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PCA Design Method PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion failure due to foundation compression • Edge loads produce the worst stresses – Fatigue based on tensile stress due to edge loads • Corner loads produce the worst deflections – Erosion based on deflections due to corner loads 2 Miner’s Hypothesis 3 Fatigue Model . 4 Erosion Model . P = rate of work p = contact pressure (psi) h = slab thickness (in) k = modulus of subgrade reaction (psi/in) C = 1.0 (granular subbase), 0.9 (stabilized subbase) . 5 Erosion Model No tied concrete shoulder Tied concrete shoulder 6 Design Parameters 1. Concrete modulus of rupture (MR) 2. Modulus of subgrade reaction (k) 3. Design traffic volume 4. Axle load spectrum 7 Modulus of Subgrade Reaction Design k Values for Untreated Subbases Design k Values for Cement-Treated Subbases 8 Design Traffic Volume V 365 ADT T D L G Y Direction Distribution Factor Percent Trucks Lane Distribution Factor Average Daily Traffic (two-way) Traffic Growth Multiplier 9 Design Life Growth Factor (AASHTO) n1 r 1 G r 10 Annual Growth Rate Design Life Growth Factor (PCA) Y 2G 1 r 11 Annual Growth Rate Design Life Lane Distribution Factor (A D T) (D ) ( G ) 12 Axle Load Spectrum 0 100 200 300 400 500 600 3000-6999 7000-7999 8000- 11999 12000- 15999 16000- 17999 18000- 19999 20000- 21999 22000- 23999 24000- 25999 26000- 29999 Single Axle Load (lbs) Fr eq ue nc y 13 Axle Load Spectrum 0 50 100 150 200 250 6000- 11999 12000- 17999 18000- 23999 24000- 29999 30000- 31999 32000- 33999 34000- 35999 36000- 37999 38000- 39999 40000- 41999 Tandem Axle Load (lbs) Fr eq ue nc y 14 Design Procedure 1. Choose a trial slab thickness (h). 2. For each axle load class: a) Determine Ni for fatigue failure. b) Divide ni by Ni to determine fatigue damage factor di. c) Determine Ni for erosion failure. d) Divide ni by Ni to determine erosion damage factor di. 3. Sum fatigue and erosion damage factors over all of the axle load classes. 4. If both sums are less than 1 (life) your design is good; otherwise you need to increase your slab thickness. 15 Equivalent Stress Equivalent Stress – No Concrete Shoulder (Single Axle / Tandem Axle) Equivalent Stress – Concrete Shoulder (Single Axle / Tandem Axle) 16 Load Safety Factor Traffic Volume LSF High (interstates, multilane highways) 1.2 Moderate (highways and arterials) 1.1 Low (collectors, residential streets) 1.0 Multiplication factor for axle loads 17 18 Erosion Factor Erosion Factor – Doweled Joints, Concrete Shoulder (Single Axle / Tandem Axle) Erosion Factor – No Dowels, Concrete Shoulder (Single Axle / Tandem Axle) 19 Allowable Repetitions Concrete Shoulder 20 Erosion Factor Erosion Factor – Doweled Joints, No Concrete Shoulder (Single Axle / Tandem Axle) Erosion Factor – No Dowels, No Concrete Shoulder (Single Axle / Tandem Axle) 21 Allowable Repetitions No Concrete Shoulder 22 Example Problem 23 Example Four-lane rural interstate Two-way ADT = 12,900 Trucks (T) = 19% Growth rate (r) = 4% D = 0.5 (assumed) Design life (Y) = 20 years 24 Traffic Growth Multiplier Y 102G 1 r 1.04 1.5 25 Design Traffic Volume V ADT D G 9675 12,900 0.5 1.5 26 Lane Distribution Factor 27 Design Traffic Volume V 365 ADT T D L G Y 12,900 0.19 0.5 0.81 201.5 V = 10,880,000 trucks 28 Example Clay subgrade k = 100 psi/in 4" untreated subbase Concrete MR = 650 psi Doweled JPCP Asphalt Shoulders 29 Modulus of Subgrade Reaction Design k Values for Untreated Subbases Design k Values for Cement-Treated Subbases 30 Axle Load Spectrum 1,837,000 586,900 422,500 307,200 235,800 106,900 64,410 30,140 14,690 6,310 0 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000 1,600,000 1,800,000 2,000,000 12 14 16 18 20 22 24 26 28 30 Single Axle Load (kips) 31 Axle Load Spectrum 1,356,000 1,227,000 984,900 1,656,000 930,700 885,800 372,900 124,900 42,870 21,320 0 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000 1,600,000 