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SERVICE MANUAL Document No. 006-267-15E First Edition Nov. 05, 2004 Revised Edition May. 07, 2014 No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by means, electronic, me- chanical, photocopying, recording or otherwise, without the prior writ- ten permission of FUJIFILM Corporation. Copyright © 2005-2011 FUJIFILM Corporation. All rights reserved. FUJI MEDICAL DRY LASER IMAGER Printed in Japan DRYPIX 4000 DRYPIX Plus DRYPIX 4000 DRYPIX 4000 Service Manual 0.1 0.1006-267-10E 01.31.2011 FM5778 1. HANDLING THIS SERVICE MANUAL 1.1 About This Service Manual n Scope This Service Manual applies to the Fuji Medical Dry Laser Imager DRYPIX 4000. The "Model:DRYPIX 4000" comes in two variations: max 2-tray model (DRYPIX 4000) and max 3-tray model (DRYPIX Plus). The information in this manual describes the two variations separately when necessary. n Notation of Unit Symbols For notation of unit symbols, metric units set forth in the International Systems of Units (SI) are used, as a rule. However, some metric units that are not allowed in the SI but are permitted under the Measurement Law are partially used. 1.2 Service Manual Appropriations 1. All rights are reserved by the FUJIFILM Corporation (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel. 3. This manual contains information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILM's prior consent is required in regard to the following. • Manual copying in whole or in part. • Disclosure of manual contents to unauthorized personnel. • Manual uses for purposes other than technical service. 5. The contents of this manual are subject to changes for product improvement. 6. Accompanying documents were originally drafted in the English language. 1.3 About Notation in the Manual n Notation of Cautions, Warning, etc. The notation formats of "WARNING", "CAUTION", "INSTRUCTIONS", "NOTE", "REMARKS" and "REFERENCE" are shown below. WARNING Indicated where failure to observe the instruction given may result in death or serious injuries. CAUTION Indicated where failure to observe the instruction given may result in light or moderate injuries, or serious malfunction (unrecoverable or difficult to recover) of the equipment. <INSTRUCTIONS> Indicated where failure to observe the instruction given may result in damage to the equipment, or other problems. <NOTE> Indicated where special attention is required during a work procedure. <REMARKS> Indicated where description of the term used or supplementary explanation is given. n Indication of Refer To The " " mark is used to indicate the chapter or section you should refer to. Its format is as indicated below. {MC:1.1_Cover} ■ Notation in the manual This service manual refers to the model that can be extended up to 2 trays as the “max 2-tray model,” and the model that can be extended up to 3 trays as the “max 3-tray model.” DRYPIX 4000 Service Manual 0.2 0.2006-267-10E 01.31.2011 FM5778 1.4 Servicing Instruments and Tools That Require Inspection/Calibration The machine should be installed and serviced by use of servicing instruments and tools that have been regularly inspected and calibrated as appropriate. If the machine were serviced using servicing instruments and tools that have not been inspected and calibrated, proper performance of the machine could not be guaranteed. Servicing instruments and tools that require inspection/calibration are as listed below. The inspection/calibration should be planned and performed in accordance with the specifications and instruction manuals of the applicable servicing instruments and tools. n Instruments and Tools That Require Inspection/Calibration Name Inspection Calibration Digital multimeter Densitometer Steel ruler (300 mm) DRYPIX 4000 (Max 2-tray model) Service Manual 0.3 0.3006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SAFETY PRECAUTION SAFETY PRECAUTION (Max 2-tray model) 1. SAFETY PRECAUTION ............................................. 1 1.1 General Precautions ........................................................................1 1.2 Precautions Against Laser Radiation ..............................................3 2. LABELS .................................................................... 4 2.1 Laser Caution Labels ......................................................................4 2.1.1 Locations of Laser Caution Labels ..............................................................4 2.1.2 List of Laser Caution Labels........................................................................5 2.2 Other Labels ....................................................................................6 2.2.1 Locations of Other Labels ...........................................................................6 2.2.2 List of Labels ...............................................................................................7 2.3 Additional Protective Grounding Earth Mark .................................10 2.3.1 Imprint Location.........................................................................................10 2.3.2 Imprints .....................................................................................................10 2.4 Power Cable Caution Label ...........................................................10 3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION ...................................... 11 4. CONNECTABLE PERIPHERALS .............................. 12 5. CLASSIFICATION ................................................... 12 6. Caution on Electromagnetic Waves ...................... 13 6.1 Electromagnetic Compatibility (EMC) ............................................13 6.2 Further Information for IEC60601-1-2 ED2.1:2004 .......................13 DRYPIX 4000 (Max 3-tray model) Service Manual 0.4 0.4006-267-12E 10.07.2011 GENERAL CONTENTS SAFETY PRECAUTION SAFETY PRECAUTION (Max 3-tray model) 1. SAFETY PRECAUTION ............................................. 1 1.1 General Precautions ........................................................................1 1.2 Precautions Against Laser Radiation ..............................................3 2. LABELS .................................................................... 4 2.1 Laser Caution Labels ......................................................................4 2.1.1 Locations of Laser Caution Labels ..............................................................4 2.1.2 List of Laser Caution Labels........................................................................5 2.2 Other Labels ....................................................................................6 2.2.1 Locations of Other Labels ...........................................................................6 2.2.2 List of Labels ...............................................................................................8 2.3 Additional Protective Grounding Earth Mark ...................................9 2.3.1 Imprint Location...........................................................................................9 2.3.2 Imprints .......................................................................................................9 2.4 Power Cable Caution Label ...........................................................10 3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION ...................................... 11 4. CONNECTABLE PERIPHERALS .............................. 12 5. CLASSIFICATION ................................................... 13 6. Caution on Electromagnetic Waves ...................... 14 6.1 Electromagnetic Compatibility (EMC) ............................................14 6.2 Further Information for IEC60601-1-2 ...........................................14 7. Cautions on Network .............................................17 DRYPIX 4000 Service Manual 0.5 0.5006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SPECIFICATIONS SPECIFICATIONS 1. SPECIFICATIONS ..................................................... 1 1.1 Part Name .......................................................................................1 1.1.1 Max 2-tray model ........................................................................................1 1.1.2 Max 3-tray model ........................................................................................2 1.2 List of Optional Parts .......................................................................5 1.3 General Specifications ....................................................................6 1.4 Equipment Dimensions and Weight ................................................9 1.4.1 Dimensions .................................................................................................9 1.4.2 Weight ....................................................................................................... 11 1.5 Means to Move and Secure Equipment ........................................11 1.6 Environmental Requirements ........................................................12 1.7 Electrical Requirements ................................................................13 1.8 Equipment Installation Space ........................................................15 1.8.1 Installation Space ......................................................................................15 1.8.2 Space Required for Maintenance Work ....................................................15 1.9 Disposing the Equipment ..............................................................16 DRYPIX 4000 Service Manual 0.6 0.6006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS DISCRIPTION OF EQUIPMENT (MD) DESCRIPTION OF EQUIPMENT (MD) 1. OUTLINE OF EQUIPMENT ..................................MD-1 1.1 Functions of Equipment ............................................................MD-1 1.2 System Configuration ...............................................................MD-2 1.3 Overall Configuration and Names of Parts ...............................MD-4 1.3.1 External View .......................................................................................MD-4 1.3.2 Operation Panel ...................................................................................MD-7 1.3.3 Layout of External Connector...............................................................MD-8 1.3.4 Layout of Units .....................................................................................MD-9 1.3.5 Layout of I/O Parts and Description of Functions...............................MD-10 1.3.6 Layout of Boards ................................................................................MD-20 2. STARTING UP AND ENDING THE EQUIPMENT ......... .........................................................................MD-22 2.1 Power ON Operations ............................................................MD-22 2.2 Error Processing .....................................................................MD-23 2.3 Power OFF Operations ..........................................................MD-24 3. DESCRIPTION OF MECHANICAL OPERATIONS......... .........................................................................MD-25 3.1 Film Loading Unit ...................................................................MD-25 3.1.1 Film Sizes ...........................................................................................MD-25 3.1.2 Film Pack/Shutter Detection...............................................................MD-25 3.1.3 Barcode Reader (BCR) ......................................................................MD-26 3.1.4 Tray Detection/Tray Lock ...................................................................MD-26 3.2 Removal Unit ..........................................................................MD-27 3.2.1 Suction Cup Arm Home Position ........................................................MD-27 3.2.2 Film Suction .......................................................................................MD-27 3.2.3 Film Flapping Operations ...................................................................MD-28 3.2.4 Film Release ......................................................................................MD-29 3.2.5 Removal Conveyance ........................................................................MD-29 3.2.6 Returning to Home Position ...............................................................MD-29 3.2.7 Magic Arm ..........................................................................................MD-30 3.3 Conveyor Unit .........................................................................MD-31 3.3.1 Conveyance .......................................................................................MD-31 3.3.2 Cleaning Roller Detection ..................................................................MD-31 3.3.3 Striking against Stopper .....................................................................MD-32 3.3.4 Gripping by Conveyor Unit Exit Roller................................................MD-32 3.3.5 Film Edge Sensor ...............................................................................MD-33 3.3.6 Pre-recording Conveyance ................................................................MD-33 3.4 Sub-scanning Unit ..................................................................MD-34 3.4.1 Sub-scanning Conveyance ................................................................MD-34 3.4.2 Recording Conveyance ......................................................................MD-34 3.5 Scanning Optics Unit ..............................................................MD-35 3.5.1 Scanner Unit ......................................................................................MD-35 3.5.2 Laser Exposure ..................................................................................MD-35 3.5.3 Density Measurement Section ...........................................................MD-36 3.5.4 Temperature Correction .....................................................................MD-36 3.6 Heat Development Unit ..........................................................MD-37 3.6.1 Heat Development .............................................................................MD-37 3.6.2 Temperature Control ..........................................................................MD-37 3.7 Film Release Unit ...................................................................MD-38 3.7.1 Film Discharge ...................................................................................MD-38 3.7.2 High Speed Discharge .......................................................................MD-38 3.8 Sorter ......................................................................................MD-39 3.8.1 Film Conveyance ...............................................................................MD-39 3.8.2 Changeover Guide Switching.............................................................MD-39 3.8.3 Film Discharge ...................................................................................MD-40 DRYPIX 4000 Service Manual 0.7 0.7006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS DISCRIPTION OF EQUIPMENT (MD) 4. DESCRIPTION OF ELECTRICAL CONTROL ......MD-41 4.1 System Block Diagram ...........................................................MD-41 4.2 Outline of Power Supply .........................................................MD-43 4.3 Interlock Control .....................................................................MD-46 4.4 Functions of Boards ...............................................................MD-50 4.4.1 MTH24A Board ...................................................................................MD-50 4.4.2 MTH31A board ...................................................................................MD-514.4.3 PRN Board .........................................................................................MD-52 4.4.4 MCT Board .........................................................................................MD-53 4.4.5 SND24A/SND31A Board ....................................................................MD-54 4.4.6 SND31B Board...................................................................................MD-56 4.4.7 HTD Board .........................................................................................MD-57 4.4.8 PNL Board ..........................................................................................MD-58 4.4.9 Power Supply Unit..............................................................................MD-59 5. MECHANICAL CONTROL FLOW .......................MD-60 5.1 Reading the Mechanical Control Flow ....................................MD-60 5.2 Initialization Flow ....................................................................MD-61 5.2.1 Upper/Lower Removal Unit Initialization ............................................MD-62 5.2.2 Conveyor Unit Exit Grip Roller Initialization .......................................MD-63 5.2.3 Conveyor Unit Stopper Initialization ...................................................MD-64 5.2.4 Remaining Film Discharge .................................................................MD-64 5.3 Normal Processing .................................................................MD-67 5.3.1 Film Removal .....................................................................................MD-67 5.3.2 Conveyance .......................................................................................MD-72 5.3.3 Sub-scanning Unit ..............................................................................MD-73 5.3.4 Heat Development Unit ......................................................................MD-74 5.3.5 Film Release Unit ...............................................................................MD-75 6. TIME CHART ....................................................MD-76 6.1 Removal Unit Time Chart .......................................................MD-76 6.2 Conveyor Unit Time Chart ......................................................MD-77 6.3 Sub-Scanning Unit Time Chart ...............................................MD-78 6.4 Heat Development Unit Time Chart ........................................MD-79 6.5 Film Release Unit Time Chart ................................................MD-80 7. PRINTING FORMATS ........................................MD-81 7.1 Reading the Format Name .....................................................MD-81 7.2 Standard Formats ...................................................................MD-81 7.3 Mixed Formats ........................................................................MD-82 DRYPIX 4000 Service Manual 0.8 0.8006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS TROUBLESHOOTING (MT) TROUBLESHOOTING (MT) 1. TROUBLESHOOTING METHOD .......................... MT-1 2. ERROR CODE ..................................................... MT-2 2.1 Checking Error Codes .............................................................. MT-2 2.2 Format of Detailed Information ................................................ MT-3 2.2.1 FLH Related (Conveyance) Errors Detailed Information.......................MT-3 2.2.2 MFC Related (Data Setting/System Related) Errors Detailed Information ... ..............................................................................................................MT-6 2.2.3 DEN Related (Internal Densitometer) Errors Detailed Information .......MT-8 2.2.4 ESN Related (Film Edge Sensor Related) Errors Detailed Information MT-8 2.2.5 DEV Related (Temperature Control Related) Errors Detailed Information .... ..............................................................................................................MT-9 2.3 Error Code Table ....................................................................MT-11 2.3.1 Printer ..................................................................................................MT-12 2.3.2 Formatter .............................................................................................MT-62 3. ERROR CODE ANALYSIS FLOW ....................... MT-95 3.1 0232 ....................................................................................... MT-95 3.2 0234 ....................................................................................... MT-95 3.3 0237, 0239, 0271, 0275, 0277, 2236, 2238, 2274, 2276 ....... MT-96 3.4 0241, 0243, 0273, 0279, 0281, 2240, 2242, 2278, 2280 ....... MT-96 3.5 0245, 0247, 0285, 0287, 2244, 2246, 2282, 2283, 2284, 2286 ........ ............................................................................................... MT-97 3.6 0249, 0251, 2248, 2250, 2288, 2289 ..................................... MT-97 3.7 0255, 0267, 2254, 2266 ......................................................... MT-98 3.8 0257, 0269, 2256, 2268 ......................................................... MT-98 3.9 0259, 0263, 2258, 2262 ......................................................... MT-99 3.10 0261, 0265, 2260, 2264 ......................................................... MT-99 3.11 1291, 2290 ........................................................................... MT-100 3.12 1293, 2292 ........................................................................... MT-100 3.13 1295, 12B1, 2294 ................................................................. MT-101 3.14 1296, 12B2 ........................................................................... MT-101 3.15 1297, 12B3 ........................................................................... MT-102 3.16 1298, 12B4 ........................................................................... MT-102 3.17 1299 ..................................................................................... MT-103 3.18 12A0, 12B6 ........................................................................... MT-103 3.19 12A1, 12A2, 12B7, 12B8 ...................................................... MT-104 3.20 12A3, 12A4, 12C6 ................................................................ MT-104 3.21 12A5, 12A6, 12C7 ................................................................ MT-105 3.22 12A7, 12A8, 12C8 ................................................................ MT-105 3.23 12A9 ..................................................................................... MT-106 3.24 12B0 ..................................................................................... MT-106 3.25 12B5 ..................................................................................... MT-107 3.26 12C5, 22C4 .......................................................................... MT-107 4. ABNORMAL IMAGES ...................................... MT-108 4.1 Troubleshooting from Abnormal Images ............................... MT-108 4.2 Scratches and Streaks Caused by Guide Plate ....................MT-118 4.2.1 Checking Film ...................................................................................MT-118 4.2.2 Scratches on Face Applied with Emulsion ........................................MT-118 4.2.3 Scratches on Base Side ....................................................................MT-122 DRYPIX 4000 Service Manual 0.9 0.9006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS TROUBLESHOOTING (MT) 5. ABNORMAL OPERATIONS ............................. MT-126 5.1 System Freezes without Displaying Error Code Normally .... MT-126 5.2 Error Message at the Startup Sequence .............................. MT-126 6. CLEARING FILM JAMS ................................... MT-127 7. CHECKING PROCEDURE FOR I/O PARTS ...... MT-129 7.1 Checking Procedure for Sensor ........................................... MT-129 7.1.1 Checking Procedure for SA11 (Film pack/shutter detection sensor (Upper)) ..........................................................................................................MT-1317.1.2 Checking Procedure for SA13 (Tray lock detection sensor (Upper)) MT-133 7.1.3 Checking Procedure for SA21 (Film pack/shutter detection sensor (Upper)) .............................................................................................MT-135 7.1.4 Checking Procedure for SA23 (Tray lock detection sensor (Lower)) MT-137 7.1.5 Checking Procedure for SB11 (Suction cup arm HP detection sensor (Upper)) .............................................................................................MT-139 7.1.6 Checking Procedure for SB12 (Film surface detection sensor (Upper)) ....... ..........................................................................................................MT-141 7.1.7 Checking Procedure for SB13 (Suction cup arm upper dead-point detection sensor (Upper)) .................................................................MT-143 7.1.8 Checking Procedure for SB21 (Suction cup arm HP detection sensor (Lower)) .............................................................................................MT-145 7.1.9 Checking Procedure for SB22 (Film surface detection sensor (Lower)) ....... ..........................................................................................................MT-147 7.1.10 Checking Procedure for SB23 (Suction cup arm upper dead-point detection sensor (Lower)) .................................................................MT-149 7.1.11 Checking Procedure for SD1 (Conveyor unit entrance sensor) ........MT-151 7.1.12 Checking Procedure for SD2 (Conveyor unit exit sensor) ................MT-153 7.1.13 Checking Procedure for SD3 (Cleaning roller detection sensor) ......MT-155 7.1.14 Checking Procedure for SD4 (Stopper release detection sensor) ....MT-157 7.1.15 Checking Procedure for SD5 (Grip roller position detection sensor) MT-159 7.1.16 Checking Procedure for SD6 (Film edge sensor) .............................MT-161 7.1.17 Checking Procedure for SE1 (Film leading edge detection sensor) .MT-163 7.1.18 Checking Procedure for SG1 (Heat development unit entrance sensor) ...... ..........................................................................................................MT-164 7.1.19 Checking Procedure for SJ1 (Film release unit entrance sensor).....MT-166 7.1.20 Checking Procedure for SJ2 (Film release sensor) ..........................MT-168 7.1.21 Checking Procedure for ST1 (2nd bin film release sensor) ..............MT-170 7.1.22 Checking Procedure for ST2 (3rd bin film release sensor) ..............MT-172 7.1.23 Checking Procedure for ST3 (4th bin film release sensor) ...............MT-174 7.2 Checking Procedure for Motor ............................................. MT-176 7.2.1 Checking Procedure for MB11 (Film removing motor (Upper)) .........MT-178 7.2.2 Checking Procedure for MB12 (Removal unit conveyance motor (Upper)) .. ..........................................................................................................MT-180 7.2.3 Checking Procedure for MB21 (Film removing motor (Lower)).........MT-182 7.2.4 Checking Procedure for MB22 (Removal unit conveyance motor (Lower)) .. ..........................................................................................................MT-184 7.2.5 Checking Procedure for MD1 (Film conveyance motor) ...................MT-186 7.2.6 Checking Procedure for MD2 (Conveyor unit exit roller gripping release motor) ................................................................................................MT-188 7.2.7 Checking Procedure for ME1 (Sub-scanning motor) ........................MT-190 7.2.8 Checking Procedure for MG1 (Heat development unit conveyance motor) .. ..........................................................................................................MT-192 7.2.9 Checking Procedure for MJ1 (Film release unit conveyance motor) MT-194 7.3 Checking Procedure for Solenoid, Pump, Solenoid Valve, and Fan . ............................................................................................. MT-196 7.3.1 Checking Procedure for SOLA11 (Tray lock solenoid (Upper)).........MT-198 7.3.2 Checking Procedure for SOLA21 (Tray lock solenoid (Lower)) ........MT-200 7.3.3 Checking Procedure for SOLD1 (Stopper solenoid) .........................MT-202 7.3.4 Checking Procedure for SOLT1 (1st bin film release solenoid) ........MT-204 7.3.5 Checking Procedure for SOLT2 (2nd bin film release solenoid) .......MT-206 7.3.6 Checking Procedure for SOLT3 (3rd bin film release solenoid) ........MT-208 DRYPIX 4000 Service Manual 0.10 0.10006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS TROUBLESHOOTING (MT) 7.3.7 Checking Procedure for PB11 (Suction pump (Upper)) ....................MT-210 7.3.8 Checking Procedure for PB21 (Suction pump (Lower)) ....................MT-212 7.3.9 Checking Procedure for SVB11 (Solenoid valve (Upper)) ................MT-214 7.3.10 Checking Procedure for SVB21 (Solenoid valve (Lower)) ................MT-216 7.3.11 Checking Procedure for FANG1, FANG2, FANG3 (Cooling fan 1 - 3) .......... ..........................................................................................................MT-218 7.4 Checking DC Voltages Related to the SND Board (Checking +5V, +12V, -12V, and +24V) ......................................................... MT-220 7.4.1 Checking/Adjusting DC Voltage on the Power Supply Unit...............MT-221 7.4.2 Checking the DC Voltage on the SND Board ....................................MT-222 7.4.3 Error Codes Displayed due to Disconnection ...................................MT-223 8. TROUBLESHOOTING REFERENCE ................ MT-224 8.1 Layout of Fuse ...................................................................... MT-224 8.1.1 PRN Board ........................................................................................MT-224 8.1.2 MCT Board ........................................................................................MT-224 8.1.3 SND24A/SND31 Board .....................................................................MT-225 8.1.4 SND31B board ..................................................................................MT-225 8.1.5 HTD Board ........................................................................................MT-225 8.1.6 Power Supply Unit (PSU24A, PSU24B)............................................MT-226 8.1.7 Power Supply Unit (PSU31B Board) .................................................MT-226 8.2 LED Lighting Information ...................................................... MT-227 8.2.1 PRN Board ........................................................................................MT-227 8.2.2 MCT Board ........................................................................................MT-227 8.2.3 SND24A/SND31A Board ...................................................................MT-228 8.2.4 SND31B Board..................................................................................MT-229 8.3 Film Information .................................................................... MT-230 8.3.1 Film Information when Process Normally Completed .......................MT-230 8.3.2 Film Information when Process Abnormally Terminated ...................MT-230 DRYPIX 4000 Service Manual 0.11 0.11006-267-10E 01.31.2011 FM5778 GENERAL CONTENTS REMOVAL AND ADJUSTMENT (MC) REMOVAL AND ADJUSTMENT (MC) 4.4 Removal Drive Cam ...............................................................MC-33 4.5 Suction Cup ............................................................................MC-37 4.6 Magic Arm ..............................................................................MC-38 4.7 Pump ......................................................................................MC-40 4.8 Solenoid Valve ........................................................................MC-41 4.9 Hose .......................................................................................MC-42 4.10 Removal Unit ConveyanceMotor (MB12/MB22/MB32) .........MC-43 4.11 Film Removing Motor (MB11/MB21/MB31) ............................MC-44 4.12 Film Surface Detection Sensor (SB12/SB22/SB32) ...............MC-45 4.13 Suction Cup Arm HP Detection Sensor (SB11/SB21/SB31) ..MC-46 4.14 Suction Cup Arm Upper Dead-Point Detection Sensor (SB13/SB23/SB33) MC-48 5. CONVEYOR UNIT .............................................MC-49 5.1 Conveyor Unit Exit Assembly .................................................MC-49 5.2 Conveyor Unit Exit Grip Roller Assembly ...............................MC-51 5.3 Conveyor Unit Exit Guide (Lower) ..........................................MC-52 5.4 Stopper Assembly ..................................................................MC-53 5.5 Stopper Solenoid (SOLD1) .....................................................MC-54 5.6 Conveyor Unit Exit Roller (Lower) ..........................................MC-55 5.7 Film Edge Sensor Encoder Plate ...........................................MC-56 5.8 Upper Conveyor Unit Open/Close Guide ...............................MC-58 5.9 Conveyor Unit Turn Roller ......................................................MC-59 5.10 Conveyor Right Guide ............................................................MC-60 5.11 Film Conveyance Motor (MD1) ..............................................MC-61 PRECAUTIONS ON INSPECTIONS, REPLACEMENTS, AND ADJUSTMENTS ..........................................MC-1 CONTENTS ...............................................................MC-2 1. COVERS ..............................................................MC-4 1.1 Covers ......................................................................................MC-4 2. FRAME ................................................................MC-7 2.1 BCR Assembly .........................................................................MC-7 2.2 Interlock Switch Assembly ........................................................MC-9 3. FILM LOADING UNIT ........................................MC-13 3.1 Removal Unit/Film Loading Unit ..........................................................MC-13 3.2 Tray ........................................................................................MC-15 3.3 Tray Detection Switch (SA12/SA22/SA32) .............................MC-17 3.4 Tray Lock Assembly ...............................................................MC-21 3.5 Rail .........................................................................................MC-22 3.6 Special Screw .........................................................................MC-24 3.7 Squeezing Roller (Upper) .......................................................MC-25 3.8 Film Pack/Shutter Detection Sensor (SA11/SA21/SA31) .......MC-26 4. REMOVAL UNIT ................................................MC-27 4.1 Removal Unit ..........................................................................MC-27 4.2 Suction Cup Arm ....................................................................MC-29 4.3 Changing Film Size to 20 x 25 cm Size ..................................MC-30 DRYPIX 4000 Service Manual 0.12 0.12006-267-10E 01.31.2011 FM5778 GENERAL CONTENTS REMOVAL AND ADJUSTMENT (MC) 5.12 Cleaning Roller Detection Sensor (SD3) ................................MC-62 5.13 Conveyance Gear ..................................................................MC-63 6. SUB-SCANNING UNIT ......................................MC-64 6.1 Sub-Scanning Unit/Upper Conveyor Unit ...............................MC-64 6.2 Sub-Scanning Unit Roller .......................................................MC-68 6.3 Sub-Scanning Motor (ME1) ....................................................MC-72 6.3.1 Removal/Reinstallation ......................................................................MC-72 6.3.2 Adjusting when Replacing Sub-Scanning Motor ................................MC-74 6.4 Flywheel .................................................................................MC-75 6.5 Film Leading Edge Detection Sensor (SE1) ...........................MC-78 7. SCANNING OPTICS UNIT ..........................................MC-82 7.1 Scanner Unit ...........................................................................MC-82 7.1.1 Removal/Reinstallation ......................................................................MC-82 7.1.2 Adjustments in Replacement of Scanner Unit....................................MC-84 8. HEAT DEVELOPMENT UNIT ............................................MC-88 8.1 Heat Development Unit Fan Assembly ...................................MC-88 8.2 Film Cooling Section ..............................................................MC-89 8.3 Heat Development Rack Assembly .....................................MC-90 8.4 Heat Development Roller .......................................................MC-93 8.5 Heat Development Unit Conveyance Motor (MG1) ................MC-94 8.6 Heat Development Unit Entrance Guide ................................MC-96 8.7 Heat Development Unit Entrance Sensor (SG1) ....................MC-97 8.8 Thermal Protector ...................................................................MC-98 9. FILM RELEASE UNIT ......................................MC-102 9.1 Film Release Unit .................................................................MC-102 9.2 Density Measurement Light-Emitting Board (LED15A) ........MC-104 10. CONTROLLER .................................................MC-106 10.1 Operation Panel ...................................................................MC-106 10.2 Controller Unit ......................................................................MC-108 10.2.1 Controller Unit (max 2-tray model) ...................................................MC-108 10.2.2 Controller Unit (max 3-tray model) ................................................... MC-110 10.3 HDD ...................................................................................... MC-111 10.3.1 Removal/Reinstallation .....................................................................MC-111 10.3.2 Replacing Procedure........................................................................ MC-113 10.4 MTH Board ...........................................................................MC-114 10.4.1 MTH Board (max 2-tray model) ........................................................ MC-114 10.4.2 MTH Board (max 3-tray model) ........................................................ MC-114 10.5 MCT Board ...........................................................................MC-115 10.5.1 Removal/Reinstallation .................................................................... MC-115 10.5.2 Replacing Procedure........................................................................ MC-116 10.5.3 To Replace an MCT Board Earlier than Version H with a J Version One ..... MC-117 10.6 PRN Board (max 3-tray model) ............................................MC-121 10.7 CPU Fan (max 3-tray model) ...............................................MC-124 10.8 Power Supply Unit (max 3-tray model) .................................MC-125 10.9 PSU27A Board (max 3-tray model) ......................................MC-126 1010 PSU31B Board (max 3-tray model) ......................................MC-127 11. SORTER ..........................................................MC-128 DRYPIX 4000 Service Manual 0.13 0.13006-267-10E 01.31.2011 FM5778 GENERAL CONTENTS REMOVAL AND ADJUSTMENT (MC) 11.1 Sorter Covers .......................................................................MC-128 11.2 Sorter ....................................................................................MC-130 11.3 Sorter Conveyance Gear ......................................................MC-134 12. INSTALLING THE MAIN UNIT SOFTWARE ....MC-135 12.1 Preparations .........................................................................MC-137 12.2 Installing from the DI Tool .....................................................MC-13812.2.1 Version Upgrade ..............................................................................MC-138 12.2.2 Full Installation .................................................................................MC-141 12.2.3 Printer Software Installation .............................................................MC-146 12.3 Installing from the USB Memory ...........................................MC-148 12.3.1 Copying the Main Unit Software to the USB Memory ......................MC-148 12.3.2 Upgrading the Version from the USB Memory .................................MC-150 12.3.3 Full Installation from the USB Memory.............................................MC-151 DRYPIX 4000 Service Manual 0.14 0.14006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) SERVICE MODE (MU) 1. OUTLINE OF SERVICE MODE ...........................MU-1 1.1 Transition of Modes in DRYPIX 4000 .......................................MU-1 1.2 Note on Executing Service Mode .............................................MU-1 1.3 Operations of Each Utility .........................................................MU-1 2. U-UTILITY (USER-UTILITY) ...............................MU-2 2.1 U-Utility Menu Tree ...................................................................MU-2 2.2 Starting and Ending the U-Utility ..............................................MU-3 2.3 Details of U-Utility Commands .................................................MU-4 [1] AUTO F.D.C. .................................................................................MU-4 [2] TEST PATTERN ............................................................................MU-4 [3] UNLOCK TRAY .............................................................................MU-5 [4] PRINT QUEUE ..............................................................................MU-5 [5] SET COUNTERS ..........................................................................MU-6 [5-1] SET COUNTERS ................................................................MU-6 [5-2] DISPLAY LIST ....................................................................MU-6 [6] ECONOMY MODE ........................................................................MU-7 [6-1] SAVE POWER ....................................................................MU-7 [6-2] CALENDAR ........................................................................MU-7 [6-3] DETAIL ................................................................................MU-8 [6-3-1] TIME OF OFFICE CLOSED ....................................MU-8 [6-3-2] TRANSITION TIME ..................................................MU-8 [6-3-3] SCHEDULER ...........................................................MU-8 [7] SET ALARM ..................................................................................MU-9 [7-1] SET ALARM ........................................................................MU-9 [7-2] KEY TOUCH TONE ............................................................MU-9 [8] AUTOMATED F.D.C. .....................................................................MU-9 [9] SET DATE/TIME ...........................................................................MU-9 [10] SOFTWARE VER. ......................................................................MU-10 [11] REPRINT ....................................................................................MU-10 [12] ANIMATION ................................................................................ MU-11 [13] REMAINING FILMS .................................................................... MU-11 [14] QC ...............................................................................................MU-12 [14-1] QC TEST PATTERN .........................................................MU-12 [14-2] HISTORY ..........................................................................MU-13 [14-2-1] EXTERNAL DENSITOMETER ..............................MU-13 [14-2-2] FORMAT ................................................................MU-13 [14-2-3] ARTIFACTS ...........................................................MU-13 [14-3] SETTINGS ........................................................................MU-14 [14-3-1] BUILT-IN DENSITOMETER ...................................MU-14 [14-3-1-1] AUTO ............................................................MU-14 [14-3-1-2] MANUAL .......................................................MU-14 [14-3-2] EXTERNAL DENSITOMETER ..............................MU-15 [14-3-3] FORMAT ................................................................MU-15 [14-4] LUT ...................................................................................MU-15 [15] MAMMO.QC ...............................................................................MU-16 2.4 Other Functions ......................................................................MU-17 2.4.1 Displaying Printing Jobs and Job Operations ....................................MU-17 2.4.2 Acquisition of Log Data by User .........................................................MU-18 3. M-UTILITY (MAINTENANCE UTILITY) .............MU-19 3.1 M-Utility Menu Tree ................................................................MU-19 3.2 Starting and Ending the M-Utility ............................................MU-22 3.3 Details of M-Utility Commands ...............................................MU-24 [1] System Management ..................................................................MU-24 [1-1] System Config. .................................................................MU-24 [1-1-1] Set Date/time .........................................................MU-24 [1-1-2] Set Parameters ......................................................MU-24 [1-1-2-1] Set Tray ........................................................MU-24 [1-1-2-2] Sorter Setting ...............................................MU-24 [1-1-2-2-1] Sorter Connection ...............................MU-24 [1-1-2-3] Reprint Function ...........................................MU-25 [1-1-2-3-1] Delete reprint image ............................MU-25 [1-1-2-3-2] Reprint ON/OFF ..................................MU-25 [1-1-2-4] Option ...........................................................MU-25 [1-1-2-5] QC ................................................................MU-27 DRYPIX 4000 Service Manual 0.15 0.15006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) [1-1-2-5-1] Set Target Density ...............................MU-27 [1-1-2-5-2] Enabling Step 4 ...................................MU-27 [1-1-2-6] Set ML Dmax ................................................MU-28 [1-1-2-7] MJ mode .......................................................MU-28 [1-1-3] Initialize ..................................................................MU-29 [1-1-3-1] Recover ........................................................MU-29 [1-1-3-2] Save Config. .................................................MU-29 [1-1-3-3] Initialization ...................................................MU-29 [1-1-3-4] Nonvolatile Memory ......................................MU-30 [1-1-4] Check Files ............................................................MU-30 [1-1-5] Check Version ........................................................MU-31 [1-1-6] Set Counters ..........................................................MU-31 [1-1-7] Load System Files (from USB) ..............................MU-32 [1-1-8] Reboot ...................................................................MU-33 [1-1-8-1] EWF .............................................................MU-33 [1-1-8-2] Reboot All .....................................................MU-33 [1-1-9] Reload Software ....................................................MU-34 [1-2] Print Queue .......................................................................MU-34 [1-3] Log Files ...........................................................................MU-35[1-3-1] Display Error Log ...................................................MU-35 [1-3-2] Clear ......................................................................MU-35 [1-3-3] Store Log Files .......................................................MU-35 [1-3-4] Logging by User .....................................................MU-35 [1-4] Network .............................................................................MU-36 [1-4-1] Set TCP/IP .............................................................MU-36 [1-4-1-1] IP Address ....................................................MU-36 [1-4-1-2] SubNetMask .................................................MU-37 [1-4-1-3] Gateway .......................................................MU-37 [1-4-1-4] Mac Address .................................................MU-37 [1-4-2] Set DICOM ............................................................MU-38 [1-4-2-1] AE-title ..........................................................MU-38 [1-4-2-2] Fine PRT AE-title ..........................................MU-38 [1-4-2-3] Port No. ........................................................MU-39 [1-4-2-4] Hostname .....................................................MU-39 [1-4-3] Test Network ..........................................................MU-40 [1-4-4] Set DICOM log .......................................................MU-40 [1-4-5] Set Mammo ...........................................................MU-41 [1-4-6] Set TcpAckFrequency ............................................MU-42 [1-5] Set Main Panel .................................................................MU-43 [1-5-1] Select Language ....................................................MU-43 [1-5-2] Size Information .....................................................MU-43 [1-5-3] Set Alarm ...............................................................MU-43 [1-5-4] Set Key Touch Tone ...............................................MU-43 [1-5-5] ANIMATION ...........................................................MU-43 [1-5-6] Sound Test .............................................................MU-43 [1-5-7] Icon Positioning .....................................................MU-44 [1-5-8] Show Position ........................................................MU-44 [1-5-9] Date Format ...........................................................MU-44 [1-6] Save/Load Files ................................................................MU-45 [1-6-1] Save to USB ..........................................................MU-45 [1-6-2] Load from USB ......................................................MU-46 [2] Output Film .................................................................................MU-47 [2-1] 24-Steps ...........................................................................MU-47 [2-2] 17-Steps ...........................................................................MU-47 [2-3] Flat ....................................................................................MU-48 [2-4] Cleaning ............................................................................MU-48 [2-5] Grid ...................................................................................MU-49 [2-6] Film out to Sorter ..............................................................MU-49 [2-7] Uniformity ..........................................................................MU-50 [2-8] SMPTE .............................................................................MU-50 [2-9] User Settable ....................................................................MU-51 [2-10] Spatial Resolution .............................................................MU-52 [3] F.D.C. ..........................................................................................MU-53 [3-1] AUTO F.D.C. .....................................................................MU-53 [3-2] Check Density ...................................................................MU-54 [3-3] 24-Steps ...........................................................................MU-55 [3-4] Manual F.D.C. ...................................................................MU-55 [3-5] Densitometer ....................................................................MU-56 [3-5-1] 24-Steps ................................................................MU-56 [3-5-2] Calibration ..............................................................MU-56 [3-5-3] Clear Calib. Table ...................................................MU-56 [3-5-4] DM Sensor Monitoring ...........................................MU-57 [3-6] Uniformity ..........................................................................MU-57 [3-6-1] Clear Table .............................................................MU-57 DRYPIX 4000 Service Manual 0.16 0.16006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) [3-6-2] Input .......................................................................MU-57 [4] Check Scanner ...........................................................................MU-58 [4-1] Polygonal Motor ................................................................MU-58 [4-2] LD .....................................................................................MU-58 [4-3] Adjusting Main Scanner ....................................................MU-59 [4-3-1] Scanning Width ......................................................MU-59 [4-3-2] Scanning Position ..................................................MU-61 [4-3-3] Display Adjustment ................................................MU-63 [4-3-4] Initialize Scanner ...................................................MU-63 [4-4] Diagnosis ..........................................................................MU-64 [4-4-1] Initial Check ...........................................................MU-64 [4-4-2] PRN Board Test .....................................................MU-64 [4-4-3] Edge Sensor Monitor .............................................MU-65 [5] Check Mechanism ......................................................................MU-67 [5-1] Film Removing ..................................................................MU-67 [5-1-1] Unlock Tray ............................................................MU-67 [5-1-2] Set Remain. Films .................................................MU-67 [5-1-3] Unit Operation ........................................................MU-67 [5-2] Motor Operation ................................................................MU-68 [5-2-1] Motor Operation .....................................................MU-68 [5-2-2] Adjusting Subscanner ............................................MU-69 [5-3] Grip ...................................................................................MU-71 [5-4] Other Actuators .................................................................MU-71 [5-5] Sensor Monitor .................................................................MU-72 [5-6] Other .................................................................................MU-73 [5-6-1] Serial I/F ................................................................MU-73 [5-6-2] HDD Test ................................................................MU-74 [5-6-3] DPRAM Test ..........................................................MU-74 [5-6-4] Inter Board Test ......................................................MU-75 [5-6-5] Barcode Test ..........................................................MU-75 [5-7] Sorter Unit .........................................................................MU-76 [5-7-1] Solenoids ...............................................................MU-76 [5-7-2] Sensor Monitor ......................................................MU-77 [6] Heat-Developer ...........................................................................MU-78 [6-1] Temperature ......................................................................MU-78[6-2] Heating .............................................................................MU-78 [6-3] Fan Operation ...................................................................MU-79 [6-4] Temp. Control ...................................................................MU-79 [6-5] Set Heater Temp. ..............................................................MU-80 [6-6] Power Supply Voltage .......................................................MU-80 [7] Skip Initialize ...............................................................................MU-81 [7-1] Eject Film Remaining ........................................................MU-81 [7-2] Developer .........................................................................MU-81 4. DI Tool ..............................................................MU-82 4.1 DI Tool (DPX7 PC Tool Function) Operations .........................MU-84 4.1.1 Outline of Operations .........................................................................MU-84 4.1.2 Operations of the Configuration Setting Screen.................................MU-84 4.2 Preparations for Using the DI Tool .........................................MU-85 4.2.1 PC Environment Required for Installing the DI Tool ...........................MU-86 4.2.2 Installing/Uninstalling/Version Upgrading the DI Tool .........................MU-86 4.2.3 Setting the FTP Site Directory of the PC ............................................MU-88 4.2.4 Setting Grouping Symbols .................................................................MU-89 4.3 Flow of DI Tool Operations .....................................................MU-91 4.3.1 Connecting the PC for Servicing to the Network ................................MU-91 4.3.2 Starting the DI Tool (DPX7 PC Tool Function) ...................................MU-92 4.3.3 Connecting DI Tool to the Equipment .................................................MU-93 4.3.4 Importing Individual Data ...................................................................MU-95 4.3.5 Setting/Changing/Checking Individual Data Using the DPX7 PC Tool Function .............................................................................................MU-96 4.3.6 Sending Individual Data to the Equipment .........................................MU-96 4.3.7 Ending the DI Tool (DPX7 PC Tool Function) .....................................MU-97 4.4 Registering and Deleting the Establishments and Printers ....MU-98 4.4.1 Registering Establishments................................................................MU-98 4.4.2 Registering Printers ............................................................................MU-99 4.5 Registering and Deleting Clients ..........................................MU-101 4.6 DPX7 PC Tool Function Menu Tree .....................................MU-104 DRYPIX 4000 Service Manual 0.17 0.17006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) 4.7 DPX7 PC Tool Function Command Details ..........................MU-109 [PC1] Setting .......................................................................................MU-109 [PC1-1] Network ...........................................................................MU-109 [PC1-1-1] HostName ............................................................MU-109 [PC1-1-2] IP Address ............................................................MU-109 [PC1-1-3] SubnetMask ......................................................... MU-110 [PC1-1-4] Default Gateway .................................................. MU-110 [PC1-1-5] MacAddress ......................................................... MU-110 [PC1-2] Config ..............................................................................MU-111 [PC1-2-1] Version ..................................................................MU-111 [PC1-2-2] Protocol Information ............................................. MU-112 [PC1-2-2-1] AE-title ........................................................ MU-112 [PC1-2-2-2] Fine PRT AE-title ........................................ MU-112 [PC1-2-2-3] Port No. ...................................................... MU-113 [PC1-2-2-4] Data Transfer Timeout ................................ MU-113 [PC1-2-3] Association Count ................................................ MU-113 [PC1-2-4] Logging DICOM ................................................... MU-113 [PC1-2-5] Default Client ....................................................... MU-114 [PC1-2-6] Real Dmax on film ............................................... MU-114 [PC1-2-7] Requested Dmax less than 3.6 ............................ MU-115 [PC1-2-8] Printer .................................................................. MU-115 [PC1-2-9] Option .................................................................. MU-116 [PC1-2-9-1] 17-Steps Pattern ........................................ MU-116 [PC1-2-9-2] Auto FDC .................................................... MU-116 [PC1-2-9-3] Set Alarm .................................................... MU-116 [PC1-2-9-4] Set Alarm Tone ........................................... MU-116 [PC1-2-9-5] Set Key Touch ............................................ MU-117 [PC1-2-9-6] Set Key Touch Tone .................................... MU-117 [PC1-2-9-7] Language ................................................... MU-117 [PC1-2-9-8] Sorter .......................................................... MU-118 [PC1-2-9-9] Size information .......................................... MU-118 [PC1-2-9-10] User Settable .............................................. MU-118 [PC1-2-9-11] BackupLog ................................................. MU-118 [PC1-2-9-12] QC .............................................................. MU-119 [PC1-2-9-12-1] Enabling Step4 .................................. MU-119 [PC1-2-9-12-2] Set Target Density ............................. MU-119 [PC1-2-9-13] Film Information ..........................................MU-120 [PC1-2-9-14] Date Format ...............................................MU-120 [PC1-2-9-15] Mobile .........................................................MU-120 [PC1-2-9-16] Warning st system start ..............................MU-121 [PC1-2-9-17] Spatial Resolution ......................................MU-121 [PC1-2-9-18] MammoQC .................................................MU-122 [PC1-2-9-19] Recognize position on 10x14 (26x36) ........MU-122 [PC1-2-9-20] Recognize position on 10x12 (25x30) ........MU-123 [PC1-2-9-21] Recognize position on 8x10 (20x25) ..........MU-123 [PC1-2-10] Tray1/Tray2/Tray3 ................................................MU-124 [PC1-2-11] Sorting by Film Size .............................................MU-124 [PC1-3] Clients .............................................................................MU-125 [PC1-3-1] Protocol ................................................................MU-125 [PC1-3-1-1] Attribute List Error (0107H Warning) ..........MU-125 [PC1-3-1-2] Attribute Value Out of Range (0116H Warning) ....... ...................................................................MU-125 [PC1-3-1-3] Image Size is Larger than Imagebox (B604H Warning) .....................................................MU-126 [PC1-3-1-4] N-Event-ReportRQ .....................................MU-126 [PC1-3-1-5] Use Extention Format .................................MU-127 [PC1-3-1-6] Change Film ...............................................MU-128 [PC1-3-1-7] Use System Timeout ..................................MU-128 [PC1-3-1-8] Presentation LUT........................................MU-128 [PC1-3-1-9] Precede Picking Up ....................................MU-129 [PC1-3-1-10] Use Max/Min Density .................................MU-129 [PC1-3-1-11] Logging Client ............................................MU-129 [PC1-3-1-12] Reprint ........................................................MU-129 [PC1-3-1-13] ChangeBase Color (Disable:110H[F]) .......MU-130 [PC1-3-1-14] Define Film Size of 11x14”..........................MU-130 [PC1-3-2] Magnify ................................................................MU-131 [PC1-3-2-1] Procedure ...................................................MU-131 [PC1-3-2-2] Default Smoothing Type .............................MU-131 [PC1-3-2-3] Adjustment Parameter ................................MU-131 [PC1-3-2-4] Default Requested Decimate/Crop Behavior .......... ...................................................................MU-132 [PC1-3-2-5] Magnification Type......................................MU-133 [PC1-3-2-6] Requested Image Size (0=None) ...............MU-133 DRYPIX 4000 Service Manual 0.18 0.18006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) [PC1-3-2-6-1] Default Requested Image Size .........MU-133 [PC1-3-3] LUT ......................................................................MU-134 [PC1-3-3-1] Procedure ...................................................MU-134 [PC1-3-3-2] Default LUT ................................................MU-134 [PC1-3-3-2-1] Configuration Information (Default LUT#) ...... ..........................................................MU-134 [PC1-3-3-3] Adjustment Parameter ................................MU-135 [PC1-3-3-4] Dmax 3.6 ....................................................MU-136 [PC1-3-3-5] Illumination .................................................MU-136 [PC1-3-3-5-1] Default Illumination ...........................MU-136 [PC1-3-3-6] Reflective Ambient Light .............................MU-136 [PC1-3-3-6-1] Default Ambient Light ........................MU-137 [PC1-3-4] Output Format ......................................................MU-138 [PC1-3-4-1] Border Density ............................................MU-138 [PC1-3-4-1-1] Default Border Density ......................MU-138 [PC1-3-4-2] Polarity(Pos./Neg.) .....................................MU-138 [PC1-3-4-3] Trim Density ...............................................MU-138 [PC1-3-4-4] Trim ............................................................MU-139 [PC1-3-4-5] Trim Width ..................................................MU-139 [PC1-3-4-6] Number of Copies ......................................MU-139 [PC1-3-4-6-1] Default Number of Copies .................MU-139 [PC1-3-4-7] Margin between Image ...............................MU-140 [PC1-3-4-8] Image Layout ..............................................MU-140 [PC1-3-4-9] Default Film Size ........................................MU-141 [PC1-3-4-9-1] Film Size ...........................................MU-141 [PC1-3-4-10] Default Medium Type..................................MU-141 [PC1-3-4-10-1] Medium Type (base color).................MU-141 [PC1-3-4-11] Film Orientation ..........................................MU-142 [PC1-3-4-12] Mirror ..........................................................MU-142 [PC1-3-4-13] Processing Type .........................................MU-142 [PC1-3-4-14] Print Priority ................................................MU-143 [PC1-3-4-15] Resolution ..................................................MU-143 [PC1-3-4-16] Default Film Destination .............................MU-143 [PC1-3-4-16a] RMI(26x36)/RMI(25x30)/RMI(20x25) .........MU-144 [PC1-3-4-17] Film Destination ..........................................MU-145 [PC1-3-5] Annotation ............................................................MU-146 [PC1-3-5-1] Annotation Height .......................................MU-147 [PC1-3-5-2] Annotation Font ..........................................MU-147 [PC1-3-5-3] Annotation Size ..........................................MU-147 [PC1-3-5-4] Upper Left/Upper Center/Upper Right/Lower Left/ Lower Center/Lower Right ..........................MU-148 [PC2] Data Transfer ............................................................................MU-149 [PC2-1] Indv .................................................................................MU-151 [PC2-2] Operation ........................................................................MU-152 [PC2-3] Log ..................................................................................MU-154 [PC2-4] Files ................................................................................MU-155 [PC2-5] User Settable ..................................................................MU-157 [PC3] Upgrading .................................................................................MU-158 [PC3-1] Data Disk ........................................................................MU-158 [PC3-2] To Printer ........................................................................MU-160 [PC4] Analyzer ....................................................................................MU-163 [PC5] DICOM Print ..............................................................................MU-164 [PC6] OutPutFilm ................................................................................MU-165 [PC6-1] 24-Steps .........................................................................MU-165 [PC6-2] 17-Steps .........................................................................MU-166 [PC6-3] Flat ..................................................................................MU-167 [PC6-4] Cleaning ..........................................................................MU-168 [PC6-5] Grid .................................................................................MU-168 [PC6-6] Film out to Sorter ............................................................MU-169 [PC6-7] Uniformity ........................................................................MU-170 [PC6-8] SMPTE ...........................................................................MU-171 [PC6-9] User Settable ..................................................................MU-172 [PC6-10] Spatial Resolution ...........................................................MU-173 [PC7] F.D.C. ........................................................................................MU-174 [PC7-1] Auto F.D.C. .....................................................................MU-174 [PC7-2] Check Density .................................................................MU-175 [PC7-3] 24-Steps .........................................................................MU-176 [PC7-4] Manual F.D.C. .................................................................MU-177 [PC7-5] Calibration .......................................................................MU-178 [PC7-6] Uniformity ........................................................................MU-179 [PC7-6-1] Clear Table ...........................................................MU-179 [PC7-6-2] Input .....................................................................MU-179 [PC7-7] DM sensor monitor .........................................................MU-180 [PC8] Check ........................................................................................MU-181 DRYPIX 4000 Service Manual 0.19 0.19006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) [PC8-1] Check Scanner ...............................................................MU-181 [PC8-1-1] Initialize Scanner .................................................MU-181 [PC8-1-2] Adjusting Main Scanner .......................................MU-182 [PC8-1-3] Polygonal Motor LD .............................................MU-186 [PC8-1-4] Initial Check .........................................................MU-187 [PC8-1-5] PRN Board Test ...................................................MU-187 [PC8-2] Check Mechanism ..........................................................MU-188 [PC8-2-1] Moving .................................................................MU-188 [PC8-2-1-1] Unit Operation ............................................MU-188 [PC8-2-1-2] Motor Operation .........................................MU-189[PC8-2-1-3] Grip .............................................................MU-190 [PC8-2-1-4] Adjusting Subscanner ................................MU-191 [PC8-2-1-5] Other Actuators .........................................MU-193 [PC8-2-1-6] Solenoids ....................................................MU-193 [PC8-2-1-7] Sensor Monitor ...........................................MU-194 [PC8-2-2] Sensor Monitor ....................................................MU-195 [PC8-2-3] Other ....................................................................MU-197 [PC8-2-3-1] Serial I/F .....................................................MU-197 [PC8-2-3-2] HDD Test ....................................................MU-198 [PC8-2-3-3] DPRAM Test ...............................................MU-198 [PC8-2-3-4] Inter Board Test ..........................................MU-199 [PC8-2-3-5] LAN Base Test ............................................MU-199 [PC8-2-3-6] Status Lamp Test ........................................MU-200 [PC8-3] Heat-Developer ...............................................................MU-200 [PC8-3-1] Temperature .........................................................MU-200 [PC8-3-2] Heating ................................................................MU-201 [PC8-3-3] Fan Operation ......................................................MU-202 [PC8-3-4] Temp. Control ......................................................MU-203 [PC8-3-5] Set Heater Cond. Temp. ......................................MU-203 [PC9] Control ......................................................................................MU-204 [PC9-1] File Save/Load ................................................................MU-204 [PC9-1-1] Log Data ..............................................................MU-204 [PC9-1-2] Error Log ..............................................................MU-205 [PC9-1-3] Indv. data .............................................................MU-205 [PC9-2] System Config ................................................................MU-206 [PC9-2-1] Set Date/Time. .....................................................MU-206 [PC9-2-2] Save Config. ........................................................MU-206 [PC9-2-3] Initialize ................................................................MU-207 [PC9-2-4] Reboot .................................................................MU-208 [PC9-2-5] Set Counters ........................................................MU-209 [PC9-2-6] Set Remain. Films ...............................................MU-210 [PC9-3] Set Main Panel ............................................................... MU-211 [PC9-3-1] Sound Test ........................................................... MU-211 [PC9-3-2] Motion Speed ....................................................... MU-211 [PC9-4] Set Parameter .................................................................MU-212 [PC9-4-1] Status Lamp .........................................................MU-212 [PC10] Film Counter .............................................................................MU-213 [PC11] Print Queue ...............................................................................MU-214 [PC12] Tool ...........................................................................................MU-216 [PC12-1] GetLog ............................................................................MU-216 [PC12-2] HW AutoCheck ...............................................................MU-218 5. SETTING METHOD BY PURPOSE ..................MU-220 5.1 Registering User ID ..............................................................MU-220 5.2 Setting Reprint ......................................................................MU-222 5.3 Setting Annotation ................................................................MU-223 5.4 Setting Output of User Settable Images ...............................MU-228 5.5 Displaying Logs by Client (Filtering DICOM Communication Logs) .. .............................................................................................MU-230 5.6 Adjusting LUT Using SAR MAKER ......................................MU-231 5.7 Acquiring Logs when Equipment is not Started ....................MU-235 5.8 Adjusting the Leading Edge Margin .....................................MU-237 5.9 Copying Weekly Settings .....................................................MU-238 5.10 Acquiring Log Files ...............................................................MU-239 5.11 Creating a New Gamma Table .............................................MU-240 5.12 Full Installation of Main Unit Software with Equipment not Started .. .............................................................................................MU-242 DRYPIX 4000 Service Manual 0.20 0.20006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS SERVICE MODE (MU) 5.13 Settings for Using MammoQC Function After Upgrading Main Unit Software Version from V2.0 or Earlier to V3.0 or Later ........MU-243 5.14 Adding the γ Tables (γ51 to γ53) ..........................................MU-245 APPENDIX 1 PRECAUTIONS AND SETTINGS IN THE USE OF Windows XP PC FOR SERVICING .....MU-246 APPENDIX 2 PRECAUTIONS ON SAVING/LOADING EQUIPMENT DATA USING SOFTWARE VERSION V3.1 DI TOOL .................................................MU-250 APPENDIX 3 P r ocedur e fo r se t t i ng D I -TOOL environment on Windows 7 / Windows Vista ............ .......................................................................MU-251 APPENDIX 3.1 Installing DI Tool (for both Windows 7 and Vista) ....MU-251 APPENDIX 3.2 Setting FTP server (Windows 7) ..............................MU-253 APPENDIX 3.2.1 Checking installation of IIS (Windows 7) .............................MU-253 APPENDIX 3.2.2 Installing IIS (Windows 7) ....................................................MU-255 APPENDIX 3.2.3 Setting IIS (Windows 7) .......................................................MU-256 APPENDIX 3.2.4 Setting Firewall (Windows 7) ...............................................MU-258 APPENDIX 3.3 Setting FTP server (Windows Vista) ........................MU-259 APPENDIX 3.3.1 Checking installation of IIS (Windows Vista) .......................MU-259 APPENDIX 3.3.2 Installing IIS (Windows Vista) ..............................................MU-261 APPENDIX 3.3.3 Setting IIS (Windows Vista) .................................................MU-263 APPENDIX 3.3.4 Setting Firewall (Windows Vista) .........................................MU-265 APPENDIX 3.4 Setting Area and Language (both Windows 7 and Vista) ..... .............................................................................................MU-267 APPENDIX 3.5 Starting DI Tool (both Windows 7 and Vista) ...........MU-268 DRYPIX 4000 Service Manual 0.21 0.21006-267-10E 06.20.2011 FM5885 GENERAL CONTENTS SERVICE PARTS LIST (SP) SERVICE PARTS LIST (SP) 05C CONVEYOR UNIT 3 ........................................................ SP-17 05D CONVEYOR UNIT 4 (MAX 2-TRAY MODEL) ................. SP-18 05E CONVEYOR UNIT 5 (MAX 3-TRAY MODEL) ................. SP-19 06A SUB-SCANNING UNIT 1 ................................................ SP-20 06B SUB-SCANNING UNIT 2 ................................................ SP-21 07 SCANNING OPTICS UNIT ................................................. SP-22 08A HEAT DEVELOPMENT UNIT 1 ...................................... SP-23 08B HEAT DEVELOPMENT UNIT 2 ...................................... SP-24 08C HEAT DEVELOPMENT UNIT 3 ...................................... SP-25 08D HEAT DEVELOPMENT UNIT 4 ...................................... SP-26 09A FILM RELEASE UNIT 1 .................................................. SP-27 09B FILM RELEASE UNIT 2 .................................................. SP-28 10A CONTROLLER 1 (MAX 2-TRAY MODEL) ...................... SP-29 10B CONTROLLER 2 (MAX3-TRAY MODEL) ...................... SP-30 10C CONTROLLER 3 ............................................................. SP-31 11A SORTER 1 .......................................................................SP-32 How to Use Service Parts List .................................SP-1 01A COVER 1 (MAX 2-TRAY MODEL) .................................... SP-2 01B COVER 2 (MAX 3-TRAY MODEL) .................................... SP-3 01C COVER 3 (MAX 2-TRAY MODEL) .................................... SP-4 01D COVER 4 (MAX 3-TRAY MODEL) .................................... SP-5 01E COVER 5 ...........................................................................SP-6 01F COVER 6 ........................................................................... SP-7 02A FRAME 1 ...........................................................................SP-8 02B FRAME 2 ...........................................................................SP-9 03A FILM LOADING UNIT 1 .................................................. SP-10 03B FILM LOADING UNIT 2 .................................................. SP-11 04A REMOVAL UNIT 1 ........................................................... SP-12 04B REMOVAL UNIT 2 ........................................................... SP-13 04C REMOVAL UNIT 3 ........................................................... SP-14 05A CONVEYOR UNIT 1 ........................................................ SP-15 05B CONVEYOR UNIT 2 ........................................................ SP-16 DRYPIX 4000 Service Manual 0.22 0.22006-267-10E 06.20.2011 FM5885 GENERAL CONTENTS SERVICE PARTS LIST (SP) 11B SORTER 2 .......................................................................SP-33 11C SORTER 3 .......................................................................SP-34 12 FIXTURES ........................................................................ SP-35 13 CABLE .............................................................................. SP-36 14 CIRCUIT DIAGRAM (MAX 2-TRAY MODEL) .................. SP-37 14 CIRCUIT DIAGRAM (MAX 3-TRAY MODEL) .................. SP-48 15 PARTS NOS. SEARCH TABLE ....................................... SP-62 16 List of Service Parts for Securing and Wiring .............. SP-66 DRYPIX 4000 Service Manual 0.23 0.23006-267-10E 01.31.2011 FM5778 GENERAL CONTENTS PREVENTIVE MAINTENANCE (PM) PREVENTIVE MAINTENANCE (PM) 1. PREVENTIVE MAINTENANCE PROGRAM .......... PM-1 1.1 How to Use the Preventive Maintenance Volume ....................PM-1 1.2 Notation of Age .........................................................................PM-1 1.3 Preventive Maintenance Program List .....................................PM-2 1.3.1 Maintenance Program at the Age of 1, 2, 4, and 5 Years .................... PM-3 1.3.2 Maintenance Program at the Age of 3 Years........................................ PM-3 2. PREVENTIVE MAINTENANCE FLOW ................. PM-4 3. PREVENTIVE MAINTENANCE ............................ PM-5 3.1 Checking, Saving, and Deleting Error Logs .............................PM-5 3.1.1 Checking Error Logs ............................................................................ PM-5 3.1.2 Saving Error Logs ................................................................................ PM-5 3.1.3 Deleting Error Logs .............................................................................. PM-5 3.2 Checking Images ......................................................................PM-6 3.2.1 Checking Images via Grid Pattern ....................................................... PM-6 3.2.2 Checking the Density via 17-steps Pattern .......................................... PM-8 3.3 Checking the Interlock Function ...............................................PM-9 3.3.1 Checking the Upper Front Cover/Upper Right Cover/Lower Right Cover Interlock ................................................................................................ PM-9 3.3.2 Checking the Upper Small Cover Interlock ........................................ PM-11 3.3.3 Checking the Film Tray Interlocks ...................................................... PM-11 3.3.4 Checking the Sorter Right Cover Interlock ......................................... PM-12 3.4 Checking the Fan Operations .................................................PM-13 3.5 Checking the Tray ..................................................................PM-14 3.6 Cleaning/Replacing the Cleaning Roller .................................PM-15 3.7 Cleaning/Replacing Filters .....................................................PM-16 3.7.1 Air Filter on the Lower Front Inside Cover ......................................... PM-16 3.7.2 Air Filter on the Controller Unit Right Cover ....................................... PM-16 3.7.3 Rear Cover Louver ............................................................................. PM-17 3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment ..PM-18 3.8.1 Cleaning the Removal Unit ................................................................ PM-18 3.8.2 Cleaning Inside the Equipment .......................................................... PM-20 3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning Conveyance Roller .................................................................PM-21 3.9.1 Checking/Cleaning the Rubber Belt ................................................... PM-21 3.9.2 Cleaning the Sub-scanning Conveyance Roller................................. PM-22 3.10 Cleaning the Density Measurement Section ..........................PM-26 3.11 Cleaning the Heat Development Unit .....................................PM-27 3.12 Reinstalling/Cleaning Covers .................................................PM-28 3.13 Checking the DC Voltage (Max 2-tray model Only) ................PM-29 3.14 Checking Images ....................................................................PM-30 3.14.1 Checking Images by Printing Grid Pattern ......................................... PM-30 3.14.2 Density Correction .............................................................................. PM-30 3.14.3 Checking Density via 17-steps Pattern .............................................. PM-30 3.15 Setting Date and Time ............................................................PM-31 3.16 Checking for Improper Protective Grounding .........................PM-32 3.17 Work Completion Report ........................................................PM-33 DRYPIX 4000 Service Manual 0.24 0.24006-267-14E 03.20.2014 FM9229 GENERAL CONTENTS INSTALLATION (IN) INSTALLATION (IN) 1. INSTALLATION CONDITIONS ............................. IN-1 2. INSTALLATION PROCEDURE FLOW .................... IN-2 3. WORK BEFORE INSTALLATION .......................... IN-5 3.1 Precautions on Installation .........................................................IN-5 3.2 Preparing the DI Tool ..................................................................IN-8 4. TEMPORARY INSTALLATION .............................. IN-9 4.1 Unpacking and Unloading ..........................................................IN-9 4.2 Carrying .................................................................................... IN-11 4.3 Temporary Placement .............................................................. IN-11 4.4 Checking Components .............................................................IN-12 4.4.1 Max 2-tray model ................................................................................. IN-12 4.4.2 Max 3-tray model ................................................................................. IN-14 5. INSTALLATION .................................................. IN-16 5.1 Removing External Packaging of the Equipment Main Body ...IN-16 5.2 Removing Covers .....................................................................IN-16 5.3 Removing Fixtures ...................................................................IN-175.4 Changing the Film Size ............................................................IN-20 5.4.1 Changing the Film Tray Size ................................................................ IN-20 5.4.2 Changing the Installed Position of the Barcode Reader ..................... IN-21 5.4.3 Changing the Suction Cup Arm (20 x 25 cm Size) ............................... IN-24 5.5 Installing Options ......................................................................IN-24 5.6 Connecting Network Cable .......................................................IN-25 5.7 Connecting the Power Cable ....................................................IN-26 5.7.1 Checking the Resistance of the Power Cable ...................................... IN-26 5.8 Reinstalling Covers ..................................................................IN-27 6. INSTALLING OPTIONS ...................................... IN-28 6.1 Installing Additional Film Tray ...................................................IN-28 6.1.1 Checking Components ......................................................................... IN-28 6.1.2 Removing Covers ................................................................................. IN-28 6.1.3 Removing the Cushioning Material/Changing Film Tray Size .............. IN-30 6.1.4 Installing the Barcode Reader .............................................................. IN-30 6.1.5 Changing the Suction Cup Arm (For Setting Film Sizes Other Than 20 x 25 cm) ....................................................................................................... IN-31 6.1.6 Installing the Removal Unit/Film Loading Unit ..................................... IN-35 6.1.7 Installing the Conveyor Unit ................................................................. IN-35 6.1.8 Internal Wirings .................................................................................... IN-37 6.1.9 Installing Covers ................................................................................... IN-38 6.2 Installing Additional Image Memory Board (max 2-tray model only) . .................................................................................................IN-39 6.3 Installing the Sorter ..................................................................IN-40 7. SETTING OF THE EQUIPMENT ......................... IN-49 7.1 Power ON and Starting the M-Utility ........................................IN-49 7.1.1 Power ON ............................................................................................. IN-49 7.1.2 Starting the M-Utility ............................................................................. IN-49 7.2 System Settings .......................................................................IN-50 7.2.1 System Management/System Config. .................................................. IN-50 7.2.2 System Management/Set Main Panel .................................................. IN-55 7.2.3 Heat-Developer/Power Supply Voltage ................................................ IN-57 7.2.4 System Management/Network ............................................................. IN-57 8. CHECKING EQUIPMENT OPERATIONS ........... IN-62 DRYPIX 4000 Service Manual 0.25 0.25006-267-14E 03.20.2014 FM9229 GENERAL CONTENTS INSTALLATION (IN) 8.1 Checking Automatic Density Correction and Conveyance Operations ................................................................................IN-62 8.2 Checking Density .....................................................................IN-63 8.3 Checking Recording Image Format, and for Image Unevenness and Scratches ..........................................................................IN-64 8.4 Checking Conveyance and Scratches on Film Image When the Sorter is Connected ..................................................................IN-65 8.5 Checking the Interlock Function ...............................................IN-65 8.6 Checking the Fan Operations ...................................................IN-66 8.7 Settings for U-Utility ..................................................................IN-66 9. INSTALLATION OF MULTIPLE SETS ................. IN-67 10. SETTING CLIENTS ............................................ IN-68 10.1 Connecting the PC for Servicing to the Network ......................IN-68 10.2 Starting the DI Tool/Connecting DI Tool to the Equipment .......IN-70 10.2.1 Starting the DI Tool ............................................................................... IN-70 10.2.2 Connecting DI Tool to the Equipment .................................................. IN-70 10.3 Importing Individual Data ..........................................................IN-72 10.4 Settings by Client .....................................................................IN-75 10.4.1 Registering Clients ............................................................................... IN-75 10.4.2 Client Settings ...................................................................................... IN-76 10.4.3 Settings by Client ................................................................................. IN-81 10.4.4 Setting Client [MammoQCTest] ............................................................ IN-81 10.5 Adding and Registering Printers ...............................................IN-82 10.6 Sending Data on Setting to the Equipment ..............................IN-83 10.7 Settings for U-Utility ..................................................................IN-83 10.8 Ending the DI Tool and the Equipment .....................................IN-84 10.9 Checking the Mammo QC Function .........................................IN-84 11. CHECKING NETWORK CONNECTION ............... IN-85 11.1 Checking the Start-up of the Equipment .................................IN-85 11.2 Checking Film Output and Images from Connected Equipment ....... .................................................................................................IN-85 11.3 Checking the Termination of the Equipment .............................IN-85 12. INSTALLING THE EQUIPMENT ......................... IN-86 12.1 Backing Up Individual Data ......................................................IN-86 12.1.1 Saving Individual Data in the Equipment HD ....................................... IN-86 12.1.2 Saving Individual Data in the PC for Servicing..................................... IN-87 12.1.3 Saving Individual Data on the CD-R or FD .......................................... IN-87 12.2 Checking, Saving, and Deleting Error Logs Which Occur at Installation ................................................................................IN-89 12.2.1 Checking the Error Log ........................................................................ IN-89 12.2.2 Saving Error Logs ................................................................................ IN-90 12.2.3 Deleting Error Logs .............................................................................. IN-90 12.3 Installing the Equipment ...........................................................IN-91 12.3.1 Installing the Equipment without Using Fixtures .................................. IN-91 12.3.2 Installing the Equipment and Securing with Fixtures ........................... IN-92 12.4 Cleaning the Equipment ...........................................................IN-96 APPENDIX 1 ADDITIONAL PROTECTIVE GROUNDING ... .......................................................................... IN-97 DRYPIX 4000 Service Manual 0.26 0.26006-267-11E 06.30.2011 FM5886 GENERAL CONTENTS PERFORMANCE CHECK (PC) PERFORMANCE CHECK (PC) INSTALLATION OF THE DRYPIX 4000 - Checklist ....PC-1 DRYPIX 4000 Service Manual 0.27 0.27006-267-11E 06.30.2011 FM5886 BLANK PAGE DRYPIX 4000 (Max 2-tray model) Service Manual006-267-11E 06.30.2011 FM5886 DRYPIX 4000 SERVICE MANUAL SAFETY PRECAUTION (Max 2-tray model) 11.05.200400 New release (FM4426 (1)) All pages 02.28.2005 01 Revised (FM4555) All pages 04.25.2005 02 Revised (FM4589) 1, 4, 6, 10 02.28.2006 03 Revised (FM4704) 5-8 10.02.2006 04 Revised (Change of corporate name and 5, 7, 8 corporate logo) (FM4992) 02.15.2010 09 Revised (FM5680) 9 01.31.2011 10 Revised (FM5778) All pages 06.30.2011 11 Revised (FM5886) 6-15 CONTROL SHEET Revision Number Reason Pages AffectedIssue Date DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-1 SAFETY PRECAUTION-1006-267-10E 01.31.2011 FM5778 1. SAFETY PRECAUTION To avoid accidents, observe the following precautions. 1.1 General Precautions n Power Supply • Be sure to turn OFF the power of the main power switch and switch board before starting operation. Starting operations with the power ON may result in electric shock, fire hazards, or machine malfunction. Some parts are not fully discharged and other parts (e.g. heater) remain heated immediately after power OFF. Be careful not to touch such parts. When performing steps (e.g. voltage measurement) that cannot be completed with the power OFF, observe the instructions set forth in this manual and operate with care to avoid electric shock and other hazards. • When restarting the machine, turn OFF the power, wait for more than 10 seconds, and then turn it ON. If the interval from power OFF to ON is too short, the machine may not be properly started. n Ventilation of Installation Site The ventilation of the equipment and film is accompanied by a slight smell. Be sure to ventilate the room during and after operation. n Drive Section Inspection To avoid accidents, be sure to turn OFF the power before initiating inspection or adjustment procedures. When performing an inspection or adjustment procedure that cannot be completed with the power OFF, operate carefully while observing the instructions set forth in this manual. n Heavy Weights When installing or removing heavy weights, complete it with an assistant or a hoisting or other appropriate device. n Safety Devices Ensure that the accident prevention functions of fuses, interlock switches, panels, covers, and other safety devices are always operative. Also refrain from introducing such modifications which may impair the safety device functions. n Adjustable Foot Anchorage As an earthquake measure for the equipment, fasten the adjustable feet to the floor surface. n Optical Parts Handling Precautions When handling any optical parts, observe the following precautions. Failure to observe these precautions may result in a deterioration in image quality. • Never touch the surfaces of optical parts. • When removing dirt from optical parts, use the specified procedure only. • Scanning optics unit removal must be carried out in a clean environment. Also do not remove the scanning optics unit protective housing. n Heat Development Unit Handling Precautions A heater is used for the rack. Touching it during operations may result in burns. Turn the power OFF and wait until the heater temperature drops before handling the unit. n Grounding Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and by securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to the original states upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts. n Other General Precautions • When servicing the board for maintenance, be sure to wear a wrist band to ground yourself. Failure to do so may result in damage of electronic components on the board due to static electricity from your body. • Do not stain or peel off the product nameplates, labels of safety standards, or product No. indications attached on the machine, and do not attach other labels over them. • After completion of operation, return the protective enclosure, fixing screws, and other removed components to the original positions and fix fully. DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-2 SAFETY PRECAUTION-2006-267-10E 01.31.2011 FM5778 n Interlock Release Jig To operate the equipment with the upper front cover, upper right cover, lower right cover, upper small cover, and/or sorter right cover of the equipment opened, use the special jig provided with this equipment to release the interlock. To avoid danger, do not touch rotating parts. Also take precautions against getting your hands, feet, hair, and clothes caught by the equipment. After completing servicing return the jig back to its original position. FPCI0101.ai Upper small cover/Sorter right cover interlock release jig Lower front inside cover Upper front cover interlock release jig Upper right cover/Lower right cover interlock release jig Lower front cover DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-3 SAFETY PRECAUTION-3006-267-10E 01.31.2011 FM5778 1.2 Precautions Against Laser Radiation As indicated in the Certification and Identification Label attached on the rear cover of the machine, the machine complies with the “Laser Products – Conformance with IEC 60825-1, Am. 2; Final Guidance for Industry and FDA (Laser Notice No. 50)”. Although a laser (Class 3B, semiconductor laser having a wavelength of 658 nm and emitting visible red light) having a maximum output of 70 mW is incorporated in the image recorder, exposure to any hazards can be avoided by following the instructions set forth in this manual. n How to Avoid Laser Radiation Exposure To avoid laser radiation exposure, observe the following precautions. Steps Requiring Precautions Against Laser Radiation Exposure When performing the following procedures, thoroughly comply with the instructions set forth in this manual to avoid laser radiation exposure. • Removing the scanning optics unit and accomplishing its reassembly • Replacing or cleaning the components of the conveyor unit , entrance of the heat development unit or the sub scanning unit After completion of the above procedures, restore the removed protective housing and retaining screws to their original states to prevent the laser beam from leaking out from the equipment. Periodical Maintenance for Keeping Equipment Conditions Compliant with Standards To keep the equipment compliant with the laser safety requirements, perform the preventive maintenance programs at specified intervals (See “Preventive Maintenance (PM)” Volume.) Avoid Laser Radiation Exposure When performing installation procedures, observe the following precautions to avoid laser radiation exposure. • Do not attempt to perform any steps other than those stated in this manual because laser radiation exposure may result. • Do not position a mirror or other reflective article in the laser beam optical path. • Do not change the laser beam optical path. • Optical axis adjustments must not be made in the field. Although the semiconductor laser beam is visible red light, no one is allowed to make optical axis adjustments in the field. n Laser Output Circuit Interlock An interlock function is provided for this equipment for turning OFF the laser output circuit to prevent laser exposure when the upper front cover or upper right cover is opened. In addition, this equipment is provided with an interlock function that turns OFF the laser output circuit when the lower right cover is opened. Though, structurally, there is no danger of laser radiation exposure with this cover open. Before turning ON the power with these covers open and performing services, be sure to release the interlock with the special jig provided. After completion of the service procedures, return the jig to the original position. FPCI0102.ai DRYPIX 4000 (Max 2-traymodel) Service Manual SAFETY PRECAUTION-4 SAFETY PRECAUTION-4006-267-10E 01.31.2011 FM5778 2. LABELS 2.1 Laser Caution Labels 2.1.1 Locations of Laser Caution Labels The following illustrates the locations of the protective housing and laser caution labels specified in “Laser Products – Conformance with IEC 60825-1, Am. 2; Final Guidance for Industry and FDA (Laser Notice No. 50)”. FPCI0202.ai Class 3B panel label #2 FPCI0204.ai Class 3B panel label #2 FPCI0203.ai Class 3B panel label #1 HHS certification and identification label FPCI0205.ai Class 3B panel label #1 DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-5 SAFETY PRECAUTION-5006-267-10E 01.31.2011 FM5778 2.1.2 List of Laser Caution Labels n HHS Certification and Identification Label <Old Label> Serial No. 20351 or earlier Serial No. 20352 or later FPCI0120.ai 56320001 MARCH, 2005 FPCI0140.ai 56420352 APRIL, 2005 <New Label> FPCI0216.ai n Class 3B Panel Label #1 FPCI0121.ai n Class 3B Panel Label #2 FPCI0123.ai DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-6 SAFETY PRECAUTION-6006-267-11E 06.30.2011 FM5886 2.2 Other Labels 2.2.1 Locations of Other Labels FPCI0207.ai Rating indication label Manufacturer label (serial number 20457 or earlier) or WEEE marking label (serial number 20961 or later) DETAIL A Caution label (network cable connection) A FPCI0222.ai Caution label (power cable connection) FPCI0108.ai Jam removing label 1 Jam removing label 2 Cleaning roller cleaning label Watch out hand caution label Jam removing label 3 FPCI0109.ai Sorter jam removing label Sorter caution label Jam removing label 4 DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-7 SAFETY PRECAUTION-7006-267-11E 06.30.2011 FM5886 FPCI0110.ai High temperature caution label High temperature caution label 2.2.2 List of Labels n Rating Indication Label <Old Label> For 100-120 VAC specification For 200-240 VAC specification FPCI0125.ai FPCI0126.ai <New Label> For 100-120 VAC specification For 200-240 VAC specification FPCI0219.ai FPCI0220.ai n Manufacturer Label (serial number 20457 or earlier) FPCI0127.ai n High Temperature Caution Label Be aware that the temperature may be high in the area where the following label is affixed. FPCI0128.ai DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-8 SAFETY PRECAUTION-8006-267-11E 06.30.2011 FM5886 n Watch Out Hand Caution Label Be careful not to catch fingers when closing the cover. FPCI0130.ai n Caution Label (network cable connection and power cable connection) 09Safe0010.ai n Cleaning Roller Cleaning Label FPCI0131.ai n Jam Removing Label 1 FPCI0132.ai n Jam Removing Label 2 FPCI0133ai n Jam Removing Label 3 FPCI0134.ai DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-9 SAFETY PRECAUTION-9006-267-11E 06.30.2011 FM5886 n Jam Removing Label 4 FPCI0135.ai n Sorter Jam Removing Label FPCI0136.ai n Sorter Caution Label Do not lean against the sorter bins. FPCI0142.ai n WEEE Marking Label (serial number 20961 or later) FPCI0190.ai DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-10 SAFETY PRECAUTION-10006-267-11E 06.30.2011 FM5886 2.3 Additional Protective Grounding Earth Mark 2.3.1 Imprint Location FPCI0210.ai Earth mark 2.3.2 Imprints n Earth Mark (Imprint) FPCI0129.ai 2.4 Power Cable Caution Label n Power Cable Caution Label (Only Hospital Grade Power Cable for U.S.A.) FPCI0214.ai Power cable caution label FPCI0215.ai n Power Connector Caution Label <NOTE> For the location marked , be sure to use a cable that complies with the specifications. FPCI0221.ai DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-11 SAFETY PRECAUTION-11006-267-11E 06.30.2011 FM5886 3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION Even if the protective housing is removed for servicing purpose, the laser beam will not possibly leak out of the equipment unless its optical path is intentionally changed. However, if the optical path is inadvertently changed during optical system installation, the service engineer or other persons near the equipment may be exposed to laser radiation. Optical system related installation procedures must be carefully performed while observing the instructions set forth in this manual. After completion of installation, thoroughly restore the removed protective housing to its original state. n Protective Housing of Equipment The following shows laser exposure protective housing parts of the equipment. FPCI0212.ai Upper right cover Upper front cover Upper cover Conveyor unit upper right cover FPCI0213.ai Rear cover Left inside cover n Protective Housing of Scanning Optics Unit FPCI0114.ai Upper cover <INSTRUCTIONS> Never remove the upper cover of scanning optics unit. DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-12 SAFETY PRECAUTION-12006-267-11E 06.30.2011 FM5886 4. CONNECTABLE PERIPHERALS Accessory equipment connected to the analog and digital interfaces must be certified according to the respective IEC standards (i.e. IEC60950 for data processing equipment and IEC60601-1 for medical equipment). Furthermore all configurations shall comply with the system standard IEC60601-1-1. Everybody who connects additional equipment to the signal input part or signal output part configures a medical system, and is therefore responsible that the system complies with the requirements of IEC60601-1-1. If in doubt, consult the technical services department or your local representative. 5. CLASSIFICATION 1) According to the type of protection against electrical shock CLASS 1 EQUIPMENT 2) According to the degree of protection against electrical shock NO APPLIED PART 3) Protection against harmful ingress of water IPXO 4) According to the degree of safety of application in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide. Equipment not suitable for use in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide. 5) According to the mode of operation CONTINUOUS OPERATION DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-13 SAFETY PRECAUTION-13006-267-11E 06.30.2011 FM5886 6. Caution on Electromagnetic Waves 6.1 Electromagnetic Compatibility (EMC) This equipment has been tested and found to comply with the limits for medical devices to the IEC60601-1-2 ED2.1: 2004, Medical Device Directive 93/42/EEC. These limits are designed to provide reasonable protection against harmful interference in a typical medical installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other devices in the vicinity. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to other devices, which can be determined by tuning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures; • Reorient or relocate the receiving device. • Increase the separation between the equipment. • Connect the equipment into an outlet on a circuit different from that to which the other device(s) are connected. Consult the manufacturer or field service technician for help. 6.2 Further Information for IEC60601-1-2 ED2.1:2004 • Medical electrical equipment needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information described as follows. • Portable and mobile RF communications equipment can affect medical electrical equipment. • The use of accessories, transducers and cables other than those specified, with the exception of transducers and cables sold by FUJIFILM Corporation as replacement partsfor internal components, may result in increased emissions or decreased immunity of the DRYPIX 4000. List of Cables Name FUJIFILM parts code General specification I/F Cable - TIA/EIA-568 Cat5 or more. Straight cable of UTP type. • The DRYPIX 4000 should not be used adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, the DRYPIX 4000 should be observed to verify normal operation in the configuration in which it will be used. Guidance and manufacturer's declaration - electromagnetic emissions The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Emissions test Compliance Electromagnetic environment - guidance RF emissions CISPR 11 Group 1 The DRYPIX 4000 uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment. RF emissions CISPR 11 Class A The DRYPIX 4000 is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes. Harmonic emissions IEC 61000-3-2 Class A Voltage fluctuations/ flicker emissions IEC 61000-3-3 Complies DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-14 SAFETY PRECAUTION-14006-267-11E 06.30.2011 FM5886 Guidance and manufacturer's declaration - electromagnetic immunity The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Immunity test IEC 60601test level Compliance level Electromagnetic environment - guidance Electrostatic discharge (ESD) IEC 61000-4-2 ±6kV contact ±8kV air ±2kV contact ±4kV contact ±6kV contact ±2kV air ±4kV air ±8kV air Floors should be wood, concrete or ce- ramic tile. If floors are covered with synthetic materi- al, the relative humid- ity should be at least 30%. Electrical fast transient/burst IEC 61000-4-4 ±2kV for power supply lines ±1kV for input/output lines ±2kV for power supply lines ±1kV for input/output lines Mains power quality should be that of a typical commercial or hospital environment. Surge IEC 61000-4-5 ±1kV differential mode ±2kV common mode ±1kV differential mode ±2kV common mode Mains power quality should be that of a typical commercial or hospital environment. Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11 < 5 % UT (>95% dip in UT) for 0.5 cycle 40 % UT (60% dip in UT) for 5 cycles 70 % UT (30% dip inUT) for 25 cycles < 5 % UT (>95% dip in UT) for 5 s < 5 % UT (>95% dip in UT) for 0.5 cycle 40 % UT (60% dip in UT) for 5 cycles 70 % UT (30% dip in UT) for 25 cycles < 5 % UT (>95% dip in UT) for 5 s Mains power quality should be that of a typical commercial or hospital environment. If the user of the DRYPIX 4000 re- quires continued op- eration during power mains interruptions, it is recommended that the DRYPIX 4000 be powered from an uninterruptible power supply or a battery. Power frequency (50/60 Hz) magnetic field IEC 61000-4-8 3 A/m 3 A/m Power frequency mag- netic fields should be at levels characteristic of a typical location in a typical commercial or hospital environ- ment. NOTE: UT is the a.c. mains voltage prior to application of the test level. Guidance and manufacturer's declaration - electromagnetic immunity The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Immunity test IEC 60601 test level Compliance level Electromagnetic environment - guidance Conducted RF IEC 61000-4-6 Radiated RF IEC 61000-4-3 3 Vrms 150kHz - 80MHz 3 V/m 80MHz - 2.5GHz 3 Vrms 3 Vrms Portable and mobile RF communications equipment should be used no closer to any part of the DRYPIX 4000, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter. Recommended separation distance d = 1.2 d = 1.2 80 MHz - 800 MHz d = 2.3 800 MHz - 2.5 GHz where P is the maximum output power rat- ing of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in metres (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey,a should be less than the compliance level in each frequency range.b Interference may occur in the vicinity of equipment marked with the following symbol: NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is af- fected by absorption and reflection from structures, objects and people. a Field strength from fixed transmitters, such as base stations for radio (cellular/cordless) tele- phones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broad- cast cannot be predicted theoretically with accuracy. To assess the electromagnetic environ- ment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the DRYPIX 4000 is used exceeds the applicable RF compliance, the DRYPIX 4000 should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reori- enting or relocating the DRYPIX 4000. b Over the frequency range 150 kHz to 80 MHz, field strength should be less than 3 V/m. DRYPIX 4000 (Max 2-tray model) Service Manual SAFETY PRECAUTION-15 SAFETY PRECAUTION-15006-267-11E 06.30.2011 FM5886 Recommended separation distances between Portable and mobile RF communications equipment and the DRYPIX 4000 The DRYPIX 4000 is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the DRYPIX 4000 can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the DRYPIX 4000 as recommended below, according to the maximum output power of the communications equipment. Rated maximum output power of transmitter W Separation distance according to frequency of transmitter m 150 kHz - 80 MHz d = 1.2 80 MHz - 800 MHz d = 1.2 800 MH - 2.5 GHz d = 2.3 0.01 0.12 0.12 0.23 0.1 0.38 0.38 0.73 1 1.2 1.2 2.3 10 3.8 3.8 7.3 100 12 12 23 For transmitters rated at a maximum output power not listed above, the recommended separa- tion distance d in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range ap- plies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is af- fected by absorption and reflection from structures, objects and people. DRYPIX 4000 (Max 3-tray model) Service Manual006-267-12E 10.07.2011 DRYPIX 4000 SERVICE MANUAL SAFETY PRECAUTION (Max 3-tray model) 01.31.2011 10 New release (FM5778) All pages 06.30.2011 11 Revised (FM5886) 2, 4-15 10.07.2011 12 Revised (Ed3) 1, 5-19 CONTROL SHEET Revision Number Reason Pages AffectedIssue Date DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-1 SAFETY PRECAUTION-1006-267-12E 10.07.2011 1. SAFETY PRECAUTION To avoid accidents, observe the following precautions. 1.1 General Precautions WARNING No modification of this equipment is allowed. Power Supply • Be sure to turn OFF the power of the main power switch and switch boardbefore starting operation. Starting operations with the power ON may result in electric shock, fire hazards, or machine malfunction. Some parts are not fully discharged and other parts (e.g. heater) remain heated immediately after power OFF. Be careful not to touch such parts. When performing steps (e.g. voltage measurement) that cannot be completed with the power OFF, observe the instructions set forth in this manual and operate with care to avoid electric shock and other hazards. • When restarting the machine, turn OFF the power, wait for more than 10 seconds, and then turn it ON. If the interval from power OFF to ON is too short, the machine may not be properly started. • Do not connect any unspecified device. • In an emergency disconnect the power plug or the inlet Ensure sufficient space around the power plug or the inlet. Ventilation of Installation Site The ventilation of the equipment and film is accompanied by a slight smell. Be sure to ventilate the room during and after operation. Drive Section Inspection To avoid accidents, be sure to turn OFF the power before initiating inspection or adjustment procedures. When performing an inspection or adjustment procedure that cannot be completed with the power OFF, operate carefully while observing the instructions set forth in this manual. Heavy Weights When installing or removing heavy weights, complete it with an assistant or a hoisting or other appropriate device. Safety Devices Ensure that the accident prevention functions of fuses, interlock switches, panels, covers, and other safety devices are always operative. Also refrain from introducing such modifications which may impair the safety device functions. Adjustable Foot Anchorage As an earthquake measure for the equipment, fasten the adjustable feet to the floor surface. Optical Parts Handling Precautions When handling any optical parts, observe the following precautions. Failure to observe these precautions may result in a deterioration in image quality. • Never touch the surfaces of optical parts. • When removing dirt from optical parts, use the specified procedure only. • Scanning optics unit removal must be carried out in a clean environment. Also do not remove the scanning optics unit protective housing. Heat Development Unit Handling Precautions A heater is used for the rack. Touching it during operations may result in burns. Turn the power OFF and wait until the heater temperature drops before handling the unit. Grounding Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and by securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to the original states upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts. Other General Precautions • When servicing the board for maintenance, be sure to wear a wrist band to ground yourself. Failure to do so may result in damage of electronic components on the board due to static electricity from your body. • Do not stain or peel off the product nameplates, labels of safety standards, or product No. indications attached on the machine, and do not attach other labels over them. • After completion of operation, return the protective enclosure, fixing screws, and other removed components to the original positions and fix fully. DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-2 SAFETY PRECAUTION-2006-267-11E 06.30.2011 FM5886 Interlock Release Jig The max 3-tray model does not have an interlock release jig. If you wish to use an interlock release jig, purchase service parts. The interlock release jig that can be used with the max 3-tray model is that same as the one equipped on the max 2-tray model. DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-3 SAFETY PRECAUTION-3006-267-10E 01.31.2011 FM5778 1.2 Precautions Against Laser Radiation As indicated in the Certification and Identification Label attached on the rear cover of the machine, the machine complies with the “Laser Products – Conformance with IEC 60825-1, Am. 2; Final Guidance for Industry and FDA (Laser Notice No. 50)”. Although a laser (Class 3B, semiconductor laser having a wavelength of 658 nm and emitting visible red light) having a maximum output of 70 mW is incorporated in the image recorder, exposure to any hazards can be avoided by following the instructions set forth in this manual. How to Avoid Laser Radiation Exposure To avoid laser radiation exposure, observe the following precautions. Steps Requiring Precautions Against Laser Radiation Exposure When performing the following procedures, thoroughly comply with the instructions set forth in this manual to avoid laser radiation exposure. • Removing the scanning optics unit and accomplishing its reassembly • Replacing or cleaning the components of the conveyor unit , entrance of the heat development unit or the sub scanning unit After completion of the above procedures, restore the removed protective housing and retaining screws to their original states to prevent the laser beam from leaking out from the equipment. Periodical Maintenance for Keeping Equipment Conditions Compliant with Standards To keep the equipment compliant with the laser safety requirements, perform the preventive maintenance programs at specified intervals (See “Preventive Maintenance (PM)” Volume.) Avoid Laser Radiation Exposure When performing installation procedures, observe the following precautions to avoid laser radiation exposure. • Do not attempt to perform any steps other than those stated in this manual because laser radiation exposure may result. • Do not position a mirror or other reflective article in the laser beam optical path. • Do not change the laser beam optical path. • Optical axis adjustments must not be made in the field. Although the semiconductor laser beam is visible red light, no one is allowed to make optical axis adjustments in the field. Laser Output Circuit Interlock An interlock function is provided for this equipment for turning OFF the laser output circuit to prevent laser exposure when the upper front cover or upper right cover is opened. In addition, this equipment is provided with an interlock function that turns OFF the laser output circuit when the lower right cover is opened. Though, structurally, there is no danger of laser radiation exposure with this cover open. Before turning ON the power with these covers open and performing services, be sure to release the interlock with the special jig provided. After completion of the service procedures, return the jig to the original position. 09Safe0002.ai DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-4 SAFETY PRECAUTION-4006-267-11E 06.30.2011 FM5886 2. LABELS 2.1 Laser Caution Labels 2.1.1 Locations of Laser Caution Labels The following illustrates the locations of the protective housing and laser caution labels specified in “Laser Products – Conformance with IEC 60825-1, Am. 2; Final Guidance for Industry and FDA (Laser Notice No. 50)”. 09Safe0003.ai Class 3B Panel Label #2 09Safe0004.ai Class 3B Panel Label #2 09Safe0005.ai Class 3B panel Label #1 HHS Certification and Identification Label Class 3B panel Label #1 HHS Certification and Identification Label For overseas For china DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-5 SAFETY PRECAUTION-5006-267-12E 10.07.2011 09Safe0006.ai Class 3B Panel Label #1 2.1.2 List of Laser Caution Labels HHS Certification and Identification Label 09Safe0014.ai IEC60825-1:Class 1 Product Label Class 1 Product IEC60825-1 Class 3B Panel Label #109Safe0015.ai DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-6 SAFETY PRECAUTION-6006-267-12E 10.07.2011 Class 3B Panel Label #2 09Safe0016.ai CLASS 3B LASER RADIATION WHEN OPEN AND INTERLCKS DEFEATED. AVOID EXPOSURE TO THE BEAM. RADIACIÓN LÁSER DE CLASE 3B EN CASO DE ABRIR AQUÍ Y CANCELAR EL BLOQUEO DE SEGURIDAD. EVITAR LA EXPOSICIÓN A LA RADIACIÓN. HVIS INTERLOCK SWITCHEN BLIVER UDLØST NÅR FRONT LÅGEN ER ÅBEN, VIL LASEREN UDSENDE EN LASERSTRÅLE. (KLASSE 3B STRÅLE) UNDGÅ BESTRÅLING FRA LASEREN. RAGGIO LASER CLASSE 3B IN CASO DI APERTURA ED A SICUREZZE DISABILITATE. NON ESPORSI AL RAGGIO. LASERSTRÅLING I KLASSE 3B VED ÅPNING OG NÅR SIKKERHETSLÅSER BRYTES. UNNGÅ EKSPONERING FRA STRÅLEN. ΑΦΟΥ ΑΝΟΙΞΕΤΕ ΤΟ ΜΠΡΟΣΤΙΝΟ ΚΑΠΑΚΙ, ΘΑ ΥΠΑΡΞΕΙ ΕΚΠΟΜΠΗ ΑΚΤΙΝΑΣ LASERΚΛΑΣΗΣ 3Β. ΠΑΡΑΚΑΛΟΥΜΕ ΝΑ ΑΠΟΦΥΓΕΤΕ ΝΑ ΕΚΤΕΘΕΙΤΕ ΣΤΗΝ ΑΚΤΙΝΑ ΑΥΤΗ. SEVANJE LASERJA RAZREDA 3B PRI ODPRTEM POKROVU IN ODSTRANJENI ZAPORI. NE IZPOSTAVLJAJTE SE LESERSKEMU ŽARKU! NEBEZPEČNÉ LASEROVÉ ZÁŘENÍ TŘÍDY 3B PŘI OTEVŘENÍ PŘEDNÍHO KRYTU A PŘEKONÁNÍ BLOKOVÁNÍ SPÍNAČEM. NEBEZPEČÍ POŠKOZENÍ ZRAKU!! PO OTVORENÍ PREDNÉHO KRYTU A VYPNUTÍ BEZPEČNOSTNÉHO SPÍNAČA, DÔJDE K VYŽIARENIU LASEROVÉHO LÚČA TRIEDY 3B. VYVARUJTE SA EXPOZÍCII TÝMTO LÚČOM. ПРИ ОТВАРЯНЕ И СПРЯНО БЛОКИРАНЕ СЕ ИЗЛЪЧВА ЛАЗЕР КЛАС 3В. ИЗБЯГВАЙТЕ ИЗЛАГАНЕ НА ЛЪЧА. KLASSE 3B LASERSTRALEN NA OPENEN VAN DE VOORDEUR EN BIJ UITGESCHAKELDE BEVEILIGING. VERMIJD BLOOTSTELLING AAN LASERSTRALEN. 打��里,解除���,会�出3B�的激光。 ��必避�以免受到激光照射。 打開此處的蓋子, 假如解除連鎖, 會�生3B級的雷射光。 請避免雷射光的照射。 EMITE RADIAÇÃO LASER CLASSE 3B QUANDO ABERTO OU POR DEFEITO INTERRUPTOR DE SEGURANÇA. EVITE EXPOSIÇÃO AO RAIO LASER. RADIASI LASER KELAS 3B BILA TERBUKA DAN KUNCI PENGAMAN DIMATIKAN. HINDARI PAPARAN PADA SOROTAN SINAR. KUI PÄRAST ESIPANEELI AVAMIST VABASTADA TURVALUKK, VÄLJUB LASERKIIR VÕIMSUSKLASSIGA 3B. VÄLTIGE KIIRE ETTE SATTUMIST. 3B LAZERIO KLASĖS SPINDULIUOTĖ, KAI ATIDARYTA IR ATJUNGTA BLOKUOTĖ. VENKITE SPINDULIO POVEIKIO. JA ATVĒRTS UN BLOĶĒŠANA ATSLĒGTA, IZSARGĀTIES NO 3B KLASES LĀZERA STAROJUMA! IZVAIRIETIES NO STARU IEDARBĪBAS. AZ ELÜLSŐ FEDÉL ELTÁVOLÍTÁSA UTÁN, HA A ZÁRAT KIOLDJUK, A 3B OSZTÁLYÚ LÉZER SUGÁROZNI KEZD. KÉRJÜK NE ÁLLJON A LÉZERSUGÁRBA! เมื่อเปิดฝาด้านหน้าออกและระบบอินเตอร์ล็อคไม่ทำงาน ระดับความอันตรายของลำแสงเลเซอร์อยู่ที่ระดับ3B หลีกเลี่ยงการจ้องมองที่ลำแสงเลเซอร์ BEI GEOFFNETEM FRONTCOVER MIT DEAKTIVIERTER SICHERHEITSCHALTUNG TRITT LASERLICHT DER KLASSE 3B AUS. BITTE NICHT DEM LASERSTRAHL AUSSETZTEN. POZOR POZOR!! ATENŢIE! 2.2 Other Labels <NOTE> The illustration referred to the CAUTION Label for the specification IEC60601- 1:Ed3:2005. 2.2.1 Locations of Other Labels 09Safe0007.aiA A DETAIL A Caution label (network cable connection) Rating indication label Rating indication label Chinese RoHs mark Chinese RoHs mark Caution Label Caution Label Chinese product indication label For overseas For china DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-7 SAFETY PRECAUTION-7006-267-12E 10.07.2011 09Safe0022.ai Caution label (power cable connection) 09Safe0008.ai Watch out hand caution label Sorter jam removing label Sorter caution label 09Safe0009.ai High temperature caution label High temperature caution label 09Safe0013.ai 1st rack 2nd rack Higth temperature caution label DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-8 SAFETY PRECAUTION-8006-267-12E 10.07.2011 2.2.2 List of Labels Rating Indication Label For 100-120 VAC specification For 200-240 VAC specification 09Safe0017E.ai 09Safe0018E.ai <IEC60601-1 : Ed3 : 2005> For 200-240 VAC specification 09Safe0023.ai High Temperature Caution Label Be aware that the temperature may be high in the area where the following label is affixed. FPCI0128.ai Chinese Product Indication Label 09Safe0019.ai 合格产品 Caution Label 09Safe0020.ai Chinese RoHs mark 09Safe0020.ai Watch Out Hand Caution Label Be careful not to catch fingers when closing the cover. FPCI0130.ai Caution Label (network cable connection and power cable connection) <NOTE> For this equipment, 2 types of CAUTION Labels are respectively labeled corresponding to its specification. <IEC60601-1 : Ed3 : 2005> <IEC60601-1 : Ed2 : 2004> 09Safe0024.ai 09Safe0010.ai DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-9 SAFETY PRECAUTION-9006-267-12E 10.07.2011 Sorter Jam Removing Label FPCI0136.ai Sorter Caution Label Do not lean against the sorter bins. FPCI0142.ai 2.3 Additional Protective Grounding Earth Mark 2.3.1 Imprint Location 09Safe0001.ai Earth mark 2.3.2 Imprints Earth Mark (Imprint) FPCI0129.ai DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-10 SAFETY PRECAUTION-10006-267-12E 10.07.2011 2.4 Power Cable Caution Label Power Cable Caution Label (Only Hospital Grade Power Cable for U.S.A.) FPCI0214.ai Power cable caution label FPCI0215.ai Power Connector Caution Label <NOTE> • Always use a cable conforming to the specifications at a position with a caution label applied. • For this equipment, 2 types of CAUTION Labels are respectively labeled corresponding to its specification. • The illustration referred to the CAUTION Label for the specification IEC60601- 1:Ed3:2005. 