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1. INTRODUCTION The reproducibility of rock classification has received little attention in literature. Rock classification provides the basis for selection of a support system and geotechnical analysis in mining and civil engineering projects. It may also be used in project contracts to determine a rate for excavation cost. Therefore, the accuracy of geological mapping and rock mass classification has impacts on the design and cost of projects. This study stems from a comparison of geological mappings during a shaft-sinking project. Two geotechnical engineering teams, assigned by the project design engineer (Engineer) and the contractor (Contractor) conducted the geological mapping. The rock mass classification data for a selected study zone on the shaft periphery surface, as shown in Figure 1, are analyzed for this study. 2. TERMINOLOGY The following terms are given for clarity as generally they lack a universal definition and have some philosophical meanings. 2.1. Reproducibility Reproducibility is the ability of an experiment to be accurately reproduced or replicated. It is the variation in the average of rock classification results made by different geologists mapping the same rock exposure area. 2.2. Repeatability Repeatability is the degree to which a geological mapper duplicates his/her rock mass classification for a given rock exposure area. It is an overall measure of the credibility and quality of his/her mapping. 2.3. Accuracy Accuracy is defined as the closeness with which a measurement agrees with the standard. 3. THE PROJECT The 180 m long shaft is part of a water conveyance project in Canada. The shaft was sunk from ground elevation through 30 m of overburden materials into igneous bedrock. The overall rate of construction advancement in the shaft was 35 mm per hour. A drill and blast method was used for the shaft excavation in 1.7 m advances. In each advance, the excavated ARMA 08-353 Reproducibility in Rock Mass Classification Ali Ameli, PhD, PEng, PE Geo Engineering Ltd, British Columbia, Canada Copyright 2008, ARMA, American Rock Mechanics Association This paper was prepared for presentation at San Francisco 2008, the 42nd US Rock Mechanics Symposium and 2nd U.S.-Canada Rock Mechanics Symposium, held in San Francisco, June 29-July 2, 2008. ABSTRACT: Rock Mass Rating and the Q-system were employed for the classification of rock mass in the periphery of a shaft sunk in igneous intrusive formations. The rock classification data obtained by two geological mapping teams are compared in this experimental study. It was found that there were differences in the rock quality assessment obtained by the two teams. The magnitude of differences was greater for Q values when compared with those of the Q' values. The study also highlights the overall effects of the active stress component in Q-system and the discontinuity orientation in RMR. The results presented provide factual data for interpretation by engineers and researchers. Attention to the reproducibility of rock classification may also be useful in contractual considerations. 12 m 180 m periphery was scaled and mapped by two different teams of mappers. The shaft wall was then supported by welded wire mesh and the application of shotcrete. Rock bolts were then installed at 1.5 m spacing, followed by drilling for the next round of excavation. The shaft dimensions and ground profile are illustrated in Figure 1. When the shaft reached its final depth, a cavern was then excavated to launch Tunnel Boring Machines for boring two horizontal tunnels from the bottom of the shaft. The shaft provides access during the construction period, and will then contain water pipes during the service time of the project. Figure 1. Schematic Diagram of Shaft 4. ROCK MASS CHARACTERISTICS The bedrock consists of quartz diorite host rock with 5% to 69% pendants of fractured felsic metavolcanic rock as described in Table 1, obtained during the excavation period. 5. FIELD MAPPING An outside consultant and in-house geotechnical engineer conducted the Contractor mapping. The quality of mapping operations was controlled in the field. Field data was then compared with a complete photographic profile of the mapped areas for quality assurance. The geotechnical engineering firm that conducted the original site investigation for the design stage also completed the mapping on behalf of the Engineer. The Engineer’s mapping was also subject to quality assurance by other consulting firms. The construction schedule allowed 1.5 hours for mapping. This time seemed to be sufficient for mapping intervals of exposed rock around the shaft to the height of about 1.7 m. For this study, the geological mapping data of the shaft periphery along a 67 m zone is selected as a study sample. See Figure 1. The study zone was mapped in 40 consequent advancements, forming an area of about 2400 m2 on the shaft periphery. A study zone towards the bottom of the shaft was selected to ensure that the two mapping teams had acquired adequate familiarity with the site-specific rock conditions by that stage. Their data are therefore expected to be more repeatable. 6. ROCK MASS CLASSIFICATION – COMPARISONS The quality of the rock mass was evaluated using both the Norwegian Geotechnical Institute (NGI) Q-system and the Rock Mass Rating classification system (RMR). The specific rating ranges employed for the project are given in Table 2. Table 2. Rock Mass Characteristics Rating Ranges Rock Classification Rating Range Q-System Rating Range RMR Exceptionally to Extremely Poor < 0.1 < 25 Very Poor 0.1 < < 1 25 < < 40 Poor 1 < < 4 40 < < 60 Fair 4 < < 10 60 < < 65 Good to Exceptionally Good > 10 > 65 The project-specific ranges on rock mass classification for different rock qualities should not affect the nature of this comparative study. 