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Programming and diagnostics manual CP field bus node 11 Type CP-FB11-E Field bus protocol: - DeviceNet Manual 165 211 en 0112b Compact performance Festo Nur gültig bei Übereinstimmung mit der dem Produkt beiliegenden gedruckten Dokumentation! Vergleichen Sie diese Ausgabenkennzeichnungen. Only valid in agreement with the printed documentation accompanying the product! Compare this edition code. Sólo válido en conformidad con la documentación impresa que está incluida en el producto. Comparar estos códigos de edición. Valable seulement en accord avec la documentation jointe au produit ! Comparez les références de ces éditions. Validità soggetta alla condizione che il contenuto coincida con la documentazione stampata acclusa al prodotto. Confrontare i codici delle versioni. Contents and general instructions IFesto P.BE-CP-FB11-E-EN en 0112b Authors U. Reimann, S. Breuer, J. Müller. . . . . . . . . . . . . . . Editors H.-J. Drung, M. Holder. . . . . . . . . . . . . . . . . . . . . . . . Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Translation transline Deutschland. . . . . . . . . . . . . . . . . . . . . Layout Festo AG & Co., Dept. KG-GD. . . . . . . . . . . . . . . . . . . Type setting DUCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Edition en 0112b. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Title MANUAL-EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Designation P.BE-CP-FB11-E-EN. . . . . . . . . . . . . . . . . . . . . . Order no. 165 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . � (Festo AG & Co., D-73726 Esslingen, Federal Republic of Germany, 2000) Internet: http://www.festo.com e-mail: service_international@festo.com The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights are reserved, in particular the right to carry out patent, utility model or orna- mental design registration. Contents and general instructions II Festo P.BE-CP-FB11-E-EN en 0112b Contents and general instructions IIIFesto P.BE-CP-FB11-E-EN en 0112b Contents Designated use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target group VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on the use of this manual VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important user instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. Installation 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 General instructions 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Configuring the CP system 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.1 Setting the station number 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2 Setting the field bus baud rate 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.3 Setting compatibility (DeviceNet configuration) 1-8. . . . . . . . . . . . . . . . . . . . . . 1.3 Connecting CP modules 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Operating voltage 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Connecting the CP node to the field bus 1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Commissioning 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Preparing the CP system for commissioning 2-3. . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Saving the string assignment 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.2 Compiling the configuration list 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3 Switching on the operating voltage 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Commissioning and addressing on the DeviceNet 2-7. . . . . . . . . . . . . . . . . . . . . 2.2.1 General information 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.2 Configuring DeviceNet slaves (EDS) 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.3 Valid instructions for parametrizing on the DeviceNet 2-10. . . . . . . . . . . . . . . . . . 2.2.4 Instructions on parametrizing with RSNetWorx for DeviceNet 2-11. . . . . . . . . . . Contents and general instructions IV Festo P.BE-CP-FB11-E-EN en 0112b 3. Diagnosis 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 LED displays on the bus node 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Normal operating status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Diagnostic operating voltage POWER or POWER V 3-6. . . . . . . . . . . . . . . . . . . . 3.1.3 Diagnostic bus LEDs 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Testing the valves 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Reaction to errors in the control system 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Diagnosis on the DeviceNet 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 Diagnosis via the Software Configurator 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 Diagnosis via user program 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Short circuit/overload at an output module 3-15. . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 Short circuit in the sensor supply at an input module 3-16. . . . . . . . . . . . . . . . . . A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1 Technical specifications field bus node CP FB11-E A-3. . . . . . . . . . . . . . . . . . . . . A.2 DeviceNet objects A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.1 Festo Output Object: Class Code 100d A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.2 Festo Input Object: Class Code 100d A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.3 Festo Diagnostic Object: Class Code 100d A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . A.3 Accessories A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Index B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contents and general instructions VFesto P.BE-CP-FB11-E-EN en 0112b Designated use The CP field bus node type CP-FB11-E described in this man- ual has been designed exclusively for use as a slave on the DeviceNet. CP modules from Festo can be connected to CP field bus node CP-FB11-E. The CP node may only be used as follows: – in accordance with designated use – in its original state – without any modifications by the user – in faultless technical condition. If additional commercially-available components such as sen- sors and actuators are connected, the specified limits for pressures, temperatures, electrical data, torques, etc. must not be exceeded. Pleaseobserve the standards specified in the relevant chapters and comply with technical regulations, as well as with national and local regulations. Warning If to be used as an explosion-protected operating device, make sure that: � electrical contacts are not disconnected under tension � the completely fitted product with all plugs, adapters and protective caps complies at least with protection class IP 64. Target group This manual is intended exclusively for technicians trained in control and automation technology, who have experience in installing, commissioning, programming and diagnosing net- work modules on the DeviceNet. Contents and general instructions VI Festo P.BE-CP-FB11-E-EN en 0112b Service Please consult your local Festo service centre if you have any technical problems. Notes on the use of this manual This manual contains specific information on installing, com- missioning, programming and diagnosing CP field bus nodes FB11 for DeviceNet. A CD ROM with EDS files and Bitmaps is supplied with this manual. Information on the contents can be found in the file “Readme”. Information on further CP modules can be found in the man- ual for the relevant module. A summary is shown in fig. 0/1. The CP field bus node FB11 has been certified by the ODVA. Contents and general instructions VIIFesto P.BE-CP-FB11-E-EN en 0112b Important user instructions Danger categories This manual contains instructions on the possible dangers which may occur if the product is not used correctly. These instructions are marked (Warning, Caution, etc.), printed on a shaded background and marked additionally with a picto- gram. A distinction is made between the following danger warnings: Warning This means that failure to observe this instruction may result in serious personal injury or damage to property. Caution This means that failure to observe this instruction may result in personal injury or damage to property. Please note This means that failure to observe this instruction may result in damage to property. The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo- nents. Electrostatically sensitive components may be damaged if they are not handled correctly. Contents and general instructions VIII Festo P.BE-CP-FB11-E-EN en 0112b Marking special information The following pictograms mark passages in the text contain- ing special information. Pictograms Information: Recommendations, tips and references to other sources of information. Accessories: Information on necessary or sensible accessories for the Festo product. Environment: Information on environment-friendly use of Festo products. Text markings � The bullet indicates activities which may be carried out in any order. 