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44 Oilfield Review CO2 Capture and Storage—A Solution Within Kamel Bennaceur Gatwick, England Neeraj Gupta Battelle Memorial Institute Columbus, Ohio, USA Shinichi Sakurai Bureau of Economic Geology Austin, Texas Steve Whittaker Saskatchewan Industry and Resources Regina, Saskatchewan Mike Monea Petroleum Technology Research Center Regina, Saskatchewan, Canada T.S. Ramakrishnan Ridgefield, Connecticut, USA Trygve Randen Stavanger, Norway For help in preparation of this article, thanks to Véronique Barlet-Gouédart, Clamart, France; Austin Boyd, Ridgefield, Connecticut, USA; Pietro Di Zanno, Air Liquide, Paris, France; Martin Isaacs, Ali Mazen, Karen Sullivan Glaser, Erik Nelson and Alexander Zazovsky, Sugar Land, Texas, USA; Philippe Lacour-Gayet, New York, New York, USA; Susan Hovorka, MDT (Modular Formation Dynamics Tester), NGS (Natural Gamma Ray Spectrometry), Platform Express, RST (Reservoir Saturation Tool) and USI (UltraSonic Imager) are marks of Schlumberger. Bureau of Economic Geology, Austin, Texas; Geoff Maitland, Cambridge, England; Lars Sonneland, Stavanger, Norway; and Tore Torp, Statoil, Trondheim, Norway. AIT (Array Induction Imager Tool), CMR (Combinable Magnetic Resonance), DSI (Dipole Shear Sonic Imager), ECLIPSE 300, FMI (Fullbore Formation MicroImager), Burning fossil fuels releases carbon dioxide into the atmosphere. Many scientists believe this contributes, at least in part, to the current upward trend in the Earth’s surface temperature. Capturing and storing carbon dioxide in the subsurface may be one of the most promising of the likely short-term solutions to stabilize and reduce atmospheric carbon dioxide concentration. The technology, although potentially costly, is available now and has been widely used in the oil and gas industry. Autumn 2004 45 The people of Earth have a problem. Our planet’s surface is warming at a rate that concerns many scientists and climatologists. Various models have predicted outcomes that beg for action. While the data clearly show that the Earth’s northern hemisphere is warming and there is strong evidence that anthropogenic—human influence on nature—effects exist, the pre- dicted consequences are poorly understood and contested because the complexities and uncer- tainties in modeling are enormous. However, there is credible evidence that the current warming trend is partly due to the increased carbon dioxide [CO2] concentration in the atmo- sphere from burning fossil fuels and other processes. With worldwide investment in, and dependence on, low-cost fossil fuels, it is uncer- tain whether we can extricate ourselves from this potentially dire situation, particularly when we consider the colossal financial burden associated with the restructuring necessary to significantly decrease fossil fuel use. Global warming and its potential impact have been widely discussed in government, academia and industry, and covered extensively in science and technical journals.1 Between those who deny the problem exists and those who hyperbolize the global-warming conse- quences and required actions, there is a rational approach that relies on innovation and technol- ogy. A seed taking root in this valuable middle ground is the process of capturing and securely storing CO2—also called CO2 sequestration— that would otherwise be released into the atmosphere. This article discusses subsurface CO2 storage and its potential role in the reduc- tion of CO2 emissions. We present case studies of CO2 projects that explore the application of current oilfield technologies, and we examine some industry challenges that lie ahead. CO2 and the Climate Since the late 19th century, the average global surface temperature has increased by 0.6°C [1.1°F], which according to the Intergovernmental Panel on Climate Change (IPCC), represents the largest warming rate for the last 1,000 years, as derived from ice-core and tree-ring data. The 20th century warming largely occurred in two periods, the first from 1910 to 1945, and the sec- ond from 1976 to the present (above right).2 While the global surface temperature has fluctu- ated throughout geological time, examination of ice cores shows that the latest warming is occur- ring with an increase in greenhouse gases (GHGs), which include CO2, methane [CH4] and nitrous oxide [N2O]. Atmospheric concentra- tions of these GHGs increased drastically during the 20th century. While CO2 has a relatively small global- warming potential compared with other GHGs, the sheer volume of CO2 released into the atmo- sphere as a by-product of burning fossil fuels makes it the largest contributor. Globally, over 23 billion short tons [21 billion metric tons] of CO2, or 6.3 billion short tons [5.7 billion metric tons] of carbon, were released into the atmosphere in 2001 as a result of burning oil, gas, coal and wood. Some estimates place the total CO2 emissions from oil, gas and coal at more than 35 billion metric tons [38.6 billion short tons] by 2025.3 Sophisticated simulations have modeled future climate response to higher GHG concen- trations. In global-climate models, some factors warm the Earth—positive forcing—while some factors cool the Earth—negative forcing. Each of these factors must be taken into account. For example, increased GHG concentrations and 1. Cannell M, Filas J, Harries J, Jenkins G, Parry M, Rutter P, Sonneland L and Walker J: “Global Warming and the E&P Industry,” Oilfield Review 13, no. 3 (Autumn 2001): 44–59. 2. “Climate Change 2001: Working Group I: The Scientific Basis, Intergovernmental Panel on Climate Change (IPCC),” http://www.grida.no/climate/ipcc_tar/wg1/067.htm#231 (accessed September 29, 2004). 3. “EIA, System for the Analysis of Global Energy Markets (2004),” http://www.eia.doe.gov/oiaf/ieo/figure_17.html (accessed September 8, 2004). >Modern cooling and warming. Data from tree rings, corals, ice cores and historical records (blue) for the last 1,000 years show fluctuations in the northern hemisphere’s temperatures (top). However, recent data from thermometers (red) show a pronounced warming trend. The recent record from 1861 to 2000 shows combined annual land-surface, air and sea- surface temperature deviation from the 1961–1990 average temperature (bottom). The warming occurred in two periods, the first from 1910 to 1945, and the second from 1976 to the present. Error bars indicate the certainty of the temperature measurements in each year. 1600 De pa rtu re s in te m pe ra tu re fro m th e 19 61 to 1 99 0 av er ag e, °C –1.0 –0.5 0 0.5 1800 2000140012001000 Year Northern Hemisphere Data from thermometers (red) and from tree rings, corals, ice cores and historical records (blue) 1860 Year 1880 1900 1920 1940 1960 1980 2000 –0.8 –0.4 0 0.4 0.8 De pa rtu re s in te m pe ra tu re fro m th e 19 61 to 1 99 0 av er ag e, °C Data from thermometers Global tropospheric ozone levels are positive forcing, while increased tropospheric and stratospheric aerosols and cloud cover produce negative forc- ing. Some of these factors are well-understood, as for example, that of CO2 concentrations (above). However, other forcing mechanisms are not understood. Cloud cover remains a major source of uncertainty in climate modeling because of the large variety of complex and interactive processes that contribute to cloud formation.4 During the last decade, climate modeling has improved immensely, aided by steadily improving computing power and increased resources devoted to the global-warming phenomenon. Improved modeling is extremely important because it allows scientists to predict the scale, timing and consequences of global warming with greater certainty. After all, the consequences, along with technology and economics, will ultimately drive government and business decisions about how best to address the problem. Similar to reservoir forecasting, climate mod- eling relies on history-matching and models. The models include both naturaland anthropogenic effects to yield a reasonable match. Numerous scenarios based on future CO2 emissions and other factors produce a wide range of outcomes. CO2 concentration is predicted to increase from today’s level of 374 parts per million (ppm) to 550 to 1,000 ppm by 2100, resulting in a temper- ature increase of 2 to 4.5°C [3.6 to 8.1°F].5 However, the “business as usual” scenario assumes that the world’s increased use of fossil fuels continues as in the past. Projecting this scenario to 2100 may be unrealistic, given the steady advance of technology, the decreasing supply and increasing cost of oil, the growing use of cleaner-burning natural gas, and renew- able energy sources—for example, solar and wind power.6 It is for this reason that IPCC pro- jections include a variety of scenarios. Climate-change predictions for modeling must be translated to actual climatic events on Earth and described in terms of human costs. Predictions based on conjecture include a rise in sea level that would flood low-lying coastal areas, impacting densely populated areas and natural habitats. Weather events, including floods and droughts, are predicted to radically change the world’s vegetated zones. Glacier and arctic ice-melting rates are predicted to increase, threatening to change ocean circulation patterns and reduce the number of cold-water marine species, such as cod and haddock. Studies also foresee an increase in human and animal diseases as a result of alter- ing weather patterns. There is some evidence that several of these symptoms of global warming are already occur- ring, making the estimation of both human and financial costs more urgent. However, many of these