[OT12-2F7217-04]PM_SM_Factory calibration (OT)_R1 0_20181224

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PRIMUS - Calibration Manual (OT)
• Osteosys Co., Ltd. (CS Team)
• Osteosys Co., Ltd. (CS Team)
Date Revision Description DR Remarks
2018.12.24 1.0 PM- Calibration Manual (OT) S.W.CHUNG CS Team
General Description
This document describes Calibration for PRIMUS SYSTEM ASSY.
Revision History
* PRIMUS Factory calibration manual
Tool
No Item
1 Test PC Set (Connected with PRIMUS)
2 Step Phantom
3 Daily Phantom
4 Ethernet Cable (LAN Cable)
5
6
7
* PRIMUS Factory calibration manual
• 1. Connect assembled device to PC with Ethernet Cable.
• 2. Turn on the device, and run "FANAFactory" Program.
• 3. Click the "Open" Button on the menu of "FANAFactory" to be connected to the device.
• 4. If the Carriage is following the direction of the direction button on OP Panel, it's successfully connected. 
Open
Carriage
Manual 
moving 
button
* PRIMUS Factory calibration manual
• 5. Click "Seasoning" Button on the menu of "FANAFactory“
• 6. Strat HFG Aging by check "Extended" and click "Start" button. 
• 7. Once the seasoning is completed, save "Seasoning.bin" File to the folder you want by clicking "Table Save" Button
Carriage X, Y 
Position.
Acquisition 
Setting
Acquisition 
Status
Extended
Start
Channel Setting
Shutter Open
* PRIMUS Factory calibration manual
• 8. Put the value of "Acquisition Setting" as "㎸ : 83, ㎂ : 200, Sampling : 100, Pileup(OT Detector) check” and click "Set(s)" button.
• 9. To measure "Spectrum" and "Count", put the Carriage’s positioning coordinate as "X : 202220, Y : 800000", and move the Carriage by 
clicking "Move" Button (Carriage will move to the center of the device).
• 10. Check whether kV and mA are set correctly (㎸ = 83, ㎃ = 0.20) by clicking "Get" Button on "Acquisition Status" menu. And check the 
HFG’s current temperature(Temp).
• 11. If the temperature is higher than 30℃, move to the next step. If not, return to the step #6..
• 12. Get ready to measure by clicking "Shutter Open" Button in "Mechanic Control".
• 13. Change the window by choosing "Channel Setting" tab in the left-down side of "FANAFactory". 
S/N
OT Flag
Check Box
All Text Box
Bin Check Box
H/W 
Setting
* PRIMUS Factory calibration manual
• 14. Check Main Board and Detector S/N by clicking "Get Info" Button in "S/N" menu. (Main Board = 010204, Detector = 031601)
• 15. After putting "70, 75, 75, 80" in "ALL Text Box" on "EEPROM" menu, transport this Bin value by clicking "Batch set" Button. (If the Bin 
value is successfully transported, the Check Box in the right will be automatically checked).
• 16. Change the window by choosing "H/W Setting" tab in the left-down side of "FANAFactory".
Average Value of 
Low and High 
for each Chanel
Gain Start
Start Trash (Packet) 
Text Box
Count
* PRIMUS Factory calibration manual
• 17. Change the window by choosing "Count" tab on the menu of "FANAFactory". 
• 18. Change the value of "Start Trash (ms) Text Box" on the right side of "FANAFactory" Program from 1400 to 2000.
• 19. Strat "Gain Control" by clicking "GainStart" Button in the right side of "FANAFactory".
• 20. Once “Count” is completed, check whether the average values of Low and High are higher than 4,000 for each Chanel (Ch01 ~ Ch16), and 
also check "Graph” is getting to the stable Y-axis values within the 1/5 part of the X-axis.
* PRIMUS Factory calibration manual
• 21. Change the window by choosing "Spectrum" tab on the menu of "FANAFactory". 
• 22. Start gaining "Spectrum" by clicking "Start" Button on the right side of "FANAFactory".
• 23. Once the "Spectrum” gaining is completed, change the starting point of "Spectrum Graph" from 20 to 34, and check whether "Low Peak, 
Valley, High Peak" are well represented as shown below.
Start
Change Starting Point 
of Spectrum 20 => 34
Spectrum
* PRIMUS Factory calibration manual
• 24. If the "Spectrum" is not showing up normally, check the device and re-start from the beginning.
• 25. If the “Spectrum” is showing normally, save the value of “Gain” and “Spectrum” ” by clicking "Save Gain", 
"Save Ref.", and "Save dsr" Button. 