1. Figures denote activities which must be carried out in the numerical order specified. – Hyphens indicate general activities. Contents and general instructions IXFesto P.BE-CP-FB11-E-EN en 0112b Manuals on the CP system Peri- pherals Descrip- tion “CP system, installation and commissioning” type P.BE-CPSYS-... Contents General basic information on the method of operation, fitting, installation and commissioning of CP systems Descrip- tion “CP field bus node, programming and diagnosis” type P.BE-CP-FB... or P.BE-VIFB...-10... “CPV valve terminal, pneumatics” or “CPA valve terminal, pneumatics” type P.BE-CPV-... or P.BE-CPA-... “CP modules, electronics” type P.BE-CPEA-... Contents Special information on commissioning, programming and diagnosing related to the node used Information on fitting, installing and commis- sioning CPA or CPV valve terminals Information on fitting, installing and com- missioning CP I/O modules Fig. 0/1: Manuals on the CP system Contents and general instructions X Festo P.BE-CP-FB11-E-EN en 0112b The following product-specific terms and abbreviations are used in this manual: Term/abbreviation Meaning Busy bit Enable bit, for analysing data exchange with the CP system CP cable Special cable for coupling the various CP modules CP connection Plug or socket on the CP modules which enables the modules to be connected with the CP cable CP modules Common term for various modules which can be incorporated in a CP system CP system Complete system consisting of CP field bus node and P modules I Digital input I/Os Digital inputs and outputs I/O modules Common term for the CP modules which provide digital inputs and outputs (CP input modules and CP output modules) Node CP field bus node with/without field bus connection to which the I/O modules are connected Octet Number of address bytes assigned by the CP system O Digital output PLC/IPC Programmable logic controller/industrial PC String Total number of I/O modules connected together on one CP connection of the field bus node String assignment Total number of all the I/O modules connected via strings to a CP field bus node (0...3) Installation 1-1Festo P.BE-CP-FB11-E-EN en 0112b Chapter 1 1. Installation 1-2 Festo P.BE-CP-FB11-E-EN en 0112b Contents 1. Installation 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 General instructions 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Configuring the CP system 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.1 Setting the station number 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2 Setting the field bus baud rate 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.3 Setting compatibility (DeviceNet configuration) 1-8. . . . . . . . . . . . . . . . . . . . . . 1.3 Connecting CP modules 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Operating voltage 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Connecting the CP node to the field bus 1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. Installation 1-3Festo P.BE-CP-FB11-E-EN en 0112b 1.1 General instructions Warning Before carrying out installation and maintenance work, switch off the following: � the compressed air supply � the operating voltage on the field bus node (pins 1 and 2) � the load voltage supply on the CP output modules. You can thereby avoid: – uncontrolled movements of loose tubing – unexpected movements of the connected actuators – non-defined switching states of the electronic compo- nents. Caution The node of the CP system contains electrostatically sensi- tive components. � Do not therefore touch any contacts. � Observe the regulations for handling electrostatically sensitive components. You will then prevent the electronics in the node from being damaged. Instructions on connecting the power supply as well as gen- eral information on installing CP modules can be found in the manual “CP system”. 1. Installation 1-4 Festo P.BE-CP-FB11-E-EN en 0112b 1.2 Configuring the CP system Switches for setting the configuration can be found under the cover on the field bus node. Warning � Before commissioning: Make sure that DIL switch el- ements 3 and 4 are set to the desired setting for the DeviceNet configuration (see chapter 1.2.3). � During operation: Do not modify the settings of the DIL switches during operation. You will thereby avoid undesired movements of the con- nected actuators. 1 Address selector switches for set- ting the station number 2 DIL switch for set- ting the baud rate and compatibility with V1.4 6 5 2 7 8 9 0 1 3 4 0 1 3 2 SAVE POWER 24 V DC POWER V ERROR BUS ERROR BUS STATUS BUS POWER 6 5 2 7 8 9 0 1 3 4 1 2 Fig. 1/1: Position of switch 1. Installation 1-5Festo P.BE-CP-FB11-E-EN en 0112b 1.2.1 Setting the station number You can set the station number of the CP system with both address selector switches. The switch positionsare num- bered from 0 to 9. The arrow on the address selector switches indicates the units or tens figure of the station number set. 1 Address selector switch for the UNITS-figure 2 Address selector switch for the TENS-figure 6 5 2 7 8 0 1 3 4 9 6 5 2 7 8 0 1 3 4 9 1 2 Fig. 1/2: Address selector switch Please note Station numbers may only be assigned once per module/ scanner. Recommendation: Assign the station numbers in ascending order. If necessary, assign the field bus addresses to suit the machine structure of your system. 1. Installation 1-6 Festo P.BE-CP-FB11-E-EN en 0112b Possible station numbers PLC Address identification Station numbers DeviceNet Node/network module 0...63 Proceed as follows: 1. Switch off the operating voltage. 2. Assign an unused station number to the CP system. 3. Use a screwdriver to set the arrow of the relevant address selector switch to the units or tens figure of the desired station number (example see Fig. 1/3). 1 26 5 2 7 8 0 1 3 4 9 6 5 2 7 8 0 1 3 4 9 6 5 2 7 8 0 1 3 4 9 6 5 2 7 8 0 1 3 4 9 1 2 Setting for: field bus address 05 1 UNITS 2 TENS Setting for: field bus address 38 1 UNITS 2 TENS Fig. 1/3: Example of address settings 1. Installation 1-7Festo P.BE-CP-FB11-E-EN en 0112b 1.2.2 Setting the field bus baud rate Please note Set the field bus baud rate of the CP system so that it corresponds to the setting of the field bus module/ interface of the master. There is a DIL switch with four switch elements under the cover on the node. Set the field bus baud rate on switch elements 1 and 2 as follows: Setting the field bus baud rate DIL switch 125 kBaud 250 kBaud 500 kBaud ON 1 2 3 4 ON 1 2 ON 1 2 ON 1 2 Fig. 1/4: Setting the field bus baud rate with switch elements 1 and 2 of the DIL switch 1. Installation 1-8 Festo P.BE-CP-FB11-E-EN en 0112b 1.2.3 Setting compatibility (DeviceNet configuration) Field bus node FB11 is available since February 2001 in an updated and improved software version for the DeviceNet. This current software version offers some simplifications in configuring and commissioning a CP system on the Device Net. The current software version is no longer compatible with field bus nodes with the earlier software version (V1.4). You can, however, switch the field bus node to the earlier software version and thereby restore compatibility with the earlier DeviceNet configuration. Setting compatibility DIL switch Compatible to earlier versions Version 1.4 (until 01.02.2001) Current software version Version 2.1 (as from 01.02.2001) (as supplied) ON 1 2 3 4 ON 3 4 ON 3 4 Switch element 3 must always be set to ON. Fig. 1/5: Setting compatibility (DeviceNet configuration) with switch element 4 of the DIL switch 1. Installation 1-9Festo P.BE-CP-FB11-E-EN en 0112b Please note If you wish to replace a field bus node with an earlier soft- ware version by a node with the current software version V2.1 (01.02.01) and maintain your current DeviceNet con- figuration: � Set switch element 4 of the DIL switch to ON. The field bus node then supports the earlier software version V1.4 and you will avoid configuration errors on the existing DeviceNet. When compatibility with software version 1.4 is set, the node reacts like “Device type 25”. Diagnostic bytes are not then available. If you wish to use a node with the current software version (as supplied): � configure the CP system in your DeviceNet in accordance with chapter 2.2. 