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F U i MECHANICS WORKEDEXAMPLESFOR ENGINEERS Carl Schaschke Fluidmechanicsis anessentialcomponentofmanyengineeringdegreecourses. Totheprofessionalengineer,a knowledgeofthebehaviouroffluidsis ofcrucial importancein cost-effectivedesignandefficientoperationofprocessplant.This bookillustratestheapplicationoftheoryinfluidmechanicsandenablesstudents newtothesciencetograspfundamentalconceptsin thesubject. Writtenarounda seriesofelementaryproblemswhichtheauthorworksthrough toasolution,thebookisintendedasastudyguideforundergraduatesinprocess engineeringdisciplinesworldwide.It will alsobeof usetopractisingengineers withonlya rudimentaryknowledgeoffluidmechanics. I II i U } J m ! II I I Concentratingon incompressible,Newtonianfluids and single-phaseflow throughpipes,chaptersinclude:continuity,energyandmomentum;laminarflow andlubrication;tankdrainageandvariableheadflow.A glossaryof termsis includedforreferenceandallproblemsuseSIunitsofmeasurement. IChemE DavisBuilding 165-189RailwayTerrace RugbyCV213HQ, UK tephone 01788578214 [1ational+441788578214 ISBN 0-85295-405-0 [icsimile 01788560833 ilational +441788560833 } ~ ~ ~ ~.... ..~ == ~ ~ = ~ 2.... ~ I~ 1 1,1 II ~ lIi.~ .~ ~ ~ f CZJ n ~ ~ II VJn ~ @ "' " FL MECHANI CS WORKEDEXAMPLESFOR ENGINEERS Carl Schaschke ill m u 6 J III I I, I JI I [ u '"'-' .-Cfa ..c'-' G J E.".-::I -L& . l '"... G .I G .I =.-~=G .I ... .s'"G.I -Q . Efa>< G .I ~G .I .:.:: ... c3= t --- I - Fluidmechanics Workedexamplesforengineers CarlSchaschke IChemE "" .'1'III """ 10]".'I.~I[..,.., [..",. ...... -- The informationin thisbookis givenin good faithandbeliefin itsaccuracy,butdoesnot implytheacceptanceof anylegalliabilityor responsibilitywhatsoever,by theInstitution, orby theauthor,for theconsequencesof its use'ormisusein anyparticularcircumstances. All rightsreserved.No partof thispublication maybereproduced,storedin aretrieval system,or transmitted,in anyformor by any means,electronic,mechanical,photocopying, recordingor otherwise,withouttheprior permissionof thepublisher. Publishedby InstitutionofChemicalEngineers, DavisBuilding, 165-189RailwayTerrace, Rugby,WarwickshireCV213HQ,UK IChemEisaRegisteredCharity @ 1998Carl Schaschke Reprinted2000withamendments ISBN 0852954050 Photographsreproducedby courtesyof British Petroleum(page112), Conoco (page98) andEsso UK pic (pagesxviii, 60, 140,192and234) Printedin theUnitedKingdom by RedwoodBooks, Trowbridge,Wiltshire 11 Preface Studentscommonlyfind difficulty with problemsin fluid mechanics.They maymisunderstandwhatis requiredor misapplythesolutions.This bookis intendedto help.It is a collectionof problemsin elementaryfluid mechanics withaccompanyingsolutions,andintendedprincipallyasastudyaidforunder- graduatestudentsofchemicalengineering- althoughstudentsofallengineering disciplineswill find it useful.It helpsin preparationfor examinations,when tacklingcourseworkandassignments,andlaterinmoreadvancedstudiesof the subject.In preparingthisbookI havenottriedto replaceother,fullertextson the subje~t.InsteadI have aimedat supportingundergraduatecoursesand academictutorsinvolvedin thesupervisionof designprojects. In thetext,workedexamplesenablethereadertobecomefamiliarwith,and to graspfirmly, importantconceptsandprinciplesin fluid mechanicssuchas mass,energyandmomentum.Themathematicalapproachis simpleforanyone with prior knowledgeof basicengineeringconcepts.I havelimitedtheprob- lemsto thoseinvolving incompressible,Newtonianfluids and single-phase flow throughpipes.Thereis no attemptto includetheeffectsof compressible andnon-Newtc;mianfluids,orof heatandmasstransfer.I alsoheldbackfrom moreadvancedmathematicaltoolssuchasvectorialandtensorialmathematics. Many of theproblemsfeaturedhavebeenprovidedby universitylecturers who aredirectlyinvolvedin teachingt1uidmechanics,andby professional engineersin industry.I haveselectedeachproblemspecificallyfor thelight it throwsonthefundamentalsappliedtochemicalengineering,andfor theconfi- denceitssolutionengenders. The curriculaof universitychemicalengineeringdegreecoursescoverthe fundamentalsof t1uidmechanicswith reasonableconsistencyalthough,in certainareas,therearesomedifferencesinbothproceduresandnomenclature. This bookadoptsaconsistentapproachthroughoutwhichshouldberecogniz- abletoall studentsandlecturers. I havetailoredtheproblemskindlycontributedbyindustrialiststosafeguard commercialsecretsandtoensurethatthenatureofeachproblemis clear.There 111 is no informationordetailwhichmightallow aparticularprocessor company toberecognized.All theproblemsuseSI units.As traditionalsystemsofunits arestill verymuchin usein industry,thereis a tableof usefulconversions. Fluid mechanicshasajargonof itsown,soI haveincludedalistofdefinitions. Thereareninechapters.They coverarangefromstationaryfluidsthrough fluids in motion.Each chaptercontainsa selectednumberof problemswith solutionsthatleadthereaderstepby step.Whereappropriate,thereareprob- lemswithadditionalpointstofacilitateafullerunderstanding.Historicalrefer- encestoprominentpioneersin fluid mechanicsarealsoincluded.At theendof eachchapteranumberof additionalproblemsappear;theaimis to extendthe reader'sexperiencein problem-solvingandto helpdevelopa deeperunder- standingof thesubject. I wouldliketoexpressmysincereappreciationtoDr RobertEdge(formerly of StrathclydeUniversity),Mr BrendonHarty (RocheProductsLimited),Dr Vahid Nassehi (LoughboroughUniversity), Professor ChristopherRielly (LoughboroughUniversity),ProfessorLaurenceWeatherley(Universityof Canterbury),Dr GraemeWhite (Heriot Watt University),Mr Martin Tims (Esso UK plc) and Miss Audra Morgan (IChemE) for their assistancein preparingthisbook.I amalsogratefulfor themanydiscussionswith profes- sionalengineersfromICI, EssoandKvaernerProcessTechnology. The texthasbeencarefullychecked.In theevent,however,thatreaders uncoveranyerror,misprintor obscurity,I wouldbegratefulto hearaboutit. Suggestionsfor improvementarealsowelcome. Listofsymbols The symbolsusedin theworkedexamplesaredefinedbelow.Wherepossible, theyconformto consistentusageelsewhereandto internationalstandards.SI unitsareusedalthoughderivedSI unitsor specialisttermsareusedwhere appropriate.Specificsubscriptsaredefinedseparately. Roman a A B c c c c C d D f f F F g H CarlSchaschke April2000 k L L L m m m M n IV . ~ ~ Term areaof pipeororifice areaof channelor tank breadthof rectangularweir cQnstant velocityof sound Ch6zycoefficient coefficient concentration diameter impellerdiameter fraction frictionfactor depthof bodybelowfreesurface force gravitationalacceleration head slopeof channel constant fundamentaldimensionfor length length massloading mass massflowrate meanhydraulicdepth fundamentaldimensionfor mass channelroughness 51orpreferredunit m2 m2 m ms-l m1I2s-1 gl-1 m m m N ms-2 m m kgm-2s-1 kg kgs-l m m-1/3s v n N Ns P P P Q r R R S Sn t t T T v V W W x x y y z z Greek ~ 8 ~ E 11 8 A- Il v 1t P cr 't <1> ffi VI numberof pipediameters rotationalspeed specificspeed pressure power wettedperimeter volumetricflowrate radius frictionalresistance radius depth suctionspecificspeed thicknessof oil film time fundamentaldimensionfor time torque velocity volume width work principalco-ordinate distance principalco-ordinate distance principalco-ordinate statichead ratioof pipeto throatdiameter film thickness finitedifference absoluteroughness pumpefficiency angle frictionfactor dynamicviscosity kinematicviscosity3.14159 density surfacetension shearstress frictionfactor angularvelocity '" rps m3/4s-3/2 Nm-2 W Fluidmechanicsand problem-solving m m3s-l m Nm-2 m m mm s Fluid mechanicsformsanintegralpartof theeducationof achemicalengineer. The sciencedealswith thebehaviourof fluids whensubjectedto changesof pressure,frictional resistance,flow throughpipes, ducts,restrictionsand productionof power.It alsoincludesthedevelopmentandtestingof theories devisedtoexplainvariousphenomena.To thechemicalengineer,aknowledge of thebehaviourof fluids is of crucialimportancein cost-effectivedesignand efficientoperationof processplant. Fluid mechanicsis well knownfor thelargenumberof conceptsneededto solveeventh~apparentlysimplestofproblems.It is importantfor theengineer tohaveafull andlucidgraspof theseconceptsinordertoattempttosolveprob- lemsin fluid mechanics.Thereis, of course,aconsiderabledifferencebetween studyingtheprinciplesof thesubjectforexaminationpurposes,andtheirappli- cationby thepractisingchemicalengineer.Both thestudentandtheprofes- sionalchemicalengineer,however,requirea soundgrounding.It is essential thatthebasicsarethoroughlyunderstoodandcanbecorrectlyapplied. Manystudentshavedifficultyinidentifyingrelevantinformationandfunda- mentals,particular~yclosetoexaminationtime.Equally,studentsmaybehesi- tantin applyingtheoriescoveredin their studies,resultingfrom eitheran incompleteunderstandingof theprinciplesor a lack of confidencecausedby unfamiliarity.For thosenew to thesubject,findinga clearpathto solvinga problemmaynotalwaysbestraightforward.For theunwaryandinexperienced, theopportunityto deviate,to applyincorrector inappropriateformulaeor to reachamathematicalimpassein thefaceof complexequations,is all tooreal. Thedangeris thatthestudentwill dwellonamathematicalquirkwhichmaybe specificpurely to the mannerin which the problemhasbeen(incorrectly) approached.A disproportionateamountof effortwill thereforebeexpendedon somethingirrelevantto thesubjectof