, 7, 14, 28, 42, 56, 70, 84, 98, 112, 126 and 140 storage days. The vitamin contents were fixed according to the Instituto Adolfo Lutz (1985) analytical standards. The results were expressed by a percentage of vitamin C retention. For each storage condition, the experiment was carried out in duplicate and the analysis was in triplicate. Mechanical properties. Tensile strength (TS) and percentage elongation at break (E) were evaluated using a Universal Tensile Rehearsal Machine (EMIC DL–10.000�) operated according to ASTM (1995) D-882 standard method. The films were cut into 25� 100mm strips and held parallel with an initial grip separation of 50mm. The cross-head speed was set at 1mmmin�1. The tensile strength (Pa) was calculated by dividing the maximum force at break (read from machine or chart) by the cross-sectional area of film 98 D. da. S. Bastos et al. Jo ur na l o f M ic ro en ca ps ul at io n D ow nl oa de d fro m in fo rm ah ea lth ca re .c om b y Se lc uk U ni ve rs ite si on 0 1/ 16 /1 5 Fo r p er so na l u se o nl y. (Newton m�2¼Pascal). Percentage elongation at break was calculated on the basis of length extended at the moment of rupture as compared to the original length of the film. The mechanical properties were checked in calcium alginate–Capsul-based edible films with (test film) and without vitamin C (control film) incorporated on the matrix. TS and E, for each type of film, were carried out in seven film samples to obtain a medium for each measurement. Scanning electronic microscopy. The calcium alginate– Capsul-based edible films were kept in desiccators containing silica gel (25�C) for a period of 7 days and then fractured and fixed in stubs using copper conducting adhesive tape. The samples were then coated with gold and observed under a scanning electron microscope (SEM) model JSM-6460LV (JEOL�) at 10 kV according to Fakhouri and Grosso (2003). For the surface morphology observation, newly- obtained edible films (time 0), with and without vitamin C addition, and calcium alginate–Capsul-based edible films stored for 140 days under different conditions with vitamin were utilized. Statistics analysis Statistical analyses were carried out using the Graph Pad Prism Program (Version 2.0) and the differences between the means were determined with the Tukey multiple test (p5 0.05). Results and discussion Production of edible film The calcium alginate and Capsul concentrations and the producing method allowed the acquisition of a uniform and flexible edible film with an antioxidant incorporated in matrix. Visually, the edible films presented milky colouration, probably explained by the Capsul addition in the film-forming solution. The use of the extensor made it possible to obtain calcium alginate–Capsul- based films with 500 mm thickness. The film drying in air circulation heater was necessary for its handling during the vitamin C stability study. However, this step modified the film texture through its water loss. Evaluation of the ascorbic acid stability in the edible films Figure 1 presents the vitamin C retention percentage in edible films stored under different conditions for 140 days (FRD, FRTD and FRTC). Ascorbic acid was chosen as an antioxidant model and thus to test the calcium alginate–Capsul film efficiency to protect this unstable substance from the adverse conditions and loss by different mechanisms. According to Figure 1, it was verified that the producing method allowed 25.6% of vitamin C incor- poration in filmogenic matrix (time 0) with 74.4% of vitamin being set free for the calcium chloride solution. This initial vitamin C retaining did not differ among the FRD, FRTD and FRTC. The control sample (FRD) did not show significant decrease in the vitamin C retained during the whole studied period and at the 140th storage day this film exhibited 23.5% of vitamin C retention. The FRTD showed a significant vitaminic reduction, when compared to its initial average (time 0), at the 84th storage day with 17.5% of vitamin C retention in this moment and this significant reduction maintaining until the 140th storage day. At this time, the FRTD exhibited 14% of vitamin C retention. In the FRTC, a significant vitaminic reduction was verified, in relation to its initial Figure 1. Vitamin C retention percentage in edible films stored at different conditions for 140 days (average� SD). FRD: Edible film stored at refrigeration in the dark. FRTD: Edible film stored at room temperature in the dark. FRTC: Edible film stored at room temperature in the bright/dark cycles. * Difference significantly average in comparison with the average at 0 storage day. ** Vitamin C retention percentage average on the filmogenic matrix connected with the film forming solution vitaminic contents. Ascorbic acid retaining using a new calcium alginate-Capsul based edible film 99 Jo ur na l o f M ic ro en ca ps ul at io n D ow nl oa de d fro m in fo rm ah ea lth ca re .c om b y Se lc uk U ni ve rs ite si on 0 1/ 16 /1 5 Fo r p er so na l u se o nl y. retention (time 0), at the 70th storage day, when the average retention was 16%. After this time, as well as the FRTD, this significant reduction remained until the 140th storage. In this moment, the FRTC exhibited 12.4% of vitamin C retention. Kirby et al. (1991) encapsulated ascorbic acid inside liposomes and verified �15% of vitamin C within the liposomes stored at room