1. Installation 1-10 Festo P.BE-CP-FB11-E-EN en 0112b 1.3 Connecting CP modules Warning � For connecting the CP modules to a string, use the special CP cable from Festo (type KVI-CP-1-...). � Please note that the total length of cable on a string must not exceed 10 m. You can thereby avoid: – faults in data exchange between the node and the connected CP modules Information on the procedure can be found in the manual “CP system, installation and commissioning”. 1.4 Operating voltage Information on the procedure as well as on connecting cables and current requirements can be found in the manual “CP system, installation and commissioning”. Warning Use only power units which guarantee reliable isolation of the operating voltages as per IEC 742/EN 60742/VDE 0551 with at least 4 kV isolation resistance (Protected Extra Low Voltage PELV). Switch power packs are permitted, provid- ing they guarantee reliable isolation in accordance with EN 60950/VDE 0805. Please note By the use of PELV power units, protection against electric shock (protection against direct and indirect contact) is guar- anteed with the Festo valve terminals in accordance with EN 60204-1/IEC 204. 1. Installation 1-11Festo P.BE-CP-FB11-E-EN en 0112b Safety transformers with the adjacent symbol must be used for supplying PELV networks. The valve terminals must be earthed to ensure that they function correctly (e.g. EMC). Please note Check within the framework of your EMERGENCY STOP circuit, to ascertain the measures necessary for putting your machine/system into a safe state in the event of an EMERGENCY STOP (e.g. switching off the operating voltage for the valves and output modules, switching off the com- pressed air). 1. Installation 1-12 Festo P.BE-CP-FB11-E-EN en 0112b 1.5 Connecting the CP node to the field bus Cable selection Use a twisted, screened 4-wire cable for the field bus. Please note Refer to the PLC manual for your controller for the type of cable to be used. Take into account the distance and the field bus baud rate selected. The following table contains reference values for the maxi- mum distances depending on the baud rate selected. De- tailed information can be found in the manuals for your con- trol system. Baud rate Maximum distance Maximum branch line length 500 kBaud 50...100 m 0.75...3 m 250 kBaud 200 m 3 m 125 kBaud 500 m 3 m Not all the baud rates mentioned are supported by all con- trollers, PLC/IPC. Note also any limitations in the maximum branch line length. 1. Installation 1-13Festo P.BE-CP-FB11-E-EN en 0112b Field bus plug There is a field bus plug on the node for connecting the node to the field bus. The two bus cables, the power supply (+ 24 V and 0 V) for the bus interface as well as the cable screening are connected to this plug. The hardware basis of the bus interface is the CAN-bus. It is typical for this bus that the bus interface is supplied with power via the field bus plug. Connection to the bus is made with a 5-pin M12 socket with PG9 screw connector. You can order these from Festo (type FBSD-GD-9-5POL, part no. 18324). Alternatively, you can use the bus cables of other manufacturers (see Appendix A). Please note Use only T-adapters and branch line lengths which are permitted for your control system. Information on this can be found in the manual for your PLC. Appendix A gives a summary of matching installation accessories. The following summary shows the bus connection. 1. Installation 1-14 Festo P.BE-CP-FB11-E-EN en 0112b 0 1 3 2 SAVE POWER 24 V DC POWERV ERROR I/O ERROR MODULE STATUS BUS POWER 0 1 3 2 SAVE POWER 24 V DC POWERV ERROR I/O ERROR MODULE STATUS BUS POWER 1 2 3 4 5 6 1 Operating voltage for the bus interface 2 Field bus cables 3 Screening/shield 4 Branch line 5 T-adapter 6 Bus cables Fig. 1/6: Structure of bus cables 1. Installation 1-15Festo P.BE-CP-FB11-E-EN en 0112b Current consumption of all bus interfaces Number of connected CP field bus nodes _______ * 50 mA � A Current consumption of the remaining field bus interfaces � A+ Current consumption of sensor inputs/sensor supply which is supplied via the bus � A+ Total current consumption of the bus interface � A= Avoid long distances between the bus power supply and the bus slaves. Please note Bus slaves of different manufacturers show different toler- ances in respect of interface power supply. Take this into consideration when planning the buslength. The following applies to valve terminal type 10: Vmax = 25 V Vmin = 11.5 V Caution � Make sure of the correct polarity when you connect the field bus interface. � Connect the screening/shield. The following diagram shows the pin assignment of the field bus interface. Connect the field bus cables to the appropriate pins of the bus cable socket. Note also the connecting in- structions in further diagrams, as well the instructions in the PLC manual for your controller. 1. Installation 1-16 Festo P.BE-CP-FB11-E-EN en 0112b 14 5 23 1 2 3 1 Pin assignment 1: Screening/shield 2: + 24 V Bus 3: GND Bus 4: Data + 5: Data - 2 Node housing, functional earth 3 Internal RC network Fig. 1/7: Pin assignment of the field bus interface 1. Installation 1-17Festo P.BE-CP-FB11-E-EN en 0112b Connection instructions for DeviceNet Please note Always check the pin assignment of the module in the PLC manual for your controller. Connect the field bus cable of your control system to the field bus interface of the node as follows: PLC pin/plug assignment Pin assignment of the field bus interface on the node View Signal designations RED WHITE BARE BLUE BLACK + 24 V Bus Data + Screening/shield Data - GND Bus Pin 2 4 1 5 3 Fig. 1/8: Connection instructions for the DeviceNet 1. Installation 1-18 Festo P.BE-CP-FB11-E-EN en 0112b Terminating resistor If the CP system to be connected is at the end of the field bus, a terminating resistor (1220 Ohm, 0.25 W) must be fitted in the socket of the field bus cable (adaption reqired). Fitting a terminating resistor 1. Crimp the wires of the resistor together with those of the field bus cable between the cores Data + (pin 4) and Data - (pin 5) of the bus cable socket. Please note In order to ensure reliable contact, we recommend that you clamp the wires of the resistor and those of the field bus cable in a common cable end sleeve. 12 5 4 1 1 Terminating resistor Fig. 1/9: Terminating resistor in the socket of the field bus cable 2. Fit the bus cable socket onto the field bus plug. Commissioning 2-1Festo P.BE-CP-FB11-E-EN en 0112b Chapter 2 2. Commissioning 2-2 Festo P.BE-CP-FB11-E-EN en 0112b Contents 2. Commissioning 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Preparing the CP system for commissioning 2-3. . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Saving the string assignment 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.2 Compiling the configuration list 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3 Switching on the operating voltage 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Commissioning and addressing on the DeviceNet 2-7. . . . . . . . . . . . . . . . . . . . . 