studies do not take into account man’s his- torical adaptive responses to climate changes, and some experts argue that the economic cost of adapting would be significantly less than the cost of drastic actions to stabilize the climate.7 The debate on how likely and how severe the consequences will be remains unresolved. The Earth’s atmospheric CO2 content increases as a result of both natural and man-made emissions. This CO2 remains in the atmosphere for several decades, and is slowly removed by natural sinks that store CO2 for indefinite periods of time. Oceans store vast amounts of CO2, and vegetation and soils also produce a common sink mechanism. Never- theless, it has become clear to many scientists that humans must work to diminish anthro- pogenic effects, primarily those derived from burning fossil fuels. Coal is the world’s most abundant fossil fuel energy source. However, it also produces a large amount—around 40%—of CO2 emissions from fossil fuels. It remains a primary concern for climate and environmental scientists because, in many regions, coal represents both a long-term and economical supply of energy, and is mainly burned for electricity generation in power plants. Innovative ways to reduce CO2 emissions and their impact on the environment and climate are being developed to enable the continued burning of this important fuel (see “Produce Coalbed Methane, Hold the Carbon,” page 60). Long-term remedies involve dramatic reduc- tion or elimination of man-made CO2 emissions from the burning of fossil fuels (next page, top). In the short term, this is not a realistic solution because the cost of switching to alternative sources of energy would be enormous and would, in itself, contribute to significant energy con- sumption. Moreover, there is no suitable replacement for oil, gas and coal currently available to power the world’s economies. Short- term options may involve reducing CO2 emissions by using less energy through improved 46 Oilfield Review > Forcing factors for global warming. The effect on global warming caused by changes in concentration of some gas species, such as CO2, is well-understood, but the effects of solar activity and those of land use, which affects reflectivity or albedo, are poorly known. The global, annual-mean radiative forcing due to a number of agents is shown for the period from 1750 to the late 1990s. The height of the rectangular bar denotes a central or best-estimate value. The vertical line about the rectangular bar with “x” delimiters indicates an estimate of the uncertainty range. A vertical line without a rectangular bar and with “o” delimiters denotes a forcing for which no central estimate can be given owing to large uncertainties. The uncertainty range specified here is a best-guess and is not based on statistics. A “level of scientific understanding” index represents the subjective judgment about the reliability of the forcing estimate, involving factors such as the assumptions necessary to evaluate the forcing, the degree of knowledge of the physical and chemical mechanisms determining the forcing, and the uncertainties surrounding the quantitative estimate of the forcing. Ra di at iv e fo rc in g, W /m 2 W ar m in g Co ol in g 3 2 1 0 –1 –2 –3 Stratospheric ozone Sulfate Fossil fuel burning (organic carbon) Biomass burning Mineral dust Halocarbons N2O CH4 CO2 Tropospheric ozone Fossil fuel burning (black carbon) Contrails Cirrus Solar Land use (albedo) Tropospheric aerosol direct effect (1st type) High Medium Medium Low Very low Very low Very low Very low Very low Very low Very low Very low Level of scientific understanding Aviation-induced clouds Aerosols Autumn 2004 47 efficiency while moving to low- or no-emission energy sources. Many scientists believe part of the short-term—within the next few decades— solution is to capture and store CO2 from the processes that create the largest or the most concentrated streams of CO2 gas. Developing these man-made CO2 sinks would allow the world to continue using its cheapest and most abundant energy resources while significantly reducing CO2 emissions. Capturing and Storing CO2 Emissions The technology to separate and store CO2 is available now, but will require extensive invest- ment in infrastructure and considerable measures to reduce its cost. The separation and compression of CO2 from emission streams remain the most expensive part of the process and can occur before or after the combustion process. Currently, the most widely used pro- cess is based on chemical absorption to capture CO2 from flue gas using monoethanolamine (MEA) solvent. Flue gas is bubbled through the solvent in a packed absorber column, where the solvent preferentially absorbs the CO2. The sol- vent is heated as it passes through a distillation unit, stripping the CO2 from the solvent. A con- centrated gas that is 99% CO2 is produced.8 This is a high-cost process, so other methods are being investigated to separate CO2 from the sol- vent, including the use of microporous membranes. The joint industry CO2 Capture Project (CCP) is a collaboration of eight energy producers, focusing on the development of tech- nologies that would reduce the cost of carbon separation and capture.9 New membranes that contain hollow poly- meric fibers can be used in conjunction with amine systems. For instance, Air Liquide, a company specializing in the treatment and distribution of industrial gases, has developed a membrane technology that separates CO2 from produced gas streams (right). The feed gas enters from the outside shell at a higher pres- sure than that in the internal sections and, because of differential pressure and selective permeation across the polymeric fiber mem- brane, gases are separated. 4. “Climate Change 2001: Working Group I: The Scientific Basis, Intergovernmental Panel on Climate Change (IPCC),” http://www.grida.no/climate/ipcc_tar/wg1/271.htm (accessed September 29, 2004). 5. The concentration of CO2 is not uniform across the Earth. Higher concentrations are found in the northern hemisphere than in the southern hemisphere. > Percentages of CO2 emissions produced by various economic sectors. Other 4% Agriculture 2%Residential 10% Transport 23% Industry 22% Electricity generation 39%Global CO2 Emissions by Sector > Advanced filters. Membrane technology separates CO2 from produced gas streams by keeping the feed gas on the outside shell at a higher pressure than that of the internal sections. Differential pressure and selective permeation across the polymeric fiber membrane enable the separation of methane [CH4] and CO2. Air Liquide developed this technology as a compact, economical and environmentally friendly CO2 capture alternative to amine-treatment processes. Closed fibers Open fibers Residue gas 59.8 bar CH4, C2H6, C3H8 Permeate gas 3 bar CO2, H2S, H2O Feed gas 60 bar CH4, C2H6, C3H8, CO2’ H2S, H2O 6. Lomborg B: The Skeptical Environmentalist: Measuring the Real State of the World. Cambridge, England: Cambridge University Press (2001): 258–324. 7. Lomborg, reference 6. De Vries B, Bollen J, Bouwman L, den Elzen M, Janssen M and Kreileman E: “Greenhouse Gas Emissions in an Equity-, Environment and Service-Oriented World: An IMAGE-Based Scenario for the Next Century,” Technological Forecasting & Social Change 63, no. 2–3 (February-March 2000): 137–174. 8. Herzog H and Golomb D: “Carbon Capture and Storage from Fossil Fuel Use,” http://sequestration. mit.edu/pdf/enclyclopedia_of_energy_article.pdf (accessed September 8, 2004). 9. For more on the CO2 Capture Project: http://www. co2captureproject.org/index.htm (accessed October 11, 2004). There are also methods to remove the CO2 from fuels prior to combustion. In addition, sepa- ration of nitrogen from air using air-separation units prior to combustion reduces the emission of nitrogen oxides and sulfur oxides. Advanced fuel- conversion technologies produce hydrogen [H2] fuel from fossil fuels and capture CO2 to mitigate emissions. For example, coal gasification uses sol- vents to produce carbon monoxide [CO] and H2. Reacting CO with water produces CO2 and more H2. The CO2 can be processed, transported and stored, while the H2 fuels gas turbines for elec- tricity generation and can be used in hydrogen fuel cells for transportation vehicles. This technology is the core of projects like the US FutureGen project, a US$1 billion pilot program, and the European HyPOGEN project, to create a zero-emission, coal-fired power plant that sequesters CO2 and produces H2 for use in fuel cells.10 Separation infrastructure requires a large capital investment, and the technologies used must be appropriate for both the source and volume being processed. There are several ways of storing CO2 (above left). Some involve enhancing natural sinks in terrestrial ecosystems and oceans, such as refor- estation on land and iron fertilization of oceans. One proposed method dissolves CO2 into seawa- ter and then injects the mixture into the ocean at depths between 1,500 and 3,000 m [4,920 and 9,840 ft]. Another method directly places CO2 liquid deep in the ocean, exploiting the density contrast between liquid CO2 and salt water. Despite the fact that the ocean represents the largest total storage potential, likely around 40,000 billion metric tons [44,000 billion short tons] of carbon, the possible environmental impact on marine life near the injection point is a major drawback. Ocean storage is unlikely to be the preferred mode, given that the environ- mental impact has not been adequately addressed. While the storage of the world’s anthropogenic CO2 emissions will likely require the combination of many different storage options, the oil and gas industry has had little involvement in ocean-storage techniques. Many scientists view geological storage as the alterna- tive that carries the lowest risk. Given its vast experience in reservoir man- agement and its extensive range of technologies, the oil and gas industry is poised to take a leading role in the storage of CO2 in geological formations, such as depleted reservoirs, deep saline aquifers and coalbeds. Moreover, many joint projects are under way to assess the potential of subsurface storage. 