fluid mechanics. Studentsdeyelopandusemethodsfor studywhicharedependenton their own personalneeds,circumstancesand availableresources.In general, however,aquickeranddeeperunderstandingof principlesis achievedwhena Nm ms-l m3 m w m m m mm mm Nsm-2 m2s-1 kgm-3 Nm-l Nm-2 radians s-l VB problemis providedwithanaccompanyingsolution.The workedexampleis a recognizedand widely-usedapproachto self-study,providinga clear and logicalapproachfroma distinctstartingpointthroughdefinedsteps,together withtherelevantmathematicalformulaeandmanipulation.Thismethodbene- fits thestudentby appreciationof boththedepthandcomplexityinvolvedin reachingasolution. While someproblemsin fluid mechanicsarestraightforward,unexpected difficultiescanbeencounteredwhenseeminglysimilaror relatedsimpleprob- lemsrequiretheevaluationof adifferentbutassociatedvariable.Althoughthe solutionmay requirethe samestartingpoint, the routethroughto the final answermaybequitedifferent.For example,determiningtherateof uniform flow alonganinclinedchannelgiventhedimensionsof thechannelis straight- forward.Butdeterminingthedepthof flow alongthechannelfor givenparame- tersin theflow presentsaproblem.Whereastheformerisreadilysolvedanalyti- cally,thelatteris complicatedby thefactthatthefluidvelocity,flow areaanda flow coefficientall involvethedepthof flow.An analyticalsolutionis no longer possible,thusrequiringtheuseof graphicalor trialanderrorapproaches. Therearemanysimilaritiesbetweenthegoverningequationsin heat,mass andmomentumtransportandit is oftenbeneficialto bringtogetherdifferent branchesof thesubject.Otheranalogiesbetweendifferentdisciplinesarealso useful,althoughtheymustbeappliedwithcare.In fluid mechanics,analogies betweenelectricalcurrentandresistanceareoftenused,particularlyin dealing withpipenetworkswherethesplittingandcombiningoflines canbelikenedto resistorsin parallelandin series. Some applicationsof fluid mechanicsrequire involved procedures. Selectinga pump,for example,follows a fairly straightforwardsetof well- definedstepsalthoughthelengthyprocedureneededcanbecomeconfusing.It is importanttoestablishtherelationshipbetweentheflowrateandpressure,or head,lossesin thepipeworkconnectingprocessvesselstogether.With fric- tionallossesduetopipebends,elbowsandotherfittingsrepresentedby either equivalentlengthpipeor velocityheads,pumpingproblemsthereforerequire carefuldelineation.Any pumpcalculationis bestreducedtotheevaluationof thesuctionpressureorheadandthenof thedischargehead;thedifferenceis the deliveryheadrequiredfromthepump.For asizingcalculation,all thatis really neededis to determinethedeliveryheadfor therequiredvolumetricflowrate. As in manyprocessengineeringcalculationsdealingwith~quipmentsizing,the physicallayoutplaysan importantpart,notonly in standardizingthemethod for easycheckingbutalsoin simplifingthecalculations.Obviouslytherewill becasesrequiringmoredetailbut,withabitof attention,suchdeviationsfrom practicecaneasilybe incorporated. Finally,theapplicationof fluidmechanicsin chemicalengineeringtoday reliesonthefundamentalprincipleslargelyfoundedin theseventeenthand eighteenthcenturiesby scientistsincludingBernoulli,NewtonandEuler. Many of today'sengineeringproblemsare complex,non-linear,three- dimensionalandtransient,requiringinterdisciplinaryapproachestosolution. High-speedandpowerfulcomputersareincreasinglyusedtosolvecomplex problems,particularlyin computationalfluiddynamics(CFD). It is worth remembering,however,thatthesolutionsareonlyasvalidasthemathematical modelsandexperimentaldatausedtodescribefluidflowphenomena.Thereis, forexample,noanalyticalmodelthatdescribespreciselytherandombehaviour offluidsinturbulentmotion.Thereisstillnosubstituteforanall-roundunder- standingandappreciationoftheunderlyingconceptsandtheabilitytosolveor checkproblemsfromfirstprinciples. Vlll IX I. L Contents Preface III Listof symbols Fluidmechanicsandproblem-solving v VII I Fluid statics Introduction 1.1 Pressureata point 1.2 Pres~urewithinaclosedvessel 1.3 Forceswithinahydraulicram 1.4 Liquid-liquidinterfacepositioninasolventseparator 1.5 Liquid-liquidinterfacemeasurementbydifferentialpressure 1.6 Measurementofcrystalconcentrationbydifferentialpressure 1.7 Pressurewithinagasbubble 1.8 Pressuremeasurementbydifferentialmanometer 1.9 Pressuremeasurementbyinvertedmanometer 1.10Pressuremeasurementbysinglelegmanometer 1.11Pressuremeasurementbyinclinedlegmanometer 1.12Archimedes'principle 1.13Specificgravitymeasurementbyhydrometer 1.14Transferofprocessliquidtoaship Furtherproblems 1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 2 Continuity,momentumandenergy Introduction 2.1 Flowinbranchedpipes 2.2 ForcesonaU-bend 2.3 Pressurerisebyvalveclosure 2.4 TheBernoulliequation 2.5 Pressuredropduetoenlargements 35 35 36 38 40 42 44 XI 2.6 Pipeentranceheadloss 2.7 Forceonapipereducer 2.8 Vortexmotion 2.9 Forcedandfreevortices Furtherproblems 3 laminarflow andlubrication Introduction 3.1 Reynoldsnumberequations 3.2 laminarboundarylayer 3.3 Velocityprofileinapipe 3.4 Hagen-Poiseuilleequationforlaminarflowinapipe 35 Pipediameterforlaminarflow 3.6 laminarflowthroughataperedtube 3.7 Relationshipbetweenaverageandmaximumvelocityinapipe 3.8 Relationshipbetweenlocalandmaximumvelocityina pipe 3.9 Maximumpipediameterforlaminarflow 3.10Verticalpipeflow 3.11Filmthicknessinachannel 3.12Flowdownaninclinedplate 3.13Flowdownaverticalwire 3.14Flowandlocalvelocitythroughagap 3.15Relationshipbetweenlocalandaveragevelocitythroughagap 3.16Relationshipbetweenaverageandmaximumvelocitythroughagap 3.17Shearstressforflowthroughagap 3.18Flatdiscviscometer 3.19Torqueonalubricatedshaft 3.20lubricatedcollarbearing Furtherproblems 4 DimensionalanalysisIntroduction 4.1 Flowthroughanorifice 4.2 Flowovernotches 4.3 Scale-upofcentrifugalpumps 4.4 Frictionalpressuredropforturbulentflowinpipes 4.5 Scalemodelforpredictingpressuredropinapipeline Furtherproblems 5 Flowmeasurementbydifferentialhead Introduction xii 47 49 51 53 57 5.1 Pitottube 5.2 Pitottraverse 5.3 Horizontalventurimeter 5.4 Orificeandventurimetersinparallel 55 Venturimetercalibrationbytracerdilution 5.6 Differentialpressureacrossaverticalventurimeter 5.7 Flowmeasurementbyorificemeterinaverticalpipe 5.8 Variableareaflowmeter 5.9 Rotametercalibrationbyventurimeter Furtherproblems 115 117 119 122 124 126 128 130 134 136 61 61 63 65 66 68 70 71 73 75 77 78 79 81 82 84 86 87 88 89 91 93 95 6 Tankdrainageandvariableheadflow Introduction 6.1 Orificeflowunderconstanthead 6.2 Coefficientofvelocity 6.3 Drainagefromtankwithuniformcross-section 6.4 Tankprainagewithhemisphericalcross-section 65 Tankdrainagewithcylindricalcross-section 6.6 Drainagebetweentworeservoirs 6.7 Tankinflowwithsimultaneousoutflow 6.8 Instantaneoustankdischarge 6.9 Instantaneoustankinflowwithoutflow 6.10Tankdrainagethroughahorizontalpipewithlaminarflow Furtherproblems 141 141 143 145 147 149 151 153 155 157 159 161 163 II 7 Openchannels,notchesandweirs Introduction 7.1 Chezyformulaforopenchannelflow 7.2 Flowinarectangularopenchannel 7.3 Depthofflowinarectangularchannel 7.4 Economicaldepthofflowinrectangularchannels 75 Circularchannelflow 7.6 Maximumflowincircularchannels 7.7 Weirsandrectangularnotches 7.8 Depthofarectangularweir 7.9 Instantaneousflowthrougharectangularweir 7.10Flowthroughatriangularnotch 7.11TankdrainagethroughaV-notch 7.12Flowthroughatrapezoidalnotch Furtherproblems 167 167 169 171 173 175 177 179 180 182 184 186 188 189 190 99 99 100 102 104 106 108 110 113 113 XUl 8 Pipefrictionandturbulentflow Introduction 8.1 Economicpipediameter 8.2 Headlossduetofriction 8.3 Generalfrictionalpressuredropequationappliedtolaminarflow 8.4 Blasius'equationforsmooth-walledpipes 8.5 Prandtl'suniversalresistanceequationforsmooth-walledpipes 8.6 Pressuredropthrougharough-walledhorizontalpipe 8.7 Dischargethroughasiphon 8.8 Flowthroughparallelpipes 8.9 Pipesinseries:flowbyvelocityheadmethod 8.10Pipesinseries:pressuredropbyequivalentlengthmethod 8.11Relationshipbetweenequivalentlengthandvelocityheadmethods 8.12Flowandpressuredroparoundaringmain 8.13Tankdrainagethroughapipewithturbulentflow 8.14Turbulentflowinnon-circularducts 8.15Headlossthroughataperedsection 8.16Accelerationofaliquidinapipe Furtherproblems 9 Pumps Introduction 9.1 Centrifugalpumps 9.2 Centrifugalpumpmatching 9.3 Centrifugalpumpsinseriesandparallel 9.4 Cavitationincentrifugalpumps 9.5 Netpositivesuctionhead:definition 9.6 Netpositivesuctionhead:calculation1 9.7 Specificspeed 9.8 Netpositivesuctionhead:calculation2 9.9 Effectofreducedspeedonpumpcharacteristic 9.10Dutypointandreducedspeedofacentrifugalpump 9.11Power,impellerdiameter,speedanddeliveredhead 9.12Suctionspecificspeed 9.13Reciprocatingpumps 9.14Single-actingreciprocatingpiston 9.15Dischargefromreciprocatingpumps 9.16Rotarypumps Furtherproblems xiv 193 193 196 197 199 200 202 204 206 209 211 214 217 219 221 223 226 228 230 Glossaryof terms Selectedrecommendedtexts 275 282 284Nomenclatureandpreferredunits Usefulconversionfactors 285 288 289 Physicalpropertiesofwater(atatmosphericpressure) Lossesforturbulentflowthroughfittingsandvalves Equivalentsandroughnessofpipes 291 292Manningcoefficientforvariousopenchannelsurfaces Moodyplot Index 293 294 235 235 237 239 243 244 245 247 249 251 252 254 256 260 262 264 265 268 269 xv 'Thescientistdescribeswhatis: theengineercreateswhatneverwas.' TheodorevonKarman(1881-1963) 'f hear, and f forget f see,and f remember f do, and f