2.2.1 General information 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.2 Configuring DeviceNet slaves (EDS) 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.3 Valid instructions for parametrizing on the DeviceNet 2-10. . . . . . . . . . . . . . . . . . 2.2.4 Instructions on parametrizing with RSNetWorx for DeviceNet 2-11. . . . . . . . . . . 2. Commissioning 2-3Festo P.BE-CP-FB11-E-EN en 0112b 2.1 Preparing the CP system for commissioning Please note Supply the CP field bus node separately with operating voltage (see the manual “CP system”). The field bus inter- face of the CP node is supplied with power via the field bus cable. 2.1.1 Saving the string assignment Please note Before commissioning the CP system Prepare the CP system for commissioning on the field bus (see also manual “CP system, installation and commis- sioning”). Before commissioning the CP system on the field bus, proceed as follows: 1. Connect the operating voltage for the node (see manual “CP system”). 2. Connect the CP modules (see manual “CP system”). 3. Switch on the operating voltage. 4. Save the striing assignment by pressing the SAVE button. 5. Switch off the operating voltage for the node. 2. Commissioning 2-4 Festo P.BE-CP-FB11-E-EN en 0112b 2.1.2 Compiling the configuration list Configuration list Before commissioning or programming, compile a configur- ation list of all connected field bus slaves. On the basis of this list, you can: – carry out a comparison between the NOMINAL and the ACTUAL configurations in order to ascertain if there are any connection faults – accesss these specifications during the syntax check of a program, in order to avoid addressing errors. Configuration of the CP system requires a very accurate pro- cedure, as different configuration specifications are some- times required for each system, due to the modular structure. Please observe here the instructions in the following sections. Ascertaining the configuration The configuration data must be known or ascertained for each bus slave. Ascertain here the address range occupied by the CP system. Address assignment of the CP system The size of the address range occupied by the CP system de- pends on the number of the last used string (see also manual “CP system”). The last used string as well as all numerically lower strings each occupy 16 input addresses and 16 output addresses. If no string is occupied, the node will respond to the field bus as standard with 2 occupied inputs and outputs (e.g. for test purposes). 2. Commissioning 2-5Festo P.BE-CP-FB11-E-EN en 0112b The number of occupied input addresses is therefore always identical to the number of occupied output addresses, irre- spective of the equipment fitted on the CP system. Unused addresses in the occupied address range remain reserved for later extensions of the CP system. The diagram below shows an example: 0 1 3 2 SAVE POWER 24 V DC POWER V ERROR I/O ERROR MODULE STATUS BUS POWER O0...O63 I0...I63 O0...O7 (O8...O15) I0...I15 (O16...O31) (I16...I31) O32...O39 (O40...O47) I32...I47 O48...O55 (O56...O63) (I48...I63) 1 2 2 2 O = Output I = Input 1 Address range occupied by the CP system (last used string is string 3) 2 ( ) = reserved address range (occupied or unused) Fig. 2/1: Address assignment of a CP system, example 2. Commissioning 2-6 Festo P.BE-CP-FB11-E-EN en 0112b 2.1.3 Switching on the operating voltage Please note Please observe also the switching-on instructions in the PLC manual for your controller. When you switch on your controller, it automatically carries out a comparison between the NOMINAL and the ACTUAL configurations. For this configuration run it is important that: – the configuration specifications are complete and correct. – the power supply for the programmable logic controller and that for the field bus slaves are switched on either simultaneously or in the sequence indicated above. Please observe the following points when switching on the power supply: Common supply If there is a common supply for the control system and for the field bus slaves, the power should be switched on via a cen- tral power unit or central switch. Separate supply If there is a separate supply for the control system and for the field bus slaves, the power should be switched on in the fol- lowing sequence: 1. the power supply for all the field bus slaves 2. the power supply for the control system. 2. Commissioning 2-7Festo P.BE-CP-FB11-E-EN en 0112b 2.2 Commissioning and addressing on the DeviceNet Please note – Field bus node type CP FB11-E can be used on all DeviceNet masters. – This chapter describes configuration and commissioning using as an example the controllers from Allen-Bradley. 2.2.1 General information Please note the following special features when using the node on the DeviceNet: – The addresses of all recognized DeviceNet slaves can be freely assigned as M-file addresses or as discrete I/Os in the Scan list. – The addresses of network slaves are assigned in ascend- ing order. – The inputand output addresses can be assigned indepen- dently of each other. Please note Order the addresses of the network slaves so that there is sufficient reserve for later extensions. The following sections contain generally valid instructions on the configuration of the node on the DeviceNet. Detailed information can be found in the documentation or in the help for the configuration program you are using. 2. Commissioning 2-8 Festo P.BE-CP-FB11-E-EN en 0112b 2.2.2 Configuring DeviceNet slaves (EDS) When you commission a new DeviceNet slave the first time, you must inform your configuration program of certain fea- tures of the slave. The features of the various slaves are usually administered by the configuration program in a list or library e. g. “EDS library” (EDS for electronic data sheets). The following possibilities are available for extending an “EDS library”: – Installing an EDS library – Entering the slave features by hand Installing an EDS library CD ROM A CD ROM for extending an EDS library is included with this manual. On this CD ROM you will find an EDS file and an Icon and Bitmap file for node CP FB11-E. File type File name (version 1.4) File name (version 2.1) EDS file DNF11CP.EDS DN2F11CP.EDS ICO file (Icon) DNF11CP.ICO BMP file (Bitmap) DNF11CP.BMP Instructions on the directory structure of the CD ROM can be found in file README.TXT in the main directory of the CD ROM. EDS file The EDS file contains all the necessary features of node type CP FB11-E. You can install this file with the aid of your con- figuration program. ICO/BMP file Depending on the configuration program used, you can as- sign the Bitmap file or Icon file to the node. The node will then be appropriately represented in the configuration program. 2. Commissioning 2-9Festo P.BE-CP-FB11-E-EN en 0112b Instructions on installing an EDS file and an ICO or BMP file can be found in the manual or in the help for your configur- ation program. Entering the slave features by hand When an EDS file is installed, the following information about the DeviceNet slave is added to the EDS library. This informa- tion can also be entered manually. Information Manual Vendor name Festo Corporation (26) Device type Communication adapter (12) Product code 192 Major revision / minor revision 2.1 Input size / output size 8 bytes / 8 bytes Product name CP-FB11-E Catalogue number 18227 When the EDS library has been extended, the node is entered in the slave list as a possible DeviceNet slave. It can now be added to a network. 2. Commissioning 2-10 Festo P.BE-CP-FB11-E-EN en 0112b 2.2.3 Valid instructions for parametrizing on the DeviceNet When the slave features have been configured (e.g. by instal- ling the EDS file), the following steps are required for parame- trizing, depending on the configuration program. 1. Insert the slave in the project/network (online or offline). If the slave is inserted e.g. offline, it will be selected from the slave list and added to the network. 2. Assigning a slave to a scanner. A network can contain several scanners. The slave must be assigned to a scanner. 