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Chapter 19 Magnetic Behaviour of Materials 19.1 Calculate and compare the maximum magnetisation we would expect in iron, nickel, cobalt, and gadolinium. There are seven electrons in the 4f level of gadolinium. Iron: The number of atoms/m3 is: 2 atoms/cell = 0.085 X 1030 atoms/m3 (2.866 x 10-10 m)3 M (0.085 x 1030 ) (4 magnetons/atom) (9.27 x 10-24 A m2) 3.15 x 106 A.m- 1 Nickel: The number of atoms/m3 is: 4 atoms/cell = 0.09197 x 1030 atoms/m3 (3.5167 x 10-10 m)3 M (0.09197 x 1030 ) (2 magnetons/atom) (9.27 x 10-24 A m2) 1.705 x 106 A.m-1 Cobalt: The number of atoms/m3 is: 2 atoms/cell 0.0903 X 1030 atoms/m3 (2.5071 x 10 10 m)2(4.0686 x 10-10)cos30 M (0.0903 x 1030 ) (3 magnetons/atom) (9.27 x 10-24 A m2) 2.51 x 10 6 A.m- 1 Gadolinium: The number of atoms/m3 is: 2 atoms/cell 0.0303 x 1030 atoms/m3 (3.6336 x 10-10 m)2(5.781 x 10-10 m)cos30 M (0.0303 x 1030 ) (7 magnetons/atom) (9.27 x 10-24 A m2) 1.96 x 106 A.m- 1 19.2 An alloy of nickel and cobalt is to be produced to give a magnetisation of 2 x 106 A.m-l. The crystal structure of the alloy is FCC with a lattice parameter of 0.3544 nm. Determine the atomic percent cobalt required, assuming no interaction between the nickel and cobalt. Let fNi be the atomic fraction of nickel,' 1 - fNi is then the atomic fraction of cobalt. The numbers of Bohr magnetons per cubic metre due to nickel and to cobalt atoms are: Ni: (4 atoms/cell) (2 magnetons/atom)fNj(3.544 x 10-10 m)3 = 0.1797 x 1030 fNi Co: (4 atoms/cell) (3 magnetons/atom) (1-fNi )/(3.544 x 10-10 m)3 = 0.2696 X 1030 (1 - f Ni ) 202 D. R. Askeland, The Science and Engineering of Materials © Springer Science+Business Media Dordrecht 1996 The magnetisation, M, is given by: M [(0.1797 X 103°)fNi + (0.2696 x 1030 ) (l-fNi )) (9.27 x 10-24 ) M -833373 fNi + 2499192 2 x 106 fNi = 0.60 feo = 0.40 19.3 Estimate the magnetisation that might be produced in an alloy containing nickel and 70 at% copper, assuming that no interaction occurs. We can estimate the lattice parameter of the alloy from those of the pure nickel and copper and their atomic fractions: a o = ( 0 . 3) (0. 3 2 94 ) + ( 0 . 7) (0. 3 6 151 ) = O. 3 519 nm If the copper does not provide magnetic moments that influence magnetisation, then M = (4 atoms/cell) (0.3 fraction Ni) (2 maqnetons/Ni atom) (9.27 x 10-24 ) (3.519 x 10-10 m)3 M 5. lOx 105 A. m- 1 19.4 An Fe-80% Ni alloy has a an inductance of 0.35 tesla is coil that is 20 mm in length. coil to obtain this field? maximum relative permeability of 300,000 when obtained. The alloy is placed in a 20 turn What current must flow through the conductor Magnetic permeability ~ but, Then, B H I ~r~O 300000 X 4rr x 10- 7 = 0.377 T.m.A- 1 • ~H (0.35T) / (0.377 T.m.A- 1 ) = 0.928 A.m.- 1 HI/n (0.928 A.m- 1 ) (20 x 10-3 m) / (20 turns) 0.00093A 19.5 An Fe-49% Ni alloy has a maximum permeability of 64,000 when a magnetic field of 10 A.m- 1 is applied. What inductance is obtained and what current is needed to obtain this inductance in a 200 turn, 30 mm long coil? ~ B I ~rf.1.0 = 64,000 X 4rr x 10- 7 = 0.0804 T.m.A- 1 f.1.H = (0.0804 T.m.K 1 ) (10 A.m- 1 ) = 0.804 T Hi/n = (10 A.m-1 ) (30 x 10-3m) / (200 turns) 1.5 mA 19.6 The following data describe the effect of the magnetic field on the inductance in a silicon steel. Calculate (a) the initial permeability and (b) the maximum permeability for the material. 1.4 H (A.m- 1 ) B (T) 0 0 20 0.08 40 0.3 60 0.65 80 0.85 100 0.95 150 1.10 250 1.25 203 1.2 E I III f 0.8 _ 0.6 ~ ] 0.4 0.2 50 100 150 200 250 M.gnetic fodd. H (Aim) The data is plotted; from the graph, the initial and maximum permeability are calculated from the slopes of the plots: (a) initial permeability 0.003 T.m.K 1 (b) maximum permeability 0.011 T.m.K 1 19.7 A magnetic material has a coercive field of 167 A.m- 1 , a saturation magnetixation of 0.616 tesla, and a residual inductance of '0.3 tesla. Sketch the hysteresis loop for the material. 