48 Oilfield Review > CO2 storage options. Ocean storage represents the largest potential for carbon storage, but is thought to carry a higher level of environmental risk. The remaining four are geologic storage options, of which the largest capacity is estimated to be in saline reservoirs. The annual global carbon emissions in the year 2000 were 6.2 billion metric tons [6.8 billion short tons]. Ca pa ci ty , b ill io n m et ric to ns c ar bo n 100,000 10,000 6,000 3,000 2,000 1,000 0 4,000 5,000 Deep ocean Saline reservoirs Depleted oil reservoirs Depleted gas reservoirs Coalbed reservoirs Storage options Year 2000 Annual global carbon emissions Maximum Minimum 6.2 billion metric tons > CO2 phase diagram. The diagram describes the relationship between temperature and pressure on the resultant phase of CO2. Subsurface storage of CO2 is accomplished at supercritical conditions. To ensure this, both the phase behavior of CO2 and the reservoir conditions must be understood, since the reservoir temperature and pressure conditions are likely to change throughout the life of a CO2 storage project. Temperature, °F Critical point Triple point Liquid Solid Vapor Normal boiling point Hydrate Liquid CO2 Liquid H2O Liquid H2O Vapor CO2 Hydrate Pr es su re , M Pa 0.07 0.007 7 0.7 Temperature, °C -100 -80 -60 -40 -20 0 20 40 –160 –120 –80 –40 0 40 80 120 Pr es su re , p si a 1,000 100 10 1 Pure CO2 CO2 hydrate conditions Water freezing conditions Autumn 2004 49 Geological storage of CO2 will be more effi- cient if it is in supercritical conditions. Carbon dioxide has a low critical temperature of 31°C [88°F] and a moderate critical pressure of 73.8 bar [1,070.4 psi] (previous page, bottom). Generally, this means that storage depths of 600 m [1,970 ft] or deeper are required. In 2002, more than 24 billion metric tons [26 billion short tons] of CO2 were released into the atmosphere as a result of fuel combustion.11 Geological storage capacity is estimated at hundreds to thousands of gigatons of carbon, equivalent to hundreds of years of storage at the current emission rate. The storage of CO2 in the subsurface requires various technologies and types of expertise to characterize the storage zone and surrounding strata, to drill and accu- rately place wellbores, to design and construct surface facilities, to monitor wells and fields, and to optimize systems (above). The Sleipner Project While CO2 has been used for enhanced oil recovery (EOR) for decades, CO2 capture and storage (CCS) were first achieved in 1996 by Statoil and its partners in the North Sea Sleipner gas field, 250 km [150 miles] west of Stavanger, Norway.12 The field produces natural gas containing approximately 9% CO2, but to meet specifications, the CO2 concentration had to be reduced to 2.5%. Statoil must pay a Norwegian offshore carbon tax of 300 NOK— currently around US$45—per metric ton of CO2 released into the atmosphere. Because Statoil is required to separate the CO2, and incurs great > Expertise in CO2 processing and storage. The broad expertise of the oil and gas service sector spans much of the process map of CO2 sequestration, especially the secure storage of CO2 in the subsurface. Relevant processes are labeled in bold. Injection plant H2 storage underground Gas Compression plant CO2 injection Coalbed methane Enhanced coalbed methane CO2 capture and separation plant Enhanced horticulture Mineral products Aluminum Power plant Gas to liquids Power plant Carbonate products CO2 sto rage in deep saline aquifer s Enhanc ed oil reco very CO2 injection Coal Hydrocarbon or hydrogen storage Products CO2 Fossil fuels 10. “FutureGen—Tomorrow’s Pollution-Free Power Plant,” http://www.fossil.energy.gov/programs/powersystems/ futuregen/index.html (accessed September 29, 2004). “FutureGen—A Sequestration and Hydrogen Research Initiative,” http://www.energy.gov/engine/ doe/files/import/FutureGenFactSheet.pdf (accessed September 29, 2004).“European Hydrogen and Fuel Cell Technology Platform, Steering Panel: Deployment Strategy June 16, 2004,” http://www.hfpeurope.org/docs/ HFP-DS-005_V1-2004_Presentations_16JUN2004.pdf (accessed October 5, 2004). 11. http://library.iea.org/dbtw-wpd/Textbase/nppdf/free/ 2004/keyworld2004.pdf (accessed October 5, 2004). 12. “Best Practice Manual from SACS – Saline Aquifer CO2 Storage Project,” http://www.co2store.org/ TEK/FOT/SVG03178.nsf/Attachments/ SACSBestPractiseManual.pdf/$FILE/ SACSBestPractiseManual.pdf (accessed July 28, 2004). Torp TA and Gale J: “Demonstrating Storage of CO2 in Geological Reservoirs: The Sleipner and SACS Project,” paper B1-1, presented at the 6th Greenhouse Gas Control Technologies Conference (GHGT6), Kyoto, Japan, October 1–4, 2002. Baklid A, Korbøl R and Owren G: “Sleipner Vest CO2 Disposal, CO2 Injection into a Shallow Underground Aquifer,” paper SPE 36600, presented at the SPE Annual Technical Conference and Exhibition, Denver, October 6–9, 1996. expense when CO2 is released, CCS became economically viable.13 To deal effectively with CO2, Statoil captures and separates it using MEA solvent and then injects CO2 into the Utsira formation using a single highly deviated injec- tion well (above). The Sleipner project has been injecting 1 million metric tons [1.1 million short tons] of CO2 per year since September 1996 at a supercritical bottomhole flowing pressure of approximately 10.5 MPa [1,523 psi], which is below the Utsira fracture pressure. Since 1996, the Sleipner operation has injected over 7 million metric tons [7.7 million short tons] of CO2 and the plan is to continue until 2020. Through the dedicated work of scientists and the support of industry, Sleipner represents the first industry-scale CCS project and the groundwork for successful future projects. The Utsira formation, a regional saline aquifer at a depth of 800 to 1,000 m [2,625 to 3,280 ft] below the seabed at Sleipner field, is 50 Oilfield Review > A milestone at the Sleipner field. Statoil separates CO2 from gas produced from the Heimdal formation and injects 1 million metric tons [1.1 million short tons] of CO2 per year into the overlying Utsira formation. Ula Ekofisk Sleipner Heimdal Frigg Gullfaks Statfjord Stavanger NORWAY GERMANY DENMARK Sleipner West Sleipner East m0 1,000 ft0 3,280 Sleipner T Sleipner A CO2 Sleipner East production and injection wells CO2 injection well Utsira formation Heimdal formation De pt h, m 1,000 500 0 1,500 2,000 2,500 Seabed N o r t h S e a Autumn 2004 51 composed of uncemented quartz and feldspar sand with porosities from 27% to 40% and perme- abilities from 1 to 8 darcies. It contains thin layers of shale that act as permeability baffles.14 Its thickness ranges from 200 to 300 m [656 to 984 ft], and its total available storage volume, estimated at 660 million m3 [23.3 billion ft3], could store 600 billion metric tons [660 billion short tons] of CO2. Well logs indicate that the Utsira zone is well-defined, with sharp upper and basal con- tacts. An overlying caprock is several hundred meters thick, beginning with a shale layer and overlain by prograding sequences that grade from shales at the basin center to sandier facies towards the basin margins. The top of the caprock sequence consists mostly of glacio- marine clays and glacial tills. Close examination of seismic, log and core data suggests that this caprock sequence forms an effective seal over the Utsira formation. Potential stratigraphic and structural barriers within the Utsira formation could affect CO2 migration dramatically. For this reason, an extensive characterization of the aquifer was paramount. Established in 1998 and supported under the European Commission’s Thermie Program, the Saline Aquifer CO2 Storage (SACS) project and the subsequent SACS2 project employed a multidisciplinary approach to develop “best practices” in the research, moni- toring and simulation of CO2 migration in subsurface storage aquifers. An important part of the project involves the time-lapse monitoring of the CO2 storage volume using three- dimensional (3D) seismic surveys. Schlumberger has acquired four seismic surveys supporting this study: first in 1994 before injection started in 1996, the second in 1999, the third in 2001, and a fourth in 2002 (above right).15 The location and migration of supercritical CO2 are visible, and geophysicists have determined from modeling and time-lapse (4D) seismic data that high impedance contrast allows detection of CO2 accumulations as thin as 1 m [3.3 ft]. The ability to observe such thin accumulations gives scientists confidence that no CO2 leakage is occurring beyond the overlying caprock. Schlumberger has been involved in data analysis and in the development of CO2 monitoring and simulation workflows. As the key monitoring technology, seismic data have also shown the migration behavior of CO2 in the aquifer. Thin shale layers within the Utsira storage interval dramatically affect the CO2 distribution. Because of its buoyancy, CO2 is forced to migrate laterally for several hundred meters beneath the shale layers. Modeling shows that over long periods, as the brine becomes more enriched with CO2, the mixture grows denser than the water below, forming currents and enhancing dissolution.16 The physics of dissolution, segregation and mixing varies depending on the characteristics of the reservoir, and specific simulations are necessary. Storage mechanisms involving dissolution from convective mixing of supercritical CO2 are thought to take from centuries to millennia. Exploiting the impedance contrasts between the volume now containing CO2 and the volume previously containing only brine, scientists have built elastic models to simulate various CO2 accumulation scenarios.17 Geophysicists have 13. Herzog HJ: “What Future for Carbon Capture and Sequestration?” http://sequestration.mit.edu/ pdf/EST_web_article.pdf (accessed July 28, 2004). 