understand.' Anonymous Fluidstatics Introduction Fluids,whethermovingorstationary,exertforcesoveragivenareaorsurface. Fluidswhicharestationary,andthereforehaveno velocitygradient,exert normalorpressureforceswhereasmovingfluidsexertshearingforcesonthe surfaceswithwhichtheyareincontact.ItwastheGreekthinkerArchimedes (c287BC-c212BC)whofirstpublisheda treatiseon floatingbodiesand providedasignificantunderstandingof fluidstaticsandbuoyancy.It wasnot foranother18centuriesthattheFlemishengineerSimonStevin(1548-1620) correctly.providedanexplanationofthebasicprinciplesoffluidstatics.Blaise Pascal(1623-1662),theFrenchmathematician,physicistandtheologian, performedmanyexperimentsonfluidsandwasabletoillustratethefunda- mentalrelationshipsinvolved. In theinternationallyacceptedSI system(SystemeInternationald'Unites), thepreferredderivedunitsof pressureareNewtonspersquaremetre(Nm-2) withbaseunitsof kgm-ls-l. Theseunits,alsoknownasthePascal(Pa),are relativelysmall.Thetermbaris thereforefrequentlyusedto representone hundredthousandNewtonspersquaremetre(105Nm-2or0.1MPa).Many pressuregaugesencounteredintheprocessindustriesarestilltobefoundcali- bratedintraditionalsystemsofunitsincludingtheMetricSystem,theAbsolute EnglishSystemandtheEngineers'EnglishSystem.Thiscanleadtoconfusion in conversionalthoughmanygaugesaremanufacturedwithseveralscales. FurthercomplicationarisessincethePascalis arelativelysmalltermandSI recommendsthatanynumericalprefixshouldappearin thenumeratorof an expression.Althoughnumericallythesame,Nmm-2is oftenwronglyused insteadofMNm-2. It is importanttonotethatthepressureofafluidisexpressedinoneof two ways.Absolutepressurerefersto thepressureabovetotalvacuumwhereas gaugepressurereferstothepressureaboveatmospheric,whichitselfisavari- ablequantityanddependsonthelocalmeteorologicalconditions.Theatmo- sphericpressureusedasstandardcorrespondsto101.3kNm-2andisequivalent ' FLUID MECHANICS FLUID STATICS toapproximately14.7poundsforcepersquareinch,orabarometricreadingof 760mmHg.Thepressurein avacuum,knownasabsolutezero,thereforecorre- spondsto a gaugepressureof -101.3 kNm-2 assumingstandardatmospheric pressure.A negativegaugepressurethusreferstoapressurebelowatmospheric. The barometeris a simpleinstrumentfor accuratelymeasuringtheatmo- sphericpressure.In itssimplestformit consistsofasealedglasstubefilledwith a liquid (usuallymercury)andinvertedin areservoirof thesameliquid.The atmosphericpressureis thereforeexerteddownwardsonthereservoirof liquid suchthattheliquid in thetubereachesan equilibriumelevation.Above the liquid meniscusexistsa vacuum,althoughin actualfactit correspondsto the vapourpressureof theliquid. In thecaseof mercurythis is a pressureof 10 kNm-2 at20°c. In additiontogaugesthatmeasureabsolutepressure,therearemanydevices andinstrumentsthatmeasurethedifferencein pressurebetweentwopartsin a system.Differentialpressureis of particularusefor determiningindirectlythe rateof flow of a processfluid in a pipeor duct,or to assessthestatusof a particularpieceof processequipmentduringoperation- for example,identi- fying theaccumulationof depositsrestrictingflow, whichis importantin the caseof heatexchangersandprocessventilationfilters. Althoughtherearemanysophisticatedpressure-measuringdevicesavail- able,manometersarestillcommonlyusedfor measuringthepressureinvessels or inpipelines.Variousformsof manometerhavebeendesignedandgenerally areeitheropen(piezometer)orclosed(differential).For manometertubeswith aboreof lessthan12mm,capillaryactionis significantandmayappreciably raiseordepressthemeniscus,dependingonthemanometricfluid. Finally, while fluids maybedescribedassubstanceswhichofferno resis- tanceto shearandincludebothgasesandliquids,gasesdifferfromliquidsin thattheyarecompressibleandmaybedescribedby simplegaslaws.Liquids areeffectivelyincompressibleandfor mostpracticalpurposestheir density remainsconstantanddoesnotvarywith depth(hydrostaticpressure).At ultra high pressuresthis is not strictly true. Water, for example,has a 3.3% compressibilityatpressuresof 69MNm-2 whichis equivalentto a depthof 7 kill. It was Archimedeswho first performedexperimentson the densityof solidsby immersingobjectsin fluids.Thefamousstoryis toldof Archimedes being askedby King Hiero to determinewhethera crown was puregold throughoutor containeda cheapalloy,withoutdamagingthecrown.Suppos- edly,whileinapublicbath,Archimedesis saidtohavehadasuddenthoughtof immersingthecrownin waterandcheckingitsdensity.He wassoexcitedthat heranhomethroughthestreetsnakedshouting'Eureka!Eureka!- I have foundit! I havefoundit!'. 1.1 Pressureata point Determinethetotalforce ona wall of anopentank2 mwidecontainingfuel oil of density924kgm-3at a depthof2 m. Patm --- --------- - -- - - - - - - - - - --- -- ----- PI-L'.z H tP2 Solution To determinethepressureatapointin thestaticliquidbelowthefreesurface, considerthe equilibriumforceson a wedge-shapedelementof the liquid. Resolving.inthex-direction pb.yLsin8-Plb.yb.Z=0 where sin8=b.z L Then P =Pl Resolvingin thez-direction F +pb.yLcos8 - P2;}.xb.y=0 where 2 3 FLUID MECHANICS FLUID STATICS cos 8 =Lix L Lixfiz =p-fiyg 2 1.2Pressurewithinaclosedvessel A cylindricalvesselwithhemisphericalendsis verticallymountedon itsaxis. Thevesselcontainswaterofdensity1000kgm-3andtheheadspaceispressur- izedtoagaugepressureof50kNm-2.Theverticalwall sectionof thevesselhas a heightof 3 mandthehemisphericalendshaveradii of 1 m.If thevesselis filled tohalfcapacity,determinethetotalforce tendingtol(it thetopdomeand theabsolutepressureat thebottomof thevessel. andtheweight(forcedueto gravity)of theelementis F =mg If theelementisreducedtozerosize,in thelimitthistermdisappearsbecauseit representsan infinitesimalhigherorder than the other termsand may be ignored.Thus P =P2 /~~::~~~};/ aim // /Im ~Notethattheangleof thewedge-shapedelementis arbitrary.Thepressurepis thereforeindependentof8.Thus,thepressureatapointin theliquidis thesame in alldirections(Pascal'slaw).To determinethepressureatadepthH, theequi- librium(upwardanddownward)forcesare p armLixfiy +pLixfiyHg - pLixfiy =0 l'v =50 kNm-2 3m -- - - --- whichreducesto ------- -- p =Parm+pgH The pressure(aboveatmospheric)atthebaseof thetankis therefore H =2.5m =18.129X 103 Nm-2 ~ \:5l p =pgH =924x g x 2 The totalforceexertedoverthewall is therefore F =pa 2 18.129x 103x2x2 2 =36258X 103N Solution Thetotalverticalforce,F, tendingtolift thedomeis thepressureappliedover thehorizontalprojectedarea 2 F =Pv 'ITr The totalforceis foundto be36.26kNm-2. wherePv is thegaugepressurewithinthevessel.Thatis F = 50 x 103 X 'ITX 12 =156X 106N \ 4 5 FLUID MECHANICS FLUID STATICS =101.3X 103+50X ]03 +1000X g X 2j =]75.3X 103Nm-2 1.3Forceswithina hydraulicram A hydraulicramconsistsof a weightlessplungerof cross-sectionalarea 0.003m2andapistonofmass1000kgandcross-sectionalarea0.3m2.The systemisfilled withoil of density750kgm-3.Determinetheforceon the plungerrequiredforequilibriumif theplungerisatanelevationof2mabove thepiston. Note thatabovetheliquid surfacethepressurein theheadspaceis exerted uniformlyon theinnersurfaceof thevessel.Be]owtheliquid,however,the pressureonthevesselsurfacevarieswithdepth.The absolutepressure(pres- sureabovea vacuum)atthebottomof thevesselis therefore p =Palm +Pv +pgH V2 Theforcetendingtolift thedomeis 1.56MN andthepressureatthebottomof thevesselis 175.3kNm-2. Note that,unlikethegaspressurewhichis exerteduniformlyin thehead space,theanalysistodeterminethehydrostaticforcesactingonthesubmerged curvedsurface(lower domedsection)requiresresolvingforcesin both the verticalandhorizontaldirections.The magnitudeof thehorizontalreactionon thecurvedsurfaceis equalto thehydrostaticforcewhich actson a vertical projectionof thecurvedsurface,whilethemagnitudeof theverticalreactionis equaltothesumof theverticalforcesabovethecurvedsurfaceandincludesthe weightof theliquid.In thiscase,however,thevesselis symmetricalsuchthat the hydrostaticforce is in the downwarddirection.The downwardforce imposedby thegasandliquid is thus 2 2 27tr F =(Pv + pgh)7tr + pg- 3 Plunger 2m VI x '--'5 Oil 2 2X7tx]3 =(50,000+ 1000X g X 1.5)X 7txl +1000X g X - 3 Solution Forthepisto~,thepressureatthedatumelevationxxis FI Pxx =- al=223,854N =223.8kN whereF I is theforceof thepistonanda1is theareaof thepiston.Thispressure isequaltothepressureappliedbytheplungeratthesamedatumelevation.That is F2 Pxx =- + PougH a2 whereF2 is theforceontheplunger,a2is theareaof theplungerandH is the elevationof theplungerabovethedatum.Therefore Fl =F2 +PoilgH al a2 6 7 FLUID MECHANICS , Rearranging F2=a2(::-PougH J =O.o03X ( lOOOXg -750xg X2 )0.3 =54N Theforcerequiredforequilibriumis foundtobe54N. Notethatif nodown- wardforceis appliedtotheweightlessplunger,theplungerwouldrisetoan elevationof4.44m. Thehydraulicramillustratedisanexampleofaclosedsysteminwhichthe pressureappliedby thepistonis transmittedthroughoutthehydraulicfluid (oil).Theprincipleof pressuretransmissionis knownasPascal'slawafter Pascalwhofirststatedit in 1653.Hydraulicsystemssuchasrams,liftsand jacksarebasedonthisprincipleandareusefulforliftingandmovingpurposes. It isusualinsuchhydraulicsystemstoreplacethepistonwithcompressedair. Theforceappliedisthencontrolledbytheappliedairpressure.Highpressures canthereforebeachieved,asinthecaseofhydraulicpresses,inwhichtheforce exertedagainsta pistonin turnexertstheforceovera smallerarea.For example,theplungershowncorrespondstoadiameterof62mmoverwhichan equilibriumpressureof 18kNm-2is applied.If it weretobeconnectedtoa shaft18mmindiameter,thentheforceexertedovertheareaoftheshaftwould correspondto222kNm-2- afactorof 12timesgreater. 