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ORIGINAL PAPER Potential Application of Lateritic Soil Stabilized with Cement Kiln Dust (CKD) as Liner in Waste Containment Structures Agapitus Ahamefule Amadi • Adrian Oshioname Eberemu Received: 22 August 2012 / Accepted: 28 March 2013 / Published online: 4 April 2013 � Springer Science+Business Media Dordrecht 2013 Abstract This study evaluates the applicability of residually derived lateritic soil stabilized with cement kiln dust (CKD), a waste product from the cement manufacturing process as liner in waste repositories. Lateritic soil sample mixed with 0–16 % CKD (by dry weight of the soil) was compacted with the British Standard Light, West African Standard and British Standard Heavy compaction efforts at water contents ranging from the dry to wet of optimum moistures. Geotechnical parameters such as Atterberg limits, compaction characteristics, hydraulic conductivity, unconfined compressive strength and volumetric shrinkage strain were determined. Results indicate that the plasticity index, the maximum dry unit weight and hydraulic conductivity together with the volumet- ric shrinkage decreased with increased amount of CKD while the optimum moisture content and unconfined compressive strength increased with higher CKD content for all the efforts. When measured properties were compared with standard specifications adopted by most environmental regulatory agencies for the construction of barrier systems in waste containment structures, the resulting values showed substantial compliance. Besides developing an eco- nomically sustainable liner material, the present study demonstrated effective utilization of an industrial by- product otherwise considered as waste by the produc- ers, in addition to a systematic expansion in the use of the lateritic soil for geotechnical works. Keywords Barrier system � Cement kiln dust � Lateritic soil � Waste containment � Waste utilization 1 Introduction Safe and long term containment of municipal, industrial and hazardous wastes is one of society’s most critical environmental problems. Worldwide, there are many initiatives to dispose these wastes in underground facilities (Daniel 1993; Rowe et al. 1995; Shackelford and Nelson 1996). Engineered landfills whose objective is to contain these wastes in a manner that is protective of human health and the environment remain the most practical, feasible and cost effective method of waste disposal in the foreseeable future. Modern engineered landfills and lagoons are therefore designed to seal off their contents from the environment by enclosing them in a secured envelope composed of a liner and closure cover (Amadi 2007; etc.). The type of low permeability barriers that are used to create the elements of these enclosures will vary depending on the hazard potential of the waste. In the past, natural soils were often used as A. A. Amadi (&) Department of Civil Engineering, Federal University of Technology, Minna, Nigeria e-mail: agapitusahamefule4@yahoo.com A. O. Eberemu Department of Civil Engineering, Ahmadu Bello University, Zaria, Nigeria e-mail: aeberemu@yahoo.com 123 Geotech Geol Eng (2013) 31:1221–1230 DOI 10.1007/s10706-013-9645-3 liners but this practice is becoming less common because it is very difficult to prove that the natural liner is free of high hydraulic conductivity zones or secondary fractures such as cracks and joints. As the barrier technology and the relevant regulations evolved, com- pacted clay soils are now used for this purpose either by themselves or part of a composite system. In some practical situations, suitable material needed to create this barrier system may not be readily or economically available. As a result, mixtures of native soil and various amendment materials such as bentonite, lime, fly ash, blast furnace slag, cement kiln dust etc. have been proposed as substitutes primarily due to the abundance and availability (Simpson and Zimmie 2009; Amadi and Osinubi 2010; Amadi 2011, 2012; Amadi et al. 2012). Cement kiln dust (CKD) is a byproduct material of cement manufacturing