14. Chadwick RA, Zweigel P, Gregersen U, Kirby GA, Holloway S and Johannessen PN: “Geological Characterisation of CO2 Storage Sites: Lessons from Sleipner, Northern North Sea,” paper B1-3, presented at the 6th International Conference on Greenhouse Gas Control Technologies, Kyoto, Japan, October 1–4, 2002. 15. Experts from various institutions, companies and governments have collaborated to produce a series of best practices for future CO2 projects. This document is available to the public at http://www.co2store.org/ TEK/FOT/SVG03178.nsf/Attachments/ SACSBestPractiseManual.pdf/$FILE/ SACSBestPractiseManual.pdf. > The value of time-lapse seismic data. At Sleipner field, enhanced amplitude sections of time-lapse seismic surveys indicate the growing CO2 bubble (top). Maps of the integrated reflection amplitudes show the areal growth of the storage volume (bottom). Four surveys that monitored the migration and dissolution behavior of injected CO2, verify the competence of the seal. Schlumberger and Statoil gained valuable experience in monitoring CO2 storage operations. The 2002 survey is not shown because it differs only slightly from the 2001 survey. Enhanced Amplitude Sections 1999 Injection point 2001 PP tr av el tim e, s –0.8 –1.0 –1.2 1994 Top Utsira sand Base Utsira sand 500 m 1,640 ft 1999 2001 Integrated Reflection Amplitudes 1994 500 m 1,640 ft 16. Ennis-King J and Paterson L: “Role of Convective Mixing in the Long-Term Storage of Carbon Dioxide in Deep Saline Formations,” paper SPE 84344, presented at the SPE Annual Technical Conference and Exhibition, Denver, October 5–8, 2003. 17. Chadwick A, Noy D, Arts R and Eiken O: “4D Geophysical Monitoring of the CO2 Plume at Sleipner, North Sea: Current Status and Aspects of Uncertainty,” prepared for presentation at the 7th SEGJ International Symposium on Imaging Technology, Sendai, Japan, November 24–26, 2004. Lygren M, Lindeberg E, Bergmo P, Dahl GV, Halvorsen KÅ, Randen T and Sonneland L: “History Matchingof CO2 Flow Models using Seismic Modeling and Time-Lapse Data,” presented at the SEG International Exposition and 72nd Annual Meeting, Salt Lake City, Utah, USA, October 6–11, 2002. analyzed and modeled seismic pushdown effects, which result from a reduction in compressional wave velocity through the CO2 storage interval and which cause an increase in traveltime for reflections within and below the CO2 storage interval (below right). Project scientists believe that the CO2 is distributed as a combination of thin high-concentration layers and dispersed CO2. The modeled velocity pushdown due to the thin layers alone is lower than the observed pushdown. The difference, or residual push- down, is attributed to the presence of dispersed, lower saturation CO2 between the high-concen- tration layers. The distribution of dispersed CO2 can be cal- culated by mapping saturations to the residual pushdown. In addition, modeling reveals how storage temperature influences the estimation of total CO2 volume. Pushdown volumes from time-lapse seismic data have been history- matched with various flow models to help define flow across the Utsira shale layers. This work has been instrumental in understanding the size and extent of the CO2 bubble and the estimation of CO2 volume. The SACS project also investigated another long-term CO2 storage mechanism associated with the subsurface called mineral trapping. Mineral trapping could occur when CO2 reacts with noncarbonate, calcium-rich, iron-rich and magnesium-rich minerals to form carbonate precipitates. In the Sleipner case, drill-cuttings studies have shown that mineral trapping is not a major factor because of the limited reactivity between CO2 and the Utsira formation. In addi- tion, these studies have shown small porosity decreases observed at the base of the caprock could further enhance sealing on a very long time scale.18 Mineral trapping could be a signifi- cant geological storage mechanism in other reservoirs and would likely impact the porosity and permeability within the reservoir.19 Before the SACS2 project completion in June 2002, the SACS and SACS2 projects had examined a full range of reservoir- characterization, monitoring and simulation problems and published their findings and recommendations in a Best Practice Manual. However, the work continues in a European Union-supported project called CO2STORE, which began in February 2003. The latest project focuses on long-term storage aspects, other monitoring techniques and, with the knowledge gained from the Sleipner project, the develop- ment of site-specific plans for CO2 storage elsewhere in Europe. Partnering with power producers, new CO2STORE projects have been initiated in Denmark, Germany, Norway and the United Kingdom. Win-Win at Weyburn Enhanced oil recovery (EOR) using CO2 has occurred since the 1970s, and has proved to be one of the most effective EOR methods in light- to medium-oil reservoirs. Supercritical CO2 has a density similar to that of oil, but with a substan- tially lower viscosity. In miscible floods, CO2 mixes with the oil, causing the oil to swell and become less viscous. Higher pressures at the injector wells, coupled with the swelling oil, push the oil to producing wells, boosting oil production and recovery. In traditional EOR operations, concerns about the fate of the CO2 after injection were secondary to its impact on production. Consequently, most operators did not attempt to determine the amount of CO2 that was being stored, or that could be stored, and did not tailor monitoring, modeling and simulation efforts to characterize the behavior of CO2 in the swept reservoir, much less after EOR was completed. Moreover, few EOR projects have injected CO2 from anthropogenic sources to help reduce GHG emissions. PanCanadian Resources, now EnCana Corporation, Saskatchewan Industry and 52 Oilfield Review 18. Gaus I, Azaroual M and Czernichowski-Lauriol I: “Reactive Transport Modeling of Dissolved CO2 in the Cap Rock Base during CO2 Sequestration (Sleipner Site, North Sea),” presented at the 2nd Annual Conference on Carbon Sequestration, Alexandria, Virginia, USA, May 5–8, 2003. 19. Torp and Gale, reference 12. > Pushdown of the base of the Utsira formation. Time-lapse surveys from 1994 and 1999 reveal the pushdown effects (top). The CO2 volumes are estimated quantitatively from modeling the pushdown effects over time. In the pushdown- volume maps, the black dot indicates the CO2 injection point (bottom). 0 10 20 30 40 50 60 Ti m e la g, m s 1999 500 m 1,640 ft 2001 Base Utsira sand 1994 500 m 1,640 ft 50 0 m 1, 64 0 ft Base Utsira sand Injection point 1999 Autumn 2004 53 Resources, the Petroleum Technology Research Center (PTRC) and the International Energy Agency (IEA) began a unique CCS project in 1999. It involved the transport of CO2 through a 325-km [202-mile] pipeline from a coal gasifica- tion facility 12.1 km [7.5 miles] northwest of Beulah, North Dakota, USA, to the Weyburn oil field near Regina, Saskatchewan, Canada (right). The Great Plains Synfuels Plant, oper- ated by the Dakota Gasification Company, produces methane from the gasification of coal and the subsequent creation of methane from the purified product gases. Before the building of the pipeline, which is owned and operated by the Dakota Gasification Company, the plant released most of the CO2 that it produced into the atmosphere. Currently, this gas is com- pressed to a pressure of 15.2 MPa [2,200 psi] at the plant, delivered by pipeline to the Weyburn field under supercritical conditions— 14.9 MPa [2,175 psi]—and injected into the subsurface. The CO2 is 96% pure, containing traces of hydrogen sulfide [H2S], nitrogen [N2] and hydrocarbons. Discovered in 1954, the Weyburn field pro- duces oil from the Midale carbonate reservoir at an average depth of 1,419 m [4,655 ft] within the Mississippian-age Charles formation (below). > The first transnational EOR project involving CO2 capture, transport and storage. The transport of CO2 is accomplished through a pipeline from a coal gasification facility in North Dakota, USA, to EnCana’s Weyburn oil field in Saskatchewan, Canada. 100 km0 100 miles0 Regina Weyburn Bismark Beulah Pipeline Manitoba North DakotaMontana CANADA USA Saskatchewan > Characterizing and modeling the geology of the Weyburn field. Many geologic factors have been incorporated into a risk-assessment model, including the Midale reservoir and Watrous seal characteristics, regional tectonics, surface lineaments, river systems and hydrogeological flow directions, all of which could influence CO2 migration behavior. Bearpaw aqu itard Colorado a quitard Potable aquifers Belly River Joli Fou aquitard Newcastl e Mannvill e Vanguar d aquita rd CO2 injection well Jurassic Watrous aquitar d Mississ ippian M idale be ds Level of CO 2 injection Surface lineaments Area of detail 10 km 6.2 miles N 1. 5 km 0. 