09Safe000E1.ai Earth mark DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-11 SAFETY PRECAUTION-11006-267-12E 10.07.2011 3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION Even if the protective housing is removed for servicing purpose, the laser beam will not possibly leak out of the equipment unless its optical path is intentionally changed. However, if the optical path is inadvertently changed during optical system installation, the service engineer or other persons near the equipment may be exposed to laser radiation. Optical system related installation procedures must be carefully performed while observing the instructions set forth in this manual. After completion of installation, thoroughly restore the removed protective housing to its original state. Protective Housing of Equipment The following shows laser exposure protective housing parts of the equipment. 09Safe0011.ai Upper right cover Upper front cover Upper cover Conveyor unit upper right cover 09Safe0012.ai Rear cover Left inside cover Protective Housing of Scanning Optics Unit FPCI0114.ai Upper cover <INSTRUCTIONS> Never remove the upper cover of scanning optics unit. DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-12 SAFETY PRECAUTION-12006-267-12E 10.07.2011 4. CONNECTABLE PERIPHERALS Accessory equipment connected to the analog and digital interfaces must be certified according to the respective IEC standards (i.e. IEC60950 for data processing equipment and IEC60601-1 for medical equipment). Furthermore all configurations shall comply with the system standard IEC60601-1-1:2000 and IEC60601-1:2005 chapter16. Everybody who connects additional equipment to the signal input part or signal output part configures a medical system, and is therefore responsible that the system complies with the requirements of IEC60601-1-1:2000 and IEC60601- 1:2005 chapter16. If in doubt, consult the technical services department or your local representative. DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-13 SAFETY PRECAUTION-13006-267-12E 10.07.2011 5. CLASSIFICATION 1) According to the type of protection against electrical shock CLASS 1 EQUIPMENT 2) According to the degree of protection against electrical shock NO APPLIED PART 3) Protection against harmful ingress of water or particulate matter IP00 4) According to the degree of safety of application in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide. Equipment not suitable for use in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide. 5) According to the mode of operation CONTINUOUS OPERATIONDRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-14 SAFETY PRECAUTION-14006-267-12E 10.07.2011 6. Caution on Electromagnetic Waves 6.1 Electromagnetic Compatibility (EMC) This equipment has been tested and found to comply with the limits for medical devices to the IEC60601-1-2, Medical Device Directive 93/42/EEC. These limits are designed to provide reasonable protection against harmful interference in a typical medical installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other devices in the vicinity. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to other devices, which can be determined by tuning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures; • Reorient or relocate the receiving device. • Increase the separation between the equipment. • Connect the equipment into an outlet on a circuit different from that to which the other device(s) are connected. Consult the manufacturer or field service technician for help. 6.2 Further Information for IEC60601-1-2 • Medical electrical equipment needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information described as follows. • Portable and mobile RF communications equipment can affect medical electrical equipment. • The use of accessories, transducers and cables other than those specified, with the exception of transducers and cables sold by FUJIFILM Corporation as replacement parts for internal components, may result in increased emissions or decreased immunity of the DRYPIX 4000. List of Cables Name FUJIFILM parts code General specification I/F Cable - TIA/EIA-568 Cat5 or more. Straight cable of UTP type. • The DRYPIX 4000 should not be used adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, the DRYPIX 4000 should be observed to verify normal operation in the configuration in which it will be used. Guidance and manufacturer's declaration - electromagnetic emissions The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Emissions test Compliance Electromagnetic environment - guidance RF emissions CISPR 11 Group 1 The DRYPIX 4000 uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment. RF emissions CISPR 11 Class A The DRYPIX 4000 is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes. Harmonic emissions IEC 61000-3-2 Class A Voltage fluctuations/ flicker emissions IEC 61000-3-3 Complies DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-15 SAFETY PRECAUTION-15006-267-12E 10.07.2011 Guidance and manufacturer's declaration - electromagnetic immunity The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Immunity test IEC 60601test level Compliance level Electromagnetic environment - guidance Electrostatic discharge (ESD) IEC 61000-4-2 ±6kV contact ±8kV air ±2kV contact ±4kV contact ±6kV contact ±2kV air ±4kV air ±8kV air Floors should be wood, concrete or ce- ramic tile. If floors are covered with synthetic materi- al, the relative humid- ity should be at least 30%. Electrical fast transient/burst IEC 61000-4-4 ±2kV for power supply lines ±1kV for input/output lines ±2kV for power supply lines ±1kV for input/output lines Mains power quality should be that of a typical commercial or hospital environment. Surge IEC 61000-4-5 ±1kV differential mode ±2kV common mode ±1kV differential mode ±2kV common mode Mains power quality should be that of a typical commercial or hospital environment. Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11 < 5 % UT (>95% dip in UT) for 0.5 cycle 40 % UT (60% dip in UT) for 5 cycles 70 % UT (30% dip inUT) for 25 cycles < 5 % UT (>95% dip in UT) for 5 s < 5 % UT (>95% dip in UT) for 0.5 cycle 40 % UT (60% dip in UT) for 5 cycles 70 % UT (30% dip in UT) for 25 cycles < 5 % UT (>95% dip in UT) for 5 s Mains power quality should be that of a typical commercial or hospital environment. If the user of the DRYPIX 4000 re- quires continued op- eration during power mains interruptions, it is recommended that the DRYPIX 4000 be powered from an uninterruptible power supply or a battery. Power frequency (50/60 Hz) magnetic field IEC 61000-4-8 3 A/m 3 A/m Power frequency mag- netic fields should be at levels characteristic of a typical location in a typical commercial or hospital environ- ment. NOTE: UT is the a.c. mains voltage prior to application of the test level. Guidance and manufacturer's declaration - electromagnetic immunity The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Immunity test IEC 60601 test level Compliance level Electromagnetic environment - guidance Conducted RF IEC 61000-4-6 Radiated RF IEC 61000-4-3 3 Vrms 150kHz - 80MHz 3 V/m 80MHz - 2.5GHz 3 Vrms 3 Vrms Portable and mobile RF communications equipment should be used no closer to any part of the DRYPIX 4000, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter. Recommended separation distance d = 1.2 d = 1.2 80 MHz - 800 MHz d = 2.3 800 MHz - 2.5 GHz where P is the maximum output power rat- ing of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in metres (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey,a should be less than the compliance level in each frequency range.b Interference may occur in the vicinity of equipment marked with the following symbol: NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is af- fected by absorption and reflection from structures, objects and people. a Field strength from fixed transmitters, such as base stations for radio (cellular/cordless) tele- phones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broad- cast cannot be predicted theoretically with accuracy. To assess the electromagnetic environ- ment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the DRYPIX 4000 is used exceeds the applicable RF compliance, the DRYPIX 4000 should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reori- enting or relocating the DRYPIX 4000. b Over the frequency range 150 kHz to 80 MHz, field strength should be less than 3 V/m. DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-16 SAFETY PRECAUTION-16006-267-12E 10.07.2011 Recommended separation distances between Portable and mobile RF communications equipment and the DRYPIX 4000 The DRYPIX 4000 is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the DRYPIX 4000 can help prevent electromagnetic interference by maintaining a minimum distancebetween portable and mobile RF communications equipment (transmitters) and the DRYPIX 4000 as recommended below, according to the maximum output power of the communications equipment. Rated maximum output power of transmitter W Separation distance according to frequency of transmitter m 150 kHz - 80 MHz d = 1.2 80 MHz - 800 MHz d = 1.2 800 MH - 2.5 GHz d = 2.3 0.01 0.12 0.12 0.23 0.1 0.38 0.38 0.73 1 1.2 1.2 2.3 10 3.8 3.8 7.3 100 12 12 23 For transmitters rated at a maximum output power not listed above, the recommended separa- tion distance d in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range ap- plies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is af- fected by absorption and reflection from structures, objects and people. DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-17 SAFETY PRECAUTION-17006-267-12E 10.07.2011 7. Cautions on Network • Before connecting this system to the network with other systems, confirm that the other systems are not affected. If they are affected, take countermeasures such as network separation. • After modifying the network, confirm that this system is not affected. If it is affected, take appropriate countermeasures including. • Replacing connected devices • Connecting additional devices • Removing devices • Updating devices • Upgrading devices DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-18 SAFETY PRECAUTION-18006-267-12E 10.07.2011 BLANK PAGE DRYPIX 4000 (Max 3-tray model) Service Manual SAFETY PRECAUTION-19 SAFETY PRECAUTION-19006-267-12E 10.07.2011 BLANK PAGE DRYPIX 4000 Service Manual006-267-14E 03.20.2014 FM9229 DRYPIX 4000 SERVICE MANUAL SPECIFICATIONS 11.05.2004 00 New release (FM4426 (1)) All pages 02.28.2005 01 Revised (FM4555) All pages 04.25.2005 02 Revised (FM4589) 1, 2, 4, 8 02.28.2006 03 Revised (FM4704) 4, 7 03.31.2008 07 Revised (Revision for main unit software version 4, 9 V3.3, DI Tool version V3.1, etc.) (FM5333) 02.15.2010 09 Revised (FM5680) 9 01.31.2011 10 Revised (FM5778) All pages 06.30.2011 11 Revised (FM5886) All pages 10.07.2011 12 Revised (Ed3) 13, 14 03.20.2014 14 Revised (FM9229) 6-7 CONTROL SHEET Revision Number Reason Pages AffectedIssue Date DRYPIX 4000 Service Manual SPECIFICATIONS-1 SPECIFICATIONS-1006-267-11E 06.30.2011 FM5886 1. SPECIFICATIONS 1.1 Part Name 1.1.1 Max 2-tray model Product Code Contents Parts No. Remarks DRYPIX 4000 100V E Overseas specifications main unit 000Y5133 (VUSA/VF1) Overseas 100 - 120 V specifications Film tray: 1 tray Tray setting • Tray 1: 35 x 43 cm size Tray can be extended up to 2 trays. (Optional tray) Power cable (100 - 120 V) 136Y9138 Hospital grade power cable for U.S.A. Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual DRYPIX 4000 100V 2T E Overseas specifications main unit 000Y5133 (VUSA/VF2) Overseas 100 - 120 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 26 x 36 cm size Power cable (100 - 120 V) 136Y9138 Hospital grade power cable for U.S.A. Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual (*1): Memory can be extended up to 512 MB. (Optional memory) Product Code Contents Parts No. Remarks DRYPIX 4000 200V E Overseas specifications main unit 000Y5133 (VEU/VF1) Overseas 200 - 240 V specifications Film tray: 1 tray Tray setting • Tray 1: 35 x 43 cm size Tray can be extended up to 2 trays. (Optional tray) Power cable (230 V) 136N0449 Power cable for EU Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual DRYPIX 4000 200V 2T E Overseas specifications main unit 000Y5133 (VEU/VF2) Overseas 200 - 240 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 20 x 25 cm size Power cable (230 V) 136N0449 Power cable for EU Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual (*1): Memory can be extended up to 512 MB. (Optional memory) DRYPIX 4000 Service Manual SPECIFICATIONS-2 SPECIFICATIONS-2006-267-11E 06.30.2011 FM5886 Product Code Contents Parts No. Remarks DRYPIX 4000 200V UK E Overseas specifications main unit 000Y5133 (VBSI/VF1) Overseas 200 - 240 V specifications Film tray: 1 tray Tray setting • Tray 1: 35 x 43 cm size Tray can be extended up to 2 trays. (Optional tray) Power cable (240 V) 136N0450 Power cable for U.K. Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual DRYPIX 4000 200V UK 2T E Overseas specifications main unit 000Y5133 (VBSI/VF2) Overseas 200 - 240 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 20 x 25 cm size Power cable (240 V) 136N0450 Power cable for U.K. Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual (*1): Memory can be extended up to 512 MB. (Optional memory) 1.1.2 Max 3-tray model For overseas Product Code Contents Parts No. Remarks DRYPIX PLUS 100V H E Overseas specifications main unit Overseas 100 - 120 V specifications Film tray: 1 tray Tray setting • Tray 1: 35 x 43 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX PLUS 100V 2T BH E Overseas specifications main unit Overseas 100 - 120 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 26 x 36 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX PLUS 100V 3T BHH E Overseas specifications main unit Overseas 100 - 120 V specifications Film tray: 3 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 35 x 43 cm size • Tray 3: 26 x 36 cm size Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX 4000 Service Manual SPECIFICATIONS-3 SPECIFICATIONS-3006-267-11E 06.30.2011 FM5886 Product Code Contents Parts No. Remarks DRYPIX PLUS 200V H E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 1 tray Tray setting • Tray 1: 35 x 43 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX PLUS 200V 2T 6H E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 20 x 25 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX PLUS 200V 2T BH E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 26 x 36 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual Product Code Contents Parts No. Remarks DRYPIX PLUS 200V 3T BHH E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 3 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 35 x 43 cm size • Tray 3: 26 x 36 cm size Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1Operation Manual DRYPIX PLUS 200V 3T 6BH E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 3 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 26 x 36 cm size • Tray 3: 20 x 25 cm size Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX 4000 Service Manual SPECIFICATIONS-4 SPECIFICATIONS-4006-267-11E 06.30.2011 FM5886 For china Product Code Contents Parts No. Remarks DRYPIX PLUS 200V CN H E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 1 tray Tray setting • Tray 1: 35 x 43 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX PLUS 200V 2T CN BH E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 2 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 26 x 36 cm size Tray can be extended up to 3 trays. (Optional tray) Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX PLUS 200V 3T CN BHH E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 3 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 35 x 43 cm size • Tray 3: 26 x 36 cm size Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual Product Code Contents Parts No. Remarks DRYPIX PLUS 200V 3T CN 6BH E Overseas specifications main unit Overseas 200 - 240 V specifications Film tray: 3 tray Tray setting • Tray 1: 35 x 43 cm size • Tray 2: 26 x 36 cm size • Tray 3: 20 x 25 cm size Buffer memory board: 1 1GB Individual data CD-R: 1 Main unit software CD-R: 1 Operation Manual DRYPIX 4000 Service Manual SPECIFICATIONS-5 SPECIFICATIONS-5006-267-11E 06.30.2011 FM5886 1.2 List of Optional Parts Check the components against the PACKING LIST contained in the carton box. Note that the interface is hereafter sometimes referred to as I/F and the diagnostics units as HOST or image generator. Lists of components are described below. Product codes ending in # are for domestic use in Japan while those ending in E are for overseas use. <NOTE> The following List of Components enumerate items required for each configuration, so they do not correspond to units (quantities) of orders or packages. Use the product codes (Product Code) indicated only as a reference for unpacking and follow the order lists provided separately when placing orders. List of Options Max 2-tray model Product Code Product Parts No. Remarks DPX 4000 TRAY #/E Additional option tray 898Y1094 20 x 25 cm size tray set- ting DPX 4000 SRT #/E Additional option sorter 809Y0052 - DPX BASE FBM 256MB #/E Expanded frame buffer memory 113S0185A 256MB (Common to DRYPIX 7000) DPX 4000 FLOOR FIX KIT #/E Fall prevention fixture kit 898Y1126 For securing equipment Max 3-tray model Product Code Product Remarks DPX PLUS TRAY E Additional option tray 20 x 25 cm size tray setting <REMARKS> • The following options are the same as max 2-tray model. • Option sorter • Fall prevention fixture kit • Max 3-tray model has no setting of expanded frame buffer memory. DRYPIX 4000 Service Manual SPECIFICATIONS-6 SPECIFICATIONS-6006-267-14E 03.20.2014 FM9229 1.3 General Specifications Recording Method Laser exposure heat development method Laser Light Source Red semiconductor source (658 nm, 70mW x 1) First Printing Time Approximately 85 seconds (35 x 43 cm size) Processing Ability 35 x 43 cm size: Approximately 110 films/hour 35 x 35 cm size: Approximately 120 films/hour 28 x 35 cm size: Approximately 160 films/hour 26 x 36 cm size: Approximately 160 films/hour 25 x 30 cm size: Approximately 120 films/hour 20 x 25 cm size: Approximately 160 films/hour Start-up Time Approximately 15 minutes (When ambient temperature is 25 ˚C) Image Quality Exposure Resolution 14 bits Maximum Density (Dmax) Select from 2.64, 3.0, 3.3, at DI-HL and DI-HLc Select from 3.6 and 4.0 at DI-ML Recording Pixel Size 100 µm (standard), 50 µm (optional) Maximum Number of Recording Pixels 35 x 43 cm size : 3520 x 4280 (in 100 µm recording) : 7040 x 8560 (in 50 µm recording) 35 x 35 cm size : 3520 x 3520 (in 100 µm recording) : 7040 x 7040 (in 50 µm recording) 28 x 35 cm size : 3520 x 2770 (in 100 μm recording) : 7040 x 5540 (in 50 μm recording) 26 x 36 cm size : 3600 x 2540 (in 100 µm recording) : 7200 x 5080 (in 50 µm recording) 25 x 30 cm size : 3016 x 2506 (in 100 µm recording) : 6032 x 5012 (in 50 µm recording) 20 x 25 cm size : 2000 x 2510 (in 100 µm recording) : 4000 x 5020 (in 50 µm recording) DRYPIX 4000 Service Manual SPECIFICATIONS-7 SPECIFICATIONS-7006-267-14E 03.20.2014 FM9229 Film Applicable Types DI-HL (Blue base/ 35 x 43, 26 x 36, 25 x 30, 20 x 25 cm size) DI-HLc (Clear base/ 35 x 43, 26 x 36, 20 x 25 cm size) DI-ML (Blue base/ 26 x 36, 25 x 30, 20 x 25 cm size) MDI-HLJ (Blue base/ 35 x 43, 28 x 35, 26 x 36, 25 x 30, 20 x 25 cm size) (China only) Applicable Film Size/Number of Sheets in One Pack 35 x 43 cm size : 101 sheets (including one sheet for reducing dusts) 28 x 35, 26 x 36, 25 x 30, 20 x 25 cm sizes : 151 sheets (including one sheet for reducing dusts) Number of Supplies • Max 2-tray model: Can be equipped with up to two trays. • Max 3-tray model: Can be equipped with up to three trays. Loading Method Daylight conditions loading Maximum Ejected Film Capacity (output tray on the upper cover of the main unit) 150 films Input I/F DICOM Network input only Network Connection DICOM Protocol Direct connection (standard) TOSHIBA Protocol Connection via FN-PS551 and DRYPIX Link FINP Protocol Connection via FN-PS551 and DRYPIX Link Modality Connection A/D-I/F Connection (Analog/Digital) Connection via DRYPIX Link Applicable equipment: Diagnostic devices such as CT/MRI E-I/F Connection Network connection via DRYPIX Link Applicable equipment: Image reader after FCR 7000, MF-300/MF-300S/MF- 300L, FN-PS551 Image Processing Interpolation SSM interpolation, A-VR interpolation Tone Processing BAR method, SAR method Format • Standard format (common to all film sizes): 1, 2, 3, 4, 6, 8, 9, 12, 15, 16, 18, 20, 24, 25, 28, 30, 32, 35, 36, 40, 42, 48, 49, 54, 56, 63, 64, 70, 72, 80 • Mixed Format 35 x 43 cm size portrait mix : six types 28 x 35 cm size portrait mix : one type 28 x 35 cm size landscape mix : four types 26 x 36 cm size portrait mix : one type 26 x 36 cm size landscape mix : four types 25 x 30 cm size portrait mix : one type 25 x 30 cm size landscape mix : four types 20 x 25 cm size portrait mix : one type 20 x 25 cm size landscape mix : four types DRYPIX 4000 Service Manual SPECIFICATIONS-8 SPECIFICATIONS-8006-267-11E 06.30.2011 FM5886 Memory Capacity Max 2-tray model Standard 256 MB, maximum 512 MB Max 3-tray model 1 GB Image Spooling Spooled to HD (in IDE connection) HD Capacity Max 2-tray model 40 GB or above Max 3-tray model 160 GB or above Density Correction Automatic density correction function (AUTO F. D. C.) Optional Sorter Number of Bins 3 bins (The total number of bins is 4 because the output tray on the upper cover of the main unit is counted as 1 bin.) Maximum Number of Films Storable per Bin 30 films per bin Noise Ready : Approximately 45 dB Printing : Approximately 50 dB (excluding transient noises) DRYPIX 4000 Service Manual SPECIFICATIONS-9 SPECIFICATIONS-9006-267-11E 06.30.2011 FM5886 1.4 Equipment Dimensions and Weight 1.4.1 Dimensions Max 2-tray model 600 mm x 585 mm x 1040 mm (W x D x H) <REMARKS> The dimensions are as follows when the sorter is mounted. 600 mm x 585 mm x 1340 mm (W x D x H) DRYPIX 4000 Service Manual SPECIFICATIONS-10 SPECIFICATIONS-10006-267-11E 06.30.2011 FM5886 Max 3-tray model 600 mm x 585 mm x 1090 mm (W x D x H) 09Spec0001.ai10 90 m m 600mm 585mm 565mm <REMARKS> The dimensions are as follows when the sorter is mounted. 600 mm x 585 mm x 1390 mm (W x D x H) 09Spec0002.ai 13 90 m m 12 95 m m 600mm 565mm 585mm DRYPIX 4000 Service Manual SPECIFICATIONS-11 SPECIFICATIONS-11006-267-11E 06.30.2011 FM5886 1.4.2 Weight Max 2-tray model Approximately 140 kg (including two trays) The weight is approximately 150 kg when the sorter is mounted (including two trays) Max 3-tray model Approximately 160 kg (including three trays) The weight is approximately 170 kg when the sorter is mounted (including three trays) 1.5 Means to Move and Secure Equipment Move Four wheel caster (omni-directional, with no brake) Securing Adjustable feet : 2 (front) fixtures : 1 set (option) DRYPIX 4000 Service Manual SPECIFICATIONS-12 SPECIFICATIONS-12006-267-11E 06.30.2011 FM5886 1.6 Environmental Requirements Temperature, Relative Humidity and Atmospheric Pressure Operating Temperature/Relative humidity : 15 ˚C (40 to 70 %RH) to 30 ˚C (15 to 70 %RH) Atmospheric pressure : 700 to 1060 hPa Heat generation : • Max 2-tray model: Approximately 1800 kJ • Max 3-tray model: Approximately 1700 kJ Non-operating Temperature : 0 to 45 ˚C (No freezing) Relative humidity : 10 to 90 %RH (No condensation) Atmospheric pressure : 500 to 1060 hPa Transit or Storage Temperature : -10 to 50 ˚C Relative humidity : 10 to 90 %RH (No condensation) Atmospheric pressure : 500 to 1060 hPa Exhaust Air of Equipment Maximum Exhaust Air in Standby State • Max 2-tray model: 20 m3/hour • Max 3-tray model: 42 m3/hour Maximum Exhaust Air in Printing • Max 2-tray model: 23 m3/hour • Max 3-tray model: 45 m3/hour Floor (installation surface) Vibration Requirement Frequency : 10 to 55 Hz Amplitude : 0.0075 mm or less Floor Levelness 10 mm/m (1/100 of inclination) or less all around Floor Flatness 10 mm or less Static Magnetic Field DC 100 Gauss or less DRYPIX 4000 Service Manual SPECIFICATIONS-13 SPECIFICATIONS-13006-267-12E 10.07.2011 1.7 Electrical Requirements Frequency 50 - 60 Hz Acceptable variation: ±3% Line Voltage 100 - 120/200 - 240 VAC Acceptable variation: ±10% Single-phase (2 lines or 3 lines) Capacity 1.5 kVA Rated Current 100 - 120 VAC : 12 A 200 - 240 VAC : 6 A : 6 - 5.3A Power Consumption Maximum 1.5 kW Electric Energy Max 2-tray model Printing : Approximately 500 Wh Ready : Approximately 280 Wh Stand-by : Approximately 200 Wh Sleep mode : Approximately 120 Wh Remote standby mode : Approximately 10 Wh Max 3-tray model Printing : Approximately 470 Wh Ready : Approximately 250 Wh Stand-by : Approximately 170 Wh Sleep mode : Approximately 110 Wh Remote standby mode : Approximately 20 Wh Maximum Heat Generation Max 2-tray model Printing : Approximately 1800 kJ Ready : Approximately 1000 kJ Max 3-tray model Printing : Approximately 1700 kJ Ready : Approximately 900 kJ Grounding Resistance 100 Ω or less Overload Protection 100 - 120 VAC : 15 A 200 - 240 VAC : 10 A DRYPIX 4000 Service Manual SPECIFICATIONS-14 SPECIFICATIONS-14006-267-12E 10.07.2011 Power Cable CAUTION If the power cable is not packed together with the equipment, be sure to use a power cable that complies with the requirements stated below. Using the cables not corresponding to the conditions below may cause an electric shock or a fire. For U.S. and Canada • UL-listed detachable power supply cable • Hospital-grade Type Plug • Cable wire diameter: 14 AWG or larger, 3-conductor • Rated voltage: 125 VAC or higher • Rated amperage: minimum 15A • Cable Length: 3 m or less • Cable type: SJT For U.S. only • Label for receptacle grounding reliability according to UL60601-1 • UL-listed detachable power supply cable • Hospital Grade Plug For Canada only • Plug: If molded on type – hospital grade complying with CSA C22.2, No.21. If hospital grade disassemble type – complying with CSA C22.2, No.42. • Cable: Complies with CSA C22.2, No.21. For Europe and U.K. • Cable certified by a country in which the equipment is to be installed • Cable wire diameter: 1.0 mm2 or larger, 3-conductor • Rated voltage: 250 VAC or higher • Rated amperage: 6A • Cable Length: 3 m or less • Cable type: H05VV-F Network Cable {IN:5.6_Connecting Network Cable} DRYPIX 4000 Service Manual SPECIFICATIONS-15 SPECIFICATIONS-15006-267-11E 06.30.2011 FM5886 1.8 Equipment Installation Space 1.8.1 Installation Space When Not Fixed with Fixtures When Fixed with Fixtures 1.8.2 Space Required for Maintenance Work When Not Fixed with Fixtures <REMARKS> To rotate the equipment, one side requires more than 1000 mm of space. When Fixed with Fixtures Space for Removing Fixtures Maintenance Space after Removing Fixtures The same space as “ When Not Fixed with Fixtures” is required. DRYPIX 4000 Service Manual SPECIFICATIONS-16 SPECIFICATIONS-16006-267-11E 06.30.2011 FM5886 1.9 Disposing the Equipment When disposing the equipment, remove the MTH board first. Be sure to return the removed MTH board to the Service Parts Center. DRYPIX 4000 Service Manual SPECIFICATIONS-17 SPECIFICATIONS-17006-267-11E 06.30.2011 FM5886 BLANK PAGE DRYPIX 4000 Service Manual SPECIFICATIONS-18 SPECIFICATIONS-18006-267-11E 06.30.2011 FM5886 BLANK PAGE DRYPIX 4000 Service Manual SPECIFICATIONS-19 SPECIFICATIONS-19006-267-11E 06.30.2011 FM5886 BLANK PAGE DRYPIX 4000 Service Manual006-267-15E 05.07.2014 FM9243 DRYPIX 4000 SERVICE MANUAL DESCRIPTION OF EQUIPMENT (MD) 02.28.2005 00 New release (FM4426 (1)) All pages 04.25.2005 02 Revised (FM4589) 6, 8-11, 17-43 02.28.2006 03 Revised (FM4704) 1, 18, 20-73 02.15.2007 05 Revised (Revision for main unit software version 20 V3.0, DI Tool version V3.0, etc.) (FM5080) 01.31.2011 10 Revised (FM5778) 1, 4-83 06.30.2011 11 Revised (FM5886) 56 10.07.2011 12 Revised (Ed3) 2 03.20.2014 14 Revised (FM9229) 1, 25, 83 05.07.2014 15 Revised (FM9243) 1, 82 CONTROL SHEET Revision Number Reason Pages AffectedIssue Date DRYPIX 4000 Service Manual MD-1 MD-1006-267-15E 05.07.2014 FM9243 1. OUTLINE OF EQUIPMENT 1.1 Functions of Equipment n Outline of Equipment • The DRYPIX 4000 is a network printer dedicated to DICOM protocol, and adopts the laser exposure heat development method. • There are two model varieties available: the max 2-tray model (maximum two trays) and the max 3-tray model (maximum three trays). • Film sizes 35 x 43 cm, 28 x 35 cm (China Only*), 26 x 36 cm, 25 x 30 cm and 20 x 25 cm can be used. * : The 28x35cm size is supported only by software version V1.5 or later of max 3-tray models. • The film supply differs depending on the model type that you select. The max 2-tray model has a 1-tray specification and a 2-tray specification, while the max 3-tray model has a 1-tray specification, 2-tray specification, and 3-tray specification. • The max 2-tray model and max 3-tray model can be expanded to 2- and 3-tray configurations, by mounting optional additional trays (removal unit/film loading unit and lower conveyor unit). A 2- or 3-tray configuration makes it possible to use different film sizes and film base colors together. It is also possible to use the same type of film in all trays. • By mounting the optional sorter unit (3 bin) and using it with the ejection film tray on the equipment, 4-bin film sorting is possible. • The image resolution is compatible with 20 pix/mm outputs for all film sizes. However, this will require optional memories to be added. (The optional memory is required only for the max 2-tray model, not for the max 3-tray model) • The following DICOM protocols are supported. • Verification SOP Class (SCP) • Basic Grayscale Print Management SOP Class (SCP) • Basic Annotation Box SOP Class (SCP) • Print Job SOP Class (SCP) • Print Queue Management SOP Class (SCP) • User Preference LUT SOPClass (SCP) • The following services can be set using the service tool software installed in the externally connected PC. For this equipment, DPX7 PC Tool function contained in DI Tool, an integrated service tool software package for Fuji medical dry imagers, is used. • Clients settings • Setting sorting conditions • Save/load individual data files and files of data inside the equipment, save log files, install/upgrade version of software, etc. DRYPIX 4000 Service Manual MD-2 MD-2006-267-12E 10.07.2011 1.2 System Configuration This device use a compliant network with IEEE802.3 and adopts FRUP as a data communication protocol. <NOTE> If the network is shut down due to a network device failure or any other cause , image data is no longer transferred to this device. n Connecting with Dicom Compatible Devices l System Configuration Example 1 l System Configuration Example 2 l System Configuration Example 3 DRYPIX 4000 Service Manual MD-3 MD-3006-267-00 02.28.2005 FM4426 (1) n Connecting with Non-dicom Compatible Devices l System Configuration Example 4 l System Configuration Example 5 l System Configuration Example 6 DRYPIX 4000 Service Manual MD-4 MD-4006-267-10E 01.31.2011 FM5778 1.3 Overall Configuration and Names of Parts 1.3.1 External View n Front View/Right View l Max 2-tray model l Max 3-tray model FPCD0132.ai Upper cover Operation panel Upper small cover Film release unit upper cover Film release unit right cover Conveyor unit upper right cover Upper right cover Lower right cover Controller unit right cover Upper front cover Film release unit front cover Upper tray (Tray 1) Lower tray (Tray 2) (Optional) Film loading unit cover Lower front cover Main power switch (ON ( I ): Main power source ON OFF ( ): Main power source OFF) Lower tray (Tray 3) (Optional) DRYPIX 4000 Service Manual MD-5 MD-5006-267-10E 01.31.2011 FM5778 n Rear View/Left View n Front View/Right View (Sorter) DRYPIX 4000 Service Manual MD-6 MD-6006-267-10E 01.31.2011 FM5778 n Rear View/Left View (Sorter) DRYPIX 4000 Service Manual MD-7 MD-7006-267-10E 01.31.2011 FM5778 1.3.2 Operation Panel No. Name Color Function 1 Status lamp Green • When lit : Normal • When blinking : During initialization self-diag- nosis • When OFF : Other than above Orange • When blinking : Film empty/level 0 error/level 1 error has occurred • When OFF : Other than above 2 Display 320 × 240 dot color touch panel (LCD) 3 Power save lamp Green • When lit : At sleep mode • When blinking : At power save mode/when display is OFF • When OFF : Normal 4 Power lamp Green • When lit : Main power switch is ON. • When OFF : Main power switch is OFF. 5 Power ON switch Pressing when the equipment is not ON starts the equipment. 6 Contrast adjustment volume Used for adjusting the display contrast. (Located at the right bottom of the operation panel) 7 Buzzer • Film empty (*1) : Repeats 900msec ON and 300 msec OFF • Level 1 error : Repeats 500 msec ON and 100 msec OFF • Level 0 error : Repeats 200 msec ON and 100 msec OFF • Operation reject : Two short buzz. (PiPi) *1 : When using the same size films on both film trays, the buzzer will be sounded when both trays run out of films. <REMARKS> Whether the alarm buzzer is sounded continu- ously and the buzzer volume depend on the U-Utility or M-Utility settings. DRYPIX 4000 Service Manual MD-8 MD-8006-267-10E 01.31.2011 FM5778 1.3.3 Layout of External Connector n Max 2-tray model n Max 3-tray model Network cable connector FPCD0137.ai DRYPIX 4000 Service Manual MD-9 MD-9006-267-10E 01.31.2011 FM5778 1.3.4 Layout of Units n Max 2-tray model FPCD0101.AI Film cooling section Heat development unit (G) Scanning optics unit (S) (Scanner) Sub-scanning unit (E) Upper film loading unit (A1) Controller Lower film loading unit (A2) (Optional) Lower removal unit (B2) (Optional) Sorter (T) (Optional) Density measurement section Film release unit (J) Conveyor unit exit section Conveyor unit (D) Middle conveyor unit Upper conveyor unit Upper removal unit (B1) Lower conveyor unit Frame (K) n Max 3-tray model FPCD0133.ai Film cooling section Heat development unit (G) Scanning optics unit (S) (Scanner) Sub-scanning unit (E) Upper film loading unit (A1) Controller Lower film loading unit (A3) (Optional) Lower removal unit (B3) (Optional) Sorter (T) (Optional) Density measurement section Film release unit (J) Conveyor unit exit section Conveyor unit (D) Middle conveyor unit Conveyor unit Upper removal unit (B1) Lower conveyor unit Frame (K) Middle film loading unit (A2) (Optional) Middle removal unit (B2) (Optional) Upper conveyor unit DRYPIX 4000 Service Manual MD-10 MD-10006-267-10E 01.31.2011 FM5778 1.3.5 Layout of I/O Parts and Description of Functions n Film Loading Unit l Max 2-tray model Unit Symbol Name Type Remarks Upper film loading unit (A1) SOLA11 Tray lock solenoid (Up- per) Linear solenoid Releases tray lock SA11 Film pack/shutter detec- tion sensor (Upper) Reflection type sensor ON in presence of film pack/shutter SA12 Tray detection switch (Upper) Microswitch ON when tray is pulled SA13 Tray lock detection sen- sor (Upper) Penetration type sensor (PI: 5mm) ON when tray lock is released SA14 Barcode reader (Upper) – Detects film pack infor- mation Lower film loading unit (A2) SOLA21 Tray lock solenoid (Low- er) Linear solenoid Releases tray lock SA21 Film pack/shutter detec- tion sensor (Lower) Reflection type sensor ON in presence of film pack/shutter SA22 Tray detection switch (Lower) Microswitch ON when tray is pulled SA23 Tray lock detection sen- sor (Lower) Penetration type sensor (PI: 5mm) ON when tray lock is released SA24 Barcode reader (Lower) – Detects film pack infor- mation <REMARKS> The ON of each sensor and switch means the following. • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) DRYPIX 4000 Service Manual MD-11 MD-11006-267-10E 01.31.2011 FM5778 l Max 3-tray model SA14 SA11 SA12 SA13 SOLA11 Upper film loading unit FPCD0134.ai SA34SA31 SA32 SA33 SOLA31 Lower film loading unit SA24SA21 SA22 SA23 SOLA21 Middle film loading unit Unit Symbol Name Type Remarks Upper film loading unit (A1) SOLA11 Tray lock solenoid (Up- per) Linear solenoid Releases tray lock SA11 Film pack/shutter detec- tion sensor (Upper) Reflection type sensor ON in presence of film pack/shutter SA12 Tray detection switch (Upper) Microswitch ON when tray is pulled SA13 Tray lock detection sen- sor (Upper) Penetration type sensor (PI: 5mm) ON when tray lock is released SA14 Barcode reader (Upper) – Detects film pack infor- mation Middle film loading unit (A2) SOLA21 Tray lock solenoid (Mid- dle) Linear solenoid Releases tray lock SA21 Film pack/shutter detec- tion sensor (Middle) Reflection type sensor ON in presence of film pack/shutter SA22 Tray detection switch (Middle) Microswitch ON when tray is pulled SA23 Tray lock detection sen- sor (Middle) Penetration type sensor (PI: 5mm) ON when tray lock is released SA24 Barcode reader (Middle) – Detects film pack infor- mation Lower film loading unit (A3) SOLA31 Tray lock solenoid (Low- er) Linear solenoid Releases tray lock SA31 Film pack/shutter detec- tion sensor (Lower) Reflection type sensor ON in presence of film pack/shutter SA32 Tray detection switch (Lower) Microswitch ON when tray is pulled SA33 Tray lock detection sen- sor (Lower) Penetration type sensor (PI: 5mm) ON when tray lock is released SA34 Barcode reader (Lower) – Detects film pack infor- mation <REMARKS> The ON of each sensorand switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) DRYPIX 4000 Service Manual MD-12 MD-12006-267-10E 01.31.2011 FM5778 n Removal Unit l Max 2-tray model Unit Symbol Name Type Remarks Upper re- moval unit ( B1) MB11 Film removing motor (Upper) 2-phase pulse motor Drives suction cup arm MB12 Removal unit convey- ance motor (Upper) 2-phase pulse motor Film conveyance motor at upper removal unit PB11 Suction pump (Upper) Pump Film suction SVB11 Solenoid valve (Upper) Vacuum sole- noid valve SB11 Suction cup arm HP de- tection sensor (Upper) Penetration type sensor (PI: 5mm) ON when suction cup arm is at home position. SB12 Film surface detection sensor (Upper) Penetration type sensor (PI: 5mm) ON when suction cup reaches on film/OFF when detects film suc- tion SB13 Suction cup arm upper dead-point detection sensor (Upper) Penetration type sensor (PI: 5mm) ON when suction cup arm reaches upper dead-point Lower re- moval unit ( B2) MB21 Film removing motor (Lower) 2-phase pulse motor Drives suction cup arm MB22 Removal unit convey- ance motor (Lower) 2-phase pulse motor Film conveyance motor at lower removal unit PB21 Suction pump (Lower) Pump Film suction SVB21 Solenoid valve (Lower) Vacuum sole- noid valve SB21 Suction cup arm HP de- tection sensor (Lower) Penetration type sensor (PI: 5mm) ON when suction cup arm is at home position. SB22 Film surface detection sensor (Lower) Penetration type sensor (PI: 5mm) ON when suction cup reaches on film/OFF when detects film suc- tion SB23 Suction cup arm upper dead-point detection sensor (Lower) Penetration type sensor (PI: 5mm) ON when suction cup arm reaches upper dead-point <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator DRYPIX 4000 Service Manual MD-13 MD-13006-267-10E 01.31.2011 FM5778 l Max 3-tray model FPCD0135.ai SB11 SB12 SB13 MB11 MB12 PB11 SVB11 SB21 SB22 SB23 MB21 MB22 PB21 SVB21 Upper removal unit Middle removal unit SB31 SB32 SB33 MB31 MB32 PB31 SVB31 Lower removal unit Unit Symbol Name Type Remarks Upper re- moval unit (B1) MB11 Film removing motor (Upper) 2-phase pulse motor Drives suction cup arm MB12 Removal unit convey- ance motor (Upper) 2-phase pulse motor Film conveyance motor at upper removal unit PB11 Suction pump (Upper) Pump Film suction SVB11 Solenoid valve (Upper) Vacuum solenoid valve SB11 Suction cup arm HP de- tection sensor (Upper) Penetration type sen- sor (PI: 5 mm) ON when suction cup arm is at home position SB12 Film surface detection sensor (Upper) Penetration type sen- sor (PI: 5 mm) ON when suction cup reaches on film/OFF when detects film suction SB13 Suction cup arm upper dead-point detection sensor (Upper) Penetration type sen- sor (PI: 5 mm) ON when suction cup arm reaches upper dead-point Middle re- moval unit (B2) MB21 Film removing motor (Middle) 2-phase pulse motor Drives suction cup arm MB22 Removal unit convey- ance motor (Middle) 2-phase pulse motor Film conveyance motor at upper removal unit PB21 Suction pump (Middle) Pump Film suction SVB21 Solenoid valve (Middle) Vacuum solenoid valve SB21 Suction cup arm HP de- tection sensor (Middle) Penetration type sen- sor (PI: 5 mm) ON when suction cup arm is at home position SB22 Film surface detection sensor (Middle) Penetration type sen- sor (PI: 5 mm) ON when suction cup reaches on film/OFF when detects film suction SB23 Suction cup arm upper dead-point detection sensor (Middle) Penetration type sen- sor (PI: 5 mm) ON when suction cup arm reaches upper dead-point Lower re- moval unit (B3) MB31 Film removing motor (Lower) 2-phase pulse motor Drives suction cup arm MB32 Removal unit convey- ance motor (Lower) 2-phase pulse motor Film conveyance motor at upper removal unit PB31 Suction pump (Lower) Pump Film suction SVB31 Solenoid valve (Lower) Vacuum solenoid valve SB31 Suction cup arm HP de- tection sensor (Lower) Penetration type sen- sor (PI: 5 mm) ON when suction cup arm is at home position SB32 Film surface detection sensor (Lower) Penetration type sen- sor (PI: 5 mm) ON when suction cup reaches on film/OFF when detects film suction SB33 Suction cup arm upper dead-point detection sensor (Lower) Penetration type sen- sor (PI: 5 mm) ON when suction cup arm reaches upper dead-point <REMARKS> The ON of each sensor