process similar in appearance to Portland cement. The beneficial properties of CKD as a stabilizing agent and its cost effectiveness compared with other type of stabilizers have led to its frequent use as a stabilization agent in recent times. The chemical composition of typical CKD shows that it contains significant amounts of alkalis. As a result, the pH of CKD–soil mixtures is typically about 12.0 or greater. By providing a pH environment in this range, the solubility and mobility as well as the reactivity of contaminants in the mixtures is lowest (Miller and Zaman 2000; Miller and Azad 2002; Peethamparan and Olek 2008; Amadi and Eberemu 2012a). Conse- quently when CKD is used to stabilize lateritic soil, which is widely distributed in the tropical climates, the resulting mixture optimizes the pozzolanic reactivity, high absorptive capacity, greater chemical resistance together with less susceptibility to desiccation induced cracking provided by CKD and lateritic soil (BRRI/ Lyon Associates 1971; Gidigasu 1976; Osinubi and Nwaiwu 2008; Osinubi and Amadi 2010). The objective of this study therefore was to examine the applicability of compacted lateritic soil—CKD mixtures in geotechnical structures such as hydraulic barriers in waste containment landfills. 2 Materials and Methods of Testing 2.1 Soil and Cement Kiln Dust The study soil was collected from a laterite formation in Minna (Latitude 9o370N and Longitude 6o330E), Nigeria at a depth of 1 m. The soil profile at the sampling site is overlain by dark grey, humus top soil layers of silty sand that vary between 0.20 and 0.30 m in thickness. This is uniformly underlain by reddish, mottled brown and grey, fine grained lateritic soils. The cement kiln dust used in the study was obtained from Obajana cement production plant located in Lokoja, Nigeria. The CKD was mixed with the soil in stepped increment of 4 % from 0 to 16 % by weight of dry soil to form five different soil–CKD mixtures. 2.2 Index Properties Tests Preliminary tests such as particle size distribution and Atterberg limits (liquid limit, plastic limit and plas- ticity index) of the natural lateritic soil as well as soil– CKD mixtures were evaluated following procedures outlined in British Standard (1990a, b). 2.3 Compaction Test Lateritic soil samples containing relevant quantities of CKD (i.e., 0, 4, 8, 12, and 16 %) were mixed with the required percentage of tap water (10–20 %) based on dry weight. Specimens were compacted to three compactive efforts (i.e., British Standard Light, BSL; West African Standard, WAS and British Standard Heavy, BSH) to simulate the range of compaction energies expected in the field. The BSL and BSH compaction procedures are described in British Stan- dard (1990a) as well as Head (1994a). The West African Standard (WAS) compaction is the conven- tional energy level commonly used in the West African region and consists of the energy derived from a 4.5 kg rammer falling 450 mm onto five layers in a British Standard mould, each receiving ten (10) blows (Nige- rian General Specification 1997; Osinubi et al. 2006). 2.4 Hydraulic Conductivity Test The hydraulic conductivity of compacted mixtures were measured using compaction mould permeameter under falling head condition in accordance with procedures outlined in British Standard (1990a) and Head (1994b). Processed soils were compacted directly into the compaction mould with three energies (BSL, WAS and BSH) at 10, 12.5, 15, 17.5 and 20 % water content. The compaction mouldwas placed on a perforated base and soaked for 96 h in de-aired tap 1222 Geotech Geol Eng (2013) 31:1221–1230 123 water to ensure saturation before the commencement of permeation. The permeant liquid was tap water and permeation was terminated after a steady flow was established (i.e., when there was no statistically significant trend in hydraulic conductivity over time). 