98 m ile s The Midale reservoir is 30 m [98 ft] thick and includes, from deepest to shallowest, the Midale Vuggy zone, the Midale Marly zone, and the Midale Evaporite. The most extensive seal above the injection interval is the low-permeability Lower Watrous formation. The Midale Vuggy zone has been largely swept by waterflood opera- tions, which began in 1964. However, the Midale Marly zone has lower permeability, lower sweep efficiency and still contains significant volumes of recoverable oil. Horizontal wells have tar- geted the bypassed pay within the Midale Marly zone since 1991, and this zone remains the focus of current CO2 EOR operations. The field’s origi- nal oil in place has been estimated at approximately 223 million m3 [1.4 billion bbl] and, prior to the start of CO2 injection in September 2000, it had produced 55 million m3 [346 million bbl] of oil from primary and water- flood production. The Weyburn field covers 180 km2 [70 sq miles]. With more than 1,000 wells, including vertical producer wells,vertical water-injection wells, horizontal producer wells, horizontal CO2-injec- tion wells and abandoned wells, reservoir control from well logs is extensive. Additionally, more than 600 wells have been cored, and pro- duction and injection data provide a complete historical record of the field. In July 2000, IEA launched a comprehensive geological study of the Weyburn CO2 storage site.20 The IEA concluded that the geology of Weyburn field is suitable for long-term CCS, that the primary reservoir seals are competent, forming thick and extensive barriers to upward fluid migration, and that faults and fractures in the region show no fluid conductance. Risk- assessment modeling suggests that only approxi- mately 0.02% of the initial CO2 in place after EOR operations are complete will migrate above the reservoir in 5,000 years. Of this CO2, most will diffuse into the overlying caprock, and none will reach near-surface strata containing potable aquifers. Moreover, the cumulative leakage through existing wells in the field is expected to be less than 0.001% of the initial CO2 in place.21 ECLIPSE 300 reservoir simulation software was used to investigate the long-term migration behavior of CO2 in the Weyburn reservoir. A detailed reservoir model incorporating 75 injec- tion patterns was inserted into a much larger geological model, extending several hundred meters below the reservoir to the ground surface about 1,500 m [4,920 ft] above the reservoir. ECPLISE 300 software was used to simulate dispersion, diffusion and advection of water, hydrocarbons and CO2 within this region for 5,000 years beyond EOR. A time-lapse seismic monitoring program is improving understanding of CO2 flow behavior in the reservoir. EnCana ran a baseline 3D seismic survey in August 2000, prior to the start of CO2 injection. Two multicomponent time-lapse sur- veys have been integrated with crosswell seismic data, acquired by the Lawrence Berkeley National Laboratory, and vertical seismic pro- files (VSPs), acquired by Schlumberger, to define the fluid-migration dynamics at a much higher resolution than standard seismic tech- niques. The time-lapse seismic results have correlated with the CO2 flood-front movements, supported by production and tracer data. Scientists tested new passive seismic monitoring technology in the Weyburn field. In 2003, an array of eight triaxial geophones was installed in a vertical well planned for abandon- ment. Data acquisition, which began in August 2003, has detected discrete microseismic events associated with the injection of CO2 and demonstrates yet another possible monitoring technology for CO2 storage operations.22 On a daily basis, 3 million m3 [106 MMcf], or 5,000 metric tons, of CO2 are transported and injected into the Weyburn oil field to provide secure CO2 storage and to improve oil recovery.23 As of March 2004, about 3 billion m3 [106 Bcf] of anthropogenic CO2 has been injected, and over the project’s lifetime an estimated 22 million metric tons [24 million short tons] of anthro- pogenic CO2 will ultimately be stored in Weyburn field. On the production side, EnCana estimates an additional 20.7 million m3 [130 million bbl] of produced oil will be recovered over the next 30 years as a result of the CO2 storage project. Daily production is anticipated to reach 4,770 m3/d [30,000 B/D] by 2008, compared with 1,590 m3/d [10,000 B/D] had the CO2 flood not been initiated (above). Sitting on Top of a Solution An important field experiment entered its CO2-injection stage in September 2004. Designed to test storage modeling, monitoring and verification techniques, the project is intended to lower the cost, risk and time to implement a geo- logic CO2 storage project. More specifically, the project has several specific aims: to demonstrate that CO2 can be injected safely and stored securely, to determine the subsurface distribution of CO2 using various monitoring techniques, and to validate models and gain the appropriate level of experience to advance to large-scale injection. The project is funded by the US Department of Energy (DOE) National Energy Technology Laboratory. The Bureau of Economic Geology (BEG) at the University of Texas at Austin is the lead institution; it is supported by GEO-SEQ, a research consortium that includes Lawrence 54 Oilfield Review >Weyburn field production. The CO2 EOR storage project has clearly increased daily production rates and is predicted to significantly extend the production plateau of the Weyburn field. Ja n 55 Ja n 58 Ja n 61 Ja n 64 Ja n 67 Ja n 70 Ja n 73 Ja n 76 Ja n 79 Ja n 82 Ja n 85 Ja n 88 Ja n 91 Ja n 94 Ja n 97 Ja n 00 Ja n 03 Ja n 06 Ja n 09 Ja n 12 Ja n 15 Ja n 18 Ja n 21 Ja n 24 Ja n 27 30,000 Pr od uc tio n, g ro ss B OP D 35,000 40,000 45,000 50,000 25,000 20,000 15,000 10,000 5,000 0 Date Actual Forecast Original vertical wells Infill vertical wells Horizontal infill wells CO2 EOR Autumn 2004 55 Berkeley National Laboratory, Oak Ridge National Laboratory, Lawrence Livermore National Laboratory, United States Geological Survey (USGS) and the Alberta Research Council. The consortium selected Schlumberger to provide formation evaluation, monitoring and sampling expertise. BP provides project review and assumes an advisory role during the experiment. The selected site is 30 miles [50 km] north- east of Houston, in the South Liberty oil field. The brine-filled injection zone is a stratigraphically complex deltaic and strandplain sandstone inter- val within the Oligocene-age Frio formation and sits on the southeast flank of a salt dome. The Frio C sand interval dips to the south and is iso- lated above and below by shales and is bounded to the north and south by northwest-dipping faults (below). The injection zone, from 5,050 to 5,080 ft [1,539 to 1,548 m], has a measured pres- sure of 2,211 psi [15.3 MPa], a temperature of 134.5°F [57°C], and contains no hydrocarbons. The interval is heterogeneous, maintains log porosities from 17% to 37%, and shows varying permeability estimates, from 14 to 3,000 mD.24 The sequence is overlain by the Anahuac shale, which is a 246-ft [75-m] thick regional shale con- sidered to be a competent seal. Site selection is a significant aspect of the Frio project because of its proximity to one of the highest CO2 emission areas in the USA. The Gulf Coast margin has a large concentration of power plants, refineries and chemical manufac- turing plants, which emit roughly 520 million metric tons [573 million short tons] of CO2 every year. Fortunately, because of extensive hydrocar- bon exploration in this area, similar brine-filled sands are known to exist, making the project site especially relevant to practical emission- reduction strategies.25 The CO2 storage capacity of the Frio sands in this region has been estimated at between 208 and 358 billion metric tons [229 and 395 billion short tons]. The experiment will be conducted in the volume around two wells: an existing well now used as a monitoring well; and a new injection well, drilled and completed 100 ft [30 m] downdip of the monitoring well in July 2004. To ensure the mechanical integrity of the existing observation well, which was drilled in 1956, a workover was scheduled. Because conven- tional portland cement tends to degrade when exposed to CO2, the cement quality was investi- gated using a cement bond log and the USI UltraSonic Imager device to determine the need for remedial work. The Frio interval in the moni- toring well was perforated from 5,014 to 5,034 ft [1,528 to 1,534 m] and completed, including the installation of a Schlumberger electrical sub- mersible pump (ESP), which would later be used during aquifer drawdown tests between the two wells. Given the fact that a lack of wellbore integrity could lead to a rapid path for CO2 leak- age, further evaluation of the long-term performance—over hundreds of years—of cement whenexposed to supercritical CO2 has been undertaken. The newly drilled injection well gave the pro- ject members an opportunity to evaluate the Frio section using modern openhole logging technology, including porosity and resistivity from the Platform Express integrated wireline logging tool. Mechanical properties were obtained using the DSI Dipole Shear Sonic Imager tool. The FMI Fullbore Formation MicroImager device defined a structural dip of 10° to 20° to the south, and was used to identify formation complexities that could influence 20. Whittaker S, Rostron B, Khan D, Hajnal Z, Qing H, Penner L, Maathuis H and Goussev S: “Theme 1: Geoscience Characterization,” in Wilston M and Monea M (eds): Proceedings of the 7th International Conference on Greenhouse Gas Control Technologies. Volume 111: IEA GHG Weyburn CO2 Monitoring and Storage Project Summary Report 2000-2004. Regina, Saskatchewan, Canada: Petroleum Technology Research Centre (2004): 15–69. 