and switch means the following. • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator DRYPIX 4000 Service Manual MD-14 MD-14006-267-10E 01.31.2011 FM5778 n Conveyor Unit Unit Symbol Name Type Remarks Conveyor unit (D) MD1 Film conveyance motor 2-phase pulse motor Drives conveyor unit rollers, and conveys film MD2 Conveyor unit exit roller gripping release motor 2-phase pulse motor Drives conveyor unit exit grip roller up/down SOLD1 Stopper solenoid Linear solenoid Ups/downs stopper SD1 Conveyor unit entrance sensor Reflection type sensor ON when film is at upper conveyor entrance SD2 Conveyor unit exit sen- sor Reflection type sensor ON when film is at upper conveyor exit SD3 Cleaning roller detection sensor Reflection type sensor ON in presence of cleaning roller SD4 Stopper release detec- tion sensor Penetration type sensor (PI: 5mm) ON when stopper is at release position SD5 Grip roller position de- tection sensor Penetration type sensor (PI: 5mm) ON when conveyor unit exit grip roller is at grip- ping position SD6 Film edge sensor Photo-interru- puter <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator DRYPIX 4000 Service Manual MD-15 MD-15006-267-10E 01.31.2011 FM5778 n Sub-scanning Unit Unit Symbol Name Type Remarks Sub-scan- ning unit (E) ME1 Sub-scanning motor 5-phase pulse motor Sub-scans and conveys film ME1 driver board comes as a set with ME1 SE1 Film leading edge detec- tion sensor (SED16A) Laser detection sensor Detects leading edge and trailing edge of film DRYPIX 4000 Service Manual MD-16 MD-16006-267-10E 01.31.2011 FM5778 n Heat Development Unit Unit Symbol Name Type Remarks Heat Devel- opment unit (G) MG1 Heat development unit conveyance motor 2-phase pulse motor Heat develops and con- veys film FANG1-3 Cooling fan 1 - 3 DC fan Ventilates and cools near heat development unit HG1, 2 Heater 1, 2 Silicon rubber heater Heat 1st rack develop- ment heat plate HG4, 5 Heater 4, 5 Silicon rubber heater Heat 2nd rack develop- ment heat plate THG1, 2 Heat development thermistor 1, 2 Thermistor Detects 1st rack tem- perature THG4, 5 Heat development thermistor 4, 5 Thermistor Detects 2nd rack tem- perature THG10 Film cooling section thermistor Thermistor Detects film cooling sec- tion temperature THG11 Film recording seciton thermistor Thermistor Detects film recording seciton temperature TPG1, 2 Thermal protector 1, 2 Manual recov- ery type Shuts off power supply for heaters in overheat- ing of 1st rack heater TPG4, 5 Thermal protector 4, 5 Manual recov- ery type Shuts off power supply for heaters in overheat- ing of 2nd rack heater SG1 Heat development unit entrance sensor Reflection type sensor ON when film is at heat development unit en- trance <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator DRYPIX 4000 Service Manual MD-17 MD-17006-267-10E 01.31.2011 FM5778n Film Release Unit Unit Symbol Name Type Remarks Film re- lease unit (J) MJ1 Film release unit con- veyance motor 2-phase pulse motor Conveys and ejects film SJ1 Film release unit en- trance sensor Reflection type sensor ON when film is at film release unit entrance SJ2 Film release sensor Reflection type sensor ON when film is at film release unit exit SJ3 Upper small cover inter- lock switch Microswith ON when upper small cover is opened <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) DRYPIX 4000 Service Manual MD-18 MD-18006-267-10E 01.31.2011 FM5778 n Frame Unit Symbol Name Type Remarks Frame (K) SK1, SK2 Upper front cover inter- lock switch Microswith ON when upper front cover is opened SK3, SK4 Upper right cover inter- lock switch Microswith ON when upper right cover is opened SK5 Lower right cover inter- lock switch Microswith ON when lower right cover is opened <REMARKS> The ON of each sensor and switch means the following • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) DRYPIX 4000 Service Manual MD-19 MD-19006-267-10E 01.31.2011 FM5778 n Sorter (Optional) Unit Symbol Name Type Remarks Sorter (T) SOLT1 - 3 1st - 3rd bin film release solenoid Linear solenoid Switches changeover guide ST1 - 3 2nd - 4th bin film release sensor Reflection type sensor ON when film is at exit of sorter ST4 Sorter right cover inter- lock switch Microswith ON when sorter right cover is opened <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) DRYPIX 4000 Service Manual MD-20 MD-20006-267-10E 01.31.2011 FM5778 1.3.6 Layout of Boards l Max 2-tray model Name Main function LED15A (Density measure- ment section light-emitting board) Light is emitted for density measurement LDD16A (Laser drive board) Scanner laser drive PDD15A (Density measure- ment section light-sensing board) Receives penetrating light for density measurement MTH24A (Mother board) Overall control of equipment, network input, image pro- cessing PSU24A/PSU24B (Power supply unit) Supplies DC power to the equipment/AC power to the HTD board for heat development unit heater (PSU24A: for 100-120 VAC, PSU24B: for 200 - 240 VAC) SND24A (Sensor driver board) Mechanical drive parts drive, I/O parts control, signal counter of film edge sensor signal, thermistor signal/den- sity measurement section data AD conversion, barcode reader communication, interlock control Main power switch Supplies AC power to the power supply unit HDD Image data spool, saved in main program DIMM (Memory) Main memory of MTH24A board, one module (256MB) as standard MCT16A (Mechanical control board) Mechanical control, heat development heater control PRN16A (Print control board) DA converts processed image signals from MTH24A board and sends to scanner, laser power strength control, expo- sure output timing control PNL24B (Volume board) Touch panel contrast adjustment PNL24C (SW/LED board) Power ON switch, operation panel LED, buzzer PNL24A (Operatoin panel board) LCD display/non-display control, touch panel control PNL24D (SIG board) Status lamp HTD24A (Heater drive board) Drives heat development unit heaters based on the control signal from MCT board. DRYPIX 4000 Service Manual MD-21 MD-21006-267-10E 01.31.2011 FM5778 l Max 3-tray model FPCD0136.ai LED28A LDD28C PDD28A HTD28A PNL31D PNL24A PNL31C PNL31B PRN16A2 MCT16A2 HDD DIMM SND31B MTH31A SND31A PSU27A/ PSU31B Main power switch Power supply unit fan Name Main function LED28A (Density measure- ment section light-emitting board) Light is emitted for density measurement LDD28C (Laser drive board) Scanner laser drive PDD28A (Density measure- ment section light-sensing board) Receives penetrating light for density measurement MTH31A (Mother board) Overall control of equipment, network input, image pro- cessing PSU27A/PSU31B (Power supply unit) Supplies DC power to the equipment/AC power to the HTD board for heat development unit heater (PSU27A: for 100 - 120 VAC; PSU31B: for 200 - 240 VAC) SND31A (Sensor driver board) Mechanical drive parts drive, I/O parts control, signal counter of film edge sensor, thermistor signal/density measurement section data AD conversion, barcode reader communication, interlock control SND31B (Sensor driver board) Mechanical drive parts drive, I/O parts control, barcode reader communication, interlock control Main power switch Supplies AC power to the power supply unit HDD Image data spool, saved in main program DIMM (Memory) Main memory of MTH31A board; only one module (1 GB) can be equipped MCT16A2 (Mechanical control board) Mechanical control, heat development heater control PRN16A2 (Print control board) DA converts processed image signals from MTH24A board and sends to scanner, laser power strength control, expo- sure output timing control PNL31B (Volume board) Touch panel contrast adjustment PNL31C (Switch/LED board) Power ON switch, operation panel LED, buzzer PNL24A (Operation panel board) LCD display control/non-display control, touch panel con- trol PNL31D (SIG board) Status lamp HTD28A (Heater drive board) Drives heat development unit heaters based on the control signal from MCT board. DRYPIX 4000 Service Manual MD-22 MD-22006-267-10E 01.31.2011 FM5778 2. STARTING UP AND ENDING THE EQUIPMENT 2.1 Power ON Operations The equipment starts up in the following conditions when the main power switch is ON. Method Conditions Remarks Power ON switch on operation panel Press power ON switch on op- eration panel. - WakeOnLAN function Receive WakeOnLAN packet from network connected device The network equipment needs to correspond to the WakeOn- LAN function. The following screen appears when DICOM input is enabled during initialization. While this screen is displayed, image inputs are accepted but keys cannot be entered. <REMARKS> In the screen display example shown above, the blue frame for film quantity indicates that DI-HL film is loaded, and the gray frame for film quantity indicates that DI-HLc film loaded, and also the pink frame for film quantity indicates that DI-ML film is loaded. “4.0” displayed below the tray number indicates that the tone type is set to Dmax 4.0. DRYPIX 4000 Service Manual MD-23 MD-23006-267-10E 01.31.2011 FM5778 2.2 Error Processing When errors occur during initialization or in the routine mode, this equipment performs the following processes. n When Films Run Out When the remaining number of films counter becomes 0, the equipment determines that films have run out and shows a display prompting replenishing of films. However, if the equipment has several trays, and trays other than the one that has run out of films have films of the same size and same base color, the display prompting that films be replenished will be shown while printing continues. Information that films have run out will be sent to externally connected devices at the point a printing request is made. The replenishing of films by the user is determined by the opening/closing of film trays, and by the ON/OFF of the film pack/shutter detection sensor. n When Level 1 Errors Occur When level 1 errors occur, for errors which can be recovered by the user, displayson user recovery operations are shown. Initialization was performed after recovery by the user, and if printing is currently being performed printing will be continued. If recovered by retry operations of the equipment, only error logs are performed. Error logs are also only performed for reference information for design analysis. l Cover Open/Tray Open/Shutter Detection When these errors are detected, operations of the equipment are stopped, the error notification screen appears on the operation panel, and operations of the equipment are continued after errors have been removed by the user. l When Films Jam When films jam, printing of films ahead of the jammed position are completed, and the film jam screen appears. When film jams in the sorter, printing is stopped immediately and the film jam screen appears. Images which have not been printed will be re-output automatically after recover. l When Sorter is Abnormal When errors occur in the sorter during printing, the discharge destination of film proceeding the sorter is switched to the top of the equipment. At the same time, the sorter error notification screen appears. Touching the “CONFIRM” button sets the sorter into the degenerated state. n When Level 0 Errors Occur When level 0 errors occur, the equipment completes the current process as much as possible, stops temperature control, and the error display is shown. The equipment then becomes system down and the power must be turned ON/OFF. It is possible to shift to the M-Utility in this state. Level 0 errors consists of the following. • Conveyance system fatal error • Temperature control system fatal error • Scanner system fatal error • Image processing fatal error • Fatal errors determined by the software • Failed in reading external files when equipment is started. • Discovered contradiction of various software environment when equipment is started. • Discovered contradiction in service settings when equipment is started. • Discovered malfunction of various electric parts when equipment is initialized. • Malfunctions of all trays. • Communication error of formatter (MTH board) and printer (MCT board) n Degeneration When the following units malfunction, this is taken as degeneration, and operations are continued without using the function. • Tray (only when there are usable trays) • Density measurement section • Sorter n Film Replacement Output If films with the size and base color specified by externally connected equipment have not been replenished, films are output from trays which can be used according to configuration settings of the M-Utility. DRYPIX 4000 Service Manual MD-24 MD-24006-267-10E 01.31.2011 FM5778 2.3 Power OFF Operations When the power of this equipment is ON, it can be ended in the following conditions. Method Conditions Remarks Shut down button on touch panel Touch the shut down bottun on the touch panel. - Main power switch Turn OFF the main power switch. All power supplies are cut off regardless the state of the equipment. <REMARKS> Shut down the software before turning off the power when ending the equipment. DRYPIX 4000 Service Manual MD-25 MD-25006-267-14E 03.20.2014 FM9229 3. DESCRIPTION OF MECHANICAL OPERATIONS 3.1 Film Loading Unit <REMARKS> The descriptions in this section use the upper film loading unit as an example. The I/ O names differ depending on the tray specifications of the max 2-tray model or max 3-tray model, so substitute the I/O names as follows. <In the case of film pack/shutter detection sensor> Max 2-tray model • Upper film loading unit: SA11 • Lower film loading unit: SA21 Max 3-tray model • Upper film loading unit: SA11 • Middle film loading unit: SA21 • Lower film loading unit: SA31 3.1.1 Film Sizes This equipment is compatible with film sizes 35 x 43 cm, 28 x 35 cm, 26 x 36 cm, 25 x 30 cm, and 20 x 25 cm. The following figure shows the arrangement of guide pins and guide plates for each film size. FPCD0311.AI Film tray 35x43 25x30 20x25 Guide plate Guide pin 26x36, 28x35 28x35 The following procedures are required to change the film size. • Change the position for attaching the guide pin and guide plate in the film tray • Change the position for attaching the barcode reader • To use the 20 x 25 cm film size, change the positions for attaching the suction cup arm and replace the guide plate in the film tray • Change the film size at the configuration setting of the M-Utility 3.1.2 Film Pack/Shutter Detection To prevent exposure of films in trays when trays are opened, this equipment is provided with sensors to detect film packs in the trays or the shutter. The tray open operation via the operation panel can be received only when reflected light from the film pack or shutter is detected by the film pack/shutter detection sensor (SA11: reflection type sensor). DRYPIX 4000 Service Manual MD-26 MD-26006-267-10E 01.31.2011 FM5778 3.1.3 Barcode Reader (BCR) A barcode label is pasted to the base of the film pack. The barcode reader (BCR) reads barcode information such as film production lot, size, type, etc. from this label when film is loaded. If change in the film production lot is detected from this barcode information, density measurement is performed automatically according to the U-Utility setting, and density difference is corrected by updating the density correction table. Also errors are indicated when a diffirent type of film is loaded by mistake. If barcode information is not read correctly, BCR is detected as malfunctioning and the previous density correction tables are used continuously. Or the film is detected as other brand product. l Example of screen display that appears when a different type of film is loaded by mistake 3.1.4 Tray Detection/Tray Lock Film tray detection is performed by the tray detection switch (SA12). When a film tray is inserted, SA12 turns OFF, thereby detecting the film tray presence. SA12 also serves as an interlock function, which cuts off the +24V power of the film removing motor (MB11), removal unit conveyance motor (MB12), suction pump (PB11), and solenoid valve (SVB11) when tray is opening. {MD:4.3_Interlock Control} Tray lock is released by SOLA11, and the SOLA11 state is detected by the tray lock detection sensor (SA13). By the tray open operation via the operation panel, SOLA11 turns ON and the tray lock is released. When SOLA11 turns ON, SA13 goes ON by the actuator attached to the hook. SA13 prevents the tray from being persistently locked in case SOLA11 malfunctions. DRYPIX 4000 Service Manual MD-27 MD-27006-267-10E 01.31.2011 FM5778 3.2 Removal Unit <REMARKS> The descriptions in this section use the upper removal unit as an example. The I/ O names differ depending on the tray specifications of the max 2-tray model or max 3-tray model, so substitute the I/O names as follows. <In the case of suction cup arm HP detection sensor> Max 2-tray model • Upper removal unit: SB11 • Lower removal unit: SB21 Max 3-tray model • Upper removal unit: SB11 • Middle removal unit: SB21 • Lower removal unit: SB31 3.2.1 Suction Cup Arm Home Position In the standby state, the suction cup arm is positioned at the suction cup arm home position. The suction cup arm home position is the position at which the suction cup arm HP detection sensor (SB11) switches from OFF to ON and the removal conveyance roller (upper) touches the removal unit conveyance roller (lower). 3.2.2 Film Suction The film removing motor (MB11) rotates at high speed in the reverse direction (CCW) by the removal enable signal, and the suction cup arm starts moving. The suction cup arm curves according to the groove on the removal unit frame and passes the upper dead-point. MB11 stops momentarily and starts reversing again when the arm passes the upper dead-point. When the removal unit conveyance roller (upper) reaches the film surface turning ON the film surface detection sensor (SB12),MB11 stops. DRYPIX 4000 Service Manual MD-28 MD-28006-267-10E 01.31.2011 FM5778 Upon the stop of MB11, the suction pump (PB11) turns ON, resuming its reverse rotation to press the suction cup onto the film surface. When SB12 turns OFF, MB11 stops. Provided in the suction cup is a nozzle connected to the hose from PB11, which generates negative pressure in the suction cup when PB11 turned ON, allowing the film to be suctioned. 3.2.3 Film Flapping Operations With the film suctioned to the suction cup, MB11 rotates in the normal direction (CW) and the suction cup arm rises up to where the suction cup arm upper dead- point detection sensor (SB13) turns ON. From this position, MB11 repeats rotating in reverse and normal directions to perform flapping operations which repeat rising/ lowering of suction cup arm five times. Flapping operations supply air to the trailing edge of the film by moving the leading edge up and down, to prevent improper conveyance due to adherence of the trailing edges of the films. In addition, the films stuck together due to static are peeled apart by fanning the lead edge of the film with the pick provided on the loading unit. DRYPIX 4000 Service Manual MD-29 MD-29006-267-10E 01.31.2011 FM5778 3.2.4 Film Release After flapping operations complete, MB11 rotates in the normal direction (CW), and moves the film to the removal unit conveyance roller (lower). If SB11 turns ON while it is moving, MB11 stops temporarily and rotates in the normal direction for the specified number of pulses. Now in this state, PB11 turns OFF and the solenoid valve (SVB11) turns ON concurrently, thereby causing air leakage to separate the film from the suction cup. Upon release of film from the suction cup, the removal unit conveyance roller (upper) falls by its own weight, and the film is gripped by the removal unit conveyance roller (upper) and removal unit conveyance roller (lower). 3.2.5 Removal Conveyance After film separation, the removal unit conveyance motor (MB12) rotates, conveying the film until it stops at the conveyer unit entrance sensor (SD1). At this time, if SD1 does not turn ON within the specified time, the film is detected as having been dropped, and an error code is displayed. When the trailing edge of the preceding film passes the film leading edge detection sensor (SE1), film conveyance resumes. 3.2.6 Returning to Home Position When SD1 detects the leading edge of the film via the conveyance operation, MB11 rotates in the normal and reverse direction, returning the suction cup arm to the home position, and waits for the next removal enable signal. DRYPIX 4000 Service Manual MD-30 MD-30006-267-10E 01.31.2011 FM5778 3.2.7 Magic Arm As the mechanism for removing film from the bottom of the tray within the film removal unit that are slimmed down from that of previous models, provided for this equipment is the “Magic Arm” that extends the suction cup unit. DRYPIX 4000 Service Manual MD-31 MD-31006-267-10E 01.31.2011 FM5778 3.3 Conveyor Unit 3.3.1 Conveyance Upon receiving the conveyance start signal, conveyance into the conveyor unit starts. The film conveyance motor (MD1) and removal unit conveyance motors (MB12/MB22) rotates to feed the film until its leading edge is detected by the conveyor unit exit sensor (SD2). Here, MB22 rotates only when the film is removed from the lower tray. 3.3.2 Cleaning Roller Detection Presence/absence of the cleaning roller inside the upper conveyor unit open/close guide is detected by the cleaning roller detection sensor (SD3). DRYPIX 4000 Service Manual MD-32 MD-32006-267-10E 01.31.2011 FM5778 3.3.3 Striking against Stopper Upon the start of conveyance, the stopper solenoid (SOLD1) turns ON and raises the stopper located at the conveyor unit exit. The stopper release detection sensor (SD4) detects whether the stopper is raised or lowered. The film that has been temporarily at rest after being detected at SD2 is conveyed at low speed until it strikes against the stopper. Because the conveyance by the motor is still continued, the film gets arched to correct skew with respect to the conveyance direction. 3.3.4 Gripping by Conveyor Unit Exit Roller When the predetermined time has passed since the film struck the stopper, MD1 and MB12/MB22 stop. Then, the conveyor unit exit roller gripping release motor (MD2) rotates in the reverse direction (CCW), allowing the conveyor unit exit roller to grip the film. The grip roller position detection sensor (SD5) detects whether the conveyor unit exit roller is in the gripped or released state. When the film is completely gripped, SOLD1 turns OFF and the stopper is lowered. DRYPIX 4000 Service Manual MD-33 MD-33006-267-10E 01.31.2011 FM5778 3.3.5 Film Edge Sensor Film edge sensor (SD6) is provided in the conveyor unit exit to optimize the start position of main scanning/writing (the number of pixels to be skipped). When the film passes the conveyor unit exit, the edge sensor arm of the film edge sensor assembly provided on the front side of the conveyor unit is pushed, thereby allowing the sector gear concentric to the edge sensor arm to rotate the encoder plate. The film edge sensor (SD6) measures the distance from the reference position to the film edge by counting the number of slits on this rotating encoder plate. 3.3.6 Pre-recording Conveyance After transfer of image data to the print buffer in the formatter, film conveyance to the sub-scanning unit is started (pre-recording conveyance). In pre-recording conveyance, MD1 is rotated in the reverse direction (CCW) at high speed for the specified number of pulses, and is switched to low speed in the reverse direction in synchronization with the sub-scanning conveyance roller to send the film to the sub-scanning unit. After conveying the film for the specified time, MD1 is rotated in the normal direction (CW) to disengage the conveyor gears in the rear of the conveyor unit to free the conveyor unit exit roller, thereby preventing . Thereafter, when image recording is started and SD2 goes OFF, the conveyor unit exit grip roller is released. DRYPIX 4000 Service Manual MD-34 MD-34006-267-10E 01.31.2011 FM5778 3.4 Sub-scanning Unit 3.4.1 Sub-scanning Conveyance Upon film conveyance from the conveyer unit, the sub-scanning motor (ME1) rotates driving the sub-scanning conveyance roller via the flat belts (rear/front). When performing service, the sub-scanning motor shall be replaced as a set because it consists of the pulse motor and ME1 driver board. {MC:6.3_Sub-Scanning Motor (ME1)} 3.4.2 Recording Conveyance When the leading edge of film is detected by the film leading edge detection sensor (SE1), image recording by means of the laser light from the scanner unit starts. After Image recording ends, and the film is conveyed for a distance according to the film length, ME1 stops. DRYPIX 4000 Service Manual MD-35 MD-35006-267-10E 01.31.2011 FM5778 3.5 Scanning Optics Unit 3.5.1 Scanner Unit The scanning optics unit is composed of the LDD board (laser diode control board), LDA board(laser diode emission board), SYN board (start-point detection board) of the scanner unit, SED board of the sub-scanning unit (film leading edge detection sensor: SE1), polygon motor, LED board and PDD board of the density measurement section. The LDD board, LDA board, SYN board, and SED board are controlled by the PRN board, while the polygon motor and density measurement section are controlled by the SND board. These controls are synchronized with film conveyance to record images. The digital data sent from the MTH board is D/A converted in the PRN board, and sent to the LDD board as analog image signal. 3.5.2 Laser Exposure Red laser of maximum power 70mW/658nm is radiated to the six-face polygon mirror from the laser diode mounted to the laser unit of the scanner unit. The laser light scanned in the main scanning direction via thepolygon mirror is synchronized by detecting the scan start timing at the main scanning sync sensor of the SYN board. The laser light reflected from the polygon mirror passes through the scanning lens and is directed via the reflecting mirror to the surface of the film at the bottom of the scanning optics unit. The exposed film is conveyed to the heat development unit and is heat developed. DRYPIX 4000 Service Manual MD-36 MD-36006-267-10E 01.31.2011 FM5778 3.5.3 Density Measurement Section The density measurement section measures film density after development, and compiles density correction tables to correct image density. The film (17-steps pattern/24-steps pattern) printed via the density measurement menu on the operation panel is read for the light penetration amount when it passes between the light-emitting side of the LED board and light-sensing side of the PDD board of the film release unit to measure the density data. 3.5.4 Temperature Correction Film image density varies depending on the cooling temperature after heat development and the temperature of the equipment. For this reason, the temperature of the film cooling section and temperature near the sub-scanning unit are detected by the thermistor, and based on this temperature data, image data before D/A conversion are corrected. DRYPIX 4000 Service Manual MD-37 MD-37006-267-10E 01.31.2011 FM5778 3.6 Heat Development Unit 3.6.1 Heat Development The exposed image on the film conveyed from the sub-scanning unit is heat developed by passing through the heat plate and heat development roller of the heat development unit. The heat development unit conveyance motor (MG1) starts rotating upon the start of removal operation, and the film conveyance state is detected by the heat development unit entrance sensor (SG1). The film that has undergone the heat development process is uncurled while being gradually cooled down by the film cooling section, and conveyed to the film release unit. After the last film is released, MG1 stops. 3.6.2 Temperature Control Provided in the heat development unit are two heat development rack assemblies: 1st rack and 2nd rack. Temperature control is performed by the temperature detection signal from the thermistors (THG) attached to the heat plate of each rack. In addition, thermal protectors (TPG) are attached to each heat plate as a protection against overheating. Heat development unit fans (FANG) cool down the heat development unit with their rotation speed modified within the voltage range of +14V to +24V at six steps depending on the heater temperature. <REMARKS> This equipment performs heat development by changing the pulse width of the heater ON time according to the voltage value selected via the [Power Supply Voltage] of M-Utility. {MU:3.3 [6-6]_Power Supply Voltage} ろ DRYPIX 4000 Service Manual MD-38 MD-38006-267-10E 01.31.2011 FM5778 3.7 Film Release Unit 3.7.1 Film Discharge The film that has undergone the heat development is conveyed to the film release unit and discharged outside the equipment. When the film release unit entrance sensor (SJ1) turns ON, the film release unit conveyance motor (MJ1) starts rotating in the normal direction (CW) at low speed. When the film is discharged and then the film release sensor (SJ2) turns OFF, MG1 and MJ1 stop concurrently. For main unit software version V2.0 or later, MG1 and MJ1 stop concurrently upon expiry of the prescribed time from the passage of film trailing edge through SJ1 to the exit of film trailing edge from the equipment. 3.7.2 High Speed Discharge When the trailing edge of film passes SJ1 and the following conditions are satisfied, MJ1 switches to high speed normal rotation to allow the film to be discharged at high speed. Conditions High speed shift Normal film output (film cooling sec- tion temperature is low) Shifted to high speed release upon SJ1-OFF Normal film output (film cooling sec- tion temperature is high) Shifted to high speed release upon expiry of the prescribed time after SJ1-OFF Cleaning film output Density measurement film output Not available DRYPIX 4000 Service Manual MD-39 MD-39006-267-10E 01.31.2011 FM5778 3.8 Sorter 3.8.1 Film Conveyance Film conveyance at the optional sorter is performed by being driven by the film release unit conveyance motor (MJ1). When the film release unit entrance sensor (SJ1) turns ON, the film release unit conveyance motor (MJ1) starts rotating in the normal direction (CW) at low speed. 3.8.2 Changeover Guide Switching Switching of film discharge destination from the main unit to the sorter, or switching of the discharge bins is performed by switching the direction of the changeover guide via turning ON/OFF the film release solenoids (SOLT1 through SOLT3). For equipments without the sorter, the changeover guide is fixed at the upper panel discharge position. For equipments with the sorter, the changeover guide is movable and normally held at the upper panel (bin 1) discharge position under the spring tension. <NOTE> The bin number of the upper panel is 1 and those of the sorter bins are 2 through 4 from the bottom upwards. When the film is discharged to the sorter, the direction of the changeover guide is switched by turning ON the 1st bin film release solenoid (SOLT1) upon the start of MJ1 rotation. Switching of bins is performed by ON/OFF combinations of the bin film release solenoids (SOLT2/SOLT3). Film discharge destination 1 bin 2 bin 3 bin 4 bin SOLT3 OFF OFF ON OFF SOLT2 OFF ON OFF OFF SOLT1 OFF ON ON ON DRYPIX 4000 Service Manual MD-40 MD-40006-267-10E 01.31.2011 FM5778 3.8.3 Film Discharge After the film is discharged onto the bin, turning OFF the bin film release sensor (ST1/ ST2/ST3), MJ1 stops in the predetermined time and the solenoid goes OFF. For main unit software version V2.0 or later, MJ1 stops upon expiry of the prescribed time from the passage of film trailing edge through SJ1 to the exit of film trailing edge from the equipment. <REMARKS> High speed discharge is performed by the same control as that of the film release unit. {MD:3.7_Film Release Unit} DRYPIX 4000 Service Manual MD-41 MD-41006-267-10E 01.31.2011 FM5778 4. DESCRIPTION OF ELECTRICAL CONTROL 4.1 System Block Diagram n Max 2-tray model SED SYN LDD Polygon motor Laser LDA PD (Leading edge) (Start- point) ADC Power supply unit MTH PRN SND MCT Touch panel Power ON switch Power lamp LED Operation panel Scanner unit +5VS +5V +12VD +12V -12V +3.3V +24V ±12VITRLK Heater power Interlock HDD +5VS Sensor Microswitch Motor Solenoid Fan Pump Solenoid valve Heat development heater Density measurement section sensor Counter Film edge sensor SIO CPU DIMM Barcode reader Thermistor FPCD0408.AI AC Input Buzzer Main power switch HTD LAN LAN compatible external devices DRYPIX 4000 Service Manual MD-42 MD-42006-267-10E 01.31.2011 FM5778 n Max 3-tray model FPCD0412.ai Breaker Power supply (PSU31B) PRN16A2 Scanner unit SND31A Sensors Actuators Heaters HDD Operation panel LCD (PNL31A) LED/Power ON switch/Buzzer Status lamp (PNL31B/C/D) Leading edge detection (SED28A) LD control board (LDD28C) Start point detection (SYN28C) LD light-emitting board (LDA28C) Laser PD Sensor (Three are for optional sorter) Edge sensor (Mechanical) Thermistor density measurement section detection (PDD28A) 2-phase pulse motor 5-phase pulse motor Linear solenoid (Three are for optional sorter) Air pumps/Solenoid value DC fan Microswitch (One is for optional sorter) Density measurement section LED (LED28A) Heater/Thermal protector ADC Counter BCRSIO External connection NETWORK device HTD28A +5V, +12VD +3.3V,±12V ±12VITLK +5VS, +12VD +5V, ±12V +24V AC100-240V AC100-120/200-240V ±10% +5VS,+5V, +3.3V,+12VD, -12V Interlock Polygonal motorPCK28A Additional protective grounding wire (forinstallation in patient environment) 2-phase pulse motor Linear solenoid/Air pump Solenoid valve/DC fan Sensor Microswitch/BCR 3 traysSND31B+5V,+24V +24V Terminal AC100-240V +5V *1 or *2: Changed according to number of trays MTH31A CPU DIMM LAN MCT16A2 *2 Connection with 3 trays *1 Direct connection with 1/2 trays Power supply (PSU27A) DRYPIX 4000 Service Manual MD-43 MD-43006-267-10E 01.31.2011 FM5778 4.2 Outline of Power Supply n Max 2-tray model DRYPIX 4000 Service Manual MD-44 MD-44006-267-10E 01.31.2011 FM5778 n Max 3-tray model SED SYN Polygon motor Laser LDA PD Power supply unit MTH PSU31B PSU27A PRN SND31A SND31B MCT Touch panel Power ON switch POWER LED LED Operation panel Scanner unit +5VS +5V +12VD +12V -12V +3.3V +24V ±12VITRLK Heater power HDD +5VS +24V Drive parts Sensors Density measurement section Barcode reader Thermistor Heat development unit heater FPCD0413.ai AC Input (100 - 120/200 - 240 VAC) Main power switch +5V +12VD ±12V +3.3V +5V ±12V +24V +5V +3.3V +24V ±12VITRLK +5V +12VD +5VS +5V +3.3V +12VD -12V +5V +5V +5V 100/200VAC 100/200VAC HTD +5V→+3.3V +5V→+2.5V Signal1/2 tray unit 3 tray unit Signal +5V +5V +24V +5V ±12V +5V +2.5V +5V +5V ±8V +24V LDD ±12V→±8V +5V (Leading edge) (Start- point) DRYPIX 4000 Service Manual MD-45 MD-45006-267-10E 01.31.2011 FM5778 AC power is supplied to the power supply unit when the main power switch is turned ON. The power supply unit outputs the following power based on this AC power. • When AC power is input, the power supply unit outputs +5VS to the MTH board and for the power lamp on the operation panel, and AC power for the heat development heater to the HTD board. • The power supply unit outputs +5V, ±12V, +12VD, +24V, and +3.3V when the power ON switch is pushed. • The HTD board outputs AC power to the heat development unit heater by the heater control signal from the MCT board. The MTH board has a lithium battery for the clock and backup RAM. <REMARKS> Each output block of the power supply unit of this equipment has a protection circuit for overvoltage and overcurrent. When problems are detected, the present DC output is stopped. DRYPIX 4000 Service Manual MD-46 MD-46006-267-10E 01.31.2011 FM5778 4.3 Interlock Control The drive power supply cutoff by the interlock switch of this equipment is shown below. n Max 2-tray model DRYPIX 4000 Service Manual MD-47 MD-47006-267-10E 01.31.2011 FM5778 n Max 3-tray model SND24A board SND31B board FPCD0414.ai 1-tray detection switch (SA12) SOLA11, SOLA21 K1 Front cover interlock switch (SK1, SK2) -12V+12V +24V +5V +12V -12V +24V F7 2-tray detection switch (SA22) MB21, PB21, SVB21 K2 K2 MB31, MB32, PB31, SVB31 K1 K5 K7 MG1 K3 PC PC PC PC PC PC PC MB11, PB11, SVB11 K1 ME1ME1 driver board K3 K3 K4 K8 K9 +24V F9 PC PC PC Polygon motor (MS1) MD1, MD2 K4K6 K8K9 Upper right cover interlock switch (SK3, SK4) Lower right cover interlock switch (SK5) SK3 SK4 SK1 SK2 SK5 K1 K K2 MB22 MB12 PC PC K5 K5 K6 +24V +24VITRLK +24VITRLK F11 +24V F1 PC PC +24V F13 +24V F15 F MJ1, SOLT1 - SOLT3 K4K7 SOLD1 K6 K7 K +24VITRLK COMNO COMNO COM NC COM NC COM NC COM NC 3-tray detection switch (SA32) K1 PC COM NC COM NC COM NC COM NO Power supply unit Scanner unit (LDD) Upper small cover interlock switch (SJ3) Sorter right cover interlock switch (ST4) : Relay coil : Relay contacts : Fuse : Disconnection detection by photocoupler DRYPIX 4000 Service Manual MD-48 MD-48006-267-10E 01.31.2011 FM5778 n Interlock and Back Electromotive Force Prevention Circuit by Relay <REMARKS> The back electromotive force prevention circuit prevents back electromotive force generated by the rotation of the motor when film is removed due to jam. K1, K2 : Relays which stop the load operation or perform back electromotive force cutoff of MB11, MB12, MB21 and MB22 when trays are opened. K3, K4 : Relays which stop the load operation or perform back electromotive force cutoff of MD1, MD2, ME1, MG1 and MJ1 when the upper front cover is opened. K5 : Relays which stop the load operation or perform back electromotive force cutoff of MB12, MB22 and ME1 when the upper right cover and/or lower right cover are opened. K6 : Relays which stop the load operation or perform back electromotive force cutoff of MD1 and MD2 when the upper right cover and/or lower right cover are opened. K7 : Relays which stop the load operation or perform back electromotive force cutoff of MG1 and MJ1 when the upper small cover and/or sorter right cover are opened. K8, K9 : Relays which cutoff power supply to the LDD board when the upper front cover, upper right cover and/or lower right cover are opened. Power supply internal relay : Relays which cutoff ±12 V (for driving laser) to the LDD board when the upper front cover, upper right cover and/ or lower right cover are opened. n Disconnection Detection by Photocoupler The ON/OFF state of interlock switches, relays, and fuses are used for software control after being converted ON/OFF signal by photocoupler. n Stop Load by Interlock Switch When the interlock function operates, the power of the following load is cut off. l Max 2-tray model : Power cutoff load Unit Symbol Name SA12 SA22 SK1, SK2 SK3, SK4, SK5 SJ3, ST4 Upper removal unit (B1) MB11 Film removing motor PB11 Suction pump SVB11 Solenoid valve MB12 Removal unit convey- ance motor Lower removal unit (B2) MB21 Film removing motor PB21 Suction pump SVB21 Solenoid valve MB22 Removal unit convey- ance motor Conveyor unit (D) MD1 Film conveyance motor MD2 Conveyor unit exit roller gripping release motor SOLD1 Stopper solenoid Sub-scanninig unit (E) ME1 Sub-scanning motor Heat development unit (G) MG1 Heat develpment unit conveyance motor Film release unit (J) MJ1 Film release unit con- veyance motor Sorter (T) SOLT1 1st bin film release so- lenoid SOLT2 2nd bin film release solenoid SOLT3 3rd bin film release solenoid Scanner LDD LDD board DRYPIX 4000 Service Manual MD-49 MD-49006-267-10E 01.31.2011 FM5778 l Max 3-tray model : Power cutoff load Unit Symbol Name SA12 SA22 SA32 SK1, SK2 SK3, SK4, SK5 SJ3, ST4 Upper removal unit (B1) MB11 Film removing motor PB11 Suction pump SVB11 Solenoid valve MB12 Removal unit convey- ance motor Middle removal unit (B2) MB21 Film removing motor PB21 Suction pump SVB21 Solenoid valve MB22 Removal unit convey- ance motor Lower removal unit (B3) MB31 Film removing motor PB31 Suction pump SVB31 Solenoid valve MB32 Removal unit convey- ance motor Conveyor unit (D) MD1 Film conveyance motor MD2 Conveyor unit exit roller gripping release motor SOLD1 Stopper solenoid Sub-scanning unit (E) ME1 Sub-scanning motor Heat development unit (G) MG1 Heat development unit conveyance motor Film release unit (J) MJ1 Film release unit con- veyance motor Sorter (T) SOLT1 1st bin film release so- lenoid SOLT2 2nd bin film release solenoid SOLT3 3rd bin film release solenoid Scanner LDD LDD board DRYPIX 4000 Service Manual MD-50 MD-50006-267-10E 01.31.2011 FM5778 4.4 Functions of Boards 4.4.1 MTH24A Board <REMARKS> This board is mounted on the max 2-tray model only. n Outline The MTH24A board performs overall control of the equipment, network input, and image processing. n Main Functions l CPU Celeron 1.2GHz (FC-PGA2: FSB=100MHz) l LAN 10/100BASE, with Link/Speed LED l IDE-I/F (HDD I/F) ATA 100 compatible l DIMM 168 pin, 3.3V Unbuffered DIMM, Non-ECC, SPD, PC133/PC100 compatible Maximum capacity: 512 MB Slots: 2 l SIO-I/F (Touch Panel I/F) Out of 2 ch, 1 is occupied l CRT-I/F (LCD I/F) Analog RGB, Display mode: Resolution 640 x 480 l PCI-I/F PCI2.2 compatible, 4 slots (of which, 2 slots are for the PRN board and MCT board) l USB (Log Strage, Image Strage, Software Version Up) Out of4 ch, 1 is occupied USB1.1 compatible l Lithium Battery For RTC and backup RAM (CR14250SE) DRYPIX 4000 Service Manual MD-51 MD-51006-267-10E 01.31.2011 FM5778 4.4.2 MTH31A board <REMARKS> This board is mounted on the max 3-tray model only. n Overview The MTH31A board performs overall control of equipment, network input, and image processing. FPCD0415.ai DDR2 533/667 DDR2 533/667 DDR2 533/667 DDR2 533/667 4 SATA2 Ports 1 ATA 100 Ports GbE-LAN: Intel 82573L PCIe x1 Edge Connector PCI1~2 Edge Connector LPC Bus Intel 945G GMCH Intel LGA775 Core 2Duo/ Pentium 4Processor ICH7 PCle x 16 slot (VGA card or SDVO card) CRT Audio Codec ALC888 Super IO Winbond W83627EHG-A BIOS 8 USB Ports n Main Functions l CPU Celeron D 2.2 GHz l LAN 1 Gbit Ethernet 1 ch l HDD I/F Serial ATA 3 Gb/s; 1 of 4 ch used l DIMM 240pin Unbuffered non-ECC 667/533 MHz DDR2 Max capacity: 4 GB 1 of 4 slots used (1 GB) l SIO-I/F (Touch Panel I/F) 1 of 2 ch used l CRT-I/F (LCD I/F) Analog RGB, Display mode: Resolution 640 x 480 l PCI-I/F PCI 2.2 compatible, 2 slots DRYPIX 4000 Service Manual MD-52 MD-52006-267-10E 01.31.2011 FM5778 4.4.3 PRN Board n Outline The PRN board converts image data stored in the main memory on the MTH board from digital to analog via the following blocks, and sends analog image data to the scanner unit using the coaxial cable. n Main Functions (1) LBC block Performs DMA transfer of image data via the PCI bus, and controls transfer to the frame memory. (2) CTG block Performs image data transfer from the frame memory to line memory, and controls transfer to the DAC based on the start-point/leading edge detection signal. (3) DAC block Converts image data from the line memory from digital to analog, and controls the laser light power. (4) Start-point/leading edge detection signal Takes in film leading edge detection sensor (SE1) outputs, and generates output timing to the exposure area. To accurately obtain start-points in the scanning direction, a PLL synthesizer is mounted. DRYPIX 4000 Service Manual MD-53 MD-53006-267-10E 01.31.2011 FM5778 4.4.4 MCT Board n Outline The MCT board performs mechanical/heat development control. Connected to the PCI bus of the MTH board. Has an interface with the SND board which controls/drives the actuator. n Main Functions l Power ON Reset IC Generates reset signals when the power is turned ON. l Hardware Reset Switch Generates the same reset signals as power ON reset. l Self-reset Circuit Generates reset signals by reset sequence access. l CPU SH3: 7709A (133MHz) l Main Memory 8M word SDRAM (32 bit width), 33.3 MHz access with SH3. l Boot Program Memory Flash memory mounting OS VxWorks and device driver software, etc. Can read/write by sector. 