8 ~ FLUID STATICS 1.4Liquid-liquidinterfacepositionin a solventseparator Mixtureswhichcontaintwomutuallyinsolubleorganicandaqueousliquids are to beseparatedin a separatorwhichconsistsof a verticalchamberwith overflowandunderflow.Themixtureisfedslowlytotheseparatorinwhichthe aqueousphase,of constantdensityJ 100kgm-3,is dischargedfrom theunder- flow atthebaseof thechambertoa dischargepoint50cmbelowtheoverflow level in thechamber.The organicphasecan vary in densityfrom 600-800 kgm-3.Determinetheminimumheightof thechamber,H, whichcanbeusedif theorganicphaseis nottoleavewiththeaqueousphase.If theheightH ismade equalto 3 m, determinethelowestpossiblepositionof theinteifacein the chamberbelowtheoverflow. Ventto atmosphere - Organicphase ~ I. 1U"d:~~O,m11H,.I Feed 1'1 I H \ H2 .Aql!equs . .phas~. .' '. Solution Theseparatoris assumedtooperateatatmosphericpressure.Equatingthepres- surein thechamberanddischargepointfor themaximumpossibledepth(in metres)for theorganicphasein thechambergives 9 FLUID MECHANICS PogH =Paqg(H -OS) wherePo andPaq arethedensitiesof organicandaqueoussolutions,respec- tively.Rearranging H = OSPaq Paq -Po To ensurenolossof organicphasewiththeaqueousphase,theheightof the chamberis greatestfor thehighestpossibleorganicdensity(800kgm-3). Therefore H =OSx 1100 1100- 800 =2.2m Forafixedlengthofchamberof3m,theinterfacebetweenthetwophasesis determinedfromthepressurein thechamberanddischargepoint.Thatis PogH] +PaqgHz=Paqg(H-OS) where H=H]+H2 Therefore PogH] +Paqg(H -H])=Paqg(H -OS) Rearranging,theinterfacepositionis at its lowestpositionwhentheorganic phasehasa densityof 600kgm-3.Thatis OSpaq HI = Paq - Po OSx 1100 1100- 600 =l.lm The maximumdepthis foundtobe2.2m andtheinterfacebelowtheoverflowis foundtobe1.1m.Ideally,thefeedpointtothechamber-shouldbelocatedat theliquid-liquidinterfaceto ensurequickandundisturbedseparation.Where thedensityof theorganicphaseis expectedtovary,eitheranaverageposition or thepositioncorrespondingto themostfrequentlyencountereddensitymay beused. 10 ~ j FLUID STATICS 1.5Liquid-liquidinterfacemeasurementby differentialpressure Aqueousnitric acid is separatedfrom an insolubleoil in a vessel.Dip legs extendinto bothphasesthroughwhichair is gentlydischargedsufficientto overcomethehydrostaticpressure.Determinetheposition of the inteiface betweenthelegsif thelegsareseparateda distanceof 1mfor whichthediffer- entialpressurebetweenthelegsis 10kNm-2.Thedensitiesofoil andnitricacid are 900kgm-3and1070kgm-3,respectively. +Air +Air Solution The useof dip legsis aneffectiveway of measuringliquid densities,liquid- liquidinterfacepositionsanddetectingthepresenceof solidmaterialin liquids. As it hasnomovingormechanicalpartsit isessentiallymaintenancefreeandit hasthereforefoundapplicationin thenuclearindustryamongstothers.In this application,thedip legsareusedto determinethepositionof theliquid-liquid interfacein whichthedensitiesof thetwophasesareassumedto beconstant. The differentialpressurebetweenthelegsis /';.p=PogH] +pl1gHz whereP0 andP11arethedensitiesof theoil andnitricacidandwherethefixed distancebetweentheendsof thedip legsis H=H]+Hz =I m 11 - 1----=-1 Freesurface 1- 0- 0 I I OH0 v .T Hj .:'"""'" .1H'. 2. v'O Nitricacid FLUID MECHANICS EliminatingH2 andrearranging H _!!.p -PngH1 - (p0 - Pn)g - 10X 103- 1070x g x 1 (900-1070) x g =0.30m Thedepthisfoundtobe30cmbelowtheupperdipleg. Notethatasinglediplegcanbeusedtodeterminethedepthof liquidsof constantdensityin vesselsin whichthegaspressureappliedis usedtoover- comethehydrostaticpressure.Forcasesin whichthedensityof theliquidis likelytovary,duetochangesinconcentrationorthepresenceof suspended solids,thedensitycanbedeterminedusingtwodiplegsofdifferentlength,the endsofwhichareafixeddistanceapart.In themorecomplicatedcaseof two immiscibleliquidsinwhichthedensitiesofbothphasesmayvaryappreciably, it is possibletodeterminethedensityof bothphasesandthelocationof the interfaceusingfourdiplegswithtwoineachphase. Inpractice,itisnecessarytoadjustcarefullythegaspressureuntilthehydro- staticpressureisjustovercomeandgasflowsfreelyfromtheendof thedip leges).Sensitivepressuresensingdevicesarethereforerequiredfor thelow gaugepressuresinvolved.Fluctuatingpressurereadingsareusuallyexperi- enced,however,asthegasbubblesformandbreakoff theendof theleg. Conversionchartsmaythenbeusedtoconverta meanpressurereadingto concentration,interfacepositionorliquidvolume,asappropriate. 12 ...- FLUID STATICS 1.6Measurementofcrystalconcentrationby differentialpressure Theconcentrationof sodiumsulphatecrystalsin a liquidfeedto a heat exchangeris determinedbya differentialpressuremeasurementof thesatu- ratedliquidin theverticallegfeedingtheheatexchanger.If thepressure measurementsareseparatedbya verticaldistanceof 1.5m,determinethe densityofthesolutionwithcrystalsandthefractionofcrystalsfor adifferential pressuremeasurementof22kNm-2.Thedensityofsaturatedsodiumsulphate is1270kgm-3anddensityofanhydroussolutionsulphateis2698kgm-3. - + Flow Steam --- Heat exchanger !'J.p a '" II ::t: Condensate Solution Assumingnodifferentialpressurelossduetofrictionintheleg,thedifferential pressureisduetothestaticpressurebetweenthepressuremeasurementpoints. Thatis !!.p=pgH whereP is thedensityof thesolution. 13 FLUID MECHANICS Rearranging P=b.p gH 22x 103 g x 15 =1495kgm-3 The densityofthesolutionwithcrystalsis 1495kgm-3.This densityis greater thanthatof thesaturatedsodiumsulphatesolutionaloneandthereforeindicates thepresenceof crystalsfor whichthefractionalcontentis foundfrom P =IIp s +12pc whereps isthedensityof saturatedsolution,pc isthedensityofcrystals,andfl and12aretherespectivefractionswhere fI+12=l EliminatingfI 12=P-Ps Pc -Ps 1495-1270 2698-1270 =0.157 Thatis, thecrystalcontentis foundtobe15.7%.This is, however,anoveresti- matesincefrictionaleffectsof theflowingliquidin thelegareignored.Where theycannotbeignoredthedifferentialpressureis modifiedto b.p=pg(H -HL) whereH L is theheadlossduetofriction. 14 ~- FLUID STATICS 1.7Pressurewithinagasbubble A smallgasbubblerisingin anopenbatchfermenterhasa radiusof0.05cm whenit is3 mbelowthesurface.Determinetheradiusofthebubblewhenit is i mbelowthesurface.it maybeassumedthatthepressureinsidethebubbleis 2 air abovethepressureoutsidethebubble,wherer is theradiusof thebubble and0"is thesurfacetensionof thegas-fermentationbrothandhasa valueof 0.073Nm-l. Thepressureandvolumeofthegasinthebubblearerelatedbythe expressionpV =c wherec is a constant. Palm + + + Freesurface+ --------- HI Gas bubble ~ \iY Solution At adepthof3m,thepressurewithinthebubble,PI, isdependentonthepres- sureatthefreesurface,thehydrostaticpressureandsurfacetensioneffect.Thus 20" PI =Palm +pgHI +- rl =101.3X 103+1000X g X 3 + 2 X 0.Q73 5 X 10-4 =13l.Q22X 103Nm-2 15 FLUID MECHANICS At adepthof 1m,thepressureinsidethebubble,P2' is 2cr P2 =Palm +pgH2 +- r2 =101.3X 103+1000X g xl + 2 X 0.073 rz =111.11X 103+0.146 rz SincepV is aconstant,then PI VI =P2V2 wherefor a sphericalbubble 4 3 4 3 PI-1trl =pZ-1tr23 3 Thatis 3 3 Plrl =P2rz Therefore 131.022X 103X (5X 10-4)3 =(111.11X 103+ 0.::6)x ri Thecubicequationcanbesolvedanalytically,bytrialanderrororbyassuming thatthesecondtermin thebracketsis substantiallysmall,reducingtheeffort requiredforsolutiontoyieldabubbleradiusofapproximately0.053mm. 16 -- FLUID STATICS 1.8Pressuremeasurementbydifferentialmanometer Determinethepressuredifferencebetweentwotappingpointson a pipe carryingwaterfor adifferentialmanometerreadingof20cmofmercury.The specificgravityofmercuryis13.6. - .- -'i-~' P2 Mercury Solution ThedifferentialorV-tubemanometerisadeviceusedtomeasurethedifference inpressuresbetweentwopointsandconsistsofatransparentV-tube,usually madeofglass,andcontainsamanometricfluidsuchasmercury.It istypically usedtomeasurethepressuredropofmovingfluidsduetofrictionalongpipes orduetoobstaclesin pipelinessuchasflowmeasuringdevices,fittingsand changesingeometry.Thepressuredifferenceof theprocessfluidis indicated bythedifferenceinlevelsofthemanometricfluidbetweenthetwoverticallegs oftheV-tubewhich,atthedatumelevationxx,are PI +pg(HI +H)=pZ +pgH[ +PHggH wherePHg is thedensityof mercuryandP thedensityof water. 17 FIOW-I----,;, - - HI L- W"", I " IH x FLUID MECHANICS Rearranging,thedifferentialpressuret!.pbetweenthelegsis t!.p=PI - P2 =pgHI +PHggH -pg(HI +H) =(pHg - p)gH =(13,600-1000)x g x 02 =24.721X 103Nm-2 The differentialpressureis 24.7kNm-2. Notethatthelocationof themanometerbelowthepipe,HI, is notrequiredin thecalculation.In practiceit is importanttoallowsufficientlengthin thelegsto preventthemanometricfluid reachingthetappingpointon thepipefor high differentialpressures.Filled with mercury,differentialmanometerscantypi- callybeusedto measuredifferentialsupto about200kNm-2 orwithwaterto about 20 kNm-2. Where a temperaturevariation in the processfluid is expected,it is importanttoallowfordensity-temperaturevariationof themano- metricfluid, whichcanaffectreadings. In general,the U-tube differentialmanometeras a pressure-measuring deviceis largelyobsolete.Therearemanysophisticatedmethodsandpressure- measuringdevicesnow usedby industry.But the differentialmanometer continuesto beausefultool in thelaboratoryandfor testingpurposes. 