3. Determine the I/O parameters of the slave. The following specifications are required here: � the number of I/O bytes to be transmitted. The follow- ing applies to node CP FB11-E: - 2, 4, 6 or 8 input bytes occupied - 2, 4, 6 or 8 output bytes occupied The number of occupied I/O bytes depends on the highest occupied string number (2 inputs and 2 out- puts on each occupied string). � Specification of communication type. The following applies to node CP FB11-E: - Polled communication or - Change of state / cyclic In addition to these communication connnections a Strobed I/O connection must be used in each case for the diagnosis. 2. Commissioning 2-11Festo P.BE-CP-FB11-E-EN en 0112b Please note The following applies to an SLC 500 with an Allen-Bradley scanner type 1747-SDN: – Change of state / Cyclic can only be used in combination with the diagnosis via Strobed I/O as from software ver- sion V4.015 of the scanner. – Polled I/O with Strobed I/O is also supported by earlier versions. � Assign the I/O addresses of the slave to the PLC operands. � Assign 4 diagnostic bytes to the PLC operands. 4. Load the configuration into the scanner. 2.2.4 Instructions on parametrizing with RSNetWorx for DeviceNet This section gives instructions on parametrizing with RSNetWorx for DeviceNet version 2.11.51 from Rockwell. Please note All the steps explained refer as an axample to the Allen- Bradley scanner 1747-SDN. They also apply to other masters. Inserting the slave into the project/network RSNetWorx for DeviceNet contains an EDS assistant which will support you in installing the EDS file. When the EDS file has been installed, the node is included in the list “Hard- ware”. By pulling the cursor across, you can insert slaves in the network on the right-hand side. 2. Commissioning 2-12 Festo P.BE-CP-FB11-E-EN en 0112b 1 1 Node type CP FB11-E in the list “Hardware” Fig. 2/2: Hardware list and network in RSNetWorx for DeviceNet 2. Commissioning 2-13Festo P.BE-CP-FB11-E-EN en 0112b Assigning a slave to a scanner A double click on the desired scanner in the network opens a dialogue field in which you can assign the available slaves to the scanner. 1 1 Button for assigning the slave Fig. 2/3: Register card “Scanlist” (example) 2. Commissioning 2-14 Festo P.BE-CP-FB11-E-EN en 0112b Parametrizing slaves A double click on the slave opens a dialogue field in which you can determine the I/O parameters of the slave. Fig. 2/4: Dialogue field “Edit I/O parameters” The following applies to node CP FB11-E: – The number of I/O bytes to be transmitted is fixed at 2 input bytes and 2 output bytes per CP string. 2. Commissioning 2-15Festo P.BE-CP-FB11-E-EN en 0112b Assigning the I/O addresses of the slave With the register cards “Output” and “Input” you can assign the I/O addresses of the node to the PLC operands. Fig. 2/5: Address assignment of the input of the 4-byte diagnostic information (Strobed) 2. Commissioning 2-16 Festo P.BE-CP-FB11-E-EN en 0112b Fig. 2/6: Address assignment of the input of the physical sensor signals (Polled) 2. Commissioning 2-17Festo P.BE-CP-FB11-E-EN en 0112b Fig. 2/7: Address assignment of the output (example) Load the configuration into the scanner To conclude, load the configuration into the scanner. Further information on this can be found in the documentation for your scanner. Example: Scanner 1747-SDN (SLC 500 series) Valve terminal #12 with: – 4 occupied strings: strings number 0, 1, 2 and 3 – 8 input bytes, input address as from I:004//00 – 8 output bytes, output address as from O:004/00 2. Commissioning 2-18 Festo P.BE-CP-FB11-E-EN en 0112b 0 1 3 2 SAVE POWER 24 V DC POWER V ERROR I/O ERROR MODULE STATUS BUS POWER I:1.2/00...I:1.4/15 O:1.2/00...O:1.4/15 O:1.2/00...O:1.2/07 (O:1.2/08...O:1.2/15) I:1.2/00...I:1.2/15 O:1.3/00...O:1.3/07 (O:1.3/08...O:1.3/15) I:1.3/00...I:1.3/15 O:1.4/00...O:1.4/07 (O:1.4/08...O:1.4/15) (I:1.4/00...I:1.4/15) Address range occupied by the CP system ( ) = reserved address range (occupied but unused) Diagnostic words for Strobed I/O: I:1.5/00...I:1.6/15 Fig. 2/8: Addressing example for scanner 1747-SDN (last used string is 3) Please note For access via the communication type “explicit messag- ing” the objects are described in Appendix A.2. Diagnosis 3-1Festo P.BE-CP-FB11-E-EN en 0112b Chapter 3 3. Diagnosis 3-2 Festo P.BE-CP-FB11-E-EN en 0112b Contents 3. Diagnosis 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 LED displays on the bus node 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Normal operating status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Diagnostic operating voltage POWER or POWER V 3-6. . . . . . . . . . . . . . . . .. . . 3.1.3 Diagnostic bus LEDs 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Testing the valves 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Reaction to errors in the control system 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Diagnosis on the DeviceNet 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 Diagnosis via the Software Configurator 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 Diagnosis via user program 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Short circuit/overload at an output module 3-15. . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 Short circuit in the sensor supply at an input module 3-16. . . . . . . . . . . . . . . . . . 3. Diagnosis 3-3Festo P.BE-CP-FB11-E-EN en 0112b 3.1 LED displays on the bus node The LEDs on the node permit fast on-the-spot diagnosis. 1 Bus LEDs 2 Operating voltage LEDs 3 String LEDs 0 1 3 2 SAVE POWER 24 V DC POWER V ERROR BUS ERROR BUS STATUS BUS POWER 1 2 3 2 Fig. 3/1: LEDs of the CP node FB11 3. Diagnosis 3-4 Festo P.BE-CP-FB11-E-EN en 0112b LEDs LED designation Meaning BUS POWER Operating voltage display for the bus interface lights up when operating voltage is applied to the bus interface BUS STATUS Module status display lights up when the operating status is faultless and when data exchange takes place BUS ERROR Transmission error display lights up when data transfer on the bus is faulty POWER Operating voltage display of internal electronics lights up when the operating voltage is applied to pin 1 and when the node is ready to operate POWER V Operating voltage display of the valves lights up when the operating voltage is applied to pin 2 (valves) 0...3 ERROR String error LEDs During the starting phase: – flashes if the string assignment has been modified since the previous operation. During operation: – lights up if a CP connection is inter- rupted 3. Diagnosis 3-5Festo P.BE-CP-FB11-E-EN en 0112b 3.1.1 Normal operating status In normal operating status the following LEDs on CP node 11 will light up: ( lights up; ; flashes; out) LED Operating status Error treatment BUS POWER MODULE STATUS BUS ERROR Normal None POWER POWER V 0...3 ERROR 3. Diagnosis 3-6 Festo P.BE-CP-FB11-E-EN en 0112b 3.1.2 Diagnostic operating voltage POWER or POWER V ( lights up; ; flashes; out) LED Operating status Error treatment POWER POWER V – Operating status normal or – Operating status normal but valves do not switch. – Compressed air supply not OK – Pilot exhaust blocked or – Operating status normal, but error message on bus LEDs None Check the ... � compressed air supply � pilot exhaust channels See error message of bus LEDs POWER POWER V Operating voltage of the outputs (pin 2) not in the tolerance range � Check operating voltage of the outputs (pin 2) POWER POWER V – Operating voltage of the outputs (pin 2) not applied or – CP valve terminal or output module defective � Check operating voltage of the outputs (pin 2) or � Replace the CP module POWER POWER V – Operating voltage of the elelc- tronics (pin 1) not applied. or – Hardware error � Check the operating voltage connection or � Servicing required 3. Diagnosis 3-7Festo P.BE-CP-FB11-E-EN en 0112b 3.1.3 Diagnostic bus LEDs Possible DeviceNet-specific LED displays of the operating status of the CP node are shown in the following diagram: ( lights up; ; flashes; out) LED Operating status Error