2.5 Unconfined Compression Test Soil mixtures identical to samples that were prepared for hydraulic conductivity tests were cured in a humid environment for 28 days and then tested to determine the unconfined compressive strength following proce- dures outlined in British Standard (1990b) and Head (1994b). The test was performed on cylindrical spec- imens with diameters of 38 mm and lengths of 76 mm, which were trimmed from the larger compacted cylinders. The samples were tested in triaxial com- pression test machine without applying cell pressure. 2.6 Shrinkage Test Volumetric shrinkage potential was measured by extruding compacted cylinder of specimen identical to specimens that were prepared for hydraulic con- ductivity tests from the mould and allowed to air dry in the laboratory. Shrinkage was monitored for 28 days by taking average diameter and height to compute volume, hence the volumetric shrinkage strain. 3 Results and Discussion 3.1 Index Properties From the particles size distribution (Fig. 1) together with the index properties test results (Table 1), the natural (untreated) soil was classified as clay soil of low plasticity (CL) according to the Unified Soil Classification System (USCS). The oxide composition of the soil is presented in Table 2. For the cement kiln dust, it is generally character- ized by high lime content (CaO = 43.69 %) and high loss of ignition (37.54) in comparison to Portland cement. The properties along with other chemical properties provided by the cement manufacturer are presented in Table 2. The chemical composition of the CKD is within the bounds found in the literature. Measurements of Atterberg limits are major con- siderations in the selection of geomaterial for hydraulic barriers for waste disposal structures. Experimental data indicate that significant PI reduction occurred with CKD treatment (Table 1; Fig. 2). The primary reaction that resulted in textural and plasticity changes involves cation exchange and flocculation/agglomeration. The altered soil mixture structure has larger particle agglomerates which are more friable and workable. With reference to specification requirements for compacted soil liners i.e., LL [ 20 % and PI [ 7 % as recommended by Benson et al. (1994), all soil mixtures satisfied the LL and PI design requirements (Table 1). The mineralogy of the natural soil was analyzed using X-ray diffraction (XRD) and showed the 1:1 kaolinite mineral to be the predominant clay mineral. 3.2 Compaction Characteristics The maximum dry unit weights and optimum moisture contents (OMCs) for CKD treated specimens are reported in Fig. 3. Marginal increases in optimum moistures with corresponding decreases in dry unit weights were recorded for all mixtures. In addition, Fig. 1 The particle size distribution of the natural lateritic soil Geotech Geol Eng (2013) 31:1221–1230 1223 123 higher compactive efforts noticeably resulted in higher dry unit weights but decreased optimum moisture content. The dry unit weight values suggest that adequate compaction can be obtained when soil mix- tures are used as hydraulic barriers in waste landfills. The reduction in maximum dry unit weight of soil mixtures is attributed to immediate reactions between CKD and the soil (flocculation and agglomeration). On the other hand, the OMC increased due to the hydration effect and the affinity for more moisture during this reaction process. 3.3 Hydraulic Conductivity Results of hydraulic conductivity test for specimens treated with varying percentages of cement kiln dust and compacted with the three compactive efforts adopted in this study indicate that moderate decreases in hydraulic conductivities occurred with higher CKD content. This is illustrated by hydraulic conductivity of soil mixtures for the various compactive efforts at OMC in Fig. 4. The reduction in k is likely a function of the pozzolanic reactions leading to the formations of cementitious products and the filling of pore spaces conducting flow with clay sized fractions of the CKD. According to the literature (e.g. Rowe et al. 1995; Benson et al. 1994; Daniel and Wu 1993), the hydraulic conductivity of barrier materials is expected to be B1 9 10-9 m/s, a criterion that was met and even exceeded by soil mixtures especially specimens compacted at optimum and 2 % wet of optimum moistures. 