18 -- FLUID STATICS 1.9Pressuremeasurementbyinvertedmanometer A laboratoryrig is usedtoexaminethefrictional lossesin smallpipes.Deter-minethepressuredropinapipecarryingwaterif adifferentialheadof40cmis recordedusingan invertedmanometer. x Flow- ,- Solution Theinvertedmanometeravoidstheuseof amanometricfluid andinsteaduses theprocessfluid (waterin thiscase)tomeasureitsownpressure.It consistsof aninvertedU-tubewitha valveintowhichairor aninertgascanbeaddedor vented.Here,thepressureatthedatumelevationxx,in leftandrighthandlegs IS PI -pg(H + HI)=P2 -pgHI -PairgH whereP is thedensityof waterandPair is thedensityof air.Rearranging,the differentialpressuret!.pis therefore t!.p=PI -P2 =pg(H +HI)-pgHI -PairgH =(p - Pair )gH 19 Water r.- Hj '-j- --- FLUID MECHANICS Sincethedensityof air is in theorderof 1000timeslessthanthatof water,it maythereforebereasonablyassumedthatthedifferentialpressureis approxi- matedto !!J.p'" pgH '" 1000x g x 0.4 =3924Nm-2 Thedifferentialpressureis foundtobe3.9kNm-2.As withthedifferential manometer,theelevationofthemanometer,HI, isnotrequiredinthecalcula- tion.In practice,however,it is importanttoensurea reasonablepositionof liquidlevelsin thelegs.Thisisbestachievedbypressurizingthemanometer withairorinertgasusingthevalve,whereforhighpressuresthedensitymay becomeappreciableandshouldbetakenintoconsideration.Inthecaseofair, theerrorinthecalculationisunlikelytobegreaterthan0.5%.Inthecaseillus- trated,thedensityofwatercorrespondstoatemperatureof 10°Cforwhichthe densityofairatatmosphericpressureis 1.2kgm-3.If thishadbeentakeninto account,itwouldhaveyieldedadifferentialpressureof3919Nm-2oranerror of0.12%.A moresignificanterrorislikelytobeduetotheeffectsoftempera- tureondensityandmayaffecttheresultbyasmuchas1%.Othererrorsare likelytobecausedbydefiningthetoplevelof themanometricfluidin the verticallegdueto itsmeniscus.A column-heightaccuracyof 0.025mmis, however,generallyachievablewiththekeenesteyereading. 20 ~ FLUID STATICS 1.10Pressuremeasurementbysinglelegmanometer A mercury-filledsingleleg manometeris usedto measurethepressuredrop acrossa sectionofplantcontainingaprocessfluid ofdensity700kgm-3.The pressuredrop is maintainedby anelectricaldevicewhichworkson an on/off principleusinga contactarrangementin a narrowverticaltubeofdiameter2 mmwhilethesumphasadiameterof2 em.If thepressuredropacrosstheplant is to be increasedby 20 kNm~2,determinethe quantityof mercuryto be removedfrom thesumpif thepositionof the electricalcontactcannotbe altered. Plant -r ~ - - --- -'T Signalto pressure control mechanism Process fluid Sensing device Sump Tube Electrical contact Solution Thesinglelegmanometerusesasumporreservoirof largecross-sectionin placeofoneleg.Whenadifferentialpressureisapplied,thelevelinthelegor tuberisesduetoadisplacementfromthesump.Theratiooflegtosumpareais generallyneededfor particularlyaccuratework butis ignoredfor most purposessincetheareaofthesumpiscomparativelylargerthanthatoftheleg. Thedevicein thiscaseoperateswhenthelevelof mercuryin thetubefalls, breakingtheelectricalcircuit.The pressurecontrolmechanismtherefore 21 FL UID MECHANICS receivesa signalto increasethepressuredifference.Whenthemercurylevel rises,theoppositeoccurs.An increasein pressuredropof 20kNm-2therefore correspondstoanincreasein differencein levelof mercuryof H=~ (pHg - p)g 20X 103 - (13,600- 700)x g =0.158m The volumeofmercurytoberemovedtoensurethecontactis stilljustmadeis therefore 2 V=1td H 4 2 - 1tx 0.02 x 0.158 - 4 -5 3=4.96x 10 m °1 Iii I i i II That is, thevolumeto be removedis approximately50 ml. Notethatif the displacementofmercuryfromthesumpintothetubeis takenintoaccountthen thiswouldcorrespondtoadropinlevelinthesump,H s' of H =~H s A ~(~J H = ( °.0002 J 2 x 0.158 0.Q2 -5=1.58x 10 m Thisisverysmallandignoringit isjustified. 22 -- FLUID STATICS 1.11Pressuremeasurementbyinclinedlegmanometer An oil-filledinclinedlegmanometeris usedtomeasuresmallpressurechanges acrossanairfilter inaprocessventpipe.If theoil travelsa distanceof 12cm alongthelegwhichis inclinedat anangleof20°to thehorizontal,determine thegaugepressureacrossthefilter. Thedensityof oil is 800kgm-3. P2 Solution This instrumentis useful for measuringsmall differentialpressuresand consistsof.a sumpof manometricfluid (oil) with a legextendeddownintoit andinclinedatsomesmallangle.Applying a differentialpressureacrossthe sumpandthelegresultsin adisplacementof themanometricfluid intotheleg, thedistancethemanometricliquidtravelsupalongthelegbeingameasureof differentialpressureandis !1P=P]-P2 =pg(H] +H2) If theoil is displacedfromthesumpupalongthelegby adistanceL, thecorre- spondingdropin levelin thesump,H] , is therefore H _aL ]-A Also, theverticalriseof theoil is relatedtolengthbythesineof theangleof the inclinedleg.Thatis H2 =Lsin 8 23 FLUID MECHANICS The differentialpressureis therefore b.p=pgl~+Lsin e) =pgLl~+sine) As no detailsareprovidedregardingthedimensionsof themanometer,the cross-sectionalareaof theoil sump,A, is thereforeassumedto beverymuch largerthantheareaof theleg,a.Theequationthereforereducesto b.p=pgLsine =800x g x 0.12x sin200 = 322Nm-2 The differentialpressureis foundtobe322Nm-2. The deviceis particularlyusefulfor measuringsmalldifferentialpressures sinceif thetermsinsidethebracketsarekeptsmallitallowsthelengthalongthe inclinedleg,L, tobeappreciable.If, for agivendifferentialpressure,theequiv- alentmovementofmanometricliquidupaverticallegwouldbeh, say,thenthe ratioof movementsL toh L- h ~ +sine A canthereforebeconsideredasamagnificationratio. 24 -- FLUID STATICS 1.12Archimedes'principle A vesselcontainingaprocessmaterialwitha combinedtotalmassof 100kgis immersedin waterfor coolingpurposes.Determinethetensionin thecableof an overheadcraneusedto manoeuvrethefully immersedcontainerinto its storagepositionif thebulkdensityof thevesselis 7930kgm-3. - - -- - - - - --- -- ----- Container """""""""",,' Solution Considera body of massme immersed in the liquid such thatthenetdownward force is thedifference between thedownward andupward forces. That is F=mcg-mg where m is the mass of water displaced. This is known as Archimedes' prin- ciple and statesthat when a body is partially or totally immersed, there is an upthrustequal to theweight of fluid displaced. For the immersedobject, thenet downward force is taken by the tension in the cable and can be determined where the massof the container andwater displaced is related to volume by V=~ Pc m p 25 FLUID MECHANICS FLUID STATICS m=m Pc- Pc 1.13Specificgravitymeasurementbyhydrometer A hydrometerfloats in waterwith6emofitsgraduatedstemunimmersed,and inoilofSG0.8with4emofthestemunimmersed.Determinethelengthofstem unimmersedwhenthehydrometerisplacedin a liquidof SG 0.9. wherePc is thebulk densityof thecontainerandP is thedensityof water. Rearranging,themassof waterdisplacedby thecontaineris therefore The tensionin thecableis therefore ( 1- ~ )F=mcg Pc ( 1000 )=100x g x 1- 7930 =857N x Thatis,thetensionin thecableis 857N. Notethatthetensionin thecablewhen thevesselis liftedoutof thewateris - -- 'L- --- -- -- f = mg =1O0xg =981N The buoyancyeffectthereforereducesthetensionin thecableby 124N. Weight Solution Hydrometersaresimpledevicesformeasuringthedensityorspecificgravityof liquidsroutinelyusedinthebrewingindustrytodeterminequicklytheconver- sionofsugartoalcoholinfermentation.Theyconsistofaglasstubewhichhave aweightedglassbulbandgraduatedstemofuniformdiameterandfloatinthe liquidbeingtested.Thedensityorspecificgravity(SG)isusuallyreaddirectly fromthegraduatedstematthedepthtowhichit sinks.Fornonetdownward force,theverticaldownwardforcesactingonthebodyareequaltotheupthrust. Thus mg =mhg 26 27 FLUID MECHANICS wheremandmh arethemassofliquid andhydrometer,respectively.Thus, Archimedes'principlefor a floatingbody statesthatwhena body floats,it displacesa weightof fluid equalto its own weight.The displacementby the hydrometeris therefore mhg =pg(L-x)a =pog(L-xo)a wherea is thecross-sectionalareaof thestem,p andp() arethedensitiesof waterandoil,andxandx0 arethelengthsofstemunimmersedintherespective liquids.Therefore pg(L -x)a =Pog(L -xo)a Rearranging,thelengthof hydrometeris therefore L =px -Poxo Po -p 1000x 0.06- 800x 0.04 800- 1000 =0.14m For thehydrometerimmersedin a liquidof SG 0.9(900kgm-3),letthelength of stemremainingunimmersedbexL' Therefore 1000x g x (0.14-0.06)x a =900x g x (0.14- xL) x a Solving,xL isfoundtobe0.051I m.Thatis,thelengthofstemabovetheliquid ofSG0.9is5.11cm. 28 -- FLUID STATICS 1.14Transferof processliquidtoa ship A liquidhydrocarbonmixtureofdensity950kgm-3istransferredbypipelineto a ship at a loading terminal.Prior to transfer,the ship has an unloaded displacementof5000tonnesanddraftof3m.Transferofthehydrocarbonisat a steadyrateof 125m3h-l.If theseabedis ata depthof 5.5m,determinethe quantitydeliveredandtimetakenif theshiprequiresat leastI mof clearance betweenthe sea bed and hull to manoeuvreaway safelyfrom the loading terminal. -- -I !0 - - ~ 1-1 TI T2 5.5ill """"""""" """"""""" """"" " Seabed Solution Applying Archimedes'principle,theshipprior to transferdisplacesits own weightof seawater.Thatis msg =mg =pAT]g wheremsandm arethemassof shipandseawaterdisplaced,pisthedensityof seawater,A is thewaterplaneareaandTj is thedepthof theshipbelowthe waterline.After transfer msg +mhcg =pAT2g wheremhcis themassof hydrocarbonmixture.Aftertransfer,theshipis clear fromtheseabedby 1m.Combiningthesetwoequations,themassof hydro- carbontransferredis 29 FLUID MECHANICS mhc=mSl~ -1) =5x 106X(4: - 1) =2.5X106kg The transfertimeis therefore t = mhc PhcQ 2.5X 106 950x 125 =21.05h Thatis, atransferof2500tonnesofhydrocarbonmixtureis completedin 21.05 hours. It shouldbe notedthatthe approachillustratedis rathersimplistic.No accountis madefor thedimensionsof theshipin termsof its lengthandbeam northevariationof thewaterplaneareawithdepth.The beamis animportant dimensionin termsof stabilitywherethestabilityis dependentontherelative positionof theship'scentreof gravityandcentroidof thedisplacedvolume calledthecentreof buoyancy.A shipis unstableandwill capsizewhen,for a heelof up to 10°,a line drawnverticallyup from thecentreof buoyancyis belowthecentreof gravity- apointknownasthemetacentre. The safetransferof liquidstoandfromtankswithinshipsrequiresacareful sequenceof operation.Tidal effectson mooredshipsandtheeffectsof the liquid freesurfacein thetanksmustalsobetakenintoconsideration.It wasthe British politician SamuelPlimsoll (1824-1898)who was responsiblefor gettinglegislationpassedto prohibit'coffinships'- unseaworthyandover- loadedships- beingsentto sea.The MerchantSeaAct of 1874included, amongstotherthings,enforcementof thepaintingof lines,originallycalled Plimsoll marksandnow knownasloadline marks,to indicatethemaximum loadlinewhichallowsfor thedifferentdensitiesof theworld'sseasin summer andwinter. 