0.616 T 0.6 B(T) Br 0.3 T -600 400 600 H(Alm) -0.6 19.8 A magnetic material has a coercive field of 10.74 A.m- 1 , a saturation magnetization of 2.158 tesla, and a remanence induction of 1.183 tesla. Sketch the hysteresis loop for the material. Msat = 2.158 T B(T) Br 1.183 T -20 -10 10 20 H(Alm) -2 19.9 Using Figure 19.16, determine the following properties of the magnetic material. a. remanence d. initial permeability b. saturation magnetisation e. maximum permeability c. coercive field f. power (maximum BH product) (a) remanence = 1.3 T (b) saturation magnetisation = 1.4 T (c) coercive field = 63500 A.m-1 (d) initial permeability 0.7 T / 100000 A.m-1 = 7 x 10- 6 T.m.Kl (e) maximum permeability 1.4 T / 75000 A.m-1 = 1.9 X 10- 5 T.m.A- 1 204 (f) we can try several BH products in the 4th quadrant: 1.2 T x 35800 1.0 T x 54600 0.8 T x 57600 42960 T.A.m-l 54600 T.A.m-l 46080 T.A.m-l The maximum BH product, or power, is about 54600 T.A.m- 1 • 19.10 Using Figure 19.17, determine the following properties of the magnetic material. a. remanence d. initial permeability b. saturation magnetisation e. maximum permeability c. coercive field f. power (maximum BH product) (a) remanence = 0.55 T (b) saturation magnetisation = 0.58 T (c) coercive field = 44,000 A.m-1 (d) initial permeability 0.2 T / (50000 A.m-1 ) 4 x 10-6 T.m.A- 1 (e) maximum permeability 0.5 T / (35000 A.m-1 ) 1.4 x 10-5 T.m.A- 1 (f) we can try several BH products in the 4th quadrant: 0.45 T x 23000 A.m- 1 10350 T.A.m-l 0.40 T x 32800 A.m-1 13120 T.A.m-l 0.35 T x 36100 A.m-1 12635 T.A.m- 1 0.30 T x 38975 A.m-1 11692 T.A.m- 1 The maximum BH product, or power, is about 13120 T.A.m-l. 19.11 Estimate the power of the CosCe material shown in Figure 19.14. H B BH 0 A.m-1 0.75 T 0 T.A.m- 1 200000 A.m- 1 0.65 T 130000 T.A.m- 1 225000 A.m-1 0.45 T 101250 T.A.m- 1 250000 A.m-1 0 T 0 T.A.m- 1 19.12 Why are eddy current losses important design factors in ferromagnetic materials but less important in ferrimagnetic materials? The ferrimagnetic materials are ceramics, which have a very low elec trical conductivity; consequently eddy currents are not introduced into the magnetic material. The ferromagnetic materials are metals or alloys; they are conductors, permitting eddy currents to be introduced and thus causing eddy current losses. 19.13 What advantage does the Fe-3% Si material have compared to Supermalloy for use in electric motors? The Fe-3% Si has a larger saturation inductance than Supermalloy, allowing more work to be done. However Fe-3% Si does require larger fields, since the coercive field for Fe-3% Si is large, and the per- 205 meability of Fe-3% Si is small compared with that of Supermalloy. 19.14 The coercive field for pure iron is related to the grain size of the iron by the relationship He = 1.83 + 4.14/VA, where A is the area of the grain in two dimensions (mm2 ) and He is in A.m- I • If only the grain size influences the 99.95% iron given in Table 19.3, estimate the size of the grains in the material. What happens when the iron is annealed to increase the grain size? He = 71.60 A.m-1 Thus, from the equation, 71.60 1.83 + 4.14 IVA 4.14 / 69.77 = 0.0593 or A = 0.0035 mm2 When the iron is annealed, the grain size increases, A increases, and the coercive field He decreases. 19.15 Suppose we replace 10% of the Fe 2 + ions in magnetite with Cu2 + ions. Determine the total magnetic moment per cubic metre. From Example 19.6, the lattice parameter is 8.37 x 10- 10 m. Vuniteell = (8.37 X 10-10 m)3 = 5.86 x 10-28 m3 In the octahedral sites, the fraction of copper atoms is 0.1, while the fraction of Fe2 + ions is 0.9. The magnetic moment is then: moment = (8 subcells) [0.1 Cu(l maqneton) + 0.9 Fe(4 maqneton)) (9.27x10-24Am- 1 ) 5.86 x 10-28 m3 moment 4.68 X 105 A.m2 per m3 19.16 Suppose thatthe total magnetic moment per cubic metre in a spinel structure in which Ni 2+ ions have replaced a portion of the Fe 2 + ions is 4.6 X 105 A.m- I • Calculate the fraction of the Fe2 + ions that have been replaced and the wt% Ni present in the spinel. From Example 19.6, the volume of the unit cell is 5.86 x 10-28 m3. let fm be the fraction of the octahedral sites occupied by nickel, (l-fNi ) is the fraction of the sites occupied by iron. Then: moment = 4. 6x10 5 (8 subcells) [(l-fNi ) (4 maqnetons) + (fNi ) (2 maqnetons)) (9.27 x 10-24 ) 5.86 x 10-28 m3 3.6348 = 4 - 4fm + 2fNi :. fNi = 0.183 Thus the number of each type of atom or ion in the unit cell is: oxygen: (4 atoms/subcell) (8 subcells) = Fe3+ (2 ions/subcell) (8 subcells) = 16 Fe2 + (0.817) (1 ion/subcell) (8 subcells) Ni 2 + (0.183) (1 ion/subcell) (8 subcells) 32 6.54 1.46 If we then The total number of ions in the unit cell is 56; the atomic fraction of each ion is: 206 foxygen = 32/56 = 0.5714 f Fe2+ = 6. 54/56 = O. 1168 f Fe3 + = 16/56 = 0.2857 f Ni2 + = 1.48/56 = 0.0261 The weight percent nickel is (using the molecular weights of oxygen, iron and nickel): %Ni (0.0261) (58.7l) (0.5714) (16) + (0.2857) (55.847) + (0.1168) (55.847) + (0.0261) (58.71) = 4.62 wt% 207