512k word. l Application ROM Flash memory storing printer application software. Application software is deployed and operated on the main memory (SDRAM). Can read/write by sector. 1M word. l FPGA Bus error monitoring, decoding, bus control, self-reset register, LED, version register, software SW lead, SND board I/F, 2-port memory (256B x 2) function. l RS232C Connected to PC for debugging. l PCI Interface Performs communication with the formatter software. PCI connection in the FPGA. Performs communication between SH3 and MTH board via the 2-port memory in the FPGA. l SND Board Interface Accesses the address/data 8bit multiplexer via the FPGA. In data reading from the SND board, takes in data when confirmed as the same data sent continuously twice. Bus error results when access is delayed because data cannot be confirmed. l Heater Performs ON/OFF control of the heater. Mounts the LED for checking operations. DRYPIX 4000 Service Manual MD-54 MD-54006-267-10E 01.31.2011 FM5778 4.4.5 SND24A/SND31A Board <REMARKS> The SND24A board is mounted on the max 2-tray model, and the SND31A board is mounted on the max 3-tray model respectively. n Outline The SND24A/SND31A board performs I/O control of the equipment by controlling the MCT board. Control signals from the MCT board are accessed by the address/data 8bit multiplexer via the FPGA. Barcode reader Interlock switch Heat development unit thermistor Film cooling section thermistor Recording section thermistor Density measurement PD Reflection type sensor Film edge sensor MCT board +5V +12V -12V SND24A/SND31A board (1/2) 5 mm GAP sensor FPCD0403.AI FPGA Sensor input I/F Counter AD converter Serial communication control Reflection type sensor LED individual ON/OFF control Interlock circuit Photocoupler MCT log storage memory Fuse disconnection detection Photocoupler Power supply +24V +24V ITRLK Status lamp LED (Operation panel) Operation panel Pump Fan Solenoid valve Polygon motor Solenoid Pulse motor MCT board +5V +12V -12V SND24A/SND31A board (2/2) FPCD0404.AI FPGA Solenoid drive Polygon motor drive Solenoid valve drive Pump drive Operation panel VGA thin-out display specification Pulse motor drive Pulse motor control Fan drive Voltage control Power supply +24V +24V ITRLK DRYPIX 4000 Service Manual MD-55 MD-55006-267-10E 01.31.2011 FM5778 n Main Functions l Sensor I/F Sensor input • PI 5 mm GAP type .................................................x 10 • PI reflection type ....................................................x 13 • Interlock state detection .........................................x 6 • Fuse disconnection detection ................................x 8 • Film edge sensor ...................................................x 1 A/D conversion • Thermistor .............................................................x 8 • Density measurement photo diode ........................x 1 Sensor control • LED lighting control (Reflection type, film edge sensor) ........................x 14 • Density measurement LED lighting control ...........x 1 Barcode reader • RS-232C ................................................................x 2 l Drive I/F Control • 2-phase pulse motor control ..................................x 8 • 5-phase pulse motor control ..................................x 1 • Solenoid control .....................................................x 6 (Power down is 2) • Polygon motor control ............................................x 1 • Solenoid valve control ...........................................x 2 • Pump control .........................................................x 2 • Cooling fan control .................................................x 3 (Voltage control 6-steps) Drive • 2-phase pulse motor drive .....................................x 8 • Solenoid drive ........................................................x 6 (Power down is 2) • Polygon motor drive ...............................................x 1 • Solenoid valve drive ..............................................x 2 • Pump drive ............................................................x 2 • Cooling fan drive ....................................................x 3 (Voltage control 6-steps) l Interlock Relay • Cover .....................................................................x 4 • Tray ........................................................................x 2 l Operation Panel I/F Status lamp • LED ON/OFF control .............................................x 4 LCD control • LCD ON/OFF control • Backlight ON/OFF control • QVGA display position control l MCT I/F Bus control Accesses address/data by 8bit multiplexer. Takes in address/data when confirmed as the same address/data sent continuously twice. l Log/Voltage Setting Storage Nonvolatile memory Saves logs for analysis and input AC voltage information for heat development control. Capacity: 256Kbit, Used device: Serial EEPROM l Others For Analysis • Fuse disconnection detection circuit • Sensor/actuator state display 7-segment LED • Board version informationis controlled by the difference of pullup/down resistance inplementation • Switching jumper for BCR loop back test DRYPIX 4000 Service Manual MD-56 MD-56006-267-11E 06.30.2011 FM5886 4.4.6 SND31B Board <REMARKS> This board is mounted on the max 3-tray model only. n Overview The SND31B board controls the I/O of tray 3 via the MCT board. Control from the MCT board is performed via FPGA. The SND31B board is connected between the MCT16A2 board and SND31A board. Barcode reader Interlock switch Reflection type sensor MCT16A2 board +5V +3.3V SND31B board 5 mm GAP sensor FPCD0411.ai FPGA Sensor input I/F Serial communi- cation control Reflection type sensor LED individual ON/OFF control Interlock circuit Photocoupler SND31A board Fuse individual ON/OFF detection Photocoupler Power supply +24V +24V ITRLK Pump Solenoid valve Solenoid Pulse motor Solenoid drive Solenoid valve drive Pump drive Pulse motor drive Pulse motor control Local bus relay control n Main functions l Sensor I/F Sensor input • PI 5 mm GAP .........................................................x 4 • PI reflection type ....................................................x 1 • Interlock state detection .........................................x 1 • Fuse disconnection detection ................................x 2 Sensor control • LED lighting control (Reflection type) ....................x 1 Barcode reader • RS-232C ................................................................x 1 l Drive I/F Control • 2-phase pulse motor control ..................................x 2 • Solenoid control .....................................................x 1 • Solenoid valve control ...........................................x 1 • Pump control .........................................................x 1 Drive • 2-phase pulse motor drive .....................................x 2 • Solenoid drive ........................................................x 1 • Solenoid valve drive ..............................................x 1 • Pump drive ............................................................x 1 l Interlock Relay • Cover .....................................................................x 1 • Tray ........................................................................x 1 l Bus control Local bus relay control This has functions to connect the MCT16A2 board's CPU local bus to the SND31A board and perform relay control via the SND31B board. DRYPIX 4000 Service Manual MD-57 MD-57006-267-10E 01.31.2011 FM5778 4.4.7 HTD Board n Outline The HTD board controls the heater of the heat development unit by control of the MCT board. DRYPIX 4000 Service Manual MD-58 MD-58006-267-10E 01.31.2011 FM5778 4.4.8 PNL Board n Outline The PNL board is a user operation board installed on the operation panel. Panel displays are controlled by the MTH board and SND board. n Main Functions l LCD Display LCD • Color 4.7 inch STN LCD • Display resolution 320 (W) x 240 (H) dots (QVGA) • Built-in inverter drive backlight and inverter Control board • Display color: 64 colors • Backlight: ON/OFF control • Contrast: Adjustable by external VR • I/F: Analog RGB • Video input: 640 x 480 (VGA) • Image display: VGA 1/4 display, position selectable VR board • Slide VR for contrast adjustment (Phase control SW) l Touch Panel Touch panel • Type: Analog resistance film touch panel • I/F: RS-232C l Error Detection Buzzer • Film empty/error notified by buzzer • Reference frequency: 2400 Hz l Equipment State Display LED Displays equipment state by lighting/blinking. • Power lamp (Green) : Indicates that AC power is supplied • Power save lamp (Green) : Indicates the power down mode/sleep mode • Status lamp (Green/orange) : Indicates ready/utility/film empty/error DRYPIX 4000 Service Manual MD-59 MD-59006-267-10E 01.31.2011 FM5778 4.4.9 Power Supply Unit n Outline of Power Supply Specifications l Input AC voltage 100 - 120 VAC ±10%/12 A 200 - 240 VAC ±10%/6 A l Output DC voltage Max 2-tray model • +5 VS ±4%/0.2 A : Standby power supply • +5 V ±4%/6.0 A : Whole control board • +3.3 V ±4%/3.2 A : Whole control board • ±12 V ±4%/0.3 A : Analog power supply (Image output, thermistor, density measurement) • +12 VD ±4%/3.5 A : Drive power supply (HDD, backlight, cooling fan) • +24 V ±4%/5.0 A : Drive power supply (Motor, solenoid, pump, etc.) Max 3-tray model • +5 VS ±5%/0.5 A : Standby power supply • +5 V ±5/10.0 A : Whole control board • +3.3 V ±5%/4.0 A : Whole control board • ±12 V ±5%/0.5 A : Analog power supply (Image output, thermistor, density measurement) • +12 VD ±5%/3.0 A : Drive power supply (HDD, backlight, cooling fan) • +24 V ±5%/5.0 A : Drive power supply (Motor, solenoid, pump, etc.) <REMARKS> Only +5 VS is output for the MTH board and operation panel when the main power switch is turned ON. l Output AC voltage 100 - 120 VAC ±10% 200 - 240 VAC ±10% <REMARKS> For the output AC voltage, the input AC power is output via the HTD board for the heat development heater. l Input frequency 50 - 60 Hz ±3 Hz l Input capacity 1.5 kVA or less l Current leakage 0.2 mA or less n Main Functions l +5 V power supply monitor Output of the +5 VS power is started when the main power switch is turned ON, and the POK signal (DC 5 V) is output to 200 to 500 ms after the +5 V power is turned ON by control of the power SW controller. (For MTH board) l Power SW controller STARTRQ: Logic LOW level (ground) start request signal START: Logic LOW level start signal within signal pulse width 3 seconds (For MTH board) PS-ON: By receiving the logic LOW level or ground level power supply ON request signal, outputs power supply voltage other than +5 VS (+5 V, ±12 V, +12 VD, +24 V, +3.3 V). l Laser protection interlock Turns ON/OFF the ±12VITRLK at the mechanical relay 2 contact for one line by the 24VITRLK signal input via the interlock switch from +24 V. ±12VITRLK can be output only when +24 V is supplied between 24VITRLK and GND. The ±12 V output of the laser power supply is interlock controlled by relay. DRYPIX 4000 Service Manual MD-60 MD-60006-267-10E 01.31.2011 FM5778 5. MECHANICAL CONTROL FLOW <REMARKS> The description in this section applies to the max 2-tray model. 5.1 Reading the Mechanical Control Flow <NOTE> To improve the performance of equipments, the contents of mechanical control flow shown below may vary in detail, such as process flow contents, latency, or operation time, depending on software version. Therefore, time details such as latency are omitted here. n Meaning of Symbols n ON/OFF Notation DRYPIX 4000 Service Manual MD-61 MD-61006-267-10E 01.31.2011 FM5778 5.2 Initialization Flow n General Flow DRYPIX 4000 Service Manual MD-62 MD-62006-267-10E 01.31.2011 FM5778 5.2.1 Upper/Lower Removal Unit Initialization DRYPIX 4000 Service Manual MD-63 MD-63006-267-10E 01.31.2011 FM5778 5.2.2 Conveyor Unit Exit Grip Roller Initialization DRYPIX 4000 Service Manual MD-64 MD-64006-267-10E 01.31.2011 FM5778 5.2.3 Conveyor Unit Stopper Initialization 5.2.4 Remaining Film Discharge DRYPIX 4000 Service Manual MD-65 MD-65006-267-10E 01.31.2011 FM5778 DRYPIX 4000 Service Manual MD-66 MD-66006-267-10E 01.31.2011 FM5778 DRYPIX 4000 Service Manual MD-67 MD-67006-267-10E 01.31.2011 FM5778 5.3 Normal Processing n General Flow 5.3.1 Film Removal n Tray Check DRYPIX 4000 Service Manual MD-68 MD-68006-267-10E 01.31.2011 FM5778 n Film Surface Detection n Film Suction DRYPIX 4000 Service Manual MD-69 MD-69006-267-10E 01.31.2011 FM5778 n Flapping Operation DRYPIX 4000 Service Manual MD-70 MD-70006-267-10E 01.31.2011 FM5778 n Film Release n Prefeed DRYPIX 4000 Service Manual MD-71 MD-71006-267-10E 01.31.2011 FM5778 n Return to Suction Cup Arm HP DRYPIX 4000 Service Manual MD-72 MD-72006-267-10E 01.31.2011 FM5778 5.3.2 Conveyance nConveyance Operation DRYPIX 4000 Service Manual MD-73 MD-73006-267-10E 01.31.2011 FM5778 5.3.3 Sub-scanning Unit n Recording Conveyance DRYPIX 4000 Service Manual MD-74 MD-74006-267-10E 01.31.2011 FM5778 5.3.4 Heat Development Unit n Conveyance of the Heat Development Unit DRYPIX 4000 Service Manual MD-75 MD-75006-267-10E 01.31.2011 FM5778 5.3.5 Film Release Unit n Conveyance of the Film Release Unit DRYPIX 4000 Service Manual MD-76 MD-76006-267-10E 01.31.2011 FM5778 6. TIME CHART <REMARKS> The description in this section applies to the max 2-tray model. 6.1 Removal Unit Time Chart Suction cup arm upper dead-point detection sensor (SB13/SB23) Suction cup arm HP detection sensor (SB11/SB21) Film surface detection sensor (SB12/SB22) Film removing motor (MB11/MB21) Removal unit conveyance motor (MB12/MB22) Suction pump (PB11/PB21) Heat development unit conveyance motor (MG1) Solenoid valve (SVB11/SVB21) Conveyor unit entrance sensor (SD1) SD1-LED Close Open Close Open Open CW ON OFF ON OFF Close Open ON OFF Close * Tray, shutter verification at start of removal Upper dead-point detection Suction position Surface detection Upper dead-point detection error (tB004out) Surface detection error (tB002out) Suction error (tB003out) Upper dead-point error (tB001out) HP detection error (tB005out) Removal HP return error (tB008out) Pump OFF Solenoid valve ON Solenoid valve OFF Removal HP deviation error (tB007out) tB001 Drive during removal from idling Pump ON tB002 tB003 tB004 tB005 tB006 tB007 tB008 tB009 tB010 tB011 tB012 tB013 tB014 tB015 Silencer drive (1 pulse) Removal HP deviation Removal HP return Silencer drive (1 pulse) 3 1 5 4 2 Suction Film flapping upper dead-point Film flapping start delay Removal start signal Conveyance start signal standby : Error detection by timeout Removal unit jam (tB006out) FPCD0601.AI CW CCW CCW DRYPIX 4000 Service Manual MD-77 MD-77006-267-10E 01.31.2011 FM5778 6.2 Conveyor Unit Time Chart DRYPIX 4000 Service Manual MD-78 MD-78006-267-10E 01.31.2011 FM5778 6.3 Sub-Scanning Unit Time Chart DRYPIX 4000 Service Manual MD-79 MD-79006-267-10E 01.31.2011 FM5778 6.4 Heat Development Unit Time Chart DRYPIX 4000 Service Manual MD-80 MD-80006-267-10E 01.31.2011 FM5778 6.5 Film Release Unit Time Chart DRYPIX 4000 Service Manual MD-81 MD-81006-267-10E 01.31.2011 FM5778 7. PRINTING FORMATS This chapter describes printing formats such as format names, standard formats, and mixed formats. 7.1 Reading the Format Name In “STANDARD\c, r”, c and r indicate the following values. c (Column) : No. of frames in the horizontal direction r (Row) : No. of frames in the vertical direction For example, they are as shown in the following for “STANDARD\3, 4”. 7.2 Standard Formats This equipment supports the following standard formats for all film sizes. No. of frames/film: 1, 2, 3, 4, 6, 8, 9, 12, 15, 16, 18, 20, 24, 25, 28, 30, 32, 35, 36, 40, 42, 48, 49, 54, 56, 63, 64, 70, 72, 80 Portrait Landscape STANDARD\1,1 STANDARD\5,5 STANDARD\1,1 STANDARD\6,6 STANDARD\1,2 STANDARD\5,6 STANDARD\1,2 STANDARD\7,4 STANDARD\1,3 STANDARD\5,7 STANDARD\2,1 STANDARD\7,5 STANDARD\2,1 STANDARD\5,8 STANDARD\2,2 STANDARD\7,6 STANDARD\2,2 STANDARD\6,6 STANDARD\3,1 STANDARD\7,7 STANDARD\2,3 STANDARD\6,7 STANDARD\3,2 STANDARD\8,4 STANDARD\2,4 STANDARD\6,8 STANDARD\3,3 STANDARD\8,5 STANDARD\3,3 STANDARD\6,9 STANDARD\4,2 STANDARD\8,6 STANDARD\3,4 STANDARD\6,10 STANDARD\4,3 STANDARD\8,7 STANDARD\3,5 STANDARD\7,7 STANDARD\4,4 STANDARD\8,8 STANDARD\3,6 STANDARD\7,8 STANDARD\5,3 STANDARD\9,6 STANDARD\4,4 STANDARD\7,9 STANDARD\5,4 STANDARD\9,7 STANDARD\4,5 STANDARD\7,10 STANDARD\5,5 STANDARD\9,8 STANDARD\4,6 STANDARD\8,8 STANDARD\6,3 STANDARD\10,6 STANDARD\4,7 STANDARD\8,9 STANDARD\6,4 STANDARD\10,7 STANDARD\4,8 STANDARD\8,10 STANDARD\6,5 STANDARD\10,8 DRYPIX 4000 Service Manual MD-82 MD-82006-267-15E 05.07.2014 FM9243 7.3 Mixed Formats The following shows the frame layout of the mixed formats of each film size supported by this equipment. l 14” x 17” (35 cm x 43 cm) PORTRAIT MIXED FORMAT l 10” x 14” (26 cm x 36 cm) PORTRAIT MIXED FORMAT l 10” x 14” (26 cm x 36 cm) LANDSCAPE MIXED FORMAT DRYPIX 4000 Service Manual MD-83 MD-83006-267-14E 03.20.2014 FM9229 l 11” x 14” (28 cm x 35 cm) PORTRAIT MIXED FORMAT 2 4 1 3 5 7 6 ROW\1,3,3 BPM1 FPCD10.AI l 11” x 14” (28 cm x 35 cm) LANDSCAPE MIXED FORMAT 1 2 4 5 1 2 4 5 7 8 4 5 6 10 9 3 2 3 1 3 9 10 5 6 2 3 4 8 7 1 ROW\2,3 ROW\3,2 ROW\2,4,4 ROW\4,4,2 BLM3BLM2BLM1 BLM4 FPCD0711.AI l 10” x 12” (25 cm x 30 cm) PORTRAIT MIXED FORMAT l 10” x 12” (25 cm x 30 cm) LANDSCAPE MIXED FORMAT l 8” x 10” (20 cm x 25 cm) PORTRAIT MIXED FORMAT l 8” x 10” (20 cm x 25 cm) LANDSCAPE MIXED FORMAT DRYPIX 4000 Service Manual006-267-11E 06.30.2011 FM5886 DRYPIX 4000 SERVICE MANUAL TROUBLESHOOTING (MT) 02.28.2005 00 New release (FM4426 (1)) All pages 04.25.2005 02 Revised (FM4589) All pages 02.28.2006 03 Revised (FM4704) 2, 6, 25-27, 39, 39.1, 39.2, 40, 62-66, 81-111 03.31.2008 07 Revised (Revision for main unit software version 1, 12-52, 52.1, 52.2, 81-219 V3.3, DI Tool version V3.1, etc.) (FM5333) 07.31.2008 08 Revised (Revision for main unit software version 53-80, 80.1-80.4, 216 V3.5, DI Tool version V3.2, etc.) (FM5406) 01.31.2011 10 Revised (FM5778) 11-231 06.30.2011 11 Revised (FM5886) 11, 56-231 CONTROL SHEET Revision Number Reason Pages AffectedIssue Date DRYPIX 4000 Service Manual MT-1 MT-1006-267-07E 03.31.2008 FM5333 1. TROUBLESHOOTING METHOD When malfunctions occur in the equipment, analyze them from error codes, abnormal image, and abnormal operation and perform the required corrections. n Troubleshooting Methods The following three troubleshooting methods are available. Troubleshooting from Error Codes When an error code is displayed on the screen, analyze the malfunction from that error code. When no error codes are displayed, the malfunction can be analyzed if an error message is logged in the error log. When analyzing malfunctions from error codes, refer to “2. ERROR CODE” and “3. ERROR CODE ANALYSIS FLOW”. {MT:2_ERROR CODE} {MT:3_ERROR CODE ANALYSIS FLOW} Troubleshooting from Abnormal Images When analyzing malfunctions from abnormal images, refer to “4. ABNORMAL IMAGES”. {MT:4_ABNORMAL IMAGES} Troubleshooting from Abnormal Operations When analyzing malfunctions from abnormal operations, refer to “5. ABNORMAL OPERATIONS”. {MT:5_ABNORMAL OPERATIONS} When checking the unit in troubleshooting, refer also to “7. CHECKING PROCEDURE FOR I/O PARTS”, “8. TROUBLESHOOTING REFERENCE”, and “SERVICE PARTS LIST, 14. CIRCUIT DIAGRAM”. {MT:7_CHECKING PROCEDURE FOR I/O PARTS} {MT:8_TROUBLESHOOTING REFERENCE} {SP:14_CIRCUIT DIAGRAM} DRYPIX 4000 Service Manual MT-2 MT-2006-267-03 02.28.2006 FM4704 2. ERROR CODE 2.1 Checking Error Codes n Display Example n Checking Error Logs The following describes how to check error logs. 1. Start the M-Utility. 2. [System Management] → [Log Files] → [Display Error Log] → The following error log display appears. 3. For details on error codes, refer to “2.3 Error Code Table” for the meaning of the error which has occurred, suspected cause, and remedy. When analyzing an error code, also refer to the detailed code provided. To differentiate the place of error (printer or formatter), look up the name displayed under “Source” on the error log display in the following table. Source Error Type Place of Error FLH Film conveyance related error Printer error MFC Data setting/system related error DEN Internal densitometer related error DEV Temperature control system related error POL Polygon motor control related error PNL Panel control related error ESN Film edge sensor relatederror DICOM DICOM error Formatter error Spooler Spooler error ImgPrc Image processing error Output Output control error GUI Operation error JobMake Test pattern generation error Main MAIN control error Decode Decoder error PCUTL File transfer error (Using the PC Tool in normal state) Satelite File transfer error (Using the PC Tool during initializa- tion error) DRYPIX 4000 Service Manual MT-3 MT-3006-267-02 04.25.2005 FM4589 2.2 Format of Detailed Information Perform this check only for analyzing error codes of the printer. In the usual troubleshooting, find the corresponding error code from the error code tables, and refer to the suspected causes and remedy methods indicated to resolve the problem. However if the problem persists, or to investigate the problem in further detail, check the following detailed information to analyze the problem. n Checking Detailed Information of Error Codes 1. Check the corresponding error code and its detailed information at the error message display, or at [Display Error Log] of the M-Utility. 2. Check the detailed information format number at “2.3 Error Code Table” and refer to the corresponding format. 3. Find the format information from the 4-digit detailed information, and analyze the problem. 2.2.1 FLH Related (Conveyance) Errors Detailed Information n 2-A (Sensor Related Errors) Errors occurring in initialization self-diagnosis, removal, recording, constant monitoring, etc. (Including mechanism, etc.) Convert the hexadecimal 4-digit code to binary, compare the bit maps, and investigate the input state corresponding to each bit. 1=ON (Close), 0=OFF (Open) 2-A-1 (Conveyance Related Information (Type S1)) Displays states of sensors (0/1) when an error occurs. 2-A-2 (Conveyance Related Information (Type S2)) Displays states of sensors (0/1) when an error occurs. DRYPIX 4000 Service Manual MT-4 MT-4006-267-02 04.25.2005 FM4589 2-A-4 (Conveyance Related Information (Type S4)) Displays states of sensors (0/1) when an error occurs. 2-A-5 (Electric Related Information (Type E)) Displays states of sensors (0/1) when an error occurs. n 2-B (File I/O Error) 2-B-1 (Type F) Error which occurs when a file could not be accessed properly. Displays the number of the file causing the error and the causes. File number 201: Conveyance timer file (For mechanism) 202: Conveyance timer file (For size) 203: Conveyance timer file (For M-Utility) 204: Conveyance counter file 205: PM control parameter file (For mechanism) 206: PM control parameter file (For size) 207: PM control parameter file (For M-Utility) 208: Timer file for PM time monitoring Causes 1: Open error 2: Read error 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error (Detected by application) DRYPIX 4000 Service Manual MT-5 MT-5006-267-02 04.25.2005 FM4589 n 2-E (M-Utility Operation Error) 2-E-1 (Type U) Displays the M-Utility command number and parameter of errors which occur when the removal operation of the M-Utility was not executed as specified. M-Utility command number 08: Unit Operation .................................................................... (1) 10: Grip (Action:MD2 only) ....................................................... (2) Parameter number When (1) 0: Home Positioning 1: Film Surface 2: Film Suction 3: Upper Limit 4: Film Fanning 5: Film Release 6: Film Convey 7: Removing When (2) 0: Home Positioning 3: Grip n 2-F (For Error Analysis) 2-F-1 Error occurring during barcode reading. Displays the conveyance parameter number and status when the error occurred. Conveyance parameter number Barcode read delay timer value defined for conveyance timer file (for mechanism) Status 0: Normally read 1: No data/reading error 2: Timeout (After reading, read from application after specified time) 3: Barcode reader is not connected <NOTE> After removing the film pack, the barcode is read again. If affixed, it will be read normally, so detailed code “0900” will be acquired. 2-F-2 Displays the specified bin and output bin when the error occurred in sorter malfunction. DRYPIX 4000 Service Manual MT-6 MT-6006-267-03 02.28.2006 FM4704 2-F-4 Displays the temperature when an error occurs in subscanning speed correction calculation. (unit: 1°C) However, if the temperature is minus (-1 to -99 °C), “F” will be displayed at the first digit. 2.2.2 MFC Related (Data Setting/System Related) Errors Detailed Information n 3-A (File Transfer/Creation Error) Displays errors which occur while transferring files or creating files. Displays the file number with the error. 3000: IOT data file 3010: ISC log file 3020: Nonvolatile memory IOT data file 3030: Nonvolatile memory ISC log file 3040: Nonvolatile memory data file 30A0: ROM image file (PRT load module) 30B0: OS File (OS load module) 30C0: Installer file (Installer load module) 9030: Temperature data file 5010: Density measurement data file A000: Edge sensor data file A010: Edge sensor monitoring data file A020: Edge sensor average value data file A030: Nonvolatile memory edge sensor data file n 3-B (File Write Error) Displays error occurring while writing in the FLASH ROM. Displays the type of error which occurred and installation method. Type of error 1: Writing size error 2: Installation method error 3: Erase error Installation method 0: PRT application 1: OS 2: Installer DRYPIX 4000 Service Manual MT-7 MT-7006-267-02 04.25.2005 FM4589 n 3-C (General Error Details) Displayed when no detailed information. n 3-D (SIO Communication Error) Error which occurs during SIO communication test. Displays the type of port causing the error and film tray number. Type of port 2: Barcode reader port Tray number 1: Tray 1 2: Tray 2 n 3-E (Nonvolatile Memory Error) Error of nonvolatile memory READ/WRITE. Displays whether error has occurred in the past and details of the error. Whether error has occurred in the past 0: Error has not occurred in the past 1: Error has occurred in the past Error details 1: H/W access error 2: H/W busy check timeout 3: H/W status check timeout 4: Parameter error DRYPIX 4000 Service Manual MT-8 MT-8006-267-02 04.25.2005 FM4589 2.2.3 DEN Related (Internal Densitometer) Errors Detailed Information n 4-A (File I/O Error) Error which occurs when a file could not be accessed properly. Displays the causes. n 4-B (Insufficient Effective Density Measurement) Displays the effective data acquired by AD data analysis in decimal 4-digits when the number of effective AD data measured by the density measurement section is less than the minimum number of effective data (NOTE). NOTE: The number of effective data is 90% of the number of data logically measured. The number of effective data required for 24-steps pattern is above 5613, that for 17-steps pattern is above 4158, and that for QC pattern is above 1300. 2.2.4 ESN Related (Film Edge Sensor Related) Errors Detailed Information n 8-A (File I/O Error) Error which occurs when a file could not be accessed properly. Displays the causes. n 8-B (Outside Range Data) Displays the error value when the edge sensor data value is abnormal (outside range). n 8-B (No Acquired Data) Displays the file number during edge sensor related data file acquisition when the file could not be created due to no data. File number 0: Edge sensor data file 1: Nonvolatile memory edge sensor data file 2: Edge sensor monitoring data file 3: Edge sensor average value data file DRYPIX 4000 Service Manual MT-9 MT-9006-267-02 04.25.2005 FM4589 2.2.5 DEV Related (Temperature Control Related) Errors Detailed Information n 9-A (Temperature Error) Displays the temperature when the temperature is outside the specified range in heater temperature control. (Unit: 1°C) However, if the temperature is minus (-1 to -99°C), “F” will be displayed at the second digit from the left. n 9-B (HeaterThermistor Disconnection Error) Error which occurs when the heater thermistor is disconnected. Displays the heater number and thermistor temperature (A/D value). n 9-C (Film Cooling Section, Recording Section Thermistor Disconnection Error) Error which occurs when the thermistor of the film cooling section or recording section is disconnected. Displays the thermistor temperature (A/D value). n 9-D (File I/O Error) Error which occurs when a file could not be accessed properly. Displays the causes. n 9-E (Heater Control Task Start Error) Displays the heater number when the heater temperature control task start ends in error. n 9-F (General Error Details) Displayed when no detailed information. DRYPIX 4000 Service Manual MT-10 MT-10006-267-02 04.25.2005 FM4589 n 9-H (Heat Development Control Parameter Value Error) Displays the causes when heat development control parameter value errors are detected. Code details Cause 0001: Target temperature setting error 0003: Heater control TCYC1 value error 1004: A system fan control TCYC2 value error 1005: A system fan control DUTY value: fr1 error 1006: A system fan control DUTY value: fr2 error 1007: A system fan control DUTY value: fr3 error 1008: A system fan control DUTY value: fr4 error 0009: Heater control DUTY value error 000A: Photosensing material correction parameter SBC1 value error 000B: Photosensing material correction parameter KBC value error 000C: TRAY number error at photosensing material correction parameter setting 000D: Photosensing material correction parameter SBC4 value error 2004: B system fan control TCYC2 value error 2005: B system fan control DUTY value: fr1 error 2006: B system fan control DUTY value: fr2 error 2007: B system fan control DUTY value: fr3 error 2008: B system fan control DUTY value: fr4 error 000E: Voltage DUTY parameter value error 000F: Equipment voltage parameter value error 001F: Language information parameter value error DRYPIX 4000 Service Manual MT-11 MT-11006-267-11E 06.30.2011 FM5886 2.3 Error Code Table Names abbreviated in error code tables are as follows. Abbreviated Name Formal Name SND board SND24A board/SND31A board MTH board MTH24A board/MTH31A board MCT board MCT16A board PRN board PRN16A board PNL board PNL24A board LDD board LDD16A board LED board LED15A board PDD board PDD15A board HTD board HTD24A board PRT Printer/print mechanism FMT Formatter HDD Hard disk drive DRYPIX 4000 Service Manual MT-12 MT-12006-267-10E 01.31.2011 FM5778 2.3.1 Printer n Common error codes for max 2- and max 3-tray models <REMARKS> These error codes are common to the max 2-tray model and max 3-tray model. See below for error codes that only occur with the 3-tray specification of the max 3-tray model. {■_Error Codes for Max 3-tray Models (3-tray Specification)} Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0201 Conveyance system file error Conveyance system related external file access error • File read error • File write error • File conversion error • File line specification error • File column specification error Incorrect software installation, malfunction of MCT board, inappropriate data, or insufficient data. 1. Re-install the software. 2. Replace the MCT board. 2-B-1 - 0215 Sensor power supply fuse disconnection Disconnection of SND24A/SND31A board sensor power fuse Disconnection of the VCCS sensor power fuse (F5). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 0218 SND24A/SND31A board 24V disconnection Disconnection of SND24A/SND31A board 24V F24VP SND24A/SND31A board 24V disconnection. 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, check connectors and cables. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 0219 Film loading unit/ removal unit power supply fuse disconnection Disconnection of SND24A/SND31A board film loading unit/removal unit power fuse Disconnection of the F24VA film loading unit/removal unit power fuse (F7). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 0220 ME1/MG1 power supply fuse disconnection Disconnection of SND24A/SND31A board ME1/MG1 power fuse Disconnection of the F24VB ME1/MG1 power fuse (F9). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - DRYPIX 4000 Service Manual MT-13 MT-13006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0221 MB12/MB22 power supply fuse disconnection Disconnection of SND24A/SND31A board MB12/MB22 power fuse Disconnection of the F24VC MB12/MB22 power fuse (F11). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 0222 MD1/MD2 power supply fuse disconnection Disconnection of SND24A/SND31A board MD1/MD2 power fuse Disconnection of the F24VD MD1/MD2 power fuse (F13). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 0223 SOLD1/MJ1/SOLT1, 2, 3 power supply fuse disconnection Disconnection of SND24A/SND31A board SOLD1/MJ1/SOLT1, 2, 3 power fuse Disconnection of the F24VE SOLD1/MJ1/SOLT1, 2, 3 power fuse (F5). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 0224 Upper tray (tray 1) de- tection sensor error Attempted to check the upper tray (tray 1) open/close state in initialization and removal, but failed. Malfunction of SA12 sensor or malfunction of SA12 port of SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 - 0226 Upper tray (tray 1) shutter detection sen- sor error Attempted to check whether the upper tray (tray 1) shutter is present in initiali- zation and removal, but failed. Malfunction of SA11 sensor or malfunction of SA11 port of SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 - 0228 Lower tray (tray 2) de- tection sensor error Attempted to check the lower tray (tray 2) open/close state in initialization and removal, but failed. Malfunction of SA22 sensor or malfunction of SA22 port of SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 - 0230 Lower tray (tray 2) shutter detection sen- sor error Attempted to check whether the lower tray (tray 2) shutter is present in initiali- zation and removal, but failed. Malfunction of SA21 sensor or malfunction of SA21 port of SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 - DRYPIX 4000 Service Manual MT-14 MT-14006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy DetailedInformation Format Analysis Flow 0232 Upper tray (tray 1) lock release error Attempted to open the upper tray (tray 1), but SA13 did not become OPEN. Malfunction of the SA13 sensor, or SOLA11 solenoid. Or malfunction of the SA13 port of the SND24A/SND31A board, or malfunction of SOLA11. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.1} 0234 Lower tray (tray 2) lock release error Attempted to open the lower tray (tray 2), but SA23 did not become OPEN. Malfunction of the SA23 sensor, or SOLA21 solenoid. Or malfunction of the SA23 port of the SND24A/SND31A board, or malfunction of SOLA21. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.2} 0237 Upper tray (tray 1) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) in initialization, but SB11 does not become OPEN. (Retryover) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 0239 Upper tray (tray 1) removal unit HP return detection error Attempted to return the removal arm to HP (home position) in initialization, but SB11 does not become CLOSE. (Retryover) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 0241 Lower tray (tray 2) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) in initialization, but SB21 does not become OPEN. (Retryover) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} DRYPIX 4000 Service Manual MT-15 MT-15006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0243 Lower tray (tray 2) removal unit HP return detection error Attempted to return the removal arm to HP (home position) in initialization, but SB21 does not become CLOSE. (Retryover) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} 0245 Grip HP detection error Attempted to set grip roller to HP (home position) in initialization, but SD5 does not become OPEN. (Retryover) Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 0247 Grip detection error Attempted to set grip roller from HP (home position) to gripping position in initialization, but SD5 does not become CLOSE. (Retryover) Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 0249 Stopper plate release detection error Attempted to set stopper plate from stop position to release position in initialization, but SD4 does not become CLOSE. (Retryover) Malfunction of the SD4 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD4 port of the SND24A/SND31A board, or malfunction of the SOLD1. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensor/solenoid. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.6} 0251 Stopper plate detection error Attempted to set stopper plate from release position to stop position in initialization, but SD4 does not become OPEN. (Retryover) Malfunction of the SD4 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD4 port of the SND24A/SND31A board, or malfunction of the SOLD1. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensor/solenoid. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.6} 0253 All film trays not- mounted error Error when all film trays were set as unmounted Set film trays or check files. 1. Using the M-Utility, check settings of film used. 2. If no problem, check the files. FFFF - DRYPIX 4000 Service Manual MT-16 MT-16006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0255 Upper tray (tray 1) film upper deadpoint detection error Attempted to lower the removal arm from HP (home position) to upper deadpoint detection position in removal, but SB13 does not become OPEN. (Retryover) Malfunction of SB13 sensor or MB11 motor. Or mechanism error, malfunction of the SB13 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.7} 0257 Lower tray (tray 2) film upper deadpoint detection error Attempted to lower the removal arm from HP (home position) to upper deadpoint detection position in removal, but SB23 does not become OPEN. (Retryover) Malfunction of SB23 sensor or MB21 motor. Or mechanism error, malfunction of the SB23 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.8} 0259 Upper tray (tray 1) film surface detection error Attempted to lower the removal arm from upper deadpoint detection position to surface detection position in removal, but SB12 does not become CLOSE. (Retryover) Malfunction of the SB12 sensor or MB11 motor. Or mechanism error, malfunction of the SB12 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.9} 0261 Lower tray (tray 2) film surface detection error Attempted to lower the removal arm from upper deadpoint detection position to surface detection position in removal, but SB22does not become CLOSE. (Retryover) Malfunction of the SB22 sensor or MB21 motor. Or mechanism error, malfunction of the SB22 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.10} 0263 Upper tray (tray 1) film suction detection error Attempted to lower the removal arm from surface detection position to suction detection position in removal, but SB12 does not become OPEN. (Retryover) Malfunction of the SB12 sensor or MB11 motor. Or mechanism error, malfunction of the SB12 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.9} DRYPIX 4000 Service Manual MT-17 MT-17006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0265 Lower tray (tray 2) film suction detection error Attempted to lower the removal arm from surface detection position to suction detection position in removal, but SB22 does not become OPEN. (Retryover) Malfunction of the SB22 sensor or MB21 motor. Or mechanism error, malfunction of the SB22 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.10} 0267 Upper tray (tray 1) film upper deadpoint detection error Attempted to rise the removal arm from suction detection position to upper deadpoint detection position in removal, but SB13 does not become CLOSE. (Retryover) Malfunction of the SB13 sensor or MB11 motor. Or mechanism error, malfunction of the SB13 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.7} 0269 Lower tray (tray 2) film upper deadpoint detection error Attempted to rise the removal arm from suction detection position to upper deadpoint detection position in removal, but SB23 does not become CLOSE. (Retryover) Malfunction of the SB23 sensor or MB21 motor. Or mechanism error, malfunction of the SB23 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.8} 0271 Upper tray (tray 1) removal unit HP rise detection error Attempted to rise the removal arm from upper deadpoint detection position to HP (home position) in removal, but SB11 does not become CLOSE. (Retryover) Malfunction of the SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 0273 Lower tray (tray 2) removal unit HP rise detection error Attempted to rise the removal arm from upper deadpoint detection position to HP (home position) in removal, but SB21 does not become CLOSE. (Retryover) Malfunction of the SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} DRYPIX 4000 Service Manual MT-18 MT-18006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0275 Upper tray (tray 1) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) after removal operation, but SB11 does not become OPEN. (Retryover) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 0277 Upper tray (tray 1) removal unit HP return detection error Attempted to return the removal arm to HP (home position) after removal operation, but SB11 does not become CLOSE. (Retryover) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 0279 Lower tray (tray 2) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) after removal operation, but SB21 does not become OPEN. (Retryover) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} 0281 Lower tray (tray 2) removal unit HP return detection error Attempted to return the removal arm to HP (home position) after removal operation, but SB21 does not become CLOSE. (Retryover) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} 0285 Grip HP detection error Attempted to set grip roller to HP (home position) while checking the gripping operation using M-Utility, but SD5 does not become OPEN. (Retryover) Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} DRYPIX 4000 Service Manual MT-19 MT-19006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0287 Grip detection error Attempted to set grip roller from HP (home position) to gripping position while checking the gripping operation using M-Utility, but SD5 does not become CLOSE. (Retryover) Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4{MT:3.5} 02C0 Upper tray (tray 1) shutter present error at startup The shutter is inserted in the upper tray (tray 1) (degenerated state) at startup initialization by user operations. Or all trays cannot be used due to the corresponding error. The shutter is inserted (degenerated state). Or malfunction of the SA11 sensor or SA11 port of the SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 - 02C1 Lower tray (tray 2) shutter present error at startup The shutter is inserted in the lower tray (tray 2) (degenerated state) at startup initialization by user operations. Or all trays cannot be used due to the corresponding error. The shutter is inserted (degenerated state). Or malfunction of the SA21 sensor or SA21 port of the SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 - 02C9 Upper tray (tray 1) use discontinued After jamming in the removal unit, use of the tray is disabled by the pressing of the upper tray (tray 1) disable button by user operations (degenerated state). Or all trays cannot be used due to the corresponding error. Same as left. 2-A-1 - 02D0 Lower tray (tray 2) use discontinued After jamming in the removal unit, use of the tray is disabled by the pressing of the lower tray (tray 2) disable button by user operations (degenerated state). Or all trays cannot be used due to the corresponding error. Same as left. 2-A-2 - 02D1 Shutter open/close error (At startup) Attempted to rotate ME2 in the CLOSE state of SE2 to open the shutter for preventing condensation of the mobile type equipment at startup, but the expected CLOSE state of SE2 could not be detected. Or, the CLOSE state was detected, but not open operations. The [Mobile] setting in the [Option] setting menu of the M-Utility has been changed from the default value [Stationary]. Return the setting to [Stationary]. 