30 ~ FLUID STATICS Furtherproblems (1) Explainwhatis meantby gaugepressureandabsolutepressure. (2) A hydraulicpresshasa ramof 10cm diameteranda plungerof 1 cm diameter.Determinetheforcerequiredontheplungertoraiseamassof 500kg ontheram. Answer:49.05N (3) Thereadingof abarometeris 75.5cmof mercury.If thespecificgravity of mercuryis 13.6,convertthispressuretoNewtonspersquaremetre. Answer:100,792Nm-2 (4) A rectangulartank5mlongby2mwidecontainswatertoadepthof2m. Determinetheintensityofpressureonthebaseofthetankandthetotalpressure ontheend. Answer:19.6kNm-2, 39kNm-2 (5) Determinethetotalpressureon a verticalsquaresluice,of 1 m square, positionedwithits topedge3 mbelowthelevelof water. Answer:34.3kNm-2 (6) A tubeis filledwithwatertoadepthof600mmandthen450mmofoil of SO 0.75is addedandallowedtocometorest.Determinethegaugepressureat thecommonliquidsurfaceandatthebaseof thetube. Answer:3.3kNm-2,9.2kNm-2 (7) Showthatwhenabodyis partiallyortotallyimmersedinaliquid,thereis anupthrustonthebodyequaltotheweightof theliquiddisplaced. (8) Showthatafloatingbodydisplacesaweightof theliquidequaltoitsown weight. (9) A V-tubehasa left-handlegwithadiameterof 5cmandaright-handleg withadiameterof 1cmandinclinedatanangleof240.If themanometerfluidis oil with a densityof 920kgm-3anda pressureof 400Nm-2 is appliedto the left-handleg,determinethelengthby whichtheoil will havemovedalongthe right-handleg. Answer:9.9cm 31 FLUID MECHANICS (10) Determinetheabsolutepressurein anopentankcontainingcrudeoil of density900kgm-3atadepthof 5 m. Answer:145.4kNm-2 (11) An openstoragetank 3 m high containsaceticacid, of density1060 kgm-3,andis filled to half capacity.Determinetheabsolutepressureat the bottomof thetankif thevapourspaceabovetheacidis maintainedatatmo- sphericpressure. Answer:117kNm-2 (12) A differentialmanometercontainingmercuryof SO 13.6andwaterindi- catesaheaddifferenceof 30cm.Determinethepressuredifferenceacrossthe legs. Answer:37.1kNm-2 (13) A V-tubecontainswaterandoil. The oil, of density800kgm-3,restson thesurfaceof thewaterin theright-handlegto adepthof 5 cm.If thelevelof waterin theleft-handlegis 10cmabovethelevelof waterin theright-handleg, determinethepressuredifferencebetweenthetwolegs.Thedensityofwateris 1000kgm-3. Answer:589Nm-2 (14) A separatorreceivescontinuouslyanimmisciblemixtureof solventand aqueousliquidswhichis allowedto settleinto separatelayers.The separator operateswithaconstantdepthof 2.15mby wayof anoverflowandunderflow arrangementfrom bothlayers.The positionof theliquid-liquid interfaceis monitoredusingadip legthroughwhichair is gentlybubbled.Determinethe positionof theinterfacebelowthesurfacefor agaugepressurein thediplegof 20kNm-2.The densitiesof thesolventandaqueousphasesare865kgm-3and 1050kgm-3,respectively,andthe dip leg protrudesto within 5 cm of the bottomof theseparator. Answer:90cm (15) A hydrometerwithamassof 27ghasabulbof diameter2cmandlength 8 cm,anda stemof diameter0.5cmandlength15cm.Determinethespecific gravityof a liquidif thehydrometerfloatswith 5 cmof thestemimmersed. Answer:1.034 32 .-. FLUID STATICS (16) Two pressuretappingpoints,separatedby averticaldistanceof 12.7m, areusedto measurethecrystalcontentof a solutionof sodiumsulphatein an evaporator.Determinethedensityof thesolutioncontaining25%crystalsby volumeandthedifferentialpressureif thedensityof theanhydroussodium sulphateis 2698kgm-3andthedensityof saturatedsodiumsulphatesolutionis 1270kgm-3. Answer:1627kgm-3,203kNm-2 (17) A vacuumgaugeconsistsof aV-tubecontainingmercuryopentoatmos- phere.Determinetheabsolutepressurein theapparatusto whichit is attached whenthedifferencein levelsof mercuryis 60cm. Answer:21.3kNm-2 (18) Determinetheheightthroughwhichwateris elevatedby capillarityin a glasstubeof internaldiameter3mmif thehydrostaticpressureis equalto4cr/d wherecris thesurfacetension(0.073Nm-l) andd is thediameterof thetube. Answer:9.9mm (19) Explaintheeffectof surfacetensionon thereadingsof gaugesof small boresuchaspiezometertubes. (20) A shiphasa displacementof 3000tonnesin seawater.Determinethe volumeof theship belowthewaterline if thedensityof seawateris 1021 kgm-3. Answer:2938m3 (21) A closedcylindricalsteeldrumof sidelength2 m,outerdiameter1.5m andwall thickness8 mm is immersedin a jacketcontainingwaterat 20°C (density998kgm-3).Determinethenetdownwardandupwardforceswhenthe drumis bothfull of waterat 20°C andempty.The densityof steelis 7980 kgm-3. Answer:5.17kN, -29.4 kN (22) An oil/waterseparatorcontainswaterof density998kgm-3toadepthof 75cmabovewhichis oil of density875kgm-3toadepthof75cm.Determine thetotalforceontheverticalsideof theseparatorif it hasasquaresection1.5m broad.If theseparatoris pressurizedby airabovetheoil, explainhowthiswill affecttheanswer. Answer:16kN 33 ~ Continuity, momentum andenergy Introduction With regardtofluids in motion,it is convenientto considerinitially anideal- izedformof fluidflow. In assumingthefluid hasnoviscosity,it is alsodeemed tohavenofrictionalresistanceeitherwithinthefluid orbetweenthefluid and pipe walls. Inviscid fluids in motionthereforedo not supportshearstresses althoughnormalpressureforcesstill apply. Therearethreebasicconservationconceptsevokedin solvingproblems involvingfluids in motion.The conservationof masswasfirst consideredby Leonardoda"vinci(1452-1519)in 1502withrespecttotheflow withinariver. Appliedtotheflow throughapipethebasicpremiseis thatmassis conserved. Assumingnolossfromor accumulationwithinthepipe,theflow intothepipe is equaltotheflow outandcanbeprovedmathematicallyby applyingamass balanceoverthepipesection.Theflow of incompressiblefluidsatasteadyrate is thereforethesimplestform of thecontinuityequationandmaybe readily appliedto liquids. Theconservati?nof momentumis Newton'ssecondlawappliedtofluidsin motion,andwasfirstconsideredby theSwissmathematicianLeonhardEuler (1707-1783)in 1750.Again,by consideringinviscidfluid flow understeady flow conditions,calculationsare greatlysimplified.This approachis often adequatefor mostengineeringpurposes. The conservationof energywas first consideredby the Swiss scientist Daniel Bernoulli (1700-1782) in 1738 to describethe conservationof mechanicalenergyof amovingfluid in asystem.Thebasicpremiseis thatthe totalenergyof thefluid flowinginapipemustbeconserved.An energybalance onthemovingfluid acrossthepipetakesintoaccountthereversiblepressure- volume,kineticandpotentialenergyforms,andis greatlysimplifiedby consid- eringsteady,inviscidandincompressiblefluid flow. 35 2.1 Flowin branchedpipes Waterflows throughapipesectionwithaninsidediameterof 150mmata rate of0.02m3s-l.Thepipebranchesintotwosmallerdiameterpipes,onewithan insidediameterof 50mmandtheotherwithan insidediameterof 100mm.If theaveragevelocityin the50mmpipe is 3 ms-l, determinethevelocitiesand flows in all threepipesections. Qt- Pipe2 d2=50mm PipeI dl=150mm/ -Q3 ~ (~Pd d,- 100 mm ~ -Q2 Solution Thecontinuityequationiseffectivelyamathematicalstatementdescribingthe conservationofmassofaflowingfluidwherethemassflowintoapipesection isequaltothemassflowout.Thatis p]a]v]=P2a2v2 For anincompressiblefluidin whichthedensitydoesnotchange,thevolu- metricflowis therefore a]vI =a2v2 Forthebranchedpipesysteminwhichthereisnolossoraccumulationof the incompressibleprocessfluid(water),theflowthroughtheISOmmdiameterpipe (PipeI) isequaltothesumofflowsinthe50mm(Pipe2)and100mmdiameter pipes(Pipe3).Thatis Q] =Q2+Q3 rcd2 rcd2- 2 3 --v2 +-v3 4 4 Rearranging,thevelocityinthe100mmdiameterpipeistherefore 36 ..