treatment BUS POWER BUS POWER Operating voltage of bus interface is applied None BUS POWER Operating voltage of bus interface is not applied Check bus operating voltage con- nection (bus plugs pins 2 and 3) BUS STATUS BUS STATUS – Operating status normal, data exchange runs or – Operating status normal, but valves do not switch. Possible causes – Compressed air supply not OK. – Pilot exhaust blocked None Check the ... � compressed air supply � pilot exhaust channels BUS STATUS – Lights up once after switching on (LED test) – Node is ready for data ex- change, but has not yet been intialized by the master after having been switched on None � Start communication 3. Diagnosis 3-8 Festo P.BE-CP-FB11-E-EN en 0112b LED Operating status Error treatment BUS ERROR BUS ERROR No internal error None BUS ERROR – Non-permitted station number set, station address assigned twice or maximum value ex- ceeded – Too many transmission errors (error counter overrun) � Correct station address � Check cables/plug connectors, switch on operating voltage again BUS ERROR – Lights up once after switching on (LED test) – Timeout expired, no valid telegrams received within the timeout time, bus error, com- munication error or loss of communication � None � Check connection to PLC 3. Diagnosis 3-9Festo P.BE-CP-FB11-E-EN en 0112b 3.2 Testing the valves Warning Before the test: � Switch off the compressed air supply for the valves. � In the case of a non-saved string assignment: Save the existing string assignment. You can thereby avoid: – undesired or dangerous movements of the actuators – repeated actuation of the SAVE button. Caution – This test function runs automatically in the CP terminals. All the valves are switched on/off cyclically. – None of the programmed lockings or further switching conditions will be taken into account. Test routine During the test routine of the CP valve terminal, all the valves will be switched on and off at 1-second intervals. 3. Diagnosis 3-10 Festo P.BE-CP-FB11-E-EN en 0112b Starting the test routine 1. Switch off the power supplies (pins 1 and 2) on the node. 2. Switch off the power supply to the output modules. 3. Remove the DIL switch cover. 4. Note the setting of the address selector switch and the DIL switch elements. 5. Set DIL switch elements 1 and 2 to ON. 6. Set station number 99. 7. Switch on the power supplies (pins 1 and 2). 8. Starting the test routine. Set DIL switch elements 1 and 2 to OFF. Stopping the test routine 1. Switch off the power supplies (pins 1 and 2) on the node. 2. Set the address selector switch and the DIL switch elements to their original positions again. When the test routine is finished, switch on the power sup- plies again. � On the node � On the output modules 3. Diagnosis 3-11Festo P.BE-CP-FB11-E-EN en 0112b 3.3 Reaction to errors in the control system PLC/protocol Reaction of the CP system after PLC stop to field bus faults to field bus interruption DeviceNet Valves and electric outputs are reset. Valves and electric outputs are reset when timeout has expired. Valves and electric outputs are reset immediately. Please note If all the outputs are reset in the event of a PLC stop, field bus interruption or field bus fault, the following “pneu- matic rules” must be observed. – Unilaterally-actuated valves move to the basic position. – Double-solenoid valves remain in the current position. – Mid-position valves move to the mid-position and (depending on valve type) are pressurized, exhausted or blocked. 3. Diagnosis 3-12 Festo P.BE-CP-FB11-E-EN en 0112b 3.4 Diagnosis on the DeviceNet The following bus diagnoses are available: – Diagnosis via DeviceNet Scanner – Diagnosis via the Software Configurator (e.g. RSNetworx, see chapter 3.4.1) – Diagnosis via the user program (see chapter 3.4.2) 3.4.1 Diagnosis via the Software Configurator 1. Make sure that the node is online on the DeviceNet. 2. Double-click the icon of the valve terminal in the Software Configurator (e.g. RSNetworx). 3. Click the rider “Device Parameters”. 4. Double-click the parameter line “Status word”. Detailed information will be shown (see Fig. 3/2) Further information can be found in table Fig. 3/3. 3. Diagnosis 3-13Festo P.BE-CP-FB11-E-EN en 0112b Fig. 3/2: Display of detailed informationon diagnosis (explanations see text) 3. Diagnosis 3-14 Festo P.BE-CP-FB11-E-EN en 0112b The following table shows the composition of the diagnostic information of the strings: Bit (string 0) Bit (string 1) Bit (string 2) Bit (string 3) Comment in EDS file Explanation 0 8 16 24 Valve/output module missing CP connection interrupted at output module 1 9 17 25 Input module missing CP connection interrupted at input module 2 10 18 26 Electric overload at output Short circuit/overload at out- put module (see chapter 3.5) 3 11 19 27 No supply at output Load voltage failure at output module 4 12 20 28 No or overloaded sensor supply Operating voltage failure at input module or sensors, short circuit/overload of sensor sup- ply (see chapter 3.6) 5 13 21 29 Below 20.4 V at valve extension Load voltage of valve coils � 20.4 V 6 14 22 30 Reserved not used 7 15 23 31 Reserved not used Fig. 3/3: Table with explanation of the diagnostic information 3.4.2 Diagnosis via user program If the separate communication connection “Strobed I/O” is configured for the CP system (see Fig. 2/5), the diagnostic information from the above table (Fig. 3/3) is then available for the user program. The data from the Strobed I/O connec- tion can be placed in the input file or in the M1 file of the con- troller. 3. Diagnosis 3-15Festo P.BE-CP-FB11-E-EN en 0112b 3.5 Short circuit/overload at an output module In the event of a short circuit or overload: – all the digital outputs of a string will be switched off, – the green LED “Diag” on the output module will flash quickly. Please note The outputs cannot be used again until the short circuit or overload has been eliminated and the error deleted. Deleting the error You can delete the error by resetting all eight outputs. You can do this in one of the following ways: Possibilities Explanation � Set all the outputs of the output module to logical “0” (RESET) or � Briefly interrupt the CP connection at the CP output module or � Briefly interrupt the operating voltage for the CP system at the field bus node – Manually or automatically in the program – Outputs on the output module will be reset auto- matically. – All outputs of the CP system will be reset automatically. The outputs can then be used again. If the short circuit/over- load still exists, the outputs will be switched off again. 3. Diagnosis 3-16 Festo P.BE-CP-FB11-E-EN en 0112b 3.6 Short circuit in the sensor supply at an input module In the event of a short circuit or overload: – the sensor supply for all inputs of the module will be switched off – the green LED “Diag” on the input module will flash quickly. Please note The outputs cannot be used again until the short circuit or overload has been eliminated and the error deleted. Deleting the error You can delete the error in one of the following ways: � briefly interrupt the CP connection at the CP input module or � briefly interrupt the operating voltage for the CP system at the field bus node. The inputs can then be used again. If the short circuit/over- load still exists, the error will be shown again. Technical appendix A-1Festo P.BE-CP-FB11-E-EN en 0112b Appendix A A. Technical appendix A-2 Festo P.BE-CP-FB11-E-EN en 0112b Contents A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1 Technical specifications field bus node CP FB11-E A-3. . . . . . . . . . . . . . . . . . . . . A.2 DeviceNet objects A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.1 Festo Output Object: Class Code 100d A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.2 Festo Input Object: Class Code 100d A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.3 Festo Diagnostic Object: Class Code 100d A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . A.3 Accessories A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. Technical appendix A-3Festo P.BE-CP-FB11-E-EN