2-F-3 - DRYPIX 4000 Service Manual MT-20 MT-20006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 02D2 Shutter open/close error (At startup) Attempted to open the shutter for preventing condensation of the mobile type equipment in the OPEN state of SE2 at startup, but the open/close state could not be confirmed. To confirm this state, ME2 was rotated but it stopped because the CLOSE state of SE2 could not be detected, or it stopped after detecting the CLOSE state of SE2. The [Mobile] setting in the [Option] setting menu of the M-Utility has been changed from the default value [Stationary]. Return the setting to [Stationary]. 2-F-3 - 02D3 Shutter open/close error (At shut down) Attempted to rotate ME2 in the CLOSE state of SE2 to open the shutter for preventing condensation of the mobile type equipment at shut down, but again the expected CLOSE state of SE2 could not be detected. The [Mobile] setting in the [Option] setting menu of the M-Utility has been changed from the default value [Stationary]. Return the setting to [Stationary]. 2-F-3 - 02FF Device set error Setup error of sensor driver, FPMC driver • FPMC time monitoring setting error • Message ID specification error Error caused by software bug and incorrect settings which essentially does not occur. 2-D-1 - 0332 DEV-SS start timeout No response from DEV-SS that it has completed start even after a certain period of time. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 3-C - 0333 FLH-SS start timeout No response from FL-SS that it has completed start even after a certain period of time. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 3-C - 0334 FMT unit communication timeout Communication with FMT unit is not possible. Incorrect software installation error, MCT board malfunction (DPRAM, FLASH- ROM, etc..), PC hardware error (PCI bus, HDD, etc.) 1. Re-install the software. 2. Replace the MCT board. 3. Replace the MTH board. 4. Replace the HDD. 3-C - DRYPIX 4000 Service Manual MT-21 MT-21006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0370 File transfer error Failed in transferring file between MCT <-> PC. Incorrect software installation error, MCT board malfunction (DPRAM, FLASH- ROM, etc..), PC hardware error (PCI bus, HDD, etc.) 1. Re-install the software. 2. Replace the MCT board. 3. Replace the MTH board. 4. Replace the HDD. 3-A - 0371 FLASH-ROM writing error Failed in writing in FLASH-ROM when installing. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 3-B - 0380 SIO communication test transmission error Failed in data transmission to the serial port during SIO communication test. Malfunction of the test tool or SND24A/SND31A board 1. Replace the test tool. 2. Replace the SND24A/SND31A board. (When BCR port is specified) 3-D - 0381 SIO communication test compare error Data sent to/received from the serial port during SIO communication test was incorrect. Malfunction of the test tool or SND24A/SND31A board 1. Replace the test tool. 2. Replace the SND24A/SND31A board. (When BCR port is specified) 3-D - 0382 SIO communication test reception error Failed in receiving data from the serial port during SIO communication test. Malfunction of the test tool or SND24A/SND31A board 1. Replace the test tool. 2. Replace the SND24A/SND31A board. (When BCR port is specified) 3-D - 0385 Inter-board communication test error Port read value in inter-board communication test was not correct. Malfunction of the MCT board or SND24A/SND31A board 1. Replace the MCT board. 2. Replace the SND24A/SND31A board. 3-D - 0390 Tray error during printing Detected tray error during printing (changes in tray lock sensor/ shutter detection sensor). Malfunction of sensor or SND24A/SND31A board. 1. Using M-Utility, check sensors and perform mechanism adjustments. 2. If the problem still persists, replace sensor. 3. If the problem still persists, replace the SND24A/SND31A board. 3-C - 0401 Density measurement control parameter file read error Failed in reading density measurement control parameter files at system start. Software installation error, malfunction of the MCT board 1. Re-install the software. 2. Replace the MCT board. None - 0501 Polygon control parameter file read error Failed in reading the polygon control parameter file during system start. Software installation error, malfunction of the MCT board 1. Re-install the software. 2. Replace the MCT board. None - DRYPIX 4000 Service Manual MT-22 MT-22006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0510 Polygon error (FATAL) Detected polygon rotation error for three times continuously during scanner initialization diagnosis. Malfunction of the scanner unit, PRN board, or LDD board Perform re-diagnosis in scanner check of the M-Utility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit, LDD board, etc. and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board. 4. Replace the LDD board. None - 0810 Parameter file reading failure Failed in reading the film edge sensor control parameter file during system startup. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 8-A - 0901 Heat development controlparameter file reading error Failed in reading the heat development control parameter file when the system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-D - 0902 TMS driver setup error Failed in TMS driver (temperature measurement task) setup when system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-F - 0903 Heat development calculation parameter file reading error Failed in reading the heat development control parameter file when the system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-D - 0904 Temperature conversion table file reading error Failed in reading the temperature conversion table file when the system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-D - 0905 Plate setup error Failed in starting the plate control task when the system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-E - 0906 Fan setup error Failed in starting the fan control task when the system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-E - DRYPIX 4000 Service Manual MT-23 MT-23006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0911 Plate thermistor disconnection error Detected that the current temperature of a heater dropped below -20°C for three times continuously (detection interval: 600 ms), and determined that the thermistor has disconnected. Disconnection of the I/F cable between the SND24A/SND31A board and thermistor, or malfunction of the thermistor or thermistor port of the SND24A/ SND31A board. 1. Check that the thermistor connector, I/F cable to the thermistor, and connector of the SND24A/SND31A board are set correctly. 2. Replace the thermistor. 3. Replace the SND24A/SND31A board. 4. Replace the cable between the thermistor and SND24A/SND31A board. 9-B - 0920 Initialization time timeout The temperature of all plates did not become the appropriate temperature (within target temperature ±1°C) even after the specified time from the start of initialization. Note: 1. Generally, as the low temperature error (2911) and heater disconnection error (0961), etc. occur before this error, the rate of occurrence of this error is low. 2. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. <Specified time> 100 V model: 30 minutes 200 V model: 25 minutes The plate temperature is abnormal. Malfunction of the temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND24A/SND31A board, reset of heater by the thermal protector, or malfunction of the heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK. The thermistor/MCT/SND24A/SND31A board may be faulty. Proceed to step 5. If not hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. 3. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The film cooling section and recording section thermistors/MCT/SND24A/ SND31A board may be faulty. Proceed to step 5. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 4. Replace the heater. 5. Replace the MCT board. 6. Replace the thermistor. 7. Replace the SND24A/SND31A board. 8. Replace the cooling section thermistor. 9. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-F - DRYPIX 4000 Service Manual MT-24 MT-24006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0951 Overheat 2 error Detected that the current temperature of a heater exceeded 138°C for three times continuously (detection interval: 600ms). The plate temperature is high. Malfunction of the MCT board, temperature detection thermistor, heat development unit fan, heater, or heater port of the MCT board. 1. Check if the MCT board is controlled properly according to the state LEDs, etc. (hang up, bus error, etc.). 2. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly. 3. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND24A/SND31A board may be faulty. Proceed to step 4. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 4. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND24A/SND31A board may be faulty. Proceed to step 7. If hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 5. 5. Replace the heater. 6. Replace the MCT board. 7. Replace the thermistor. 8. Replace the SND24A/SND31A board. 9. Replace the recording section thermistor. 10. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-25 MT-25006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 0961 Heater disconnection error The temperature of a heater remained lower than the target temperature even after the specified time from the start of temperature control (detection interval: 600ms, measured 2000 times continuously) and did not become the appropriate temperature. Note: 1. The target temperature (approx. 90 °C to 130 °C) varies according to internal conditions. <Specified time> 100 V model: 20 minutes 200 V model: 15 minutes The plate temperature is low. Disconnection of the heater, malfunction of the temperature detection thermistor, disconnection of the heater or I/F cables between the heater and SND24A/ SND31A board, reset of heater by the thermal protector, or malfunction of the heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK. The thermistor/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. If not hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 3. 3. Replace the heater. 4. Replace the MCT board. 5. Replace the thermistor. 6. Replace the SND24A/SND31A board. 7. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - 09A0 Heat development control parameter value error Abnormal heat development control parameter was detected when the system was started up. Incorrect software installation error, MCT board malfunction. 1. Re-install the software.2. Replace the MCT board. 9-H - DRYPIX 4000 Service Manual MT-26 MT-26006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 09B0 Cold start timeout error The average rising temperature of the plate remained less than 10 °C even after 5 minutes from system start-up. Note: Error which occurs when heater control fails due to electric malfunctions. Abnormal rise in the plate temperature. Connector malfunction, temperature detection thermistor malfunction, disconnection of the I/F cable between heaters or between the heater and SND24A/SND31A board, heater reset by the thermal protector, or malfunction of the MCT board heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are correctly set, and the thermal protector reset is cleared. 2. Check the operations of each heater using the M-Utility. Check the peripheral temperature of the each heater with the hand. If hot, the heater is OK. The thermistor/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. If not hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to 3. 3. Replace the heater. 4. Replace the MCT board. 5. Replace the thermistor. 6. Replace the SND24A/SND31A board. 7. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-F - 1211 Upper small cover open The upper small cover is open. Close the upper small cover. 2-A-4 - 1212 Upper front cover open The upper front cover is open. Close the upper front cover. 2-A-4 - 1213 Upper/Lower right cover open The upper and/or lower right cover is open. Close the upper and/or lower right cover. 2-A-4 - 1214 Sorter right cover open The sorter right cover is open. Close the sorter right cover. 2-A-4 - 1225 Upper tray (tray 1) open error The upper tray (tray 1) was open in initialization and removal. Close the upper tray (tray 1). 2-A-1 - 1227 Upper tray (tray 1) shutter present error The shutter was inserted in the upper tray (tray 1) in initialization and removal. Remove the shutter of the upper tray (tray 1). 2-A-1 - DRYPIX 4000 Service Manual MT-27 MT-27006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 1229 Lower tray (tray 2) open error The lower tray (tray 2) was open in initialization and removal. Close the lower tray (tray 2). 2-A-2 - 1231 Lower tray (tray 2) shutter present error The shutter was inserted in the lower tray (tray 2) in initialization and removal. Remove the shutter of the lower tray (tray 2). 2-A-2 - 1233 Upper tray (tray 1) shutter uninserted error Attempted to open the upper tray (tray 1), but the shutter was not inserted. After inserting the shutter, open the upper tray (tray 1). 2-A-1 - 1235 Lower tray (tray 2) shutter uninserted error Attempted to open the lower tray (tray 2), but the shutter was not inserted. After inserting the shutter, open the lower tray (tray 2). 2-A-2 - 1252 No cleaning roller detection error Attempted to check whether cleaning roller is present in initialization, but SD3 does not CLOSE. (No cleaning roller) Cleaning roller is not inserted. Or malfunction of SD3 sensor or malfunction of SD3 port of SND24A/SND31A board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 - 1291 Upper tray (tray 1) removal unit jam error At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Retryover) Film dropped during removal. Or malfunction of SD1 sensor or MB12 motor. Or mechanism error, malfunction of the SD1 port of the SND24A/SND31A board, or malfunction of the MB12 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If motors/sensors are normal, check the mounting position of the hose on the solenoid valve side of the suction cup arm. {MC:4.8_Solenoid Valve} 5. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.11} DRYPIX 4000 Service Manual MT-28 MT-28006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 1293 Lower tray (tray 2) removal unit jam error At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Retryover) Film dropped during removal. Or malfunction of SD1 sensor or MB22 motor. Or mechanism error, malfunction of the SD1 port of the SND24A/SND31A board, or malfunction of the MB22 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If motors/sensors are normal, check the mounting position of the hose on the solenoid valve side of the suction cup arm. {MC:4.8_Solenoid Valve} 5. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.12} 1295 Conveyor unit jam error Conveyed film to the conveyor unit, but did not detect SD2 CLOSE (film leading edge detection). (Retryover) Jam occurred during conveyance. Open the upper/lower right cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SD2, MD1, MB12, MB22 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board 2-A-4 {MT:3.13} 1296 Sub-scanning unit jam error Conveyed film to the sub-scanning unit, but did not detect SD2 OPEN (film trailing edge detection). Jam occurred during recording conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SD2, MD1, ME1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.14} 1297 Sub-scanning unit jam error Conveyed film to the sub-scanning unit, but did not detect SG1 CLOSE (film leading edge detection). Jam occurred during recording conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SG1, MD1, ME1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.15} DRYPIX 4000 Service Manual MT-29 MT-29006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 1298 Heat development unit jam error Conveyed film to the heat development unit, but did not detect SG1 OPEN (film trailing edge detection). Jam occurred during heat development conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SG1, ME1, MG1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.16} 1299 Heat development unit jam error Conveyed film to the heat development unit, but did not detect SJ1 CLOSE (film leading edge detection). Jam occurred during heat development conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ1, ME1, MG1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.17} 12A0 Film release unit jam error Conveyed film to the film release unit, but did notdetect SJ1 OPEN (film trailing edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ1, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.18} 12A1 Film release unit jam error Conveyed film to the film release unit, but did not detect SJ2 CLOSE (film leading edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ2, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.19} 12A2 Film release unit jam error Conveyed film to the film release unit, but did not detect SJ2 OPEN (film trailing edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ2, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.19} DRYPIX 4000 Service Manual MT-30 MT-30006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 12A3 Sorter unit jam error Conveyed film to the sorter unit, but did not detect ST1 CLOSE (film leading edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. ST1, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.20} 12A4 Sorter unit jam error Conveyed film to the sorter unit, but did not detect ST1 OPEN (film trailing edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. ST1, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.20} 12A5 Sorter unit jam error Conveyed film to the sorter unit, but did not detect ST2 CLOSE (film leading edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. ST2, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.21} 12A6 Sorter unit jam error Conveyed film to the sorter unit, but did not detect ST2 OPEN (film trailing edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. ST2, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.21} 12A7 Sorter unit jam error Conveyed film to the sorter unit, but did not detect ST3 CLOSE (film leading edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. ST3, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.22} DRYPIX 4000 Service Manual MT-31 MT-31006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 12A8 Sorter unit jam error Conveyed film to the sorter unit, but did not detect ST3 OPEN (film trailing edge detection). Jam occurred during film release conveyance. Open the upper front cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. ST3, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.22} 12A9 Upper tray (tray 1) removal unit jam error (Discharge remainder) Conveyed film to the conveyor unit by discharge remainder, but did not detect SD1 CLOSE (film leading edge detection). The remainder is not discharged normally from the removal unit. Or malfunction of the SD1 sensor, or MB12 motor. Or mechanism error, malfunction of the SD1 ports of the SND24A/SND31A board, or malfunction of the MB12 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.23} 12B0 Lower tray (tray 2) removal unit jam error (Discharge remainder) Conveyed film to the conveyor unit by discharge remainder, but did not detect SD1 CLOSE (film leading edge detection). The remainder is not discharged normally from the removal unit. Or malfunction of the SD1 sensor, or MB22 motor. Or mechanism error, malfunction of the SD1 ports of the SND24A/SND31A board, or malfunction of the MB22 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.24} 12B1 Conveyor unit jam error (Discharge remainder) Conveyed film to the conveyor unit by discharge remainder, but did not detect SD2 CLOSE (film leading edge detection). The remainder is not discharged normally from the conveyor unit. Or malfunction of the SD2 sensor, or MD1, MB12, MB22 motors. Or mechanism error, malfunction of the SD2 port of the SND24A/SND31A board, or malfunction of the MD1, MB12, MB22 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.13} DRYPIX 4000 Service Manual MT-32 MT-32006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 12B2 Sub-scanning unit jam error (Discharge remainder) Conveyed film to the sub-scanning unit by discharge remainder, but did not detect SD2 OPEN (film trailing edge detection). The remainder is not discharged normally from the sub-scanning unit. Or malfunction of the SD2 sensor, or MD1, ME1 motors. Or mechanism error, malfunction of the SD2 port of the SND24A/SND31A board, or malfunction of the MD1, ME1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.14} 12B3 Sub-scanning unit jam error (Discharge remainder) Conveyed film to the sub-scanning unit by discharge remainder, but did not detect SG1 CLOSE (film leading edge detection). The remainder is not discharged normally from the sub-scanning unit. Or malfunction of the SG1 sensor, or MD1, ME1 motors. Or mechanism error, malfunction of the SG1 port of the SND24A/SND31A board, or malfunction of the MD1, ME1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.15}12B4 Heat development unit jam error (Discharge remainder) Conveyed film to the heat development unit by discharge remainder, but did not detect SG1 OPEN (film trailing edge detection). The remainder is not discharged normally from the heat development unit. Or malfunction of the SG1 sensor, or ME1, MG1 motors. Or mechanism error, malfunction of the SG1 port of the SND24A/SND31A board, or malfunction of the ME1, MG1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.16} 12B5 Heat development unit jam error (Discharge remainder) Conveyed film to the heat development unit by discharge remainder, but did not detect SJ1 CLOSE (film leading edge detection). The remainder is not discharged normally from the heat development unit. Or malfunction of the SJ1 sensor, or MG1 motor. Or mechanism error, malfunction of the SJ1 port of the SND24A/SND31A board, or malfunction of the MG1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.25} DRYPIX 4000 Service Manual MT-33 MT-33006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 12B6 Film release unit jam error (Discharge remainder) Conveyed film to the film release unit by discharge remainder, but did not detect SJ1 OPEN (film trailing edge detection). The remainder is not discharged normally from the film release unit. Or malfunction of the SJ1 sensor, or MG1, MJ1 motors. Or mechanism error, malfunction of the SJ1 port of the SND24A/SND31A board, or malfunction of the MG1, MJ1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.18} 12B7 Film release unit jam error (Discharge remainder) Conveyed film to the film release unit by discharge remainder, but did not detect SJ2 CLOSE (film leading edge detection). The remainder is not discharged normally from the film release unit. Or malfunction of the SJ2 sensor, or MG1, MJ1 motors. Or mechanism error, malfunction of the SJ2 port of the SND24A/SND31A board, or malfunction of the MG1, MJ1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.19} 12B8 Film release unit jam error (Discharge remainder) Conveyed film to the film release unit by discharge remainder, but did not detect SJ2 OPEN (film trailing edge detection). The remainder is not discharged normally from the film release unit. Or malfunction of the SJ2 sensor, or MG1, MJ1 motors. Or mechanism error, malfunction of the SJ2 port of the SND24A/SND31A board, or malfunction of the MG1, MJ1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.19} 12C5 Sorter malfunction Did not output to the destination bin properly. Malfunction of SOLT1, SOLT2, or SOLT3 solenoids 1. Using M-Utility, check sensors, solenoids, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/solenoids. 3. If the problem still persists, replace the SND24A/SND31A board. 2-F-2 {MT:3.26} DRYPIX 4000 Service Manual MT-34 MT-34006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 12C6 Sorter unit jam error (Discharge remainder) Conveyed film to the sorter unit by discharge remainder, but did not detect ST1 OPEN (film trailing edge detection). The remainder is not discharged normally from the sorter unit. Or malfunction of the ST1 sensor, or MG1, MJ1 motors. Or mechanism error, malfunction of the ST1 port of the SND24A/SND31A board, or malfunction of the MG1, MJ1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.20} 12C7 Sorter unit jam error (Discharge remainder) Conveyed film to the sorter unit by discharge remainder, but did not detect ST2 OPEN (film trailing edge detection). The remainder is not discharged normally from the sorter unit. Or malfunction of the ST2 sensor, or MG1, MJ1 motors. Or mechanism error, malfunction of the ST2 port of the SND24A/SND31A board, or malfunction of the MG1, MJ1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.21} 12C8 Sorter unit jam error (Discharge remainder) Conveyed film to the sorter unit by discharge remainder, but did not detect ST3 OPEN (film trailing edge detection). The remainder is not discharged normally from the sorter unit. Or malfunction of the ST3 sensor, or MG1, MJ1 motors. Or mechanism error, malfunction of the ST3 port of the SND24A/SND31A board, or malfunction of the MG1, MJ1 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND24A/SND31A board.. 2-A-4 {MT:3.22} 2104 Reception of prohibited command Internal I/F error Internal communication timing error. No correction is required if no abnormal phenomenon seen in particular. 3-C - 2216 Density measurement sensor power supply fuse disconnection Disconnection of SND24A/SND31A board density measurement sensor power fuse Disconnection of the F12VP sensor power fuse (F1). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - DRYPIX 4000 Service Manual MT-35 MT-35006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2217 Density measurement sensor power supply fuse disconnection Disconnection of SND24A/SND31A board density measurement sensor power fuse Disconnection of the F12VM sensor power fuse (F3). 1. Using the M-Utility, perform monitoring and mechanism adjustments 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-5 - 2236 Upper tray (tray 1) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) in initialization, but SB11 does not become OPEN. (Currently retrying) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 2238 Upper tray (tray 1) removal unit HP return detection error Attempted to return the removal arm to HP (home position) in initialization, but SB11 does not become CLOSE. (Currently retrying) Malfunction of SB11sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 2240 Lower tray (tray 2) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) in initialization, but SB21 does not become OPEN. (Currently retrying) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} 2242 Lower tray (tray 2) removal unit HP return detection error Attempted to return the removal arm to HP (home position) in initialization, but SB21 does not become CLOSE. (Currently retrying) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} DRYPIX 4000 Service Manual MT-36 MT-36006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2244 Grip HP detection error Attempted to set grip roller to HP (home position) in initialization, but SD5 does not become OPEN. (Currently retrying) Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 2246 Grip detection error Attempted to set grip roller from HP (home position) to gripping position in initialization, but SD5 does not become CLOSE. (Currently retrying) Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 2248 Stopper plate release detection error Attempted to set stopper plate from stop position to release position in initialization, but SD4 does not become CLOSE. (Currently retrying) Malfunction of the SD4 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD4 port of the SND24A/SND31A board, or malfunction of the SOLD1. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensor/solenoid. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.6} 2250 Stopper plate detection error Attempted to set stopper plate from release position to stop position in initialization, but SD4 does not become OPEN. (Currently retrying) Malfunction of the SD4 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD4 port of the SND24A/SND31A board, or malfunction of the SOLD1. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensor/solenoid. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.6} 2254 Upper tray (tray 1) film upper deadpoint detection error Attempted to lower the removal arm from HP (home position) to upper deadpoint detection position in removal, but SB13 does not become OPEN. (Currently retrying) Malfunction of SB13 sensor or MB11 motor. Or mechanism error, malfunction of the SB13 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.7} DRYPIX 4000 Service Manual MT-37 MT-37006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2256 Lower tray (tray 2) film upper deadpoint detection error Attempted to lower the removal arm from HP (home position) to upper deadpoint detection position in removal, but SB23 does not become OPEN. (Currently retrying) Malfunction of SB23 sensor or MB21 motor. Or mechanism error, malfunction of the SB23 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.8} 2258 Upper tray (tray 1) film surface detection error Attempted to lower the removal arm from upper deadpoint detection position to surface detection position in removal, but SB12 does not become CLOSE. (Currently retrying) Malfunction of the SB12 sensor or MB11 motor. Or mechanism error, malfunction of the SB12 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.9} 2260 Lower tray (tray 2) film surface detection error Attempted to lower the removal arm from upper deadpoint detection position to surface detection position in removal, but SB22 does not become CLOSE. (Currently retrying) Malfunction of the SB22 sensor or MB21 motor. Or mechanism error, malfunction of the SB22 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.10} 2262 Upper tray (tray 1) film suction detection error Attempted to lower the removal arm from surface detection position to suction detection position in removal, but SB12 does not become OPEN. (Currently retrying) Malfunction of the SB12 sensor or MB11 motor. Or mechanism error, malfunction of the SB12 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.9} 2264 Lower tray (tray 2) film suction detection error Attempted to lower the removal arm from surface detection position to suction detection position in removal, but SB22 does not become OPEN. (Currently retrying) Malfunction of the SB22 sensor or MB21 motor. Or mechanism error, malfunction of the SB22 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.10} DRYPIX 4000 Service Manual MT-38 MT-38006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2266 Upper tray (tray 1) film upper deadpoint detection error Attempted to rise the removal arm fromsuction detection position to upper deadpoint detection position in removal, but SB13 does not become CLOSE. (Currently retrying) Malfunction of the SB13 sensor or MB11 motor. Or mechanism error, malfunction of the SB13 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.7} 2268 Lower tray (tray 2) film upper deadpoint detection error Attempted to rise the removal arm from suction detection position to upper deadpoint detection position in removal, but SB23 does not become CLOSE. (Currently retrying) Malfunction of the SB23 sensor or MB21 motor. Or mechanism error, malfunction of the SB23 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.8} 2274 Upper tray (tray 1) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) after removal operation, but SB11 does not become OPEN. (Currently retrying) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 2276 Upper tray (tray 1) removal unit HP return detection error Attempted to return the removal arm to HP (home position) after removal operation, but SB11 does not become CLOSE. (Currently retrying) Malfunction of SB11 sensor or MB11 motor. Or mechanism error, malfunction of the SB11 port of the SND24A/SND31A board, or malfunction of the MB11 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.3} 2278 Lower tray (tray 2) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) after removal operation, but SB21 does not become OPEN. (Currently retrying) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} DRYPIX 4000 Service Manual MT-39 MT-39006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2280 Lower tray (tray 2) removal unit HP return detection error Attempted to return the removal arm to HP (home position) after removal operation, but SB21 does not become CLOSE. (Currently retrying) Malfunction of SB21 sensor or MB21 motor. Or mechanism error, malfunction of the SB21 port of the SND24A/SND31A board, or malfunction of the MB21 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.4} 2282 Grip HP absent error Although the grip roller is in the HP (home position) state, but SD5 is already closed. Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 2283 Grip absent error Although the grip roller is in the gripping state, but SD5 is already open. Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 2284 Grip HP detection error Attempted to set grip roller to HP (home position) in printing, but SD5 does not become OPEN. Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} 2286 Grip detection error Attempted to set grip roller from HP (home position) to gripping position in printing, but SD5 does not become CLOSE. Malfunction of the SD5 sensor or MD2 motor. Or mechanism error, malfunction of the SD5 port of the SND24A/SND31A board, or malfunction of the MD2 controller. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.5} DRYPIX 4000 Service Manual MT-40 MT-40006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2288 Stopper plate release detection error Attempted to set stopper plate from stop position to release position in printing, but SD4 does not become CLOSE. Malfunction of the SD4 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD4 port of the SND24A/SND31A board, or malfunction of the SOLD1. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensor/solenoid. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.6} 2289 Stopper plate detection error Attempted to set stopper plate from release position to stop position in printing, but SD4 does not become OPEN. Malfunction of the SD4 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD4 port of the SND24A/SND31A board, or malfunction of the SOLD1. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensor/solenoid. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.6} 2290 Upper tray (tray 1) conveyor unit entrance detection error At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Currently retrying) Film dropped during removal. Or malfunction of SD1 sensor or MB12 motor. Or mechanism error, malfunction of the SD1 port of the SND24A/SND31A board, or malfunction of the MB12 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensor, motor, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If motors/sensors are normal, check the mounting position of the hose on the solenoid valve side of the suction cup arm. {MC:4.8_Solenoid Valve} 5. If the problem still persists, replace the SND24A/SND31A board. 2-A-1 {MT:3.11} DRYPIX 4000 Service Manual MT-41 MT-41006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2292 Lower tray (tray 2) conveyor unit entrance detection error At completion of removal process, did not detect normal SD1 CLOSE (film leadingedge detection). (Currently retrying) Film dropped during removal. Or malfunction of SD1 sensor or MB22 motor. Or mechanism error, malfunction of the SD1 port of the SND24A/SND31A board, or malfunction of the MB22 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensor, motor, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If motors/sensors are normal, check the mounting position of the hose on the solenoid valve side of the suction cup arm. {MC:4.8_Solenoid Valve} 5. If the problem still persists, replace the SND24A/SND31A board. 2-A-2 {MT:3.12} 2294 Conveyor unit jam error Conveyed film to the conveyor unit, but did not detect SD2 CLOSE (film leading edge detection). (Currently retrying) Jam occurred during conveyance. Open the upper/lower right cover, and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SD2, MD1, MB12, MB22 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 {MT:3.13} 22B9 Incorrect operations Attempted to perform the following items using the M-Utility, but failed. 1. Unit operations 2. Grip operations Be sure to perform homing first, or implement according to the M-Utility tree. 2-E-1 - 22C2 Upper tray (tray 1) barcode reading error Cannot read the barcode. Barcodes reader is not connected. Or no data or cannot read data. (For hardware malfunction analysis) 2-F-1 - 22C3 Lower tray (tray 2) barcode reading error Cannot read the barcode. Barcodes reader is not connected. Or no data or cannot read data. (For hardware malfunction analysis) 2-F-1 - 22C4 Sorter malfunction After sorter degeneration, film is not output to the destination bin. Malfunction of SOLT1, SOLT2, or SOLT3 solenoids 1. Using M-Utility, check sensors, solenoids, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/solenoids. 3. If the problem still persists, replace the SND24A/SND31A board. 2-F-2 {MT:3.26} DRYPIX 4000 Service Manual MT-42 MT-42006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 22D5 Subscanning speed correction calculation error A subscanning speed correction calculation was performed based on the film recording section temperature before recording, but the result is out of tolerance range of speed. The thermistor in the recording section is not in stable operation. Or the machine temperature fluctuates greatly. 1. Check the recording section thermistor. 2. Collect the internal temperature data. 3. Review the correction calculation. 2-F-4 - 22D6 No film through release entrance retry Conveyed film to the film release unit, but did not detect SJ1 OPEN (film trailing edge detection). Performed retry because no subsequent film is found in the heat development unit. A jam occurred during discharge conveyance. Open the upper front cover and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ1, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 - 22D7 No film to release exit retry Conveyed film to the film release unit, but did not detect SJ2/ST1/ST2/ST3 CLOSE (film leading edge detection). Performed retry because no subsequent film is found in the heat development unit. A jam occurred during discharge conveyance. Open upper front cover and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ2/ST1/ST2/ST3, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 - 22D8 No film through release exit retry Conveyed film to the film release unit, but did not detect SJ2/ST1/ST2/ST3 OPEN (film trailing edge detection). Performed retry because no subsequent film is found in the heat development unit. A jam occurred during discharge conveyance. Open upper front cover and remove the jammed film. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. SJ2/ST1/ST2/ST3, MG1, MJ1 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND24A/SND31A board. 2-A-4 - 2310 Leading edge detection communication reception error Did not receive leading edge detection notification which must be received in printing other than clean printing. Internal communication timing error. No correction is required if no abnormal phenomenon seen in particular. 3-C - 2311 Recording completion notification reception error Did not receive recording completion notification which must be received in printing other than clean printing. Internal communication timing error. No correction is required if no abnormal phenomenon seen in particular. 