3.4 Unconfined Compressive Strength (UCS) Strength development for compacted soil mixtures determined using the unconfined compression test revealed that after 28 days of curing, CKD treatment resulted in significant improvement in strength values. The variation of UCS of soil mixtures at OMC with CKD content is reported in Fig. 5. The improvement in UCS is likely a function of the formations of cementitious products such as hydrated calcium silicate gel (CSH) and calcium aluminate gel (CAH) through pozzolanic reactions and cementitious mate- rial hydrations that coats and bind the soil particles in addition to the flocculation and agglomeration effects of Ca2? ions found in CKD (Amadi and Eberemu 2012a). Compacted soils used for liner and cover systems must have a minimum UCS of 200 kN/m2 (Amadi et al. 2012; Daniel and Wu 1993). This value of strength was adopted in this study as threshold value. Lateritic soil—CKD mixtures prepared at different compaction states namely 2 % dry of opti- mum, at optimum and 2 % wet of optimum attained the specified strength and in most cases had higher values. 3.5 Volumetric Shrinkage Potential Generally, treatment of the study soil with CKD for each energy level showed a decline in the desiccation induced shrinkage strain for the range of CKD content adopted in this study (Fig. 6). This behavior can be attributed to the textural and plasticity changes in the Table 1 Properties of natural lateritic soil and soil mixtures Characteristics CKD content (%) 0 4 8 12 16 Natural moisture content (%) 23.0 – – – – Liquid limit (%) 58.0 48.0 49.5 53.5 57.0 Plasticity index (%) 32.0 30.0 27.0 24.0 20.0 USCS classification CL CL CL CH CH Specific gravity 2.6 2.5 2.4 2.33 2.27 pH 7.2 8.15 8.75 10.76 11.42 Colour Reddish brown Dominant clay mineral Kaolinite Table 2 Oxide composition of lateritic soil and cement kiln dust Oxide % Lateritic soil Cement kiln dust (CKD) CaO 0.28 43.69 SiO2 35.60 12.18 Al2O3 27.40 2.97 Fe2O3 2.40 2.46 MgO 0.22 0.89 SO3 0.85 – MnO3 2.0 – K2O3 – 0.40 Loss on ignition 14.80 37.54 1224 Geotech Geol Eng (2013) 31:1221–1230 123 soil mixtures. The CKD binds the fine particles into larger particle agglomerates, with resulting larger pore spaces. As the effective pore sizes increased, the capillary stresses are reduced and it becomes difficult to bring these bigger particles together as in the natural soil. Consequently, air enters and occupies the space between these particles (Osinubi et al. 2006; Eberemu et al. 2011). This, in part explains the lower volumetric shrinkage in specimens containing varying quantities of CKD. 3.6 Compaction Recommendations To ensure quality construction of clayey liners, it is appropriate to adopt water content—dry unit weight criterion which ensures that compacted soil achieved20 25 30 35 40 45 50 55 60 0 2 4 6 8 10 12 14 16 A tte rb er g Li m its (% ) CKD Content (%) LL PL PI Fig. 2 Variation of Atterberg limits with CKD content 16 16.5 17 17.5 18 18.5 19 0 2 4 6 8 10 12 14 16 CKD content (%) M ax . D ry u ni t w ei gh t (k N /m 3 ) BSL WAS BSH BSL WAS BSH (a) 12 13 14 15 16 17 18 19 20 0 2 4 6 8 10 12 14 16 CKD content (%) O M C (% ) (b) Fig. 3 Variation of a maximum dry unit weights and b OMC of soil mixtures with CKD content Geotech Geol Eng (2013) 31:1221–1230 1225 123 the desired properties. Figures 7, 8, 9, 10, 11 define the range of water contents and dry unit weights for the various compacted soil mixtures that satisfy all three established criteria namely hydraulic conductivity B1 9 10-9 m/s, unconfined compressive strength C200 kN/m2 and desiccation shrinkage B4 % nor- mally required by environmental regulatory agencies. However, in this study, because all samples had acceptable unconfined compressive strength, the over- all acceptable zones (OAZ) result from the other two criteria. These OAZ delineate the values where all the permissible ranges of water contents and dry unit weights for the design parameters overlap when superimposed. This implies that any combination of dry unit weight and moulding water content selected from this overall acceptable zones of the various mixtures will ensure compliance to set specifications during field preparation and actual construction pro- cess (Amadi and Eberemu 2012b; Daniel and Benson 1990; Osinubi et al. 2009). This serves as a compac- tion control to ensure quality and compliance to established specification during field preparation and actual construction process. 