1,800,000 16 20 24 28 32 36 40 44 48 52 Tandem Axle Load (kips) 32 33 34 9.5 130 650 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 35 Load Safety Factor Traffic Volume LSF High (interstates, multilane highways) 1.2 Moderate (highways and arterials) 1.1 Low (collectors, residential streets) 1.0 Multiplication factor for axle loads 36 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 37 Equivalent Stress Equivalent Stress – No Concrete Shoulder (Single Axle / Tandem Axle) Equivalent Stress – Concrete Shoulder (Single Axle / Tandem Axle) 38 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 631036.0 206 0.317 206/MR 39 40 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 27,00036.0 206 0.317 6310 23.4 41 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 28 26 24 22 27,000 77,000 230,000 1,200,000 36.0 33.6 31.2 28.8 26.4 206 0.317 6310 14,690 30,140 64,410 106,900 23.4 19.1 13.1 5.4 42 43 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 28 26 24 22 27,000 77,000 230,000 1,200,000 unlimited 36.0 33.6 31.2 28.8 26.4 206 0.317 6310 14,690 30,140 64,410 106,900 23.4 19.1 13.1 5.4 0.0 = 61.0 44 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 45 Equivalent Stress Equivalent Stress – No Concrete Shoulder (Single Axle / Tandem Axle) Equivalent Stress – Concrete Shoulder (Single Axle / Tandem Axle) 46 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 192/MR 52 21,32062.4 47 48 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 21,32062.4 1,100,000 1.9 49 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 48 21,320 42,870 62.4 57.6 1,100,000 1.9 50 51 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 48 21,320 42,870 62.4 57.6 1,100,000 unlimited 1.9 0.0 = 62.9 52 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 28 26 24 22 27,000 77,000 230,000 1,200,000 unlimited 36.0 33.6 31.2 28.8 26.4 206 0.317 6310 14,690 30,140 64,410 106,900 23.4 19.1 13.1 5.4 0.0 53 Erosion Factor Erosion Factor – Doweled Joints, No Concrete Shoulder (Single Axle / Tandem Axle) Erosion Factor – No Dowels, No Concrete Shoulder (Single Axle / Tandem Axle) 54 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 28 26 24 22 27,000 77,000 230,000 1,200,000 unlimited 36.0 33.6 31.2 28.8 26.4 206 0.317 6310 14,690 30,140 64,410 106,900 23.4 19.1 13.1 5.4 0.0 2.59 55 Allowable Repetitions No Concrete Shoulder 56 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 28 26 24 22 27,000 77,000 230,000 1,200,000 unlimited 36.0 33.6 31.2 28.8 26.4 206 0.317 6310 14,690 30,140 64,410 106,900 23.4 19.1 13.1 5.4 0.0 2.59 1,500,000 0.4 57 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 30 28 26 24 22 20 18 16 27,000 77,000 230,000 1,200,000 unlimited 36.0 33.6 31.2 28.8 26.4 28.0 21.6 19.2 206 0.317 6310 14,690 30,140 64,410 106,900 235,800 307,200 422,500 23.4 19.1 13.1 5.4 0.0 2.59 1,500,0002,200,000 3,500,000 5,900,000 11,000,000 23,000,000 64,000,000 unlimited 0.4 0.7 0.9 1.1 1.0 1.0 0.5 0 = 6.1 58 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 48 21,320 42,870 62.4 57.6 1,100,000 unlimited 1.9 0.0 59 Erosion Factor Erosion Factor – Doweled Joints, No Concrete Shoulder (Single Axle / Tandem Axle) Erosion Factor – No Dowels, No Concrete Shoulder (Single Axle / Tandem Axle) 60 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 48 21,320 42,870 62.4 57.6 1,100,000 unlimited 1.9 0.0 2.79 61 Allowable Repetitions No Concrete Shoulder 62 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 48 21,320 42,870 62.4 57.6 1,100,000 unlimited 1.9 0.0 2.79 920,000 2.3 63 9.5 130 650 1.2 X X 20 Design 1 – Four-lane rural interstate, dowels, asphalt shoulder 192 0.295 52 48 44 40 36 32 28 24 21,320 42,870 124,900 372,900 885,800 930,700 1,656,000 984,900 62.4 57.6 52.8 48.0 43.2 38.4 33.6 28.8 1,100,000 unlimited 1.9 0.0 2.79 920,000 1,500,000 2,500,000 4,600,000 9,500,000 24,000,000 92,000,000 unlimited 2.3 2.9 5.0 8.1 9.3 3.9 1.8 0.0 = 38.9 64
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