21. Zhou W, Stenhouse M, Sheppard M and Walton F: “Theme 4: Long-Term Risk Assessment of the Storage Site,” in Wilston M and Monea M (eds): Proceedings of the 7th International Conference on Greenhouse Gas Control Technologies. Volume 111: IEA GHG Weyburn CO2 Monitoring and Storage Project Summary Report 2000–2004. Regina, Saskatchewan, Canada: Petroleum Technology Research Centre (2004): 211–268. 22. Maxwell SC, White DJ and Fabriol H: “Passive Seismic Imaging of CO2 Sequestration at Weyburn,” presented at the SEG International Exposition and 74th Annual Meeting, Denver, October 10–15, 2004. 23. Brown K, Jazrawi W, Moberg R and Wilson M: “Role of Enhanced Oil Recovery in Carbon Sequestration: The Weyburn Monitoring Project, A Case Study,” http://www.netl.doe.gov/publications/proceedings/01/ carbon_seq/2a1.pdf (accessed October 1, 2004). 24. Hovorka SD, Doughty C and Holtz MH: “Testing Efficiency of Storage in the Subsurface: Frio Brine Pilot Experiment,” paper M1-2, presented at the 7th International Conference on Greenhouse Gas Control Technologies, Vancouver, British Columbia, Canada, September 5–9, 2004. 25. Hovorka SD and Knox PR: “Frio Brine Sequestration Pilot in the Texas Gulf Coast,” paper I1-2, presented at the 6th International Conference on Greenhouse Gas Control Technologies, Kyoto, Japan, October 1–4, 2002. Hovorka SD, Doughty C, Knox PR, Green CT, Pruess K and Benson SM: “Evaluation of Brine-Bearing Sands of the Frio Formation, Upper Texas Gulf Coast for Geological Sequestration of CO2,” presented at the 1st National Conference on Carbon Sequestration, Washington, DC, May 14–17, 2001. > The Frio Brine Pilot Experiment. The project site is located along the subsurface trend of Frio brine aquifers (left). A block diagram shows the spatial relationship between a monitoring well, an injection well, the targeted CO2 storage zone in the Frio formation, local faults and the South Liberty salt dome (right). Frio form ation CO2 injection well Monitoring well South Liberty salt dome Injected CO2 Pilot site Houston High -por osit y sa nd t rend in t he F rio Power plant Industrial sources km0 20 miles0 20 fluid flow. The FMI log showed no evidence of natural fractures within the interval between the faults. The MDT Modular Formation Dynamics Tester measured pressure, determined fluid mobility and acquired formation water samples in the Frio and surrounding formations. Core- derived permeabilities compared well with permeability calculations from MDT tests (above). Project scientists required knowledge of the formation-water salinity to properly interpret future continuous and time-lapse RST Reservoir Saturation Tool measurements, a key technology for quick detection of CO2 breakthrough. The injection well was completed in June 2004 and was approved as a Class 5 Experimental Well by the Texas Commission for Environmental Quality. The USI tool was used to evaluate the cement job from total depth to sur- face to ensure that no CO2 leakage would occur at the borehole. Extensive geological and petrophysical characterizations were critical in developing accurate earth and fluid-flow models, helping ensure optimal experimental design and aiding postinjection model verification. A preliminary injection test was conducted with water and tracer in the weeks prior to the start of the CO2 injection stage. Breakthrough occurred in nine days for this preliminary injection test and suggests an average permeability of 2,500 mD, in good agreement with core data. The injection of 3,000 metric tons [3,333 short tons] of CO2 from a nearby refinery occurred over a three-week period. Time-lapse monitoring of the borehole fluid will occur peri- odically throughout the remainder of 2004. The small-scale experiment—small injection volumes and closely spaced wells—facilitates the timely delivery of high-confidence results, and will help prepare for larger scale injections in the future. Numerous CO2 monitoring techniques have been investigated for use at the Frio experiment site. The assessment of these techniques requires response modeling that evaluates changes in reservoir characteristics as injection proceeds. For example, the use of crosswell electromagnetic (EM) technology, electrical resistance tomography (ERT) and tiltmeters has been considered. An EM baseline survey was completed prior to the injection of CO2. Direct CO2 monitoring is accomplished by measuring the capture cross section and the carbon/oxygen ratio with time-lapse logging of the RST device. The utility of adding chemical tracers to the CO2 has also been analyzed. On land, where the number of potential monitoring wells is high, tracers help scientists study CO2 transport pro- cesses and breakthrough behavior. Additionally, tracers provide monitoring assurances that help bolster regulatory and public acceptance, neces- sary in all CO2 storage operations. Common tracers include noble gases such as argon, perflu- orocarbons and anomalous amounts of the natural stable isotopes of carbon and oxygen [13C and 17O]. These natural stable isotopes usually occur in small, but predictable, concentrations in CO2. Sampling of the downhole fluid and testing for tracers will detect the arrival of specific CO2 volumes at a monitoring well. Crosswell seismic and VSP surveys have been selected to monitor the subsurface volume between the injector and the monitor wells. These seismic techniques, along with RST mea- surements, will be performed in time-lapse mode to validate models, track CO2 migration and detect crosswell breakthrough of CO2. The VSP data will be used to map the areal extent of 56 Oilfield Review > Porosities and permeabilities from Bureau of Economic Geology (BEG) core-test data. Permeability calculations from MDT Modular Formation Dynamics Tester data were consistent with core measurements (Track 5). High-quality characterization was required for building geologic and fluid-flow models, the assessment of applicable monitoring techniques and successful postinjection model verification. 5,050 5,100 Gamma Ray Core Gamma Ray De pt h, ft API30 150 API0 150 0.2 20 0.2 20 ohm-m ohm-m 0.2 20ohm-m 10-in. AIT Resistivity 0 1vol/vol vol/vol mD0.4 0 BEG Porosity vol/vol0.4 0 Core Porosity 10,000 10 mD10,000 10 BEG Permeabiliy mD10,000 10 Mobility 30-in. AIT Resistivity 90-in. AIT Resistivity Core Permeabiliy Sand Shale Autumn 2004 57 the CO2 plume and to validate the interpretation of a 3D seismic survey. The Frio project is a major collaborative effort between government, business and insti- tutions to test current monitoring technologies and validate the models used to simulate both CO2 storage capacity and migration behavior. In addition, this project lays the groundwork for future CCS projects beneath this high-emissions region of the Gulf Coast. Power Plant Emissions The Ohio Valley CO2 Storage Project is a collabo- rative endeavor to examine the potential for CO2 storage beneath another high-emissions region of the USA.Initiated in November 2002, the pro- ject is supported by the US Department of Energy’s National Energy Technology Laboratory (NETL), Battelle Laboratories, American Elec- tric Power (AEP), BP, the Ohio Coal Development Office of the Ohio Air Quality Development Authority, Pacific Northwest National Laboratory and Schlumberger. Technical support also comes from West Virginia University, the Ohio Geological Survey and Stanford Univer- sity.26 The Ohio Valley area relies heavily on large hydrocarbon-base power plants for elec- tricity generation. The goal of this project is to identify and char- acterize reservoirs near major CO2 emission sources and to assess the potential for subsurface CO2 storage in the region. Mountaineer Power Plant in New Haven, West Virginia, USA, was chosen as a project site because it sits above potential geologic storage targets deep in the Cambrian and Ordovician strata. The plant, which is operated by AEP, produces 1,300 MW of power from pulverized coal, and emits over 7 million short tons [6.4 million metric tons] of CO2 annu- ally.27 This project represents the first effort to assess subsurface CO2 storage targets from a sur- face site located within the power plant facility. As a result, the project has encountered many technical, regulatory and stakeholder issues that were not seen during previous CCS projects. A complete geologic characterization was required to establish whether the target inter- vals possessed the properties necessary for successful and secure storage of injected CO2. Project partners acquired a two-dimensional (2D) seismic survey to define the geological structure and confirm the continuity of the main seismic horizons away from the site. The survey quality was considered good. Special processing steps minimized background noise from the power plant and coal conveyor belt. The next step in the site-characterization pro- cess involved acquiring downhole measurements across potential injection intervals. In 2003, a 9,190-ft [2,800-m] exploratory well was drilled on the Mountaineer plant site to evaluate deep CO2 storage potential (left). The main targets included the basal sandstone overlying the Pre- cambrian igneous rocks, high-porosity zones within the otherwise low-permeability carbonates such as the Copper Ridge dolomite, and the Rose Run sandstone and the Beekmantown dolomite. Prior to this, few wells had been drilled to test these deep intervals in this area of the Appalachian basin. Formation-depth predictions based on seismic data and regional geology 26. Gupta N, Jagucki P, Sminchak J, Meggyesy D, Spane F, Ramakrishnan TS and Boyd A: “Determining Carbon Sequestration Injection Potential at a Site-Specific Location Within the Ohio River Valley Region,” paper 302, presented at the 7th International Conference on Greenhouse Gas Control Technologies, Vancouver, British Columbia, September 5–9, 2004. 