3.7 Comparison of Results with Published Data One obvious phenomenon of CKD stabilization is its ability to change the plasticity characteristics of the soil. The addition of CKD generally causes an immediate reduction in plasticity index (Baghdadi 1990; Zaman et.al. 1992; Miller and Azad 2002). However, the decreases in PI are not only dependent on the type of soil treated but also on the chemical composition (primarily the free lime content) of CKD. In the present study, PI decreased from 32 % at 0 % CKD to 20 % on application of 16 % CKD. Similar reductions were reported for other soils (Moses and Afolayan 2011; Oriola and Moses 2011). Research work on UCS show considerable improve- ment in strength, for example, Baghdadi (1990) deter- mined the UCS of kaolinite clay stabilized with 16 % 1.00E-11 1.00E-10 1.00E-09 1.00E-08 0 2 4 6 8 10 12 14 16 H yd ra u lic co n du cti v ity (m /s) CKD Content (%) BSL WAS BSH k = 1× 10-9 m/s Fig. 4 Variation of hydraulic conductivity of soil mixtures at OMC with CKD content 0 200 400 600 800 1000 1200 1400 1600 0 2 4 6 8 10 12 14 16 CKD Content (%) U CS (k N/ m2 ) BSL WAS BSH UCS = 200kN/m2 Fig. 5 Variation of unconfined compressive strength of soil mixtures at OMC with CKD content 1226 Geotech Geol Eng (2013) 31:1221–1230 123 CKD and compacted at near optimum moisture content (OMC) and maximum dry density (MDD). Results showed that the average 28-day UCS value increased to 1,115 kPa as compared to 210 kPa of untreated spec- imen. Zaman et al. (1992) found that when added to highly expansive clay, CKD caused an increase in the UCS from 103 to 263 kPa after 28 days of curing. Similar increases were established on expansive black cotton soil by Oriola and Moses (2011) as well as on foundry sand by Moses and Afolayan (2011). In the present study, the 28-day UCS increased from 360 to 1,265 kN/m2, 566 to 1,320 kN/m2 and 650 to 1,388 kN/m2 for BSL, WAS and BSH efforts respectively representing 2–3.5 times increase. The literature trends of both increasing and decreasing hydraulic conductivity with CKD percent- age are reported depending on the soil used and the curing period adopted. According to research conducted on the hydraulic conductivity of black cotton soil treated with CKD by Oriola and Moses (2011), the hydraulic conductivity only decreased in the case of specimens treated with 4–8 % CKD when compacted with BSL. Soil mixtures with higher CKD as well as mixtures compacted with WAS recorded higher hydraulic conductivity values compared to untreated specimens. Similarly, Moses and Afolayan (2011) in their study of foundry sand treated with CKD reported that all soil mixtures irrespective of the compactive effort produced increase in k. In Contrast, reductions up to two orders of magni- tude were established in the present study. The reduction in k in the present study was as result of the duration curing (28 days) adopted which allowed pozzolanic reactions leading to the formations of cementitious products and the filling of pore spaces conducting flow with clay sized fractions of the CKD. 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0 2 4 6 8 10 12 14 16 V o lu m et ric Sh rin ka ge (% ) CKD Content (%) BSL WAS BSH Volumetric shrinkage = 4% Fig. 6 Variation of volumetric shrinkage of soil mixtures at OMC with CKD content 15 16 17 18 19 20 21 22 7 9 11 13 15 17 19 21 Moulding Water Content (%) D ry U ni t W ei gh t ( kN /m 3) BSL WAS BSH Zero Air Void Overall Acceptable zone for natural soil Acceptable zone based on k A cc ep ta bl e zo ne b as ed o n U CS a nd S hr in ka ge Fig. 7 Acceptable zone for the natural (untreated) soil Geotech Geol Eng (2013) 31:1221–1230 1227 123 4 Conclusions This study evaluates the applicability of residually