temperature in the dark, after 50 days. When the liposomes were stored for 50 days at 4�C, in the dark, it was observed that more than 50% of vitamins survived. Compared with the results of the present work, the active vitamin C percentage in the films stored for 140 days at room temperature was �52% while the active vitamin C percentage present in the film stored at refrigeration for 56 days was 88%. So, in both storage conditions, the vitamin C was more stable when incorporated in calcium alginate (3%)– Capsul (4%)-based edible films than within liposomes. The average vitamin retention percentages of the FRD, FRTD and FRTC had been also compared between itself at each studied period. So, a statistics difference was detected between the FRD and FRTC at the 42th and between the FRD and FRTD at the 98th storage day, with these differences remaining constant until the end of the storageperiod (140 days), except at the 56� storage day when no difference was observed between the FRD and FRTC and at the 112� storage day between the FRD and FRTD. It is important to point out that at no moment was there a significant difference between the vitamin C retentions of the FRTD and FRTCwhen their averages were compared between itself at each time. Probably, the Capsul was sufficiently skillful, such as the plated paper, in keeping safe vitamin C of the light action. So, the losses observed in the FRTD and FRTC may be attributed to the room temperature since the modified starch must have contributed to diminishing the filmogenic matrix poros- ity and its permeability to the light and humidity. Mechanical properties Figures 2(a) and (b) show, respectively, the results obtained for the Tensile strength (TS) and Percentage elongation at break (E) in edible films, with and without vitamin C incorporated on the matrix (test and control films, respectively), submitted to mechan- ical tests. Tensile strength is a measure of film strength, whereas elongation at break is a measure of film stretch ability prior to breakage. Both properties are important characteristics for packaging material. As observed in Figure 2, it is verified that the average TS of the test and control films were 100.4MPa and 179.4MPa, respectively. Incorporation of ascorbic acid markedly affected calcium alginate–Capsul-based edible film TS. The vitaminic addition, on the filmogenic matrix, proportionated a TS reduction of 44%. Thus, this suggests that the vitaminic component probably interfered with ionic interactions facilitated by Ca ions, which help in forming a network. On the other hand, the average E obtained in test and control calcium alginate–Capsul edible films (Figure 3) did not significantly differ, measuring 1.7% and 1.9%, respectively. Fakhouri and Grosso (2003) obtained an average TS and E in simple films of gelatin (10%) and triacetin (5–15%), varying from 88.3–99.7MPa and from 6.2– 8.9%, respectively. The composite films of gelatin (10%) and fatty acids—lauric acid, palmitic acid and stearic acid—(5–50%) showed a TS significant reduc- tion according to the acids concentration increase. The average TS was �29.9MPa in composite films of gelatin (10%) and fatty acids (50%). On the other hand, the E did not modify with the fatty acid addition which average varied from 7.5–10.7%. Rhim (2004) evaluated the mechanical properties of calcium alginate films (2% w/v) obtained by direct addition of CaCl2 (0.04, 0.08 and 0.12 g CaCl2/4 g alginate) into film-making solution (mixing films) and the immersion of alginate films into CaCl2 solutions (1, 2, 3 and 5 g CaCl2/100mL water distilled) (immersion films). It was verified that the average TS and E were �40.5MPa and 10.5%, respectively, in the mixing films. The immersion films showed a significant TS increase (77.5MPa average) while its average E showed an opposite effect (4.7% average). Comparing with the present work, it is observed that calcium alginate–Capsul film TS presented superior Figure 2. (a) Average tensile strength (TS) obtained in test and control films; averages with different letters indicate significant difference (p5 0.05); (b) Average percentage elongation at break (E) obtained in test and control films. 100 D. da. S. Bastos et al. Jo ur na l o f M ic ro en ca ps ul at io n D ow nl oa de d fro m in fo rm ah ea lth ca re .c om b y Se lc uk U ni ve rs ite si on 0 1/ 16 /1 5 Fo r p er so na l u se o nl y. values when compared with the immersion films. This fact may be due to the glycerin use in the immersion films (1%), the superior sodium alginate concentra- tion utilized in the calcium alginate–Capsul films and to the larger contact time between the calcium alginate–Capsul film and CaCl2 solution. Pranoto et al. (2005) analysed the TS and E in calcium alginate-based edible films (1% w/v) added of glycerol (0.4% v/v) and garlic oil at various concentra- tions (0, 0.1, 0.2, 0.3 and 0.4% v/v). The garlic oil addition markedly affected the TS, with values decreased from 66.1 to 38.7MPa while the anti- microbial concentration increased (0 and 0.4%, respec- tively). On the other hand, the garlic oil addition increases the E (4 to 4.8%) when the antimicrobial was used at 0 and 0.3%, respectively. The 0.4% concentra- tion of garlic oil significantly decrease this measure (2.73%). Probably the garlic oil presence on the alginate matrix interfered with ionic interactions and, conse- quently, in forming a