-... CONTINUITY, MOMENTUM AND ENERGY 4QI - d~V2rc v3 = ;;z3 4 x 0.Q2- 0.052X 3 rc 0.12 =1.8ms-] This correspondsto aflow of rcd2 Q - 33 - -v3 4 2 = rcx 0.1 x 1.8 4 =O.oJ4m3s-1 Similarly,~hevelocityandflowcanbefoundfortheothertwopipesandare givenbelow. Diameter,mm Velocity,ms-l Flowrate,m3s-] PipeI ISO 1.13 0.020 Pipe2 50 3.00 0.006 Pipe3 100 1.80 0.014 37 FLUID MECHANICS 2.2 ForcesonaU-bend A horizontalpipehasa 180°V-bendwitha uniforminsidediameterof200mm andcarriesa liquidpetroleumfraction ofdensity900kgm-3at a rateof 150 m3h-l.Determinetheforceexertedbytheliquidonthebendif thegaugepres- sure upstreamand downstreamof thebendare 100 kNm-2and 80 kNm-2, respectively. -2 ~L: ) yF~ I: x, Solution The thrustexertedby theflowing liquid onthehorizontalbendis resolvedin boththex- andy-directions.Assumingthatthegaugepressuresof theliquidare distributeduniformlyin theV-bend,thenresolvingtheforcein thex-direction gIves Fx =Pial cos81 - P2a2cos82 +pQ(v2cos82 -vI cos81) andin they-direction Fy =Plalsin81 +p2a2sin 82 -pQ(v2sin82 +vlsin81) The respectiveupstreamanddownstreampressureforcesare PIal =1x 105 1tX022x- 4 =3141N and P2a2 =8 x 104 1tX 022x- 4 =2513N 38 ~ CONTINUITY, MOMENTUM AND ENERGY For theuniformcross-section,theaveragevelocityremainsconstant.Thatis VI =v2 =4Q 1td2 4x 150 3600 1tx 022 =1.33ms-l The momentumfluxesaretherefore pQVl =pQv2 =900x 150 x 1.33 3600 =49.9N For theliquidenteringthe180°bendtheangle81is0°andfortheliquidleaving 82 is 180°.Theresolvedforcein thex-directionis therefore Fx =3141x cosoo-2513x cos1800+49.9x (cosI800-cosOO) =5554N Sincesin0°andsin180°areequalto zero,theforcein they-directionis Fy =0 Althoughnottakenintoconsiderationhere,thereactionin theverticaldirection Fz canalsobeincludedwherethedownwardforcesareduetotheweightof the bendandthefluid containedwithinit. 39 FLUID MECHANICS 2.3 Pressurerisebyvalveclosure A valveattheendofa waterpipelineof50mminsidediameterandlength500m is closedin 1secondgivingrisetoa un~formreductioninflow. Determinethe averagepressureriseat thevalveif theaveragevelocityof thewaterin the pipelinebeforevalveclosurehadbeen1.7ms-l. Solution When a liquid flowing along a pipelineis suddenlybroughtto restby the closureof avalveoranyotherobstruction,therewill bea largerisein pressure duetothelossof momentumcausingapressurewaveto betransmittedalong thepipe.Thecorrespondingforceonthevalveis therefore F=m~ t wherev/t is thedecelerationof theliquidandthemassof waterin thepipeline IS m =paL Thus v F =paL- t 2 =1000x 1tx 0.05 x 500x 1.7 4 1 =1669N correspondingtoapressureonthevalveof F p=- a 4F 1td2 4x 1669 1tX 0.052 =850.015X 103kNm-2 Theaveragepressureonthevalveonclosureisfoundtobe850kNm-2.Serious anddamagingeffectsdueto suddenvalveclosurecanoccur,however,when theflow is retardedat sucharatethatapressurewaveis transmittedback 40 ~ CONTINUITY. MOMENTUM AND ENERGY alongthepipeline.The maximum(or critical)timein whichthewatercanbe broughtto restproducingamaximumorpeakpressureis t =~ c wherec is thevelocityof soundtransmissionthroughthewater.With noresis- tanceattheentranceto thepipeline,theexcesspressureis relieved.Thepres- surewavethentravelsbackalongthepipelinereachingtheclosedvalveata time 2L/ c later.(Theperiodof 2L / c is knownasthepipeperiod.)In practice, closuresbelowvaluesof 2L / c areclassedasinstantaneous.In thisproblem, thecriticaltimecorrespondsto0.67secondsforatransmissionvelocityof 1480 ms-l andis belowthe1.0secondgiven.Thepeakpressurecanbesignificantly greaterthantheaveragepressureonvalveclosurewiththepressurewavebeing transmittedupanddownthepipelineuntilitsenergyis eventuallydissipated.It is thereforeimportanttodesignpipingsystemswithinacceptabledesignlimits. Accumulators(air chambersor surgetanks)or pressurerelief valveslocated nearthevalvescanpreventpotentialproblems. The peakpressureresultingfromvalveclosuresfasterthanthepipeperiod canbecalculated(inheadform)from H =vc g This basicequation,developedby theRussianscientistN. Joukowskyin 1898, impliesthata changein flow directlycausesa changein pressure,andvice versa.The velocity of sound transmission,c, is howevervariableand is dependentupon the physical propertiesof the pipe and the liquid being conveyed.Thepresenceof entrainedgasbubblesmarkedlydecreasestheeffec- tivevelocityof soundin theliquid.In thiscase,thepeakheadis H =1.7x 1480 g =256.5m which correspondsto a peakpressureof 2516kNm-2.However,the Joukowskyequationneglectstoconsiderthepossibleriseduetothereduction infrictionalpressurelossesthatoccurasthefluidisbroughttorest.Italsodoes notconsiderthepressurein theliquidthatmayexistpriortovalveclosure- all ofwhichmaywellbein excessof thatwhichcanbephysicallywithstoodbythepIpe. 41 FLUID MECHANICS 2.4TheBernoulliequation An opentankof waterhasa pipelineof uniformdiameterleadingfrom it as shownbelow.Neglectingall frictional effects,determinethevelocityof water in thepipeandthepressureatpointsA, Band C. 105m ] Freesurface I I B c '_'_'_0_'_'_' 2-T 2.0m Solution TheBernoulliequation(namedafterDanielBernoulli)is 2 2 PI vI P2 v2 -+-+ZI =-+-+Z2 pg 2g pg 2g Thefirst,secondandthirdtermsof theequationareknownasthepressurehead, velocityheadandstaticheadtermsrespectively,eachof whichhasthefunda- mentaldimensionsof length.This is animportantequationfor theanalysisof fluid flow in whichthermodynamicoccurrencesarenotimportant.It is derived foranincompressiblefluidwithoutviscosity.Theseassumptionsgiveresultsof acceptableaccuracyfor liquids of low viscosityand for gasesflowing at subsonicspeedswhenchangesin pressurearesmall. To determinethe velocityin thepipe, theBernoulli equationis applied betweenthefreesurface(point1)andtheendof thepipe(point2) whichare bothexposedtoatmosphericpressure.Thatis PI =P2 =Palm Thetankispresumedtobeofsufficientcapacitythatthevelocityofthewaterat thefreesurfaceisnegligible.Thatis VI ",0 Therefore r- Ii.-. CONTINUITY, MOMENTUM AND ENERGY v2 =J2g(ZI - Z2) =.j2gxO.2 =1.98ms-I Theaveragevelocityisthesameatallpointsalongthepipeline.Thatis v2 =vA =vB =vC The pressureatA is therefore pA 0 +1 - ZA - :; J [ 1.982 )=1O00gx 2- 2g =17,658Nm-2 The pressureatB is PB ~p+ -zB - ~n =1O00g +_1~:2J =-1962 Nm-2 Finally, thepressureatC is Pc =+1 - 'c - ~~] ( 1982 J=1O00gx -1.5- ~ =-16,677Nm-2 The averagevelocityin thepipelineis 1.98ms-I andthepressuresatpointsA, Band Care 17.658kNm-2,-1.962 kNm-2and-16.677kNm-2,respectively. 43 FLUID MECHANICS 2.5 Pressuredropduetoenlargements WaterflowsthroughapipewithaninsidediameterofSemata rateof10m3h-l andexpandsintoapipeof insidediameter10em.Determinethepressuredrop acrossthepipeenlargement. , ,, ,,, ,, ,, , : a2:, , a ' , PI 1: VI V2 : P2~,- ~,-, ,, ' , I~: ,, Flow- Solution If apipesuddenlyenlarges,eddiesformatthecornersandthereis apermanent and irreversibleenergyloss. A momentumbalanceacrossthe enlargement gIves PIa2 +pQvI =P2a2 + pQV2 Rearranging,thepressuredropis therefore P2 -PI =pQ(VI -V2) a2 wheretheaveragevelocityin thesmallerpipeis VI = 4Q 1td2 4x~ 3600 1tX 0.052 =1.41ms-I 44 ~ CONTINUITY, MOMENTUM AND ENERGY andin thelargerpipeis '2 =(:J, = ( °.05 ) 2 x 1.41 0.1 =0.352ms-I The pressuredropis therefore 10 1000x - x (1.41-0.352) 3600 P2-PI= 21tX0.1 4 =374Nm-2 ApplyingtheBernoulliequationoverthesection,theheadlossis whichreducesto HL =(VI -V2)2 2g 2 J 2 =~ ( 1_2 2g vI Fromcontinuityfor anincompressiblefluid aIvI =a2v2 45 2' 2 VI -V2 PI -P2 HL = + 2g pg 2 2 pQ(vI -V2)- vI -V2 - 2g a2pg 2 2 2V2(vI -V2)_VI-V2- 2g 2g FLUID MECHANICS Then 2 [ ] 2 VI al H L =2g 1- a2 or in termsof diameterfor thecircularpipe V2 [ [ 2 ] 2 H L =2~ 1- ~~] Therefore H L =1.412X [ 1- [ 0.05 ] 2 ] 2 2g 0.1 =0.057m The pressuredropis therefore APi =pgHL =1000x g x 0.057 =559Nm-2 The pressuredrop is 559Nm-2. Note thatfor a considerableenlargementwhere a2»al the head loss tendsto 2 VI HL =- 2g Thatis, theheadlossduetoanenlargementis equaltoonevelocityheadbased onthevelocityin thesmallerpipe.This is oftenreferredtoasthepipeexithead loss.Notethatalthoughthereis alossof energy(orhead)theremaynotneces- sarilybeadropin fluid pressurebecausetheincreasein cross-sectioncausesa reductionin velocityandanincreasein pressure. 46 -- CONTINUITY, MOMENTUM AND ENERGY 2.6 Pipeentranceheadloss Derivean expressionfor theentranceloss in headformfor afluid flowing throughapipeabruptlyenteringapipeof smallerdiameter. !~;,I I I: ~ I FlowI al v I a v2 :a ~ -' I vc --=---I 2 I I I :~~: I I I: I I I Solution The permanentandirreversiblelossof headdueto a suddencontractionis not due to the suddencontractionitself, but due to the suddenenlargement followingthe<:;ontraction.Consider,therefore,apipeof areaal whichreduces toareaa2'Thefluidflowingintothenarrowpipeis furthercontractedforminga venacontracta.At thispointtheareaavcis relatedtothesmallerpipeareabya coefficientof contractionas avc =Cca2 Beyondthevenacontracta,thefluid expandsandfills thepipe.The headloss dueto thisexpansionis 2 HL=(vvc-V2) 2g andis knownas theCarnot-BordaequationaftertheFrenchmathematicians Lazare Nicolas MargueriteCarnot (1753-1823)and Jean Charles Borda (1733-1799).Fromcontinuity a2v 2 =avcv vc =Cca2vvc Therefore v2 vvc - Cc 47 FLUID MECHANICS Then ] 22 V2 ~-1 H L ~ 2,[c; 2 V2 =k- 2g The constantk is foundby experiment.For asuddencontraction,theheadloss is closeto V2 HL =05~ 2g and is usuallyreferredto as theentranceheadloss to a pipe.Experimental valuesare a2fal k 0.6 0.21 1.0 0 0.8 0.07 0 0.5 0.2 0.45 0.4 0.36 0.5 k 0 0 1.0 aia! 48 ~ CONTINUITY, MOMENTUM AND ENERGY 2.7 Forceona pipereducer Waterflowsthroughapipeofinsidediameter200mmata rateof100m3h-l.1f theflow abruptlyentersa sectionreducingthepipe diameterto 150mm,for whichtheheadloss is 0.2velocityheadsbasedon thesmallerpipe,determine theforce requiredtoholdthesectioninposition.Upstreamof thereducer,the gaugepressureis 80kNm-2. : I_Fx :aj Flow Pj: VI~--,-,,,,,, :a2 V2 : P2 --=---:~,,,, i,J-Fx Solution Thevelocitiesinthelargerandsmallerpipeare VI =4Q 1td2 I 4x 100 3600 1tx 0.22 =0.884 ms-j and V2 =4Q 1td21 4x 100 3600 1tX0.152 =157ms-l The headlossatthereduceris basedonthevelocityin thesmallerpipeas 49 FLUID MECHANICS 2 V2 HL =02- 2g 2 =02 x 157 2g =0.Q25m Thepressureinthe200mmdiameterpipeis80kNm-2.Thepressureinthe150 mmdiameterpipeisfoundbyapplyingtheBernoulliequation 2 2 El +~ =P2 +~ + H L pg 2g pg 2g Rearranging P 2 2 P2 =Pl +-(vl -v2)-pgHL2 =80X 103+ 1000x (0.8842-1572) -1000 x g x 0.Q25 2 =78,913Nm-2 The upstreamanddownstreampressureforcesaretherefore 3 rex 022 PIa 1 = 80x 10 x- 4 =25l3N and P2a2 =78,913x rex 0.152 4 =1394N The forcein thex-directionis therefore Fx =pQ(v2 -v I)-PIal +p2a2 =1000x 100x (157-0.884)-2513+1394 3600 =-1100N A forceof 1.1kNm-2 in theoppositedirectionto flow is requiredto holdthe reducingsectionin position. 