derived lateritic soil stabilized with cement kiln dust (CKD), a waste product from the cement industry as hydraulic barrier in waste repositories. Soil mixtures containing 0–16 % CKD (by dry weight of soil), prepared at moisture contents ranging from 10 to 20 % and compacted with three efforts (i.e. BSL, WAS and BSH) were investigated. Critical geotechnical param- eters required in the construction of hydraulic barriers such as Atterberg limits, compaction characteristics, hydraulic conductivity, unconfined compressive strength and shrinkage potential were determined 15 16 17 18 19 20 21 22 7 9 11 13 15 17 19 21 Moulding Water Content (%) D ry U ni t W ei gh t ( kN /m 3) BSL WAS BSH Zero Air Void Overall Acceptable zone for soil mixture with 4% CKD Acceptable zone based on k A cc ep ta bl e zo ne b as ed o n U CS a nd S hr in ka ge Fig. 8 Acceptable zone for soil mixture with 4 % CKD 15 16 17 18 19 20 21 22 23 7 9 11 13 15 17 19 21 Moulding Water Content (%) D ry U ni t W ei gh t ( kN /m 3) BSL WAS BSH Zero Air Void A cc ep ta bl e zo ne ba se d on U CS a nd Sh rin ka ge Acceptable zone based on k Overall Acceptable zone for soil mixture with 8% CKD Fig. 9 Acceptable zone for soil mixture with 8 % CKD 15 16 17 18 19 20 21 22 23 7 9 11 13 15 17 19 21 Moulding Water Content (%) D ry U ni t W ei gh t ( kN /m 3) BSL WAS BSH Zero Air Void Overall Acceptable zone for soil mixture with 12% CKD A cc ep ta bl e zo ne b as ed o n U CS a ndS hr in ka ge Acceptable zone based on k Fig. 10 Acceptable zone for soil mixture with 12 % CKD 1228 Geotech Geol Eng (2013) 31:1221–1230 123 and compliance to established criteria were evaluated. Under these experimental conditions, test results show that compacted lateritic soil samples containing CKD additive had high UCS, low hydraulic conductivity as well as shrinkage potential that met or exceeded the threshold values for the respective parameters. Con- sequently, it is concluded that lateritic soil stabilized with CKD satisfied the required physical properties and is therefore adjudged suitable for geotechnical constructions such as liners and covers for waste containment structures Furthermore, it is important to note that the BSH compactive effort offered a wider range of moulding water contents at which the parameters yielded values that met or exceeded specification requirements and should be preferred. Besides developing an economically sustainable liner material, the study demonstrated effective utili- zation of an industrial by-product otherwise consid- ered as waste by the producers, in addition to a systematic expansion in the use of the lateritic soil for geotechnical works. References Amadi A (2007) Unsafe waste disposal practices in Nigerian cities: geoenvironmental perspectives. Niger Soc Eng (NSE) Tech Trans 42(2):31–44 Amadi AA (2011) Hydraulic conductivity tests for evaluating the compatibility of lateritic soil—fly ash mixtures with municipal waste leachate. J Geotech Geol Eng 29(3):259–265. doi:10.1007/s10706-010-9358-9 Amadi AA (2012) Utilization of fly ash to improve the engi- neering properties of lateritic Soil. Int J Mat Eng Innov 3(1):78–88 Amadi AA, Eberemu AO (2012a) Performance of cement kiln dust in stabilizing lateritic soil contaminated with organic chemicals. Adv Mater Res 367:41–47. doi:10.4028/www. scientific.net/AMR367.41 Amadi AA, Eberemu AO (2012b). 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Dallas, Texas, pp 347–351 1230 Geotech Geol Eng (2013) 31:1221–1230 123 Potential Application of Lateritic Soil Stabilized with Cement Kiln Dust (CKD) as Liner in Waste Containment Structures Abstract Introduction Materials and Methods of Testing Soil and Cement Kiln Dust Index PropertiesTests Compaction Test Hydraulic Conductivity Test Unconfined Compression Test Shrinkage Test Results and Discussion Index Properties Compaction Characteristics Hydraulic Conductivity Unconfined Compressive Strength (UCS) Volumetric Shrinkage Potential Compaction Recommendations Comparison of Results with Published Data Conclusions References
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