6.1. Q-System The Q value is defined as developed by Barton, et al [1]: Q = (RQD/Jn) . (Jr/Ja) . (Jw/SRF) (1) Cavern 67 m Overburden Granitic Metavolcanic Rock Study Zone Table 1. General Rock Mass Characteristics Quartz Diorite Metavolcanic (Felsic) Texture Medium grained, gray with hornblende Fine grained, pale orange gray Weathering Fresh to highly weathered Fresh to highly weathered Alteration Slight to intense Slight to intense, penetrating to 20 mm Joints Widely to very closely jointed Moderately to extremely close jointed Strength Very strong to weak Very strong to weak (UCS <160 MPa) Tensile Strength 10 MPa 5 MPa RQD 40% to 90% 0% to 40% Joint Set 3 plus a random 3 to 4 plus a random Joint Spacing 40 mm to 800 mm 10 mm to 450 mm Persistence 1 m to 7 m 1 m to 7 m Joint Separation 0.1 mm to 10 mm 0.1 mm to 0.7 mm Joint Surface Planar to undulating Planar Roughness Slickensided, smooth, rough Smooth Infilling None, or with biotite, chloride, epitode, zeolite, clay, sand, … None, or with sand, silt, calcite, … Joint Surface Weathering Slightly to moderately weathered Slightly to moderately weathered Others With or without rust stains With or without rust stains Water Moist to flowing Moist to flowing Shear Zones Some up to 500 mm width and wedges Often at interfaces Contact Zones Highly altered, curvilinear, often highly fractured or brecciated Horizontal stress Stress-induced damage in the rock not detected by velocity anisotropy tests where: RQD = Rock Quality Designation Jn = Number of main joint sets Jr = Joint roughness Ja = Joint alteration Jw = Joint water reduction factor SRF = Stress reduction factor Figure 2 compares the percentages of rock classified by Q values obtained by the Contractor’s and the Engineer’s teams. 0 10 20 30 40 Extremely to Exceptionally Poor Very Poor Poor Fair Good to Exceptionally Good R o ck , % Engineer Contractor Figure 2. Q Values Reproducibility A modified Q value, Q', was also calculated. This is based on an assumption that the active stress factor (Jw/SRF) is equal to one, i.e.: Q’ = (RQD/Jn) . (Jr/Ja) (2) Figure 3 depicts the variationsin rock mass classification for Q' values by the two geological mapping teams for the same zone. 0 10 20 30 40 Extremely to Exceptionally Poor Very Poor Poor Fair Good to Exceptionally Good R o ck , % Engineer Contractor Figure 3. Q' Values Reproducibility 6.2. Rock Mass Rating (RMR) The following six parameters are used to classify a rock mass using the RMR system, as developed by Bieniawski [2]. i) Uniaxial compressive strength of rock materials ii) RQD iii) Discontinuity spacing iv) Discontinuity conditions v) Groundwater conditions vi) Discontinuity orientation The applicability of the discontinuity orientation in the shaft was a debatable issue. In this comparative study, the RMR values that exclude the above rating adjustment are expressed as RMR'. 0 10 20 30 40 Extremely to Exceptionally Poor Very Poor Poor Fair Good to Exceptionally Good R o ck , % Engineer Contractor Figure 4. RMR' Values Reproducibility Figure 4 compares the percentage of rock mass classified by RMR' values obtained by the Contractor’s and the Engineer’s mapping teams. The effect of the active stress component (Jw/SRF) on Q-System values is shown in Figure 5, which compares the percentage of rock mass classified by Q and Q' values. As one mapping group obtained these values, the results are not influenced by reproducibility. 0 10 20 30 40 Extremely to Exceptionally Poor Very Poor Poor Fair Good to Exceptionally Good R oc k, % Q Q' Figure 5. Comparison of Q vs Q' Values The effect of the discontinuity orientation component on rock mass classification can be understood by comparing the percentage of rock mass classified by RMR and RMR' in Figure 6. One mapping team obtained both RMR and RMR’ values. 0 10 20 30 40 Extremely to Exceptionally Poor Very Poor Poor Fair Good to Exceptionally Good R o ck , % RMR' RMR Figure 6. Comparison of RMR vs RMR' Values 7. SUMMARY The findings in this comparative study are subject to interpretation by researchers and practitioners. The design of tunnels, shafts, mines, foundations and slopes in rock are often based on rock mass classification results. Thus, the efforts made to standardize the mapping activities are not wasted. The evaluation of reproducibility in rock mass classification is an initial stage for such efforts. The assignment of a single independent consultant for rock mass classification may assist in avoiding discrepancies of this nature, and facilitating the contract administration. However, the assessment of reproducibility would still be valid when more than one consultant carries out geological mapping. 8. REMARKS The thorough practice of professionals in the project and considerable quality assurance efforts by independent consultants were the incentives to publish these data. The use of the term reproducibility in measurements carried out by two independent teams with conflicting interests in a contract may be debatable. 9. FUTURE STUDIES Further research may target parameters that could minimize the discrepancies in the mapping data for different rock types. These parameters include the: division of rock mass into structural zones for mapping purposes capability of each of the RMR and Q- System methods for providing reproducible and repeatable results on rock classification. contractual responsibilities. An analytical evaluation of the mapping data is planned for the next stage, subject to a research sponsorship. 10. REFERENCES 1. Barton, N., R. Lien and J. Lunde, 1974. Engineering classification of rock masses for design of tunnel support. In Rock Mechanics 6(4):189-236. 2. Bieniawski, Z.T. 1989. Engineering Rock Mass Classifications. Wiley & Sons, Chichester.
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