network. During film prepara- tion, the garlic oil was incorporated before providing Caþþ ions. Therefore, the higher amounts of garlic oil incorporated caused a greater reduction of tensile strength. So, it can be affirmed that although the vitamin C addition has decreased the mechanical resistance of calcium alginate–Capsul edible film, its average TS showed significantly superior when compared to some TS described in the literature. Probably, the total solids content and the producing method used in this work beyond the lack of plasticizers like glycerol or triacetin contributed to the obtainment of an edible film with strong mechanical characteristics which include high TS and minor E. Rhim (2004) and Pranoto et al. (2005) affirm that edible films made by hydrocolloids, like alginates, form very strong and brittle films although they show poor barrier properties against water molecules. Scanning electron microscopy According to Figure 3, which represents the surface micrographs for the newly-obtained edible films without and with vitaminic incorporation (Figures 3a and b, respectively), a cohesive and compact surface arrangement was observed in both films with some irregularities which include mounts and valleys for the newly-obtained film without vitamin C and depressions and fissures for the newly-obtained film with vitamin C. These cohesions may be due to the ionic and electrostatic interactions, between filmogenic components, which probably contributed to the matrix reinforcement and can explain the high results for the TS in these films when compared to others in literature. The effect of vitamin C addition could not be seen in these micrographs. The irregularities present in the newly-obtained calcium alginate–Capsul films may be a consequence of the producing method which included an extensor and acrylic plate use, which may possess microscopic irregularities and also a consequence of the film handling during its developing. As observed in Figure 4, which represents the surface micrograph for the calcium alginate–Capsul film stored during 140 days at refrigeration in the dark, it is verified that the filmogenic matrix continues to be cohesive and compact. Therefore, it is suggested that the filmogenic matrix was not (b)(a) Figure 3. (a) Scanning electron micrograph (SEM) of newly-obtained calcium alginate (3%)–Capsul (4%) edible film without vitamin C addition; (b) SEM of newly-obtained calcium alginate (3%)–Capsul (4%) edible film with vitamin C addition. Figure 4. SEM of calcium alginate (3%)–Capsul (4%) edible film stored (140 days) at refrigeration in the dark. Ascorbic acid retaining using a new calcium alginate-Capsul based edible film 101 Jo ur na l o f M ic ro en ca ps ul at io n D ow nl oa de d fro m in fo rm ah ea lth ca re .c om b y Se lc uk U ni ve rs ite si on 0 1/ 16 /1 5 Fo r p er so na l u se o nl y. modified by the storage period at refrigeration in the dark. In the micrograph for the filmsstored under room temperature in the dark and in bright/dark cycles (Figures 5a and b, respectively), it is ascertained that the filmogenic matrices still continues to be cohesive but heterogeneous, mainly in Figure 5a which can be related to the channels formed in the film frame when the water migration was facilitated during the film drying. It is important to accentuate that these surface irregularities may alter the filmogenic structure and, so, its functional properties like barrier properties (Souza et al. 2004). Conclusions The new calcium alginate (3% w/v)–Capsul (4% w/v) edible films were shown to be uniform, flexible and with milky colouration. This film was able to retain 25.6% of vitamin C in matrix during its development. The FRD did not show a significant decrease in the vitamin C retained during the studied period and the FRTD and FRTC exhibited significant decreases in the vitamin C retained, when compared to their initial retentions (time 0), from the 84th and 70th storage days, respectively. These results show that the antioxidant model was stable for nearly 5 months when incorporated in a calcium alginate–Capsul-based matrix stored at refrigeration in the dark and when incorporated in films at room temperature it was maintained for nearly 3 months, thus suggesting excellent film efficiency to protect this antioxidant mainly of the adverse condi- tions of the light. The vitamin C addition proportionated a significant mechanical resistance reduction of calcium alginate– Capsul edible film, although its TS showed a superior measure when compared to other films in the literature. The scanning electron microscopy revealed a contin- uous filmogenic matrix with some irregularities, prob- ably decurrent of its producing method. Thus, the new calcium alginate–Capsul-based edible film can be potentialy used by the food industry as a pellicle to involve and increase the shelf-life of a variety of products, although more studies about this edible film are necessary. Acknowledgement We are grateful to CAPES for the financial support. Declaration of interest: The authors report no conflicts of interest. The authors alone are responsible for the content and writing of the paper. References Arburto LC, Tavares DQ, Martucci ET. 1998. Microencapsulac¸a˜o de o´leo essencial de laranja. Revista Cieˆncia e Tecnologia de Alimentos 18:45–48. ASTM. 1995. 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