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1 Stability Assessment in wide Underground Mine Openings by Mathews’ Stability Graph Method Choon Sunwoo1, Young-Bok Jung , U.M. Rao Karanam 2 1 Korea Institute of Geoscience and Mineral Resources, Daejeon, Korea, 305-350 2 Dept. of Mining Engineering, Indian Institute of Technology Kharapur, India ABSTRACT Stability of underground openings is a major concern for the safety and productivity of mining operations. Rock mass classifications methods form the basis of many empirical design methods as well as form a basis for numerical analysis. Of the many factors which influence the stability of openings, span of the opening for a given rock mass condition forms a single parameter of design. In this paper, the critical span curves proposed by Lang, the Mathews’ stability graph method, and the modified critical span curve obtained by the authors have been assessed. The modified critical span curve propose by the author has been successfully used to assess the stability of wide underground openings in several limestone mines. 1. INTRODUCTION The condition of instability of underground openings is exhibited from the time of occurrence of rock falls from roof and wall of opening. Rock falls vary in size and amount depending upon the state of stress condition around opening, distribution of discontinuities, the strength and the condition of rock mass and finally on the dimensions of the opening. It is often noticed that very few metalliferous mines adopt systematic design procedures or methodologies. Consequently, unplanned operations usually end in local roof falls to major catastrophic events. Hence, a rock engineering design methodology for the design of stable underground openings is therefore essential for safety and productivity of mine operations. The design methods which are available for assessing the stability of underground openings have been broadly categorized as empirical methods, analytical methods, and observational methods. Rock mass classification systems constitute an integral part of empirical mine design. In more recent years, classification systems have often been used in tandem with analytical and observational methods. The primary objective of all classification systems is to quantify the intrinsic properties of the rock mass based on past experience. The second objective is to investigate how external loading conditions acting on a rock mass influence its stability. An understanding of these processes can lead to the successful prediction of rock mass behavior for different conditions. The RMR and Q system have evolved over time to better reflect the perceived influence of various rock mass factors on excavation stability. However, there have been certain modifications incorporated into these systems to enhance their applicability to the mining conditions. In the present investigations it is attempted to assess suitability of a rock mass classification system specific to the limestone mines. Six underground limestone mines have been identified for the present study and all the parameters required for estimating RMR and Q values have been measured from 140 locations of six underground limestone mines. A comparison is drawn between Rock Mass Rating(RMR), and Rock Mass Quality(Q) for the rock mass conditions prevailing at the mine sites. Since the main 2 objective of the study was to obtain a critical span design curve for the present set of underground limestone mines, the stability graph proposed by Mathews was applied 2. STABILITY GRAPH METHOD The stability graph method for open stope design was initially proposed by Mathews et al.(1981) and subsequently modified by Potvin(1988) and Nickson(1992) to arrive at the modified stability graph method. In all instances, stability was qualitatively assessed as either being stable, potentially unstable or collapses. The modified stability Number N represents the ability of the rock mass to stand up without support under a given stress condition. The stability factor N, proposed by Mathews et al.(1981) is calculated as follows CBAQN ����= (1) Where, Q’ = The rock quality index after Barton et al.(1974) with the stress reduction factor(SRF) and the joint water reduction factor(JW) equal to one as they are accounted for separately within the analysis. Factor A - This value is designed to account for the influence of high stresses reducing the rock mass stability. The value of ‘A’ is determined by the ratio of the unconfined compressive strength to the intact rock divided by the maximum induced stress parallel to the opening surface. The value of A is set to 1.0 if the intact rock strength is 10 or more times the induced stress indicating that high stress is not a problem. The factor is set to 0.1 if the rock strength is 2 times the induced stress or less indicating that high stresses significantly reduce the opening stability. Factor B - This value looks at the influence of the orientation of discontinuities with respect to the surface analyzed. This factor states that joints oriented at 900 to a surface are not a problem to stability and a value of 1 is given to the value of B. Discontinuities dipping within 200 to the surface are the least stable representing structure which can topple within the stope. Factor C - This value considers the orientation of the surface being analyzed. A value of 8 is assigned for the design of vertical walls and a value of 2 is given for horizontal backs. This factor reflects the inherently more stable nature of a vertical wall compared to a horizontal back. Hydraulic radius accounts for the combined influence of shape and size in a more accurate way and it requires calculation. In short hydraulic radius or the shape factor(S) is defined as the ratio of the area to the perimeter of the opening, and is given as )(2 )( HW HW SHR + �= (2) Where W is the width of the open stope / or the opening H is the height of the open stope/ or the opening. The following relationship was used in converting the RMR values to Q. In the stability graph method the following relationship proposed by Bieniawski(1989) was employed to convert the RMR values to Q: 44ln9 += QRMR (3) However, for mines considered in the present study the relationship between RMR and Q is as shown in the Figure 1, and it is given by equation (4). 