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1 Hardness • Resistance to permanently indenting the surface. • Large hardness means: --resistance to plastic deformation or cracking in compression. --better wear properties. e.g., 10 mm sphere apply known force measure size of indent after removing load dD Smaller indents mean larger hardness. increasing hardness most plastics brasses Al alloys easy to machine steels file hard cutting tools nitrided steels diamond • Hardness test: – Simple and inexpensive – Non-destructive test – Estimating other mechanical properties from hardness data. • Brinell – Hard spherical steel indenter (D=10mm) – Standard load (500-3000kg) – HB is a function of the load and the diameter of the resulting indentation Hardness: Measurement Hardness: Measurement • Knoop and Vickers (diamond pyramid) – Diamond indenter (pyramidal geometry) – Smaller load (1-1000kg) – Hardness numbers are designated by HK &HV – HK&HV approximately equivalent – Microindentation-test Hardness: Measurement • Rockwell – Each scale runs to 130 but only useful in range 20-100. – Minor load 10 kg – Major load 60 (A), 100 (B) & 150 (C) kg • A,C&D=diamond, B,F&G = 1/16 in.ball, E,H&K = 1/8 in.ball • Superficial Rockwell – Minor load 3 kg – Major load 15, 30, 45 • N= diamond, T= 1/16 in. ball, W= 1/8 in. ball. • Examples: – 80 HRB, 60 HR30W Hardness: Measurement Table 6.5