3-C - DRYPIX 4000 Service Manual MT-43 MT-43006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2320 Nonvolatile memory reading error Cannot read data from the nonvolatile memory during start of the equipment. Or the read data is damaged. Malfunction of the nonvolatile memory on the SND24A/SND31A board or initial operations of the SND24A/SND31A board as a system (Immediately after manufacturing assembly or immediately after replacing the SND24A/SND31A board) 1. If this occurs everytime the system is started, replace the SND24A/SND31A board. 3-E - 2321 Nonvolatile memory writing error Failed in writing data to the nonvolatile memory. Malfunction of the nonvolatile memory on the SND24A/SND31A board 1. Replace the SND24A/SND31A board. 3-E - 2402 Density measurement sequence error Failed in software control sequence during density measurement. Software installation error, malfunction of the MCT board 1. Re-install the software. 2. Replace the MCT board. None - 2403 Density measurement data error The density value measured by the density measurement section is abnormal. The density value measured by the density measurement section is abnormal. 1. Check if the density measurement sections such as density measurement LED, LED board, PDD board, connectors between boards, density measurement sensor power fuse, etc. are normal. 2. Check if the film sensitivity is normal. Incorrect software installation or malfunction of the SND, MCT boards. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND24A/SND31A board. 5. Replace the MCT board. None - 2404 Density measurement data write error Failed in creating files when writing density measurement AD data. Software installation error, malfunction of the MCT board 1. Re-install the software. 2. Replace the MCT board. 4-A - 2405 No density measurement data No density measurement AD data in the DRAM of the PRT. No density measurement data as density measurement was not performed. After performing density measurement, acquire AD data. None - 2406 Density measurement starting point detection error Failed to detect starting point of the density pattern from the number of effective AD data measured by the density measurement section. 1. Check if the density pattern of the film is normal. 2. Check if the film conveyance position and speed are correct. Incorrect software installation or malfunction of the SND, MCT boards. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND24A/SND31A board. 5. Replace the MCT board. None - DRYPIX 4000 Service Manual MT-44 MT-44006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2407 Density measurement ending point detection error Failed to detect the ending point of the density pattern from the number of effectiveAD data measured by the density measurement section. 1. Check if the density pattern of the film is normal. 2. Check if the film conveyance position and speed are correct. Incorrect software installation or malfunction of the SND, MCT boards. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND24A/SND31A board. 5. Replace the MCT board. None - 2408 Insufficient number of effective density measurement data The number of effective density measurement data measured by the density measurement section is insufficient. The number of effective AD data measured by the density measurement section is less than the minimum number of effective data (Note). 1. Check if the density of the film is normal. 2. Check if the film conveyance position and speed are correct. Incorrect software installation or malfunction of the SND, MCT boards. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND24A/SND31A board. 5. Replace the MCT board. Note: The number of effective data is 90% of the number of data logically measured. The number of effective data required for 24-steps pattern is above 5613, that for 17-steps pattern is above 4158, and that for QC pattern is above 1300. 4-B - 2510 Polygon error (WARNING) Detected polygon rotation error during scanner initialization diagnosis. Malfunction of scanner unit, PRN board, LDD board. Check again by scanner check using the M-Utility, and perform the following for malfunctioned parts. 1. Check the connectors between the scanner unit, LDD board, etc. and PRN board, and replace as necessary. 2. Replace the scanner unit. 3. Replace the PRN board. 4. Replace the LDD board. Number of diagnosis - 270B Panel control parameter file read error Failed in reading the panel control parameter file during system start. Software installation error, malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. None - DRYPIX 4000 Service Manual MT-45 MT-45006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2811 Edge sensor average value data error The average value read by the film edge sensor is abnormal (outside range). Film is not conveyed to the correct position, malfunction of the film edge sensor LED, malfunction of the film edge sensor, malfunction of the SND24A/SND31A board. 1. Check the film edge sensor by sensor monitoring. 2. Replace the film edge sensor if operations are unstable in the above. 3. If the problem still persists, replace the SND24A/SND31A board. 4. If the problem still persists, check the mechanism if film conveyance is carried out properly. 8-B - 2812 No acquired data No data or cannot create file when acquiring film edge sensor related data files. Data file cannot be created because printing was not carried out once or there is no data acquired from the film edge sensor. After printing, acquire the file. 8-C - 2813 Data write failure Failed in data write when creating film edge sensor related data file. Software installation error, malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 8-A - 2814 PLL initial value illegal data acquisition Value of the PLL initial value data received from the FMT unit during system start was 0. Software installation error, malfunction of the HDD. 1. Re-install the software. 2. Replace the HDD. 0 - 2815 PLL current value illegal data acquisition Value of the PLL current value data received from the FMT unit during system start was 0. Software installation error, malfunction of the HDD. 1. Re-install the software. 2. Replace the HDD. 0 - 2816 File open failure Failed in opening the file when creating film edge sensor related data file. Software installation error, malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 8-A - 2818 Film edge sensor nonvolatile memory area read failure Film edge sensor data area in the nonvolatile memory was damaged during system start. Malfunction of the nonvolatile memory on the SND24A/SND31A board or initial operations of the SND24A/SND31A board as a system (Immediately after manufacturing assembly or immediately after replacing the SND24A/SND31A board) 1. If this occurs everytime the system is started, replace the SND24A/SND31A board. FFFF - DRYPIX 4000 Service Manual MT-46 MT-46006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2819 Film edge sensor acquired value data error The film edge sensor read value (data) was abnormal (outside range). Film is not conveyed to the correct position, malfunction of the film edge sensor LED, malfunction of the film edge sensor, malfunction of the SND24A/SND31A board. 1. Check the film edge sensor by sensor monitoring. 2. If operations are still unstable after the above, replace the film edge sensor. 3. If the problem still persists, replace the SND24A/SND31A board. 4. If the problem still persists, check the mechanism if film conveyance is carried out properly. 8-B - 2820 Film edge sensor acquisition value data error (Pre-reading home position check) Value was abnormal (outside range) in the home position check before film edge sensor data reading. Film edge sensor has not returned to home position. Or malfunction of film edge sensor LED, film edge sensor, SND24A/SND31A board. 1. Check the film edge sensor by sensor monitoring. 2. If operations are still unstable after the above, replace the film edge sensor. 3. If the problem still persists, replace the SND24A/SND31A board. 8-B - 2907 Temperature measurement error At system start, the initial measured value (average of four) of the temperature of a heater was outside the -15°C to 150°C range approximately 5 seconds after the setup of the TMS driver (temperature measurement task). The plate temperature measurement is abnormal. Malfunction of plate temperature detection thermistor, disconnection of the I/F cable between the thermistor and SND24A/SND31A board. 1. Check that the connectors of the thermistor and SND24A/SND31A board are set properly. 2. Check the temperature of each thermistor using the M-Utility. Check the temperature of each thermistor visually. Check if the temperature is a feasible value (about 0°C to 130°C). The thermistor/SND may be faulty. Proceed to step 3. 3. Replace the thermistor. 4. Replace the SND24A/SND31A board. 5. Replace the I/F cable between the thermistor and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-47 MT-47006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2911 Low temperature error The temperature of a heater remained lower than the target temperature even after the specified time from the start of temperature control (detection interval: 600ms, measured 1000 times continuously) and did not become the appropriate temperature. Note: 1. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. <Specified time> 100 V model: 15 minutes 200 V model: 10 minutes The plate temperature is low. Disconnection of the heater, malfunction of the temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND24A/ SND31A board, reset of heater by the thermal protector, or malfunction of the heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connectors of the SND24A/SND31A board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK.The thermistor/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. If not hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 3. 3. Replace the heater. 4. Replace the MCT board. 5. Replace the thermistor. 6. Replace the SND24A/SND31A board. 7. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - 2918 Film cooling section thermistor disconnection error The film cooling section thermistor has disconnected (Detected temperature dropped below -20°C.). Disconnection of the I/F cable between the SND24A/SND31A board and thermistor, or malfunction of the thermistor or thermistor port of the SND24A/ SND31A board. 1. Check that the thermistor connector, I/F cable to the thermistor, and connector of the SND24A/SND31A board are set correctly. 2. Replace the thermistor. 3. Replace the SND24A/SND31A board. 4. Replace the cable between the thermistor and SND24A/SND31A board. 9-C - DRYPIX 4000 Service Manual MT-48 MT-48006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2919 Recording section thermistor disconnection error The recording section thermistor has disconnected (Detected temperature dropped below -20°C.). Disconnection of the I/F cable between the SND24A/SND31A board and thermistor, or malfunction of the thermistor or thermistor port of the SND24A/ SND31A board. 1. Check that the thermistor connector, I/F cable to the thermistor, and connector of the SND24A/SND31A board are set correctly. 2. Replace the thermistor. 3. Replace the SND24A/SND31A board. 4. Replace the cable between the thermistor and SND24A/SND31A board. 9-C - 2921 Temperature control abnormally low error During temperature control, the temperature of a heater dropped below the appropriate temperature range (within target temperature ±1°C), and did not return to the appropriate temperature even after 5 minutes (detection interval 600ms, measured 500 times continuously). Note: 1. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. Disconnection of the heater, malfunction of the temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND24A/ SND31A board, reset of heater by the thermal protector, or malfunction of the heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connectors of the SND24A/SND31A board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK. The thermistor/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. If not hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 3. 3. Replace the heater. 4. Replace the MCT board. 5. Replace the thermistor. 6. Replace the SND24A/SND31A board. 7. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-49 MT-49006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2930 Temperature control timeout The temperature of all plates did not become the appropriate temperature (within target temperature ±1°C) even after 20 minutes from the start of initialization. Note: 1. Generally, as the temperature control abnormally low error (2921) and heater disconnection error (0961), etc. occur before this error, the rate of occurrence of this error is low. 2. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. The plate temperature is abnormal. Disconnection of the plate temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND24A/SND31A board, reset of heater by the thermal protector, or malfunction of the heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connectors of the SND24A/SND31A board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK. The thermistor/MCT/SND24A/SND31A board may be faulty. Proceed to step 5. If not hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. 3. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The film cooling section and recording section thermistor/MCT/SND24A/ SND31A board may be faulty. Proceed to step 5. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 4. Replace the heater. 5. Replace the MCT board. 6. Replace the thermistor. 7. Replace the SND24A/SND31A board. 8. Replace the film cooling section thermistor. 9. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-F - DRYPIX 4000 Service Manual MT-50 MT-50006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2931 Temperature abnormally high error During temperature control, the temperature of a heater exceeded the appropriate temperature range (within target temperature ±1°C), and did not return to the appropriate temperature even after 5 minutes (detection interval 600ms, measured 500 times continuously). Note: 1. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. The plate temperature is high. Malfunction of the MCT board, heat development unit fan, temperature detection thermistor, heater, or heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly. 2. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND24A/SND31A board may be faulty. Proceed to step 3. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 3. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND24A/SND31A board may be faulty. Proceed to step 6. If hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. 4. Replace the heater. 5. Replace the MCT board. 6. Replace the thermistor. 7. Replace the SND24A/SND31A board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-51 MT-51006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2932 Temperature control abnormally high 2 error During temperature control, the temperature of a heater exceeded the appropriate temperature range (within target temperature ±1°C), and did not return to the appropriate temperature even after 10 minutes (detection interval 600ms, measured 1000 times continuously). Note: 1. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. The plate temperature is high. Malfunction of the MCT board, heat developmentunit fan, temperature detection thermistor, heater, or heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly. 2. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND24A/SND31A board may be faulty. Proceed to step 3. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 3. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND24A/SND31A board may be faulty. Proceed to step 6. If hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. 4. Replace the heater. 5. Replace the MCT board. 6. Replace the thermistor. 7. Replace the SND24A/SND31A board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-52 MT-52006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2941 Overheat 1 error The temperature of a heater remained higher than the target temperature even after 5 minutes from the start of temperature control (detection interval: 600ms, measured 500 times continuously) and did not become the appropriate temperature. Note: 1. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. The plate temperature is high. Malfunction of the MCT board, heat development unit fan, temperature detection thermistor, heater, or heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly. 2. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND24A/SND31A board may be faulty. Proceed to step 3. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 3. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND24A/SND31A board may be faulty. Proceed to step 6. If hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. 4. Replace the heater. 5. Replace the MCT board. 6. Replace the thermistor. 7. Replace the SND24A/SND31A board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-53 MT-53006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2942 Overheat 1-2 error The temperature of a heater remained higher than the target temperature even after 10 minutes from the start of temperature control (detection interval: 600ms, measured 1000 times continuously) and did not become the appropriate temperature. Note: 1. The target temperature (approx. 90 °C to 130°C) varies according to internal conditions. The plate temperature is high. Malfunction of the MCT board, heat development unit fan, temperature detection thermistor, heater, or heater port of the MCT board. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND24A/SND31A board are set correctly. 2. Check the operations of the heat development unit fan using the M-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND24A/SND31A board may be faulty. Proceed to step 3. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 3. Check the operations of each heater using the M-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND24A/SND31A board may be faulty. Proceed to step 6. If hot, the heater/MCT/SND24A/SND31A board may be faulty. Proceed to step 4. 4. Replace the heater. 5. Replace the MCT board. 6. Replace the thermistor. 7. Replace the SND24A/SND31A board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - DRYPIX 4000 Service Manual MT-54 MT-54006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 2971 Temperature measurement noise (Level 2) Difference between two continuous temperature measurements (detection interval: 600 ms) > 2°C The plate temperature measurement is abnormal. Malfunction of the plate temperature detection thermistor, disconnection of the I/ F cable with the SND24A/SND31A board. 1. Check that the connectors of the thermistor and SND24A/SND31A board are set properly, and if the AD converter for temperature measurement is affected by unidentifiable noise. 2. Check the temperature of each thermistor using the M-Utility. Check the temperature of each thermistor visually. Check that the measured value becomes the feasible value (about 0°C to 130°C) and if there is a difference of 2°C within one second. The thermistor/SND may be faulty. Proceed to step 3. 3. Replace the thermistor. 4. Replace the SND24A/SND31A board. 5. Replace the I/F cable between the thermistor and SND24A/SND31A board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-A - 2991 Temperature data writing error Failed in creating data file when acquiring temperature data. Note: As “Acquiring temperature data” is a function for design and evaluation (DPX7 PC Tool only), this error does not occur in actual user operations. Incorrect software installation error, MCT board malfunction. 1. Re-install the software. 2. Replace the MCT board. 9-D - DRYPIX 4000 Service Manual MT-55 MT-55006-267-10E 01.31.2011 FM5778 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 29A0 Heat development control parameter value error The target temperature (individual data) or film compensation information value obtained from the barcode are abnormal. The target temperature is abnormal or the film compensation information parameter is abnormal, or malfunction of the barcode reader. 1. If the target temperature is abnormal, set the target temperature using the M-Utility again. 2. If the film compensation information parameter (SBC) is abnormal, enter the correct barcode. 3. If the barcode reader has malfunctioned, replace the barcode reader. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. 9-H - 29A1 EEPROM temperature control individual data value error The temperature control individual data read from the EEPROM is outside the effective range during system start. Details: The temperature control individual data read from the EEPROM is outside the effective range. • EEPROM has not been initialized. • EEPROM malfunction • Electric malfunction of EEPROM 9-H - 29A2 Difference between FMT unit temperature control individual data value and value read from EEPROM The temperature control individual data differed between the FMT unit and EEPROM when compared during system start. Details: Compared the temperature control individual data between the FMT unit and EEPROMand detected difference • EEPROM has not been initialized. • EEPROM malfunction • Electric malfunction of EEPROM 9-H - 3202 FPMC error (At start) FPMC motor drive failure Error caused by software bug and incorrect control timing which essentially does not occur. 2-C-1 - DRYPIX 4000 Service Manual MT-56 MT-56006-267-11E 06.30.2011 FM5886 n Error Codes for Max 3-tray Models (3-tray Specification) <REMARKS> These error codes occur only with the 3-tray specification of the max 3-tray model. Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 02D9 Lower tray (tray 3) detection sensor error Attempted to check the lower tray (tray 3) open/close state in initialization and removal, but failed. Malfunction of SA32 sensor or malfunction of SA32 port of SND31B board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02DB Lower tray (tray 3) shutter detection sensor error Attempted to check whether the lower tray (tray 3) shutter is present in initialization and removal, but failed. Malfunction of SA31 sensor or malfunction of SA31 port of SND31B board. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02DD Lower tray (tray 3) lock release error Attempted to open lower tray (tray 3), but SA13 does not become OPEN. Malfunction of SA33 sensor or SOLA31 solenoid. Or malfunction of the SA33 port of the SND31B board, or SOLA31. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02E0 Lower tray (tray 3) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) during initialization, but SB31 does not become OPEN. (Retryover) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02E2 Lower tray (tray 3) removal unit HP return detection error Attempted to return the removal arm to HP (home position) during initialization, but SB31 does not become CLOSE. (Retryover) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - DRYPIX 4000 Service Manual MT-57 MT-57006-267-11E 06.30.2011 FM5886 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 02E4 Lower tray (tray 3) film upper dead-point detection error Attempted to lower the removal arm from HP (home position) to the upper dead-point detection position during removal, but SB13 does not become OPEN. (Retryover) Malfunction of SB33 sensor or MB31 motor. Or mechanism error, malfunction of the SB33 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02E6 Lower tray (tray 3) film surface detection error Attempted to lower the removal arm from upper dead-point to surface detection position during removal, but SB32 does not become CLOSE. (Retryover) Malfunction of SB32 sensor or MB31 motor. Or mechanism error, malfunction of the SB32 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02E8 Lower tray (tray 3) film suction detection error Attempted to lower the removal arm from surface detection position to suction detection position during removal, but SB32 does not become OPEN. (Retryover) Malfunction of SB32 sensor or MB31 motor. Or mechanism error, malfunction of the SB32 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02EA Lower tray (tray 3) film upper dead-point detection error Attempted to raise the removal arm from suction detection position to upper dead-point detection position during removal, but SB33 does not become CLOSE. (Retryover) Malfunction of SB33 sensor or MB31 motor. Or mechanism error, malfunction of the SB33 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02EC Lower tray (tray 3) removal unit HP rise detection error Attempted to raise the removal arm from upper dead-point detection position to HP (home position) during removal, but SB31 does not become CLOSE. (Retryover) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02EE Lower tray (tray 3) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) after removal operation, but SB31 does not become OPEN. (Retryover) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - DRYPIX 4000 Service Manual MT-58 MT-58006-267-11E 06.30.2011 FM5886 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 02F0 Lower tray (tray 3) removal unit HP return detection error Attempted to return the removal arm to HP (home position) after removal operation, but SB31 does not become CLOSE. (Retryover) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02F4 Lower tray (tray 3) shutter present at startup The shutter is inserted in the lower tray (tray 3) (degenerated state) at startup initialization by user operations. Or no trays can be used due to this error. The shutter is inserted (degenerated state). Or malfunction of the SA31 sensor. Or malfunction of SA31 port of SND31B board. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 02F6 Lower tray (tray 3) use discontinued After jamming in the removal unit, use of the tray is disabled by the pressing of the lower tray (tray 3) disable buttonby user operations (degenerated state). Or no trays can be used due to this error. Same as left. 2-A-1 - 02F7 Sensor power supply fuse disconnection Disconnection of sensor power supply fuse on SND31B board. Malfunction due to disconnection of VCCS sensor power supply fuse on SND31B board. 1. Using M-Utility, perform monitoring and mechanism adjustments. 2. If the problem still persists, replace the fuse. 3. If the problem still persists, replace the SND31B board. 2-A-5 - 02F8 Film loading unit/ removal unit power supply fuse disconnection Disconnection of film loading unit/ removal unit power supply fuse on SND31B board. Malfunction due to disconnection of F24VA film loading unit/removal unit power supply fuse on SND31B board. 1. Using M-Utility, perform monitoring and mechanism adjustments. 2. If the problem still persists, replace the fuse. 3. If the problem still persists, replace the SND31B board. 2-A-5 - 02FA PSU fan error Fan of PSU unit is locked Replace the PSU fan. 2-A-5 - 12DA Lower tray (tray 3) open error The lower tray (tray 3) was open during initialization or removal. Close the lower tray (tray 3). 2-A-1 - 12DC Lower tray (tray 3) shutter present The shutter was inserted in the lower tray (tray 3) during initialization or removal. Remove the shutter of the lower tray (tray 3). 2-A-1 - DRYPIX 4000 Service Manual MT-59 MT-59006-267-11E 06.30.2011 FM5886 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 12DE Lower tray (tray 3) shutter not inserted error Tried to open lower tray (tray 3), but the shutter was not inserted. Open the lower tray (tray 3) after inserting the shutter. 2-A-1 - 12F2 Lower tray (tray 3) removal unit jam error At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Retryover) Film dropped during removal. Or malfunction of SD1 sensor or MB32 motor. Or mechanism error, or malfunction of the SD1 port of the SND31B board, or MB32 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND31B board. 2-A-1 - 12F3 Lower tray (tray 3) removal unit jam error (Discharge remainder) The film was conveyed to the conveyor unit by discharge remainder, but the SD1 was not detected as closed (film leading edge detection). The remainder is not discharged normally from the removal unit. Or malfunction of SD1 sensor or MB32 motor. Or mechanism error, or malfunction of the SD1 port of the SND31B board, or MB32 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND31B board. 2-A-1 - 22DF Lower tray (tray 3) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) during initialization, but SB31 does not become OPEN. (Currently retrying) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 22E1 Lower tray (tray 3) removal unit HP return detection Attempted to return the removal arm to HP (home position) during initialization, but SB31 does not become CLOSE. (Currently retrying) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - DRYPIX 4000 Service Manual MT-60 MT-60006-267-11E 06.30.2011 FM5886 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 22E3 Lower tray (tray 3) film upper dead-point detection error Attempted to lower the removal arm from HP (home position) to the upper dead-point detection position during removal, but SB13 does not become OPEN. (Currently retrying) Malfunction of SB33 sensor or MB31 motor. Or mechanism error, malfunction of the SB33 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 22E5 Lower tray (tray 3) film surface detection error Attempted to lower the removal arm from upper dead-point to surface detection position during removal, but SB32 does not become CLOSE. (Currently retrying) Malfunction of SB32 sensor or MB31 motor. Or mechanism error, malfunction of the SB32 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 22E7 Lower tray (tray 3) film suction detection error Attempted to lower the removal arm from surface detection position to suction detection position during removal, but SB12 does not become OPEN. (Currently retrying) Malfunction of SB32 sensor or MB31 motor. Or mechanism error, malfunction of the SB32 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 22E9 Lower tray (tray 3) film upper dead-point detection error Attempted to raise the removal arm from suction detection position to upper dead-point detection position during removal, but SB33 does not become CLOSE. (Currently retrying) Malfunction of SB33 sensor or MB31 motor. Or mechanism error, malfunction of the SB33 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 22ED Lower tray (tray 3) removal unit HP deviation detection error Attempted to deviate the removal arm from HP (home position) after removal operation, but SB31 does not become OPEN. (Currently retrying) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - 22EF Lower tray (tray 3) removal unit HP return detection error Attempted to return the removal arm to HP (home position) upon removal completion, but SB31 does not become CLOSE. (Currently retrying) Malfunction of SB31 sensor or MB31 motor. Or mechanism error, malfunction of the SB31 port of the SND31B board, or MB31 controller. 1. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND31B board. 2-A-1 - DRYPIX 4000 Service Manual MT-61 MT-61006-267-11E 06.30.2011 FM5886 Error Code Error Name Significance Probable Cause and Remedy Detailed Information Format Analysis Flow 22F1 Lower tray (tray 3) conveyor unit entrance detection error At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Currently retrying) Film dropped duringremoval. Or malfunction of SD1 sensor or MB32 motor. Or mechanism error, or malfunction of the SD1 port of the SND31B board, or MB32 controller. 1. Check if film has dropped. 2. Using M-Utility, check sensors and motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND31B board. 2-A-1 - 22F5 Lower tray (tray 3) barcode reading error Cannot read the barcode. Barcode reader is not connected. Or there is no data, or the data cannot be read. (For hardware malfunction analysis) 2-F-1 - DRYPIX 4000 Service Manual MT-62 MT-62006-267-11E 06.30.2011 FM5886 2.3.2 Formatter n DICOM Error code Detailed code Log Significance Remedy Detailed information 0001 0001 DPM Invoke fail Failed in starting DICOM main thread. Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. None 0001 0002 Invalid Dicom.dat Invalid Dicom.dat contents • Perform Client settings again. • Save equipment individual data (requires (Dicom. dat) analysis). Tag number with error 0001 0003 DPC Invoke fail Failed in starting DICOM communication main thread. Save equipment individual data (requires Netinf.prm analysis). Port number 0001 0004 Invalid Netinf.prm Invalid Netinf.prm contents • Perform network settings again using the M-Utility. • Save equipment individual data (requires (Netinf. prm) analysis). 1:No file 2:Non existing keyword 3:Non existing value 0001 FFFF Insufficient memory Insufficient virtual memory Replace the HDD. None DRYPIX 4000 Service Manual MT-63 MT-63006-267-11E 06.30.2011 FM5886 n Spooler Error code Detailed code Log Significance Remedy Detailed information 0002 0001 Error occurred with creating thread.%n%1 Failed in creating thread. (Internal error) Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. Place of occurrence in source code 0002 0002 Error occurred with posting message to thread.%n%1 Failed in sending messages. (Internal error) Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. Place of occurrence in source code 0002 0003 Insufficient memory.%n%1 Failed in securing memory. (Internal error) Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. Place of occurrence in source code 0002 0004 Creation of PrintJob dispatch driver failed.%n%1 Failed in creating Print Job objects in recovering unprocessed JOBs. • Reboot system. • If error occurs again, execute the following. 1. Replace the HDD (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 0002 0005 PrintJob file read error.%n%1 Failed in reading PrintJob files. • Reboot system. • If error occurs again, execute the following. 1. Replace the HDD (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 0002 0007 Getting to item data failed.%n%1 Failed in acquiring PrintJob and FILM object data. • Reboot system. • If error occurs again, execute the following. 1. Replace the HDD (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 0002 0008 Addition of spooler queue failed.%n%1 Failed in registering spooler queue. • Reboot system. • If error occurs again, execute the following. 1. Replace the HDD (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 0002 0009 Film Object is invalid.%n%1 Invalid film object, or insufficient data • Reboot system. • If error occurs again, execute the following. 1. Replace the HDD (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 0002 000A Deleting raw file is failed.%n%1 Failed in deleting RAW data file. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 0002 000B Status is invalid.%n%1 Invalid status Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code, status 0002 000C PrintJob dispatch pointer is invalid.%n%1 Failed in accessing PrintJob. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code DRYPIX 4000 Service Manual MT-64 MT-64006-267-11E 06.30.2011 FM5886 Error code Detailed code Log Significance Remedy Detailed information 0002 000D Film Object Number is invalid.%n%1 Specified Film number is invalid. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 0002 000E PrintJob was not found for Delete.%n%1 Could not find Print Job deleted when requesting queue deletion. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 0002 0010 Change priority is invalid.%n%1 Specified change priority level is invalid. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 0002 0013 PrintID is invalid.%n%1 Requested print ID is illegal. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 0002 0014 Moving File failed.%n%1 Failed in moving file. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 0002 0015 Invalid Case Happen.%n%1 Unexpected case occurred. Save equipment individual data (requires log analysis), reboot system, and observe conditions. Place of occurrence in source code 2002 0012 File error.%n[%1] Failed in opening and creating files. Save equipment individual data (requires log analysis). Place of occurrence in source code, file name DRYPIX 4000 Service Manual MT-65 MT-65006-267-11E 06.30.2011 FM5886 n ImgPrc Error code Detailed code Log Significance Remedy Detailed information 0003 0001 System call has failed. %n[%1] Error occurred due to system call. Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. Place of occurrence in source code 0003 0002 Memory allocate failed.%n[%1] Failed in acquiring memory. Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. Place of occurrence in source code 0003 0003 Object create failed.%n[%1] Failed in creating image processing objects. Check SDRAM capacity, save equipment individual data, reboot system, and observe conditions. Place of occurrence in source code 2003 0004 Data not found.%n[%1] Data to be acquired was not found in PrintJOB, FILM object, nor image processing parameter. • Re-register the client from the PC for servicing. • Save equipment individual data (requires imginf. prm analysis), and acquire error job information (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 2003 0005 File error.%n[%1] Failed in opening and creating files. • Re-register the client from the PC for servicing. • Save equipment individual data (requires imginf. prm analysis), and acquire error job information (requires xxx.job/xxx.flm analysis). Place of occurrence in source code, file name 2003 0006 Image process error.%n[%1] Execution of image processing resulted in error. • Re-register the client from the PC for servicing. • Save equipment individual data (requires imginf. prm analysis), and acquire error job information (requires xxx.job/xxx.flm analysis). Place of occurrence in source code 2003 0007 Invalid margin value.%n[%1] As the leading edge margin parameter is outside the range, use the default value. Equipment individual data save (TOP_MARGIN.txt) analysis is required. Type, outside range value 2003 0009 Invalid Sidechange parameter Parameter error of left right density difference rotation file. Requires analysis ofleft right density difference rotation file (Sidechg.prm). Parameter 2003 000A Invalid Sidechange parameter Threshold value of left right density difference rotation file parameter is inappropriate. Requires review of threshold value inside left right density difference rotation file (Sidechg.prm). Average density value and threshold values of various areas DRYPIX 4000 Service Manual MT-66 MT-66006-267-11E 06.30.2011 FM5886 n Output Error code Detailed code Log Significance Remedy Detailed information 0004 1EB1 Output Invoke failed when Create main thread. Failed in starting output main thread. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1EB2 Output Invoke failed when Create transmit thread. Failed in starting output transfer thread. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1EB3 Output Invoke failed when Create mct16drv thread. Failed in starting output mechanical driver thread. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1EB4 Output Invoke failed when Create prn16drv thread. Failed in starting output scanner driver thread. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1EB5 Cannot Initialize device mct16drv. Failed in initializing mechanical driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None DRYPIX 4000 Service Manual MT-67 MT-67006-267-11E 06.30.2011 FM5886 Error code Detailed code Log Significance Remedy Detailed information 0004 1EB6 Cannot Initialize device prn16drv. Failed in initializing scanner driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1EB7 Cannot Set event to device mct16drv. Failed in registering events in mechanical driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1EB8 Cannot Set event to device prn16drv. Failed in registering events in scanner driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F15 Response Timeout in device mct16drv. Command response timeout from mechanical driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F16 Response Timeout in device prn16drv. Command response timeout from scanner driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None DRYPIX 4000 Service Manual MT-68 MT-68006-267-11E 06.30.2011 FM5886 Error code Detailed code Log Significance Remedy Detailed information 0004 1F79 Matrix Action failed. Position=(%d, %d) Invalid state transition occurred internally 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. Position in state transition table (line, col) line : (0~6) col : (0~37) 0004 1F7A Invalid Parameter received. Unexpected results code was returned. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. Results code 0004 1F7C FMT Fatal error. Level 0 error occurred in formatter. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F7D PRT Run Timeout. Start timeout of printer. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F7E Printer/Driver Request Timeout. Timeout of command request for printer and driver. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None DRYPIX 4000 Service Manual MT-69 MT-69006-267-11E 06.30.2011 FM5886 Error code Detailed code Log Significance Remedy Detailed information 0004 1F7F Unmatch Print ID at Print- Request and Print-Reqponse. No print ID for print request which matches print ID for print end response. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F80 PRT Run request failed. Error occurred with start printer command. • Install the printer from the M-Utility. • Replace the MCT board. None 0004 1F81 Memory Information failed at Transmit request. Invalid memory information when requesting image transfer. 1. Check SDRAM capacity. 2. Check connection between the MTH board and HDD/MCT board/PRN board. 3. Reboot system. • If error still persists after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F82 No File Name when file trans. Could not acquire filename in image transfer. 1. Check connection between the MTH board and HDD/MCT board/PRN board. 2. Reboot system. • If error occurs after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F83 Density Result File save error. Failed in storing automatic density results file. 1. Check connection between the MTH board and HDD/MCT board/PRN board. 2. Reboot system. • If error occurs after the above, save equipment individual data (requires log analysis), and replace the HDD. None 0004 1F84 Density Calculate Process Failed. Density correction calculation results are abnormal. • Create the calibration table again from the M-Utility. • Replace the film. • Save equipment individual data (requires log analysis). None DRYPIX 4000 Service Manual MT-70 MT-70006-267-11E 06.30.2011 FM5886 Error code Detailed code Log Significance Remedy Detailed