27. “West Virginia State Profile of Exposure to Coal-Fired Power Plants,” http://www.catf.us/publications/ fact_sheets/children_at_risk/West_Virginia_Kids_ Facts.pdf (accessed September 10, 2004). > The Mountaineer Power Plant near New Haven, West Virginia, USA. The exploratory well is located within the coal-fired Mountaineer Plant facility and is indicated by the red dot. Plant, West Virginia, USA Mountaineer provided a reasonable match to drilling results, despite the scarcity of data. Extensive openhole logging and coring programs determined forma- tion properties, such as mineralogy, porosity, permeability, water saturation and salinity, mechanical properties and the presence of natural fractures. In conjunction with porosity and resistivity measurements, formation miner- alogy was defined by the NGS Natural Gamma Ray Spectrometry tool. Permeability and grain- size data, and a lithology-independent porosity were acquired by the CMR Combinable Magnetic Resonance sonde. Also, the FMI tool was used to identify natural fracturing and structural complexities that might affect injectivity. In addition, engineers used the MDT device to acquire formation-pressure and permeability data, and to take fluid samples. While one MDT test was successful, a packer failure compro- mised the data quality during the other tests. Fullbore core testing and analysis also played a crucial role in the complete characterization of the target intervals. A total of 293 ft [90 m] of core was taken across the Beekmantown dolomite, Rose Run and basal sandstones. Full- bore coring was not practical in zones with slow coring rates, so the Mechanical Sidewall Coring Tool (MSCT) was used later to take sidewall cores in those intervals. Detailed core analysis and petrography examined important small-scale characteristics, such as sedimentary structures, porosity types, grain sizes and mineralogy. Core porosity and permeability were also measured. The fullbore cores provided material for CO2-flood and relative-permeability experiments, and geomechanical tests. 58 Oilfield Review >Wireline logs across the Rose Run sandstone. Log analysis shows the Rose Run sandstone interval consists of sand with interbedded dolomite layers (Track 1). Porosity streaks in the Rose Run sandstone exceed 12% (Track 3), and permeabilities calculated from the CMR Combinable Magnetic Resonance data reach 10 mD (Track 2). The FMI Fullbore Formation MicroImager data show the interbedded nature and vertical complexity of the Rose Run interval (right). Gamma Ray API0 200 vol/vol1 0 Volumetric Analysis 0.02 200 CMR Permeability ohm-m0.2 2,000 Array Resistivity Mode 2 ohm-m0.2 2,000 Array Resistivity Mode 3 ohm-m0.2 2,000 Array Resistivity Mode 4 ohm-m0.2 2,000 Array Resistivity Mode 5 ohm-m0.2 2,000 Flushed Zone Resistivity Photoelectric Effect Density Delta T Neutron Porosity CMR Porosity 0 10 1.95 2.95 1.40 40 g/cm3 ms/ft vol/vol0.45 -0.15 vol/vol0.45 -0.15 vol/vol0.45 -0.15 Low High Amplitude Distribution ms T2 Distribution 0.3 3,000 T2 Cutoff 7,750 7,800 7,850 Siderite Quartz Bound Water Illite 4 in. 14 Caliper Dolomite De pt h, ft Density Porosity FMI Image Res. Cond. 7,820 7,810 7,800 7,790 7,780 7,770 mD 0 120 240 360 Orientation North Autumn 2004 59 Using seismic measurements, openhole log- ging technology and core testing, this reservoir characterization program identified the most promising zones for testing at a larger reservoir scale. Straddle packers isolated selected zones for testing and retrieving water samples. Injectivity, or minifracture, tests helped engineers determine hydraulic fracture-pressure thresholds in potential injection zones and also helped them calculate the maximum sustainable pressure in the caprock. The wide range of measurements at different volume scales revealed that the investigated formations were continuous but fairly hetero- geneous. The basal sandstone was the most homogeneous zone, but had low porosity and permeability values and was not a suitable injec- tion target at this site. However, several other zones showed injection potential that could be used for future tests of CO2 injection and monitoring, and potentially even for long-term CO2 storage. For example, the Copper Ridge dolomite section contains thin intervals with good porosity and high permeability, and warrants further investigation to determine its areal extent. The Rose Run sandstone showed sufficient permeability, but the porosity was vari- able, limiting its potential CO2-storage volume (previous page). While the Beekmantown dolomite exhibited thin layers with good poros- ity and permeability, the gross CO2 storage volume in this formation was low at this location (above). In addition, formation-water analysis indicated high salinities—300,000 mg/L [2.50 lbm/gal]—indicating that, at these depths and pressures, CO2 solubility in brine water could be severely reduced. >Wireline logs across the Beekmantown dolomite interval. The Beekmantown interval was dominantly dolomite with interbedded sand and shale layers(Track 1). While the interval shows thin porous and permeable streaks, the overall storage quality of the Beekmantown is poor (Tracks 2 and 3). The FMI image identified vugular porosity at 7,418 ft [2,261 m] and drilling-induced fractures striking NE-SW at a depth of 7,430 ft [2,265 m] (right). Acoustic Impedance 80,000 30,000 vol/vol1 0 Volumetric Analysis mD0.02 200 CMR Permeability ohm-m0.2 2,000 Array Resistivity Mode 2 ohm-m0.2 2,000 Array Resistivity Mode 3 ohm-m0.2 2,000 Array Resistivity Mode 4 ohm-m0.2 2,000 Array Resistivity Mode 5 ohm-m0.2 2,000 Flushed Zone Resistivity CMR Porosity 1 11 1.95 2.95 90 0.15 -0.05 0.15 -0.05 vol/vol0.15 -0.05 Amplitude distribution ms T2 Distribution 0.3 3,000 T2 Cutoff 4 14in. Caliper 40 7,400 7,410 7,420 7,430 Dolomite Siderite Quartz Bound Water Illite Gamma Ray API0 200 De pt h, ft Photoelectric Effect g/cm3 vol/vol Neutron Porosity vol/vol Density Porosity Delta T ms/ft Density Low High 0 120 240 360 Orientation North FMI Image Res. Cond. (ft/s) (g/cm3) 7,400 7,450 The Ohio Valley CO2 Storage Project demon- strates the importance of thoroughly evaluating potential CO2 storage zones on a site-specific basis. While the injectivity in individual zones appeared to be low, the combined injection potential in multiple zones seems to be suffi- cient for medium- to large-scale injection tests. In addition, commercial-scale injection is possible with the use of multilateral well and reservoir-stimulation technologies. Tests also showed that the containment of CO2 would not be compromised. This project clearly demonstrated the value of advanced logging measurements, such as those provided by the CMR and FMI tools, to quickly ascertain formation properties and characteris- tics so that more costly testing can be directed to the most promising intervals. This CCS project, like the others, emphasizes gathering information and multidisciplinary collaboration. The project also provides a protocol for characterizing deep- basin sedimentary sequences that have sparse data but high potential. Produce Coalbed Methane, Hold the Carbon Unmineable coal seams have been identified as another potential storage volume site for anthropogenic CO2, with an estimated CO2 stor- age capacity at 7.1 billion short tons [6.4 billion metric tons].28 Given coal’s intrinsic storage potential and the growth in coalbed methane (CBM) exploitation, placing CO2 in coal seams is an attractive possibility.29 In dry-core tests, CO2 adsorbs at nearly twice the rate—sorption separation factor—of CH4, making CO2 injection an efficient production- enhancement technique in CBM reservoirs, also called enhanced coalbed methane (ECBM). In some experiments in which the moisture con- tent of the coal has been reconstituted, the observed CO2 sorption was significantly less.30 Nonetheless, added production, as a result of CO2 injection, could offset some, or all, of the cost associated with injection operations. The complexity of coal necessitates extensive study at subsurface conditions. Coal is often heterogeneous and could possibly promote unpredictable sweep behavior. For example, CO2 breakthrough at a producing well might occur along the most connected and extensive frac- ture—or cleat—networks. Other concerns unique to ECBM are currently being investigated. Special care must be taken when drilling and completing both injection and production wells for ECBM. In many cases, pro- ducing wells may be converted to injection wells. Coals frequently break out during drilling, or are stimulated by cavitation, increasing the likelihood of compromised cement jobs, poor isolation and loss of containment. A large per- centage of CBM producing intervals have been stimulated by hydraulic fracturing. Hydraulic fractures that extend too far outside the target interval may allow CO2 leakage, putting contain- ment at risk. Also, replacing CH4 with CO2 causes coals to swell, changing the stress condi- tions in the coals and surrounding layers. The depth of coalbeds considered for CO2 storage is also crucial. Experience from CBM production shows that the productivity of coals significantly degrades below 5,250 ft [1,600 m], because at those depths