2.45ln3.6 += QRMRBasic (4) 3 BRMR= 6.3Ln(Q) + 45.2 R2 = 0.51 0 20 40 60 80 100 0.001 0.01 0.1 1 10 100 1000 Rock Mass Quality (Q) B as ic R oc k M as s R at in g (B R M R ) Daesung-1 Pyunghae Choongmu Daesung-2 Chunglim Samsung Figure 1. Correlation between rock quality index Q and Basic Rock Mass Rating (B-RMR) 3. CRITICAL SPAN CURVE The critical span curve is a simple and useful tool that aids in the design of underground openings. The critical span is defined as the diameter of the largest circle that can be drawn within the boundaries of the exposed back as viewed in plan. This exposed span is then related to the prevailing rock mass of the immediate back to arrive at a stability condition. The stability of an excavation, according to Pakalnis(1988) is classified into three categories(Table 1). Table 1. Three categories for the stability of an excavation Stable Excavations - No uncontrolled falls of ground - No noticeable movement in the back - No extraordinary support measure requirement Potentially Unstable excavations - Requirement of extra ground support to prevent potential falls of ground - Movement in the back of 1mm or more within 24 hours. - Increase in the frequency of poppingand cracking indicating ground movement Unstable Excavations - Area has collapsed - Support was not effective in maintaining stability Figure 2. Critical span curve for the mines sites Figure 3. Updated critical span curve Figure 2 shows the span curve(after Lang et al.,1994) obtained for 6 underground limestone mines. The database for this graph consisted of 140 points from the six mine sites with the RMR values ranging between 40 and 70. It is apparent from this curve that almost all the points fall within potentially unstable and unstable zone. The curve shown in Figure 2 has certain uncertainties since most of the data points are within the unstable zone. It is shown in the Figure 3 that around 45% of the openings of the mines considered in the present investigations can remain stable with good support system, while more than 50% is totally unstable. The modified critical span curve(Figure 4) suggested by Ouchi(2004) has also been drawn for the limestone mines considered in the present study. However, the ambiguity regarding the stable condition of the openings remained prevalent. 4 4. EXTENDED MATHEWS’ STABILITY GRAPH METHOD The Mathews’ stability graph encompasses a broad range of open-stoping experience and is essentially a self-validating model. Nevertheless, the validity and accuracy of the Mathews’ method depends on the quality and quantity of the stability data that it contains. The extended Mathews’ graph is a log-log plot with linear stable, failure and major failure zones rather than the traditional log-linear format with multiple curvilinear stability boundaries(Figure 4). The extension of the database has provided a wide- ranging data-set to which statistical methods can be applied. The strength of the extended Mathews’ method lies in the improved stability graph with statistically determined stability zone boundaries and iso-probability contours. The first step is the use of Mathews’ stability graph is to determine the stability number N, and shape factor S, using the equation (1) and (2) respectively. The value of stress factor A is taken in the present case as 1.0 since the ratio of the compressive strength/induced strength is around 20 for all the case sets. Similarly, the value of joint orientation factor B is taken as 0.4 since the orientation of the joints with respect to the direction of the opening are between 600 and 450. Finally the value of surface orientation factor C is between 1 – 2 based on the orientation of roof surface. According to the modified Mathews’ stability graph method, certain locations of Samsung, Daesung-II, and Pyunghae mines are with the failure zone and the stability of these points can be improved following a suitable support system. A similar graph(Figure 5) has been obtained by modifying the critical span curve to suit to the limestone mines of present case history. A linear regression analysis was used to get statistically a best fit line for the data points obtained in the field. The dark line in the Figure 5 represents the best fit line and it satisfies the stability condition given by the equation (5). )(3.0 RMRBasicW = (5) Where W is the safe unsupported span for the rock mass conditions in the underground limestone mines of the case study. Although the stability zones can be defined statistically, a number of case histories in the present analysis have been placed in the unstable zone. This is to be expected, given the inherent variability of rock mass data that can be somewhat subjective. In order to include the locations of ambiguity, points within the 10% confidence interval from the mean have been considered. The dotted line, for the present set of data points, forms the upper-bound line of a stability zone. Any point outside the upper- bound line is most unstable opening and the openings within the dotted lines though are stable with a suitable mechanical support system. Figure 4. Extended Mathews’ stability graph based on logistic regression Figure 5. Modified critical span curve for the limestone mines considered in the present study The shape and size of the open stope is one of the key factors that affect its stability. The application of various methods of structural analysis for the stability of the stopes, for a given rock quality, depends principally on its geometry. Hence, for a given rock quality, the stability of a stope is set by its dimensions(that is, height, width and the length of the stope). For the extraction of an ore- body, the openings are determined by the ore-body shape and the chosen mining method. Most of the classification systems define stability with respect to a single value of the span. This is because the 5 database is essentially from tunnels where the long span can be assumed to be infinite and in which the short span (width) is critical. In mine openings the long dimensions are reduced by virtue of pillars and thus the stability increases. However, for a safe unsupported span of a stope, it is essential to estimate the limiting safe height of the opening. In order to ascertain the limiting height of an opening for a stable width, RMR has been correlated with the shape factor(S) of the underground locations (Figure 6) and from the linear regression analysis the best fit line obtained is given by the following relationship. 