en 0112b A.1 Technical specifications field bus node CP FB11-E General Temperature range – Operation – Storage/transport - 5 °C ... + 50 °C - 20 °C ... + 70 °C Relative humidity 95 %, non-condensing Protection class as per EN 60529 plug connector inserted or provided with protective cap IP65 Protection against electric shock (protection against direct and indirect contact as per EN 60204-1/IEC 204) By means of PELV power units (Protected Extra-Low Voltage) Protection against explosion (as per EU guideline 94/9/EG, EN 50021 and EN 50281-1-1), do not disconnect when under tension II 3 G/D EEx nA II T5 X - 5 °C ≤Ta ≤+ 50 °C T 80 °C IP65 (year of manufacture see Ex-identifi- cation on the product). Plugs or adapters of the electric connections must comply at least with protection class IP64! Operating voltage for the bus interface Pin 2, 3; bus interface – Rated value not protected against incorrect polarity – Tolerance External fuse required 24 V DC + 4 % - 52 % (Vmax 25 V, Vmin 11.5 V) Current consumption (at 24 V) 50 mA A. Technical appendix A-4 Festo P.BE-CP-FB11-E-EN en 0112b Operating voltage for the electronics and the input modules Pin 1 Power supply connection – Rated value – Tolerance 24 V DC 20.4...26.4 V Current consumption – Pin 1 node FB11-E – Complete electronics of the CP system 250 mA See manual “CP system”, table of current consumption Residual ripple 4 Vpp (within tolerance) Bridging time during drop in logic voltage 20 ms Load voltage for solenoid valves on CP valve terminal Pin 2 Power supply connection – Rated value – Tolerance 24 V DC 20.4...26.4 V Current consumption – Pin 2 node FB11-E Sum of all switched-on CP solenoid valves; see manual “CP pneumatics” Residual ripple 4 Vpp (within tolerance) Bridging time during drop in logic voltage 20 ms Electromagnetic compatibility – Interference emitted – Resistance to interference Tested as per EN 55011 Limit value class A*) Tested as per EN 50082-2 *) Field bus node CP FB11-E can also be used with individual authorisation in residential areas (living, business and commercial areas, small firms). A. Technical appendix A-5Festo P.BE-CP-FB11-E-EN en 0112b A.2 DeviceNet objects A.2.1 Festo Output Object: Class Code 100d Vendor-specific object which contains the output information. Festo Output Object Class Attributes Attributes Access Name Type Value 3 Get/set Output bytes Byte (2 bytes per string) A.2.2 Festo Input Object: Class Code 100d Vendor-specific object which contains the input information. Festo Input Object Class Attributes Attributes Access Name Type Value 3 Get Input bytes Byte (2 bytes per string) A. Technical appendix A-6 Festo P.BE-CP-FB11-E-EN en 0112b A.2.3 Festo Diagnostic Object: Class Code 100d By means of this vendor-specific object (class code 102d) you can receive the device-related diagnostic information for the CP system. The information is grouped together in a diagnos- tic byte for each string: Festo Diagnostic Object Class Attributes Attributes Access Name Type Value 3 Get Diagnostic bytes Byte (4 bytes) 1. Byte for string 0 2. Byte for string 1 3. Byte for string 2 4. Byte for string 3 A. Technical appendix A-7Festo P.BE-CP-FB11-E-EN en 0112b A.3 Accessories This section is a summary of necessary accessories. It does not claim to be complete. Bus connection Connection to the bus is made via a branch line with a 5-pin M12 socket with PG9 screw connector. You can order this from Festo (type FBSD-GD-9-5POL, part no. 18324). Alternatively, you can use the following ready-to-use bus cables and accessories from the following manufacturers: Addresses Manufacturer Addresses Woodhead Industries Inc. USA Daniel Woodhead Company 3411 Woodhead Drive Northbrook, Illinois 60062 Canada Woodhead Canada Ltd. 1090 Brevik Place Mississauga, Ontario Canada L4W 3Y5 United Kingdom Aero-Motive (U.K.) Ltd. 9,Rassau Industrial Estate Ebbw Vale, Gwent, NP3 5SD Germany H. F. Vogel GmbH Tullastraße 9 D-75196 Remchingen A. Technical appendix A-8 Festo P.BE-CP-FB11-E-EN en 0112b Manufacturer Addresses Lumberg USA Lumberg Inc. 11351 Business Center Drive USA-Richmond, VA 23236 United Kingdom Lumberg (U.K.) Ltd. The Mount, Highclere Newbury, Berkshire, RG 20 9QZ Germany Lumberg GmbH & Co. Hälverstraße 94 D-58579 Schalksmühle Turck USA Turck Inc. 3000 Campus Drive Plymouth, MN 55441-2656 United Kingdom MTE Turck Ltd. Stephenson Road Leigh-on-Sea, Essex SS9 5LS Germany Hans Turck Gmbh & Co. KG Witzlebenstraße 7 D-45472 Mülheim an der Ruhr Philips Netherlands PMA Nederland Gebouw TQIII-4 Postbus 80025 NL-5600 JZ Eindhoven Germany Philips Industrial Electronics Miramstraße 87 D-34123 Kassel A. Technical appendix A-9Festo P.BE-CP-FB11-E-EN en 0112b Manufacturer Addresses Selectron Switzerland Selectron Lyss AG Industrielle Elektronik Bernstraße 70 CH-3250 Lyss Germany Selectron System GmbH Schupfer Straße 1 Postfach 31 02 62 D-90202 Nürnberg A. Technical appendix A-10 Festo P.BE-CP-FB11-E-EN en 0112b Index B-1Festo P.BE-CP-FB11-E-EN en 0112b Appendix B B. Index B-2 Festo P.BE-CP-FB11-E-EN en 0112b Contents B. Index B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Index B-3Festo P.BE-CP-FB11-E-EN en 0112b A Abbreviations Product-specific XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories Bus cable A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manufacturer A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Addressing Address assignment of the CP system 2-4. . . . . . . . . . . . . . Example for scanner 1747-SDN 2-18. . . . . . . . . . . . . . . . . . . On the DeviceNet 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B Bus LEDs Diagnosis 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C Cables Field bus 1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating voltage 1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CD ROM 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compatibility 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration list 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compiling 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting CP modules 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating voltage 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection instructions 1-17. . . . . . . . . . . . . . . . . . . . . . . . . . . CP system Operating voltage 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparations for commissioning 2-3. . . . . . . . . . . . . . . . . . . B. Index B-4 Festo P.BE-CP-FB11-E-EN en 0112b D Data transmission Interface 1-12, 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Designated use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DeviceNet Addressing 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnosis Bus LEDs 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On the DeviceNet 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating voltage LEDs 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . E EDS library 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ex protection V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F Field bus Connecting the CP node 1-12. . . . . . . . . . . . . . . . . . . . . . . . . Interface 1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Station number 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field bus interface Pin assignment 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting Terminating resistor 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . I Important user instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . B. Index B-5Festo P.BE-CP-FB11-E-EN en 0112b L LEDs 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnosis 3-6, 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N Node address Address selector switch 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . Nominal/actual configuration 2-4. . . . . . . . . . . . . . . . . . . . . . . Notes on this manual VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O Operating status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating voltage Bus interface 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CP system 