cleats close and perme- ability decreases. This reduces injectivity at injection pressures below the coal fracture pressure. Laboratory testing and field-scale simulations have investigated changes in coal- storage properties with variations in stress and water saturation.31 While the global CO2 storage capacity of coalbeds is much smaller than that of deep saline aquifers, the potential CBM production benefits from injecting CO2 make this option attractive. However, many questions remain. Energy produc- ers and CO2 storage experts continue to study the benefits and challenges of CO2 ECBM. CONSOL Energy, the largest producer of high-Btu bituminous coal in the USA and a CBM producer, is conducting a seven-year project to inject CO2 into coal seams in West Virginia. Burlington Resources and BP are both studying ECBM in the San Juan basin, USA. Many important projects and studies are ongoing in Europe, including in France, Germany, The Netherlands and Poland. Special ECBM potential exists in those countries that have vast coal resources, such as Canada, Australia and China, prompting numerous projects and initiatives. What the World Needs Now The acidity of CO2 can corrode downhole tubu- lars and degrade cement. While not considered toxic, high concentrations of escaped CO2 above ground or in freshwater aquifers could cause damage. Because the storage of CO2 must be long term—hundreds or thousands rather than tens of years—the bar has been raised for well construction. There is no better example of how oilfield technology must respond to the challenges of CO2 storage than cementing technology for well con- struction. Portland cement is the most common material used in well cementing. When CO2 is dis- solved in water, approximately 1% of the CO2 forms dissociated carbonic acid [HCO3-], which reacts chemically with the compounds in the hydrated portland cement matrix, such as calcium silicate hydrate gel (C-S-H) and calcium hydroxide [Ca(OH)2]. The major reaction products are cal- cium carbonate and amorphous silica gel. The set cement gradually loses strength and becomes more permeable. As a result, cement failures have been reported during the many years of CO2 EOR experience (next page).32 Schlumberger is investi- gating and testing CO2-resistant cements, formulation and mixing techniques, cement simu- lators, and periodic and permanent methods to evaluate cement-sheath integrity. To minimize risk in CO2 operations, accurate modeling and simulation are important, and confidence in monitoring is essential at all levels. Public confidence in industry’s ability to safely and securely store CO2 below ground for exten- sive periods is a requirement to move forward, 60 Oilfield Review 28. Herzog and Golomb, reference 8. 29. Anderson J, Simpson M, Basinski P, Beaton A, Boyer C, Bulat D, Ray S, Reinheimer D, Schlachter G, Colson L, Olsen T, John Z, Khan R, Low N, Ryan B and Schoderbek D: “Producing Natural Gas from Coal,” Oilfield Review 15, no. 3 (Autumn 2003): 8–31. 30. Tsotsis TT, Patel H, Najafi BF, Racherla D, Knackstedt MA and Sahimi M: “Overview of Laboratory and Modeling Studies of Carbon Dioxide Sequestration in Coal Beds,” Industry Engineering and Chemistry Research 43, no. 12 (2004): 2887–2901. 31. Wolf KHAA, Barzandji OH, Bruining H and Ephraim R: “CO2 Injection in and CH4 Production from Coal Seams: Laboratory Experiments and Image Analysis for Simulations,” in Proceedings of the 1st National Conference on Carbon Sequestration, Washington, DC, (May 14–17, 2001) CD-ROM, DOE/NETL-2001/1144: 1–13. 32. Skinner L: “CO2 Blowouts: An Emerging Problem,” World Oil 224, no. 1 (January 2003): 38–42. 33. Damen K, Faaij A and Turkenburg W: “Health, Safety and Environmental Risks of UndergroundCO2 Sequestration,” http://www.chem.uu.nl/nws/www/publica/e2003-30.pdf (accessed October 11, 2004). Benson S, Hepple R, Apps J, Tsang CF and Lippmann M: “Lessons Learned from Natural and Industrial Analogues for Storage of Carbon Dioxide in Deep Geological Formations,” http://www.co2captureproject.org/ reports/reports.htm (accessed October 11, 2004). 34. The Kyoto Protocol is an international environmental agreement that establishes country-by-country emissions targets for greenhouse gases. The Protocol requires industrialized countries to reduce their emissions by an average of 5.2% below 1990 levels by 2010. The Protocol will enter into force on the 90th day after the date it is ratified by at least 55 countries accounting for at least 55% of the total carbon dioxide emissions, as calculated in 1990. As of April 15, 2004, 122 countries had ratified or acceded to the Kyoto Protocol and accounted for 44.2% of baseline CO2 emissions. Cannell et al, reference 1. 35. http://energy.er.usgs.gov/projects/co2_sequestration/ co2_overview.htm (accessed August 10, 2004). 36. For more on the Carbon Sequestration Leadership Forum: http://www.cslforum.org/ (accessed October 11, 2004). Autumn 2004 61 and this confidence is the core issue associated with monitoring. Monitoring CO2 migration in the subsurface volume has come a long way in a short time, and involves advances in seismic measurements and processing techniques. Other subsurface methods, such as passive seismic mon- itoring and crosswell electromagnetic imaging, show tremendous promise. Surface detection of CO2 leaks is an active area of research, although less mature than subsurface monitoring. The capture, transportation and storage of CO2 are not risk-free, but if these are properly planned, operated and monitored, risk can be reduced substantially.33 Seventy years of experience in natural gas storage operations have resulted in extremely low leak- age rates. Consequently, today there are more than 600 natural gas storage facilities, many near population centers. To be successful in reducing emissions, several key factors must be addressed for the capture and storage of CO2. Secure storage would likely be required for hundreds of years, eclips- ing the anticipated lifespan of today’s oil and gas infrastructure. Economics is a major factor. The costs associated with CO2 separation, trans- portation and storage must be minimized. The risk to health and the environment should also be minimized, and practices used to capture and store CO2 must be in accordance with laws and regulations. Moreover, gaining the trust of the public, the media and nongovernmental organizations requires open and transparent dis- semination of information to facilitate education. Even if these general principles are achieved, the economic task ahead is monumental. The USGS estimates that the total CO2 gas- emissions volume from fossil fuels in the USA, which produces roughly 24% of the world’s CO2 emissions, is around 114 Tcf [3.2 trillion m3] per year. This volume is almost five times the total annual US natural gas consumption. To meet the conditions of the Kyoto Protocol by 2015, the US would have to reduce emissions by 500 million metric tons/yr [550 million short tons/yr].34 This equates to almost twice the annual US natural gas production, and it would require the infrastructure to process, transport, inject and store the CO2.35 As large as that seems, the storage of CO2 represents only 20 to 30% of the total costs of CO2 sequestration. Today, multinational cooperation is evident in the Carbon Sequestration Leadership Forum (CSLF).36 The CSLF focuses on the policy and technical framework needed to ensure the success of CCS in the coming decades. The CSLF is involved in information exchange, planning, collaboration, research and development, public perception and outreach, economic and market studies, regulatory and legal issues, and policy formulation. Large CCS projects, like the Sleipner field project, are under way or in the planning stages. For example, the In Salah gas field in Algeria, the Gorgon gas field in Australia and the Snohvit field in the Barents Sea are targeting saline aquifers. Strategic small-scale projects also play an important role in developing technologies and experience for CCS site monitoring and verification, as for example, the Ketzin project in Germany and the K12 B project for enhanced gas recovery (EGR) offshore The Netherlands. For CCS to become an acceptable option to reduce CO2 emissions, projects like these are crucial and will become more numerous with additional knowledge and experience. Clearly we need more time—time to study the global problem at hand and to make the best decisions based on a reasonable degree of certainty. We also need time to develop new forms of renewable energy sources to eventually supplant fossil fuels. Additional investigation of CO2 capture and storage sites is needed to bridge that gap, allowing the continued use of our most abundant and cost-effective energy resources. This would help in advancing world economies, which is key to the development of technologies that may ultimately help stem global warming. The capture and secure storage of CO2 may be viewed as a way to buy some extra time. The technology and expertise to store CO2 in the subsurface are available now and come from within the oil and gas industry. —MGG > Redefining cement sheath durability. Conventional portland cements degrade when exposed to CO2 in wet conditions. In tests, cement samples show degradation, cracking and the crystallization of aragonite when exposed to CO2 (top). Defects in the cement sheath increase the exposure to degradation from CO2 (bottom). Risk-mitigation efforts will include a high level of cement quality monitoring and more frequent logging than in the past. W el lb or e CO2 Cement CO2
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