5.1)(02.0 += RMRS (6) The RMR values for the limestone mines of the case study are lying between the lowest of 40 and the highest of 70. From the graph it can be stated that the shape factor of an opening varies with the RMR values. For a lower RMR value of 40 the value of S is less than 2.5 and similarly for RMR value of 70, S is less than or equal to 3. For a measured value of RMR, using the equation (5) and (6) it is possible to estimate the limiting height of the stope for the limestone mines of the case study. Table 2 is an example of the measured and computed dimensions of locations in Samsung limestone mine Table 2. The measured and computed dimensions of locations in Samsung limestone mine (All the locations are assessed as unstable) Site Measured Width (m) Measured Height (m) RMR Shape Factor (S) Computed Width (m) Computed Height (m) P-62-1 15.5 7.6 53 2.56 15.9 7.55 P-21 15.3 8.5 49 2.45 143.7 7.49 P-82 15.6 7 45 2.40 13.5 7.45 P-61 15 7.5 50 2.50 15.0 7.50 P-131 15.7 7 53 2.56 15.9 7.55 P-184 15 5.5 44 2.38 13.2 7.44 The Lang’ s critical span curve, though is a very simple design curve, has not given any satisfactory assessment of stability of openings under present investigation. The data collected in the present investigation indicated that the lowest RMR value at which the roof fall has been noticed was 40 and the measured width was 12m. Similarly, on the higher range of RMR that is at RMR 65 the unstable opening had a dimension of 18m. Therefore a line passing through these limiting points has established a modified critical span curve for the mines considered in the present analysis (Figure 7). The dotted lines represents the potentially unstable zone, where with suitable support system, the openings may likely be made to stand stable. However, the points beyond the dotted lines are totally unstable. This assessment though seemed empirical, was found suiting as a simple to use design curve for the construction of underground openings in the limestone mines in Korea of a similar rock mass condition. Figure 6. Correlation between Rock Mass Rating (RMR) and shape factor(S) Figure 7. Modified critical span curve representing the datasets of the mines sites of the present investigation 6 5. CONCLUSIONS The critical span curves proposed by Lang(1994) as well as the modified curve suggested by Ouchiet al.(2004) did not give good assessment of the stability of the underground limestone mine opening of the mines sites considered in the present study. However, a satisfactory assessment is obtained using the modified critical span curve as well as the modified Mathews’ stability graph. The relationship between RMR and the unsupported span and stability factor gave reasonably good correlations for the limestone mines considered in the present investigation. The critical width as well as the limiting height at which the openings are stable, calculated using the linear equations obtained by the statistical regression analysis, gave a comparable results with those measured in the field. A modified Lang’ s critical span curve is found to be a easy to use chart for the 6 limestone mines. However the stability assessment is more dependent on the quality of data and since the evaluation of RMR and Q still adopts subjective methods, care must be taken not to promote over-confidence in the final results of stability assessment without realizing the nature of the data and the relative importance of the location. Empirical methods therefore can best be used as precursors of the stability assessment. REFERENCES Barton, N., R. Lien, and J. Lunde, 1974, Engineering classification of rock masses for design of tunnel support, Rock Mech., vol. 6, pp183-236. Bieniawski, Z.T., 1989, Engineering Rock mass classifications, published by John Wiley & Sons, 251p. Lang, B., R. Pakalnis, S. Vongpaisal, 1991, Span Design in wide cut and fill stope at Detour Lake Mine, 93rd Annual General Meeting, Canadian Institute of Mining, Vancouver, Paper No. 142. Lang, B., 1994, Span Design for entry type excavations , MASC Thesis, University of British Columbia, Vancouver, BC. Mathews, K.E. et al., 1980, Prediction of stable excavation spans for mining at depths below 1000m in hard rock, Report to Canada Centre for Mining and Energy Technology (CAMMET), Department of Energy and Resources. Mathews, K.E. et al., 1981, Prediction of stable excavation spans for mining at depths below 1000m in hard rock, CAMMET) Report DSS Serial No. OSQ80-00081. Nickson, S.D., 1992, Cable support guidelines for underground hard rock mine operations, M. App. Sc thesis, University of British Columbia. Ouchi, A.M., Pakalnis, R., and Brady, T.M., 2004, Update of Span Design curve for weak rock masses; Presented at AGM-CIM Edmonton. Pakalnis, R. and S.S. Vongpaisal, 1998, Empirical Design Methods-UBC Geomechanics, 100th CIM AGM, Montreal. Potvin, Y., M. Hudyma, H.D.S. Miller, 1988, The stability graph method for open stope design, 90th CIM AGM, Edmonton, May. Potvin, Y., M. Hudyma, H.D.S. Miller, 1988, Design guidelines for open stope support, CIM Bulletin, vol. 82, No. 926, June, pp. 53-62. #7de838da #7de838db #7de838d7 [??? ??]
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