Incorrect type
2 Channels are 
not matched
High Peak should be 
higher than Valley
2 Channels are 
not matched
Low
Peak
Valley
High
Peak
* PRIMUS Factory calibration manual
• 26. While keeping the collected "Spectrum", make the average Spectrum to be shown on the graph by clicking "ChMean" Button.
• 27. If the Low Peak / Valley / High Peak are marked, put the value of L1 / L2 / H1 / H2 by calculating as below. 
Type in value of 
L1/L2/H1/H2 in Text BOX
ChMean
L1 = LowPeak - 20 (L1 = 72 - 20 = 52)
L2 = Valley - 5 (L2 = 93 - 5 = 88)
H1 = Valley (H1 = 93)
H2 = HighPeak + 30 (H2 = 106 + 30 = 
136)
* PRIMUS Factory calibration manual
• 28. After putting the value of L1/L2/H1/H2, save the Bin value(fanachs.bin) as a File by clicking "Save BinVal" Button.
• 29. The value of each "Chanel Text Box" in "EEPROM" is changed if Bin values are saved. Apply these values by clicking "Batch Set" Button.
"Click Batch Set" 
Button again to 
apply Setting value
* PRIMUS Factory calibration manual
• 30. Change the window by choosing ""Count" tab on the menu of "FANAFactory". 
• 31. Type in the value of "Iter Text Box" on the right side of "FANAFactory" Program as 1,000.
• 32. Open "HFG Sutter" by clicking "Shutter Open" Button.
• 33. Start “Count” by clicking "Start" Button on the right side of "FANAFactory".
Iter Text BoxCount
Shutter Open
Start
CV
Average Low/High Count
* PRIMUS Factory calibration manual
• 35. Once the “Count” is completed, the average value of each Chanel(Ch01 ~ Ch16) will be higher than 30,000 for the Low area and 15,000 
for the High area, and CV will be lower than 0.6/0.8. If the values are not normal, or if the certain Chanel shows a bigger difference than the 
other Channels, go back to the step #18 and repeat the process because it means that Bin setting of the device is not set correctly. If the
result is the same even after the repetition of the process, change the Detector.
• 36. Once the process is completed, save the measured Count values by clicking "Save" Button.
* PRIMUS Factory calibration manual
• 37. Open “File Search” window, and type in %appdata% on the pathway window. 
• 38. Copy the "defaultGain.agc", "fanachs.bin", and seasoning.bin to the PRIUMS > Bin folder which was searched by Step #37.
type %appdata%
PRUMS folder
Copy
* PRIMUS Factory calibration manual
• 39. Run "UI Program", and move to the "Advanced calibration" by clicking "Ctrl + Alt + Q" in the “Main” window.
• 40. Click “Set Gain” Button on the up-side of "Advanced calibration". Check whether “OK” is showing and the numbers outside and inside the 
parenthesis() are the same. 
Check 
"OK"
Check Bin Value
Check the same 
values
* PRIMUS Factory calibration manual
• 41. Start Bin Setting by clicking "Positioning" Button, and once the Setting is completed, Carriage will move to the "Calibration Default" 
position.
• 42. When the Carriage is stopped at "Calibration Default" position, put “Step Phantom” to the place where “Laser Point” can be in the middle 
of the phantom.
• 43. By matching the center of the “Laser Point” to point the same edge of the “Step Phantom”, adjust the position of “Step Phantom” by 
moving the “Carriage” left and right on the "OP Panel".
Move laser 
point to the 
right.Match
Match
* PRIMUS Factory calibration manual
• 44. Place the "Daily Phantom" next to the “Stair Phantom”, and match the front line of "Daily Phantom“and the front line of the “Stair 
Phantom”.
• 45. Match the "Laser Point" to the cross point of "Daily Phantom" by using direction button on "OP Panel".
Matched
Matched
* PRIMUS Factory calibration manual
• 46. After Step #47, Start “Calibration” by clicking "Start" Button in "Advanced calibration".
Start
* PRIMUS Factory calibration manual
• 47. Once the message "Please remove all phantom on the bed" pops up, remove the Phantom on the device, and click the “OK” to proceedextra steps.
• 48. When the message "Calibration Finished" pops up, click “OK”, and save "Calibration" File by clicking "Save Excel" Button.
OK OK
Save Excel
* PRIMUS Factory calibration manual
• 49. If you click "CailbData Generation" Button, "Calibration Files Generate" message will be shown. When you find the message, start 
Generation by clicking “OK”.
• 50. If you find the message "Successfully created calibration file once", click “OK” and complete the "Calibration”.
CailbData
Generation
OK OK
Better product for better life
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Tel : +82-2-6124-5900 / Fax: +82-2-6124-5958 / E-mail : service@osteosys.com