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P Pictograms X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWER LEDs Diagnosis 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Index B-6 Festo P.BE-CP-FB11-E-EN en 0112b S Save String assignment 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screening/shield Field bus 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service IV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting Compatibility 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field bus baud rate 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Station number Address selector switch 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . String assignment Save 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching on Voltage 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching status Valves 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T Target group VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical specifications A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . Test routine for valves 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Text markings X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0109a Conditions of use for “Electronic documentation” I. Protection rights and scope of use The file of your choice is subject to safeguarding provisions. Festo or third parties have protection rights for this electronic docu- mentation. In as far as these rights extend to third parties, Festo has appropriate rights of use. Festo permits the user the use under the following condi- tions: 1. Scope of use a) The user of the electronic docu- mentation is allowed to use this documentation for his own, ex- clusively company-internal pur- poses on any number of machines within his business premises (location). This right of use in- cludes exclusively the right to save the electronic documenta- tion on the central processors (machines) used at the location. b) The electronic documentation may be printed out on a printer at the location of the user as often as desired, providing this printout is printed with or kept in a safe place together with these condi- tions of use and other user in- structions. c) With the exception of the Festo Logo, the user has the right to use pictures and texts from the elec- tronic documentation for creating his ownmachine and system documentation. The use of the Festo logo requires written con- sent from Festo. The user himself is responsible for ensuring that the pictures and texts used match the machine/system or the rel- evant product. d) Further uses are permitted within the following framework: Copyingexclusively for use within the framework of machine and system documentation from elec- tronic documents of all docum- ented supplier components. Demonstrating to third parties ex- clusively under guarantee that no data material is stored wholly or partly in other networks or other data storage devices or can be re- produced there. Passing on printouts to third parties not covered by the regula- tion in item 3, as well as any processing or other use, is not permitted. 2. Copyright note Every ”Electronic document” receives a copyright note. This note must be included in every copy and in every printout. Example: © 2001, Festo AG & Co., D-73726 Esslingen, Germany 3. Transferring the authorization of use The user can transfer his authoriz- ation of use in the scope of and with the limitations of the condi- tions in accordance with items 1 and 2 completely to a third party. The third party must be made ex- plicitly aware of these conditions of use. II. Exporting the electronic documentation When exporting the electronic documentation, the licence holder must observe the export regulations of the exporting country and those of the purchas- ing country. III. Guarantee 1. Festo products are being further developed with regard to hardware and software. The hard- ware status and, where appli- cable, the software status of the product can be found on the type plate of the product. In the case of data storage devices which do not accompany a product, i.e. which are not supplied together with that product, Festo does not guarantee that the electronic documentation corresponds to every hardware and software status of the product. In this case, the printed documentation from Festo accompanying the product is alone decisive for ensuring that the hardware and software status of the product matches that of the electronic documentation. 2. The information contained in this electronic documentation can be amended by Festo without prior notice and does not commit Festo in any way. IV. Liability/limitations of liability 1. Festo provides this electronic documentation in order to assist the user in creating his machine and system documentation. In the case of data storage devices which do not accompany a product, i.e. which are not sup- plied together with that product, Festo does not guarantee that the electronic documentation sup- plied separately matches the product actually used by the user. The latter applies particularly to extracts of the documents for the user’s own documentation. The guarantee and liability for separ- ately supplied data storage de- vices is limited exclusively to proper duplication of the soft- ware, whereby Festo guarantees that in each case the data storage device or software contains the latest status of the documenta- tion. 2. Furthermore, Festo cannot be held liable for the lack of econ- omic success or for damage or claims by third parties resulting from the use of the documenta- tion by the user, with the excep- tion of claims arising from in- fringement of the protection rights of third parties concerning the use of the electronic docu- mentation. 3. The limitations of liability as per paragraphs 1 and 2 do not apply if, in cases of intent or wan- ton negligence or the lack of war- ranted quality, liability is abso- lutely necessary. In such a case, Festo’s liability is limited to the damage recognizable by Festo when the concrete circumstances are made known. VI. Safety guidelines/ documentation Guarantee and liability claims in conformity with the regulations mentioned above (items III. and IV) can only be made if the user has observed the safety guide- lines of the documentation in con- junction with the use of the ma- chine and its safety guidelines. The user himself is responsible for ensuring that the electronic docu- mentation, which is not supplied with the product, matches the product actually used by the user. Conditions of use Designated use Target group Service Notes on the use of this manual Important user instructions Installation 1.1 General instructions 1.2 Configuring the CP system 1.2.1 Setting the station number 1.2.2 Setting the field bus baud rate 1.2.3 Setting compatibility (DeviceNet configuration) 1.3 Connecting CPmodules 1.4 Operating voltage 1.5 Connecting the CP node to the field bus Commissioning 2.1 Preparing the CP system for commissioning 2.1.1 Saving the string assignment 2.1.2 Compiling the configuration list 2.1.3 Switching on the operating voltage 2.2 Commissioning and addressing on the DeviceNet 2.2.1 General information 2.2.2 Configuring DeviceNet slaves (EDS) 2.2.3 Valid instructions for parametrizing on the DeviceNet 2.2.4 Instructions on parametrizing with RSNetWorx fo rDeviceNet Diagnosis 3.1 LED displays on the bus node 3.1.1 Normal operating status 3.1.2 Diagnostic operating voltage POWER or POWER V 3.1.3 Diagnostic bus LEDs 3.2 Testing the valves 3.3 Reaction to errors in the control system 3.4 Diagnosis on the DeviceNet 3.4.1 Diagnosis via the SoftwareConfigurator 3.4.2 Diagnosis via user program 3.5 Short circuit / overload at an output module 3.6 Short circuit in the sensor supply at an input module Technical appendix A.1 Technical specifications field bus node CP FB11-E A.2 DeviceNet objects A.2.1 Festo Output Object: Class Code 100d A.2.2 Festo Input Object: Class Code 100d A.2.3 Festo Diagnostic Object: Class Code 100d A.3 Accessories Index
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