50 ~ CONTINUITY, MOMENTUM AND ENERGY 2.8 Vortexmotion Derivean expressionfor thevariation of total head across thestreamlines of a rotating liquid. \P+f'1P /,v +dv L ~ :::: "'Streamlinedr ~P~,? S_li"e Solution ConsideranelementofliquidoflengthL andwidthdrbetweentwohorizontal streamlinesofradiirandr +drandwhichhavecorrespondingvelocitiesv and v+dv.Thedifferencein radialforceisequaltothecentrifugalforce.Thatis 2 I1.pL=pLv dr r fromwhichthepressureheadis thereforededucedtobe I1.p=v2dr pg gr Theradialrateof changeof pressureheadis therefore ~pd- 2pg =~ dr gr while theradialchangeof velocityheadis Q 2 d - 2 2 2g =(v +dv) - v dr 2gdr v dv g dr 51 FL UID MECHANICS The rateof changeof totalheadwithradiusis therefore dE V2 v dv -=-+-- dr gr g dr =~(~+ ~~) This is animportantresultbasedonahorizontalmovingfluid andcanbeused todeterminethevariationof head(orpressure)withradiusfor bothforcedand freevortexmotion.In afreevortex,thefluid is allowedtorotatefreelysuchas in thecaseofawhirlwind,flowroundasharpbendordrainagefromaplughole. Thereis aconstanttotalheadacrossthestreamline.Thus dE =0 suchthatvr is aconstant.For freevortexflow it canbeshownthatthevelocity increasesandpressuredecreasestowardsthecentre.In aforcedvortexin whichafluid is rotatedorstirredbymechanicalmeans, thetangentialvelocityis directlyproportionaltothestreamlineradiusas v =COr wherecois theangularvelocity.For forcedvortexflow it canbeshownthatthe freesurfaceis aparaboloid. 52 .liiio.....- CONTINUITY, MOMENTUM AND ENERGY 2.9 Forcedandfreevortices An impellerofdiameter50cmrotatingat60rpmabouttheverticalaxisinside a large vesselproducesa circular vortexmotionin the liquid. Inside the impellerregionthemotionproducesaforcedvortexandafree vortexoutside theimpellerwith thevelocityof theforced andfree vorticesbeingassumed equalat theimpelleredge.Determinethelevelof thefree surfaceat a radius equaltotheimpelleranda considerabledistancefrom theimpellershaftabove theliquidsuifacedepression. Freevortex -I'" Forcedvortex "1. Freevortex r3 1 z] Z2 Z3 Impeller Datum Solution Fortwo-dimensionalflow,therateofchangeof totalheadH withradiusr is givenby dH =~ ( ~+dV )dr g r dr (seeProblem2.8,page51) 53 FLUID MECHANICS For theforcedvortex,thetangentialvelocityis relatedto angularvelocityby v =mr andthus dv =mdr Therefore 2m2rdH--- dr g Integrating,thedifferencein totalheadbetweentwostreamlinesof radiir2and rl IS H2 2m2r2 f dB =- f rdr HI g rj to give H2 -HI =af(r; - r;) g FromtheBernoulliequationappliedatthefreesurface(p1=P2)'thetotalhead IS 2 2 v2 -VI H2-Hl= +Z2-Z1 2g 2 2 2 cu(r2 - rl ) = + Z2 - Z1 2g Combiningtheequationsfor totalheadgives 2 2 2 m (r2 - rl ) Z2 -ZI =- 2g 54 ....... CONTINUITY, MOMENTUM AND ENERGY Sinceatthecentreof theparaboloidrl =0,theelevationof thefreesurfaceZ2 at theradiusof theimpellerr2 is therefore (mr2)2 Z2 -ZI =- 2g = (2rrNr2)2 2g ( 60 r2x nX 60x 025 2g =0.126m Forthefreevortex dB =0 Therefore dv + dr :::00 V r Integrating loge 2 +loge r2 =0 vI rl thenfor thefreesurface c =vr wherec is aconstant.At theedgeof theimpeller(r2) thisis c =v2r2 2 =mr2 2 =2nNr2 60 2=2 x n X - x 025 60 =0.393 55 ---- mr FLUID MECHANICS II IIII II~II The tangentialvelocityattheedgeof theimpelleris c v2 =- r2 andatadistantpointfromtheimpelleris c v3 =- r3 ApplyingtheBernoulliequationatthefreesurface(P2=P3)then 2 2 v2 -v3 23 -Z2 =- 2g I II! I! J~J -[~J 2g Sincetheradiusr3 is largethen c2 23 - z2 =- 2gri 0.3932 2x g X0252 =0.126m The totaldepressionin therotatingliquidis therefore z3 -z) =(Z3 -Z2)+(Z2 -z) =0.126m+0.126m =0252m Thetotaldepressionisfoundtobe25.2cm. 56 ....... CONTINUITY. MOMENTUM AND ENERGY Furtherproblems (I) Waterflowsupwardsthroughapipewhichtapersfromadiameterof200 mmto150mmoveradistanceof1m.Neglectingfriction,determinetherateof flowif thegaugepressureatthe200mmsectionis200kNm-2andatthe150 mmsectionis 150kNm-2.Waterhasadensityof 1000kgm-3. Answer:0.192 m3s-1 (2) Showthatfor a liquidfreelydischargingverticallydownwardsfromthe endof apipe,thecross-sectionalareaof thevenacontracta,a2' topipearea,aI, separatedby a distance2 is 2gz =~-~ 2 2 2 Q a2 al (3) A pipeofinsidediameter100mmissuddenlyenlargedtoadiameterof 200mm.Determinethelossofheadduetothisenlargementforarateofflowof 0.05m3s-1. Answer:1.16m (4) Wateris dischargedfromatankthroughanexternalcylindricalmouth- piecewithanareaof100cm2underapressureof30kNm-2.Determinetherate ofdischargeif thecoefficientofcontractionis0.64. Answer:0.0645m3s-1 (5) Waterisaddedtoaprocessvesselintheformofajetanddirectedperpen- dicularlyagainsta flatplate.If thediameterof thejet is 25mmandthejet velocityis 10ms-l,determinethepowerof thejetandthemagnitudeof the forceactingontheplate. Answer:491W,49.1N (6) A processliquidofdensity1039kgm-3isfedcontinuouslyintoavessel asajetatarateof12m3h-l.If thejet,whichhasadiameterof25mm,impinges onaflatsurfaceatanangleof60°tothejet,determinetheforceontheplate. Answer:2004N (7) A jetofwater50mmindiameterwithavelocityof 10ms-I strikesaseries of flatplatesnormally.If theplatesaremovingin thesamedirectionasthejetwith avelocityof7 ms-l, determinethepressureontheplatesandtheworkdone. Answer:30kNm-2,412W 57 FLUID MECHANICS (8) Show thatthe efficiency11of a simplewaterwheelconsistingof flat platesattachedradiallyaroundthecircumferencein which a fluid impinges tangentiallyis 2(vI -v2)v2 11== 2 VI wherevI is thevelocityof thejet andv2 is thevelocityof theplates. (9) Determinetheefficiencyof theplatesin FurtherProblem(7). Answer:42% (10) Showthatthemaximumefficiencyof thewaterwheeldescribedin FurtherProblem(8)inwhichajetimpingesnormallyonitsflatvanesis50%. (11) Wateris dischargedthroughahorizontalnozzleatarateof25litresper second.If thenozzleconvergesfromadiameterof 50mmto25mmandthe wateris dischargedtoatmosphere,determinethepressureattheinlettothe nozzleandtheforcerequiredtoholdthenozzleinposition. Answer:150kNm-2,133N (12) Twohorizontalpipeswithinsidediametersof4 cmareconnectedbya smoothhorizontal90°elbow.Determinethemagnitudeanddirectionof the horizontalcomponentof theforcewhichis requiredtoholdtheelbowata flowrateof25litrespersecondandatagaugepressureof3atmospheres.Air at atmosphericpressuresurroundsthepipes. Answer:1063N,45° (13) A pipelineof insidediameter30cmcarriescrudeoil of density920 kgm-3atarateof500m3h-l.Determinetheforceona45°horizontalelbowif thepressureintheelbowisconstantat80kNm-2. Answer:4122N, 22.5° (14) A 200mminsidediameterpipecarriesaprocessItquidofdensity1017 kgm-3ata rateof 200m3h-l.Determinethemagnitudeanddirectionof the forceactingona90°elbowduetomomentumchangeonly. Answer:141N,45° 58 ........... CONTINUITY, MOMENTUM AND ENERGY (15) A pipelinewith a diameterof 90 cm carrieswaterwith an average velocityof 3 ms-I. Determinethemagnitudeanddirectionof theforceacting ona 90°bendduetomomentumchange. Answer:8097N, 45° (16) Aceticacidwithadensityof 1070kgm-3flowsalongapipelineatarate of 54m3h-l.Thepipelinehasaninsidediameterof 100mmandrisestoan elevationof5m.Determinethekineticenergyperunitvolumeoftheacidand thepressureheadattheelevatedpointif thegaugepressureatthelowereleva- tionis 125kNm-2. Answer:1951Jm-3,16.9m (17) Distinguishbetweenafreeandforcedvortex. (18) Showthatthesurfaceof a liquidstirredwithina cylindricalvessel formingaforcedvortexis aparaboloid. (19) Dete(minethedifferenceinpressurebetweenradiiof12cmand6cmofa forcedvortexrotatedat1000rpm. Answer:59.2kNm-2 (20) In a freecylindricalvortexof water,thepressureis foundtobe200 kNm-2ata radiusof 6 cmandtangentialvelocityof 6 ms-I.Determinethe pressureataradiusof 12cm. Answer:213.5kNm-2 (21) A cylindricaltankofradius1mcontainsaliquidofdensity1100kgm-3 toadepthof 1m.Theliquidisstirredbyalongpaddleofdiameter60cm,the axisofwhichliesalongtheaxisofthetank.Determinethekineticenergyofthe liquidperunitdepthwhenthespeedofrotationof thepaddleis45rpm. Answer:904Jm-I (22) Commentontheconsequenceofassuminginviscidfluidflowintermsof flowthroughpipesandvortexmotionintanks. 59 Laminarflow andlubrication Introduction Flowing fluids may exhibitone of two typesof flow behaviourthatcanbe readilydistinguished.In streamlineorlaminarflow, fluid particlesmovealong smoothparallelpathsor layers(laminae)in thedirectionof flow with only minormovementacrossthestreamlinescausedby diffusion. Over thecenturies,theexistenceof laminarandturbulentflow hasbeen studiedextensivelyby manyprominentscientists.In 1839,it wasfirstnotedby theGermanhydraulicsengineerGotthilfHeinrichLudwig Hagenthatlaminar flow ceased,whenthevelocityof a flowing fluid increasedbeyonda certain limit.With muchworkonthesubjectoverthefollowingthreedecades,Hagen finallyconcludedin 1869thatthetransitionfromlaminartoturbulentflow was dependenton velocity,viscosityandpipe diameter.Around the sametime, Frenchphysicianandphysicist,JeanLouisMariePoiseuille,whilstresearching
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